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PARTS MANUAL

ERC045VG-070VG
(A968)

Yale Materials Handling Corporation 524319461


1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 01/2012
Greenville, NC 27834-2011
MODEL NOMENCLATURE

NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 MAST-FOUR STAGE FULL FREE-LIFT

11 OPTIONS

12 FIELD CONVERSION KITS

13 NUMERICAL INDEX

14 USER SUPPORT INFORMATION

This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCELERATOR PEDAL ................................................................................................................................. 12-2
ACCELERATOR PEDAL ASSEMBLY - MONOTROL .................................................................................... 5-3
ACCELERATOR PEDAL ASSEMBLY- STANDARD ...................................................................................... 5-2
ACCUMULATOR ............................................................................................................................................. 11-18
ADD ON OPTION KITS
ADD-ON OPTION KITS ................................................................................................................................... 12-4
ARMREST SLIDER ASSEMBLY
→ 9/2010 .................................................................................................................................................... 1-36
9/2010 → .................................................................................................................................................... 1-38
AUXILIARY KEY SWITCH .............................................................................................................................. 2-20
AUXILIARY TUBE EXTENSIONS
FOUR STAGE FULL FREE-LIFT (→ S/N D515V05514H) ........................................................................ 11-70
FOUR STAGE FULL FREE-LIFT (S/N D515V05515H →) ........................................................................ 11-72
FOUR STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ................. 11-74
TWO AND THREE STAGE FULL FREE-LIFT (→ S/N D508V027242H) (→ S/N D509V02103H)
(→ S/N D563V11350H) (→ S/N D564V02121H) ...................................................................................... 11-62
TWO AND THREE STAGE FULL FREE-LIFT (S/N D508V27243H →) (S/N D509V02104H →)
(S/N D563V11351H →) (S/N D564V02122H →) ...................................................................................... 11-64
TWO AND THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →)
(S/N D564V02122H →) .............................................................................................................................. 11-66
TWO STAGE LIMITED FREE-LIFT (→ S/N D507V02972H) (→ S/N D562V02053H) ............................. 11-48
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ..................................................................... 11-50
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ..................................................................... 11-52
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ..................................................................... 11-54
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ..................................................................... 11-56
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ............................................ 11-58
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ............................................ 11-60

B
BACK-UP ALARM ........................................................................................................................................... 11-12
BATTERY CONNECTOR AND CABLE ASSEMBLY
RAPID CHARGE ......................................................................................................................................... 2-18
BATTERY REMOVAL OPTIONS .................................................................................................................... 12-2
BATTERY SPACERS ...................................................................................................................................... 1-8
BRAKE ASSEMBLY ........................................................................................................................................ 5-4
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 5-8
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-6

C
CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-22

A968 ©2012 Yale Materials Handling Corporation i


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
HEAVY DUTY - THREE STAGE FULL FREE-LIFT .................................................................................... 8-32
HEAVY DUTY - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-22
HEAVY DUTY - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-24
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-30
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-20
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-14
CONTACTOR
2 POLE, UL-E .............................................................................................................................................. 2-14
UL-E ............................................................................................................................................................ 2-10
UL-EE .......................................................................................................................................................... 2-12
CONTACTOR ASSEMBLY ............................................................................................................................. 2-8
CONTROL PANEL .......................................................................................................................................... 2-4
COUNTERWEIGHT ........................................................................................................................................ 1-22

D
DC TO DC CONVERTER KITS ....................................................................................................................... 12-2
DC-DC CONVERTER AND ATTACHING PARTS .......................................................................................... 11-14
DIFFERENTIAL ............................................................................................................................................... 3-10
DISPLAY
LOW MOUNT .............................................................................................................................................. 11-10
DISPLAY GROUP AND HARNESS ................................................................................................................ 2-24
DOME LIGHT .................................................................................................................................................. 11-6
DRIVE AXLE AND HOUSING ......................................................................................................................... 3-4
DRIVE AXLE HUB ........................................................................................................................................... 3-8
DRIVE AXLE MOUNTING ............................................................................................................................... 3-2
WITH SPACER ........................................................................................................................................... 10-36

E
ELECTRICAL SYSTEM ................................................................................................................................... 2-2

F
FENDER .......................................................................................................................................................... 1-24
FIRE EXTINGUISHER .................................................................................................................................... 11-78
FIRE EXTINGUISHER KIT .............................................................................................................................. 12-2
FLOORPLATES AND COVERS ...................................................................................................................... 1-14
FORKS ............................................................................................................................................................ 1-48
OPTIONAL .................................................................................................................................................. 1-50
FREE-LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-16
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-12
FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-19
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-26
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-16
FRONT WORKLIGHT MOUNTING
OVERHEAD GUARD WITH DRIVE-THRU RACK ...................................................................................... 11-21

G
GATE AND BATTERY ROLLER WITH BATTERY SPACER .......................................................................... 1-4

ii ©2012 Yale Materials Handling Corporation A968


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
H
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009) .......................................................................................... 10-26
FOUR STAGE FULL FREE-LIFT - WITH HOSE CHANNELS (12/2009 →) .............................................. 10-30
THREE STAGE FULL FREE-LIFT (→ S/N D563V11658H) (→ S/N D508V27872H) ............................... 8-34
THREE STAGE FULL FREE-LIFT (S/N D508V27873H →) (S/N D563V11659H →) ............................... 8-38
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-24
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-16
HEADER HOSE CONVERSION KITS
HOOD .............................................................................................................................................................. 1-10
HOSE CHANNELS
HEADER HOSE - FOUR STAGE FULL FREE-LIFT (12/2009 →) ............................................................. 10-34
HYDRAULIC CONTROL VALVE
ELECTRONIC - THREE AND F0UR FUNCTION ....................................................................................... 6-28
MANUAL - THREE AND F0UR FUNCTION ............................................................................................... 6-22
HYDRAULIC FILTER HOUSING ..................................................................................................................... 6-10
HYDRAULIC HOSES
HOIST, TILT AND AUXILIARY .................................................................................................................... 6-4
STEERING .................................................................................................................................................. 6-2
HYDRAULIC PUMP ........................................................................................................................................ 6-44
19 CC .......................................................................................................................................................... 6-46
HYDRAULIC PUMP AND MOTOR ASSEMBLY
36/48 VOLT ................................................................................................................................................. 6-34
72/80 VOLT ................................................................................................................................................. 6-36
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 6-6
WITH METAL HYDRAULIC TANK .............................................................................................................. 6-8
HYDRAULIC VALVE ASSEMBLY
ELECTRONIC - THREE AND FOUR FUNCTION ...................................................................................... 6-26
MANUAL - THREE AND FOUR FUNCTION ............................................................................................... 6-20
HYDRAULIC VALVE CONVERSION KIT ....................................................................................................... 12-3

I
IMPACT SENSOR ........................................................................................................................................... 11-4
INNER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-8
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
INTEGRAL SIDE-SHIFT
CARRIAGE - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 11-30
CARRIAGE - THREE STAGE FULL FREE-LIFT ........................................................................................ 11-32
CARRIAGE - TWO AND FOUR STAGE FULL FREE-LIFT ........................................................................ 11-34
FORK POSITIONER - TWO AND THREE STAGE FULL FREE-LIFT ........................................................ 11-38
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 11-40
HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT ....................................................................... 11-44
HYDRAULIC HOSES - THREE STAGE FULL FREE-LIFT ........................................................................ 11-45
HYDRAULIC HOSES - TWO STAGE FULL FREE-LIFT ............................................................................ 11-46
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 11-42

A968 ©2012 Yale Materials Handling Corporation iii


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
INTEGRAL SIDE-SHIFT HYDRAULIC HOSE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 11-47
INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-4
INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4

L
LABELS
EXTERIOR .................................................................................................................................................. 1-40
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-44
INTERIOR ................................................................................................................................................... 1-42
LIGHTS
STOP, TAIL, BACK-UP, AND STROBE - WITH OVERHEAD GUARD ...................................................... 2-28
LOAD BACKREST .......................................................................................................................................... 1-46

M
MAIN CYLINDER
LEFT HAND - THREE STAGE FULL FREE-LIFT ....................................................................................... 8-14
RIGHT HAND - THREE STAGE FULL FREE-LIFT .................................................................................... 8-18
MAIN LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-10
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 9-10
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-12
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-8
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-14
MAIN LIFT CYLINDERS
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-10
MANUAL CONTROL LEVERS
→ S/N A968N02287H ................................................................................................................................ 6-12
S/N A968N02288H → ................................................................................................................................ 6-16
MINI-LEVER CONTROLS
3 FUNCTION ............................................................................................................................................... 2-30
4 FUNCTION ............................................................................................................................................... 2-32
MIRROR
PANORAMIC ............................................................................................................................................... 11-20
MIRROR CONVERSION KITS ........................................................................................................................ 12-3
MIRRORS ........................................................................................................................................................ 11-76
WITH DRIVE-THRU RACK OVERHEAD GUARD ...................................................................................... 11-77
MISCELLANEOUS KITS ................................................................................................................................. 12-3

N
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS - WITH BOLT IN SENSOR ........................................................... 1-26

iv ©2012 Yale Materials Handling Corporation A968


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
WITHOUT ELECTRONIC CONTROLS - WITH SNAP IN SENSOR .......................................................... 1-28

O
OPERATOR MODULE .................................................................................................................................... 1-2
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OVERHEAD GUARD ...................................................................................................................................... 1-18
DRIVE THRU RACK ................................................................................................................................... 1-20

P
PARK BRAKE
AUTOMATIC ............................................................................................................................................... 5-12
PARK BRAKE ASSEMBLY ............................................................................................................................. 5-10
POWER CABLES ............................................................................................................................................ 2-16
PUMP MOTOR
36/48 VOLT - STANDARD PERFORMANCE ............................................................................................. 6-38
72/80 VOLT - ENHANCED PERFORMANCE ............................................................................................. 6-40

R
REAR DRIVE HANDLE ................................................................................................................................... 11-16
REAR DRIVE HANDLE KITS .......................................................................................................................... 12-3
REAR WORK AND TAIL LIGHT MOUNTING
DRIVE-THRU OVERHEAD GUARD ........................................................................................................... 11-22

S
SEATS
FULL SUSPENSION - SHEET 1 0F 2 ......................................................................................................... 1-30
FULL SUSPENSION - SHEET 2 OF 2 ........................................................................................................ 1-34
STEER COLUMN
FIXED .......................................................................................................................................................... 4-10
TELESCOPIC .............................................................................................................................................. 4-12
STEER PUMP ASSEMBLY ............................................................................................................................. 4-16
STEER TIRES AND WHEELS ........................................................................................................................ 4-18
STEERING ACCUMULATOR ......................................................................................................................... 4-14
STEERING AXLE ............................................................................................................................................ 4-2
WITH SENSOR ........................................................................................................................................... 4-4
STEERING CYLINDER ................................................................................................................................... 4-7

T
TAIL LIGHT MOUNTING
OVERHEAD GUARD WITH DRIVE THRU RACK ...................................................................................... 11-7
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 6-48
TILT CYLINDERS
ERC045VG-ERC055VG .............................................................................................................................. 6-50
ERC060VG-ERC070VG .............................................................................................................................. 6-52
TILT SENSOR GROUP
TWO AND THREE STAGE ......................................................................................................................... 2-22

A968 ©2012 Yale Materials Handling Corporation v


GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
TIRE AND WHEEL
DRIVE TIRES .............................................................................................................................................. 3-12
TRACTION MOTOR ........................................................................................................................................ 3-14
TREAD CONVERSION KITS .......................................................................................................................... 12-2
TURN SIGNAL ................................................................................................................................................ 2-26
TURN SIGNAL WIRE HARNESS .................................................................................................................... 4-8

V
VALVE ASSEMBLY
INLET SECTION ......................................................................................................................................... 6-32
VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY
ELECTRIC HYDRAULIC ............................................................................................................................. 6-30
MANUAL HYDRAULIC ................................................................................................................................ 6-24

W
WIRE HARNESS
BACK-UP ALARM STROBE ....................................................................................................................... 2-67
DISPLAY - FREEZER ................................................................................................................................. 2-61
FAN ADAPTOR - 80V ................................................................................................................................. 2-72
FAN ADAPTOR - 36/48V ............................................................................................................................ 2-74
FRONT SWITCH ......................................................................................................................................... 2-69
JUMPER ...................................................................................................................................................... 2-70
LEFT HAND LIGHT HARNESS - DRIVE-THRU OVERHEAD GUARD ...................................................... 2-76
LEFT HAND LIGHT HARNESS, WITH DRIVE THRU RACK OVERHEAD GUARD .................................. 11-28
LIGHTS - MAIN CHASSIS .......................................................................................................................... 2-50
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND ................................................................................ 2-52
LIGHTS WITH OVERHEAD GUARD - LEFT HAND ................................................................................... 2-53
LIGHTS WITH OVERHEAD GUARD - LEFT HAND, WITH TURN ............................................................. 2-55
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND - WITH LOW MOUNT DISPLAY ............................ 11-24
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND - WITH LOW MOUNT DISPLAY - FREEZER ........ 11-26
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 0F 2 ...................................................................... 2-40
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 0F 2 ...................................................................... 2-44
MAIN WITH MANUAL HYDRAULICS - SHEET 1 0F 2 ............................................................................... 2-34
MAIN WITH MANUAL HYDRAULICS - SHEET 2 0F 2 ............................................................................... 2-38
MANUAL HYDRAULICS ............................................................................................................................. 2-60
MANUAL INTERLOCK ................................................................................................................................ 2-71
PARK BRAKE ............................................................................................................................................. 2-65
SEAT - E-HYDRAULIC ............................................................................................................................... 2-47
SEAT MANUAL HARNESS ......................................................................................................................... 2-46
STEERING COLUMN ................................................................................................................................. 2-58
SYNCHRONOUS STEERING ..................................................................................................................... 2-64
TURN SIGNAL ............................................................................................................................................ 2-62

vi ©2012 Yale Materials Handling Corporation A968


GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating


Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

A968 ©2012 Yale Materials Handling Corporation vii


GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

viii ©2012 Yale Materials Handling Corporation A968


GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 13-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a parts page number in the serial number information for items with a ECN or
DESCRIPTION column (F7A56) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.

A968 ©2012 Yale Materials Handling Corporation ix


GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

x ©2012 Yale Materials Handling Corporation A968


GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION


1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.

A968 ©2012 Yale Materials Handling Corporation xi


GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-


SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.

xii ©2012 Yale Materials Handling Corporation A968


GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 524319286

Service Manual (Complete)..................................................................................................... 524319595

Parts Manual........................................................................................................................... 524319461

A968 ©2012 Yale Materials Handling Corporation xiii


GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P19340....................................4-2 P19391....................................9-6 P19470..................................10-4


P19341..................................1-22 P19392....................................9-8 P19471..................................10-6
P19347..................................6-50 P19393..................................9-10 P19472..................................10-8
P19348..................................6-52 P19394..................................9-12 P19473................................10-10
P19349....................................2-4 P19395..................................9-16 P19474................................10-12
P19350....................................5-8 P19396..................................9-20 P19475................................10-14
P19353..................................6-44 P19397..................................9-22 P19476................................10-16
P19354..................................6-34 P19398....................................8-2 P19477................................10-19
P19356..................................1-18 P19399....................................8-4 P19478................................10-22
P19358..................................6-10 P19400....................................8-8 P19479................................10-24
P19360..................................6-26 P19401..................................8-10 P19480................................10-26
P19361....................................3-8 P19402..................................8-14 P19481..................................8-34
P19362..................................2-52 P19403..................................8-18 P19487....................................2-2
P19363..................................2-16 P19404..................................8-22 P19494................................11-14
P19367....................................4-7 P19405..................................8-26 P19495....................................1-4
P19368..................................6-20 P19406..................................8-30 P19528....................................5-2
P19369..................................2-40 P19407..................................1-28 P19529....................................5-3
P19370..................................2-44 P19410....................................6-6 P19553..................................2-61
P19371..................................6-48 P19410....................................5-6 P19561..................................6-36
P19372..................................7-16 P19413..................................2-22 P19611..................................5-10
P19373..................................8-32 P19427..................................2-34 P19710..................................2-60
P19374..................................9-24 P19438..................................1-40 P19711..................................6-12
P19375..................................2-53 P19439..................................1-42 P19738..................................2-46
P19376..................................2-50 P19440..................................1-44 P19739..................................2-47
P19377..................................2-38 P19441....................................1-2 P19793..................................2-55
P19378....................................3-4 P19442..................................1-24 P19869....................................4-4
P19379....................................7-2 P19445..................................3-10 P19890..................................2-26
P19381................................11-48 P19446..................................3-12 P19891..................................2-62
P19382................................11-62 P19452..................................1-14 P19894..................................4-16
P19383................................11-70 P19453..................................2-24 P19905..................................2-20
P19384....................................7-4 P19454....................................2-8 P19919..................................2-58
P19385....................................7-6 P19455................................11-18 P19920..................................2-64
P19386..................................7-10 P19456................................11-78 P19930..................................11-4
P19387..................................7-14 P19458................................11-16 P20361..................................2-65
P19389....................................9-2 P19459..................................1-10 P20362..................................2-67
P19390....................................9-4 P19469..................................10-2 P20363..................................5-12

xiv ©2012 Yale Materials Handling Corporation A968


GENERAL INFORMATION

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

P20371..................................11-6 P21058................................11-32 P21827................................11-56


P20372..................................2-28 P21059................................11-34 P21828................................11-58
P20373..................................6-46 P21060................................11-42 P21829................................11-60
P20386....................................4-8 P21061................................11-44 P21830................................11-64
P20642................................11-20 P21062................................11-45 P21831................................11-66
P20667..................................2-69 P21063................................11-46 P21832................................11-72
P20668................................11-24 P21064................................11-47 P22088..................................6-16
P20669..................................2-10 P21065..................................1-46 P22128..................................8-38
P20670..................................2-12 P21066..................................1-48 P22147..................................2-71
P20671..................................2-14 P21067..................................1-50 P22207..................................2-72
P20672................................11-26 P21104..................................2-18 P22208..................................2-74
P20674..................................2-76 P21109..................................6-38 P23035....................................6-8
P20674................................11-28 P21110..................................6-40 P23038................................10-30
P20675..................................11-7 P21161..................................4-14 P23039................................10-34
P20692..................................6-22 P21285..................................4-18 P23083................................11-12
P20693..................................6-28 P21308..................................1-34 P23136................................11-38
P20695..................................3-14 P21384..................................1-20 P23137................................11-40
P20702..................................1-36 P21393....................................6-4 P23174..................................1-38
P20710................................11-10 P21394....................................6-2 P23181................................11-21
P20793..................................4-12 P21429..................................2-70 P23182................................11-22
P20794..................................4-10 P21436..................................2-32 P23183................................11-76
P20830..................................6-24 P21438..................................2-30 P23184................................11-77
P20831..................................6-30 P21643....................................1-8 P23228................................11-74
P20832..................................6-32 P21824................................11-50 P23242....................................3-2
P20848....................................5-4 P21825................................11-52 P23243................................10-36
P21037..................................1-30 P21826................................11-54 P23476..................................1-26
P21057................................11-30

A968 ©2012 Yale Materials Handling Corporation xv


GENERAL INFORMATION

NOTES

xvi ©2012 Yale Materials Handling Corporation A968


SECTION 1

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

ARMREST SLIDER ASSEMBLY


→ 9/2010 .................................................................................................................................................... 1-36
9/2010 → .................................................................................................................................................... 1-38
BATTERY SPACERS ...................................................................................................................................... 1-8
COUNTERWEIGHT ........................................................................................................................................ 1-22
FENDER .......................................................................................................................................................... 1-24
FLOORPLATES AND COVERS ...................................................................................................................... 1-14
FORKS ............................................................................................................................................................ 1-48
OPTIONAL .................................................................................................................................................. 1-50
GATE AND BATTERY ROLLER WITH BATTERY SPACER .......................................................................... 1-4
HOOD .............................................................................................................................................................. 1-10
LABELS
EXTERIOR .................................................................................................................................................. 1-40
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-44
INTERIOR ................................................................................................................................................... 1-42
LOAD BACKREST .......................................................................................................................................... 1-46
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS - WITH BOLT IN SENSOR ........................................................... 1-26
WITHOUT ELECTRONIC CONTROLS - WITH SNAP IN SENSOR .......................................................... 1-28
OPERATOR MODULE .................................................................................................................................... 1-2
OVERHEAD GUARD ...................................................................................................................................... 1-18
DRIVE THRU RACK ................................................................................................................................... 1-20
SEATS
FULL SUSPENSION - SHEET 1 0F 2 ......................................................................................................... 1-30
FULL SUSPENSION - SHEET 2 OF 2 ........................................................................................................ 1-34

A968 ©2012 Yale Materials Handling Corporation 1-1


P19441 03-08

OPERATOR MODULE (FIGURE 1-1)

1-2 ©2012 Yale Materials Handling Corporation A968


03-08 P19441

OPERATOR MODULE
KEY:
A: Non Rotated
B: Rotated
QTY
ITEM PART NO. DESCRIPTION A B
1 524327261 Cowl ........................................................................................................... 1 1
2 580032374 Capscrew ................................................................................................... 4 4
3 580093935 Capscrew ................................................................................................... 6 6
4 580044860 Insert .......................................................................................................... 6 6
5 550001583 Side Plate Wldmt (RH) ............................................................................... 1 ..
5 550018035 Side Plate Wldmt (RH) (Alternate Part) ...................................................... 1 ..
6 524260552 Fastener ..................................................................................................... 4 4
7 580056527 Capscrew ................................................................................................... 2 2
8 550001490 Bulkhead .................................................................................................... 1 1
9 580004218
580056528 Nut (Shoulder) ............................................................................................ 6 6
10 550001584 Side Plate Wldmt (LH) ................................................................................ 1 1
10 550018036 Side Plate Wldmt (LH) (Alternate Part) ...................................................... 1 1
11 580056667 Capscrew ................................................................................................... 2 2

A968 ©2012 Yale Materials Handling Corporation 1-3


P19495 03-09

GATE AND BATTERY ROLLER WITH BATTERY SPACER (FIGURE 1-2)

1-4 ©2012 Yale Materials Handling Corporation A968


03-09 P19495

GATE AND BATTERY ROLLER WITH BATTERY SPACER


ITEM PART NO. DESCRIPTION QTY
1 580074006 Trim Seal ............................................................................................................ 1
2 900005220 Capscrew ............................................................................................................ 9
3 580088662 Pad ..................................................................................................................... 1
4 a 449015115 Locknut ............................................................................................................... 1
4 c 909882405 Nut ...................................................................................................................... 1
4 d 504233271 Washer ............................................................................................................... 1
5 b 580030966 Capscrew ............................................................................................................ 2
5 d 580056667 Capscrew ............................................................................................................ 1
6 580088666 Spring ................................................................................................................. 1
7 518791649 Shim (0.031 in.) .................................................................................................. 1
8 b 582000435 Gate (27.5 inch BC) ............................................................................................ 1
8 d 582005455 Gate (27.5 inch BC) ............................................................................................ 1
8 b 582000436 Gate (30.9 inch BC) ............................................................................................ 1
8 d 582005456 Gate (30.9 inch BC) ............................................................................................ 1
8 b 582000437 Gate (33.3 inch BC) ............................................................................................ 1
8 d 582005457 Gate (33.3 inch BC) ............................................................................................ 1
8 b 582000438 Gate (36.7 inch BC) ............................................................................................ 1
8 d 582005458 Gate (36.7 inch BC) ............................................................................................ 1
8 b 582000439 Gate (39.9 inch BC) ............................................................................................ 1
8 d 582005459 Gate (39.9 inch BC) ............................................................................................ 1
9 b 580017324 Capscrew ............................................................................................................ 1
9 d 580030972 Capscrew ............................................................................................................ 1
9 d 504233271 Washer ............................................................................................................... 1
10 b 580093853 Plate .................................................................................................................... 1
10 d 582005461 Plate .................................................................................................................... 1
11 d 580044860 Insert ................................................................................................................... 2
11 d 582007586 Insert ................................................................................................................... 3
12 580095171 Pad (Battery Slide) .............................................................................................. 1
13 449021006 Washer ............................................................................................................... 9
14 449015036 Locknut ............................................................................................................... 9
15 580095170 Pad ..................................................................................................................... 2
16 580093247 Rod ..................................................................................................................... 1
17 505008200 Spring ................................................................................................................. 1
18 520082889 Roll Pin ............................................................................................................... 1
19 580071587 Switch ................................................................................................................. 1
20 580095847 Cover Plate ......................................................................................................... 1
20 582003401 Cover Plate (Alternate Part) ................................................................................ 1
21 580095933 Capscrew ............................................................................................................ 2
21 582007591 Capscrew (Alternate Part) .................................................................................. 2
22 580057864 Nut ...................................................................................................................... 1
23 449007034 Screw (M3 x .05 x 12) ......................................................................................... 2
23 449007035 Screw (Alternate Part) ........................................................................................ 2
24 449015024 Nut ...................................................................................................................... 2
25 580051442 Magnet ................................................................................................................ 1
26 580087919 Roller (27.5 inch BC) .......................................................................................... 3
26 580087919 Roller (33.3, 36.7, and 39.9 inch BC) ................................................................. 5
26 580087919 Roller (30.9 inch BC) .......................................................................................... 4
27 582000361 Plate Wldmt (27.5 inch BC) ................................................................................ 1
27 582000362 Plate Wldmt (30.9 inch BC) ................................................................................ 1
27 582000363 Plate Wldmt (33.3 inch BC) ................................................................................ 1
27 582000364 Plate Wldmt (36.7 inch BC) ................................................................................ 1

A968 ©2012 Yale Materials Handling Corporation 1-5


P19495 03-09

GATE AND BATTERY ROLLER WITH BATTERY SPACER


ITEM PART NO. DESCRIPTION QTY
27 582000365 Plate Wldmt (39.9 inch BC) ................................................................................ 1
28 580093854 Roller (30.9 and 39.9 inch BC) ........................................................................... 2
28 580093854 Roller (27.5, 33.3, 36.7 inch BC) ........................................................................ 1

FOOTNOTES:
a → 5/2010 c 5/2010 →
b → PENDING PER ECN 138391 d PENDING PER ECN 138391 →

1-6 ©2012 Yale Materials Handling Corporation A968


03-09 P19495

NOTES

A968 ©2012 Yale Materials Handling Corporation 1-7


P21643 12-09

BATTERY SPACERS (FIGURE 1-3)

1-8 ©2012 Yale Materials Handling Corporation A968


12-09 P21643

BATTERY SPACERS
ITEM PART NO. DESCRIPTION QTY
1 580019056 Capscrew (M10 x 1.5 x 80) (M10 x 1.5 x 80) ...................................................... 2
1 504231285 Capscrew (M10 x 1.5 x 70) (M10 x 1.5 x 70) ...................................................... 2
1 580009799 Screw (M10 x 1.5 x 50) ....................................................................................... 2
2 580090636 Plate .................................................................................................................... 2
3 580081348 Spacer ................................................................................................................ 28
4 a 580027572 Nut ...................................................................................................................... 2
4 b 580044862 Insert ................................................................................................................... 2
5 504231285 Capscrew (M10 x 1.5 x 70) (M10 x 1.5 x 70) ...................................................... 2
5 520045581 Capscrew (M10 x 1.5 x 35) ................................................................................. 2
5 580023194 Capscrew (M10 x 1.5 x 45) ................................................................................. 2
5 580090637 Capscrew (M10 x 1.5 x 55) ................................................................................. 2
6 a 580027572 Nut ...................................................................................................................... 2
6 b 580044862 Insert ................................................................................................................... 2

FOOTNOTES:
a → PENDING PER ECN 10636918 b PENDING PER ECN 10636918 →

A968 ©2012 Yale Materials Handling Corporation 1-9


P19459 03-08

HOOD (FIGURE 1-4)

1-10 ©2012 Yale Materials Handling Corporation A968


03-08 P19459

HOOD
ITEM PART NO. DESCRIPTION QTY
1 i 524292792 Hood (27.5 inches) ............................................................................................. 1
1 i 524292793 Hood (30.9 inches) ............................................................................................. 1
1 i 524292794 Hood (33.3 inches) ............................................................................................. 1
1 i 524292795 Hood (36.7 inches) ............................................................................................. 1
1 i 524292796 Hood (39.9 inches) ............................................................................................. 1
1 j 524329722 Hood (27.5 inches) ............................................................................................. 1
1 j 524329723 Hood (30.9 inches) ............................................................................................. 1
1 j 524329724 Hood (33.3 inches) ............................................................................................. 1
1 j 524329725 Hood (36.7 inches) ............................................................................................. 1
1 j 524329726 Hood (39.9 inches) ............................................................................................. 1
2 449021019 Washer ............................................................................................................... 6
3 580090502 Bolt ...................................................................................................................... 2
4 582001012 Hinge .................................................................................................................. 2
5 580004218
580056528 Nut (Shoulder) .................................................................................................... 4
6 580056667 Capscrew ............................................................................................................ 4
7 580089331 Spacer (27.5 inches) ........................................................................................... 4
7 580089331 Spacer (30.9 - 39.9 inches) ................................................................................ 2
8 580090208 Ball Stud ............................................................................................................. 2
8 582011620 Ball Stud (27.5 in.) .............................................................................................. 2
8 582011621 Ball Stud (30.9-30.9 in.) ...................................................................................... 2
9 580090209 Clip ...................................................................................................................... 4
10 449015115 Locknut ............................................................................................................... 2
11 d 582000895 Gas Spring (Extra Light) ..................................................................................... 2
11 b 582000896 Gas Spring (Light) ............................................................................................... 2
11 cg 582000897 Gas Spring (Medium) .......................................................................................... 2
11 e 582000898 Gas Spring (Heavy) ............................................................................................ 2
11 f 582000899 Gas Spring (Extra Heavy) ................................................................................... 2
12 449021006 Washer (30.9 - 39.9 inches) ............................................................................... 2
13 i 582012243 Hood Latch ......................................................................................................... 1
13 j 582013511 Latch (with EE Hoods) ........................................................................................ 1
13 582005941 Lock ................................................................................................................ 1
13 582005943 Key ................................................................................................................. 1
14 932730903 Capscrew ............................................................................................................ 3
15 501737903 Nut ...................................................................................................................... 3
16 926887301 Plug ..................................................................................................................... 8
17 580090503 Handle (Hood) .................................................................................................... 2
18 905049102 Rivet .................................................................................................................... 2
19 910792100 Clip ...................................................................................................................... 1
20 258979300 Plug (36.7, 39.9 inches) ...................................................................................... 2
21 524240692 Plug (36.7, 39.9 inches) ...................................................................................... 1
22 580090208 Ball Stud ............................................................................................................. 2
22 582011620 Ball Stud ............................................................................................................. 2
kl 518790649 Screw (Stop) ....................................................................................................... 2
akl 023604600 Lockwasher ......................................................................................................... 2
akl 014936600 Nut ...................................................................................................................... 2
ak 582005875 Bumper ............................................................................................................... 2
hk 580086939 Rubber Mount ..................................................................................................... 2
hk 580044861 Insert ................................................................................................................... 2
k 580093986 Plug ..................................................................................................................... 2

A968 ©2012 Yale Materials Handling Corporation 1-11


P19459 03-08

FOOTNOTES:
a 1015MM BC with 88.5 Inch Overhead Guard g 39 in Hood with Non Suspension Seat or 30 to 33
b 27 in Hood with Full Suspension Seat or 30 to 33 in. with Full Suspension Seat
in. with Non Suspension Seat h Drive-In Rack Overhead Guard
c 27 in Hood with Swivel Seat i E Hood Group
d 27 to 30 in. Hood with Non Suspension Seat j EE Hood Group
e 36 in Hood with Full Suspension Seat or 30-33 in k Not Illustrated
with Swivel Seat. l Standard Overhead Guard
f 39 in Hood with Full Suspension Seat or 36 to 39
in with Swivel Seat

1-12 ©2012 Yale Materials Handling Corporation A968


03-08 P19459

NOTES

A968 ©2012 Yale Materials Handling Corporation 1-13


P19452 10-08

FLOORPLATES AND COVERS (FIGURE 1-5)

1-14 ©2012 Yale Materials Handling Corporation A968


10-08 P19452

FLOORPLATES AND COVERS


ITEM PART NO. DESCRIPTION QTY
1 a 580086472 Cover (Fixed Steering Column Lower) ............................................................... 1
1 d 580086470 Cover (Telescopic Steering Column Lower) ....................................................... 1
2 c 580086551 Cover (Top w/ Turn Signal) ................................................................................. 1
2 b 580086579 Cover (Top w/o Turn Signal) ............................................................................... 1
2 d 580086580 Cover (Telescopic Steering Column) .................................................................. 1
3 a 580086473 Cover (Fixed Steering Column Upper) ............................................................... 1
3 d 580086471 Cover (Telescopic Steering Column Upper) ....................................................... 1
4 520038861 Capscrew ............................................................................................................ 4
5 580046139 Clip ...................................................................................................................... 2
6 909904403 Screw .................................................................................................................. 6
7 e 580049231 Capscrew ............................................................................................................ 2
7 g 580030966 Capscrew ............................................................................................................ 1
8 d 580029727 Capscrew ............................................................................................................ 1
9 d 449021002 Washer ............................................................................................................... 1
10 d 580046139 Clip ...................................................................................................................... 2
11 932728908 Capscrew ............................................................................................................ 3
12 580080880 Dash Panel ......................................................................................................... 1
13 580044859 Insert ................................................................................................................... 4
14 580086991 Cover (Manaul Park Brake) ................................................................................ 1
14 580086992 Cover (Auto Park Brake) ..................................................................................... 1
15 932728903 Capscrew ............................................................................................................ 3
16 504225257 Nut ...................................................................................................................... 3
17 505976542 Capscrew (Standard Operator) ........................................................................... 8
18 580008988 Nut (Fold Over) (Standard Operator) .................................................................. 15
19 580087895 Step (LH) ............................................................................................................ 1
20 f 580087531 Floormat (Manual Hydraulic) .............................................................................. 1
20 h 582006494 Floormat (Manual Hydraulic) .............................................................................. 1
20 f 580087530 Floormat (E Hydraulic) ........................................................................................ 1
20 h 582006495 Floormat (E Hydraulic) ........................................................................................ 1
21 580087896 Step (RH) ............................................................................................................ 1
22 580036662 Capscrew ............................................................................................................ 2
23 e 580093267 Side Plate (27.5 inches) (RH) ............................................................................. 1
23 g 582005685 Side Plate (27.5 inches) (RH) ............................................................................. 1
23 e 580093268 Side Plate (30.9 inches) (RH) ............................................................................. 1
23 g 582005686 Side Plate (30.9 inches) (RH) ............................................................................. 1
23 e 580093269 Side Plate (33.3 inches) (RH) ............................................................................. 1
23 g 582005687 Side Plate (33.3 inches) (RH) ............................................................................. 1
23 e 580093270 Side Plate (36.7 inches) (RH) ............................................................................. 1
23 g 582005688 Side Plate (36.7 inches) (RH) ............................................................................. 1
23 e 580093271 Side Plate (39.9 inches) (RH) ............................................................................. 1
23 g 582005689 Side Plate (39.9 inches) (RH) ............................................................................. 1
24 580026621 Nut ...................................................................................................................... 5
24 580044861 Insert (Alternate Part) ..................................................................................... 1
25 580095838 Cover (Battery Removal Cover) .......................................................................... 1
26 580090355 Floorplate (Manual Hydraulic) ............................................................................. 1
26 580090356 Floorplate (E Hydraulic) ...................................................................................... 1
27 580090353 Floorplate ............................................................................................................ 1
28 580087879 Cover .................................................................................................................. 1
29 580027573 Nut (Flange) ........................................................................................................ 2
30 580049231 Capscrew ............................................................................................................ 4
31 580087898 Side Plate (27.5 inches) (LH) .............................................................................. 1

A968 ©2012 Yale Materials Handling Corporation 1-15


P19452 10-08

FLOORPLATES AND COVERS


ITEM PART NO. DESCRIPTION QTY
31 580087899 Side Plate (30.9 inches) (LH) .............................................................................. 1
31 580087900 Side Plate (33.3 inches) (LH) .............................................................................. 1
31 580087901 Side Plate (36.7 inches) (LH) .............................................................................. 1
31 580087902 Side Plate (39.9 inches) (LH) .............................................................................. 1
32 580088283 Cover (Latch) (Standard) .................................................................................... 1
32 580094795 Cover (Latch) (EE) .............................................................................................. 1
33 580083871 Capscrew ............................................................................................................ 2
34 520041817 Panel (End) ......................................................................................................... 2
35 520041863 Cover .................................................................................................................. 3
36 520041892 Panel (Center) .................................................................................................... 1
37 524327352 Cover .................................................................................................................. 1
37 550026375 Cover (Alternate Part) ......................................................................................... 1
38 580093442 Bracket (Counterweight Cover LH) ..................................................................... 1
39 524327751 Cover (Counterweight) ........................................................................................ 1
39 550026374 Cover (Counterweight) (Alternate Part) .............................................................. 1
40 932728907 Capscrew ............................................................................................................ 1
41 580085910 Tail Light Base (LH) ............................................................................................ 1
42 580058212 Capscrew ............................................................................................................ 4
43 580085909 Tail Light Base (RH) ........................................................................................... 1
44 580093443 Bracket (Counterweight Cover RH) .................................................................... 1
45 580056815 Capscrew ............................................................................................................ 6
46 580041704 Insert ................................................................................................................... 10
47 580093242 Bracket (Harness Support) ................................................................................. 1
48 580093292 Plug ..................................................................................................................... 1
49 900014292 Capscrew ............................................................................................................ 6
49 449021001 Washer ............................................................................................................... 2
50 582011387 Trim (Alternate Part) ........................................................................................... 1
51 582011386 Trim (Alternate Part) ........................................................................................... 1
52 582011385 Trim (Alternate Part) ........................................................................................... 1
53 582011384 Trim (Alternate Part) ........................................................................................... 1
54 580056667 Capscrew ............................................................................................................ 3
55 580030966 Capscrew ............................................................................................................ 1
56 582007586 Insert ................................................................................................................... 3
57 580008988 Nut (Fold Over) (Foldover) .................................................................................. 1
58 582005449 Plate (Vertical Battery Removal Cover) .............................................................. 1
582001156 Cover Power Cable (Not Illustrated) ................................................................... 1

FOOTNOTES:
a Fixed Steering Column e → PENDING PER ECN 138391
b Steering Column w/o Turn Signal f → S/N A968N03621H
c Steering Column w/Turn Signal g PENDING PER ECN 138391 →
d Telescopic Steering Column h S/N A968N03622H →

1-16 ©2012 Yale Materials Handling Corporation A968


10-08 P19452

NOTES

A968 ©2012 Yale Materials Handling Corporation 1-17


P19356 04-09

OVERHEAD GUARD (FIGURE 1-6)

1-18 ©2012 Yale Materials Handling Corporation A968


04-09 P19356

OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 ac 550001358 Overhead Guard (27.5 inches) ........................................................................... 1
1 bc 550001363 Overhead Guard (27.5 inches) ........................................................................... 1
1 c 524324834 Overhead Guard (27.5 inches) (Flat) .................................................................. 1
1 ac 550001359 Overhead Guard (30.9 inches) ........................................................................... 1
1 bc 550001364 Overhead Guard (30.9 inches) ........................................................................... 1
1 d 524324835 Overhead Guard (30.9 inches) (Flat) .................................................................. 1
1 ad 550001360 Overhead Guard (33.3 inches) ........................................................................... 1
1 bd 550001365 Overhead Guard (33.3 inches) ........................................................................... 1
1 c 524324836 Overhead Guard (33.3 inches) (Flat) .................................................................. 1
1 af 550001361 Overhead Guard (36.7 inches) ........................................................................... 1
1 bf 550001366 Overhead Guard (36.7 inches) ........................................................................... 1
1 f 524324837 Overhead Guard (36.7 inches) (Flat) .................................................................. 1
1 ae 550001362 Overhead Guard (39.9 inches) ........................................................................... 1
1 be 550001367 Overhead Guard (39.9 inches) ........................................................................... 1
1 e 524324838 Overhead Guard (39.9 inches) (Flat) .................................................................. 1
2 582001247 Grommet ............................................................................................................. 5
3 580058269 Capscrew ............................................................................................................ 2
4 580091639 Handle ................................................................................................................ 1
5 580044861 Insert ................................................................................................................... 2
6 580056527 Capscrew ............................................................................................................ 8
7 580059493 Plug ..................................................................................................................... 12
8 524240692 Plug ..................................................................................................................... 1
9 580010741 Plug ..................................................................................................................... 2
10 504241782 Plug ..................................................................................................................... 4

FOOTNOTES:
a 86.5 in Height d E45-60VG
b 88.5 in. Height e E65-70VG
c E45-50VG f E65VG

A968 ©2012 Yale Materials Handling Corporation 1-19


P21384 09-09

OVERHEAD GUARD (FIGURE 1-7)


DRIVE THRU RACK

1-20 ©2012 Yale Materials Handling Corporation A968


09-09 P21384

OVERHEAD GUARD
DRIVE THRU RACK

ITEM PART NO. DESCRIPTION QTY


1 524305510 Overhead Guard (27.5 inches) ........................................................................... 1
1 524305511 Overhead Guard (30.9 inches) ........................................................................... 1
1 524305512 Overhead Guard (33.3 inches) ........................................................................... 1
1 524305513 Overhead Guard (36.7 inches) ........................................................................... 1
1 524305514 Overhead Guard (39.9 inches) ........................................................................... 1
2 582003024 Cap ..................................................................................................................... 2
3 580090886 Hole Plug ............................................................................................................ 12
4 524240692 Plug ..................................................................................................................... 1
5 524208883 Grommet ............................................................................................................. 7
6 580056527 Capscrew ............................................................................................................ 8
7 580090277 Cover .................................................................................................................. 1
8 580041360 Grommet ............................................................................................................. 1
9 580049011 Capscrew ............................................................................................................ 2
10 582001247 Grommet ............................................................................................................. 3

A968 ©2012 Yale Materials Handling Corporation 1-21


P19341 10-07

COUNTERWEIGHT (FIGURE 1-8)

ITEM PART NO. DESCRIPTION QTY


1 b 524302847 Counterweight ..................................................................................................... 1
1 a 524302848 Counterweight ..................................................................................................... 1
1 c 524302849 Counterweight ..................................................................................................... 1
2 580087336 Capscew ............................................................................................................. 2
3 940102912 Washer ............................................................................................................... 2
4 016100800 Shim .................................................................................................................... 1
5 504224291 Tow Pin ............................................................................................................... 1
6 580094180 Bolt ...................................................................................................................... 2
7 502566902 Washer ............................................................................................................... 2
8 580094178 Nut ...................................................................................................................... 2

FOOTNOTES:
a ERC045VG, 27.5 inch BC; ERC050-55VG, 30.9 c ERC050-055VG, 27.5 inch BC; ERC060VG, 33.3
inch BC; ERC065VG, 33.3 inch BC; ERC070VG, inch BC; ERC065, 36.7 inch BC; ERC070VG, 39.9
39.9 inch BC inch BC
b ERC045VG, 30.9 + 33.3 inch BC; ERC050-55VG,
33.3 inch BC

1-22 ©2012 Yale Materials Handling Corporation A968


10-07 P19341

NOTES

A968 ©2012 Yale Materials Handling Corporation 1-23


P19442 03-08

FENDER (FIGURE 1-9)

1-24 ©2012 Yale Materials Handling Corporation A968


03-08 P19442

FENDER
ITEM PART NO. DESCRIPTION QTY
1 c 524286106 Fender (LH) ........................................................................................................ 1
1 d 524286107 Fender (LH) ........................................................................................................ 1
2 c 524286108 Fender (RH) ........................................................................................................ 1
2 d 524286109 Fender (RH) ........................................................................................................ 1
3 580056527 Capscrew ............................................................................................................ 6
4 580004218
580056528 Nut (Shoulder) .................................................................................................... 6
5 ab 524224752 Plug ..................................................................................................................... 4

FOOTNOTES:
a Not Illustrated c Used with Standard Tread 21 x 9 Tires
b Used on the 21 x 7 and 21 x 8 Standard Tread d Used with Wide Tread Tires 21x 7, 21 x 8 and 21.9.
without Fender Extensions

A968 ©2012 Yale Materials Handling Corporation 1-25


P23476 11-11

NON SUSPENSION SEAT (FIGURE 1-10)


WITHOUT ELECTRONIC CONTROLS — WITH BOLT IN SENSOR

1-26 ©2012 Yale Materials Handling Corporation A968


11-11 P23476

NON SUSPENSION SEAT


WITHOUT ELECTRONIC CONTROLS – WITH BOLT IN SENSOR

ITEM PART NO. DESCRIPTION QTY


580085584 Seat Assy (Vinyl) ................................................................................................ 1
580085585 Seat Assy (Cloth) ................................................................................................ 1
1 580049906 Kit-Seat Cushion (Vinyl) ................................................................................. 1
1 580049895 Kit-Seat Cushion (Cloth) ................................................................................. 1
2 580049892 Hip Restraint (LH) ........................................................................................... 1
3 580062078 Kit-Seat Belt (Black) ....................................................................................... 1
4 580010704 Kit-Seat Rail ................................................................................................... 1
5 580049893 Hip Restraint (RH) .......................................................................................... 1
6 580059816 Wire Harness .................................................................................................. 1
7 519996801 Information Case ............................................................................................ 1
7 519996803 Cover (Information Case) ............................................................................... 1
8 203142600 Capscrew ............................................................................................................ 2
9 014970700 Nut ...................................................................................................................... 2
10 582005697 Bracket ................................................................................................................ 1
11 580093232 Clamp ................................................................................................................. 1
a 580049891 Sensor (Operator Presence) ............................................................................... 1

FOOTNOTES:
a Not Illustrated

A968 ©2012 Yale Materials Handling Corporation 1-27


P19407 05-11

NON SUSPENSION SEAT (FIGURE 1-11)


WITHOUT ELECTRONIC CONTROLS — WITH SNAP IN SENSOR

1-28 ©2012 Yale Materials Handling Corporation A968


05-11 P19407

NON SUSPENSION SEAT


WITHOUT ELECTRONIC CONTROLS – WITH SNAP IN SENSOR

ITEM PART NO. DESCRIPTION QTY


582003574 Seat-Non Suspension (Vinyl) .............................................................................. 1
582007900 Seat-Non Suspension (Cloth) ............................................................................. 1
1 580049906 Kit-Seat Cushion (Vinyl) ................................................................................. 1
1 580056941 Seat Assy (Cushion, Cloth) ............................................................................ 1
2 580049892 Hip Restraint (LH) ........................................................................................... 1
3 580090679 Kit-Seat Rail ................................................................................................... 1
4 580097531 Sensor (Operator Presence) (Optional) ......................................................... 1
5 582000813 Bracket (Operator Presence Sensor) (Optional) ............................................ 1
6 582005028 Wire Harness .................................................................................................. 1
7 580049893 Hip Restraint (RH) .......................................................................................... 1
8 580056926 Storage Box .................................................................................................... 1
9 519996803 Cover (Information Case) ............................................................................... 1
10 580062078 Kit-Seat Belt (Black) ............................................................................................ 1
10 524281279 Kit-Seat Belt (Red) .............................................................................................. 1
11 504230271 Nut ...................................................................................................................... 4
12 580087659 Stud .................................................................................................................... 4
13 520082877 Capscrew ............................................................................................................ 2
14 580056005 Washer ............................................................................................................... 6
15 502097909 Locknut ............................................................................................................... 2
16 580092987 Cover (Seat Side Electrical) ................................................................................ 1
17 582002621 Cover Plate ......................................................................................................... 1
18 940400905 Washer ............................................................................................................... 2
19 580092732 Capscrew ............................................................................................................ 2
20 449001412 Capscrew ............................................................................................................ 2
21 016103500 Washer ............................................................................................................... 1
22 580046396 Clamp ................................................................................................................. 1
23 580060018 Nut ...................................................................................................................... 2

A968 ©2012 Yale Materials Handling Corporation 1-29


P21037 08-09

SEATS (FIGURE 1-12)


FULL SUSPENSION — SHEET 1 0F 2

1-30 ©2012 Yale Materials Handling Corporation A968


08-09 P21037

SEATS
FULL SUSPENSION – SHEET 1 0F 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
580086312 Seat-Full Suspension (Cloth-Maximum Travel) ......................................... 1 1
580086313 Seat-Full Suspension (Vinyl-Maximum Travel) .......................................... 1 1
580086311
582003584 Seat-Full Suspension (Vinyl) (Swivel) ........................................................ 1 1
580086310
582003585 Seat-Full Suspension (Cloth) (Swivel) ....................................................... 1 1
580086309 Seat-Full Suspension (Vinyl-Low Profile) ................................................... 1 1
580086308 Seat-Full Suspension (Cloth-Low Profile) .................................................. 1 1
1 b 580095476 Kit-Cushion (Seat and Back, Vinyl) ........................................................ 1 1
1 b 580095473 Kit-Cushion (Seat and Back, Cloth) ....................................................... 1 1
2 b 580095474 Kit-Cushion (Back Cushion, Vinyl) .................................................... 1 1
2 b 580095471 Kit-Cushion (Back Cushion, Cloth) .................................................... 1 1
2 ..... Back Cushion ................................................................................ 1 1
2 ..... Screw ............................................................................................ 2 2
3 b 580095475 Kit-Seat Cushion (Vinyl) .................................................................... 1 1
3 b 580095472 Kit-Seat Cushion (Cloth) .................................................................... 1 1
3 ..... Seat Cushion ................................................................................. 1 1
3 ..... Spring ............................................................................................ 2 2
3 ..... Cotter Pin ...................................................................................... 2 2
4 b 580095462 Kit-Weight Adjuster ................................................................................ 1 1
4 ..... Knob .................................................................................................. 1 1
4 ..... Bushing ............................................................................................. 1 1
4 ..... Washer .............................................................................................. 1 1
4 ..... Pin ..................................................................................................... 1 1
5 b 580095464 Kit-Service (Front Panel) (With Swivel) ................................................. 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Knob .................................................................................................. 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
5 b 580095463 Kit-Service (Front Panel) (Non Swivel) .................................................. 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
6 b 580095477 Kit-Seat Rail ........................................................................................... 1 1
6 ..... Locking Rail ....................................................................................... 1 1
6 ..... Slave Rail .......................................................................................... 1 1
6 ..... Bolt .................................................................................................... 4 4
6 ..... Nut ..................................................................................................... 4 4
7 h 582004126 Armrest (Left-Hand Side) ........................................................................... 1 1
7 g 580084957 Armrest (LH) (Alternate Part) ..................................................................... 1 1
8 f 580057451 Washer ....................................................................................................... 2 1
9 f 311207098 Screw ......................................................................................................... 2 1
10 e 023021000 Roll Pin ....................................................................................................... 1 1
11 e 502398907 Washer ....................................................................................................... 3 3
12 e 502097909 Locknut ....................................................................................................... 2 2

A968 ©2012 Yale Materials Handling Corporation 1-31


P21037 08-09

SEATS
FULL SUSPENSION – SHEET 1 0F 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
13 e 203081600 Capscrew ................................................................................................... 2 1
13 e 203081900 Capscrew ................................................................................................... .. 1
14 580093030 Bracket (Seat) ............................................................................................ 1 ..
15 580056815 Capscrew (Max Travel Seat Mount) ........................................................... 4 4
15 580093327 Capscrew (Swivel and Low Profile) ............................................................ 4 4
16 582004554 Plate (Maxium Travel Mounting) ................................................................ 4 4
17 e 580093325 Spacer ........................................................................................................ .. 1
18 e 580056005 Washer ....................................................................................................... 3 3
19 580084956 Armrest (Right-Hand Side) ......................................................................... 1 ..
19 580096837 Armrest (RH) (Electro-Hydraulic Control) ................................................... .. 1
20 e 580062078 Kit-Seat Belt (Black) ................................................................................... 1 1
20 524281279 Kit-Seat Belt (Red) (Option) ....................................................................... 1 1
21 c 580092600 Block .......................................................................................................... 2 1
21 582002535 Spacer (Alternate Part) .............................................................................. 2 1
22 c 518803677 Nut .............................................................................................................. 4 2
22 940600907 Washer ....................................................................................................... 4 2
23 c 203142600 Capscrew ................................................................................................... 2 1
24 c 062151500 Capscrew ................................................................................................... 2 1
bd 580049884 Sensor (Operator Presence) ...................................................................... 1 1
bd 580091801 Wire Harness ............................................................................................. 1 1
bd 580014465 Information Case (Kit) ................................................................................ 1 1
bd 582012046 Bracket (Angle Controller) .......................................................................... 1 1
d 312850042 Strap Clamp ............................................................................................... 1 1
580095466 Kit-Service Internal Tether-56 MM Travel (With Swivel) ............................ 1 1
580095465 Kit-Service Internal Tether-80 MM Travel (Maxium Travel) ....................... 1 1
580095467 Kit-Service Internal Tether-40 MM Travel (Low Profile) ............................. 1 1
99 a 582015787 Kit Swivel Set ............................................................................................. 1 1
99 a 582015786 Kit Non Swivel Set ...................................................................................... 1 1

FOOTNOTES:
a Also Includes Tether and 580095460 Kit-Recliner e Seat Belt Mounting
on Sheet 2 f Upper Armrest Mounting
b Included with Seat g → 2/2010
c Lower Armrest Mounting h 2/2010 →
d Not Illustrated

1-32 ©2012 Yale Materials Handling Corporation A968


08-09 P21037

NOTES

A968 ©2012 Yale Materials Handling Corporation 1-33


P21308 08-09

SEATS (FIGURE 1-13)


FULL SUSPENSION — SHEET 2 OF 2

1-34 ©2012 Yale Materials Handling Corporation A968


08-09 P21308

SEATS
FULL SUSPENSION – SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY


1 a 580095461 Kit-Recliner (Back Seat Adjustment) .................................................................. 1
2 ..... Knob ............................................................................................................... 1
3 ..... Lever .............................................................................................................. 1
4 580018642 Plate ............................................................................................................... 1
5 ..... Spring ............................................................................................................. 1
6 580018643 Latch ............................................................................................................... 1
7 580057307 Nut .................................................................................................................. 2
8 580095460 Kit-Damper Service ............................................................................................. 1
9 580057260 Damper ........................................................................................................... 1
10 580057307 Nut .................................................................................................................. 2
11 580057266 Bolt ................................................................................................................. 2

FOOTNOTES:
a Included with Seat and Non Swivel/Swivel Sets

A968 ©2012 Yale Materials Handling Corporation 1-35


P20702 11-11

ARMREST SLIDER ASSEMBLY (FIGURE 1-14)


(→ 9/2010)

1-36 ©2012 Yale Materials Handling Corporation A968


11-11 P20702

ARMREST SLIDER ASSEMBLY


(→ 9/2010)

ITEM PART NO. DESCRIPTION QTY


580096837 Armrest (RH) Assembly ...................................................................................... 1
..... Armrest (Handle Slide Assy-Upper) ............................................................... 1
..... Armrest (Handle Slide Assy-Lower) ............................................................... 1
a 580096260 Handle (Slider) ........................................................................................... 2
1 580097245 Screw ......................................................................................................... 4
2 580083302 Armrest (Slider) .......................................................................................... 2
3 580041704 Insert .............................................................................................................. 3
4 580092816 Bracket Wldmt (Lower) ................................................................................... 1
5 582002565 Bracket Wldmt (Upper) ................................................................................... 1
6 580032377 Capscrew ....................................................................................................... 2
7 504230271 Nut .................................................................................................................. 6
8 580092815 Washer ........................................................................................................... 2
9 504071785 Washer ........................................................................................................... 1
10 909882404 Nut .................................................................................................................. 1
11 580046139 Clip ...................................................................................................................... 2
12 580083301 Washer ............................................................................................................... 1
13 580012279 Capscrew ............................................................................................................ 1
14 582003730 Cover .................................................................................................................. 1
15 932728910 Capscrew ............................................................................................................ 3
16 582003731 Cover .................................................................................................................. 1
17 203142800 Capscrew ............................................................................................................ 1
18 518803677 Nut ...................................................................................................................... 2
19 062151600 Capscrew ............................................................................................................ 1
a 940600908 Washer (Star) ..................................................................................................... 1
a 940400908 Washer (Star) ..................................................................................................... 6
a 900014292 Capscrew ............................................................................................................ 2
a. . . . . Mini-Lever Controls (FP21438 [Page 2-30], FP21436 [Page 2-32])................ 1

FOOTNOTES:
a Not Illustrated

A968 ©2012 Yale Materials Handling Corporation 1-37


P23174 04-11

ARMREST SLIDER ASSEMBLY (FIGURE 1-15)


(9/2010 →)

1-38 ©2012 Yale Materials Handling Corporation A968


04-11 P23174

ARMREST SLIDER ASSEMBLY


(9/2010 →)

ITEM PART NO. DESCRIPTION QTY


582002564 Armrest (Slider for Mini Lever) ............................................................................ 1
1 ..... Armrest (Handle Slide - Upper) ...................................................................... 1
1 580083302 Armrest (Slider) .......................................................................................... 1
2 580096260 Handle (Slider) ........................................................................................... 1
3 580097245 Screw ......................................................................................................... 2
4 582002565 Bracket Wldmt ................................................................................................ 1
5 940400908 Washer ........................................................................................................... 4
6 504230271 Nut .................................................................................................................. 4
7 580032377 Capscrew ....................................................................................................... 2
8 580041704 Insert .............................................................................................................. 3
9 ..... Armrest (Handle Slide Assy) .......................................................................... 1
9 580083302 Armrest (Slider) .......................................................................................... 1
10 580096260 Handle (Slider) ........................................................................................... 1
11 580097245 Screw ......................................................................................................... 2
12 504230271 Nut ...................................................................................................................... 2
13 940400908 Washer ............................................................................................................... 2
14 580012279 Capscrew ............................................................................................................ 1
15 582002619 Spacer ................................................................................................................ 1
16 062151600 Capscrew ............................................................................................................ 1
17 582002535 Spacer ................................................................................................................ 1
18 582003682 Bracket ................................................................................................................ 1
19 203142800 Capscrew ............................................................................................................ 1
20 582002534 Cover Plate ......................................................................................................... 1
21 518803677 Nut ...................................................................................................................... 2
22 582003730 Cover .................................................................................................................. 1
23 932728910 Capscrew ............................................................................................................ 5
24 582003731 Cover .................................................................................................................. 1
25 909882404 Nut ...................................................................................................................... 1
26 504071785 Washer ............................................................................................................... 1
27 580092815 Washer ............................................................................................................... 2
28 ..... Mini-Lever Control Arm (FP21438 [Page 2-30], FP21436 [Page 2-32])........... 1

A968 ©2012 Yale Materials Handling Corporation 1-39


P19438 03-08

LABELS (FIGURE 1-16)


EXTERIOR

1-40 ©2012 Yale Materials Handling Corporation A968


03-08 P19438

LABELS
EXTERIOR

ITEM PART NO. DESCRIPTION QTY


1 524208880 Label (Yale) ........................................................................................................ 2
2 524135491 U.L. Plate (Type E) ............................................................................................. 1
2 524135489 U.L. Plate (Type EE) ........................................................................................... 1
3 580058821 Label (Mast Warning) ......................................................................................... 2
4 504231215 Label (Mast Warning) ......................................................................................... 1
5 a. . . . . Label- Impact Rating ........................................................................................... 1
6 580055312 Label (Operator Warning) ................................................................................... 1
7 504231230 Label (Battery Spacer) ........................................................................................ 1
8 580095063 Label (Lock/Unlock) ............................................................................................ 1
9 524309148 Label (Yale) ........................................................................................................ 1
10 504231235 Label (Replace Operator Manual) ...................................................................... 1
11 580067647 Label (Electronic Hydraulics Caution) ................................................................. 2
12 580059788 Label (Swivel Seat) ............................................................................................. 1
13 912845301 Label (Yale) ........................................................................................................ 2
14 504575235 Label (UL Type EE) ............................................................................................ 2
15 580093704 Label (Freezer / Cooler) ...................................................................................... 1
16 504231248 Label (No Riders) ................................................................................................ 2
17 504231252 Label (Pinch Point) ............................................................................................. 2

FOOTNOTES:
a Contact Your Local Yale Dealer

A968 ©2012 Yale Materials Handling Corporation 1-41


P19439 03-08

LABELS (FIGURE 1-17)


INTERIOR

1-42 ©2012 Yale Materials Handling Corporation A968


03-08 P19439

LABELS
INTERIOR

ITEM PART NO. DESCRIPTION QTY


1 504231296 Label (Operator Restraint) .................................................................................. 2
2 504955200 Label (Tilt Column) ............................................................................................. 1
3 504231265 Nameplate (Complete Truck) .............................................................................. 1
4 524139228 Nameplate .......................................................................................................... 1
4 524220529 Nameplate (Nameplate Incomplete Truck) ......................................................... 1
4 524162256 Label (Patents and Trademarks) ........................................................................ 1
5 505976530 Rivet .................................................................................................................... 4
6 580008064 Nameplate Cover ................................................................................................ 1
7 580056430 Label (Parking Brake Warning) (w/o Electric Seat Brake) .................................. 1
7 580085532 Label (Parking Brake Warning) (w/ Electric Seat Brake) .................................... 1
8 524324509 Label ................................................................................................................... 1
9 524328452 Label (Enhanced Performance) .......................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 1-43


P19440 03-08

LABELS (FIGURE 1-18)


HYDRAULIC CONTROL FUNCTIONS

1-44 ©2012 Yale Materials Handling Corporation A968


03-08 P19440

LABELS
HYDRAULIC CONTROL FUNCTIONS

ITEM PART NO. DESCRIPTION QTY


1 580087338 Label ................................................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 1-45


P21065 05-09

LOAD BACKREST (FIGURE 1-19)

1-46 ©2012 Yale Materials Handling Corporation A968


05-09 P21065

LOAD BACKREST
ITEM PART NO. DESCRIPTION QTY
1 b 524310196 Load Backrest (38.5 in.) (Class II) ...................................................................... 1
1 a 524310264 Load Backrest (38.5 in) (Class III) ...................................................................... 1
2 505960578 Capscrew ............................................................................................................ 4
3 061278200 Washer ............................................................................................................... 4
3 504233271 Washer (Optional) ............................................................................................... 4
4 909882405 Nut ...................................................................................................................... 4

FOOTNOTES:
a Standard and Integral Side-Shift Carriage b Standard Carriage Only

A968 ©2012 Yale Materials Handling Corporation 1-47


P21066 05-09

FORKS (FIGURE 1-20)

KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper, Class II
B: 125 mm x 40 mm (5 in. x 1.5 in.) Full Bottom Taper, Class II
C: 125 mm x 50 mm (5.in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (6.5 in x 1.6 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
1 504111201 Fork (36 in.) .............................................................................. 2 .. .. ..
1 504111208 Fork (40 in.) .............................................................................. 2 .. .. ..
1 504111202 Fork (42 in.) .............................................................................. 2 .. .. ..
1 504111203 Fork (48 in.) .............................................................................. 2 .. .. ..
1 504111204 Fork (54 in.) .............................................................................. 2 .. .. ..
1 504111205 Fork (60 in.) .............................................................................. 2 .. .. ..
1 524199293 Fork (36 in.) .............................................................................. .. 2 .. ..
1 524199294 Fork (42 in.) .............................................................................. .. 2 .. ..
1 524199295 Fork (48 in.) .............................................................................. .. 2 .. ..
1 518688601 Fork (36 in.) .............................................................................. .. .. 2 ..
1 518688602 Fork (42 in.) .............................................................................. .. .. 2 ..
1 518688603 Fork (48 in.) .............................................................................. .. .. 2 ..
1 518688604 Fork (54 in.) .............................................................................. .. .. 2 ..
1 518688605 Fork (60 in.) .............................................................................. .. .. 2 ..
1 518688607 Fork (72 in.) .............................................................................. .. .. 2 ..
1 524199312 Fork (42 in) ............................................................................... .. .. .. 2
1 524199314 Fork (48 in) ............................................................................... .. .. .. 2
1 524199316 Fork (54 in) ............................................................................... .. .. .. 2
2 580034999 Knob ..................................................................................... 1 1 1 1
3 580016736 Wedge Band ......................................................................... 1 1 1 1
4 580016727 Washer ................................................................................. 1 1 1 1
5 580026749 Spring ................................................................................... 1 1 .. ..
5 580026751 Spring ................................................................................... .. .. 1 1
6 580035000 Pin ........................................................................................ 1 1 .. ..
6 580035011 Pin ........................................................................................ .. .. 1 1
580035002 Kit-Latch .................................................................................... 2 2 .. ..

1-48 ©2012 Yale Materials Handling Corporation A968


05-09 P21066

KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper, Class II
B: 125 mm x 40 mm (5 in. x 1.5 in.) Full Bottom Taper, Class II
C: 125 mm x 50 mm (5.in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (6.5 in x 1.6 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
580035017 Kit-Latch (Class III) ................................................................... .. .. 2 2

A968 ©2012 Yale Materials Handling Corporation 1-49


P21067 05-09

FORKS (FIGURE 1-21)


OPTIONAL

KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper. Class II
B: 125mm x 40mm (5 in. x 1.5 in) Full Bottom Taper, Class II
C: 125mm x 50mm (5 in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (7 in. x 1.75 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
1 524199302 Fork (36 in.) .............................................................................. 2 .. .. ..
1 524199303 Fork (42 in.) .............................................................................. 2 .. .. ..
1 524199304 Fork (48 in.) .............................................................................. 2 .. .. ..
1 524199305 Fork (54 in.) .............................................................................. 2 .. .. ..
1 524199306 Fork (60 in.) .............................................................................. .. 2 .. ..
1 524199297 Fork (36 in.) .............................................................................. .. 2 .. ..
1 524199298 Fork (42 in.) .............................................................................. .. 2 .. ..
1 524199299 Fork (48 in.) .............................................................................. .. 2 .. ..
1 524199318 Fork (36 in.) .............................................................................. .. .. 2 ..
1 524199320 Fork (42 in.) .............................................................................. .. .. 2 ..
1 524199323 Fork (48 in.) .............................................................................. .. .. 2 ..
1 524199324 Fork (54 in.) .............................................................................. .. .. 2 ..
1 524199325 Fork (60 in.) .............................................................................. .. .. 2 ..
1 524199326 Fork (72 in) ............................................................................... .. .. .. 2
1 524199313 Fork (42 in) ............................................................................... .. .. .. 2
1 524199315 Fork (48 in) ............................................................................... .. .. .. 2
1 524199317 Fork (54 in.) .............................................................................. .. .. .. 2
2 580006844 Roll Pin ..................................................................................... 1 1 1 1
3 580006843 Latch ......................................................................................... 1 1 1 1
4 580006842 Spring ....................................................................................... 1 1 1 1
5 580049861 Pin ............................................................................................. 1 1 .. ..
5 580006841 Fork (Pin) .................................................................................. .. .. 1 1

1-50 ©2012 Yale Materials Handling Corporation A968


05-09 P21067

KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper. Class II
B: 125mm x 40mm (5 in. x 1.5 in) Full Bottom Taper, Class II
C: 125mm x 50mm (5 in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (7 in. x 1.75 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
580049860 Kit-Latch (Class II) .................................................................... 1 1 .. ..
580006840 Kit-Latch (Class III And IV) ....................................................... .. .. 1 1

A968 ©2012 Yale Materials Handling Corporation 1-51


P21067 05-09

NOTES

1-52 ©2012 Yale Materials Handling Corporation A968


SECTION 2

2 ELECTRICAL SYSTEM
CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

AUXILIARY KEY SWITCH .............................................................................................................................. 2-20


BATTERY CONNECTOR AND CABLE ASSEMBLY
RAPID CHARGE ......................................................................................................................................... 2-18
CONTACTOR
2 POLE, UL-E .............................................................................................................................................. 2-14
UL-E ............................................................................................................................................................ 2-10
UL-EE .......................................................................................................................................................... 2-12
CONTACTOR ASSEMBLY ............................................................................................................................. 2-8
CONTROL PANEL .......................................................................................................................................... 2-4
DISPLAY GROUP AND HARNESS ................................................................................................................ 2-24
ELECTRICAL SYSTEM ................................................................................................................................... 2-2
LIGHTS
STOP, TAIL, BACK-UP, AND STROBE - WITH OVERHEAD GUARD ...................................................... 2-28
MINI-LEVER CONTROLS
3 FUNCTION ............................................................................................................................................... 2-30
4 FUNCTION ............................................................................................................................................... 2-32
POWER CABLES ............................................................................................................................................ 2-16
TILT SENSOR GROUP
TWO AND THREE STAGE ......................................................................................................................... 2-22
TURN SIGNAL ................................................................................................................................................ 2-26
WIRE HARNESS
BACK-UP ALARM STROBE ....................................................................................................................... 2-67
DISPLAY - FREEZER ................................................................................................................................. 2-61
FAN ADAPTOR - 80V ................................................................................................................................. 2-72
FAN ADAPTOR - 36/48V ............................................................................................................................ 2-74
FRONT SWITCH ......................................................................................................................................... 2-69
JUMPER ...................................................................................................................................................... 2-70
LEFT HAND LIGHT HARNESS - DRIVE-THRU OVERHEAD GUARD ...................................................... 2-76
LIGHTS - MAIN CHASSIS .......................................................................................................................... 2-50
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND ................................................................................ 2-52
LIGHTS WITH OVERHEAD GUARD - LEFT HAND ................................................................................... 2-53
LIGHTS WITH OVERHEAD GUARD - LEFT HAND, WITH TURN ............................................................. 2-55
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 0F 2 ...................................................................... 2-40
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 0F 2 ...................................................................... 2-44
MAIN WITH MANUAL HYDRAULICS - SHEET 1 0F 2 ............................................................................... 2-34
MAIN WITH MANUAL HYDRAULICS - SHEET 2 0F 2 ............................................................................... 2-38
MANUAL HYDRAULICS ............................................................................................................................. 2-60
MANUAL INTERLOCK ................................................................................................................................ 2-71
PARK BRAKE ............................................................................................................................................. 2-65
SEAT - E-HYDRAULIC ............................................................................................................................... 2-47
SEAT MANUAL HARNESS ......................................................................................................................... 2-46
STEERING COLUMN ................................................................................................................................. 2-58
SYNCHRONOUS STEERING ..................................................................................................................... 2-64
TURN SIGNAL ............................................................................................................................................ 2-62

A968 ©2012 Yale Materials Handling Corporation 2-1


P19487 05-09

ELECTRICAL SYSTEM (FIGURE 2-1)

2-2 ©2012 Yale Materials Handling Corporation A968


05-09 P19487

ELECTRICAL SYSTEM
KEY:
A: Electric Hydraulic
B: Manual Hydraulic
QTY
ITEM PART NO. DESCRIPTION A B
1 582000665 Wire Harness (FP19369 [Page 2-40], FP19370 [Page 2-44])................. 1 ..
1 582000664 Wire Harness (FP19427 [Page 2-34], FP19377 [Page 2-38])................. .. 1
2 580093617 Wire Harness (Steering Column) (FP19919 [Page 2-58])........................ 1 1
3 580090484 Horn (24/48 V) ............................................................................................ 1 1
3 580087486 Horn (72/80 V) ............................................................................................ 1 1
4 580030966 Capscrew ................................................................................................... 1 1
5 580027573 Nut (Flange) ............................................................................................... 1 1
6 506395532 Capscrew ................................................................................................... 2 1
7 580085375 Relay (Synchronous Steering Valve) ......................................................... 2 1
8 582007762 Clip ............................................................................................................. 2 1
9 580094690 Relay (Key Switch) ..................................................................................... 1 1
10 580026621 Nut .............................................................................................................. 2 2
11 580030966 Capscrew ................................................................................................... 4 4
12 580027573 Nut (Flange) ............................................................................................... 2 2
13 a 580090755 Drip Shield (700mm BC) ............................................................................ 1 1
13 b 580093130 Drip Shield (700mm BC) ............................................................................ 1 1
13 a 580090756 Drip Shield (786mm BC) ............................................................................ 1 1
13 b 580093131 Drip Shield (786mm BC) ............................................................................ 1 1
13 a 580090757 Drip Shield (847mm BC) ............................................................................ 1 1
13 b 580093132 Drip Shield (847mm BC) ............................................................................ 1 1
13 a 580090758 Drip Shield (933mm BC) ............................................................................ 1 1
13 b 580093133 Drip Shield (933mm BC) ............................................................................ 1 1
13 a 580090759 Drip Shield (1015mm BC) .......................................................................... 1 1
13 b 580093134 Drip Shield (1015mm BC) .......................................................................... 1 1
14 580046451 Capscrew ................................................................................................... 1 1
15 580027572 Nut .............................................................................................................. 1 1
16 504232275 Static Strap ................................................................................................. 1 1
17 580089956 Wire Harness (Synchronous Steer) (FP19920 [Page 2-64])..................... 1 1
580025559 Clip (Not Illustrated) ................................................................................... 3 3
580096639 Bracket (Not Illustrated) ............................................................................. 1 1
582011589 Bracket (Not Illustrated)(Alternate Part) ..................................................... 1 1

FOOTNOTES:
a → 12/2009 b 12/2009 →

A968 ©2012 Yale Materials Handling Corporation 2-3


P19349 09-07

CONTROL PANEL (FIGURE 2-2)

2-4 ©2012 Yale Materials Handling Corporation A968


09-07 P19349

CONTROL PANEL
KEY:
A: Standard Performance
B: Enhanced Performance
QTY
ITEM PART NO. DESCRIPTION A B
580087440 Control Panel Assembly (36/48 Volt) (ERC 045-55VG) ............................. 1 ..
580094657 Control Panel Assembly (36/48 Volt) (ERC 060-70VG) ............................. 1 ..
580087441 Control Panel Assembly (36/48 Volt) (ERC 045-55VG) ............................. .. 1
580087443 Control Panel Assembly (80 Volt) (ERC 060-70VG) .................................. .. 1
1 580078623 Controller (36/48 Volt) (ERC 045-55VG) ............................................... 2 ..
1 580078623 Controller (36/48 Volt) (ERC 060-70VG) ............................................... 1 ..
1 580078625 Controller (36/48 Volt) (ERC 060-70VG) ............................................... 1 ..
1 580078625 Controller (36/48 Volt) (ERC 045-55VG) ............................................... .. 2
1 580078626 Controller Pump (80 Volt) (ERC 060-70VG) .......................................... .. 2
2 580036662 Capscrew (ERC 045-55VG) .................................................................. 8 12
2 580036662 Capscrew (ERC 060-70VG) .................................................................. 10 ..
3 580056613 Fastener ................................................................................................. 2 2
4 580026812 Clip ......................................................................................................... 2 2
5 580087444 Bracket (Harness Mounting) .................................................................. 1 1
6 580087445 Heatsink (Motor Controller) .................................................................... 1 1
7 580078620 Fan (12V) ............................................................................................... 2 2
7 580092606 Fan (Alternate Part) ............................................................................... 2 2
8 580051609 Guard ..................................................................................................... 2 2
9 580093848 Screw ..................................................................................................... 8 8
9 550004113 Screw (Alternate Part) ........................................................................... 8 8
10 580046726 Spacer ................................................................................................... 2 2
11 580044860 Insert .......................................................................................................... 1 1
12 580049231 Capscrew ................................................................................................... 1 1
13 580088270 Vehicle System Manager (Manual Hydraulic) ............................................ 1 1
13 580088271 Vehicle System Manager (Electric Hydraulic) ............................................ 1 1
14 580074868 Master Controller (Manual Hydraulic) .................................................... 1 1
14 580074863 Master Controller (Electric Hydraulic) .................................................... 1 1
15 580048227 Capscrew ............................................................................................... 3 3
16 580039263 Clip ......................................................................................................... 1 1
17 580026621 Nut ......................................................................................................... 3 3
18 580094358 Bracket ................................................................................................... 1 1
19 580030973 Capscew .................................................................................................... 3 3
20 932728910 Capscrew ................................................................................................... 2 2
21 580088269 Bracket ....................................................................................................... 1 1
22 520044855 Tab ............................................................................................................. 1 1
23 580047714 Capscrew ................................................................................................... 2 2
24 580078622 Contactor (UL-EE) ...................................................................................... 1 1
24 580078621 Contactor (UL-E) ........................................................................................ 1 1
24 580095434 Contactor (2 Pole) (UL-E) .......................................................................... 1 1
25 580089953 Cover .......................................................................................................... 1 1
26 580081602 Battery Connector and Cable (SB-36 V) .................................................... 1 1
26 514268301 Battery Connector (Gray) ....................................................................... 1 1
26 504236237 Cable (24 in. .581 m) ............................................................................. AR AR
26 518796618 E-Ring .................................................................................................... 1 1
26 520045094 Cable (12 in. .301 m) ............................................................................. AR AR
26 580044773 E-Ring .................................................................................................... 1 1

A968 ©2012 Yale Materials Handling Corporation 2-5


P19349 09-07

CONTROL PANEL
KEY:
A: Standard Performance
B: Enhanced Performance
QTY
ITEM PART NO. DESCRIPTION A B
26 580081604 Battery Connector and Cable (SB-48 V) .................................................... 1 1
26 504236237 Cable (24 in, .581 m) ............................................................................. AR AR
26 518796618 E-Ring .................................................................................................... 1 1
26 520045094 Cable (12 in. , .301 m) ........................................................................... AR AR
26 580044773 E-Ring .................................................................................................... 1 1
26 514268309 Battery Connector (Blue) ....................................................................... 1 1
26 580081607 Battery Connector and Cable (SBE-72 V) ................................................. 1 1
26 504231246 Battery Connector .................................................................................. 1 1
26 505959529 Cable (24 in, .581 m) ............................................................................. AR AR
26 518796618 E-Ring .................................................................................................... 1 1
26 580044773 E-Ring .................................................................................................... 1 1
26 504231259 Bushing .................................................................................................. 2 2
26 580081609 Battery Connector and Cable (SBE-80 V) ................................................. 1 1
26 504231209 Battery Connector .................................................................................. 1 1
26 505959529 Cable (24 in., .581 m) ............................................................................ AR AR
26 518796618 E-Ring .................................................................................................... 1 1
26 580044773 E-Ring .................................................................................................... 1 1
26 504231259 Bushing .................................................................................................. 2 2
26 580096739 Battery Connector (DIN-72/80 V) ............................................................... .. 1
26 582003150 Plug ........................................................................................................ .. 1
26 ..... Power Terminal (0620533AK) ............................................................... .. 1
26 580044773 E-Ring .................................................................................................... .. 1
27 580064599 Clamp (36/48V) ...................................................................................... .. 2
27 580064599 Clamp (80V) ........................................................................................... .. 1
28 580053484 Clamp (36/48V) ...................................................................................... .. 2
28 580041371 Clamp (Swivel) (80V) ............................................................................. .. 8
29 580042328 Clamp (80V) ........................................................................................... .. 7
30 580008220 Capscrew (80V) ..................................................................................... .. 1
31 582007762 Clip (80V) ............................................................................................... .. 1
32 582010004 Relay (80V) ............................................................................................ .. 1
33 582011507 Wire Harness (36/48V) (FP22208 [Page 2-74])................................... .. 1
33 582011508 Wire Harness (80V) (FP22207 [Page 2-72])........................................ .. 1

2-6 ©2012 Yale Materials Handling Corporation A968


09-07 P19349

NOTES

A968 ©2012 Yale Materials Handling Corporation 2-7


P19454 10-08

CONTACTOR ASSEMBLY (FIGURE 2-3)

2-8 ©2012 Yale Materials Handling Corporation A968


10-08 P19454

CONTACTOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
580078621 Contactor (UL-E) ................................................................................................. 1
580078622 Contactor (UL-EE) .............................................................................................. 1
580095434 Contactor (2 Pole) (UL-E) ................................................................................... 1
1 580046780 Contactor (UL-E) (FP20669 [Page 2-10])..................................................... 1
1 580091970 Contactor (UL-EE) (FP20670 [Page 2-12])................................................... 1
1 580096011 Contactor (2 Pole) (UL-E) (FP20671 [Page 2-14])........................................ 1
2 503891203 Fuse Block ...................................................................................................... 1
3 580091971 Washer ........................................................................................................... 2
4 449007032 Screw ............................................................................................................. 2
5 580062127 Fuse (5 Amp) .................................................................................................. 1
6 500903103 Fuse (15 Amp) ................................................................................................ 3
7 580091938 Wire ................................................................................................................ 1
8 580046783 Fuse Connector .............................................................................................. 1
9 449007014 Screw ............................................................................................................. 2
10 940400906 Washer ........................................................................................................... 2
11 580088827 Bracket ........................................................................................................... 1
12 580035780 Thermistor ...................................................................................................... 1
580096191 Buss Bar (Optional) (Not Illustrated) .............................................................. 1

A968 ©2012 Yale Materials Handling Corporation 2-9


P20669 10-08

CONTACTOR (FIGURE 2-4)


UL-E

2-10 ©2012 Yale Materials Handling Corporation A968


10-08 P20669

CONTACTOR
UL-E

ITEM PART NO. DESCRIPTION QTY


580046780 Contactor ............................................................................................................ 1
1 296321379 Cover .............................................................................................................. 2
2 580046793 Contact (Fixed) ............................................................................................... 2
3 519433633 Washer ........................................................................................................... 2
4 520075814 Washer ........................................................................................................... 2
5 580039221 Contact ........................................................................................................... 1
6 580024407 Spring ............................................................................................................. 1
7 580046791 Coil ................................................................................................................. 1
7 580001246 End Cap ......................................................................................................... 1
8 449007029 Screw ............................................................................................................. 2
580046792 Kit-Contactor .................................................................................................. 1

A968 ©2012 Yale Materials Handling Corporation 2-11


P20670 10-08

CONTACTOR (FIGURE 2-5)


UL-EE

2-12 ©2012 Yale Materials Handling Corporation A968


10-08 P20670

CONTACTOR
UL-EE

ITEM PART NO. DESCRIPTION QTY


580091970 Contactor ............................................................................................................ 1
1 520372806 Screw ............................................................................................................. 2
2 580082483 Contactor (Cover) ........................................................................................... 1
3 580082481 Screw ............................................................................................................. 2
4 520371804 Insulator .......................................................................................................... 2
5 580046793 Contact (Fixed) ............................................................................................... 2
6 296321379 Cover (With Magnets) .................................................................................... 1
7 580082484 Contactor (Arc Shield) .................................................................................... 2
8 580024407 Spring ............................................................................................................. 1
9 580039221 Contact ........................................................................................................... 1
10 580082482 Contactor Coil ................................................................................................. 1
11 580001246 End Cap ......................................................................................................... 1
580039220 Cover Assembly ............................................................................................. 1

A968 ©2012 Yale Materials Handling Corporation 2-13


P20671 10-08

CONTACTOR (FIGURE 2-6)


2 POLE, UL-E

2-14 ©2012 Yale Materials Handling Corporation A968


10-08 P20671

CONTACTOR
2 POLE, UL-E

ITEM PART NO. DESCRIPTION QTY


580096011 Contactor (2 Pole) ............................................................................................... 1
1 296321162 Screw ............................................................................................................. 2
2 580095968 Cover (Assembly) ........................................................................................... 1
3 580095967 Return Spring ................................................................................................. 1
4 580095966 Contact ........................................................................................................... 1
5 580095965 Washer ........................................................................................................... 1
6 580095964 Plunger ........................................................................................................... 1
7 580095963 Coil And Frame .............................................................................................. 1
8 580001246 End Cap ......................................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 2-15


P19363 10-07

POWER CABLES (FIGURE 2-7)

2-16 ©2012 Yale Materials Handling Corporation A968


10-07 P19363

POWER CABLES
ITEM PART NO. DESCRIPTION QTY
1 ..... Control Panel ...................................................................................................... 1
2 580088370 Power Cable Assembly (48.4 inch) ..................................................................... 1
2 580088371 Power Cable Assembly (51.8/54.2 inch) ............................................................. 1
2 580088372 Power Cable Assembly (57.6/60.8 inch) ............................................................. 1
3 903259104 Strap Clamp ........................................................................................................ 4
4 ..... Pump Motor ........................................................................................................ 1
5 ..... Traction Motor ..................................................................................................... 1
6 580088373 Power Cable Assembly (48.4 inch) ..................................................................... 1
6 580088374 Power Cable Assembly (51.8/54.2 inch) ............................................................. 1
6 580088375 Power Cable Assembly (57.6/60.8 inch) ............................................................. 1
7 580087957 Power Cable ....................................................................................................... 1
8 580087955 Power Cable ....................................................................................................... 1
9 580032413 Power Cable ....................................................................................................... 1
10 580049231 Capscrew ............................................................................................................ 10
10 449001014 Screw (Alternate Part) ........................................................................................ 10
10 504226242 Washer (Alternate Part) ...................................................................................... 10
10 449022016 Lockwasher (Alternate Part) ............................................................................... 10

A968 ©2012 Yale Materials Handling Corporation 2-17


P21104 06-09

BATTERY CONNECTOR AND CABLE ASSEMBLY (FIGURE 2-8)


RAPID CHARGE

2-18 ©2012 Yale Materials Handling Corporation A968


06-09 P21104

BATTERY CONNECTOR AND CABLE ASSEMBLY


RAPID CHARGE

ITEM PART NO. DESCRIPTION QTY


580093616 Battery Connector And Cable (Assembly) .......................................................... 1
582011388 Battery Connector (Assembly) (Alternate Part) .................................................. 1
1 580096189 Battery Connector And Cable (Negative) ....................................................... 1
1 582000788 Plug ............................................................................................................ 1
1 504236237 Cable .......................................................................................................... AR
1 518796618 E-Ring ........................................................................................................ 1
1 582011389 Battery Connector And Cable (Negative) (Alternate Part) .............................. 1
2 580096233 Battery Connector And Cable ......................................................................... 1
2 582000788 Plug ............................................................................................................ 1
2 520045094 Cable .......................................................................................................... AR
2 580044773 E-Ring ........................................................................................................ 1
2 582011390 Battery Connector And Cable (Positive) (Alternate Part) ............................... 1
3 580064872 Metr Hex HD Cpscr HCE1000 ........................................................................ 4
4 580093651 Handle ............................................................................................................ 1
5 449021003 Washer ........................................................................................................... 4
6 449015135 Nut .................................................................................................................. 4
7 580093567 Plate .................................................................................................................... 1
8 580093671 Capscrew ............................................................................................................ 4
8 582011903 Capscrew (Alternate Part) .................................................................................. 1
8 582010170 Plate (Spacer)(Alternate Part) ............................................................................ 1
9 580096192 Plate .................................................................................................................... 1
10 580093652 Plate .................................................................................................................... 1
11 550019243 Kit -Rapid Charge ............................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 2-19


P19905 10-08

AUXILIARY KEY SWITCH (FIGURE 2-9)

2-20 ©2012 Yale Materials Handling Corporation A968


10-08 P19905

AUXILIARY KEY SWITCH


ITEM PART NO. DESCRIPTION QTY
1 580054478 Ignition Switch ..................................................................................................... 1
500863106 Key Set ........................................................................................................... 1
2 520045009 Boot .................................................................................................................... 1
3 580094125 Wire Harness ...................................................................................................... 1
4 518807642 E-Spade ......................................................................................................... 2
5 580034540 Connector Body .............................................................................................. 2

A968 ©2012 Yale Materials Handling Corporation 2-21


P19413 03-08

TILT SENSOR GROUP (FIGURE 2-10)


TWO AND THREE STAGE

2-22 ©2012 Yale Materials Handling Corporation A968


03-08 P19413

TILT SENSOR GROUP


TWO AND THREE STAGE

ITEM PART NO. DESCRIPTION QTY


1 582000367 Bracket ................................................................................................................ 1
2 580059356 Sensor (Mast Position) ....................................................................................... 1
2 580022894 Connector ....................................................................................................... 1
2 520038872 Connector ....................................................................................................... 1
2 504231204 Heat Shrink .001 M ......................................................................................... AR
2 500136913 Grommet ........................................................................................................ 2
2 505968514 Terminal (Pin) ................................................................................................. 3
3 580047034 Capscrew ............................................................................................................ 2
4 449015112 Locknut ............................................................................................................... 2
5 580067370 Capscrew ............................................................................................................ 1
6 582000368 Bracket ................................................................................................................ 1
7 580026812 Clip ...................................................................................................................... 1
7 580002498 Fastener .............................................................................................................. 1

A968 ©2012 Yale Materials Handling Corporation 2-23


P19453 03-08

DISPLAY GROUP AND HARNESS (FIGURE 2-11)

2-24 ©2012 Yale Materials Handling Corporation A968


03-08 P19453

DISPLAY GROUP AND HARNESS


ITEM PART NO. DESCRIPTION QTY
1 580078476 Display ................................................................................................................ 1
1 580078477 Display (Freezer) ................................................................................................ 1
1 580087593 Ignition Switch (Key) ....................................................................................... 1
1 580041360 Grommet ............................................................................................................. 1
2 580093286 Display (Cover) ................................................................................................... 1
3 580096261 Screw ............................................................................................................. 4
4 580094687 Wire Harness (FP19362 [Page 2-52])............................................................... 1
4 580094688 Wire Harness (Freezer) ...................................................................................... 1
5 580079741 Grommet ............................................................................................................. 1
504240712 Key Set ............................................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 2-25


P19890 10-08

TURN SIGNAL (FIGURE 2-12)

ITEM PART NO. DESCRIPTION QTY


1 580093288 Wire Harness (Left Hand OHG with Turn Signals) (FP19793 [Page 2-
55])....................................................................................................................... 1
2 580086593
582009047 Wire Harness (Turn Signal) ................................................................................ 1
3 580092982 Switch ................................................................................................................. 1
4 580092485 Flasher ................................................................................................................ 1
5 582007762 Clip ...................................................................................................................... 1
6 506395532 Capscrew ............................................................................................................ 1
7 580095115 Bracket (Guide) ................................................................................................... 1
8 504225238 Screw (Telscoping) ............................................................................................. 2
8 449007040 Screw (Non-Telscoping) ..................................................................................... 2
9 580095116 Bracket (Turn Signal) .......................................................................................... 1
10 580094284 Self Tapping Screw ............................................................................................. 2
11 580095117 Spacer (Turn Signal) (Telscoping) ...................................................................... 1

2-26 ©2012 Yale Materials Handling Corporation A968


10-08 P19890

NOTES

A968 ©2012 Yale Materials Handling Corporation 2-27


P20372 12-09

LIGHTS (FIGURE 2-13)


STOP, TAIL, BACK-UP, AND STROBE — WITH OVERHEAD GUARD

2-28 ©2012 Yale Materials Handling Corporation A968


12-09 P20372

LIGHTS
STOP, TAIL, BACK-UP, AND STROBE – WITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


1 582001995 Light (Tail) (LED) ................................................................................................ 2
1 ..... Tail Light Base (FP19452 [Page 1-14])............................................................. 2
2 580037209 Reflector (Tail) .................................................................................................... 2
3 580083835 Worklight (Rear) (Halogen) ................................................................................. 1
3 520041894 Switch ............................................................................................................. 1
3 580092289 Head/Work Light (Rear) ...................................................................................... 1
3 520041894 Switch ............................................................................................................. 1
4 580056815 Capscrew ............................................................................................................ 2
5 580079615 Strobe Light Assembly (LED) ............................................................................. 1
5 580078920 Strobe Light (LED) .......................................................................................... 1
6 580058314 Capscrew ............................................................................................................ 4
7 580058188 Nut ...................................................................................................................... 2
8 580082333 Wire Harness (Front Switch) ............................................................................... 1
9 931109909 Screw .................................................................................................................. 2
10 580097506 Dome Light ......................................................................................................... 1
11 580093718 Insert ................................................................................................................... 2
12 580044861 Insert ................................................................................................................... 2
13 580095094 Bracket (Strobe Light) ......................................................................................... 1
13 580093974 Bracket (Rear Work Light) .................................................................................. 1
14 504232297 Guard .................................................................................................................. 1
15 580083836 Worklight (Front RH) (Glass Lens) (Halogen) ..................................................... 1
15 580083837 Worklight (Front LH) (Glass Lens)(Halogen) ...................................................... 1
15 580083421 Bulb ................................................................................................................ 1
15 580092290 Head/Work Light (Front RH) (LED) ..................................................................... 1
15 580092291 Head/Work Light (Front LH) (LED) ..................................................................... 1
16 580088100 Wire Harness (Lights With Overhead Guard, Without Turn Signals) (FP19375
[Page 2-53])......................................................................................................... 1
17 520041843 Switch ................................................................................................................. 1
18 580041360 Grommet ............................................................................................................. 2
19 580079741 Grommet (Without Turn Signals) ........................................................................ 1
20 580047198 Dc-Dc Converter (36/48 Volt) (FP19494 [Page 11-14])..................................... 1
20 580047199 DC-DC Converter (72/80 Volt) ............................................................................ 1
21 580040850 Nut ...................................................................................................................... 4
22 580095093 Screw .................................................................................................................. 4
23 580040178 Nut ...................................................................................................................... 2
24 580045129 Back-Up Alarm (87 dbA) ..................................................................................... 1
25 580049011 Capscrew ............................................................................................................ 2
26 504229298 Nut ...................................................................................................................... 2
26 580054421 Nut (Alternate Part) ............................................................................................. 2
26 449021006 Washer (Alternate Part) ...................................................................................... 2
27 580095185 Bracket ................................................................................................................ 2
28 518801686 Bolt ...................................................................................................................... 2
28 580014430 Bolt (Alternate Part) ............................................................................................ 2
29 580044861 Insert ................................................................................................................... 4
30 580056815 Capscrew ............................................................................................................ 4
31 580095147 Bracket Wldmt .................................................................................................... 1
32 580095148 Bracket Wldmt .................................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 2-29


P21438 10-09

MINI-LEVER CONTROLS (FIGURE 2-14)


3 FUNCTION

2-30 ©2012 Yale Materials Handling Corporation A968


10-09 P21438

MINI-LEVER CONTROLS
3 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580093559 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 b 580093560 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 580093562 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 b 580093548 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 580093544 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 b 580093545 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 580093550 Mini-Lever Assembly ................................................................ .. .. .. 1
1 b 580093564 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096227 Lever (Single Function) .................................................... 1 1 .. ..
3 580096229 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
4 580096228 Lever (Clamping) .............................................................. 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580093297 Plug .................................................................................. 1 1 1 1
6 d 580097446 Armrest (Without Push Buttons) ........................................... 1 1 .. ..
6 582003674 Armrest (With Push Buttons) ................................................ 1 1 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut .................................................................................... 5 5 5 5
9 580097386 Screw .................................................................................... 9 9 9 9
10 580097448 Wire Harness ........................................................................ 1 1 1 1
11 580097387 Switch (E-Stop) ..................................................................... 1 1 1 1
12 580092120 Push Button Switch .......................................................... 1 1 1 1
13 c 580095849 Push Button .......................................................................... 1 1 1 1
14 c 580095850 Wire Harness ........................................................................ 1 1 1 1
15 580097449
582005940 Printed Circuit Board ............................................................ 1 1 1 1
16 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 580097389 Horn Button .......................................................................... 1 1 1 1
18 580096412 Switch (Directional Control) .................................................. .. 1 .. 1
19 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
20 580093745 Capscrew .............................................................................. 8 8 8 8
ac 580096147 Cover (Push Button) ............................................................. 1 1 1 1

FOOTNOTES:
a Not Illustrated c With RTST/With Clamping
b With Clamping d Without Clamping

A968 ©2012 Yale Materials Handling Corporation 2-31


P21436 10-09

MINI-LEVER CONTROLS (FIGURE 2-15)


4 FUNCTION

2-32 ©2012 Yale Materials Handling Corporation A968


10-09 P21436

MINI-LEVER CONTROLS
4 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: With Directional Control Switch, With Clamping
D: Without Directional Control Switch, With Clamping
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580093542 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 b 580093561 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 580093547 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 b 580093563 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 580093549 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 b 580093551 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 580093543 Mini-Lever Assembly ................................................................ .. .. .. 1
1 b 580093546 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 b 580096229 Lever (With Override) ....................................................... 1 1 1 1
3 d 580096227 Lever (Single Function) .................................................... 1 1 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580096227 Lever (Single Function) .................................................... 1 1 .. ..
5 580096228 Lever (Clamping) .............................................................. .. .. 1 1
6 e 580097446 Armrest (Without Push Buttons) ........................................... 1 1 .. ..
6 c 582003674 Armrest (With Push Buttons) ................................................ 1 1 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut .................................................................................... 5 5 5 5
9 580097386 Screw .................................................................................... 9 9 9 9
10 580097448 Wire Harness ........................................................................ 1 1 1 1
11 580097387 Switch (E-Stop) ..................................................................... 1 1 1 1
12 580092120 Push Button Switch .......................................................... 1 1 1 1
13 c 580095849 Push Button .......................................................................... 1 1 1 1
14 c 580095850 Wire Harness ........................................................................ 1 1 1 1
15 580097449
582005940 Printed Circuit Board ............................................................ 1 1 1 1
16 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 580097389 Horn Button .......................................................................... 1 1 1 1
18 580096412 Switch (Directional Control) .................................................. .. 1 1 ..
19 580096411 Plug (Directional Control Switch) .......................................... 1 .. .. 1
20 580093745 Capscrew .............................................................................. 8 8 8 8
ac 580096147 Cover (Push Button) ............................................................. 1 1 1 1

FOOTNOTES:
a Not Illustrated d Without RTST
b With RTST e Without RTST, without clamping.
c With RTST, with clamping.

A968 ©2012 Yale Materials Handling Corporation 2-33


P19427 03-09

WIRE HARNESS (FIGURE 2-16)


MAIN WITH MANUAL HYDRAULICS — SHEET 1 0F 2

2-34 ©2012 Yale Materials Handling Corporation A968


03-09 P19427

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


582000664 Wire Harness ...................................................................................................... 1
1 580025557 Clip ................................................................................................................. 3
2 580044908 Conduit ........................................................................................................... AR
3 312850034 Strap Clamp ............................................................................................... 1
3 580062388 Terminal ..................................................................................................... 2
3 580021088 Connector ................................................................................................... 1
3 580021087 Connector (2 Way) ..................................................................................... 1
3 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1
4 ..... Lift Pressure Sensor ....................................................................................... 1
4 580037805 Connector ................................................................................................... 1
4 312850034 Strap Clamp ............................................................................................... 1
4 580037807 Terminal ..................................................................................................... 3
4 580087649 Seal ............................................................................................................ 3
5 ..... Connector Assembly (Accelerator Pedal Position Sensor) ............................ 1
5 580039158 Terminal ..................................................................................................... 6
5 580038661 Connector ................................................................................................... 1
6 ..... Connector Assembly (Direct Select Sensor) .................................................. 1
6 580019107 Terminal (Socket) ....................................................................................... 4
6 580019098 Secondary Lock ......................................................................................... 1
6 580019097 Connector ................................................................................................... 1
7 580044908 Conduit ........................................................................................................... AR
8 520038855 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (Termination Resistor) .................................................. 1
9 580062388 Terminal ..................................................................................................... 2
9 505968566 Plug ............................................................................................................ 2
9 580020944 Connector ................................................................................................... 1
9 580020943 Connector (4-Way) ..................................................................................... 1
10 580037670 Connector (With Resistor) .............................................................................. 1
11 ..... Synchronous Steer Valve Harness ................................................................ 1
11 580019245 Connector ................................................................................................... 1
11 312850034 Strap Clamp ............................................................................................... 1
11 580019246 Connector ................................................................................................... 1
11 580039513 Terminal ..................................................................................................... 2
12 ..... Connector Assembly (Steer Harness) ........................................................ 1
12 580019119 Plug ................................................................................................................ 1
12 580019107 Terminal (Socket) ....................................................................................... 7
12 580042221 Connector ................................................................................................... 1
12 580042222 Connector ................................................................................................... 1
13 ..... Connector Assembly (Park Brake Position) ................................................... 1
13 580019139 Connector (3-Way) ..................................................................................... 1
13 580019140 Connector ................................................................................................... 1
13 580062388 Terminal ..................................................................................................... 3
14 580025559 Clip ................................................................................................................. 1
15 ..... Connector Assembly (Hydraulic Filter Pressure Switch) ................................ 1
15 580023845 Seal ............................................................................................................ 2
15 312850034 Strap Clamp ............................................................................................... 1
15 520045074 Plug ............................................................................................................ 1
15 520045069 Terminal ..................................................................................................... 1
15 504288733 Terminal ..................................................................................................... 2
16 ..... Connector Assembly (Hydraulic Oil Temperature Sensor) ............................ 1

A968 ©2012 Yale Materials Handling Corporation 2-35


P19427 03-09

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


16 580044127 Connector (2 Way) ..................................................................................... 1
16 580087764 Terminal ..................................................................................................... 2
16 580087649 Seal ............................................................................................................ 2
17 ..... Connector Assembly (Tilt Position Sensor) .................................................... 1
17 580019139 Connector (3-Way) ..................................................................................... 1
17 580062388 Terminal ..................................................................................................... 3
18 ..... Connector Assembly (Hydraulic Oil Level Sensor) ........................................ 1
18 580033516 Connector ................................................................................................... 1
18 580033537 Connector Lock .......................................................................................... 1
18 520045804 Terminal ..................................................................................................... 3
18 580026649 Wire Seal .................................................................................................... 3
18 312850034 Strap Clamp ............................................................................................... 1
18 582000243 Cover .......................................................................................................... 2
19 505970586 Conduit ........................................................................................................... AR
20 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
20 520202606 Connector ................................................................................................... 1
20 520202601 Connector ................................................................................................... 26
20 520202604 Plug ............................................................................................................ 9
20 582000243 Cover .......................................................................................................... 2
20 312850034 Strap Clamp ............................................................................................... 1
21 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
21 580048272 Connector ................................................................................................... 1
21 520202601 Connector ................................................................................................... 17
21 520202604 Plug ............................................................................................................ 18
21 582000243 Cover .......................................................................................................... 2
21 312850034 Strap Clamp ............................................................................................... 1
22 ..... Connector Assembly (Horn Assembly) .......................................................... 1
22 580062118 Connector ................................................................................................... 1
22 580035034 Terminal ..................................................................................................... 2
22 580040456 Wire Seal .................................................................................................... 3
22 580062119 Wire Seal .................................................................................................... 1
23 ..... Connector Assembly (Service Break Pressure Sensor) ................................. 1
23 580037805 Connector ................................................................................................... 1
23 580037807 Terminal ..................................................................................................... 3
23 580039602 Seal ............................................................................................................ 3
24 952405902 Terminal ..................................................................................................... 1
24 952408901 Sleeve ........................................................................................................ 1
24 ..... Connector Assembly (Level Sensor) .............................................................. 2
25 910065119 Conduit ........................................................................................................... AR
26 520045672 Conduit ........................................................................................................... AR
27 ..... Connector Assembly (Synchronized Steer Valve Harness) ........................... 1
27 580085282 Receptacle ................................................................................................. 2
27 580095033 Terminal ..................................................................................................... 4
28 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
28 580009067 Connector ................................................................................................... 1
28 580091403 Terminal ..................................................................................................... 2
28 582000484 Terminal ..................................................................................................... 2
29 ..... Manual Hydraulic Harness ............................................................................. 1
29 505968519 Connector ................................................................................................... 1
29 505968558 Connector ................................................................................................... 1

2-36 ©2012 Yale Materials Handling Corporation A968


03-09 P19427

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


29 505968568 Terminal (Socket) ....................................................................................... 1
29 580062388 Terminal ..................................................................................................... 6
30 504232281 Conduit ........................................................................................................... AR
31 505968568 Terminal (Socket) ....................................................................................... 1
31 505968558 Connector ................................................................................................... 1
31 ..... Connector Assembly (Light Option Harness) ................................................. 1
32 580019119 Plug ............................................................................................................ 1
32 580019107 Terminal (Socket) ....................................................................................... 7
32 580042222 Connector ................................................................................................... 1
32 580042221 Connector ................................................................................................... 1
33 ..... Connector Assemly (Manual Hydraulic Intake Coils) ..................................... 3
33 580019245 Connector ................................................................................................... 1
33 580019246 Connector ................................................................................................... 1
33 580019107 Terminal (Socket) ....................................................................................... 2
33 580039513 Terminal ..................................................................................................... 1
34 580039799 Clip ................................................................................................................. 2
35 ..... Connector Assembly (Manual Hydraulic Spool Position Sensor) ................... 1
35 580019107 Terminal (Socket) ....................................................................................... 12
35 580036986 Connector ................................................................................................... 1
35 580036981 Connector ................................................................................................... 1
36 ..... Connector Assembly (Traction Motor Speed Sensor) .................................... 2
36 580035032 Connector ................................................................................................... 1
36 580062119 Wire Seal .................................................................................................... 4
36 580040456 Wire Seal .................................................................................................... 4
37 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 2
37 580040456 Wire Seal .................................................................................................... 2
37 580062119 Wire Seal .................................................................................................... 2
37 580035031 Connector (2 Way) ..................................................................................... 1
38 ..... Connector Assembly (Park Brake) ................................................................. 1
38 580020943 Connector (4-Way) ..................................................................................... 1
38 580062388 Terminal ..................................................................................................... 2
38 580020944 Connector ................................................................................................... 1
38 505968568 Terminal (Socket) ....................................................................................... 1
38 580019119 Plug ............................................................................................................ 1
39 ..... Pump Motor Speed Sensor ............................................................................ 1
39 580040456 Wire Seal .................................................................................................... 1
39 580062119 Wire Seal .................................................................................................... 4
39 580035032 Connector ................................................................................................... 1
40 520045074 Plug ................................................................................................................ 1

A968 ©2012 Yale Materials Handling Corporation 2-37


P19377 03-09

WIRE HARNESS (FIGURE 2-17)


MAIN WITH MANUAL HYDRAULICS — SHEET 2 0F 2

2-38 ©2012 Yale Materials Handling Corporation A968


03-09 P19377

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY


582000664 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Seat Harness) ............................................................. 1
1 580019107 Terminal (Socket) ....................................................................................... 4
1 580039499 Connector ................................................................................................... 1
1 580039500 Connector ................................................................................................... 1
1 580019119 Plug ............................................................................................................ 2
2 580026810 Clip ................................................................................................................. 2
3 504232281 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Fan) ............................................................................. 2
4 580062388 Terminal ..................................................................................................... 2
4 580021088 Connector ................................................................................................... 1
4 580021087 Connector (2 Way) ..................................................................................... 1
5 580044908 Conduit ........................................................................................................... AR
6 520038855 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
7 580062388 Terminal ..................................................................................................... 2
7 505968535 Connector (Secondary Lock) ..................................................................... 1
7 505968501 Connector ................................................................................................... 1
8 580025914 Clip ................................................................................................................. 1
9 518807689 E-Spade ......................................................................................................... 1
10 518802686 Terminal ......................................................................................................... 3
11 580034586 Ring Terminal ................................................................................................. 1
12 910065119 Conduit ........................................................................................................... AR
13 ..... Connector Assembly (Traction Motor Controller) ........................................... 1
13 520202602 Connector ................................................................................................... 1
13 520202601 Connector ................................................................................................... 17
13 520202604 Plug ............................................................................................................ 6
13 582000244 Cover (Connector) ...................................................................................... 2
13 312850034 Strap Clamp ............................................................................................... 1
14 ..... Connector Assembly (Pump Controller) ......................................................... 1
14 520202602 Connector ................................................................................................... 1
14 520202601 Connector ................................................................................................... 11
14 520202604 Plug ............................................................................................................ 12
14 582000244 Cover (Connector) ...................................................................................... 1
14 312850034 Strap Clamp ............................................................................................... 1
15 520045672 Conduit ........................................................................................................... AR
16 580025557 Clip ................................................................................................................. 2
17 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
17 580022891 Connector ................................................................................................... 1
17 580022892 Connector ................................................................................................... 1
17 580019107 Terminal (Socket) ....................................................................................... 3

A968 ©2012 Yale Materials Handling Corporation 2-39


P19369 03-09

WIRE HARNESS (FIGURE 2-18)


MAIN WITH ELECTRONIC HYDRAULICS — SHEET 1 0F 2

2-40 ©2012 Yale Materials Handling Corporation A968


03-09 P19369

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


582000665 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Tilt Position Sensor) .................................................... 1
1 580019139 Connector (3-Way) ..................................................................................... 1
1 580019140 Connector ................................................................................................... 1
1 580062388 Terminal ..................................................................................................... 3
2 580044908 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Hydraulic Oil Temperature Sensor) ............................ 1
3 580044127 Connector (2 Way) ..................................................................................... 1
3 580087764 Terminal ..................................................................................................... 2
3 580087649 Seal ............................................................................................................ 2
4 ..... Connector Assembly (Hydraulic Filter Pressure Switch) ................................ 1
4 520045074 Plug ............................................................................................................ 1
4 520045069 Terminal ..................................................................................................... 1
4 504288733 Terminal ..................................................................................................... 1
4 580023845 Seal ............................................................................................................ 2
4 312850034 Strap Clamp ............................................................................................... 1
5 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
5 520202606 Connector ................................................................................................... 1
5 520202601 Connector ................................................................................................... 22
5 520202604 Plug ............................................................................................................ 13
5 312850034 Strap Clamp ............................................................................................... 1
5 582000243 Cover .......................................................................................................... 2
6 ..... Connector Assembly (Vehicle System Manager) ........................................... 1
6 520202604 Plug ............................................................................................................ 11
6 520202601 Connector ................................................................................................... 24
6 580048272 Connector ................................................................................................... 1
6 582000243 Cover .......................................................................................................... 2
6 312850034 Strap Clamp ............................................................................................... 1
7 520038855 Conduit ........................................................................................................... AR
8 ..... Connector Assembly (Fluid Level) ................................................................. 2
8 952405902 Terminal ..................................................................................................... 1
8 952408901 Sleeve ........................................................................................................ 1
9 ..... Connector Assembly (Service Break Pressure Sensor) ................................. 1
9 580039602 Seal ............................................................................................................ 3
9 580037807 Terminal ..................................................................................................... 3
9 580037805 Connector ................................................................................................... 1
10 ..... Connector Assembly (Horn Assembly) .......................................................... 1
10 580040456 Wire Seal .................................................................................................... 3
10 580035034 Terminal ..................................................................................................... 3
10 580062118 Connector ................................................................................................... 2
10 580062119 Wire Seal .................................................................................................... 1
11 520045672 Conduit ........................................................................................................... AR
12 580039799 Clip ................................................................................................................. 2
13 505970586 Conduit ........................................................................................................... AR
14 504232281 Conduit ........................................................................................................... AR
15 ..... Connector Assembly (Pump Motor Temperature Sensor) ............................. 2
15 580035031 Connector (2 Way) ..................................................................................... 1
15 580062119 Wire Seal .................................................................................................... 2
15 580040456 Wire Seal .................................................................................................... 2
16 ..... Connector Assembly (Pump Motor Speed Sensor) ....................................... 2

A968 ©2012 Yale Materials Handling Corporation 2-41


P19369 03-09

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


16 580035032 Connector ................................................................................................... 1
16 580040456 Wire Seal .................................................................................................... 4
16 580062119 Wire Seal .................................................................................................... 4
17 ..... Connector Assembly (Traction Motor Temperature Sensor) .......................... 1
17 580062388 Terminal ..................................................................................................... 2
17 580020944 Connector ................................................................................................... 1
17 580020943 Connector (4-Way) ..................................................................................... 1
17 505968568 Terminal (Socket) ....................................................................................... 1
17 580019119 Plug ............................................................................................................ 1
18 ..... Connector Assembly (Light Option Harness) ................................................. 1
18 580062388 Terminal ..................................................................................................... 5
18 505968519 Connector ................................................................................................... 1
18 505968568 Terminal (Socket) ....................................................................................... 3
18 505968558 Connector ................................................................................................... 1
19 580025559 Clip ................................................................................................................. 3
20 ..... Connector Assembly (Display Harness) ......................................................... 1
20 580042221 Connector ................................................................................................... 1
20 580042222 Connector ................................................................................................... 1
20 580019107 Terminal (Socket) ....................................................................................... 7
20 580019119 Plug ............................................................................................................ 1
21 580025914 Clip ................................................................................................................. 2
22 ..... Connector Assembly (Battery Gate Magnetic Switch) ................................... 1
22 580062388 Terminal ..................................................................................................... 2
22 580021088 Connector ................................................................................................... 1
22 580021087 Connector (2 Way) ..................................................................................... 1
22 312850034 Strap Clamp ............................................................................................... 1
23 ..... Connector Assembly (Elec. Hydraulic Valve Lower Coils) ............................. 1
23 580019107 Terminal (Socket) ....................................................................................... 8
23 580042222 Connector ................................................................................................... 1
23 580080319 Connector ................................................................................................... 1
24 ..... Connector Assembly (Elec. Hydraulic Valve Upper Coils) ............................. 1
24 580019107 Terminal (Socket) ....................................................................................... 8
24 580042222 Connector ................................................................................................... 1
24 580042221 Connector ................................................................................................... 1
25 ..... Connector Assembly (Lift Pressure) ............................................................... 1
25 580037805 Connector ................................................................................................... 1
25 312850034 Strap Clamp ............................................................................................... 1
25 580037807 Terminal ..................................................................................................... 3
25 580039602 Seal ............................................................................................................ 3
26 ..... Connector Assembly (Accelerator Pedal Sensor) .......................................... 1
26 580039158 Terminal ..................................................................................................... 6
26 580038661 Connector ................................................................................................... 1
27 ..... Connector Assembly (Direct Select Sensor) .................................................. 1
27 580019107 Terminal (Socket) ....................................................................................... 4
27 580019098 Secondary Lock ......................................................................................... 1
27 580019097 Connector ................................................................................................... 1
28 ..... Connector Assembly (Elec. Hydraulic Relay) ................................................. 1
28 580095033 Terminal ..................................................................................................... 4
28 580085282 Receptacle ................................................................................................. 1
29 ..... Connector Assembly (Syncronous Steer Valve Relay) .................................. 1

2-42 ©2012 Yale Materials Handling Corporation A968


03-09 P19369

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 0F 2

ITEM PART NO. DESCRIPTION QTY


29 580095033 Terminal ..................................................................................................... 4
29 580085282 Receptacle ................................................................................................. 1
30 ..... Connector Assembly (Key Switch Relay) ....................................................... 1
30 580009067 Connector ................................................................................................... 1
30 580091403 Terminal ..................................................................................................... 2
30 582000484 Terminal ..................................................................................................... 2
31 580039252 Clip ................................................................................................................. 1
32 910065119 Conduit ........................................................................................................... AR
33 ..... Connector Assembly (Hydraulic Oil Level Sensor) ........................................ 1
33 580026649 Wire Seal .................................................................................................... 3
33 520045804 Terminal ..................................................................................................... 3
33 580033537 Connector Lock .......................................................................................... 1
33 580033516 Connector ................................................................................................... 1
33 312850034 Strap Clamp ............................................................................................... 1
34 ..... Connector Assembly (Park Break Position) ................................................... 1
34 580062388 Terminal ..................................................................................................... 3
34 580019140 Connector ................................................................................................... 1
34 580019139 Connector (3-Way) ..................................................................................... 1
35 ..... Connector Assembly (Steer Harness) ............................................................ 1
35 312850034 Strap Clamp ............................................................................................... 1
35 580019246 Connector ................................................................................................... 1
35 580039513 Terminal ..................................................................................................... 2
35 580019245 Connector ................................................................................................... 1
36 ..... Connector Assembly (Steer Harness) ............................................................ 1
36 580019119 Plug ............................................................................................................ 1
36 580019107 Terminal (Socket) ....................................................................................... 7
36 580042222 Connector ................................................................................................... 1
36 580042221 Connector ................................................................................................... 1
37 ..... Connector Assembly (Termination Resistor) .................................................. 1
37 580062388 Terminal ..................................................................................................... 2
37 505968566 Plug ............................................................................................................ 2
37 580020944 Connector ................................................................................................... 1
37 580020943 Connector (4-Way) ..................................................................................... 1
38 580037670 Connector (With Resistor) .............................................................................. 1

A968 ©2012 Yale Materials Handling Corporation 2-43


P19370 03-09

WIRE HARNESS (FIGURE 2-19)


MAIN WITH ELECTRONIC HYDRAULICS — SHEET 2 0F 2

2-44 ©2012 Yale Materials Handling Corporation A968


03-09 P19370

WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 0F 2

ITEM PART NO. DESCRIPTION QTY


582000665 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Seat Harness) ............................................................. 1
1 580036940 Connector ................................................................................................... 1
1 580026813 Connector ................................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 2
1 580019107 Terminal (Socket) ....................................................................................... 9
1 580019119 Plug ............................................................................................................ 1
2 580026810 Clip ................................................................................................................. 1
3 504232281 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Controller Fan) ............................................................ 2
4 580062388 Terminal ..................................................................................................... 2
4 580021088 Connector ................................................................................................... 1
4 580021087 Connector (2 Way) ..................................................................................... 1
5 518807689 E-Spade ......................................................................................................... 1
6 ..... Connector Assembly (Overhead Guard Horn Switch) .................................... 1
6 580062388 Terminal ..................................................................................................... 2
6 505968535 Connector (Secondary Lock) ..................................................................... 1
6 505968501 Connector ................................................................................................... 1
7 580044908 Conduit ........................................................................................................... AR
8 520038855 Conduit ........................................................................................................... AR
9 518802686 Terminal ......................................................................................................... 3
10 580034586 Ring Terminal ................................................................................................. 1
11 580025914 Clip ................................................................................................................. 1
12 910065119 Conduit ........................................................................................................... AR
14 ..... Connector Assembly (Pump Controller) ......................................................... 1
14 520202604 Plug ............................................................................................................ 12
14 520202601 Connector ................................................................................................... 11
14 520202602 Connector ................................................................................................... 1
14 582000244 Cover (Connector) ...................................................................................... 2
14 312850034 Strap Clamp ............................................................................................... 1
15 ..... Connector Assembly (Steer Axle Sensor) ...................................................... 1
15 580087646 Connector ................................................................................................... 1
15 580087763 Terminal ..................................................................................................... 3
15 580087649 Seal ............................................................................................................ 3
15 580022891 Connector ................................................................................................... 1
15 580022892 Connector ................................................................................................... 1
15 580019107 Terminal (Socket) ....................................................................................... 3
16 ..... Connector Assembly (Traction Motor Controller) ........................................... 1
16 520202604 Plug ............................................................................................................ 6
16 520202601 Connector ................................................................................................... 17
16 520202602 Connector ................................................................................................... 1
16 582000244 Cover (Connector) ...................................................................................... 2
16 312850034 Strap Clamp ............................................................................................... 1
16 520045672 Conduit ........................................................................................................... AR
17 580025557 Clip ................................................................................................................. 3

A968 ©2012 Yale Materials Handling Corporation 2-45


P19738 10-08

WIRE HARNESS (FIGURE 2-20)


SEAT MANUAL HARNESS

ITEM PART NO. DESCRIPTION QTY


580088723 Wire Harness (Seat) ........................................................................................... 1
1 ..... Seat Sensor .................................................................................................... 1
1 580039499 Connector ................................................................................................... 1
1 580039500 Connector ................................................................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 4
1 580019119 Plug ............................................................................................................ 2
2 580094353 Conduit ........................................................................................................... AR
3 ..... Main Harness ................................................................................................. 1
3 580039490 Connector ................................................................................................... 1
3 580039491 Connector (Secondary Lock) ..................................................................... 1
3 580019353 Terminal (Pin) ............................................................................................. 4
3 580019119 Plug ............................................................................................................ 2

2-46 ©2012 Yale Materials Handling Corporation A968


05-11 P19739

WIRE HARNESS (FIGURE 2-21)


SEAT — E-HYDRAULIC

A968 ©2012 Yale Materials Handling Corporation 2-47


P19739 05-11

ITEM PART NO. DESCRIPTION QTY


580088670 Wire Harness (Seat) ........................................................................................... 1
1 ..... Connector Assembly (MLM Joystick / Armrest) ............................................. 1
1 580027206 Connector ................................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 7
1 580019119 Plug ............................................................................................................ 1
1 580027207 Connector (Secondary Lock) ..................................................................... 1
2 580094353 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Main Harness) ............................................................. 1
3 580026816 Connector ................................................................................................... 1
3 505968514 Terminal (Pin) ............................................................................................. 11
3 580019119 Plug ............................................................................................................ 1
3 505972589 Connector (Secondary Lock) ..................................................................... 1
4 ..... Connector Assembly (Seat Sensor) ............................................................... 1
4 580039499 Connector ................................................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 4
4 580019119 Plug ............................................................................................................ 2
4 580039500 Connector (Secondary Lock) ..................................................................... 1

2-48 ©2012 Yale Materials Handling Corporation A968


05-11 P19739

NOTES

A968 ©2012 Yale Materials Handling Corporation 2-49


P19376 10-07

WIRE HARNESS (FIGURE 2-22)


LIGHTS — MAIN CHASSIS

2-50 ©2012 Yale Materials Handling Corporation A968


10-07 P19376

WIRE HARNESS
LIGHTS – MAIN CHASSIS

ITEM PART NO. DESCRIPTION QTY


580088101 Wire Harness (Light Chassis Main) .................................................................... 1
582011156 Wire Harness (Light Chassis Main) (Alternate Part) ........................................... 1
1 518807642 E-Spade ......................................................................................................... 1
2 ..... Connector Assembly (Back Up Alarm) ........................................................... 1
2 505968501 Connector ................................................................................................... 1
2 505968535 Connector (Secondary Lock) ..................................................................... 1
2 580062388 Terminal ..................................................................................................... 1
2 505968568 Terminal (Socket) ....................................................................................... 1
3 580025560 Clip ................................................................................................................. 9
4 ..... Connector Assembly (Display, Light Harness) ............................................... 1
4 504064701 Connector ................................................................................................... 1
4 580001849 Connector ................................................................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 3
4 505968566 Plug ............................................................................................................ 1
5 ..... Connector Assembly (Main Harness) ............................................................. 1
5 518803678 Connector ................................................................................................... 1
5 518806641 Connector ................................................................................................... 1
5 505968566 Plug ............................................................................................................ 2
5 580038290 Terminal ..................................................................................................... 4
6 ..... Connector Assembly (Brake Light Relay) ...................................................... 1
6 580085282 Receptacle ................................................................................................. 1
6 520052846 Terminal ..................................................................................................... 4
7 ..... Connector Assembly (Reverse Relay) ........................................................... 1
7 580085282 Receptacle ................................................................................................. 1
7 520052846 Terminal ..................................................................................................... 4
8 ..... Connector Assembly (DC Converter) ............................................................. 1
8 580047197 Connector ................................................................................................... 1
8 580047195 Terminal ..................................................................................................... 4
8 580047195 Terminal (Alternate Part) ............................................................................ 2
8 580090639 Terminal (Alternate Part) ............................................................................ 2
9 580039249 Clip ................................................................................................................. 1
10 580026810 Clip ................................................................................................................. 1
11 ..... Connector Assembly (Light Option Harness) ................................................. 1
11 505968519 Connector ................................................................................................... 1
11 505968558 Connector ................................................................................................... 1
11 580062388 Terminal ..................................................................................................... 8
12 ..... Connector Assembly (Light Switch Harness) ................................................. 1
12 504064701 Connector ................................................................................................... 1
12 580001849 Connector ................................................................................................... 1
12 505968568 Terminal (Socket) ....................................................................................... 4

A968 ©2012 Yale Materials Handling Corporation 2-51


P19362 10-07

WIRE HARNESS (FIGURE 2-23)


LIGHTS WITH OVERHEAD GUARD — RIGHT HAND

ITEM PART NO. DESCRIPTION QTY


580087963 Wire Harness Assembly ..................................................................................... 1
1 ..... Connector Assembly (To Display) .................................................................. 1
1 520202604 Plug ............................................................................................................ 1
1 520202601 Connector ................................................................................................... 7
1 520202603 Connector (Plug) ........................................................................................ 1
2 504232281 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Right Front Work Light) ............................................... 1
3 580021087 Connector (2 Way) ..................................................................................... 1
3 580021088 Connector ................................................................................................... 1
3 580062388 Terminal ..................................................................................................... 2
4 580044908 Conduit ........................................................................................................... AR
5 910065119 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Main Lighting Harness) ............................................... 1
6 518803687 Connector ................................................................................................... 1
6 518806635 Connector ................................................................................................... 1
6 505968566 Plug ............................................................................................................ 2
6 580038290 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (To Display Harness) ................................................... 1
7 580042219 Connector ................................................................................................... 1
7 580042220 Connector ................................................................................................... 1
7 580019353 Terminal (Pin) ............................................................................................. 7
7 580019119 Plug ............................................................................................................ 1
8 580086232 Buzzer ............................................................................................................ 1

2-52 ©2012 Yale Materials Handling Corporation A968


10-08 P19375

WIRE HARNESS (FIGURE 2-24)


LIGHTS WITH OVERHEAD GUARD — LEFT HAND

ITEM PART NO. DESCRIPTION QTY


580095831 Wire Harness (Left Hand Lights w/o Turn Signals) ............................................. 1
1 ..... Connector Assembly (Rear Tail Light - Right Hand) ...................................... 2
1 580019119 Plug ............................................................................................................ 2
1 580019107 Terminal (Socket) ....................................................................................... 4
1 580039500 Connector ................................................................................................... 1
1 580039499 Connector ................................................................................................... 1
2 504232281 Conduit ........................................................................................................... AR
3 580044908 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Strobe Light) ............................................................... 1
4 580019245 Connector ................................................................................................... 1
4 580019246 Connector ................................................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 2
4 580039513 Terminal ..................................................................................................... 1
5 ..... Connector Assembly (Rear Work Light) ......................................................... 1
5 580021087 Connector (2 Way) ..................................................................................... 1
5 580021088 Connector ................................................................................................... 1
5 580062388 Terminal ..................................................................................................... 2
6 910065119 Conduit ........................................................................................................... AR
7 ..... Dome Light with Switch .................................................................................. 1
7 580022891 Connector ................................................................................................... 1
7 580022892 Connector ................................................................................................... 1
7 580019107 Terminal (Socket) ....................................................................................... 2
7 580019119 Plug ............................................................................................................ 1
8 505970586 Conduit ........................................................................................................... AR
9 ..... Connector Assembly (To Main Light Harness) ............................................... 1
9 505972593 Connector ................................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 2-53


P19375 10-08

ITEM PART NO. DESCRIPTION QTY


9 505972507 Connector ................................................................................................... 1
9 580038290 Terminal ..................................................................................................... 6
9 505968514 Terminal (Pin) ............................................................................................. 2

2-54 ©2012 Yale Materials Handling Corporation A968


10-08 P19793

WIRE HARNESS (FIGURE 2-25)


LIGHTS WITH OVERHEAD GUARD — LEFT HAND, WITH TURN

ITEM PART NO. DESCRIPTION QTY


580093288 Wire Harness (Left Hand OHG with Turn Signals) ............................................. 1
1 ..... Main Light Harness ............................................................................................. 1
1 505968514 Terminal (Pin) ................................................................................................. 2
1 580038290 Terminal ......................................................................................................... 6
1 505972507 Connector ....................................................................................................... 1
1 505972593 Connector ....................................................................................................... 1
2 504232281 Conduit ............................................................................................................... AR
3 ..... To Turn Signal Harness ...................................................................................... 1
3 580062388 Terminal ......................................................................................................... 3
3 580019140 Connector ....................................................................................................... 1
3 580019139 Connector (3-Way) ......................................................................................... 1
4 505970586 Conduit ............................................................................................................... AR
5 ..... Front Marker Left Hand ....................................................................................... 1
5 580019139 Connector (3-Way) ......................................................................................... 1
5 580019140 Connector ....................................................................................................... 1
5 580062388 Terminal ......................................................................................................... 3
6 ..... Work Light Front Left Hand ................................................................................. 1
6 580021087 Connector (2 Way) ......................................................................................... 1
6 580021088 Connector ....................................................................................................... 1
6 580062388 Terminal ......................................................................................................... 2
7 ..... Dome Light ......................................................................................................... 1
7 580019119 Plug ................................................................................................................ 1
7 580019107 Terminal (Socket) ........................................................................................... 2
7 580022892 Connector ....................................................................................................... 1
7 580022891 Connector ....................................................................................................... 1
8 ..... Tail Light Left Hand ............................................................................................. 1
8 580039499 Connector ....................................................................................................... 1
8 580039500 Connector ....................................................................................................... 1
8 580019107 Terminal (Socket) ........................................................................................... 5
8 580019119 Plug ................................................................................................................ 1

A968 ©2012 Yale Materials Handling Corporation 2-55


P19793 10-08

ITEM PART NO. DESCRIPTION QTY


9 ..... Rear Work Light .................................................................................................. 1
9 580021087 Connector (2 Way) ......................................................................................... 1
9 580021088 Connector ....................................................................................................... 1
9 580062388 Terminal ......................................................................................................... 2
10 ..... Strobe Light ........................................................................................................ 1
10 580019245 Connector ....................................................................................................... 1
10 580019246 Connector ....................................................................................................... 1
10 580019107 Terminal (Socket) ........................................................................................... 2
10 580039513 Terminal ......................................................................................................... 1
11 ..... Tail Light Right Hand .......................................................................................... 1
11 580019119 Plug ................................................................................................................ 1
11 580019107 Terminal (Socket) ........................................................................................... 5
11 580039500 Connector ....................................................................................................... 1
11 580039499 Connector ....................................................................................................... 1

2-56 ©2012 Yale Materials Handling Corporation A968


10-08 P19793

NOTES

A968 ©2012 Yale Materials Handling Corporation 2-57


P19919 10-08

WIRE HARNESS (FIGURE 2-26)


STEERING COLUMN

2-58 ©2012 Yale Materials Handling Corporation A968


10-08 P19919

WIRE HARNESS
STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY


580093617 Wire Harness (Steering Column) ........................................................................ 1
1 580092930 Terminal .............................................................................................................. 2
2 519651802 Conduit ............................................................................................................... AR
3 580025560 Clip ...................................................................................................................... 1
4 ..... Steer Wheel Position Sensor .............................................................................. 1
4 504288741 Terminal ......................................................................................................... 3
4 580023947 Connector ....................................................................................................... 1
5 504232281 Conduit ............................................................................................................... AR
6 ..... Diagnostic Connector ......................................................................................... 1
6 580062388 Terminal ......................................................................................................... 3
6 580039194 Connector (Secondary Lock) .......................................................................... 1
6 580051703 Connector ....................................................................................................... 1
7 580051704 Dust Cap ............................................................................................................. 1
8 ..... Main Harness ...................................................................................................... 1
8 580042219 Connector ....................................................................................................... 1
8 580042220 Connector ....................................................................................................... 1
8 580041195 Terminal Pin ................................................................................................... 7
8 580019119 Plug ................................................................................................................ 1

A968 ©2012 Yale Materials Handling Corporation 2-59


P19710 10-08

WIRE HARNESS (FIGURE 2-27)


MANUAL HYDRAULICS

ITEM PART NO. DESCRIPTION QTY


580092519 Wire Harness (Emergency Disconnect) .............................................................. 1
1 ..... Forward / Reverse Switch .............................................................................. 1
1 580019353 Terminal (Pin) ............................................................................................. 4
1 580063957 Secondary Lock ......................................................................................... 1
1 580039492 Connector ................................................................................................... 1
2 580025559 Clip ................................................................................................................. 1
3 ..... To Main Harness ............................................................................................ 1
3 505972593 Connector ................................................................................................... 1
3 505972507 Connector ................................................................................................... 1
3 580019353 Terminal (Pin) ............................................................................................. 8
4 ..... Clamp Coil Switch .......................................................................................... 1
4 580019107 Terminal (Socket) ....................................................................................... 2
4 580019246 Connector ................................................................................................... 1
4 580019245 Connector ................................................................................................... 1

2-60 ©2012 Yale Materials Handling Corporation A968


10-08 P19553

WIRE HARNESS (FIGURE 2-28)


DISPLAY - FREEZER

ITEM PART NO. DESCRIPTION QTY


580086994 Wire Harness Assembly ..................................................................................... 1
1 ..... Connector Assembly ........................................................................................... 1
1 505968568 Terminal (Socket) ........................................................................................... 2
1 505968535 Connector (Secondary Lock) .......................................................................... 1
1 505968501 Connector ....................................................................................................... 1
2 ..... Connector Assembly (Temp Sensor Harness) ................................................... 1
2 580019107 Terminal (Socket) ........................................................................................... 2
2 580019246 Connector ....................................................................................................... 1
2 580019245 Connector ....................................................................................................... 1
3 580086232 Buzzer ................................................................................................................. 1
4 ..... Connector Assembly ........................................................................................... 1
4 580042219 Connector ....................................................................................................... 1
4 580042220 Connector ....................................................................................................... 1
4 580019353 Terminal (Pin) ................................................................................................. 7
4 580019119 Plug ................................................................................................................ 1
5 ..... Connector Assembly ........................................................................................... 1
5 518803687 Connector ....................................................................................................... 1
5 518806635 Connector ....................................................................................................... 1
5 505968514 Terminal (Pin) ................................................................................................. 4
6 ..... Connecor Assembly ............................................................................................ 1
6 520202603 Connector (Plug) ............................................................................................ 1
6 520202601 Connector ....................................................................................................... 8
7 ..... Connecor Assembly ............................................................................................ 1
7 505968568 Terminal (Socket) ........................................................................................... 3
7 505064754 Connector ....................................................................................................... 1
7 504064720 Connector ....................................................................................................... 1
8 580044908 Conduit ............................................................................................................... AR
9 520038855 Conduit ............................................................................................................... AR
10 910065119 Conduit ............................................................................................................... AR
11 580093528 Wire Harness (Temperature Sensor) (With Low Mount Display) ........................ 1
11 580056006 Connector ....................................................................................................... 1
11 ..... Temperature Sensor ........................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 2-61


P19891 09-10

WIRE HARNESS (FIGURE 2-29)


TURN SIGNAL

ITEM PART NO. DESCRIPTION QTY


580086593
582009047 Wire Harness (Turn Signal) ................................................................................ 1
1 ..... Connector Assembly (To Lighting Harness) ................................................... 1
1 518803687 Connector ................................................................................................... 1
1 580020942 Connector (4 Way) (Alternate Power) ........................................................ 1
1 518806635 Connector ................................................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 3
1 580019119 Plug ............................................................................................................ 1
2 504232281 Conduit ........................................................................................................... AR
3 ..... Connector Assembly T0 Display Freezer Harness) ....................................... 1
3 504064701 Connector ................................................................................................... 1
3 580020943 Connector (4-Way) (Alternate Part) ........................................................... 1
3 580001849 Connector ................................................................................................... 1
3 580020944 Connector (Alternate Part) ......................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 4
4 ..... Connector Assembly (Flasher) ....................................................................... 1
4 580085282 Receptacle ................................................................................................. 1
4 580095033 Terminal ..................................................................................................... 3
5 ..... Connector Assembly (To LH OHG w/Turn Signal Harness) .......................... 1
5 580022894 Connector ................................................................................................... 1
5 520038872 Connector ................................................................................................... 1
5 505968514 Terminal (Pin) ............................................................................................. 3
6 ..... To Turn Signal Switch Harness (To Turn Signal Switch Harness) ................. 1
6 504064720 Connector ................................................................................................... 1
6 580019097 Connector (Alternate Part) ......................................................................... 1
6 505064754 Connector ................................................................................................... 1

2-62 ©2012 Yale Materials Handling Corporation A968


09-10 P19891

ITEM PART NO. DESCRIPTION QTY


6 580019098 Secondary Lock (Alternate Part) ................................................................ 1
6 505968568 Terminal (Socket) ....................................................................................... 3
6 580039513 Terminal (Alternate Part) ............................................................................ 3
6 580019119 Plug (Alternate Part) ................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 2-63


P19920 10-08

WIRE HARNESS (FIGURE 2-30)


SYNCHRONOUS STEERING

ITEM PART NO. DESCRIPTION QTY


580089956 Wire Harness (Synchronous Steer) .................................................................... 1
1 ..... Connector Assembly (To Steer Make-Up Valve) ........................................... 1
1 580071585 Connector ................................................................................................... 1
1 580056004 Connector (Secondary Lock) ..................................................................... 1
1 580025558 Terminal ..................................................................................................... 2
1 580049815 Seal ............................................................................................................ 2
2 580089790 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (To Main Harness) ....................................................... 1
3 580056006 Connector ................................................................................................... 1
3 580041195 Terminal Pin ............................................................................................... 2

2-64 ©2012 Yale Materials Handling Corporation A968


10-08 P20361

WIRE HARNESS (FIGURE 2-31)


PARK BRAKE

A968 ©2012 Yale Materials Handling Corporation 2-65


P20361 10-08

ITEM PART NO. DESCRIPTION QTY


580093539 Wire Harness (Park Brake) ................................................................................. 1
1 ..... Park Brake Module ......................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 6
1 518806687 Connector ................................................................................................... 1
1 518806610 Connector ................................................................................................... 1
2 580025560 Clip ................................................................................................................. 2
3 ..... Main Harness ................................................................................................. 1
3 580020942 Connector (4 Way) ..................................................................................... 1
3 518806635 Connector ................................................................................................... 1
3 580038290 Terminal ..................................................................................................... 4
4 580044908 Conduit ........................................................................................................... AR
5 ..... Park Brake Solenoid ....................................................................................... 1
5 580039513 Terminal ..................................................................................................... 2
5 580019246 Connector ................................................................................................... 1
5 580019245 Connector ................................................................................................... 1

2-66 ©2012 Yale Materials Handling Corporation A968


10-08 P20362

WIRE HARNESS (FIGURE 2-32)


BACK-UP ALARM STROBE

A968 ©2012 Yale Materials Handling Corporation 2-67


P20362 10-08

ITEM PART NO. DESCRIPTION QTY


580094590 Wire Harness ...................................................................................................... 1
1 ..... Light Option Harness ...................................................................................... 1
1 505968519 Connector ................................................................................................... 1
1 505968558 Connector ................................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 2
1 505968566 Plug ............................................................................................................ 6
2 580044908 Conduit ........................................................................................................... AR
3 580025560 Clip ................................................................................................................. 9
4 580039249 Clip ................................................................................................................. 1
5 520038855 Conduit ........................................................................................................... AR
6 ..... Reverse Relay ................................................................................................ 1
6 580085282 Receptacle ................................................................................................. 1
6 580095033 Terminal ..................................................................................................... 4
7 504232281 Conduit ........................................................................................................... AR
8 ..... Main Harness ................................................................................................. 1
8 505972593 Connector ................................................................................................... 1
8 505972507 Connector ................................................................................................... 1
8 505968566 Plug ............................................................................................................ 5
8 580038290 Terminal ..................................................................................................... 3
9 ..... Backup Alarm ................................................................................................. 1
9 505968501 Connector ................................................................................................... 1
9 505968535 Connector (Secondary Lock) ..................................................................... 1
9 505968568 Terminal (Socket) ....................................................................................... 2

2-68 ©2012 Yale Materials Handling Corporation A968


10-08 P20667

WIRE HARNESS (FIGURE 2-33)


FRONT SWITCH

ITEM PART NO. DESCRIPTION QTY


580082333 Wire Harness (Front Switch) ............................................................................... 1
1 ..... Light Chassis Main ......................................................................................... 1
1 518803687 Connector ................................................................................................... 1
1 518806635 Connector ................................................................................................... 1
1 505968514 Terminal (Pin) ............................................................................................. 4
2 ..... Switch - Rear Work Light ................................................................................ 1
2 580019248
520052844 Socket ........................................................................................................ 1
2 520052846 Terminal ..................................................................................................... 2
3 ..... Switch - Front Work Light/ Tail Light .............................................................. 1
3 580019248
520052844 Socket ........................................................................................................ 1
3 520052846 Terminal ..................................................................................................... 3

A968 ©2012 Yale Materials Handling Corporation 2-69


P21429 10-09

WIRE HARNESS (FIGURE 2-34)


JUMPER

ITEM PART NO. DESCRIPTION QTY


582004480 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly ...................................................................................... 1
1 505968501 Connector ................................................................................................... 1
1 505968540 Connector (Secondary Lock) ..................................................................... 1
1 580062388 Terminal ..................................................................................................... 2
2 ..... Connector Assembly ...................................................................................... 1
2 580022893 Connector (Secondary Lock) ..................................................................... 1
2 505968535 Connector (Secondary Lock) ..................................................................... 1
2 505968514 Terminal (Pin) ............................................................................................. 2

2-70 ©2012 Yale Materials Handling Corporation A968


07-10 P22147

WIRE HARNESS (FIGURE 2-35)


MANUAL INTERLOCK

ITEM PART NO. DESCRIPTION QTY


580085612 Wire Harness (Manual Interlock) ........................................................................ 1
1 580085613 Push Button Switch (Included with Manual Interlock Wire Harness) .............. 1
2 ..... Connector Assembly (Main Harness) ............................................................. 1
2 580056006 Connector ................................................................................................... 1
2 580056004 Connector (Secondary Lock) ..................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 2-71


P22207 09-10

WIRE HARNESS (FIGURE 2-36)


FAN ADAPTOR — 80V

2-72 ©2012 Yale Materials Handling Corporation A968


09-10 P22207

WIRE HARNESS
FAN ADAPTOR – 80V

ITEM PART NO. DESCRIPTION QTY


582011508 Wire Harness (Fan Adaptor 80V) ....................................................................... 1
1 ..... Connector Assembly (Fan) ............................................................................. 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 580021088 Connector ................................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 2
2 580044908 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Fan) ............................................................................. 1
3 580021087 Connector (2 Way) ..................................................................................... 1
3 580021088 Connector ................................................................................................... 1
3 505968568 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (Traction Controller Fan) .............................................. 1
4 580022893 Connector ................................................................................................... 1
4 505968540 Connector (Secondary Lock) ..................................................................... 1
4 505968514 Terminal (Pin) ............................................................................................. 1
4 580019119 Plug ............................................................................................................ 1
5 504232281 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Main Electrical Harness) ............................................. 1
6 580071962 Housing ...................................................................................................... 1
6 505972507 Connector ................................................................................................... 1
6 505968514 Terminal (Pin) ............................................................................................. 8
7 ..... Connector Assembly (Fan Relay) .................................................................. 1
7 580009067 Connector ................................................................................................... 1
7 580009068 Receptacle ................................................................................................. 2
7 580091403 Terminal ..................................................................................................... 2
8 ..... Connector Assembly (Main Light Harness) .................................................... 1
8 580027206 Connector ................................................................................................... 1
8 580027207 Connector ................................................................................................... 1
8 505968568 Terminal (Socket) ....................................................................................... 8

A968 ©2012 Yale Materials Handling Corporation 2-73


P22208 09-10

WIRE HARNESS (FIGURE 2-37)


FAN ADAPTOR — 36/48V

ITEM PART NO. DESCRIPTION QTY


582011507 Wire Harness (Fan Adaptor 36/48V) .................................................................. 1
1 ..... Connector Assembly (Main Contactor Coil) ................................................... 1
1 582011611 Terminal ..................................................................................................... 1
2 ..... Connector Assembly (Traction Controller Fan) .............................................. 1
2 580022893 Connector ................................................................................................... 1
2 505968540 Connector (Secondary Lock) ..................................................................... 1
2 505968514 Terminal (Pin) ............................................................................................. 1
2 580019119 Plug ............................................................................................................ 1
3 580044908 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Fan) ............................................................................. 1
4 580022893 Connector ................................................................................................... 1
4 580021088 Connector ................................................................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (Fan) ............................................................................. 1
5 580022893 Connector ................................................................................................... 1
5 580021088 Connector ................................................................................................... 1
5 505968568 Terminal (Socket) ....................................................................................... 2

2-74 ©2012 Yale Materials Handling Corporation A968


09-10 P22208

NOTES

A968 ©2012 Yale Materials Handling Corporation 2-75


P20674 11-10

WIRE HARNESS (FIGURE 2-38)


LEFT HAND LIGHT HARNESS — DRIVE-THRU OVERHEAD GUARD

2-76 ©2012 Yale Materials Handling Corporation A968


11-10 P20674

WIRE HARNESS
LEFT HAND LIGHT HARNESS – DRIVE-THRU OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


582012136 Wire Harness (Left Hand Lights w/o Turn Signals, with Drive Thru OHG) ......... 1
1 ..... Connector Assembly (Main Light Harness) .................................................... 1
1 505972593 Connector ................................................................................................... 1
1 580038290 Terminal ..................................................................................................... 5
1 505968514 Terminal (Pin) ............................................................................................. 2
1 505972507 Connector (Secondary Lock) ..................................................................... 1
2 910065119 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Work Light) .................................................................. 2
3 580021087 Connector (2 Way) ..................................................................................... 1
3 580062388 Terminal ..................................................................................................... 2
3 580021088 Connector (Secondary Lock) ..................................................................... 1
4 580044908 Conduit ........................................................................................................... AR
5 505970586 Conduit ........................................................................................................... AR
6 ..... Connector Assembly (Dome Light) ................................................................ 1
6 580022891 Connector ................................................................................................... 1
6 580019107 Terminal (Socket) ....................................................................................... 2
6 580019119 Plug ............................................................................................................ 1
6 580022892 Connector (Secondary Lock) ..................................................................... 1
7 ..... Connector Assembly (Tail Light-RH) .............................................................. 2
7 580039499 Connector ................................................................................................... 1
7 580019107 Terminal (Socket) ....................................................................................... 4
7 580019119 Plug ............................................................................................................ 2
7 580039500 Connector (Secondary Lock) ..................................................................... 1
8 ..... Connector Assembly (Rear Work Light) ......................................................... 1
8 580021087 Connector (2 Way) ..................................................................................... 1
8 580062388 Terminal ..................................................................................................... 2
8 580021088 Connector (Secondary Lock) ..................................................................... 1
9 ..... Connector Assembly (Strobe Light) ............................................................... 1
9 580019245 Connector ................................................................................................... 1
9 580039513 Terminal ..................................................................................................... 1
9 580019107 Terminal (Socket) ....................................................................................... 1
9 580019246 Connector (Secondary Lock) ..................................................................... 1
10 ..... Connector Assembly (Tail Light-LH) .............................................................. 1
10 580039499 Connector ................................................................................................... 1
10 580019107 Terminal (Socket) ....................................................................................... 4
10 580019119 Plug ............................................................................................................ 2
10 580039500 Connector (Secondary Lock) ..................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 2-77


P20674 11-10

NOTES

2-78 ©2012 Yale Materials Handling Corporation A968


SECTION 3

3 DRIVE UNIT
CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DIFFERENTIAL ............................................................................................................................................... 3-10


DRIVE AXLE AND HOUSING ......................................................................................................................... 3-4
DRIVE AXLE HUB ........................................................................................................................................... 3-8
DRIVE AXLE MOUNTING ............................................................................................................................... 3-2
TIRE AND WHEEL
DRIVE TIRES .............................................................................................................................................. 3-12
TRACTION MOTOR ........................................................................................................................................ 3-14

A968 ©2012 Yale Materials Handling Corporation 3-1


P23242 07-11

DRIVE AXLE MOUNTING (FIGURE 3-1)

ITEM PART NO. DESCRIPTION QTY


1 ..... Drive Axle Assembly (FP19378 [Page 3-4])...................................................... 1
2 931019917 Capscrew ............................................................................................................ 4
3 940102912 Washer ............................................................................................................... 4
4 937300924 Nut ...................................................................................................................... 4

3-2 ©2012 Yale Materials Handling Corporation A968


07-11 P23242

NOTES

A968 ©2012 Yale Materials Handling Corporation 3-3


P19378 08-07

DRIVE AXLE AND HOUSING (FIGURE 3-2)

3-4 ©2012 Yale Materials Handling Corporation A968


08-07 P19378

DRIVE AXLE AND HOUSING


ITEM PART NO. DESCRIPTION QTY
1 580039956 Tube Assy ........................................................................................................... 1
2 580049840 Capscrew ............................................................................................................ 1
3 580068404 Bracket ................................................................................................................ 1
4 580075200 Fitting .................................................................................................................. 1
5 580039955 Tube Assy ........................................................................................................... 1
6 580004321
580047919 Nut ...................................................................................................................... 1
7 580066670 Capscrew ............................................................................................................ 17
8 580050177 Cover .................................................................................................................. 1
9 580032866 Plug ..................................................................................................................... 1
10 ..... Drive Axle Hub (FP19361 [Page 3-8])............................................................... 1
11 449034052 Pin ....................................................................................................................... 2
12 580048851 Differential (FP19445 [Page 3-10]).................................................................... 1
13 909964401 Bolt ...................................................................................................................... 12
14 580033045 Gear and Pinion (Hypoid) ................................................................................... 1
15 580040885 Shim (0.040 in.) .................................................................................................. AR
15 580052844 Shim (.008 in) ..................................................................................................... AR
15 580040884 Shim (0.019 in.) .................................................................................................. AR
15 580052847 Shim (.018 in) ..................................................................................................... AR
15 580040883 Shim (0.015 in.) .................................................................................................. AR
15 580052845 Shim (.010 in.) .................................................................................................... AR
15 580052846 Shim (.014 in.) .................................................................................................... AR
15 580040882 Shim (0.011 in.) .................................................................................................. AR
16 909932438 Bearing Set ......................................................................................................... 1
17 580087362 Spacer ................................................................................................................ 1
18 580033879 Shim (0.009 in.) .................................................................................................. AR
18 580033880 Shim (0.019 in.) .................................................................................................. AR
18 580033876 Shim (0.004 in.) .................................................................................................. AR
18 580033877 Shim (0.005 in.) .................................................................................................. AR
18 580033878 Shim (0.007 in.) .................................................................................................. AR
19 580087364 Spacer ................................................................................................................ 1
20 580087363
582008129 Gear (Driven) ...................................................................................................... 1
21 950513905 Tapered Roller Bearing ....................................................................................... 1
22 580037836 Washer ............................................................................................................... 1
23 924234401 Nut ...................................................................................................................... 1
24 019930000 Fitting .................................................................................................................. 1
25 015630100 Breather .............................................................................................................. 1
26 580056815 Capscrew ............................................................................................................ 9
27 580087371 Cover (Housing) .................................................................................................. 1
28 580087370 Shim .................................................................................................................... AR
28 580087369 Shim .................................................................................................................... AR
28 580087368 Shim .................................................................................................................... AR
29 502029903 Bearing Cup ........................................................................................................ 1
30 502029902 Bearing Cone ...................................................................................................... 1
31 580087366
582008127 Drive Gear .......................................................................................................... 1
32 502029902 Bearing Cone ...................................................................................................... 1
33 502029903 Bearing Cup ........................................................................................................ 1
34 580087367 Retainer (Bearing) .............................................................................................. 1
35 580087360 Housing (Center Section Assy) ........................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 3-5


P19378 08-07

DRIVE AXLE AND HOUSING


ITEM PART NO. DESCRIPTION QTY
36 580034643 Drain Plug ........................................................................................................... 1
37 066049400 O-Ring ................................................................................................................ 1
38 019327400 O-Ring ................................................................................................................ 1
39 520045536 Cap ..................................................................................................................... 1
40 580058270 Capscrew ............................................................................................................ 7
41 580089528 Traction Motor (72/80 Volt Enhanced Performance) (FP20695 [Page 3-
14])....................................................................................................................... 1
42 580095878 Kit-Motor Band .................................................................................................... 1
a 580037894 Wheel Nut ........................................................................................................... 12

FOOTNOTES:
a Not Illustrated

3-6 ©2012 Yale Materials Handling Corporation A968


08-07 P19378

NOTES

A968 ©2012 Yale Materials Handling Corporation 3-7


P19361 10-07

DRIVE AXLE HUB (FIGURE 3-3)

3-8 ©2012 Yale Materials Handling Corporation A968


10-07 P19361

DRIVE AXLE HUB


ITEM PART NO. DESCRIPTION QTY
1 501725901 Capscrew ............................................................................................................ 16
2 580033576 Axle Shaft ........................................................................................................... 2
3 580032660 Washer ............................................................................................................... 2
4 940800908 Nut ...................................................................................................................... 2
5 915144300 Lockwasher ......................................................................................................... 2
6 580087374 Hub (Drive Assembly) ......................................................................................... 2
6 580037745 Hub ................................................................................................................. 1
7 580037747 Wheel Stud ..................................................................................................... 6
8 449058034 Bearing ........................................................................................................... 1
9 580034898 Oil Seal ........................................................................................................... 1
10 950517913
909932403 Bearing Set (Tapered) .................................................................................... 1
11 920803300 Oil Seal ........................................................................................................... 1
12 505965551 Bolt ...................................................................................................................... 16
13 580087373 Brake Assembly (Right Hand) (FP20848 [Page 5-4])........................................ 1
14 502565907 Capscrew ............................................................................................................ 14
15 502566902 Washer ............................................................................................................... 14
16 501725901 Capscrew ............................................................................................................ 16
17 580032977 Hanger (RH) ....................................................................................................... 1
18 505967544 Dowel .................................................................................................................. 2
19 921801917 O-Ring ................................................................................................................ 2
20 580079948 Retainer .............................................................................................................. 2
21 582000355 Bearing Set ......................................................................................................... 2
22 580032976 Hanger (LH) ........................................................................................................ 1
23 580087372 Brake Assembly (Left Hand) (FP20848 [Page 5-4]).......................................... 1

A968 ©2012 Yale Materials Handling Corporation 3-9


P19445 03-08

DIFFERENTIAL (FIGURE 3-4)

3-10 ©2012 Yale Materials Handling Corporation A968


03-08 P19445

DIFFERENTIAL
ITEM PART NO. DESCRIPTION QTY
580048851 Differential ........................................................................................................... 1
1 ..... Case Set ......................................................................................................... 1
2 ..... Gear Side ....................................................................................................... 2
3 ..... Washer (Side Gear) ....................................................................................... 2
4 580051337 Bolt ................................................................................................................. 8
5 ..... Washer pinion ................................................................................................ 4
6 902254806 Spider ............................................................................................................. 1
7 ..... Pinion Differential ........................................................................................... 4
580051336 Kit-Washer .......................................................................................................... 1
580064595 Kit-Gear .............................................................................................................. 1

A968 ©2012 Yale Materials Handling Corporation 3-11


P19446 03-08

TIRE AND WHEEL (FIGURE 3-5)


DRIVE TIRES

KEY:
A: ERC045VG - ERC050VG
B: ERC045VG - ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 580041861 Cushion Tire (21 x 7 x 15) (Smooth Tread) ....................................... 1 .. ..
1 580055801 Cushion Tire (21 x 7 x 15) (Lug Tread) ............................................. 1 .. ..
1 580081159 Cushion Tire (21 x 7 x 15) (Smooth, Non-Marking) ........................... 1 .. ..
1 580089695 Cushion Tire (Lug Tread, Non-Marking) ............................................ 1 .. ..
1 580041862 Cushion Tire (21 x 8 x 15) (Smooth Tread) ....................................... .. 1 ..
1 580055802 Cushion Tire (21 x 8 x 15) (Lug Tread) ............................................. .. 1 ..
1 580080842 Cushion Tire (21 x 8 x 15) (Smooth, Non-Marking) ........................... .. 1 ..
1 580089696 Cushion Tire (Lug Tread, Non-Marking) ............................................ .. 1 ..
1 580041864 Cushion Tire (21 x 9 x 15) (Smooth Tread) ....................................... .. .. 1
1 580055803 Cushion Tire (21 x 9 x 15) (Lug Tread) ............................................. .. .. 1
1 580080841 Cushion Tire (21 x 9 x 15) (Smooth, Non-Marking) ........................... .. .. 1
1 580084630 Cushion Tire (Lug Tread, Non-Marking) ............................................ .. .. 1
2 580034452 Wheel (Narrow Tread)(21 x 7 x 15) ................................................... 1 .. ..
2 580034454 Wheel (Wide Tread)(21 x 7 x 15)(21 x 8 x 15) .................................. 1 1 ..
2 580034453 Wheel (Narrow Tread)(21 x 8 x 15) ................................................... .. 1 ..
2 580034469 Wheel (Narrow Tread) ....................................................................... .. .. 1
2 580034470 Wheel (Wide Tread) .......................................................................... .. .. 1

3-12 ©2012 Yale Materials Handling Corporation A968


03-08 P19446

NOTES

A968 ©2012 Yale Materials Handling Corporation 3-13


P20695 12-08

TRACTION MOTOR (FIGURE 3-6)

3-14 ©2012 Yale Materials Handling Corporation A968


12-08 P20695

TRACTION MOTOR
KEY:
A: 36/48 Volt
B: 36/48 Volt Enhanced
C: 72/80 Volt Enhanced
QTY
ITEM PART NO. DESCRIPTION A B C
580089525 Traction Motor (36/48 Volt Standard Performance) .......................... 1 .. ..
580089527 Traction Motor (36/48 Volt Enhanced Performance) ......................... .. 1 ..
580089528 Traction Motor (72/80 Volt Enhanced Performance) ......................... .. .. 1
1 580062291 Bracket .......................................................................................... 1 1 1
2 580062306 Seal ............................................................................................... 1 1 1
3 580062294 Capscrew ...................................................................................... 2 2 2
4 580062299 Lockwasher ................................................................................... 2 2 2
5 580047509 Bracket .......................................................................................... 1 1 1
6 580062308 Wire Seal ....................................................................................... 2 2 2
7 580062309 Contact .......................................................................................... 2 2 2
8 580047507 Rubber Mount ............................................................................... 1 1 1
9 580047496 Nut ................................................................................................. 5 5 5
10 ..... Insulator ........................................................................................ 3 3 3
11 580047506 Nut ................................................................................................. 3 3 3
12 ..... Terminal Cover .............................................................................. 3 3 3
13 ..... Terminal Flag ................................................................................ 3 3 3
14 580062305 Washer .......................................................................................... 3 3 3
15 580062303 Bolt ................................................................................................ 3 3 3
16 ..... Stator Housing Assembly .............................................................. 1 1 1
17 ..... Capscrew ...................................................................................... 1 1 1
18 580062298 Lockwasher ................................................................................... 1 1 1
19 ..... Proximity Sensor ........................................................................... 1 1 1
20 ..... Wheel (Proximity Sensor) ............................................................. 1 1 1
21 580047494 Ball Bearing ................................................................................... 2 2 2
22 ..... Spring (Bearing Pre-Load) ............................................................ 1 1 1
23 ..... Non-Drive Side End Bell ............................................................... 1 1 1
24 ..... Rotor Assembly ............................................................................. 1 1 1
25 ..... Drive Side End Bell ....................................................................... 1 1 1
26 449021001 Washer .......................................................................................... 5 5 5
27 449022016 Lockwasher ................................................................................... 5 5 5
28 580079969 Capscrew ...................................................................................... 5 5 5
29 ..... Seal (Shaft) ................................................................................... 1 1 1
580096615 Kit (Stator) ..................................................................................... 1 .. ..
580096616 Kit (Stator) ..................................................................................... .. 1 ..
580096619 Kit (Stator) ..................................................................................... .. .. 1
580096617 Kit (Bracket) .................................................................................. 1 1 1
580096264 Kit-Drive End (Non Drive Side Bell Kit) ......................................... 1 1 1
580096273 Kit-Hardware ................................................................................. 1 1 1
580096271 Kit-Sensor (Proximity/Speed) ........................................................ 1 1 1
580096251 Kit (Rotor) ...................................................................................... 1 .. ..
580096252 Kit (Rotor) ...................................................................................... .. 1 1
580096267 Kit-Drive End (Drive Side Bell) ...................................................... 1 1 1
580096269 Kit-Bearing .................................................................................... 1 1 1
38 580095878 Kit-Motor Band .............................................................................. 1 1 1

A968 ©2012 Yale Materials Handling Corporation 3-15


P20695 12-08

TRACTION MOTOR
KEY:
A: 36/48 Volt
B: 36/48 Volt Enhanced
C: 72/80 Volt Enhanced
QTY
ITEM PART NO. DESCRIPTION A B C
580096272 Capscrew .......................................................................................... 1 1 1

3-16 ©2012 Yale Materials Handling Corporation A968


SECTION 4

4 STEERING SYSTEM
CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

STEER COLUMN
FIXED .......................................................................................................................................................... 4-10
TELESCOPIC .............................................................................................................................................. 4-12
STEER PUMP ASSEMBLY ............................................................................................................................. 4-16
STEER TIRES AND WHEELS ........................................................................................................................ 4-18
STEERING ACCUMULATOR ......................................................................................................................... 4-14
STEERING AXLE ............................................................................................................................................ 4-2
WITH SENSOR ........................................................................................................................................... 4-4
STEERING CYLINDER ................................................................................................................................... 4-7
TURN SIGNAL WIRE HARNESS .................................................................................................................... 4-8

A968 ©2012 Yale Materials Handling Corporation 4-1


P19340 10-07

STEERING AXLE (FIGURE 4-1)

4-2 ©2012 Yale Materials Handling Corporation A968


10-07 P19340

STEERING AXLE
ITEM PART NO. DESCRIPTION QTY
1 580026173 Steering Axle (Assembly) ................................................................................... 1
1 580055805 Steering Axle (Frame) .................................................................................... 1
2 065267300 Nut .............................................................................................................. 2
3 580011755 Spindle (RH) ............................................................................................... 1
3 580011756 Spindle (LH) ............................................................................................... 1
4 580067718 Steering Cylinder (FP19367 [Page 4-7])................................................... 1
5 311323023 Capscrew ................................................................................................... 4
6 015918200 Snap Ring .................................................................................................. 4
7 580052360 Pin .............................................................................................................. 2
8 504224271 Boot ............................................................................................................ 2
9 062159700 Clamp ......................................................................................................... 2
10 502056904 Clamp (Hose) ............................................................................................. 2
11 504224219 Tie Rod Assembly ...................................................................................... 2
11 504224264 Bushing .................................................................................................. 1
12 015418400 Cotter Pin ................................................................................................... 2
13 022784400 Grease Fitting ............................................................................................. 2
14 931014904 Capscrew ................................................................................................... 6
15 504224285 Bearing Cap ............................................................................................... 2
16 504224222 Shim (0.005 in.) .......................................................................................... AR
16 504224232 Shim (0.007 in.) .......................................................................................... AR
16 504224292 Shim (0.020 in.) .......................................................................................... AR
17 504225236 O-Ring ........................................................................................................ 2
18 065000800 Bearing Set ................................................................................................ 1
18 065001000 Bearing Cone ......................................................................................... 2
18 065000900 Bearing Cup ........................................................................................... 2
19 504224242 Seal ............................................................................................................ 2
20 504224298 Seal ............................................................................................................ 2
21 504224231 Wear Sleeve ............................................................................................... 2
22 059695400 Bearing Set ................................................................................................ 1
22 059695500 Bearing Cup ........................................................................................... 2
22 059695600 Bearing Cone ......................................................................................... 2
23 504224266 Plug ............................................................................................................ 2
24 502029903 Bearing Cup ........................................................................................................ 4
24 502029902 Bearing Cone ...................................................................................................... 4
25 449025008 Cotter Pin ............................................................................................................ 2
26 504227283 Cap ..................................................................................................................... 2
27 580010477 Nut ...................................................................................................................... 2
28 580010476 Washer ............................................................................................................... 2
29 504224217 Wear Sleeve ....................................................................................................... 2
30 504224218 Seal ..................................................................................................................... 2
31 909882405 Nut ...................................................................................................................... 4
32 ..... Tire Assembly (FP21285 [Page 4-18]).............................................................. 2
33 504225227 Washer ............................................................................................................... 8
34 580048175 Plate .................................................................................................................... 2
35 580051941 Capscrew ............................................................................................................ 4
36 580035563 Rubber Mount ..................................................................................................... 2
37 580002046 Rubber Mount ..................................................................................................... 2

A968 ©2012 Yale Materials Handling Corporation 4-3


P19869 10-07

STEERING AXLE (FIGURE 4-2)


WITH SENSOR

4-4 ©2012 Yale Materials Handling Corporation A968


10-07 P19869

STEERING AXLE
WITH SENSOR

ITEM PART NO. DESCRIPTION QTY


580091570 Steering Axle (Assembly With Sensor) ............................................................... 1
1 580093814 Steering Axle (Without Sensor) ...................................................................... 1
1 580091567 Steering Axle (Frame) ................................................................................ 1
2 065267300 Nut .............................................................................................................. 2
3 580092970 Spindle (RH) ............................................................................................... 1
3 580011756 Spindle (LH) ............................................................................................... 1
4 580067718 Steering Cylinder (FP19367 [Page 4-7])................................................... 1
5 311323023 Capscrew ................................................................................................... 4
6 015918200 Snap Ring .................................................................................................. 4
7 580052360 Pin .............................................................................................................. 2
8 504224271 Boot ............................................................................................................ 2
9 062159700 Clamp ......................................................................................................... 2
10 502056904 Clamp (Hose) ............................................................................................. 2
11 504224219 Tie Rod Assembly ...................................................................................... 2
11 504224264 Bushing .................................................................................................. 1
12 015418400 Cotter Pin ................................................................................................... 2
13 022784400 Grease Fitting ............................................................................................. 2
13 015631500 Grease Fitting ............................................................................................. 2
14 931014904 Capscrew ................................................................................................... 6
15 504224285 Bearing Cap ............................................................................................... 2
16 504224222 Shim (0.005 in.) .......................................................................................... AR
16 504224232 Shim (0.007 in.) .......................................................................................... AR
16 504224292 Shim (0.020 in.) .......................................................................................... AR
17 504225236 O-Ring ........................................................................................................ 2
18 065000800 Bearing Set ................................................................................................ 1
18 065001000 Bearing Cone ......................................................................................... 2
18 065000900 Bearing Cup ........................................................................................... 2
19 504224242 Seal ............................................................................................................ 2
20 504224298 Seal ............................................................................................................ 2
21 504224231 Wear Sleeve ............................................................................................... 2
22 059695400 Bearing Set ................................................................................................ 1
22 059695500 Bearing Cup ........................................................................................... 2
22 059695600 Bearing Cone ......................................................................................... 2
23 504224266 Plug ............................................................................................................ 2
24 502029901 Bearing Set ................................................................................................ 1
24 502029903 Bearing Cup ............................................................................................... 2
24 502029902 Bearing Cone ............................................................................................. 2
25 449025008 Cotter Pin ................................................................................................... 2
26 504227283 Cap ............................................................................................................. 2
27 580010477 Nut .............................................................................................................. 2
28 580010476 Washer ....................................................................................................... 2
29 ..... Tire Assembly (FP21285 [Page 4-18])...................................................... 2
30 504224217 Wear Sleeve ............................................................................................... 2
31 504224218 Seal ............................................................................................................ 2
32 909882405 Nut .............................................................................................................. 4
33 449021010 Washer ....................................................................................................... 8
34 580048175 Plate ........................................................................................................... 2
35 580051941 Capscrew ................................................................................................... 4
36 580035563 Rubber Mount ............................................................................................ 2
37 580002046 Rubber Mount ............................................................................................ 2

A968 ©2012 Yale Materials Handling Corporation 4-5


P19869 10-07

STEERING AXLE
WITH SENSOR

ITEM PART NO. DESCRIPTION QTY


38 580072682 Magnet ....................................................................................................... 1
39 580041805 Capscrew ................................................................................................... 1
40 520039889 Sealant ....................................................................................................... 1
41 580092528 Cap ............................................................................................................. 1
42 580089701 Sensor ........................................................................................................ 1
43 449001268 Capscrew ................................................................................................... 3
44 580091569 Cover .......................................................................................................... 1
45 580030876 Clip ............................................................................................................. 3

4-6 ©2012 Yale Materials Handling Corporation A968


10-07 P19367

STEERING CYLINDER (FIGURE 4-3)

ITEM PART NO. DESCRIPTION QTY


580067718 Steering Cylinder ................................................................................................ 1
1 504227258 Tube Wldmt-Cylinder ...................................................................................... 1
2 504225242 Back-Up Ring ................................................................................................. 2
3 504236262 O-Ring ............................................................................................................ 2
4 504804790 Seal ................................................................................................................ 2
5 580059921 Cylinder Rod ................................................................................................... 1
6 580067842 End Cap ......................................................................................................... 2
7 524214603 Rod Wiper ...................................................................................................... 2
8 052674100 O-Ring ............................................................................................................ 2
9 504305701 Piston Seal ..................................................................................................... 1
580060036 Kit-Seal ............................................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 4-7


P20386 08-08

TURN SIGNAL WIRE HARNESS (FIGURE 4-4)

4-8 ©2012 Yale Materials Handling Corporation A968


08-08 P20386

TURN SIGNAL WIRE HARNESS


ITEM PART NO. DESCRIPTION QTY
1 580092982 Switch (Assembly) .............................................................................................. 1
2 580094625 Switch ............................................................................................................. 1
3 580079372 Wire Harness (Turn Signal) ............................................................................ 1
4 580086209 Connector ....................................................................................................... 1
5 580063957 Secondary Lock (Secondary Lock) ................................................................ 1
6 580041195 Terminal Pin ................................................................................................... 1
7 580019119 Plug ................................................................................................................ 1
8 580044908 Conduit ........................................................................................................... 1
9 580092485 Flasher ................................................................................................................ 1
10 580026812 Clip ...................................................................................................................... 1
11 501904909 Rivet .................................................................................................................... 1
12 506395532 Capscrew ............................................................................................................ 1
13 937100904 Nut ...................................................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 4-9


P20794 02-09

STEER COLUMN (FIGURE 4-5)


FIXED

4-10 ©2012 Yale Materials Handling Corporation A968


02-09 P20794

STEER COLUMN
FIXED

ITEM PART NO. DESCRIPTION QTY


1 580092678 Horn Button ......................................................................................................... 1
2 580088023 Nut ...................................................................................................................... 1
3 580092748 Rod ..................................................................................................................... 1
4 580046399 Steering Wheel (Without Spinner Knob) ............................................................. 1
4 580045338 Steering Wheel (With Spinner) ........................................................................... 1
4 580058078 Knob Assembly .............................................................................................. 1
4 580086874 Knob ........................................................................................................... 1
4 580086875 Cap ............................................................................................................. 1
4 580086876 Insert .......................................................................................................... 1
5 580096836 Steering Column ................................................................................................. 1
6 580049810 Kit-Nut ............................................................................................................ 1
7 580096779 Kit-Shaft .......................................................................................................... 1
8 ..... Retaining Ring ............................................................................................ 1
9 ..... Spring ......................................................................................................... 1
10 ..... Washer ....................................................................................................... 1
11 ..... Spring ......................................................................................................... 1
12 524135278 Switch ......................................................................................................... 1
13 580060918 Plate ........................................................................................................... 1
14 ..... Gear ........................................................................................................... 1
15 580096778 Kit-Sensor ....................................................................................................... 1
16 ..... Sensor ........................................................................................................ 1
17 ..... Spring ......................................................................................................... 1
18 580096780 Kit-Support ..................................................................................................... 1
19 580096782 Kit-Gas Spring ................................................................................................ 1
20 580096781 Kit-Support ..................................................................................................... 1
21 580096783 Kit-Support ..................................................................................................... 1
22 580096773 Kit-Pivot .......................................................................................................... 1
23 580030970 Capscrew ............................................................................................................ 4
24 580047200 Screw .................................................................................................................. 2
25 580082524 Steering Hand Pump .......................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 4-11


P20793 02-09

STEER COLUMN (FIGURE 4-6)


TELESCOPIC

4-12 ©2012 Yale Materials Handling Corporation A968


02-09 P20793

STEER COLUMN
TELESCOPIC

ITEM PART NO. DESCRIPTION QTY


1 580092678 Horn Button ......................................................................................................... 1
2 580088023 Nut ...................................................................................................................... 1
3 580092748 Rod ..................................................................................................................... 1
4 580045338 Steering Wheel (With Spinner) ........................................................................... 1
4 580046399 Steering Wheel (Without Spinner Knob) ............................................................. 1
5 580096835 Steering Column ................................................................................................. 1
6 580049810 Kit-Nut ............................................................................................................ 1
7 580096770 Kit-Steering Support ....................................................................................... 1
8 ..... Spring ......................................................................................................... 1
9 ..... Retaining Ring ............................................................................................ 1
10 ..... Washer ....................................................................................................... 1
11 ..... Shaft ........................................................................................................... 1
12 ..... Spring ......................................................................................................... 1
13 580060918 Plate ........................................................................................................... 1
14 524135278 Switch ......................................................................................................... 1
15 ..... Gear ........................................................................................................... 1
16 580096778 Kit-Sensor ....................................................................................................... 1
17 ..... Sensor ........................................................................................................ 1
18 ..... Spring ......................................................................................................... 1
19 580096769 Kit-Handle ....................................................................................................... 1
20 ..... Handle ........................................................................................................ 1
21 580096772 Kit-Gas Spring ................................................................................................ 1
22 580096774 Kit-Support ..................................................................................................... 1
23 ..... Spring ......................................................................................................... 1
24 580096775 Kit-Support ..................................................................................................... 1
25 580096776 Kit Lift-O-Mat .................................................................................................. 1
26 580096773 Kit-Pivot .......................................................................................................... 1
27 580091437 Cable Assy ..................................................................................................... 1
28 580096777 Kit-Lever ......................................................................................................... 1
29 ..... Spring ......................................................................................................... 1
30 ..... Bracket ....................................................................................................... 1
31 580096771 Kit-Support ..................................................................................................... 1
32 580082525 Steering Hand Pump .......................................................................................... 1
33 580030970 Capscrew ............................................................................................................ 4
34 580047200 Screw .................................................................................................................. 2

A968 ©2012 Yale Materials Handling Corporation 4-13


P21161 07-09

STEERING ACCUMULATOR (FIGURE 4-7)

ITEM PART NO. DESCRIPTION QTY


1 580095679 Accumulator ........................................................................................................ 1
2 580006935 Clamp ................................................................................................................. 2
3 580030966 Capscrew ............................................................................................................ 2
4 580027573 Nut (Flange) ........................................................................................................ 2
5 580039347 Fitting .................................................................................................................. 1
6 580095680 Hose Assy ........................................................................................................... 1

4-14 ©2012 Yale Materials Handling Corporation A968


07-09 P21161

NOTES

A968 ©2012 Yale Materials Handling Corporation 4-15


P19894 07-09

STEER PUMP ASSEMBLY (FIGURE 4-8)

4-16 ©2012 Yale Materials Handling Corporation A968


07-09 P19894

STEER PUMP ASSEMBLY


KEY:
A: Without Sync Steer
B: With Sync Steer
QTY
ITEM PART NO. DESCRIPTION A B
580080645 Steering Hand Pump .................................................................................. 1 ..
580080646 Steering Hand Pump .................................................................................. .. 1
1 580013339 Dust Seal ............................................................................................... 1 1
2 ..... Housing Spool and Sleeve .................................................................... 1 1
3 ..... Ball ......................................................................................................... 1 1
4 ..... Stop ....................................................................................................... 1 1
5 ..... Shaft Seal .............................................................................................. 1 1
6 580013347 Seal (Integrated Column) ....................................................................... 1 1
7 ..... Bearing .................................................................................................. 1 1
8 ..... Ring ....................................................................................................... 1 1
9 ..... Pin (Cross) ............................................................................................. 1 1
10 ..... Kit Spring ............................................................................................... 1 1
11 ..... Screw (With O-Ring) .............................................................................. 5 5
12 ..... Cab ........................................................................................................ 1 1
13 ..... O-Ring ................................................................................................... 5 5
14 ..... Ball ......................................................................................................... 1 1
15 ..... End Cover .............................................................................................. 1 1
16 ..... O-Ring ................................................................................................... 3 3
17 ..... Gear Set ................................................................................................ 1 1
18 ..... Plate ....................................................................................................... 1 1
19 ..... Shaft ...................................................................................................... 1 1
20 ..... Relief Valve ............................................................................................ 1 1
21 ..... Spring (Relief Valve) .............................................................................. 1 1
22 ..... Adjusting Screw ..................................................................................... 1 1
23 580013348 O-Ring ............................................................................................... 1 1
24 ..... Solenoid ................................................................................................. .. 1
25 ..... Solenoid Rings ....................................................................................... .. 1
580013351 Kit-Seal .................................................................................................. 1 1
580096349 Kit-Solenoid ........................................................................................... .. 1

A968 ©2012 Yale Materials Handling Corporation 4-17


P21285 08-09

STEER TIRES AND WHEELS (FIGURE 4-9)

KEY:
A: ERC045-50VG
B: ERC045-60VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 c 580041842 Cushion Tire (16 x 5 x 10.5) .............................................................. 2 .. ..
1 c 580041843 Cushion Tire (16 x 6 x 10.5) .............................................................. .. 2 ..
1 a 580041844 Cushion Tire (16 x 5 x 10.5) .............................................................. 2 .. ..
1 a 580041845 Cushion Tire (16 x 6 x 10.5) .............................................................. .. 2 ..
1 b 580080843 Cushion Tire (16 x 5 x 10.5) .............................................................. 2 .. ..
1 b 580080849 Cushion Tire (16 x 6 x 10.5) .............................................................. .. 2 ..
1 580084567 Cushion Tire (16 x 7 x 10.5) .............................................................. .. .. 2
1 b 580084565 Cushion Tire (16 x 7 x 10.5) .............................................................. .. .. 2
1 b 580090510 Cushion Tire (16 x 7 x 10.5) .............................................................. .. .. 2
1 ab 580084632 Cushion Tire (16 x 6 x 10.5) .............................................................. .. 2 ..
1 ab 580084631 Cushion Tire (16 x 5 x 10.5) .............................................................. 2 .. ..
1 b 504227259 Cushion Tire (16 x 6 x 10.5) .............................................................. .. 2 ..
1 bc 580092162 Wheel And Tire (16 x 5 x 10.5) .......................................................... 2 .. ..
1 bc 580092162 Wheel And Tire (16 x 5 x 10.5) .......................................................... 2 .. ..
1 c 580092112 Cushion Tire (16 x 5 x 10.5) .............................................................. 2 .. ..
1 c 580092113 Cushion Tire (16 x 6 x 10.5) .............................................................. .. 2 ..
1 a 580092115 Cushion Tire (16 x 5 x 10.5) .............................................................. 2 .. ..
1 a 580092116 Cushion Tire (16 x 6 x 10.5) .............................................................. .. 2 ..
2 580010474 Wheel ................................................................................................ 2 2 ..
2 580084562 Wheel ................................................................................................ .. .. 2

FOOTNOTES:
a Lug Tread c Plain Tread
b Non-Marking

4-18 ©2012 Yale Materials Handling Corporation A968


SECTION 5

5 BRAKE SYSTEM
CONTENTS

SECTION 5
BRAKE SYSTEM

DESCRIPTION PAGE

ACCELERATOR PEDAL ASSEMBLY - MONOTROL .................................................................................... 5-3


ACCELERATOR PEDAL ASSEMBLY- STANDARD ...................................................................................... 5-2
BRAKE ASSEMBLY ........................................................................................................................................ 5-4
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 5-8
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-6
PARK BRAKE
AUTOMATIC ............................................................................................................................................... 5-12
PARK BRAKE ASSEMBLY ............................................................................................................................. 5-10

A968 ©2012 Yale Materials Handling Corporation 5-1


P19528 03-08

ACCELERATOR PEDAL ASSEMBLY- STANDARD (FIGURE 5-1)

ITEM PART NO. DESCRIPTION QTY


1 a 580078742 Accelerator Pedal (Standard) ............................................................................. 1
1 b 582006585 Accelerator Pedal (Standard w/ Pad) ................................................................. 1
1 b 582006587 Accelerator Pedal (Cover) .............................................................................. 1
1 b 580078742 Accelerator Pedal (Standard) ......................................................................... 1
2 932729905 Capscrew ............................................................................................................ 3
3 504230271 Nut ...................................................................................................................... 3
4 550023711 Kit (Accelerator Extension) ................................................................................. 1

FOOTNOTES:
a → S/N A968N03621H b S/N A968N03622H →

5-2 ©2012 Yale Materials Handling Corporation A968


03-08 P19529

ACCELERATOR PEDAL ASSEMBLY - MONOTROL (FIGURE 5-2)

ITEM PART NO. DESCRIPTION QTY


1 524287557 Accelerator Pedal (Forward / Reverse) .............................................................. 1
2 932729905 Capscrew ............................................................................................................ 3
3 504230271 Nut ...................................................................................................................... 3

A968 ©2012 Yale Materials Handling Corporation 5-3


P20848 03-09

BRAKE ASSEMBLY (FIGURE 5-3)

5-4 ©2012 Yale Materials Handling Corporation A968


03-09 P20848

BRAKE ASSEMBLY
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
580087373 Brake Assembly (Right Hand) (With Cable) ............................................... 1 ..
580087372 Brake Assembly (Left Hand) (With Cable) ................................................. .. 1
580051327 Brake Assembly (RH) (Without Cable) .................................................. 1 ..
580051326 Brake Assembly (LH) (Without Cable) ................................................... .. 1
1 580051319 Backplate ........................................................................................... 1 ..
1 580051318 Backplate ........................................................................................... .. 1
2 580051320 Wheel Cylinder .................................................................................. 1 1
2 505963578 Kit-Repair Wheel Cylinder ............................................................. 1 1
3 908621405 Bleeder Screw ............................................................................... 1 1
4 900488835 Cap ................................................................................................ 1 1
5 900488827 Cover ................................................................................................. 1 1
6 580051323 Bolt .................................................................................................... 2 2
7 900955809 Wear Plate ......................................................................................... 1 1
8 900488822 Bracket .............................................................................................. 1 ..
8 900488821 Strut ................................................................................................... .. 1
9 900488804 Spring ................................................................................................ 1 1
10 ..... Spring ................................................................................................ 1 1
11 ..... Nut ..................................................................................................... 1 1
12 580051333 Kit-Brake Shoe .................................................................................. 1 ..
12 580051332 Kit-Brake Shoe .................................................................................. .. 1
13 ..... Pin ..................................................................................................... 1 1
14 901202806 Sheave .............................................................................................. 1 1
15 901202808 Washer .............................................................................................. 1 1
16 ..... Cable and Spring Assembly .............................................................. 1 1
17 524138931 Lever ................................................................................................. 1 ..
17 524138930 Lever ................................................................................................. .. 1
18 ..... Spring ................................................................................................ 1 1
19 900955827 Spring ................................................................................................ 1 1
20 580062999 Adjuster ............................................................................................. 1 ..
20 580062998 Adjuster ............................................................................................. .. 1
21 900955821 Pin ..................................................................................................... 1 1
22 900750841 Cup .................................................................................................... 1 1
23 ..... Spring ................................................................................................ 1 1
24 900488824 Retainer ............................................................................................. 1 1
25 900488823 Washer .............................................................................................. 1 1
26 ..... Park Brake Lever ............................................................................... 1 1
27 580097132 Parking Brake Cable .............................................................................. 1 ..
27 580097131 Parking Brake Cable .............................................................................. .. 1
28 900488826 Snap Ring .............................................................................................. 1 1
580051335 Kit-Spring ................................................................................................... 1 1
580051329 Kit-Adjuster (RH) ........................................................................................ 1 ..
580051328 Kit-Adjuster (LH) ......................................................................................... .. 1
580051330 Kit-Repair Parking Brake (LH) .................................................................... .. 1
580051331 Kit-Park Brake (RH) ................................................................................... 1 ..
580051334 Kit-Hold Down ............................................................................................ 1 1

A968 ©2012 Yale Materials Handling Corporation 5-5


P19410 10-08

BRAKE PEDAL LINKAGE (FIGURE 5-4)

5-6 ©2012 Yale Materials Handling Corporation A968


10-08 P19410

BRAKE PEDAL LINKAGE


ITEM PART NO. DESCRIPTION QTY
580090337 Brake Assembly .................................................................................................. 1
1 580093914 Mounting Weldment ............................................................................................ 1
2 580058194 Nut ...................................................................................................................... 1
3 580060020 Nut ...................................................................................................................... 2
4 580046451 Capscrew ............................................................................................................ 1
5 580088377 Pad (Brake Pedal) .............................................................................................. 1
6 580090338 Brake Pedal Assembly ........................................................................................ 1
6 580088378 Brake Pedal .................................................................................................... 1
6 504224226 Bushing (Not Illustrated) ................................................................................. 2
7 505966598 Spring ................................................................................................................. 1
8 449001166 Capscrew ............................................................................................................ 1
9 580049879 Washer ............................................................................................................... 1
10 580088380 Tube .................................................................................................................... 1
11 580049229 Capscrew ............................................................................................................ 2
12 580004218
580056528 Nut (Shoulder) .................................................................................................... 3
13 580056527 Capscrew ............................................................................................................ 3
14 580027573 Nut (Flange) ........................................................................................................ 2
15 580097288 Tube Assy ........................................................................................................... 1
16 580096841 Pressure Transducer .......................................................................................... 1
17 580087330 Master Cylinder Assembly .................................................................................. 1

A968 ©2012 Yale Materials Handling Corporation 5-7


P19350 10-07

BRAKE MASTER CYLINDER ASSEMBLY (FIGURE 5-5)

5-8 ©2012 Yale Materials Handling Corporation A968


10-07 P19350

BRAKE MASTER CYLINDER ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
580087330 Master Cylinder Assembly .................................................................................. 1
1 ..... Cylinder ............................................................................................................... 1
2 580087331 Piston Assembly ................................................................................................. 1
3 ..... Secondary Cup ............................................................................................... 1
4 ..... Piston ............................................................................................................. 1
5 ..... Spacer ............................................................................................................ 1
6 ..... Primary Cup ................................................................................................... 1
7 ..... Retainer .......................................................................................................... 1
8 ..... Spring ............................................................................................................. 1
9 ..... Retaining Ring .................................................................................................... 1
10 580047673 Boot .................................................................................................................... 1
11 580085603 Push Rod ............................................................................................................ 1
12 580085604 Nut ...................................................................................................................... 1
13 580085606 Pin ....................................................................................................................... 1
14 580047597 Yoke .................................................................................................................... 1
15 580047600 Washer ............................................................................................................... 1
16 580085607 Split Pin ............................................................................................................... 1
17 580085608 Clamp ................................................................................................................. 1
18 ..... Reservoir ............................................................................................................ 1
19 ..... Diaphragm Gasket .............................................................................................. 1
20 ..... Cap ..................................................................................................................... 1
21 580089125 Switch (Not Illustrated) ........................................................................................ 1
580085610 Repair Kit ............................................................................................................ 1

A968 ©2012 Yale Materials Handling Corporation 5-9


P19611 05-08

PARK BRAKE ASSEMBLY (FIGURE 5-6)

5-10 ©2012 Yale Materials Handling Corporation A968


05-08 P19611

PARK BRAKE ASSEMBLY


ITEM PART NO. DESCRIPTION QTY
1 580093283 Parking Brake ..................................................................................................... 1
1 520083824 Pad ................................................................................................................. 1
2 449021001 Washer ............................................................................................................... 2
3 580030968 Capscrew ............................................................................................................ 2
4 580027573 Nut (Flange) ........................................................................................................ 2
5 580093285 Cable (Park Brake) ............................................................................................. 1
6 580049011 Capscrew ............................................................................................................ 1
7 501921909 Clamp ................................................................................................................. 1
8 504225257 Nut ...................................................................................................................... 1
9 505977540 Nut ...................................................................................................................... 1
10 580044785 Sensor (Brake Position) ...................................................................................... 1
11 940600906 Washer ............................................................................................................... 2
12 580047034 Capscrew ............................................................................................................ 2
13 582015265 Kit-Sensor ........................................................................................................... 1
14 582015264 Kit-Handle ........................................................................................................... 1
15 582015263 Clevis Kit ............................................................................................................. 1
16 582015235 Pad ..................................................................................................................... 1
16 520083824 Pad ................................................................................................................. 1
a. . . . . Clip (Park Brake Cable) ...................................................................................... 1
a 580026812 Clip (Sensor) ....................................................................................................... 1
a 580050676 Clip (Key Hole) (Sensor) ..................................................................................... 1

FOOTNOTES:
a Not Illustrated

A968 ©2012 Yale Materials Handling Corporation 5-11


P20363 10-08

PARK BRAKE (FIGURE 5-7)


AUTOMATIC

5-12 ©2012 Yale Materials Handling Corporation A968


10-08 P20363

PARK BRAKE
AUTOMATIC

ITEM PART NO. DESCRIPTION QTY


1 582000167 Handle ............................................................................................................ 1
2 449015098 Nut .................................................................................................................. 1
3 449015036 Locknut ........................................................................................................... 1
4 504071785 Washer ........................................................................................................... 2
5 580055869 Disk Spring ..................................................................................................... 2
6 501729901 Capscrew ....................................................................................................... 1
7 580049229 Capscrew ....................................................................................................... 1
8 580095035 Bushing .......................................................................................................... 1
9 580027573 Nut (Flange) ................................................................................................... 4
10 580095036 Plate (Bracket) ................................................................................................ 1
11 582000168 Cable (Parking Brake) .................................................................................... 1
12 580093539 Wire Harness (Park Brake) (FP20361 [Page 2-65])...................................... 1
13 505971582 Clamp ............................................................................................................. 1
14 501921909 Clamp ............................................................................................................. 1
15 580049231 Capscrew ....................................................................................................... 7
16 580095037 Plate (Bracket) ................................................................................................ 1
17 580060019 Nut .................................................................................................................. 1
18 580088673 Parking Brake ................................................................................................. 1
18 449001364 Screw ............................................................................................................. 2
18 ..... Friction Disk ............................................................................................... 1
19 ..... Screw ......................................................................................................... 3
20 ..... Hub ............................................................................................................. 1
21 ..... Flange ........................................................................................................ 1
22 582000169 Retainer .......................................................................................................... 1
23 506395587 Capscrew ....................................................................................................... 1
24 580045447 Capscrew ....................................................................................................... 3
25 449015112 Locknut ........................................................................................................... 2
26 580079457 Module (Auto Brake) ...................................................................................... 1
27 449021002 Washer ........................................................................................................... 4
580095202 Key (Not Illustrated) ........................................................................................ 1

A968 ©2012 Yale Materials Handling Corporation 5-13


P20363 10-08

NOTES

5-14 ©2012 Yale Materials Handling Corporation A968


SECTION 6

6 HYDRAULIC SYSTEM
CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

HYDRAULIC CONTROL VALVE


ELECTRONIC - THREE AND F0UR FUNCTION ....................................................................................... 6-28
MANUAL - THREE AND F0UR FUNCTION ............................................................................................... 6-22
HYDRAULIC FILTER HOUSING ..................................................................................................................... 6-10
HYDRAULIC HOSES
HOIST, TILT AND AUXILIARY .................................................................................................................... 6-4
STEERING .................................................................................................................................................. 6-2
HYDRAULIC PUMP ........................................................................................................................................ 6-44
19 CC .......................................................................................................................................................... 6-46
HYDRAULIC PUMP AND MOTOR ASSEMBLY
36/48 VOLT ................................................................................................................................................. 6-34
72/80 VOLT ................................................................................................................................................. 6-36
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 6-6
WITH METAL HYDRAULIC TANK .............................................................................................................. 6-8
HYDRAULIC VALVE ASSEMBLY
ELECTRONIC - THREE AND FOUR FUNCTION ...................................................................................... 6-26
MANUAL - THREE AND FOUR FUNCTION ............................................................................................... 6-20
MANUAL CONTROL LEVERS
→ S/N A968N02287H ................................................................................................................................ 6-12
S/N A968N02288H → ................................................................................................................................ 6-16
PUMP MOTOR
36/48 VOLT - STANDARD PERFORMANCE ............................................................................................. 6-38
72/80 VOLT - ENHANCED PERFORMANCE ............................................................................................. 6-40
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 6-48
TILT CYLINDERS
ERC045VG-ERC055VG .............................................................................................................................. 6-50
ERC060VG-ERC070VG .............................................................................................................................. 6-52
VALVE ASSEMBLY
INLET SECTION ......................................................................................................................................... 6-32
VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY
ELECTRIC HYDRAULIC ............................................................................................................................. 6-30
MANUAL HYDRAULIC ................................................................................................................................ 6-24

A968 ©2012 Yale Materials Handling Corporation 6-1


P21394 10-09

HYDRAULIC HOSES (FIGURE 6-1)


STEERING

6-2 ©2012 Yale Materials Handling Corporation A968


10-09 P21394

HYDRAULIC HOSES
STEERING

ITEM PART NO. DESCRIPTION QTY


1 a 580097304 Hose Assy (Steer Axle) ....................................................................................... 2
1 b 580097305 Hose Assy (Steer Axle) ....................................................................................... 2
2 580067676 Locknut ............................................................................................................... 2
3 580026621 Nut ...................................................................................................................... 3
4 580049231 Capscrew ............................................................................................................ 2
5 500412904 Clamp ................................................................................................................. 2
6 580019808 Fitting .................................................................................................................. 2
6 582010924 Fitting (Alternate Part) ......................................................................................... 2
7 580030968 Capscrew ............................................................................................................ 1
8 580001836 Clamp ................................................................................................................. 1
9 580093141 Hose Clamp ........................................................................................................ 1
10 580093140 Hose Clamp ........................................................................................................ 1
11 582000441 Hose Assy (Steer Load Sensor) ......................................................................... 1
11 c 582000443 Hose Assy (Steer Load Sensor) ......................................................................... 1
12 582000440 Hose Assy (Steer Supply) ................................................................................... 1
12 c 582000442 Hose Assy (Steer Supply) ................................................................................... 1
13 582000445 Hose Assy (Steer Return) ................................................................................... 1
13 c 582000447 Hose Assy (Steer Return) ................................................................................... 1
14 582000446 Hose Assy (Steer Axle) ....................................................................................... 2
14 c 582000448 Hose Assy (Steer Axle) ....................................................................................... 2
15 504225257 Nut ...................................................................................................................... 2
16 580093663 Bracket (Steer Hose) .......................................................................................... 2
17 580049011 Capscrew ............................................................................................................ 2

FOOTNOTES:
a 700-847mm Battery Compartment c With telescopic steering column
b 933-1015mm Battery Compartment

A968 ©2012 Yale Materials Handling Corporation 6-3


P21393 10-09

HYDRAULIC HOSES (FIGURE 6-2)


HOIST, TILT AND AUXILIARY

6-4 ©2012 Yale Materials Handling Corporation A968


10-09 P21393

HYDRAULIC HOSES
HOIST, TILT AND AUXILIARY

ITEM PART NO. DESCRIPTION QTY


1 582000022 Hose Assy (3 Function) ...................................................................................... 1
2 582000021 Hose Assy (3 Function Auxiliary) ........................................................................ 1
3 580012987 Nut ...................................................................................................................... 4
4 580093140 Hose Clamp ........................................................................................................ 2
5 580093141 Hose Clamp ........................................................................................................ 2
6 580030969 Capscrew ............................................................................................................ 2
7 580093956 Tube Clamp ........................................................................................................ 1
8 580030966 Capscrew ............................................................................................................ 1
9 582000024 Hose Assy (4 Function) ...................................................................................... 1
10 582000023 Hose Assy (4 Function Auxiliary) ........................................................................ 1
11 580019860 Fitting .................................................................................................................. 4
12 580092578 Hose Assy ........................................................................................................... 2
13 580084493 Fitting .................................................................................................................. 2
14 582000025 Hose Assy (Tilt Line) ........................................................................................... 1
15 580092923 Hose Assy ........................................................................................................... 1
16 580093302 Hose Assy (Tilt Line RH) .................................................................................... 1
17 580092576 Hose Assy (Hoist Line) ....................................................................................... 1
17 580094184 Hose Assy (Hoist Line) (With Load Weight Sensor) ........................................... 1
18 505971587 Clamp ................................................................................................................. 1

A968 ©2012 Yale Materials Handling Corporation 6-5


P19410 10-09

HYDRAULIC SUPPLY AND RETURN (FIGURE 6-3)

6-6 ©2012 Yale Materials Handling Corporation A968


10-09 P19410

HYDRAULIC SUPPLY AND RETURN


ITEM PART NO. DESCRIPTION QTY
1 580092919 Hose (Return Line) ............................................................................................. 1
2 502056904 Clamp (Hose) ...................................................................................................... 2
3 580092575 Hose Assy (Pressure Line) ................................................................................. 1
3 582000444 Hose Assy (Pressure Line) (80 Volt) .................................................................. 1
4 580030966 Capscrew ............................................................................................................ 5
5 580008640 Clamp ................................................................................................................. 1
6 580027573 Nut (Flange) ........................................................................................................ 1
7 580078753 Hose (Pump Suction) .......................................................................................... 1
8 502056903 Clamp ................................................................................................................. 2
9 a 582002223 Cover .................................................................................................................. 1
9 c 582002222 Cover .................................................................................................................. 1
9 d 582002221 Cover .................................................................................................................. 1
10 a 582002243 Trim ..................................................................................................................... 1
10 b 582002224 Trim ..................................................................................................................... 1
11 582002225 Trim ..................................................................................................................... 2
12 582002226 Tray ..................................................................................................................... 1
13 580056527 Capscrew ............................................................................................................ AR
14 580004218
580056528 Nut (Shoulder) .................................................................................................... AR
15 580088821 Strap ................................................................................................................... 1
16 580026621 Nut ...................................................................................................................... 1
17 520052862 Spacer ................................................................................................................ 1
18 580048227 Capscrew ............................................................................................................ 1
19 580084426 Element (Filter) ................................................................................................... 1
20 580087332 Sensor (Tank Level) ........................................................................................... 1
21 580088822 Hydraulic Tank (Assembly) ................................................................................. 1
21 580087664 Hydraulic Tank ............................................................................................... 1
22 580071011 Strainer ........................................................................................................... 1
23 580036666 Plug (With O-Ring) ......................................................................................... 1
24 580036023 Temperature Sensor ...................................................................................... 1
25 582007793 Fitting (Sensor Extension) .............................................................................. 1
26 580078711 Dipstick ........................................................................................................... 1
27 ..... Filter Housing (FP19358 [Page 6-10]).......................................................... 1
28 449021001 Washer ........................................................................................................... 4
29 449001134 Capscrew ....................................................................................................... 4
30 580093418 Adapter ........................................................................................................... 1
31 580049602 Pressure Switch ............................................................................................. 1
32 582000485 Hose ................................................................................................................... 1
33 580026621 Nut ...................................................................................................................... 2
34 580056336 Adapter (Breather) .............................................................................................. 1
35 580030968 Capscrew ............................................................................................................ 2
36 580056337 Breather .............................................................................................................. 1
37 580039911 Hose Clamp ........................................................................................................ 1
38 ..... Pump Motor (FP21109 [Page 6-38])................................................................. 1
39 ..... Hydraulic Control Valve (FP20692 [Page 6-22], FP20693 [Page 6-28]).......... 1

FOOTNOTES:
a 700mm Battery Compartment c 786mm Battery Compartment
b 786-1015mm Battery Compartment d 847-1015mm Battery Compartment

A968 ©2012 Yale Materials Handling Corporation 6-7


P23035 10-10

HYDRAULIC SUPPLY AND RETURN (FIGURE 6-4)


WITH METAL HYDRAULIC TANK

6-8 ©2012 Yale Materials Handling Corporation A968


10-10 P23035

HYDRAULIC SUPPLY AND RETURN


WITH METAL HYDRAULIC TANK

ITEM PART NO. DESCRIPTION QTY


1 580092919 Hose (Return Line) ............................................................................................. 1
2 ..... Hydraulic Control Valve (FP20692 [Page 6-22], FP20693 [Page 6-28]).......... 1
3 580092575 Hose Assy (Pressure Line) ................................................................................. 1
3 582000444 Hose Assy (Pressure Line) (80 Volt) .................................................................. 1
4 580030966 Capscrew ............................................................................................................ 5
5 580008640 Clamp ................................................................................................................. 1
6 580027573 Nut (Flange) (FP19347 [Page 6-50], FP19348 [Page 6-52])............................ 1
7 580078753 Hose (Pump Suction) .......................................................................................... 1
8 502056903 Clamp ................................................................................................................. 2
9 580088821 Strap ................................................................................................................... 1
10 580026621 Nut ...................................................................................................................... 1
11 520052862 Spacer ................................................................................................................ 1
12 580048227 Capscrew ............................................................................................................ 1
13 580084426 Element (Filter) ................................................................................................... 1
14 580087332 Sensor (Tank Level) ........................................................................................... 1
15 580087664 Hydraulic Tank .................................................................................................... 1
16 580071011 Strainer ............................................................................................................... 1
17 582011822 Edge Protector .................................................................................................... 2
18 580036666 Plug (With O-Ring) .............................................................................................. 1
19 505971539 Fitting .................................................................................................................. 1
20 580040912 Dipstick ............................................................................................................... 1
21 ..... Filter Housing (FP19358 [Page 6-10])............................................................... 1
22 580027573 Nut (Flange) ........................................................................................................ 4
23 580093418 Adapter ............................................................................................................... 1
24 580049602 Pressure Switch .................................................................................................. 1
25 580030968 Capscrew ............................................................................................................ 2
26 580056337 Breather .............................................................................................................. 1
27 580056336 Adapter (Breather) .............................................................................................. 1
28 580026621 Nut ...................................................................................................................... 2
29 582000485 Hose ................................................................................................................... 1
30 580039911 Hose Clamp ........................................................................................................ 1
31 502056904 Clamp (Hose) ...................................................................................................... 2
32 ..... Pump Motor (FP21109 [Page 6-38])................................................................. 1

A968 ©2012 Yale Materials Handling Corporation 6-9


P19358 10-07

HYDRAULIC FILTER HOUSING (FIGURE 6-5)

6-10 ©2012 Yale Materials Handling Corporation A968


10-07 P19358

HYDRAULIC FILTER HOUSING


ITEM PART NO. DESCRIPTION QTY
580077908 Filter (Hydraulic) ................................................................................................. 1
1 580087580 Cover Assembly ............................................................................................. 1
2 ..... Lid .............................................................................................................. 1
3 ..... Spring ......................................................................................................... 1
4 ..... Seal - Cover ............................................................................................... 1
5 580087585 Housing .......................................................................................................... 1
6 ..... Seal - Quad Ring ............................................................................................ 1
7 315976062 Fitting .............................................................................................................. 1
7 580004501 Plug ............................................................................................................ 1
7 056363300 O-Ring ........................................................................................................ 1
8 580084426 Element (Filter) (Not included With Filter Assembly) .......................................... 1
580087581 Kit-Seal ............................................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 6-11


P19711 09-09

MANUAL CONTROL LEVERS (FIGURE 6-6)


(→ S/N A968N02287H)

6-12 ©2012 Yale Materials Handling Corporation A968


09-09 P19711

MANUAL CONTROL LEVERS


(→ S/N A968N02287H)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580096665 Cover (Upper Rear) .................................................................................... 1 1
2 580088640 Handle ........................................................................................................ 3 4
3 580088643 Handle ........................................................................................................ 1 1
4 580085613 Push Button Switch (Included with Manual Interlock Wire Harness) ......... 1 1
5 580088641 Handle (Finger Side Blank Half) ................................................................. 1 2
6 580088641 Handle ........................................................................................................ 1 1
7 580094141 Handle (Fwd/Rev Switch Half) ................................................................... 1 1
8 580094142 Cup ............................................................................................................. 1 1
9 580086581 Switch ......................................................................................................... 1 1
10 580093212 Retainer ...................................................................................................... 1 1
11 580092732 Capscrew ................................................................................................... 11 14
12 504060717 Screw ......................................................................................................... 2 2
13 580094902 Lever (Manual Lift) ..................................................................................... .. 1
14 580094903 Lever (Manual Tilt) ..................................................................................... 1 1
15 580094904 Lever (Aux 1) .............................................................................................. 1 1
16 580085612 Wire Harness (Manual Interlock) ................................................................ 1 1
17 580094905 Lever (Aux 2) .............................................................................................. 1 1
17 a 582004277 Lever .......................................................................................................... 1 1
18 582000358 Mounting Weldment ................................................................................... 1 1
19 580030966 Capscrew ................................................................................................... 1 1
20 580092519 Wire Harness (Emergency Disconnect) (FP19738 [Page 2-46]).............. 1 1
21 580058269 Capscrew ................................................................................................... 3 3
22 580056666 Washer ....................................................................................................... 3 3
23 580044129 Isolator ....................................................................................................... 3 3
24 580060019 Nut .............................................................................................................. 4 4
25 580030966 Capscrew ................................................................................................... 1 1
26 ..... Clip ............................................................................................................. 1 1
27 580056613 Fastener ..................................................................................................... 1 1
28 580012987 Nut .............................................................................................................. 1 1
29 580049840 Capscrew ................................................................................................... 3 3
30 580038063 E-Ring ........................................................................................................ 2 2
31 580093017 Washer ....................................................................................................... AR AR
32 580093016 Spacer ........................................................................................................ 1 ..
33 580081792 Bushing ...................................................................................................... 6 8
34 580093015 Pin .............................................................................................................. 1 1
35 580056840 Locking Ring Cotter Pin ............................................................................. 6 8
36 580090635 Pin .............................................................................................................. 3 4
37 580092526 Latch .......................................................................................................... 1 1
38 ..... Nut .............................................................................................................. 1 1
39 580092632 Handle ........................................................................................................ 1 1
40 580090614 Plate (Low Hood) ....................................................................................... 3 4
41 932727901 Capscrew ................................................................................................... 4 4
42 580092525 Bracket Wldmt (Upper) ............................................................................... 1 1
43 580038834 Capscrew ................................................................................................... 7 7
44 580027572 Nut .............................................................................................................. 1 1

A968 ©2012 Yale Materials Handling Corporation 6-13


P19711 09-09

MANUAL CONTROL LEVERS


(→ S/N A968N02287H)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
45 580049231 Capscrew ................................................................................................... 4 4
46 580095072 Washer ....................................................................................................... 2 2
47 580000868 Locking Cotter Pin ...................................................................................... 2 2
48 580086939 Rubber Mount ............................................................................................ 2 2
49 580027573 Nut (Flange) ............................................................................................... 5 5
50 580092527
582004475 Striker ......................................................................................................... 1 1
51 580092619 Pin .............................................................................................................. 3 4
52 580092620 Pin .............................................................................................................. 2 2
53 580092524 Bracket Wldmt ............................................................................................ 1 1
54 580090088
582001502 Cover (Upper Front) ................................................................................... 1 1
55 582000185 Cover .......................................................................................................... 1 1
56 580092120 Push Button Switch .................................................................................... 1 1
b 580090091
582001835 Cover .......................................................................................................... 1 ..

FOOTNOTES:
a For use with Drive-Thru Rack option. b Not Illustrated

6-14 ©2012 Yale Materials Handling Corporation A968


09-09 P19711

NOTES

A968 ©2012 Yale Materials Handling Corporation 6-15


P22088 06-10

MANUAL CONTROL LEVERS (FIGURE 6-7)


(S/N A968N02288H →)

6-16 ©2012 Yale Materials Handling Corporation A968


06-10 P22088

MANUAL CONTROL LEVERS


(S/N A968N02288H →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580096665 Cover (Upper Rear) .................................................................................... 1 1
2 580088640 Handle ........................................................................................................ 3 4
3 580088643 Handle ........................................................................................................ 1 1
4 580085613 Push Button Switch (Included with Manual Interlock Wire Harness) ......... 1 1
5 580088641 Handle (Finger Side Blank Half) ................................................................. 1 2
6 580088641 Handle ........................................................................................................ 1 1
7 580094141 Handle (Fwd/Rev Switch Half) ................................................................... 1 1
8 580094142 Cup ............................................................................................................. 1 1
9 580086581 Switch ......................................................................................................... 1 1
10 580093212 Retainer ...................................................................................................... 1 1
11 580092732 Capscrew ................................................................................................... 11 14
12 504060717 Screw ......................................................................................................... 2 2
13 580094902 Lever (Manual Lift) ..................................................................................... .. 1
14 580094903 Lever (Manual Tilt) ..................................................................................... 1 1
15 580094904 Lever (Aux 1) .............................................................................................. 1 1
16 580085612 Wire Harness (Manual Interlock) (FP22147 [Page 2-71])......................... 1 1
17 580094905 Lever (Aux 2) .............................................................................................. 1 1
18 582005592 Mounting Weldment ................................................................................... 1 1
19 580030966 Capscrew ................................................................................................... 2 2
20 580092519 Wire Harness (Emergency Disconnect) (FP19710 [Page 2-60]).............. 1 1
21 580058269 Capscrew ................................................................................................... 3 3
22 580056666 Washer ....................................................................................................... 3 3
23 580044129 Isolator ....................................................................................................... 3 3
24 580092619 Pin .............................................................................................................. 3 4
25 580000868 Locking Cotter Pin ...................................................................................... 2 2
25 580056840 Locking Ring Cotter Pin ............................................................................. 3 4
26 ..... Clip ............................................................................................................. 1 1
27 580056613 Fastener ..................................................................................................... 1 1
28 582005843 Plate ........................................................................................................... 3 4
29 932727901 Capscrew ................................................................................................... 4 4
30 580038063 E-Ring ........................................................................................................ 2 2
31 580093017 Washer ....................................................................................................... AR AR
32 580093016 Spacer ........................................................................................................ 1 ..
33 580081792 Bushing ...................................................................................................... 6 8
34 580093015 Pin .............................................................................................................. 1 1
35 580056840 Locking Ring Cotter Pin ............................................................................. 3 4
36 580090635 Pin .............................................................................................................. 3 4
37 580092526 Latch .......................................................................................................... 1 1
38 580049840 Capscrew ................................................................................................... 3 3
39 580092632 Handle ........................................................................................................ 1 1
40 580012987 Nut .............................................................................................................. 1 1
41 580038834 Capscrew ................................................................................................... 5 5
42 582004977 Bracket Wldmt ............................................................................................ 1 1
43 449015036 Locknut ....................................................................................................... 1 1
44 449021006 Washer ....................................................................................................... 1 1

A968 ©2012 Yale Materials Handling Corporation 6-17


P22088 06-10

MANUAL CONTROL LEVERS


(S/N A968N02288H →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
45 580092527
582004475 Striker ......................................................................................................... 1 1
46 449015098 Nut .............................................................................................................. 2 2
47 582005840 Rubber Mount ............................................................................................ 2 2
48 504226242 Washer ....................................................................................................... 2 2
49 580092620 Pin .............................................................................................................. 2 2
50 580095072 Washer ....................................................................................................... 2 2
51 580000868 Locking Cotter Pin ...................................................................................... 2 2
52 580027573 Nut (Flange) ............................................................................................... 1 1
53 582000185 Cover .......................................................................................................... 1 1
54 580090088
582001502 Cover .......................................................................................................... 1 1
55 580092120 Push Button Switch .................................................................................... 1 1
a 580090091
582001835 Cover .......................................................................................................... 1 ..

FOOTNOTES:
a Not Illustrated

6-18 ©2012 Yale Materials Handling Corporation A968


06-10 P22088

NOTES

A968 ©2012 Yale Materials Handling Corporation 6-19


P19368 06-10

HYDRAULIC VALVE ASSEMBLY (FIGURE 6-8)


MANUAL — THREE AND FOUR FUNCTION

6-20 ©2012 Yale Materials Handling Corporation A968


06-10 P19368

HYDRAULIC VALVE ASSEMBLY


MANUAL – THREE AND FOUR FUNCTION
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 ad 580078602 Hydraulic Control Valve Assembly (W/o Clamping) (FP20692 [Page 6-
22]).............................................................................................................. 1 ..
1 af 582006974 Hydraulic Control Valve (W/o Clamping) (FP20692 [Page 6-22])............. 1 ..
1 ad 580083614 Hydraulic Control Valve Assembly (With Clamping) (FP20692 [Page 6-
22]).............................................................................................................. 1 ..
1 af 582006978 Hydraulic Control Valve (With Clamping) (FP20692 [Page 6-22])............ 1 ..
1 af 580078604 Hydraulic Control Valve Assembly (W/o Clamping) (FP20692 [Page 6-
22]).............................................................................................................. .. 1
1 af 582006976 Hydraulic Control Valve (W/o Clamping) (FP20692 [Page 6-22])............. .. 1
1 ad 580083617 Hydraulic Control Valve Assembly (With Clamping) (FP20692 [Page 6-
22]).............................................................................................................. .. 1
1 af 582006980 Hydraulic Control Valve (With Clamping) (FP20692 [Page 6-22])............ .. 1
1 bd 580078603 Hydraulic Control Valve Assembly (W/o Clamping) (FP20692 [Page 6-
22]).............................................................................................................. 1 ..
1 bf 582006975 Hydraulic Control Valve (W/o Clamping) (FP20692 [Page 6-22])............. 1 ..
1 bd 580083615 Hydraulic Control Valve Assembly (With Clamping) (FP20692 [Page 6-
22]).............................................................................................................. 1 ..
1 bf 582006979 Hydraulic Control Valve (With Clamping) (FP20692 [Page 6-22])............ 1 ..
1 bd 580078605 Hydraulic Control Valve Assembly (W/o Clamping) (FP20692 [Page 6-
22]).............................................................................................................. .. 1
1 bf 582006977 Hydraulic Control Valve (W/o Clamping) (FP20692 [Page 6-22])............. .. 1
1 bd 580083618 Hydraulic Control Valve Assembly (With Clamping) (FP20692 [Page 6-
22]).............................................................................................................. .. 1
1 f 582006981 Hydraulic Control Valve (With Clamping) (FP20692 [Page 6-22])............ .. 1
2 062254800 Fitting ......................................................................................................... 1 1
3 580020577 Fitting ......................................................................................................... 1 1
4 580096080 Check Valve ............................................................................................... 1 1
5 580019897 Fitting ......................................................................................................... 1 1
6 580055804 Fitting ......................................................................................................... 1 2
7 580039349 Fitting ......................................................................................................... 3 4
8 580019817 Fitting ......................................................................................................... 1 1
9 580039347 Fitting ......................................................................................................... 1 1
10 315976070 Fitting ......................................................................................................... 2 2
11 c 580064733 Sensor (Load Sensing) .............................................................................. 1 1
11 e 580096842 Pressure Transducer (Load Sensing) (Optional) ....................................... 1 1
12 580089702 T-Fitting (Load Sensing) (Optional) ............................................................ 1 1

FOOTNOTES:
a ERC45-55VG d → S/N A968N02497H
b ERC60-70VG e 11/2008 →
c → 11/2008 f S/N A968N02498H →

A968 ©2012 Yale Materials Handling Corporation 6-21


P20692 02-09

HYDRAULIC CONTROL VALVE (FIGURE 6-9)


MANUAL — THREE AND F0UR FUNCTION

6-22 ©2012 Yale Materials Handling Corporation A968


02-09 P20692

HYDRAULIC CONTROL VALVE


MANUAL – THREE AND F0UR FUNCTION
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
ac 580078602 Hydraulic Control Valve Assembly (Without Clamping) ............................. 1 ..
ad 582006974 Hydraulic Control Valve (Without Clamping) .............................................. 1 ..
bc 580078603 Hydraulic Control Valve Assembly (Without Clamping) ............................. 1 ..
bd 582006975 Hydraulic Control Valve (Without Clamping) .............................................. 1 ..
ac 580083614 Hydraulic Control Valve Assembly (With Clamping) .................................. 1 ..
ad 582006978 Hydraulic Control Valve (With Clamping) ................................................... 1 ..
bc 580083615 Hydraulic Control Valve Assembly (With Clamping) .................................. 1 ..
bd 582006979 Hydraulic Control Valve (With Clamping) ................................................... 1 ..
ac 580078604 Hydraulic Control Valve Assembly (Without Clamping) ............................. .. 1
ad 582006976 Hydraulic Control Valve (Without Clamping) .............................................. .. 1
bc 580078605 Hydraulic Control Valve Assembly (Without Clamping) ............................. .. 1
bd 582006977 Hydraulic Control Valve (Without Clamping) .............................................. .. 1
ac 580083617 Hydraulic Control Valve Assembly (With Clamping) .................................. .. 1
ad 582006980 Hydraulic Control Valve (With Clamping) ................................................... .. 1
bc 580083618 Hydraulic Control Valve Assembly (With Clamping) .................................. .. 1
bd 582006981 Hydraulic Control Valve .............................................................................. .. 1
1 580095977 Spool (Solenoid) .................................................................................... 1 1
2 580096100 Valve Section (End Aux) (Without Clamping) (FP20830 [Page 6-
24]).......................................................................................................... 1 1
3 580096102 Valve Section (Dual Aux Section) (FP20830 [Page 6-24])................... .. 1
4 bc 580096101 Valve Section (Tilt) (FP20830 [Page 6-24]).......................................... 1 1
4 bd 582016101 Valve Section (Tilt) (FP20830 [Page 6-24]).......................................... 1 1
4 ac 580096099 Valve Section (Tilt) (FP20830 [Page 6-24]).......................................... 1 1
4 ad 582016100 Valve Section (Tilt) (FP20830 [Page 6-24]).......................................... 1 1
5 580095227 Lowering Control Valve .......................................................................... 1 1
5 580095335 O-Ring ................................................................................................... 1 1
6 580096098 Valve Section (Lift) (FP20830 [Page 6-24]).......................................... 1 1
7 b 580095249 Relief Valve ............................................................................................ 1 1
7 a 580095239 Relief Valve ............................................................................................ 1 1
8 a 580096097 Valve Section (Inlet) (FP20832 [Page 6-32])........................................ 1 1
8 b 580096104 Valve Section (Inlet) (FP20832 [Page 6-32])........................................ 1 1
9 580095327 Capscrew (With Spool Lock) ................................................................. 4 4
9 580032779 Capscrew (Without Spool Lock) ............................................................ 4 4
10 580095240
580096105 Relief Valve (Alternate Part) .................................................................. 1 1
10 580095240
580096105 Relief Valve ............................................................................................ 1 1
11 ..... Sensor ................................................................................................... 1 1
11 580095685 Spring .................................................................................................... 1 1
580095683 Kit-Sensor .............................................................................................. 1 1

FOOTNOTES:
a ERC045-55VG c → S/N A968N02497H
b ERC060-70VG d S/N A968N02498H →

A968 ©2012 Yale Materials Handling Corporation 6-23


P20830 02-09

VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY (FIGURE 6-10)


MANUAL HYDRAULIC

6-24 ©2012 Yale Materials Handling Corporation A968


02-09 P20830

VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY


MANUAL HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


580096100 Valve Section (End Aux) ..................................................................................... 1
580096102 Valve Section (Dual Aux Section) ....................................................................... 1
a 580096099 Valve Section (Tilt) (ERC045-55VG) .................................................................. 1
a 580096101 Valve Section (Tilt) (ERC060-70VG) .................................................................. 1
b 582016100 Valve Section (Tilt) (ERC045-55VG) .................................................................. 1
b 582016101 Valve Section (Tilt) (ERC060-70VG) .................................................................. 1
580096098 Valve Section (Lift) .............................................................................................. 1
1 315976070 Fitting .............................................................................................................. 2
1 052645200 O-Ring ........................................................................................................ 1
2 ..... Fitting .............................................................................................................. 5
3 580095335 O-Ring ............................................................................................................ 1
4 514454800 Fitting .............................................................................................................. 1
4 052645400 O-Ring ........................................................................................................ 1
5 580095706 Seal ................................................................................................................ 2
6 580095702 O-Ring ............................................................................................................ 1
7 580095864 Plug ................................................................................................................ 1
8 580095335 O-Ring ............................................................................................................ 2
9 580095550 O-Ring ............................................................................................................ 1
10 580095549 Back-Up Ring ................................................................................................. 2
11 580095558 O-Ring ............................................................................................................ 4
12 580095977 Spool (Solenoid) ............................................................................................. 1
13 ..... Plug (Lift Section Only) ................................................................................... 1
14 ..... Valve (Tilt Section Only) ................................................................................. 1
15 580095683 Kit-Sensor ....................................................................................................... 1
15 ..... Sensor ........................................................................................................ 1
15 580095327 Capscrew ................................................................................................... 4
15 580032779 Capscrew ................................................................................................... 4
15 580095685 Spring ......................................................................................................... 1
15 582005058 Retainer ...................................................................................................... 1
16 ..... Spool .............................................................................................................. 1
17 ..... Clevis .............................................................................................................. 1
580096096 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a → S/N A968N02497H b S/N A968N02498H →

A968 ©2012 Yale Materials Handling Corporation 6-25


P19360 09-07

HYDRAULIC VALVE ASSEMBLY (FIGURE 6-11)


ELECTRONIC — THREE AND FOUR FUNCTION

6-26 ©2012 Yale Materials Handling Corporation A968


09-07 P19360

HYDRAULIC VALVE ASSEMBLY


ELECTRONIC – THREE AND FOUR FUNCTION
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a 580087769 Hydraulic Control Valve (FP20693 [Page 6-28]).................................. 1 ..
1 b 580087770 Hydraulic Control Valve (FP20693 [Page 6-28]).................................. 1 ..
1 a 580087774 Hydraulic Control Valve (FP20693 [Page 6-28]).................................. .. 1
1 b 580087775 Hydraulic Control Valve (FP20693 [Page 6-28]).................................. .. 1
2 580044129 Isolator ................................................................................................... 3 3
3 580058269 Capscrew ............................................................................................... 3 3
4 580056666 Washer .................................................................................................. 3 3
5 582000359 Bracket Wldmt ....................................................................................... 1 1
6 580039347 Fitting ..................................................................................................... 1 1
7 062254800 Fitting ..................................................................................................... 1 1
7 052645500 O-Ring ............................................................................................... 1 1
8 315976070 Fitting ..................................................................................................... 2 2
8 052645200 O-Ring ............................................................................................... 1 1
9 580019817 Fitting ..................................................................................................... 1 1
10 580020577 Fitting ..................................................................................................... 1 1
11 580096080 Check Valve ........................................................................................... 1 1
12 580019897 Fitting ..................................................................................................... 1 1
13 580055804 Fitting ..................................................................................................... 1 2
14 580039349 Fitting ..................................................................................................... 3 4
15 580089702 T-Fitting (Load Sensing) (Optional) ....................................................... 1 1
16 c 580064733 Sensor (Load Sensing) (Optional) ......................................................... 1 1
16 d 580096841 Pressure Transducer ............................................................................. 1 1
17 580030966 Capscrew ............................................................................................... 1 1
18 580012987 Nut ......................................................................................................... 1 1

FOOTNOTES:
a ERC045-55VG c → 11/2008
b ERC060-70VG d 11/2008 →

A968 ©2012 Yale Materials Handling Corporation 6-27


P20693 02-09

HYDRAULIC CONTROL VALVE (FIGURE 6-12)


ELECTRONIC — THREE AND F0UR FUNCTION

6-28 ©2012 Yale Materials Handling Corporation A968


02-09 P20693

HYDRAULIC CONTROL VALVE


ELECTRONIC – THREE AND F0UR FUNCTION
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
a 580087769 Hydraulic Control Valve .............................................................................. 1 ..
b 580087770 Hydraulic Control Valve .............................................................................. 1 ..
a 580087774 Hydraulic Control Valve .............................................................................. .. 1
b 580087775 Hydraulic Control Valve .............................................................................. .. 1
1 580095244 Valve Section (Auxiliary) (FP20831 [Page 6-30])................................. 1 1
2 580095227 Lowering Control Valve .......................................................................... 1 1
3 580095239 Relief Valve ............................................................................................ 1 ..
3 580095249 Relief Valve ............................................................................................ .. 1
4 580095228 Kit-Service ............................................................................................. 1 1
5 580095245 Tie Rod .................................................................................................. 1 ..
5 580095236 Tie Rod .................................................................................................. .. 1
5 c 580095546 Nut ..................................................................................................... 2 2
5 c 580095545 Nut ..................................................................................................... 6 6
5 c 580095547 Tie Rod .............................................................................................. 3 3
6 a 580095241 Valve Section (Inlet) (FP20832 [Page 6-32])........................................ 1 1
6 b 580095250 Valve Section (Inlet) (FP20832 [Page 6-32])........................................ 1 1
7 580095242 Valve Section (Lift) (FP20831 [Page 6-30]).......................................... 1 1
8 a 580095243 Valve Section (Tilt Section) (FP20831 [Page 6-30])............................. 1 1
8 b 580095251 Valve Section (Tilt Section) (FP20831 [Page 6-30])............................. 1 1
9 580095240
580096105 Relief Valve ............................................................................................ 1 1
10 580095238 Pilot Valve .............................................................................................. 1 1
11 580095270 Valve Section (Dual Aux Section) (FP20831 [Page 6-30])................... .. 1
12 580095229 Solenoid Valve ....................................................................................... 6 8
580095237 Kit-Seal ....................................................................................................... 1 1

FOOTNOTES:
a ERC045-55VG c Not Illustrated
b ERC060-70VG

A968 ©2012 Yale Materials Handling Corporation 6-29


P20831 02-09

VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY (FIGURE 6-13)


ELECTRIC HYDRAULIC

6-30 ©2012 Yale Materials Handling Corporation A968


02-09 P20831

VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY


ELECTRIC HYDRAULIC

ITEM PART NO. DESCRIPTION QTY


580095244 Valve Section (Auxiliary) ..................................................................................... 1
580095242 Valve Section (Lift) .............................................................................................. 1
580095243 Valve Section (Tilt Section) (ERC045-55VG) ..................................................... 1
580095251 Valve Section (Tilt Section) (ERC060-70VG) ..................................................... 1
1 315976070 Fitting .............................................................................................................. 2
2 580095335 O-Ring ............................................................................................................ 2
3 ..... Fitting .............................................................................................................. 4
4 514454800 Fitting .............................................................................................................. 1
5 055160000 Fitting .............................................................................................................. 1
6 580095549 Back-Up Ring ................................................................................................. 2
7 580095550 O-Ring ............................................................................................................ 1
8 580095562 O-Ring ............................................................................................................ 4
9 580095558 O-Ring ............................................................................................................ 4
10 505967551 Fitting .............................................................................................................. 1
11 315976062 Fitting .............................................................................................................. 1
12 580095227 Lowering Control Valve .................................................................................. 1
13 ..... Spool (Tilt Section Only) ................................................................................. 1
14 ..... Spool (Lift Section Only) ................................................................................. 1
15 ..... Spool (Tilt Section Only) ................................................................................. 1
580095273 Kit-Seal (Order one for each valve section) ................................................... 1

A968 ©2012 Yale Materials Handling Corporation 6-31


P20832 02-09

VALVE ASSEMBLY (FIGURE 6-14)


INLET SECTION

6-32 ©2012 Yale Materials Handling Corporation A968


02-09 P20832

VALVE ASSEMBLY
INLET SECTION

ITEM PART NO. DESCRIPTION QTY


a 580095241 Valve Section (Inlet) (ERC045-55VG) ................................................................ 1
a 580095250 Valve Section (Inlet) (ERC060-70VG) ................................................................ 1
b 580096097 Valve Section (Inlet) (ERC045-55VG) ................................................................ 1
b 580096104 Valve Section (Inlet) (ERC060-70VG) ................................................................ 1
1 ..... Fitting (45 Degree Optional) ........................................................................... 4
2 580095335 O-Ring ............................................................................................................ 3
3 580095549 Back-Up Ring ................................................................................................. 2
4 580095550 O-Ring ............................................................................................................ 1
5 315976062 Fitting .............................................................................................................. 2
6 580095562 O-Ring ............................................................................................................ 4
7 580095557 O-Ring ............................................................................................................ 2
8 580095558 O-Ring ............................................................................................................ 2
9 505967551 Fitting .............................................................................................................. 1
10 580095560 Back-Up Ring ................................................................................................. 1
11 580095559 O-Ring ............................................................................................................ 2
12 315976070 Fitting .............................................................................................................. 1
13 580095329 O-Ring ............................................................................................................ 1
14 580095561 O-Ring ............................................................................................................ 3
15 580043644 Fitting (90 Degree Optional) ........................................................................... 1
16 580041208 Fitting (Diagnostic) ......................................................................................... 2
17 ..... Fitting (90 Degree Optional) ........................................................................... 1
18 ..... Fitting .............................................................................................................. 1
19 ..... Fitting .............................................................................................................. 1
20 ..... Fitting .............................................................................................................. 1
580095272 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Electronic b Manual

A968 ©2012 Yale Materials Handling Corporation 6-33


P19354 07-09

HYDRAULIC PUMP AND MOTOR ASSEMBLY (FIGURE 6-15)


36/48 VOLT

6-34 ©2012 Yale Materials Handling Corporation A968


07-09 P19354

HYDRAULIC PUMP AND MOTOR ASSEMBLY


36/48 VOLT

ITEM PART NO. DESCRIPTION QTY


..... Pump/Motor Assembly ........................................................................................ 1
1 580030970 Capscrew ....................................................................................................... 2
2 580093738 O-Ring Face Seal Ftg ..................................................................................... 1
2 580061267 O-Ring ........................................................................................................ 1
2 052645400 O-Ring ........................................................................................................ 1
3 580052324 Adapter (Suction) ........................................................................................... 1
4 580090103 Hydraulic Pump (FP19353 [Page 6-44])....................................................... 1
5 580088825 Coupling ......................................................................................................... 1
6 580078136 Hydraulic Motor Assembly (36/48 Volt Standard Performance) (FP21109
[Page 6-38])..................................................................................................... 1
6 580078558 Hydraulic Motor Assembly (36/48 Volt Enhanced Performance) ................... 1
7 580078368 Bracket (Motor Mount) (Standard Performance) ............................................ 1
7 580078369 Bracket (Motor Mount) (Enhanced Performance) .......................................... 1
8 580049231 Capscrew ....................................................................................................... 5
9 580004218
580056528 Nut (Shoulder) ................................................................................................ 3
10 580058597 Motor Mount ................................................................................................... 3
11 504297796 Washer (Snubbing) ........................................................................................ 3
12 580078367 Bracket (Motor Support) ................................................................................. 1
13 580072264 Capscrew ....................................................................................................... 3
14 580078366 Bracket (Motor Support) ................................................................................. 1
15 580078368 Bracket (Motor Mount) .................................................................................... 1
16 580026621 Nut ...................................................................................................................... 2
17 580049231 Capscrew ............................................................................................................ 2
18 580073881 Clip ...................................................................................................................... 1
19 580046451 Capscrew ............................................................................................................ 2
20 580027572 Nut ...................................................................................................................... 2
582000941
582002912 Kit-Motor Band (UL-EE Option) .......................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 6-35


P19561 05-08

HYDRAULIC PUMP AND MOTOR ASSEMBLY (FIGURE 6-16)


72/80 VOLT

6-36 ©2012 Yale Materials Handling Corporation A968


05-08 P19561

HYDRAULIC PUMP AND MOTOR ASSEMBLY


72/80 VOLT

ITEM PART NO. DESCRIPTION QTY


1 580091334 Electric Motor (FP21110 [Page 6-40])............................................................... 1
2 580072264 Capscrew ............................................................................................................ 1
3 580027573 Nut (Flange) ........................................................................................................ 3
4 582002717 Bracket ................................................................................................................ 1
5 580049231 Capscrew ............................................................................................................ 3
6 580078367 Bracket (Motor Support) ..................................................................................... 1
7 580058597 Motor Mount ........................................................................................................ 1
8 504297796 Washer (Snubbing) ............................................................................................. 3
9 580004218
580056528 Nut (Shoulder) .................................................................................................... 3
10 580092379 Motor Mount ........................................................................................................ 2
11 580092081 Bracket (Motor Support) ..................................................................................... 1
12 580030966 Capscrew ............................................................................................................ 3
13 580092080 Bracket (Motor Mount) ........................................................................................ 1
14 580056886 Capscrew ............................................................................................................ 2
15 580052324 Adapter (Suction) ................................................................................................ 1
16 580030970 Capscrew ............................................................................................................ 2
17 580091333 Hydraulic Pump (FP20373 [Page 6-46])............................................................ 1
18 580093738 O-Ring Face Seal Ftg ......................................................................................... 1
18 580061267 O-Ring ............................................................................................................ 1
18 052645400 O-Ring ............................................................................................................ 1
582000941
582002912 Kit-Motor Band (UL-EE Option) .......................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 6-37


P21109 07-09

PUMP MOTOR (FIGURE 6-17)


36/48 VOLT — STANDARD PERFORMANCE

6-38 ©2012 Yale Materials Handling Corporation A968


07-09 P21109

PUMP MOTOR
36/48 VOLT – STANDARD PERFORMANCE

ITEM PART NO. DESCRIPTION QTY


580078136 Hydraulic Motor Assembly (36/48 Volt Standard Performance) ......................... 1
580078558 Hydraulic Motor Assembly (36/48 Volt Enhanced Performance) ........................ 1
1 580093454
580010758 Woodruff Key .................................................................................................. 1
2 580091430 Lockring .......................................................................................................... 2
3 580093450 Shield ............................................................................................................. 1
4 580027008 Bearing ........................................................................................................... 2
5 580027009
640046913 Snap Ring ....................................................................................................... 1
6 580093456 Housing (36/48 Volt Standard Performance) ................................................. 1
6 580093448 Housing (36/48 Volt Enhanced Performance) ................................................ 1
7 580093455
580046463 Thermal Sensor .............................................................................................. 1
8 580093447 Armature ......................................................................................................... 1
9 580093449 Terminal Post ................................................................................................. 1
10 580091422 Terminal Post ................................................................................................. 1
11 504057795
449022013 Lockwasher .................................................................................................... 3
12 449015044 Nut .................................................................................................................. 3
13 580009061 Screw ............................................................................................................. 2
14 580031494 O-Ring ............................................................................................................ 1
15 580091425 Spring Washer ................................................................................................ 1
16 580091427 Shield ............................................................................................................. 1
17 580091429 Sensor ............................................................................................................ 1
18 582012661 Capscrew ....................................................................................................... 1
19 580093452 O-Ring ............................................................................................................ 1
20 580091428 Plug ................................................................................................................ 1
21 580093451 Screw ............................................................................................................. 4

A968 ©2012 Yale Materials Handling Corporation 6-39


P21110 05-11

PUMP MOTOR (FIGURE 6-18)


72/80 VOLT — ENHANCED PERFORMANCE

6-40 ©2012 Yale Materials Handling Corporation A968


05-11 P21110

PUMP MOTOR
72/80 VOLT – ENHANCED PERFORMANCE

ITEM PART NO. DESCRIPTION QTY


580091334 Electric Motor (Enhanced Performance) ............................................................. 1
1 580059753 Ring ................................................................................................................ 1
2 015915900 Snap Ring ....................................................................................................... 2
3 580093495
582012597 Shield ............................................................................................................. 1
4 580027008 Bearing ........................................................................................................... 2
5 580027009
640046913 Snap Ring ....................................................................................................... 1
6 580093530 Housing (With Stator) ..................................................................................... 1
7 580059760 Sensor ............................................................................................................ 1
8 580059762 Connector ....................................................................................................... 1
9 580093492 Armature ......................................................................................................... 1
10 580031494 O-Ring ............................................................................................................ 1
11 580011128 Spherical Washer ........................................................................................... 1
12 580093449 Terminal Post ................................................................................................. 1
13 580093494 Bracket ........................................................................................................... 1
14 580060661 Terminal ......................................................................................................... 1
15 504057795
449022013 Lockwasher .................................................................................................... 3
16 449015044 Nut .................................................................................................................. 3
17 582011499 Screw ............................................................................................................. 2
18 582014890 Capscrew ....................................................................................................... 1
19 582014889 Sensor ............................................................................................................ 1
19 278130800 Connector (4 Way) ..................................................................................... 1
19 278131700 Pin Terminal ............................................................................................... 4
19 580040456 Wire Seal .................................................................................................... 4
20 580093496 Shield (Non Drive End) ................................................................................... 1
21 580093501 Bracket (Mounting) ......................................................................................... 1
22 580093500 Spacer (Fan Cover) ........................................................................................ 3
23 582014891 Washer ........................................................................................................... 3
24 932200902 Capscrew ....................................................................................................... 3
25 580093498 Bushing (Retaining) ........................................................................................ 1
26 580093497 Fan (Cooling) .................................................................................................. 1
26 582003581 Fan (Cooling) .................................................................................................. 1
26 580093531 Bushing (Fan) ............................................................................................. 1
27 580022964 Capscrew ....................................................................................................... 3
28 580093451 Screw ............................................................................................................. 4
29 580093499 Cover (Fan) .................................................................................................... 1
30 580093529 Sensor ............................................................................................................ 1
31 580059773 Screw ............................................................................................................. 3
32 520042832 Washer ........................................................................................................... 3
a 580059763 Terminal ......................................................................................................... 6
a 580059764 Plug ................................................................................................................ 6
a 580059765 Connector ....................................................................................................... 1
a 582012633 Sensor ............................................................................................................ 1
a 580093529 Sensor ............................................................................................................ 1
a 580010759 Ring ................................................................................................................ 1

A968 ©2012 Yale Materials Handling Corporation 6-41


P21110 05-11

FOOTNOTES:
a Not Illustrated

6-42 ©2012 Yale Materials Handling Corporation A968


05-11 P21110

NOTES

A968 ©2012 Yale Materials Handling Corporation 6-43


P19353 10-07

HYDRAULIC PUMP (FIGURE 6-19)

6-44 ©2012 Yale Materials Handling Corporation A968


10-07 P19353

HYDRAULIC PUMP
ITEM PART NO. DESCRIPTION QTY
580090103 Hydraulic Pump .................................................................................................. 1
1 ..... Gear Housing ................................................................................................. 1
2 580069353 Flange ............................................................................................................ 1
3 580059913 Clip ................................................................................................................. 1
4 580059910 Key ................................................................................................................. 1
5 ..... Snap Ring ....................................................................................................... 1
6 ..... Oil Seal ........................................................................................................... 1
7 ..... Seal Plate ....................................................................................................... 2
8 ..... Back-Up .......................................................................................................... 2
9 580094380 Drive Gear ...................................................................................................... 1
10 580069355 Side Plate ....................................................................................................... 2
11 580086893 Cover Plate ..................................................................................................... 1
12 ..... Driven Gear .................................................................................................... 1
13 580069356 Screw ............................................................................................................. 4
14 580054028 Dowel ............................................................................................................. 4
15 580012159 Kit-Seal ........................................................................................................... 1
16 580094381 Gear Set ......................................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 6-45


P20373 10-08

HYDRAULIC PUMP (FIGURE 6-20)


19 CC

6-46 ©2012 Yale Materials Handling Corporation A968


10-08 P20373

HYDRAULIC PUMP
19 CC

ITEM PART NO. DESCRIPTION QTY


580091333 Hydraulic Pump .................................................................................................. 1
1 580095095 Gear Set ......................................................................................................... 1
1 ..... Gear - Driven .............................................................................................. 1
1 ..... Drive Gear .................................................................................................. 1
2 ..... Seal (Plate) ..................................................................................................... 2
3 ..... Back-Up .......................................................................................................... 2
4 ..... Seal ................................................................................................................ 1
5 580054028 Dowel ............................................................................................................. 4
6 580069356 Screw ............................................................................................................. 4
7 580069355 Side Plate ....................................................................................................... 2
8 580086893 Cover Plate ..................................................................................................... 1
9 580095096 Flange ............................................................................................................ 1
10 ..... Plate (Gear) .................................................................................................... 1
11 580086895 Kit-Seal ........................................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 6-47


P19371 10-07

TILT CYLINDER AND MAST INSTALLATION (FIGURE 6-21)

6-48 ©2012 Yale Materials Handling Corporation A968


10-07 P19371

TILT CYLINDER AND MAST INSTALLATION


KEY:
A: ERC045VG-ERC055VG
B: ERC060VG-ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B
1 580032475 Pin (Mast Mounting) ................................................................................... 2 2
2 580034016 Capscrew ................................................................................................... 4 4
3 580058009 Capscrew ................................................................................................... 2 2
4 580052367 Pin .............................................................................................................. 4 4
5 580040489 Pin Anchor .................................................................................................. 2 2
6 015628700 Grease Fitting ............................................................................................. 2 2
7 cd 580056705 Rod End ..................................................................................................... 2 ..
7 e 580056704 Rod End ..................................................................................................... 2 ..
7 cd 580056706 Rod End ..................................................................................................... .. 2
7 e 580036537 Rod End ..................................................................................................... .. 2
8 ..... Shim ........................................................................................................... AR ..
8 c 504232202 Shim ........................................................................................................... .. AR
9 c 518795660 Shim ........................................................................................................... AR AR
10 b 580036535 Spacer (Tilt) ................................................................................................ 2 ..
10 a 580056703 Spacer (Tilt) ................................................................................................ 2 ..
10 b 504232266 Spacer (Tilt) ................................................................................................ .. 2
10 a 580036536 Spacer (Tilt) ................................................................................................ .. 2
11 c 019324800 O-Ring ........................................................................................................ 2 2
12 580056000 Nut .............................................................................................................. 2 2
13 580055649 Lockwasher ................................................................................................ 2 2
14 580061352 Capscrew ................................................................................................... 2 2
15 ..... Tilt Cylinder (FP19347 [Page 6-50], FP19348 [Page 6-52]).................... 2 2

FOOTNOTES:
a 5° Forward/4° Back d 5° Forward/8° Back, 10° Forward/5° Back,
b 5° Forward/5° Back e 8° Forward/5° Back
c 5° Forward/5° Back, 5° Forward/4° Back

A968 ©2012 Yale Materials Handling Corporation 6-49


P19347 10-07

TILT CYLINDERS (FIGURE 6-22)


ERC045VG-ERC055VG

6-50 ©2012 Yale Materials Handling Corporation A968


10-07 P19347

TILT CYLINDERS
ERC045VG-ERC055VG
KEY:
A: Two and Three Stage mast
B: Four Stage Mast
QTY
ITEM PART NO. DESCRIPTION A B
c 580054548 Tilt Cylinder ................................................................................................ 2 ..
a 580053487 Tilt Cylinder ................................................................................................ 2 ..
b 580097331 Tilt Cylinder ................................................................................................ .. 2
1 c 524172601 Tube Wldmt-Cylinder ............................................................................. 1 ..
1 a 524172602 Tube Wldmt-Cylinder ............................................................................. 1 1
2 502637902 Locknut .................................................................................................. 1 1
3 501802906 O-Ring ................................................................................................... 1 1
4 504305701 Piston Seal ............................................................................................. 1 1
5 506002500 Piston ..................................................................................................... 1 1
6 c 506251501 Cylinder Rod .......................................................................................... 1 ..
6 a 506251502 Cylinder Rod .......................................................................................... .. 1
7 015493400 O-Ring ................................................................................................... 1 1
8 502011914 Back-Up Ring ......................................................................................... 1 1
9 580022505 Rod Seal ................................................................................................ 1 1
10 580022514 Rod Wiper .............................................................................................. 1 1
11 518852600 Gland ..................................................................................................... 1 1
12 580087465 Pin .............................................................................................................. 2 2
13 015631300 Grease Fitting ............................................................................................. 2 2
14 504229225 Bushing ...................................................................................................... 2 2
15 580040489 Pin Anchor .................................................................................................. 2 2
16 580058009 Capscrew ................................................................................................... 2 2
580022411 Kit-Seal ....................................................................................................... 2 2

FOOTNOTES:
a 10° Forward/5° Back c 5° Forward/4° Back, 5° Forward/5° Back
b 5° Forward/4° Back

A968 ©2012 Yale Materials Handling Corporation 6-51


P19348 10-07

TILT CYLINDERS (FIGURE 6-23)


ERC060VG-ERC070VG

6-52 ©2012 Yale Materials Handling Corporation A968


10-07 P19348

TILT CYLINDERS
ERC060VG-ERC070VG
KEY:
A: Two and Three Stage Mast
B: Four Stage Mast
QTY
ITEM PART NO. DESCRIPTION A B
c 580050334 Tilt Cylinder ................................................................................................ 2 ..
a 580050335 Tilt Cylinder ................................................................................................ 2 ..
b 580097330 Tilt Cylinder ................................................................................................ .. 2
1 c 524171801 Tube Wldmt-Cylinder ............................................................................. 1 1
1 a 524171802 Tube Wldmt-Cylinder ............................................................................. 1 ..
2 504229233 Nut ......................................................................................................... 1 1
3 504229241 Wear Ring .............................................................................................. 1 1
4 580056845 Piston ..................................................................................................... 1 1
5 504305702 Piston Seal ............................................................................................. 1 1
6 051740800 O-Ring ................................................................................................... 1 1
7 524172001 Cylinder Rod .......................................................................................... 1 ..
7 524172006 Cylinder Rod .......................................................................................... .. 1
8 580022491 Rod Seal ................................................................................................ 1 1
9 504232259 O-Ring ................................................................................................... 1 1
10 502011903 Back-Up Ring ......................................................................................... 1 1
11 580022508 Rod Wiper .............................................................................................. 1 1
12 580056846 Gland ..................................................................................................... 1 1
13 580058009 Capscrew ................................................................................................... 2 2
14 580040489 Pin Anchor .................................................................................................. 2 2
15 504229225 Bushing ...................................................................................................... 2 2
16 580087465 Pin .............................................................................................................. 2 2
17 015631300 Grease Fitting ............................................................................................. 2 2
580036517 Kit-Seal ....................................................................................................... 2 2

FOOTNOTES:
a 10° Forward/5° Back c 5° Forward/4° Back, 5° Forward/5° Back
b 5° Forward/4° Back

A968 ©2012 Yale Materials Handling Corporation 6-53


P19348 10-07

NOTES

6-54 ©2012 Yale Materials Handling Corporation A968


SECTION 7

7 MAST-TWO STAGE LIMITED FREE-LIFT


CONTENTS

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-14
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-16
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
MAIN LIFT CYLINDERS
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-10
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2

A968 ©2012 Yale Materials Handling Corporation 7-1


P19379 10-07

OUTER MAST (FIGURE 7-1)


TWO STAGE LIMITED FREE-LIFT

7-2 ©2012 Yale Materials Handling Corporation A968


10-07 P19379

OUTER MAST
TWO STAGE LIMITED FREE-LIFT
D507

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3352 mm 3452 mm
ITEM 1 2 3 4 (124.1 in.) (132.0 in.) (135.9 in.)
Mast D507 D507 D507
Group Number 3152 3352 3452
Mast Assy 580035464 580035466 580035467
1 Outer Mast 580045970 580045972 580045973

D562

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2959 mm 3159 mm 3259 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D562 D562 D562
Group Number 2959 3159 3259
Mast Assy 580035503 580035505 580035506
1 Outer Mast 580045970 580045972 580045973

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 504233279 Wear Strip ...................................................................................................... 2
6 580001429 Load Roller ("A") (111.10/110.84) .................................................................. 2
6 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 2
6 520036834 Load Roller ("C") (112.62/112.36) .................................................................. 2
7 504233232 Shim (0.020 in.) .............................................................................................. AR
8 015916300 Snap Ring ....................................................................................................... 2
9 504229225 Bushing .......................................................................................................... 2
10 015627900 Grease Fitting ................................................................................................. 2
11 580027357 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 7-3


P19384 10-07

INNER MAST (FIGURE 7-2)


TWO STAGE LIMITED FREE-LIFT

7-4 ©2012 Yale Materials Handling Corporation A968


10-07 P19384

INNER MAST
TWO STAGE LIMITED FREE-LIFT
D507

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3352 mm 3452 mm
ITEM 1 2 3 4 (124.1 in.) (132.0 in.) (135.9 in.)
Mast D507 D507 D507
Group Number 3152 3352 3452
Mast Assy 580035464 580035466 580035467
1 Inner Mast 580046012 580046014 580046015

D562

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2959 mm 3159 mm 3259 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D562 D562 D562
Group Number 2959 3159 3259
Mast Assy 580035503 580035505 580035506
1 Inner Mast 580046012 580046014 580046015

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. 4
5 580001429 Load Roller ("A") (111.10/110.84) .................................................................. 2
5 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 2
5 520036834 Load Roller ("C") (112.62/112.36) .................................................................. 2
6 518801662 Pin .................................................................................................................. 2
7 504281792 Spacer ............................................................................................................ 4
8 504281794 Chain Sheave (E45XN-E60XN) ..................................................................... 2
8 504281793 Chain Sheave Assembly (E65XN-E70XN) ..................................................... 2
8 504282703 Chain Sheave (E45XN-E60XN) ................................................................. 1
8 504282702 Chain Sheave (E65XN-E70XN) ................................................................. 1
8 500343914 Snap Ring .................................................................................................. 1
8 520040899 Ball Bearing ................................................................................................ 1
9 449034021 Roll Pin ........................................................................................................... 2

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 7-5


P19385 10-07

MAIN LIFT (FIGURE 7-3)


TWO STAGE LIMITED FREE-LIFT

7-6 ©2012 Yale Materials Handling Corporation A968


10-07 P19385

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
D507

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3352 mm 3452 mm
ITEM 1 2 3 4 (124.1 in.) (132.0 in.) (135.9 in.)
Mast D507 D507 D507
Group Number 3152 3352 3452
18 Chain 504064780 504064714 518791631

D562

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2959 mm 3159 mm 3259 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D562 D562 D562
Group Number 2959 3159 3259
18 Chain 504066711 505973558 504072710

ITEM PART NO. DESCRIPTION QTY


1 500227907 Snap Ring ........................................................................................................... 2
2 504064767 Washer (0.060 in.) .............................................................................................. 2
2 504064769 Washer (0.010 in.) .............................................................................................. AR
2 504069791 Washer (0.030 in.) .............................................................................................. AR
2 504069702 Washer (0.060 in.) .............................................................................................. AR
3 ..... Main Lift Cylinders (FP19386 [Page 7-10])....................................................... 2
4 502978552 Hyd Velocity Fuse (E45XN-E60XN) ................................................................... 2
4 502978553 Hyd Velocity Fuse (E65XN-E70XN) ................................................................... 2
4 052645200 O-Ring ............................................................................................................ 1
4 580019387 O-Ring ............................................................................................................ 1
5 580042341 Hose Assy ........................................................................................................... 2
6 580039183 Fitting .................................................................................................................. 1
6 052645400 O-Ring ............................................................................................................ 1
6 580039388 O-Ring ............................................................................................................ 2
7 580055983 Capscrew ............................................................................................................ 2
8 580055631 Washer ............................................................................................................... 2
9 504069765 Side Plate ........................................................................................................... 1
10 580055651 Nut ...................................................................................................................... 2
11 520044803 Housing (Lowering Control) ................................................................................ 1
12 524147801 Lowering Control Valve (E45XN-E60XN) ........................................................... 1
12 524147802 Lowering Control Valve (E65XN-E70XN) ........................................................... 1
13 580019838 Fitting .................................................................................................................. 1
13 580039388 O-Ring ............................................................................................................ 1
14 580056001 Nut ...................................................................................................................... 2
15 580056005 Washer ............................................................................................................... 4
16 504064739 Spacer ................................................................................................................ 2
17 580055976 Capscrew ............................................................................................................ 2
18 a. . . . . Chain .................................................................................................................. 1
19 015415900 Cotter Pin ............................................................................................................ 2
20 580033718 Pin ....................................................................................................................... 2

A968 ©2012 Yale Materials Handling Corporation 7-7


P19385 10-07

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


21 518801644 Chain Anchor (E45XN-E60XN) ........................................................................... 2
21 518801615 Chain Anchor (E65XN-E70XN) ........................................................................... 2
22 504064758 Ring .................................................................................................................... 2
23 504234266 Nut ...................................................................................................................... 2

FOOTNOTES:
a Refer to Table

7-8 ©2012 Yale Materials Handling Corporation A968


10-07 P19385

NOTES

A968 ©2012 Yale Materials Handling Corporation 7-9


P19386 10-07

MAIN LIFT CYLINDERS (FIGURE 7-4)


TWO STAGE LIMITED FREE-LIFT

7-10 ©2012 Yale Materials Handling Corporation A968


10-07 P19386

MAIN LIFT CYLINDERS


TWO STAGE LIMITED FREE-LIFT
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3252 mm 3352 mm 3452 mm
1 2 3 4 (124.1 in.) (128.0 in.) (132.0 in.) (135.9 in.)
ITEM Mast D507 D507 D507 D507
Group Number 3152 3252 3352 3452
Cylinder
8517708 8517709 8517710 8517711
Group Number
Cylinder Assy 580044309 580044310 580044311 580044312
8 Tube Wldmt- 524169508 524169509 524169510 524169511
Cylinder
9 Cylinder Rod 519457608 519457609 519457610 519457611
10 Spacer ---- ---- ---- ----

RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3252 mm 3352 mm 3452 mm
1 2 3 4 (124.1 in.) (128.0 in.) (132.0 in.) (135.9 in.)
ITEM Mast D507 D507 D507 D507
Group Number 3152 3252 3352 3452
Cylinder
8517758 8517759 8517760 8517761
Group Number
Cylinder Assy 580044333 580044334 580044335 580044336
8 Tube Wldmt- 524169558 524169559 524169560 524169561
Cylinder
9 Cylinder Rod 519457608 519457609 519457610 519457611
10 Spacer ---- ---- ---- ----

LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3252 mm 3352 mm
1 2 3 4 (124.1 in.) (128.0 in.) (132.0 in.)
ITEM Mast D562 D562 D562
Group Number 2959 3159 3259
Cylinder
8518008 8518010 8518011
Group Number
Cylinder Assy 580044414 580044416 580044417
8 Tube Wldmt- 524169408 524169410 524169411
Cylinder
9 Cylinder Rod 518831608 518831610 518831611
10 Spacer 505657512 505657512 505657512

A968 ©2012 Yale Materials Handling Corporation 7-11


P19386 10-07

MAIN LIFT CYLINDERS


TWO STAGE LIMITED FREE-LIFT
RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3252 mm 3352 mm
1 2 3 4 (124.1 in.) (128.0 in.) (132.0 in.)
ITEM Mast D562 D562 D562
Group Number 2959 3159 3259
Cylinder
8518058 8518060 8518061
Group Number
Cylinder Assy 580044431 580044434 580044435
8 Tube Wldmt- 524169458 524169460 524169461
Cylinder
9 Cylinder Rod 518831608 518831610 518831611
10 Spacer 505657512 505657512 505657512

KEY:
A: E45XN-E60XN (D507)
B: E65XN-E70XN (D562)
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 504450733 Back-Up Ring ......................................................................................... 1 ..
1 504161200 Back-Up Ring ......................................................................................... .. 1
2 504450755 Rod Seal ................................................................................................ 1 ..
2 504160200 Rod Seal ................................................................................................ .. 1
3 504024203 Wear Ring .............................................................................................. 1 ..
3 504024202 Wear Ring .............................................................................................. .. 1
4 504235239 Check Valve ........................................................................................... 1 1
5 580011167 O-Ring ................................................................................................... 1 1
6 504148200 Washer .................................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
9 a. . . . . Cylinder Rod .......................................................................................... 1 1
10 a. . . . . Spacer ................................................................................................... .. 1
11 518794659 Wear Ring .............................................................................................. 1 1
12 015492900 O-Ring ................................................................................................... .. 1
12 012827100 O-Ring ................................................................................................... 1 ..
13 502787901 Rod Seal ................................................................................................ 1 1
14 504154200 Back-Up Ring ......................................................................................... 1 1
15 506410501 Gland ..................................................................................................... 1 ..
15 505587501 Gland ..................................................................................................... .. 1
16 504163200 Rod Wiper .............................................................................................. 1 1
505136039 Kit-Seal ....................................................................................................... 1 ..
580026118 Kit-Seal ....................................................................................................... .. 1

7-12 ©2012 Yale Materials Handling Corporation A968


10-07 P19386

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 7-13


P19387 10-07

CARRIAGE (FIGURE 7-5)


TWO STAGE LIMITED FREE-LIFT

7-14 ©2012 Yale Materials Handling Corporation A968


10-07 P19387

CARRIAGE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
518795638 Carriage (38.5 in.) ...................................................................................... 1 ..
524140798 Carriage ..................................................................................................... .. 1
1 518795608 Carriage Wldmt (38.5 in.) ....................................................................... 1 ..
1 524141693 Carriage Wldmt ...................................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... 6 6
2 520036816 Load Roller ("B") (111.48/111.22) (0,76 mm) ........................................ 6 6
3 504072717 Spacer ................................................................................................... 2 2
4 015916500 Snap Ring .............................................................................................. 6 6
5 500227907 Snap Ring .............................................................................................. 4 4
6 504071779 Shim (0.020 in.) ..................................................................................... AR AR
7 504075781 Pin .......................................................................................................... 2 2
8 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
8 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
8 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
8 580027879 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A968 ©2012 Yale Materials Handling Corporation 7-15


P19372 10-07

HEADER HOSE (FIGURE 7-6)


TWO STAGE LIMITED FREE-LIFT

7-16 ©2012 Yale Materials Handling Corporation A968


10-07 P19372

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
D507

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3152 mm 3352 mm 3452 mm
ITEM 1 2 3 4 (124.1 in.) (132.0 in.) (135.9 in.)
Mast D507 D507 D507
Group Number 3152 3352 3452
1 Hose Assy 580045488 580045490 580045491

D562

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2959 mm 3159 mm 3259 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D562 D562 D562
Group Number 2959 3159 3259
1 Hose Assy 580045488 580045490 580045491

KEY:
A: Three Functions
B: Four Functions
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 580055735 Capscrew ................................................................................................... 4 8
3 505962578 Clamp ......................................................................................................... 2 4
4 580055651 Nut .............................................................................................................. 2 4
5 504069707 Bracket (RH) .............................................................................................. 1 1
5 504069711 Bracket (LH) ............................................................................................... .. 1
6 524141696 Hose Clamp ............................................................................................... 2 4
7 580045653 Clamp ......................................................................................................... 4 8
8 504068794 Clamp ......................................................................................................... 1 2
9 580055864 Capscrew ................................................................................................... 2 4
10 580055650 Nut .............................................................................................................. 2 4
11 504068772 Bracket (RH) .............................................................................................. 1 1
11 504068705 Bracket (LH) ............................................................................................... .. 1
12 580055983 Capscrew ................................................................................................... 2 4
13 580055977 Capscrew ................................................................................................... 1 2
14 580055649 Lockwasher ................................................................................................ 1 2
15 505961568 Stubshaft .................................................................................................... 1 2
16 580023124 Hose Sheave .............................................................................................. 1 2
17 505962533 Spacer ........................................................................................................ 1 2
18 504070716 Washer ....................................................................................................... 1 2

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 7-17


P19372 10-07

NOTES

7-18 ©2012 Yale Materials Handling Corporation A968


SECTION 8

8 MAST-THREE STAGE FULL FREE-LIFT


CONTENTS

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
HEAVY DUTY - THREE STAGE FULL FREE-LIFT .................................................................................... 8-32
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-30
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-26
HEADER HOSE
THREE STAGE FULL FREE-LIFT (→ S/N D563V11658H) (→ S/N D508V27872H) ............................... 8-34
THREE STAGE FULL FREE-LIFT (S/N D508V27873H →) (S/N D563V11659H →) ............................... 8-38
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4
MAIN CYLINDER
LEFT HAND - THREE STAGE FULL FREE-LIFT ....................................................................................... 8-14
RIGHT HAND - THREE STAGE FULL FREE-LIFT .................................................................................... 8-18
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-10
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2

A968 ©2012 Yale Materials Handling Corporation 8-1


P19398 10-07

OUTER MAST (FIGURE 8-1)


THREE STAGE FULL FREE-LIFT

8-2 ©2012 Yale Materials Handling Corporation A968


10-07 P19398

OUTER MAST
THREE STAGE FULL FREE-LIFT
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Mast Assy 580045795 580045797 580045799 580045805 580045810
1 Outer Mast 580045970 580045971 580045973 580045976 580045979

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Mast Assy 580045735 580045737 580045739 580045744 580045750
1 Outer Mast 580045970 580045971 580045973 580045976 580045979

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 012824300 O-Ring ............................................................................................................ 4
4 520037804 Shim (0.007 in.) .............................................................................................. 4
4 504234265 Shim (0.020 in.) .............................................................................................. 4
5 504233279 Wear Strip ...................................................................................................... 2
6 580001429 Load Roller ("A") (111.10/110.84) .................................................................. 2
6 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 2
6 520036834 Load Roller ("C") (112.62/112.36) .................................................................. 2
7 504233232 Shim (0.020 in.) .............................................................................................. AR
8 015916300 Snap Ring ....................................................................................................... 2
9 504229225 Bushing .......................................................................................................... 2
10 015627900 Grease Fitting ................................................................................................. 2
11 580027357 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 8-3


P19399 10-07

INTERMEDIATE MAST (FIGURE 8-2)


THREE STAGE FULL FREE-LIFT

8-4 ©2012 Yale Materials Handling Corporation A968


10-07 P19399

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Mast Assy 580045795 580045797 580045799 580045805 580045810
1 Intermediate Mast 580046049 580046050 580046051 580046054 580046057

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Mast Assy 580045735 580045737 580045739 580045744 580045750
1 Intermediate Mast 580046049 580046050 580046051 580046054 580046057

KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Intermediate Mast .................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 012824300 O-Ring ................................................................................................... 4 4
4 504234265 Shim (0.020 in.) ..................................................................................... 4 4
5 504233279 Wear Strip .............................................................................................. 2 2
6 580001429 Load Roller ("A") (111.10/110.84) .......................................................... 4 4
6 520036837 Load Roller ("B") (111.48/111.22) .......................................................... 4 4
6 520036834 Load Roller ("C") (112.62/112.36) ......................................................... 4 4
7 504233232 Shim (0.020 in.) ..................................................................................... AR AR
8 015916300 Snap Ring .............................................................................................. 4 4
9 449034021 Roll Pin .................................................................................................. 2 2
10 518801662 Pin .......................................................................................................... 2 2
11 504281792 Spacer ................................................................................................... 4 4
12 504281794 Chain Sheave ........................................................................................ 2 ..
12 504282703 Chain Sheave .................................................................................... 1 ..
12 500343914 Snap Ring .......................................................................................... 1 ..
12 520040899 Ball Bearing ....................................................................................... 1 ..
13 504281793 Chain Sheave Assembly ........................................................................ .. 2
13 504282702 Chain Sheave .................................................................................... .. 1
13 500343914 Snap Ring .......................................................................................... .. 1
13 520040899 Ball Bearing ....................................................................................... .. 1

A968 ©2012 Yale Materials Handling Corporation 8-5


P19399 10-07

FOOTNOTES:
a Refer to Table

8-6 ©2012 Yale Materials Handling Corporation A968


10-07 P19399

NOTES

A968 ©2012 Yale Materials Handling Corporation 8-7


P19400 10-07

INNER MAST (FIGURE 8-3)


THREE STAGE FULL FREE-LIFT

8-8 ©2012 Yale Materials Handling Corporation A968


10-07 P19400

INNER MAST
THREE STAGE FULL FREE-LIFT
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Mast Assy 580045795 580045797 580045799 580045805 580045810
1 Inner Mast 520039877 520039852 520039832 520039848 520040853

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Mast Assy 580045735 580045737 580045739 580045744 580045750
1 Inner Mast 520039877 520039852 520039832 520039848 520040853

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 580001429 Load Roller ("A") (111.10/110.84) .................................................................. 2
5 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 2
5 520036834 Load Roller ("C") (112.62/112.36) .................................................................. 2

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 8-9


P19401 10-07

MAIN LIFT (FIGURE 8-4)


THREE STAGE FULL FREE-LIFT

8-10 ©2012 Yale Materials Handling Corporation A968


10-07 P19401

MAIN LIFT
THREE STAGE FULL FREE-LIFT
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
18 Chain 504064703 504064780 504064714 504064746 504065743

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
18 Chain 504066711 504066718 505973558 504066783 504066712

ITEM PART NO. DESCRIPTION QTY


1 500227907 Snap Ring ........................................................................................................... 2
2 504064767 Washer (0.060 in.) .............................................................................................. 2
2 504064769 Washer (0.010 in.) .............................................................................................. AR
2 504069791 Washer (0.030 in.) .............................................................................................. AR
2 504069702 Washer (0.060 in.) .............................................................................................. AR
3 ..... Main Lift Cylinders (FP19402 [Page 8-14], FP19403 [Page 8-18]).................. 2
4 502978552 Hyd Velocity Fuse (E45XN-E60XN) ................................................................... 2
4 502978553 Hyd Velocity Fuse (E65XN-E70XN) ................................................................... 2
4 052645400 O-Ring ............................................................................................................ 1
4 580019387 O-Ring ............................................................................................................ 1
5 580042341 Hose Assy ........................................................................................................... 2
6 580039183 Fitting .................................................................................................................. 1
6 052645400 O-Ring ............................................................................................................ 1
6 580039388 O-Ring ............................................................................................................ 2
7 580055982 Capscrew ............................................................................................................ 2
8 580055631 Washer ............................................................................................................... 2
9 580055651 Nut ...................................................................................................................... 2
10 504064742 Housing (Lowering Control) ................................................................................ 1
11 524147801 Lowering Control Valve (E45XN-E60XN) ........................................................... 1
11 524147802 Lowering Control Valve (E65XN-E70XN) ........................................................... 1
12 524141786 Fitting .................................................................................................................. 1
12 052645500 O-Ring ............................................................................................................ 1
12 580039390 O-Ring ............................................................................................................ 1
13 580019838 Fitting .................................................................................................................. 1
13 580039388 O-Ring ............................................................................................................ 1
14 580056001 Nut ...................................................................................................................... 2
15 580056005 Washer ............................................................................................................... 4
16 504064739 Spacer ................................................................................................................ 2
17 580055976 Capscrew ............................................................................................................ 2
18 a. . . . . Chain .................................................................................................................. 2

A968 ©2012 Yale Materials Handling Corporation 8-11


P19401 10-07

MAIN LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


19 015415900 Cotter Pin ............................................................................................................ 4
20 580033718 Pin ....................................................................................................................... 4
21 518801644 Chain Anchor (E45XN-E60XN) ........................................................................... 2
21 518801615 Chain Anchor (E65XN-E70XN) ........................................................................... 2
22 504064758 Ring .................................................................................................................... 4
23 504234266 Nut ...................................................................................................................... 2
24 504075767 Chain Anchor (E45XN-E60XN) ........................................................................... 2
24 504064751 Chain Anchor (E65XN-E70XN) ........................................................................... 2
25 449025042 Cotter Pin ............................................................................................................ 2

FOOTNOTES:
a Refer to Table

8-12 ©2012 Yale Materials Handling Corporation A968


10-07 P19401

NOTES

A968 ©2012 Yale Materials Handling Corporation 8-13


P19402 10-07

MAIN CYLINDER (FIGURE 8-5)


LEFT HAND — THREE STAGE FULL FREE-LIFT

8-14 ©2012 Yale Materials Handling Corporation A968


10-07 P19402

MAIN CYLINDER
LEFT HAND – THREE STAGE FULL FREE-LIFT
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
ITEM Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Cylinder
8518208 8518209 8518210 8518213 8518216
Group Number
Cylinder Assy 580044624 580044625 580044626 580044629 580044632
9 Tube Wldmt- 524176008 524176009 524176010 524176013 524176016
Cylinder
10 Cylinder Rod 519465608 519465609 519465610 519465613 519465616
11 Spacer ---- ---- 505657522 505657522 505657523

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
ITEM Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Cylinder
8518308 8518309 8518310 8518313 8518316
Group Number
Cylinder Assy 580044690 580044691 580044692 580044695 580044698
9 Tube Wldmt- 524168508 524168509 524168510 524168513 524168516
Cylinder
10 Cylinder Rod 518895608 518895609 518895610 518895613 518895616
11 Spacer 505657579 505657579 505657536 505657536 505657584

KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 504450733 Back-Up Ring ......................................................................................... 1 ..
1 504161200 Back-Up Ring ......................................................................................... .. 1
2 504450755 Rod Seal ................................................................................................ 1 ..
2 504160200 Rod Seal ................................................................................................ .. 1
3 504024203 Wear Ring .............................................................................................. 1 ..
3 504024202 Wear Ring .............................................................................................. .. 1
4 502895203 Piston Ring ............................................................................................ 1 ..
4 502895201 Piston Ring ............................................................................................ .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 580011167 O-Ring ................................................................................................... 1 1

A968 ©2012 Yale Materials Handling Corporation 8-15


P19402 10-07

MAIN CYLINDER
LEFT HAND – THREE STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
7 504148200 Washer .................................................................................................. 1 1
8 501850904 Snap Ring .............................................................................................. 1 1
9 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
10 b. . . . . Cylinder Rod .......................................................................................... 1 1
b. . . . . Spacer ................................................................................................... 1 1
12 518794659 Wear Ring .............................................................................................. 1 1
13 502787901 Rod Seal ................................................................................................ 1 1
14 504163200 Rod Wiper .............................................................................................. 1 1
15 012827100 O-Ring ................................................................................................... 1 ..
15 015492900 O-Ring ................................................................................................... .. 1
16 506410501 Gland ..................................................................................................... 1 ..
16 505587501 Gland ..................................................................................................... .. 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
505136041 Kit-Seal ....................................................................................................... 1 ..
505136037 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Not Illustrated b Refer to Table

8-16 ©2012 Yale Materials Handling Corporation A968


10-07 P19402

NOTES

A968 ©2012 Yale Materials Handling Corporation 8-17


P19403 10-07

MAIN CYLINDER (FIGURE 8-6)


RIGHT HAND — THREE STAGE FULL FREE-LIFT

8-18 ©2012 Yale Materials Handling Corporation A968


10-07 P19403

MAIN CYLINDER
RIGHT HAND – THREE STAGE FULL FREE-LIFT
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
ITEM Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Cylinder
8518258 8518259 8518260 8518263 8518266
Group Number
Cylinder Assy 580044657 580044658 580044659 580044662 580044665
9 Tube Wldmt- 524176058 524176059 524176060 524176063 524176066
Cylinder
10 Cylinder Rod 519465608 519465609 519465610 519465613 519465616
11 Spacer ---- ---- 505657522 505657522 505657523

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
ITEM Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Cylinder
8518358 8518359 8518360 8518363 8518366
Group Number
Cylinder Assy 580044714 580044715 580044716 580044719 580044722
9 Tube Wldmt- 524168558 524168559 524168560 524168563 524168566
Cylinder
10 Cylinder Rod 518895608 518895609 518895610 518895613 518895616
11 Spacer 505657579 505657579 505657536 505657536 505657584

KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 504450733 Back-Up Ring ......................................................................................... 1 ..
1 504161200 Back-Up Ring ......................................................................................... .. 1
2 504450755 Rod Seal ................................................................................................ 1 ..
2 504160200 Rod Seal ................................................................................................ .. 1
3 504024203 Wear Ring .............................................................................................. 1 ..
3 504024202 Wear Ring .............................................................................................. .. 1
4 502895203 Piston Ring ............................................................................................ 1 ..
4 502895201 Piston Ring ............................................................................................ .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 580011167 O-Ring ................................................................................................... 1 1

A968 ©2012 Yale Materials Handling Corporation 8-19


P19403 10-07

MAIN CYLINDER
RIGHT HAND – THREE STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
7 504148200 Washer .................................................................................................. 1 1
8 501850904 Snap Ring .............................................................................................. 1 1
9 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
10 b. . . . . Cylinder Rod .......................................................................................... 1 1
11 b. . . . . Spacer ................................................................................................... 1 1
12 518794659 Wear Ring .............................................................................................. 1 1
13 502787901 Rod Seal ................................................................................................ 1 1
14 504163200 Rod Wiper .............................................................................................. 1 1
15 012827100 O-Ring ................................................................................................... 1 ..
15 015492900 O-Ring ................................................................................................... .. 1
16 506410501 Gland ..................................................................................................... 1 ..
16 505587501 Gland ..................................................................................................... .. 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
505136041 Kit-Seal ....................................................................................................... 1 ..
505136037 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Not Illustrated b Refer to Table

8-20 ©2012 Yale Materials Handling Corporation A968


10-07 P19403

NOTES

A968 ©2012 Yale Materials Handling Corporation 8-21


P19404 11-07

FREE-LIFT (FIGURE 8-7)


THREE STAGE FULL FREE-LIFT

8-22 ©2012 Yale Materials Handling Corporation A968


11-07 P19404

FREE-LIFT
THREE STAGE FULL FREE-LIFT
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
15 Hose Assy 580068283 580068284 580068285 580068288 580068291
26 Chain 504064793 504075721 900002253 504064764 900002264
32 Tube Assy 524147647 524147648 524147649 524147682 524147685

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
15 Hose Assy 580068171 580068172 580068173 580068176 580068180
26 Chain 504066737 504066733 504066703 504065733 504066760
32 Tube Assy 524147647 524147648 524147649 524147682 524147685

KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
1 504301785 Chain Guard ............................................................................................... 2 2
2 504281795 Crosshead .................................................................................................. 1 1
3 ..... Free-Lift Cylinder (FP19405 [Page 8-26])................................................. 1 1
4 504064718 Spacer ........................................................................................................ 2 2
5 580012382 Tie Down .................................................................................................... 1 1
6 580055974 Capscrew ................................................................................................... 2 ..
6 580055975 Capscrew ................................................................................................... .. 2
7 504064778 Spacer ........................................................................................................ 2 2
8 b 580095068 Bracket ....................................................................................................... 1 1
8 c 582010536 Bracket Wldmt ............................................................................................ 1 1
9 580055979 Capscrew ................................................................................................... 4 4
10 504064734 Washer (Special) ........................................................................................ 1 1
11 504064795 Spring ......................................................................................................... 1 1
12 580042343 Fitting ......................................................................................................... 1 1
12 052645400 O-Ring ................................................................................................... 1 1
13 580055634 Washer ....................................................................................................... 8 8
14 580056001 Nut .............................................................................................................. 6 6
15 a. . . . . Hose Assy .................................................................................................. 1 1
16 504234266 Nut .............................................................................................................. 2 2
17 504064758 Ring ............................................................................................................ 2 2

A968 ©2012 Yale Materials Handling Corporation 8-23


P19404 11-07

FREE-LIFT
THREE STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
18 518801644 Chain Anchor ............................................................................................. 2 ..
18 518801615 Chain Anchor ............................................................................................. .. 2
19 580033718 Pin .............................................................................................................. 2 2
20 015415900 Cotter Pin ................................................................................................... 2 2
21 504281796 Chain Sheave Assembly ............................................................................ 2 ..
21 504281799 Chain Sheave ........................................................................................ 1 ..
21 504281797 Chain Sheave Assembly ............................................................................ .. 2
21 504282701 Chain Sheave ........................................................................................ .. 1
21 500343914 Snap Ring .......................................................................................... 1 1
21 520040899 Ball Bearing ....................................................................................... 1 1
22 500227910 Snap Ring .................................................................................................. 2 2
23 449034054 Roll Pin ....................................................................................................... 2 2
24 580055649 Lockwasher ................................................................................................ 3 3
25 580055743 Capscrew ................................................................................................... 2 2
26 a. . . . . Chain .......................................................................................................... 2 2
27 504223295 Spacer ........................................................................................................ AR AR
27 582010052 Spacer (Alternate Part) .............................................................................. AR AR
28 580055651 Nut .............................................................................................................. 4 4
28 580055650 Nut (Alternate Part) .................................................................................... 6 6
29 524148239 Bracket ....................................................................................................... 1 1
29 582010051 Bracket (Alternate Part) .............................................................................. 1 1
30 580055983 Capscrew ................................................................................................... 2 2
31 580056002 Washer ....................................................................................................... 1 1
32 a. . . . . Tube Assy .................................................................................................. 1 1
33 580039382 Fitting ......................................................................................................... 1 1
33 580039390 O-Ring ................................................................................................... 1 1
33 580039389 O-Ring ................................................................................................... 1 1
34 505966510 Clamp ......................................................................................................... 1 1
34 582010243 Clamp (Alternate Part) ............................................................................... 1 1
35 580055631 Washer ....................................................................................................... 2 2
35 580086384 Washer (Alternate Part) ............................................................................. 4 4
36 580055734 Capscrew ................................................................................................... 2 2
36 582010026 Capscrew (Alternate Part) .......................................................................... 2 2
37 504064782 Hose Sheave .............................................................................................. 1 1
37 504064715 Bushing .................................................................................................. 1 1
38 900002259 Stubshaft .................................................................................................... 1 1
39 518801604 Spacer ........................................................................................................ 4 4
39 580055976 Capscrew ................................................................................................... 1 1
40 500227907 Snap Ring .................................................................................................. 1 1

FOOTNOTES:
a Refer to Table c PENDING PER ECN 106506 →
b → PENDING PER ECN 106506

8-24 ©2012 Yale Materials Handling Corporation A968


11-07 P19404

NOTES

A968 ©2012 Yale Materials Handling Corporation 8-25


P19405 11-07

FREE-LIFT CYLINDERS (FIGURE 8-8)


THREE STAGE FULL FREE-LIFT

8-26 ©2012 Yale Materials Handling Corporation A968


11-07 P19405

FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
ITEM Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Cylinder
8514559 8514560 8514562 8514565 8514568
Group Number
Cylinder Assy 580034494 580034495 580034496 580034497 580038108
1 Tube Wldmt- 524157559 524157560 524157562 524157565 524157568
Cylinder
11 Cylinder Rod 519492610 519492611 519492613 519492639 519492619

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
ITEM Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Cylinder
8518710 8518711 8518713 8518716 8518720
Group Number
Cylinder Assy 580038207 580038208 580038210 580038213 580038217
1 Tube Wldmt- 524157609 524157610 524157612 524157615 524157619
Cylinder
11 Cylinder Rod 518941611 518941612 518941614 518941617 518941621

KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753904 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 501850904 Snap Ring .............................................................................................. 1 1
5 504148200 Washer .................................................................................................. 1 1
6 504232230 O-Ring ................................................................................................... 1 1
7 504235239 Check Valve ........................................................................................... 1 1
7 580067209 Check Valve (Alternate Part) ................................................................. 1 1
8 504024210 Wear Ring .............................................................................................. 1 ..
8 504450757 Wear Ring .............................................................................................. .. 1
9 504450734 Rod Seal ................................................................................................ 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1

A968 ©2012 Yale Materials Handling Corporation 8-27


P19405 11-07

FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
10 504450732 Back-Up Ring ......................................................................................... 1 ..
10 504450756 Back-Up Ring ......................................................................................... .. 1
11 a. . . . . Cylinder Rod .......................................................................................... 1 1
12 500348901 O-Ring ................................................................................................... 1 ..
12 015493500 O-Ring ................................................................................................... .. 1
13 502011903 Back-Up Ring ......................................................................................... 1 ..
13 502011929 Back-Up Ring ......................................................................................... .. 1
14 502787903 Rod Seal ................................................................................................ 1 1
14 582006661 Rod Seal (Alternate Part) ....................................................................... 1 1
15 504450758 Rod Wiper .............................................................................................. 1 1
15 580077907 Rod Wiper (Alternate Part) .................................................................... 1 1
16 519493600 Gland ..................................................................................................... 1 ..
16 518938600 Gland ..................................................................................................... .. 1
505136046 Kit-Seal ....................................................................................................... 1 ..
505136047 Kit-Seal ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

8-28 ©2012 Yale Materials Handling Corporation A968


11-07 P19405

NOTES

A968 ©2012 Yale Materials Handling Corporation 8-29


P19406 11-07

CARRIAGE (FIGURE 8-9)


THREE STAGE FULL FREE-LIFT

8-30 ©2012 Yale Materials Handling Corporation A968


11-07 P19406

CARRIAGE
THREE STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
520040873 Carriage (Group No. 8500277) .................................................................. 1 ..
524140801 Carriage (Group No. 8504877) .................................................................. .. 1
1 520041853 Carriage Wldmt ...................................................................................... 1 ..
1 504066700 Stubshaft ........................................................................................... 6 ..
1 524141694 Carriage Wldmt ...................................................................................... .. 1
1 504066700 Stubshaft ........................................................................................... .. 6
2 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
2 520053821 Load Roller ("B") (3.24 in.) (Optional) .................................................... 6 6
2 580001437 Load Roller ("A") (3.23 in.) (Optional) .................................................... 6 6
2 580001435 Load Roller ("A") (3.22 in.) (Optional) .................................................... 6 6
3 015916300 Snap Ring .............................................................................................. 6 6
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 504235278 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin (Chain Anchor) ................................................................................ 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A968 ©2012 Yale Materials Handling Corporation 8-31


P19373 11-07

CARRIAGE (FIGURE 8-10)


HEAVY DUTY — THREE STAGE FULL FREE-LIFT

8-32 ©2012 Yale Materials Handling Corporation A968


11-07 P19373

CARRIAGE
HEAVY DUTY – THREE STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
580052391 Carriage (Group No. 8526354) .................................................................. 1 ..
580053499 Carriage (Group No. 8505024) .................................................................. .. 1
1 580051924 Carriage Wldmt ...................................................................................... 1 ..
1 504066700 Stubshaft ........................................................................................... 6 ..
1 524146992 Carriage Wldmt ...................................................................................... .. 1
1 504066700 Stubshaft ........................................................................................... .. 6
2 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
2 520053821 Load Roller ("B") (3.24 in.) (Optional) .................................................... 6 6
2 580001437 Load Roller ("A") (3.23 in.) (Optional) .................................................... 6 6
2 580001435 Load Roller ("A") (3.22 in.) (Optional) .................................................... 6 6
3 015916300 Snap Ring .............................................................................................. 6 6
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 504235278 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin (Chain Anchor) ................................................................................ 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A968 ©2012 Yale Materials Handling Corporation 8-33


P19481 10-07

HEADER HOSE (FIGURE 8-11)


THREE STAGE FULL FREE-LIFT (→ S/N D563V11658H) (→ S/N D508V27872H)

8-34 ©2012 Yale Materials Handling Corporation A968


10-07 P19481

HEADER HOSE
THREE STAGE FULL FREE-LIFT (→ S/N D563V11658H) (→ S/N D508V27872H)
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
1 Hose Assy 580045477 580045478 580045512 580045515 580045520

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 4868 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (191.7 in.)
Mast D563 D563 D563 D563
Group Number 4418 4568 4718 4868
1 Hose Assy 580045477 580045478 580045512 580045513

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 5168 mm 5318 mm 5618 mm
ITEM 1 2 3 4 (203.5 in.) (209.4 in.) (221.2 in.)
Mast D563 D563 D563
Group Number 5168 5318 5618
1 Hose Assy 580045515 580045516 580045520

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 580055651 Nut .............................................................................................................. 5 10
3 580075519 Hose Clamp ............................................................................................... 1 2
4 580055734 Capscrew ................................................................................................... 4 10
5 580055982 Capscrew ................................................................................................... 1 2
6 504071766 Spacer ........................................................................................................ 1 2
7 580056003 Washer ....................................................................................................... 1 2
8 580055652 Nut .............................................................................................................. 1 2
9 580055633 Washer ....................................................................................................... 1 2
10 580055741 Capscrew ................................................................................................... 1 2
11 520039810 Hose Guide (RH) ........................................................................................ 1 1
11 520039872 Hose Guide (LH) ........................................................................................ .. 1
12 580055978 Capscrew ................................................................................................... 1 2
13 504069761 Tube Assy .................................................................................................. 1 2
14 580055989 Capscrew ................................................................................................... 4 8
15 504068794 Clamp ......................................................................................................... 2 4

A968 ©2012 Yale Materials Handling Corporation 8-35


P19481 10-07

HEADER HOSE
THREE STAGE FULL FREE-LIFT (→ S/N D563V11658H) (→ S/N D508V27872H)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
16 504069740 Plate ........................................................................................................... 1 1
17 524141696 Hose Clamp ............................................................................................... 1 2
18 580068221 Clamp ......................................................................................................... 1 2
19 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
20 504070756 Hose Guide ................................................................................................ 2 4
21 504070735 Bracket (RH) .............................................................................................. 1 1
21 504069792 Bracket (LH) ............................................................................................... .. 1
22 520053804 Nut .............................................................................................................. 2 4
23 518797639 Stubshaft .................................................................................................... 1 2
24 580023124 Hose Sheave .............................................................................................. 2 4
25 505962533 Spacer ........................................................................................................ 1 2
26 504070716 Washer ....................................................................................................... 2 4
27 580055977 Capscrew ................................................................................................... 2 4
28 580009288 Bracket (RH Hose Guard) .......................................................................... 1 1
29 580009290 Stubshaft .................................................................................................... 1 2
30 449034054 Roll Pin ....................................................................................................... 1 2
31 580055636 Washer ....................................................................................................... 1 2
32 580009289 Bracket (LH Hose Guard) ........................................................................... .. 1
33 580039424 Cap ............................................................................................................. 2 4
34 580051876 Cap ............................................................................................................. 1 2

FOOTNOTES:
a Refer to Table

8-36 ©2012 Yale Materials Handling Corporation A968


10-07 P19481

NOTES

A968 ©2012 Yale Materials Handling Corporation 8-37


P22128 10-11

HEADER HOSE (FIGURE 8-12)


THREE STAGE FULL FREE-LIFT (S/N D508V27873H →) (S/N D563V11659H →)

8-38 ©2012 Yale Materials Handling Corporation A968


10-11 P22128

HEADER HOSE
THREE STAGE FULL FREE-LIFT (S/N D508V27873H →) (S/N D563V11659H →)
D508

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
ITEM 1 2 3 4 (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
1 Hose Assy 582009139 582009140 582009141 582009144 582009147
40 Hose Assy 582009174 582009175 582009176 582009179 582009182

D563

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
ITEM 1 2 3 4 (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
1 Hose Assy 582009139 582009140 582009141 582009144 582009147
40 Hose Assy 582009174 582009175 582009176 582009179 582009182

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Hose Assy .................................................................................................. 2 4
2 524141696 Hose Clamp (D508 187.4-216.9 in.) (D563 173.9-203.5 in.) ..................... 2 4
2 524141696 Hose Clamp (D508 234.6 in.) (D563 221.2 in.) .......................................... 2 4
3 580068221 Clamp (D508 187.4-216.9 in.) (D563 173.9-203.5 in.) ............................... 3 6
3 580068221 Clamp (D508 234.6 in.) (D563 221.2 in.) ................................................... 3 6
4 580055864 Capscrew ................................................................................................... .. 2
5 504068794 Clamp ......................................................................................................... 2 4
6 580055650 Nut .............................................................................................................. .. 2
7 580055983 Capscrew ................................................................................................... .. 3
8 580055651 Nut .............................................................................................................. 5 10
8 580055651 Nut .............................................................................................................. 3 6
9 504068705 Bracket ....................................................................................................... .. 1
10 504070716 Washer ....................................................................................................... 2 4
11 505962533 Spacer ........................................................................................................ 1 2
12 580023124 Hose Sheave .............................................................................................. 2 4
13 518797639 Stubshaft .................................................................................................... 1 1
13 505961568 Stubshaft .................................................................................................... .. 1
14 580055649 Lockwasher ................................................................................................ .. 1
15 580055977 Capscrew ................................................................................................... 2 4
16 580009289 Bracket (LH Hose Guard) ........................................................................... .. 1
17 449034054 Roll Pin ....................................................................................................... 1 2
18 580009290 Stubshaft .................................................................................................... 1 2
19 580055636 Washer ....................................................................................................... 1 2

A968 ©2012 Yale Materials Handling Corporation 8-39


P22128 10-11

HEADER HOSE
THREE STAGE FULL FREE-LIFT (S/N D508V27873H →) (S/N D563V11659H →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
20 582010540 Spacer ........................................................................................................ .. 1
21 582010269
582014902 Casting Header Hose Turnaround Guide (RH) .......................................... 1 1
21 582010270 Casting -Header Hose Turnaround Guide (LH) ......................................... .. 1
22 903259104 Strap Clamp ............................................................................................... .. 1
23 580081830 Capscrew ................................................................................................... 1 2
24 580055652 Nut .............................................................................................................. 1 2
25 580055978 Capscrew ................................................................................................... 1 2
26 504069761 Tube Assy .................................................................................................. 1 2
27 520053804 Nut .............................................................................................................. 2 3
27 580056001 Nut (Optional) ............................................................................................. 2 3
28 580055989 Capscrew ................................................................................................... 4 6
29 504069740 Plate ........................................................................................................... 1 1
30 580055734 Capscrew ................................................................................................... 2 2
31 582010539
582015311 Bracket ....................................................................................................... 1 1
32 580055733 Capscrew ................................................................................................... 1 1
33 580039424 Cap ............................................................................................................. 2 4
34 580075519 Hose Clamp ............................................................................................... 1 2
34 582014307 Clamp ......................................................................................................... 1 2
35 580055734 Capscrew ................................................................................................... 4 6
35 580081111 Capscrew ................................................................................................... 2 4
36 580009288 Bracket (RH Hose Guard) .......................................................................... 1 1
37 504070756 Hose Guide ................................................................................................ 2 4
38 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
39 504070735 Bracket ....................................................................................................... 1 1
40 b. . . . . Hose Assy .................................................................................................. .. 2
a 580051876 Cap ............................................................................................................. 1 2

FOOTNOTES:
a Not Illustrated b Refer to Table

8-40 ©2012 Yale Materials Handling Corporation A968


SECTION 9

9 MAST-TWO STAGE FULL FREE-LIFT


CONTENTS

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
HEAVY DUTY - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-20
FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-12
FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-16
HEADER HOSE
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-24
INNER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 9-10
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-8
OUTER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2

A968 ©2012 Yale Materials Handling Corporation 9-1


P19389 10-07

OUTER MAST (FIGURE 9-1)


TWO STAGE FULL FREE-LIFT

9-2 ©2012 Yale Materials Handling Corporation A968


10-07 P19389

OUTER MAST
TWO STAGE FULL FREE-LIFT
D509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast D509 D509 D509
Group Number 3162 3362 3462
Mast Assy 580045919 580045923 580045925
1 Outer Mast 580045970 580045972 580045973

D564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D564 D564 D564
Group Number 2960 3160 3260
Mast Assy 580045862 580045866 580045868
1 Outer Mast 580045970 580045972 580045973

KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Outer Mast ............................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 012824300 O-Ring ................................................................................................... 4 4
4 504234265 Shim (0.020 in.) ..................................................................................... 4 4
5 504233279 Wear Strip .............................................................................................. 2 2
6 580001429 Load Roller ("A") (111.10/110.84) .......................................................... 2 2
6 520036837 Load Roller ("B") (111.48/111.22) .......................................................... 2 2
6 520036834 Load Roller ("C") (112.62/112.36) ......................................................... 2 2
7 504233232 Shim (0.020 in.) ..................................................................................... AR AR
8 015916300 Snap Ring .............................................................................................. 2 2
9 504229225 Bushing .................................................................................................. 2 2
10 015627900 Grease Fitting ........................................................................................ 2 2
11 580027357 Bushing .................................................................................................. 2 2

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 9-3


P19390 10-07

INNER MAST (FIGURE 9-2)


TWO STAGE FULL FREE-LIFT

9-4 ©2012 Yale Materials Handling Corporation A968


10-07 P19390

INNER MAST
TWO STAGE FULL FREE-LIFT
D509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast D509 D509 D509
Group Number 3162 3362 3462
Mast Assy 580045919 580045923 580045925
1 Inner Mast 504074766 504074799 504074715

D564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D564 D564 D564
Group Number 2960 3160 3260
Mast Assy 580045862 580045866 580045868
1 Inner Mast 504074766 504074799 504074715

KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .............................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 015916300 Snap Ring .............................................................................................. 2 2
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 580001429 Load Roller ("A") (111.10/110.84) .......................................................... 2 2
5 520036837 Load Roller ("B") (111.48/111.22) .......................................................... 2 2
5 520036834 Load Roller ("C") (112.62/112.36) ......................................................... 2 2

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 9-5


P19391 10-07

MAIN LIFT (FIGURE 9-3)


TWO STAGE FULL FREE-LIFT

9-6 ©2012 Yale Materials Handling Corporation A968


10-07 P19391

MAIN LIFT
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 ..... Main Lift Cylinder (LH) (FP19393 [Page 9-10])................................................. 1
2 580019817 Fitting .................................................................................................................. 1
2 052645400 O-Ring ............................................................................................................ 1
2 580039388 O-Ring ............................................................................................................ 1
3 580042341 Hose Assy ........................................................................................................... 1
4 580039183 Fitting .................................................................................................................. 1
4 052645400 O-Ring ............................................................................................................ 1
4 580039388 O-Ring ............................................................................................................ 1
5 580055651 Nut ...................................................................................................................... 2
6 520044803 Housing (Lowering Control) ................................................................................ 1
7 080437000 Plug ..................................................................................................................... 1
7 052645500 O-Ring ............................................................................................................ 1
8 524147802 Lowering Control Valve ....................................................................................... 1
8 052645600 O-Ring ............................................................................................................ 1
8 580039388 O-Ring ............................................................................................................ 1
9 580019838 Fitting .................................................................................................................. 1
9 580039392 O-Ring ............................................................................................................ 1
10 502978553 Hyd Velocity Fuse ............................................................................................... 1
10 052645400 O-Ring ............................................................................................................ 1
10 580039388 O-Ring ............................................................................................................ 1
11 580056001 Nut ...................................................................................................................... 2
12 580056005 Washer ............................................................................................................... 4
13 504064739 Spacer ................................................................................................................ 2
14 580055976 Capscrew ............................................................................................................ 2
15 ..... Main Lift Cylinder (RH) (FP19392 [Page 9-8])................................................... 1
16 504064769 Washer (0.010 in.) .............................................................................................. AR
16 504069791 Washer (0.030 in.) .............................................................................................. AR
16 504069702 Washer (0.060 in.) .............................................................................................. AR
17 504064767 Washer (0.060 in.) .............................................................................................. 1
18 500227907 Snap Ring ........................................................................................................... 1
19 580055982 Capscrew ............................................................................................................ 2
20 580055631 Washer ............................................................................................................... 2

A968 ©2012 Yale Materials Handling Corporation 9-7


P19392 10-07

MAIN LIFT CYLINDER (FIGURE 9-4)


RIGHT HAND — TWO STAGE FULL FREE-LIFT

MAIN LIFT CYLINDER


RIGHT HAND – TWO STAGE FULL FREE-LIFT
D509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
ITEM Mast D509 D509 D509
Group Number 3162 3362 3462
Cylinder
8518608 8518610 8518611
Group Number
Cylinder Assy 580038500 580038502 580038503
1 Tube Wldmt- 524177908 524177910 524177911
Cylinder
6 Cylinder Rod 519680608 519680610 519680611

9-8 ©2012 Yale Materials Handling Corporation A968


10-07 P19392

MAIN LIFT CYLINDER


RIGHT HAND – TWO STAGE FULL FREE-LIFT
D564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
ITEM Mast D564 D564 D564
Group Number 2960 3160 3260
Cylinder
8518658 8518660 8518661
Group Number
Cylinder Assy 580040330 580040332 580040333
1 Tube Wldmt- 524177908 524177910 524177911
Cylinder
6 Cylinder Rod 519680608 519680610 519680611
7 Spacer 505657502 505657502 505657502

KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753914 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 502895201 Piston Ring ............................................................................................ 1 1
5 504017203 Wear Ring .............................................................................................. 1 1
6 b. . . . . Cylinder Rod .......................................................................................... 1 1
7 b. . . . . Spacer ................................................................................................... .. 1
8 502787901 Rod Seal ................................................................................................ 1 1
9 015492900 O-Ring ................................................................................................... 1 1
10 500167920 Back-Up Ring ......................................................................................... 1 1
11 504163200 Rod Wiper .............................................................................................. 1 1
12 505587501 Gland ..................................................................................................... 1 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
580025048 Kit-Seal ....................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated b Refer to Table

A968 ©2012 Yale Materials Handling Corporation 9-9


P19393 10-07

MAIN LIFT CYLINDER (FIGURE 9-5)


LEFT HAND — TWO STAGE FULL FREE-LIFT

MAIN LIFT CYLINDER


LEFT HAND – TWO STAGE FULL FREE-LIFT
D509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
ITEM Mast D509 D509 D509
Group Number 3162 3362 3462
Cylinder
8518508 8518510 8518511
Group Number
Cylinder Assy 580038468 580038470 580038471
1 Tube Wldmt- 524177808 524177810 524177811
Cylinder
5 Cylinder Rod 518988608 518988610 518988611

9-10 ©2012 Yale Materials Handling Corporation A968


10-07 P19393

MAIN LIFT CYLINDER


LEFT HAND – TWO STAGE FULL FREE-LIFT
D564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
ITEM Mast D564 D564 D564
Group Number 2960 3160 3260
Cylinder
8518558 8518560 8518561
Group Number
Cylinder Assy 580038673 580038675 580038676
1 Tube Wldmt- 524177808 524177810 524177811
Cylinder
5 Cylinder Rod 518988608 518988610 518988611
6 Spacer 505657502 505657502 505657502

KEY:
A: E45XN-E60XN, D509
B: E65XN-E70XN, D564
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753914 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 504017203 Wear Ring .............................................................................................. 1 1
5 b. . . . . Cylinder Rod .......................................................................................... 1 1
6 b. . . . . Spacer ................................................................................................... .. 1
7 015492900 O-Ring ................................................................................................... 1 1
8 500167920 Back-Up Ring ......................................................................................... 1 1
9 505587500 Gland ..................................................................................................... 1 1
10 502787901 Rod Seal ................................................................................................ 1 1
11 504163200 Rod Wiper .............................................................................................. 1 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
580025048 Kit-Seal ....................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated b Refer to Table

A968 ©2012 Yale Materials Handling Corporation 9-11


P19394 10-07

FREE-LIFT (FIGURE 9-6)


TWO STAGE FULL FREE-LIFT

9-12 ©2012 Yale Materials Handling Corporation A968


10-07 P19394

FREE-LIFT
TWO STAGE FULL FREE-LIFT
D509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast D509 D509 D509
Group Number 3162 3362 3462
1 Tube Assy 524146876 524146878 524146879
21 Chain 504075785 504075721 504064794

D564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D564 D564 D564
Group Number 2960 3160 3260
1 Tube Assy 524146876 524146878 524146879
21 Chain 504065789 504066737 504066733

KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Tube Assy .................................................................................................. 1 1
2 580042485 Fitting ......................................................................................................... 1 1
2 052645400 O-Ring ................................................................................................... 1 1
2 580039390 O-Ring ................................................................................................... 1 1
3 500227907 Snap Ring .................................................................................................. 1 1
4 504301785 Chain Guard ............................................................................................... 2 2
5 504281795 Crosshead .................................................................................................. 1 1
6 504064718 Spacer ........................................................................................................ 4 4
7 580055975 Capscrew ................................................................................................... 2 2
8 580012382 Tie Down .................................................................................................... 1 1
9 505973527 Bracket Wldmt ............................................................................................ 1 1
10 580055634 Washer ....................................................................................................... 6 6
11 580056001 Nut .............................................................................................................. 4 4
12 504064734 Washer (Special) ........................................................................................ 1 1
13 504064795 Spring ......................................................................................................... 1 1
14 580042344 Fitting ......................................................................................................... 1 1
14 052645400 O-Ring ................................................................................................... 1 1
15 580055979 Capscrew ................................................................................................... 2 2
16 580055652 Nut .............................................................................................................. 2 2
17 504069724 Clamp ......................................................................................................... 2 2
18 580055740 Capscrew ................................................................................................... 1 1
19 580055632 Washer ....................................................................................................... 3 3
20 580055988 Capscrew ................................................................................................... 1 1

A968 ©2012 Yale Materials Handling Corporation 9-13


P19394 10-07

FREE-LIFT
TWO STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
21 a. . . . . Chain .......................................................................................................... 2 2
22 504281797 Chain Sheave Assembly ............................................................................ 2 2
22 504282701 Chain Sheave ........................................................................................ 1 1
22 500343914 Snap Ring .............................................................................................. 2 2
22 520040899 Ball Bearing ........................................................................................... 1 1
23 500227910 Snap Ring .................................................................................................. 2 2
24 449034054 Roll Pin ....................................................................................................... 2 2
25 015415900 Cotter Pin ................................................................................................... 2 2
26 504064758 Ring ............................................................................................................ 2 2
27 504234266 Nut .............................................................................................................. 2 2
28 580033718 Pin .............................................................................................................. 2 2
29 518801615 Chain Anchor ............................................................................................. 2 2
30 580055743 Capscrew ................................................................................................... 2 2
31 580055649 Lockwasher ................................................................................................ 2 2
32 ..... Free-Lift Cylinder (FP19395 [Page 9-16])................................................. 1 1

FOOTNOTES:
a Refer to Table

9-14 ©2012 Yale Materials Handling Corporation A968


10-07 P19394

NOTES

A968 ©2012 Yale Materials Handling Corporation 9-15


P19395 10-07

FREE-LIFT CYLINDERS (FIGURE 9-7)


TWO STAGE FULL FREE-LIFT

9-16 ©2012 Yale Materials Handling Corporation A968


10-07 P19395

FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT
D509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
ITEM Mast D509 D509 D509
Group Number 3162 3362 3462
Cylinder
8514558 8514560 8514561
Group Number
Cylinder Assy 580038103 580034495 580038104
1 Tube Wldmt- 524157558 524157560 524157561
Cylinder
11 Cylinder Rod 519492609 519492611 519492612

D564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
ITEM Mast D564 D564 D564
Group Number 2960 3160 3260
Cylinder
8518708 8518710 8518711
Group Number
Cylinder Assy 580038205 580038207 580038208
1 Tube Wldmt- 524157607 524157609 524157610
Cylinder
11 Cylinder Rod 518941609 518941611 518941612

KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753904 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 501850904 Snap Ring .............................................................................................. 1 1
5 504148200 Washer .................................................................................................. 1 1
6 504232230 O-Ring ................................................................................................... 1 1
7 504235239 Check Valve ........................................................................................... 1 1
7 580067209 Check Valve (Alternate Part) ................................................................. 1 1
8 504450757 Wear Ring .............................................................................................. .. 1
8 504024210 Wear Ring .............................................................................................. 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1
9 504450734 Rod Seal ................................................................................................ 1 ..

A968 ©2012 Yale Materials Handling Corporation 9-17


P19395 10-07

FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
10 504450756 Back-Up Ring ......................................................................................... .. 1
10 504450732 Back-Up Ring ......................................................................................... 1 ..
11 a. . . . . Cylinder Rod .......................................................................................... 1 1
12 015493500 O-Ring ................................................................................................... .. 1
12 500348901 O-Ring ................................................................................................... 1 ..
13 502011929 Back-Up Ring ......................................................................................... .. 1
13 502011903 Back-Up Ring ......................................................................................... 1 ..
14 502787903 Rod Seal ................................................................................................ 1 1
14 582006661 Rod Seal (Alternate Part) ....................................................................... 1 1
15 504450758 Rod Wiper .............................................................................................. 1 1
15 580077907 Rod Wiper (Alternate Part) .................................................................... 1 1
16 518938600 Gland ..................................................................................................... .. 1
16 519493600 Gland ..................................................................................................... 1 ..
505136047 Kit-Seal ....................................................................................................... .. 1
505136046 Kit-Seal ....................................................................................................... 1 ..

FOOTNOTES:
a Refer to Table

9-18 ©2012 Yale Materials Handling Corporation A968


10-07 P19395

NOTES

A968 ©2012 Yale Materials Handling Corporation 9-19


P19396 10-07

CARRIAGE (FIGURE 9-8)


TWO STAGE FULL FREE-LIFT

9-20 ©2012 Yale Materials Handling Corporation A968


10-07 P19396

CARRIAGE
TWO STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
518795649 Carriage ..................................................................................................... 1 ..
524141692 Carriage ..................................................................................................... .. 1
1 518795613 Carriage Wldmt ...................................................................................... 1 ..
1 504071721 Stubshaft ........................................................................................... 6 ..
1 524141695 Carriage Wldmt ...................................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... .. 6
2 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 015916500 Snap Ring .............................................................................................. 6 6
4 504071779 Shim (0.020 in.) ..................................................................................... AR AR
5 504072717 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A968 ©2012 Yale Materials Handling Corporation 9-21


P19397 10-07

CARRIAGE (FIGURE 9-9)


HEAVY DUTY — TWO STAGE FULL FREE-LIFT

9-22 ©2012 Yale Materials Handling Corporation A968


10-07 P19397

CARRIAGE
HEAVY DUTY – TWO STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
580052394 Carriage ..................................................................................................... 1 ..
580053500 Carriage ..................................................................................................... .. 1
1 580051923 Carriage Wldmt ...................................................................................... 1 ..
1 504071721 Stubshaft ........................................................................................... 6 ..
1 524146993 Carriage Wldmt ...................................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... .. 6
2 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 015916500 Snap Ring .............................................................................................. 6 6
4 504071779 Shim (0.020 in.) ..................................................................................... AR AR
5 504072717 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2

A968 ©2012 Yale Materials Handling Corporation 9-23


P19374 10-07

HEADER HOSE (FIGURE 9-10)


TWO STAGE FULL FREE-LIFT

9-24 ©2012 Yale Materials Handling Corporation A968


10-07 P19374

HEADER HOSE
TWO STAGE FULL FREE-LIFT
D509

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 3162 mm 3362 mm 3462 mm
ITEM 1 2 3 4 (124.5 in.) (132.4 in.) (136.3 in.)
Mast D509 D509 D509
Group Number 3162 3362 3462
4 Hose Assy (To Side- 580045565 580045567 580045568
Shift)
8 Hose Assy (To Mast) 580045597 580045599 580045600
11 Hose Guard (RH) 524141792 524141792 524141792
16 Hose Guard (LH) 505976588 505976502 900004218
20 Tube Assy 580045205 580045207 580045209
21 Tube Assy 580045235 580045237 580045238

D564

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 2960 mm 3160 mm 3260 mm
ITEM 1 2 3 4 (116.5 in.) (124.4 in.) (128.3 in.)
Mast D564 D564 D564
Group Number 2960 3160 3260
4 Hose Assy (To Side- 580045565 580045567 580045568
Shift)
8 Hose Assy (To Mast) 580045597 580045599 580045600
11 Hose Guard (RH) 524141792 524141792 524141792
16 Hose Guard (LH) 505976588 505976502 900004218
20 Tube Assy 580045205 580045207 580045209
21 Tube Assy 580045235 580045237 580045238

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580065475 Spacer ........................................................................................................ 2 2
2 505965586 Clamp ......................................................................................................... 6 6
3 b 580055651 Nut .............................................................................................................. 2 4
4 a. . . . . Hose Assy (To Side-Shift) .......................................................................... 2 2
5 580039424 Cap ............................................................................................................. 2 4
6 b 580055734 Capscrew ................................................................................................... 2 4
6 c 580081111 Capscrew ................................................................................................... 2 4
7 b 580075519 Hose Clamp ............................................................................................... 1 2
7 c 582014307 Clamp ......................................................................................................... 1 2
8 a. . . . . Hose Assy (To Mast) .................................................................................. .. 2

A968 ©2012 Yale Materials Handling Corporation 9-25


P19374 10-07

HEADER HOSE
TWO STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
9 505965599 Clamp ......................................................................................................... 2 2
10 505959500 Clamp ......................................................................................................... 2 2
11 a. . . . . Hose Guard (RH) ....................................................................................... 1 1
12 312850034 Strap Clamp ............................................................................................... 1 2
13 504068794 Clamp ......................................................................................................... 3 6
14 580055863 Capscrew ................................................................................................... 2 4
15 505961505 Bracket ....................................................................................................... 1 1
16 a. . . . . Hose Guard (LH) ........................................................................................ 1 1
17 524141696 Hose Clamp ............................................................................................... .. 2
18 580068221 Clamp ......................................................................................................... .. 2
19 580055989 Capscrew ................................................................................................... 4 8
20 a. . . . . Tube Assy .................................................................................................. 1 1
21 a. . . . . Tube Assy .................................................................................................. 1 1
22 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
23 504070756 Hose Guide ................................................................................................ 2 4
24 449034054 Roll Pin ....................................................................................................... 2 4
25 580055977 Capscrew ................................................................................................... 1 2
26 580009289 Bracket ....................................................................................................... .. 1
27 580023124 Hose Sheave .............................................................................................. 1 2
28 580055636 Washer ....................................................................................................... 1 2
29 504070716 Washer ....................................................................................................... 1 2
30 580056001 Nut .............................................................................................................. 1 2
31 580009290 Stubshaft .................................................................................................... 1 2
32 580009288 Bracket ....................................................................................................... 1 1

FOOTNOTES:
a Refer to Table c PENDING PER ECN 10610809 →
b → PENDING PER ECN 10610809

9-26 ©2012 Yale Materials Handling Corporation A968


SECTION 10

10 MAST-FOUR STAGE FULL FREE-LIFT


CONTENTS

SECTION 10
MAST-FOUR STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-22
HEAVY DUTY - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-24
DRIVE AXLE MOUNTING
WITH SPACER ........................................................................................................................................... 10-36
FREE-LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-16
FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-19
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009) .......................................................................................... 10-26
FOUR STAGE FULL FREE-LIFT - WITH HOSE CHANNELS (12/2009 →) .............................................. 10-30
HOSE CHANNELS
HEADER HOSE - FOUR STAGE FULL FREE-LIFT (12/2009 →) ............................................................. 10-34
INNER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-8
INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-4
INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-6
MAIN LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
MAIN LIFT CYLINDER
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-12
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-14
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2

A968 ©2012 Yale Materials Handling Corporation 10-1


P19469 03-08

OUTER MAST (FIGURE 10-1)


FOUR STAGE FULL FREE-LIFT

10-2 ©2012 Yale Materials Handling Corporation A968


03-08 P19469

OUTER MAST
FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
Mast Assy 580052481 580052482 580052483
1 Outer Mast 580055550 580090498 580055551
13 Chain 518804662 518804692 518804693

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
1 504066700 Stubshaft .................................................................................................... 2
2 580001429 Load Roller ("A") (111.10/110.84) .................................................................. 2
2 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 2
2 520036834 Load Roller ("C") (112.62/112.36) .................................................................. 2
3 015916300 Snap Ring ....................................................................................................... AR
4 504233232 Shim (0.020 in.) .............................................................................................. 2
5 504075764 Wear Strip ...................................................................................................... 2
6 504234265 Shim (0.020 in.) .............................................................................................. AR
7 012824300 O-Ring ............................................................................................................ 4
8 504234208 Chain Anchor .................................................................................................. 2
9 504234286 Nut .................................................................................................................. 2
10 504236213 Ring ................................................................................................................ 2
11 504234255 Pin .................................................................................................................. 2
12 015417900 Cotter Pin ....................................................................................................... 2
13 a. . . . . Chain .............................................................................................................. 2
14 504229225 Bushing .......................................................................................................... 2
15 504241784 Plug ................................................................................................................ 2
16 580027357 Bushing .......................................................................................................... 2

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 10-3


P19470 03-08

INTERMEDIATE 2 MAST (FIGURE 10-2)


FOUR STAGE FULL FREE-LIFT

10-4 ©2012 Yale Materials Handling Corporation A968


03-08 P19470

INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
Mast Assy 580052481 580052482 580052483
1 Intermediate Mast 580059722 580059723 580059724
20 Chain 504064764 518791609 900002264

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
1 504066700 Stubshaft .................................................................................................... 2
2 580001429 Load Roller ("A") (111.10/110.84) .................................................................. 3
2 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 3
2 520036834 Load Roller ("C") (112.62/112.36) .................................................................. 3
3 504233232 Shim (0.020 in.) .............................................................................................. AR
4 015916300 Snap Ring ....................................................................................................... 4
5 580001430 Load Roller ("A") (3.61 in./3.60 in.) ................................................................. 2
5 520036852 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 2
5 520036848 Load Roller ("C") (3.67 in./3.66 in.) ................................................................ 2
6 504075764 Wear Strip ...................................................................................................... 2
7 504234265 Shim (0.020 in.) .............................................................................................. AR
8 012824300 O-Ring ............................................................................................................ 2
9 504234266 Nut .................................................................................................................. 2
10 504064758 Ring ................................................................................................................ 2
11 518801644 Chain Anchor .................................................................................................. 2
12 580033718 Pin .................................................................................................................. 2
13 015415900 Cotter Pin ....................................................................................................... 2
14 500227910 Snap Ring ....................................................................................................... 2
15 518804657 Chain Sheave ................................................................................................. 2
16 500343914 Snap Ring .................................................................................................. 2
17 504242237 Ball Bearing ................................................................................................ 1
18 518804633 Chain Sheave ............................................................................................. 1
19 504233201 Spacer ............................................................................................................ 2
20 a. . . . . Chain .............................................................................................................. 2

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 10-5


P19471 03-08

INTERMEDIATE 3 MAST (FIGURE 10-3)


FOUR STAGE FULL FREE-LIFT

10-6 ©2012 Yale Materials Handling Corporation A968


03-08 P19471

INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
Mast Assy 580052481 580052482 580052483
1 Intermediate Mast 518806665 518806642 518806658
17 Chain 518804662 518804692 518804693

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
a. . . . . Intermediate Mast ........................................................................................... 1
1 504066700 Stubshaft .................................................................................................... 2
2 580001429 Load Roller ("A") (111.10/110.84) .................................................................. 4
2 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 4
2 520036834 Load Roller ("C") (112.62/112.36) .................................................................. 4
3 504233232 Shim (0.020 in.) .............................................................................................. AR
4 015916300 Snap Ring ....................................................................................................... 4
5 504075764 Wear Strip ...................................................................................................... 2
6 504234265 Shim (0.020 in.) .............................................................................................. AR
7 012824300 O-Ring ............................................................................................................ 2
8 500227910 Snap Ring ....................................................................................................... 2
9 520039824 Chain Sheave ................................................................................................. 2
9 520039876 Chain Sheave ............................................................................................. 1
10 500343914 Snap Ring .................................................................................................. 1
11 520040899 Ball Bearing ................................................................................................ 1
12 504234286 Nut .................................................................................................................. 2
13 504236213 Ring ................................................................................................................ 2
14 504234217 Chain Anchor .................................................................................................. 2
15 504234255 Pin .................................................................................................................. 2
16 015417900 Cotter Pin ....................................................................................................... 2
17 a. . . . . Chain .............................................................................................................. 2

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 10-7


P19472 03-08

INNER MAST (FIGURE 10-4)


FOUR STAGE FULL FREE-LIFT

10-8 ©2012 Yale Materials Handling Corporation A968


03-08 P19472

INNER MAST
FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
Mast Assy 580052481 580052482 580052483
1 Inner Mast 520040840 520040817 520040867
10 Chain 504064716 504064787 504064764
12 Chain 518804662 518804692 518804693

ITEM PART NO. DESCRIPTION QTY


a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
1 504066700 Stubshaft .................................................................................................... 2
2 580001429 Load Roller ("A") (111.10/110.84) .................................................................. 2
2 520036837 Load Roller ("B") (111.48/111.22) .................................................................. 2
2 520036834 Load Roller ("C") (112.62/112.36) .................................................................. 2
3 504233232 Shim (0.020 in.) .............................................................................................. AR
4 015916300 Snap Ring ....................................................................................................... 2
5 504234266 Nut .................................................................................................................. 2
6 502566903 Washer ........................................................................................................... 2
7 518801644 Chain Anchor .................................................................................................. 2
8 580033718 Pin .................................................................................................................. 2
9 015415900 Cotter Pin ....................................................................................................... 2
10 a. . . . . Chain .............................................................................................................. 2
11 504075767 Chain Anchor .................................................................................................. 2
12 a. . . . . Chain .............................................................................................................. 2

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 10-9


P19473 03-08

MAIN LIFT (FIGURE 10-5)


FOUR STAGE FULL FREE-LIFT

10-10 ©2012 Yale Materials Handling Corporation A968


03-08 P19473

MAIN LIFT
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 ..... Main Lift Cylinder (LH) (FP19474 [Page 10-12])............................................... 1
1 ..... Main Lift Cylinder (RH) (FP19475 [Page 10-14])............................................... 1
2 524147280 Valve ................................................................................................................... 1
2 052645400 O-Ring ............................................................................................................ 1
2 580039388 O-Ring ............................................................................................................ 1
3 580042341 Hose Assy ........................................................................................................... 2
4 580039183 Fitting .................................................................................................................. 1
4 052645400 O-Ring ............................................................................................................ 1
4 580039388 O-Ring ............................................................................................................ 1
5 580055651 Nut ...................................................................................................................... 4
6 504064742 Housing (Lowering Control) ................................................................................ 1
7 080437000 Plug ..................................................................................................................... 1
7 052645500 O-Ring ............................................................................................................ 1
8 524141846 Lowering Control Valve (Lowering) ..................................................................... 1
8 052645600 O-Ring ............................................................................................................ 1
9 580019838 Fitting .................................................................................................................. 1
9 580039388 O-Ring ............................................................................................................ 1
10 052229600 Fitting .................................................................................................................. 1
10 052645400 O-Ring ............................................................................................................ 1
11 580056001 Nut ...................................................................................................................... 2
12 580084511 Spacer (Thin Wall) .............................................................................................. 2
13 504064739 Spacer ................................................................................................................ 2
14 580019861 Fitting .................................................................................................................. 2
14 052645200 O-Ring ............................................................................................................ 1
14 580039385 O-Ring ............................................................................................................ 1
15 580055652 Nut ...................................................................................................................... 1
16 580055632 Washer ............................................................................................................... 1
17 580062131 Capscrew ............................................................................................................ 1
18 518804688 Keeper ................................................................................................................ 1
19 580055977 Capscrew ............................................................................................................ 2
20 504233298 Clamp ................................................................................................................. 2
21 580055734 Capscrew ............................................................................................................ 2
22 500227901 Snap Ring ........................................................................................................... 1
23 518804682 Shim (0.010 in.) .................................................................................................. AR
23 518804620 Shim (0.030 in.) .................................................................................................. AR
23 518804628 Shim (0.060 in.) .................................................................................................. AR
24 524147296 Tube Assy ........................................................................................................... 1
25 580055982 Capscrew ............................................................................................................ 2
26 580055631 Washer ............................................................................................................... 2

A968 ©2012 Yale Materials Handling Corporation 10-11


P19474 03-08

MAIN LIFT CYLINDER (FIGURE 10-6)


LEFT HAND — FOUR STAGE FULL FREE-LIFT

10-12 ©2012 Yale Materials Handling Corporation A968


03-08 P19474

MAIN LIFT CYLINDER


LEFT HAND – FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
ITEM Mast D515 D515 D515
Group Number 6058 6364 6670
Cylinder
8602705 8602706 8602707
Group Number
Cylinder Assy 506396505 506396506 506396507
1 Tube Wldmt- 520025605 520025606 520025607
Cylinder
2 Cylinder Rod 520026605 520026606 520026607
15 Spacer ---- 504319203 504319207

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 520034600 Gland .............................................................................................................. 1
3 520034601 Gland (Alternate Part) .................................................................................... 1
4 504450758 Rod Wiper ...................................................................................................... 1
5 502787903 Rod Seal ......................................................................................................... 1
6 012823300 O-Ring ............................................................................................................ 1
7 504232217 Back-Up Ring ................................................................................................. 1
8 504232292 Rod Seal ......................................................................................................... 1
9 504024211 Wear Ring ...................................................................................................... 1
10 502895204 Piston Ring (RH) ............................................................................................ 1
11 504235239 Check Valve ................................................................................................... 1
12 580011167 O-Ring ............................................................................................................ 1
13 504148200 Washer ........................................................................................................... 1
14 501850904 Snap Ring ....................................................................................................... 1
15 a. . . . . Spacer ............................................................................................................ 1
16 582006593 Back-UP Ring ..................................................................................................... 1
17 504234264 Wear Ring ...................................................................................................... 1
505136058 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 10-13


P19475 03-08

MAIN LIFT CYLINDER (FIGURE 10-7)


RIGHT HAND — FOUR STAGE FULL FREE-LIFT

10-14 ©2012 Yale Materials Handling Corporation A968


03-08 P19475

MAIN LIFT CYLINDER


RIGHT HAND – FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
ITEM Mast D515 D515 D515
Group Number 6058 6364 6670
Cylinder
8602755 8602756 8602757
Group Number
Cylinder Assy 506396555 506396556 506396557
1 Tube Wldmt- 520025655 520025656 520025657
Cylinder
2 Cylinder Rod 520027605 520027606 520027607
11 Spacer ---- 504319203 504319207

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 504232230 O-Ring ............................................................................................................ 1
4 520034600 Gland .............................................................................................................. 1
4 520034601 Gland (Alternate Part) .................................................................................... 1
5 504450758 Rod Wiper ...................................................................................................... 1
6 502787903 Rod Seal ......................................................................................................... 1
7 012823300 O-Ring ............................................................................................................ 1
8 504232217 Back-Up Ring ................................................................................................. 1
9 504232292 Rod Seal ......................................................................................................... 1
10 504024211 Wear Ring ...................................................................................................... 1
11 a. . . . . Spacer ............................................................................................................ 1
12 582006593 Back-UP Ring ................................................................................................. 1
13 504234264 Wear Ring ...................................................................................................... 1
505136061 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 10-15


P19476 03-08

FREE-LIFT (FIGURE 10-8)


FOUR STAGE FULL FREE-LIFT

10-16 ©2012 Yale Materials Handling Corporation A968


03-08 P19476

FREE-LIFT
FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
22 Hose Assy 524147285 524147286 524147287

ITEM PART NO. DESCRIPTION QTY


1 580017091 Chain Guard ....................................................................................................... 2
2 520039883 Chain Sheave ..................................................................................................... 2
3 520039813 Sheave ........................................................................................................... 1
4 500343914 Snap Ring ....................................................................................................... 1
5 520040899 Ball Bearing .................................................................................................... 1
6 520039838 Washer (Nylon) ................................................................................................... 2
7 518807695 Hose Guide ......................................................................................................... 4
8 504070721 Snap Ring (Spiral Retaining Ring) ...................................................................... 4
9 518804639 Pin ....................................................................................................................... 1
10 580062390 Capscrew ............................................................................................................ 1
11 580062391 Lockwasher ......................................................................................................... 1
12 580062392 Washer ............................................................................................................... 1
13 518804610 Pin ....................................................................................................................... 1
14 518804651 Strap Clamp ........................................................................................................ 1
15 ..... Free-Lift Cylinder (FP19477 [Page 10-19])....................................................... 1
16 580055746 Capscrew ............................................................................................................ 4
17 518804683 Spacer ................................................................................................................ 4
18 580055634 Washer ............................................................................................................... 4
19 580056001 Nut ...................................................................................................................... 4
20 520038811 Clamp ................................................................................................................. 1
21 520040828 Flow Valve .......................................................................................................... 1
21 052645400 O-Ring ............................................................................................................ 1
22 a. . . . . Hose Assy ........................................................................................................... 1
23 580055734 Capscrew ............................................................................................................ 1
24 504069724 Clamp ................................................................................................................. 1
25 580055631 Washer ............................................................................................................... 1
26 580055651 Nut ...................................................................................................................... 1
27 580055632 Washer ............................................................................................................... 2
28 580062128 Fitting .................................................................................................................. 2
29 504057795
449022013 Lockwasher ......................................................................................................... 2
30 580062129 Capscrew ............................................................................................................ 2
31 052643500 Connector ........................................................................................................... 1
31 052645500 O-Ring ............................................................................................................ 1
32 524147297 Hydraulic Tube .................................................................................................... 1
33 580039395 O-Ring Face Seal Ftg ......................................................................................... 1
34 504233218 Hose Sheave ...................................................................................................... 1
35 518804640 Stubshaft ............................................................................................................. 1
36 580055649 Lockwasher ......................................................................................................... 1
37 580055745 Capscrew ............................................................................................................ 1

A968 ©2012 Yale Materials Handling Corporation 10-17


P19476 03-08

FREE-LIFT
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


38 518804661 Crosshead .......................................................................................................... 1

FOOTNOTES:
a Refer to Table

10-18 ©2012 Yale Materials Handling Corporation A968


03-08 P19477

FREE-LIFT CYLINDERS (FIGURE 10-9)


FOUR STAGE FULL FREE-LIFT

FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
ITEM Mast D515 D515 D515
Group Number 6058 6364 6670
Cylinder
8602655 8602656 8602657
Group Number
Cylinder Assy 519433655 519433656 519433657
1 Tube Wldmt- 520020605 520020606 520020607
Cylinder
11 Cylinder Rod 520021605 520021606 520021607

ITEM PART NO. DESCRIPTION QTY


a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 501753904 Screw ............................................................................................................. 1
3 502687901 Sealing Ring ................................................................................................... 1
4 501850904 Snap Ring ....................................................................................................... 1
5 504148200 Washer ........................................................................................................... 1
6 580011167 O-Ring ............................................................................................................ 1
7 504235239 Check Valve ................................................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 10-19


P19477 03-08

FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


7 580067209 Check Valve (Alternate Part) .......................................................................... 1
8 504024207 Wear Ring ...................................................................................................... 1
9 504232205 Rod Seal ......................................................................................................... 1
10 504232277 Back-Up Ring ................................................................................................. 1
11 a. . . . . Cylinder Rod ................................................................................................... 1
12 015493200 O-Ring ............................................................................................................ 1
13 900004269 Back-Up Ring ................................................................................................. 1
14 519537600 Gland .............................................................................................................. 1
15 502787903 Rod Seal ......................................................................................................... 1
15 582006661 Rod Seal (Alternate Part) ............................................................................... 1
16 504450758 Rod Wiper ...................................................................................................... 1
16 580077907 Rod Wiper (Alternate Part) ............................................................................. 1
505136049 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

10-20 ©2012 Yale Materials Handling Corporation A968


03-08 P19477

NOTES

A968 ©2012 Yale Materials Handling Corporation 10-21


P19478 03-08

CARRIAGE (FIGURE 10-10)


FOUR STAGE FULL FREE-LIFT

10-22 ©2012 Yale Materials Handling Corporation A968


03-08 P19478

CARRIAGE
FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


520040821 Carriage .............................................................................................................. 1
1 520041855 Carriage Wldmt .............................................................................................. 1
2 504066700 Stubshaft .................................................................................................... 6
3 500227907 Snap Ring ....................................................................................................... 4
4 015916300 Snap Ring ....................................................................................................... 6
5 520036852 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 6
6 504233232 Shim (0.020 in.) .............................................................................................. AR
7 505978544 Chain Anchor (Dual Hole) .............................................................................. 2
8 504071702 Pin .................................................................................................................. 2
9 580033718 Pin .................................................................................................................. 2
10 015415900 Cotter Pin ....................................................................................................... 2
11 504235278 Spacer ............................................................................................................ 2

A968 ©2012 Yale Materials Handling Corporation 10-23


P19479 03-08

CARRIAGE (FIGURE 10-11)


HEAVY DUTY — FOUR STAGE FULL FREE-LIFT

10-24 ©2012 Yale Materials Handling Corporation A968


03-08 P19479

CARRIAGE
HEAVY DUTY – FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


580052396 Carriage .............................................................................................................. 1
1 580051922 Carriage Wldmt .............................................................................................. 1
1 504071721 Stubshaft .................................................................................................... 6
2 520036852 Load Roller ("B") (3.63 in./3.62 in.) ................................................................. 6
3 015916300 Snap Ring ....................................................................................................... 6
4 504233232 Shim (0.020 in.) .............................................................................................. AR
5 504235278 Spacer ............................................................................................................ 2
6 505978544 Chain Anchor (Dual Hole) .............................................................................. 2
7 504071702 Pin .................................................................................................................. 2
8 500227907 Snap Ring ....................................................................................................... 4
9 580033718 Pin .................................................................................................................. 2
10 015415900 Cotter Pin ....................................................................................................... 2

A968 ©2012 Yale Materials Handling Corporation 10-25


P19480 03-10

HEADER HOSE (FIGURE 10-12)


FOUR STAGE FULL FREE-LIFT (→ 12/2009)

10-26 ©2012 Yale Materials Handling Corporation A968


03-10 P19480

HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009)
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
1 Channel 580088805 580088806 580088807
12 Channel 580088789 580088790 580088791
19 Hose Assy 580088677 580088678 580088679
37 Hose Clamp 580075519 580075519 580075519

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Channel ...................................................................................................... 1 2
2 580055731 Capscrew ................................................................................................... 2 2
3 580086384 Washer ....................................................................................................... 12 24
4 580055650 Nut .............................................................................................................. 16 32
5 580061562 Capscrew ................................................................................................... 1 2
6 580080870 Bracket Wldmt ............................................................................................ 1 2
7 580055634 Washer ....................................................................................................... 1 2
8 580056001 Nut .............................................................................................................. 2 4
9 504068794 Clamp ......................................................................................................... 4 8
10 580055990 Capscrew ................................................................................................... 4 8
11 580055863 Capscrew ................................................................................................... 2 4
12 a. . . . . Channel ...................................................................................................... 1 2
13 580086329 Capscrew ................................................................................................... 4 8
14 580055985 Capscrew ................................................................................................... 1 2
15 505961568 Stubshaft .................................................................................................... 1 2
16 505962533 Spacer ........................................................................................................ 1 2
17 580023124 Hose Sheave .............................................................................................. 2 4
18 504070716 Washer ....................................................................................................... 1 2
19 a. . . . . Hose Assy .................................................................................................. 1 2
20 524141696 Hose Clamp ............................................................................................... 2 3
21 580080892 Plate ........................................................................................................... 1 2
22 580089002 Capscrew ................................................................................................... 2 4
23 580055744 Capscrew ................................................................................................... 1 2
24 580061564 Metric Washer ............................................................................................ 1 2
25 580017088 Stubshaft .................................................................................................... 1 2
26 580052881 Clamp ......................................................................................................... 1 1
27 580055989 Capscrew ................................................................................................... 2 4
28 580096226 Plate ........................................................................................................... 1 ..
28 580080893 Plate ........................................................................................................... .. 1
29 518809665 Plate ........................................................................................................... 1 ..
30 580051876 Cap ............................................................................................................. 1 1

A968 ©2012 Yale Materials Handling Corporation 10-27


P19480 03-10

HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
31 580055733 Capscrew ................................................................................................... 7 13
32 580055651 Nut .............................................................................................................. 7 13
33 518807639 Bracket Wldmt ............................................................................................ 1 2
34 580055631 Washer ....................................................................................................... 2 4
35 500412904 Clamp ......................................................................................................... 2 4
36 312850046 Strap Clamp ............................................................................................... 2 4
37 a. . . . . Hose Clamp ............................................................................................... 1 ..
37 518808669 Hose Clamp ............................................................................................... .. 1
38 580055636 Washer ....................................................................................................... 1 2
39 015915200 Snap Ring .................................................................................................. 1 2
40 580018279 Guard (LH) ................................................................................................. .. 1
40 580018276 Guard (RH) ................................................................................................. 1 ..
41 580039424 Cap ............................................................................................................. 4 4
42 580096225 Bracket ....................................................................................................... 1 1
42 580080835 Bracket ....................................................................................................... .. 1

FOOTNOTES:
a Refer to Table

10-28 ©2012 Yale Materials Handling Corporation A968


03-10 P19480

NOTES

A968 ©2012 Yale Materials Handling Corporation 10-29


P23038 12-10

HEADER HOSE (FIGURE 10-13)


FOUR STAGE FULL FREE-LIFT — WITH HOSE CHANNELS (12/2009 →)

10-30 ©2012 Yale Materials Handling Corporation A968


12-10 P23038

HEADER HOSE
FOUR STAGE FULL FREE-LIFT – WITH HOSE CHANNELS (12/2009 →)
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
10 Hose Assy 580088677 580088678 580088679

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580055985 Capscrew ................................................................................................... 1 2
2 505961568 Stubshaft .................................................................................................... 1 2
3 505962533 Spacer ........................................................................................................ 1 2
4 580023124 Hose Sheave .............................................................................................. 2 4
5 504070716 Washer ....................................................................................................... 1 2
6 580056001 Nut .............................................................................................................. 2 4
7 580079946 Capscrew ................................................................................................... 4 8
8 504068794 Clamp ......................................................................................................... 2 4
9 580055650 Nut .............................................................................................................. 8 16
10 b. . . . . Hose Assy .................................................................................................. 1 2
11 524141696 Hose Clamp ............................................................................................... 2 4
12 580052881 Clamp ......................................................................................................... 2 4
13 580055744 Capscrew ................................................................................................... 1 2
14 580061564 Metric Washer ............................................................................................ 1 2
15 580018276 Guard (RH) ................................................................................................. 1 ..
16 580017088 Stubshaft .................................................................................................... 1 2
17 580018279 Guard (LH) ................................................................................................. .. 1
18 015915200 Snap Ring .................................................................................................. 1 2
19 580055636 Washer ....................................................................................................... 1 2
20 580055989 Capscrew ................................................................................................... 3 6
21 518809665 Plate ........................................................................................................... 1 ..
22 580055651 Nut .............................................................................................................. 8 16
23 580055733 Capscrew ................................................................................................... 8 16
24 580051876 Cap ............................................................................................................. 1 2
25 500412904 Clamp ......................................................................................................... 2 4
26 580055631 Washer ....................................................................................................... 2 4
27 518807639 Bracket Wldmt ............................................................................................ 1 2
28 312850046 Strap Clamp ............................................................................................... 2 4
29 580075519 Hose Clamp ............................................................................................... 1 ..
29 518808669 Hose Clamp ............................................................................................... .. 1
30 580039424 Cap ............................................................................................................. 2 4
a 580055981 Capscrew ................................................................................................... 4 8

A968 ©2012 Yale Materials Handling Corporation 10-31


P23038 12-10

FOOTNOTES:
a Not Illustrated b Refer to Table

10-32 ©2012 Yale Materials Handling Corporation A968


12-10 P23038

NOTES

A968 ©2012 Yale Materials Handling Corporation 10-33


P23039 12-10

HOSE CHANNELS (FIGURE 10-14)


HEADER HOSE — FOUR STAGE FULL FREE-LIFT (12/2009 →)

10-34 ©2012 Yale Materials Handling Corporation A968


12-10 P23039

HOSE CHANNELS
HEADER HOSE – FOUR STAGE FULL FREE-LIFT (12/2009 →)
D515

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 6058 mm 6364 mm 6670 mm
ITEM 1 2 3 4 (238.5 in.) (250.6 in.) (262.6 in.)
Mast D515 D515 D515
Group Number 6058 6364 6670
12 Channel 580088805 580088806 580088807
14 Channel 582004983 582004984 582004985
15 Channel 580088789 580088790 580088791

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580061562 Capscrew ................................................................................................... 1 2
2 580080870 Bracket Wldmt ............................................................................................ 1 2
3 580055634 Washer ....................................................................................................... 1 2
4 580056001 Nut .............................................................................................................. 2 4
5 504068794 Clamp ......................................................................................................... 2 4
6 580079946 Capscrew ................................................................................................... 2 4
7 580055863 Capscrew ................................................................................................... 2 4
8 580055650 Nut .............................................................................................................. 14 28
9 580086384 Washer ....................................................................................................... 10 20
10 580096225 Bracket (RH) .............................................................................................. 1 ..
10 580080835 Bracket (LH) ............................................................................................... .. 1
11 580086329 Capscrew ................................................................................................... 2 4
12 a. . . . . Channel ...................................................................................................... 1 2
12 504070716 Washer ....................................................................................................... 1 2
13 580055731 Capscrew ................................................................................................... 4 8
14 a. . . . . Channel ...................................................................................................... .. 1
15 a. . . . . Channel ...................................................................................................... 1 1

FOOTNOTES:
a Refer to Table

A968 ©2012 Yale Materials Handling Corporation 10-35


P23243 07-11

DRIVE AXLE MOUNTING (FIGURE 10-15)


WITH SPACER

ITEM PART NO. DESCRIPTION QTY


1 ..... Drive Axle Assembly (FP19378 [Page 3-4])...................................................... 1
2 931019919 Capscrew ............................................................................................................ 4
3 940102912 Washer ............................................................................................................... 4
4 580097328 Spacer ................................................................................................................ 2
5 937300924 Nut ...................................................................................................................... 4

10-36 ©2012 Yale Materials Handling Corporation A968


SECTION 11

11 OPTIONS
CONTENTS

SECTION 11
OPTIONS

DESCRIPTION PAGE

ACCUMULATOR ............................................................................................................................................. 11-18


AUXILIARY TUBE EXTENSIONS
FOUR STAGE FULL FREE-LIFT (→ S/N D515V05514H) ........................................................................ 11-70
FOUR STAGE FULL FREE-LIFT (S/N D515V05515H →) ........................................................................ 11-72
FOUR STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ................. 11-74
TWO AND THREE STAGE FULL FREE-LIFT (→ S/N D508V027242H) (→ S/N D509V02103H)
(→ S/N D563V11350H) (→ S/N D564V02121H) ...................................................................................... 11-62
TWO AND THREE STAGE FULL FREE-LIFT (S/N D508V27243H →) (S/N D509V02104H →)
(S/N D563V11351H →) (S/N D564V02122H →) ...................................................................................... 11-64
TWO AND THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →)
(S/N D564V02122H →) .............................................................................................................................. 11-66
TWO STAGE LIMITED FREE-LIFT (→ S/N D507V02972H) (→ S/N D562V02053H) ............................. 11-48
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ..................................................................... 11-50
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ..................................................................... 11-52
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ..................................................................... 11-54
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ..................................................................... 11-56
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ............................................ 11-58
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ............................................ 11-60
BACK-UP ALARM ........................................................................................................................................... 11-12
DC-DC CONVERTER AND ATTACHING PARTS .......................................................................................... 11-14
DISPLAY
LOW MOUNT .............................................................................................................................................. 11-10
DOME LIGHT .................................................................................................................................................. 11-6
FIRE EXTINGUISHER .................................................................................................................................... 11-78
FRONT WORKLIGHT MOUNTING
OVERHEAD GUARD WITH DRIVE-THRU RACK ...................................................................................... 11-21
IMPACT SENSOR ........................................................................................................................................... 11-4
INTEGRAL SIDE-SHIFT
CARRIAGE - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 11-30
CARRIAGE - THREE STAGE FULL FREE-LIFT ........................................................................................ 11-32
CARRIAGE - TWO AND FOUR STAGE FULL FREE-LIFT ........................................................................ 11-34
FORK POSITIONER - TWO AND THREE STAGE FULL FREE-LIFT ........................................................ 11-38
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 11-40
HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT ....................................................................... 11-44
HYDRAULIC HOSES - THREE STAGE FULL FREE-LIFT ........................................................................ 11-45
HYDRAULIC HOSES - TWO STAGE FULL FREE-LIFT ............................................................................ 11-46
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 11-42
INTEGRAL SIDE-SHIFT HYDRAULIC HOSE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 11-47
MIRROR
PANORAMIC ............................................................................................................................................... 11-20
MIRRORS ........................................................................................................................................................ 11-76

A968 ©2012 Yale Materials Handling Corporation 11-1


CONTENTS

SECTION 11
OPTIONS

DESCRIPTION PAGE

WITH DRIVE-THRU RACK OVERHEAD GUARD ...................................................................................... 11-77


REAR DRIVE HANDLE ................................................................................................................................... 11-16
REAR WORK AND TAIL LIGHT MOUNTING
DRIVE-THRU OVERHEAD GUARD ........................................................................................................... 11-22
TAIL LIGHT MOUNTING
OVERHEAD GUARD WITH DRIVE THRU RACK ...................................................................................... 11-7
WIRE HARNESS
LEFT HAND LIGHT HARNESS, WITH DRIVE THRU RACK OVERHEAD GUARD .................................. 11-28
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND - WITH LOW MOUNT DISPLAY ............................ 11-24
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND - WITH LOW MOUNT DISPLAY - FREEZER ........ 11-26

11-2 ©2012 Yale Materials Handling Corporation A968


CONTENTS

NOTES

A968 ©2012 Yale Materials Handling Corporation 11-3


P19930 10-08

IMPACT SENSOR (FIGURE 11-1)

11-4 ©2012 Yale Materials Handling Corporation A968


10-08 P19930

IMPACT SENSOR
ITEM PART NO. DESCRIPTION QTY
1 580093386 Wire Harness ...................................................................................................... 1
2 ..... Main Harness Connector ................................................................................ 1
2 580042219 Connector ................................................................................................... 1
2 580042220 Connector ................................................................................................... 1
2 580019353 Terminal (Pin) ............................................................................................. 7
2 580019119 Plug ............................................................................................................ 1
3 504232281 Conduit ........................................................................................................... AR
4 ..... Display Harness Connector ............................................................................ 1
4 580019119 Plug ............................................................................................................ 1
4 580019107 Terminal (Socket) ....................................................................................... 7
4 580042222 Connector ................................................................................................... 1
4 580042221 Connector ................................................................................................... 1
5 ..... Impact Sensor ................................................................................................ 1
5 505064713 Terminal ..................................................................................................... 4
5 580020944 Connector ................................................................................................... 1
5 580020943 Connector (4-Way) ..................................................................................... 1
6 580042567 Clamp ................................................................................................................. 3
7 580049559 Clamp (Swivel) .................................................................................................... 3
8 580056613 Fastener .............................................................................................................. 1
9 580026812 Clip ...................................................................................................................... 1
10 582001764 Sensor ................................................................................................................ 1
11 580047714 Capscrew ............................................................................................................ 2
12 580093646 Bracket ................................................................................................................ 1
13 580026621 Nut ...................................................................................................................... 3
14 580047714 Capscrew ............................................................................................................ 3

A968 ©2012 Yale Materials Handling Corporation 11-5


P20371 10-08

DOME LIGHT (FIGURE 11-2)

ITEM PART NO. DESCRIPTION QTY


1 580090114 Dome Light ......................................................................................................... 1
2 931109909 Screw .................................................................................................................. 2
3 580093718 Insert ................................................................................................................... 2

11-6 ©2012 Yale Materials Handling Corporation A968


10-08 P20675

TAIL LIGHT MOUNTING (FIGURE 11-3)


OVERHEAD GUARD WITH DRIVE THRU RACK

A968 ©2012 Yale Materials Handling Corporation 11-7


P20675 10-08

ITEM PART NO. DESCRIPTION QTY


1 580044861 Insert ................................................................................................................... 4
2 580040850 Nut ...................................................................................................................... 2
3 a 580079484 Tail Light ............................................................................................................. 2
3 b 582001995 Light (Tail) (LED) ................................................................................................ 2
4 580095093 Screw .................................................................................................................. 2
5 504230231 Screw .................................................................................................................. 4
6 580096542 Bracket Wldmt (Tail Light LH) ............................................................................. 1
7 580096543 Bracket Wldmt (Tail Light RH) ............................................................................ 1

FOOTNOTES:
a → PENDING PER ECN 106197 b PENDING PER ECN 106197 →

11-8 ©2012 Yale Materials Handling Corporation A968


10-08 P20675

NOTES

A968 ©2012 Yale Materials Handling Corporation 11-9


P20710 12-08

DISPLAY (FIGURE 11-4)


LOW MOUNT

11-10 ©2012 Yale Materials Handling Corporation A968


12-08 P20710

DISPLAY
LOW MOUNT

ITEM PART NO. DESCRIPTION QTY


1 580030966 Capscrew ............................................................................................................ 2
2 580025559 Clip ...................................................................................................................... 2
3 580044861 Insert ................................................................................................................... 2
4 582003757
582013074 Bracket Wldmt .................................................................................................... 1
5 580078476 Display ................................................................................................................ 1
6 580049011 Capscrew ............................................................................................................ 2
7 580090277 Cover .................................................................................................................. 1
8 580041360 Grommet ............................................................................................................. 1
a 504240712 Key Set ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A968 ©2012 Yale Materials Handling Corporation 11-11


P23083 02-11

BACK-UP ALARM (FIGURE 11-5)

ITEM PART NO. DESCRIPTION QTY


1 580049011 Capscrew ............................................................................................................ 2
1 580040178 Nut (Not Illustrated) ............................................................................................. 2
580093011 Back-Up Alarm Assembly ................................................................................... 1
2 580045132 Back-Up Alarm (82-102 dbA) ......................................................................... 1

11-12 ©2012 Yale Materials Handling Corporation A968


02-11 P23083

NOTES

A968 ©2012 Yale Materials Handling Corporation 11-13


P19494 10-08

DC-DC CONVERTER AND ATTACHING PARTS (FIGURE 11-6)

11-14 ©2012 Yale Materials Handling Corporation A968


10-08 P19494

DC-DC CONVERTER AND ATTACHING PARTS


ITEM PART NO. DESCRIPTION QTY
1 580082273 Wire Harness (DC-DC Converter) ...................................................................... 1
1 504232281 Conduit ........................................................................................................... AR
2 ..... Secondary Lock .............................................................................................. 2
2 505968501 Connector ................................................................................................... 1
2 505968535 Connector (Secondary Lock) ..................................................................... 1
2 505064747 Terminal ..................................................................................................... 2
3 580071066 Connector ....................................................................................................... 1
4 ..... DC - DC Converter ......................................................................................... 1
4 580090639 Terminal ..................................................................................................... 2
4 580047195 Terminal ..................................................................................................... 2
4 580047197 Connector ................................................................................................... 1
5 504450739 E-Ring ............................................................................................................ 1
6 518807642 E-Spade ......................................................................................................... 1
7 580064599 Clamp ................................................................................................................. 6
8 580042567 Clamp ................................................................................................................. 6
9 580093646 Bracket ................................................................................................................ 1
10 580026621 Nut ...................................................................................................................... 3
11 580047714 Capscrew ............................................................................................................ 3
12 ..... Control Panel (FP19349 [Page 2-4])................................................................. 1
13 580026621 Nut ...................................................................................................................... 2
14 580047714 Capscrew ............................................................................................................ 2
15 580047198 Dc-Dc Converter (36/48V) .................................................................................. 1
15 580047199 DC-DC Converter (72/80 V) ................................................................................ 1

A968 ©2012 Yale Materials Handling Corporation 11-15


P19458 03-08

REAR DRIVE HANDLE (FIGURE 11-7)

11-16 ©2012 Yale Materials Handling Corporation A968


03-08 P19458

REAR DRIVE HANDLE


ITEM PART NO. DESCRIPTION QTY
1 580051747 Handle Assembly ................................................................................................ 1
1 582004183 Handle Assembly (Alternate Part) ...................................................................... 1
1 580094182 Handle (Freezer) ................................................................................................. 1
1 582004184 Handle Assembly (Freezer) (Alternate Part) ....................................................... 1
2 580050959 Handle ............................................................................................................ 1
2 582006419 Handle (Alternate Part) ................................................................................... 1
3 580058447 Push Button Switch ........................................................................................ 1
4 580022893 Connector ....................................................................................................... 1
5 505968540 Connector (Secondary Lock) .......................................................................... 1
6 505968514 Terminal (Pin) ................................................................................................. 2
7 580058448 Cable-Bulk (FT) .............................................................................................. AR
7 580058449 Cable-Bulk (FT) .............................................................................................. AR
7 580044908 Conduit (Freezer) ........................................................................................... AR
7 580094608 Cap (Freezer) (Not Illustrated) ....................................................................... 1
8 932728908 Capscrew ............................................................................................................ 2
9 580041704 Insert ................................................................................................................... 2
10 580063390 Grommet ............................................................................................................. 1
11 580079741 Grommet (27.5 and 30.9 inch BC only) .............................................................. 1
582004480 Wire Harness (Jumper) (FP21429 [Page 2-70])................................................ 1

A968 ©2012 Yale Materials Handling Corporation 11-17


P19455 03-08

ACCUMULATOR (FIGURE 11-8)

11-18 ©2012 Yale Materials Handling Corporation A968


03-08 P19455

ACCUMULATOR
ITEM PART NO. DESCRIPTION QTY
1 580072354 Accumulator ........................................................................................................ 1
1 a 580093062 Accumulator (Non-Repairable) ........................................................................... 1
2 580065421 Spacer ................................................................................................................ 2
3 582014300 Strap Clamp ........................................................................................................ 2
4 580055814 Hose Assy ........................................................................................................... 1
5 580019896 Fitting .................................................................................................................. 1
5 580019387 O-Ring ............................................................................................................ 3

FOOTNOTES:
a Optional

A968 ©2012 Yale Materials Handling Corporation 11-19


P20642 10-08

MIRROR (FIGURE 11-9)


PANORAMIC

ITEM PART NO. DESCRIPTION QTY


1 449015002 Nut ...................................................................................................................... 1
2 940600907 Washer ............................................................................................................... 1
3 580029990 Washer ............................................................................................................... 2
4 932728907 Capscrew ............................................................................................................ 1
5 580095555 Bracket ................................................................................................................ 1
6 932729905 Capscrew ............................................................................................................ 1
7 580003569 Washer ............................................................................................................... 1
8 580095052 Mirror .................................................................................................................. 1

11-20 ©2012 Yale Materials Handling Corporation A968


05-11 P23181

FRONT WORKLIGHT MOUNTING (FIGURE 11-10)


OVERHEAD GUARD WITH DRIVE-THRU RACK

ITEM PART NO. DESCRIPTION QTY


1 580086019 Nut ...................................................................................................................... 4
2 449021001 Washer ............................................................................................................... 8
3 582012999 Bracket ................................................................................................................ 2
4 449001134 Capscrew ............................................................................................................ 4
5 580083836 Worklight (Front RH) (Glass Lens) (Halogen) ..................................................... 1
5 580083837 Worklight (Front LH) (Glass Lens)(Halogen) ...................................................... 1
5 580092290 Head/Work Light (Front RH) (LED) ..................................................................... 1
5 580092291 Head/Work Light (Front LH) (LED) ..................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 11-21


P23182 05-11

REAR WORK AND TAIL LIGHT MOUNTING (FIGURE 11-11)


DRIVE-THRU OVERHEAD GUARD

11-22 ©2012 Yale Materials Handling Corporation A968


05-11 P23182

ITEM PART NO. DESCRIPTION QTY


1 580044861 Insert ................................................................................................................... 6
2 582000700 Bracket ................................................................................................................ 1
3 580056815 Capscrew ............................................................................................................ 6
4 580083835 Worklight (Rear) (Halogen) (Glass Lens) ........................................................... 1
4 580092289 Head/Work Light (Rear) (LED) ........................................................................... 1
5 580095093 Screw .................................................................................................................. 2
6 580040850 Nut ...................................................................................................................... 2
7 580096542 Bracket Wldmt (Tail Light LH) ............................................................................. 1
8 580096543 Bracket Wldmt (Tail Light RH) ............................................................................ 1

A968 ©2012 Yale Materials Handling Corporation 11-23


P20668 10-07

WIRE HARNESS (FIGURE 11-12)


LIGHTS WITH OVERHEAD GUARD - RIGHT HAND — WITH LOW MOUNT DISPLAY

11-24 ©2012 Yale Materials Handling Corporation A968


10-07 P20668

WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND – WITH LOW MOUNT DISPLAY

ITEM PART NO. DESCRIPTION QTY


580094687 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (Right Front Work Light) ............................................... 1
1 580021087 Connector (2 Way) ..................................................................................... 1
1 580021088 Connector ................................................................................................... 1
1 580062388 Terminal ..................................................................................................... 2
2 580044908 Conduit ........................................................................................................... AR
3 520045672 Conduit ........................................................................................................... AR
4 ..... Connector Assembly (Main Lighting Harness) ............................................... 1
4 518803687 Connector ................................................................................................... 1
4 518806635 Connector ................................................................................................... 1
4 505968566 Plug ............................................................................................................ 2
4 580038290 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (To Display Harness) ................................................... 1
5 580042219 Connector ................................................................................................... 1
5 580042220 Connector ................................................................................................... 1
5 580019353 Terminal (Pin) ............................................................................................. 7
5 580019119 Plug ............................................................................................................ 1
6 ..... Display with Key Switch ................................................................................. 1
6 520202603 Connector (Plug) ........................................................................................ 1
6 520202601 Connector ................................................................................................... 7
6 520202604 Plug ............................................................................................................ 1
7 520038855 Conduit ........................................................................................................... AR
8 580089790 Conduit ........................................................................................................... AR
9 580086232 Buzzer ............................................................................................................ 1

A968 ©2012 Yale Materials Handling Corporation 11-25


P20672 10-08

WIRE HARNESS (FIGURE 11-13)


LIGHTS WITH OVERHEAD GUARD - RIGHT HAND — WITH LOW MOUNT DISPLAY - FREEZER

11-26 ©2012 Yale Materials Handling Corporation A968


10-08 P20672

WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND – WITH LOW MOUNT DISPLAY - FREEZER

ITEM PART NO. DESCRIPTION QTY


580094688 Wire Harness ...................................................................................................... 1
1 ..... Front Marker (RH) .......................................................................................... 1
1 504064720 Connector ................................................................................................... 1
1 505064754 Connector ................................................................................................... 1
1 505968568 Terminal (Socket) ....................................................................................... 3
2 580044908 Conduit ........................................................................................................... AR
3 910065119 Conduit ........................................................................................................... AR
4 ..... Front Work Light (RH) .................................................................................... 1
4 505968501 Connector ................................................................................................... 1
4 505968535 Connector (Secondary Lock) ..................................................................... 1
4 505968568 Terminal (Socket) ....................................................................................... 2
5 ..... Main Lights Harness ....................................................................................... 1
5 518803687 Connector ................................................................................................... 1
5 518806635 Connector ................................................................................................... 1
5 505968514 Terminal (Pin) ............................................................................................. 4
6 ..... Main Harness ................................................................................................. 1
6 580042219 Connector ................................................................................................... 1
6 580042220 Connector ................................................................................................... 1
6 580019353 Terminal (Pin) ............................................................................................. 7
6 580019119 Plug ............................................................................................................ 1
7 580093528 Wire Harness (Temperature Sensor) ............................................................. 1
8 ..... Wire harness Temperature Sensor ................................................................ 1
8 580019245 Connector ................................................................................................... 1
8 580019246 Connector ................................................................................................... 1
8 580019107 Terminal (Socket) ....................................................................................... 2
9 580089790 Conduit ........................................................................................................... AR
10 ..... Display w/ Key Switch .................................................................................... 1
10 520202603 Connector (Plug) ........................................................................................ 1
10 520202601 Connector ................................................................................................... 8
11 580086232 Buzzer ............................................................................................................ 1
12 520038855 Conduit ........................................................................................................... AR

A968 ©2012 Yale Materials Handling Corporation 11-27


P20674 09-10

WIRE HARNESS (FIGURE 11-14)


LEFT HAND LIGHT HARNESS, WITH DRIVE THRU RACK OVERHEAD GUARD

11-28 ©2012 Yale Materials Handling Corporation A968


09-10 P20674

WIRE HARNESS
LEFT HAND LIGHT HARNESS, WITH DRIVE THRU RACK OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


580096248 Wire Harness (Left Hand Lights w/o Turn Signals, with Drive Thru OHG) ......... 1
1 ..... Connector Assembly (Main Light Harness) .................................................... 1
1 505972593 Connector ................................................................................................... 1
1 580038290 Terminal ..................................................................................................... 6
1 505968514 Terminal (Pin) ............................................................................................. 2
1 505972507 Connector (Secondary Lock) ..................................................................... 1
2 910065119 Conduit ........................................................................................................... AR
3 ..... Connector Assembly (Work Light) .................................................................. 2
3 580021087 Connector (2 Way) ..................................................................................... 1
3 580062388 Terminal ..................................................................................................... 2
3 580021088 Connector (Secondary Lock) ..................................................................... 1
4 580044908 Conduit ........................................................................................................... AR
5 505970586 Conduit ........................................................................................................... AR
6 504232281 Conduit ........................................................................................................... AR
7 ..... Connector Assembly (Tail Light-RH) .............................................................. 2
7 580039499 Connector ................................................................................................... 1
7 580019107 Terminal (Socket) ....................................................................................... 4
7 580019119 Plug ............................................................................................................ 2
7 580039500 Connector (Secondary Lock) ..................................................................... 1
8 ..... Connector Assembly (Rear Work Light) ......................................................... 1
8 580021087 Connector (2 Way) ..................................................................................... 1
8 580062388 Terminal ..................................................................................................... 2
8 580021088 Connector (Secondary Lock) ..................................................................... 1
9 ..... Strobe Light .................................................................................................... 1
9 580019245 Connector ................................................................................................... 1
9 580039513 Terminal ..................................................................................................... 1
9 580019107 Terminal (Socket) ....................................................................................... 1
9 580019246 Connector (Secondary Lock) ..................................................................... 1
10 ..... Connector Assembly (Tail Light-LH) .............................................................. 1
10 580039499 Connector ................................................................................................... 1
10 580019107 Terminal (Socket) ....................................................................................... 4
10 580019119 Plug ............................................................................................................ 2
10 580039500 Connector (Secondary Lock) ..................................................................... 1

A968 ©2012 Yale Materials Handling Corporation 11-29


P21057 05-09

INTEGRAL SIDE-SHIFT (FIGURE 11-15)


CARRIAGE — TWO STAGE LIMITED FREE-LIFT

11-30 ©2012 Yale Materials Handling Corporation A968


05-09 P21057

INTEGRAL SIDE-SHIFT
CARRIAGE – TWO STAGE LIMITED FREE-LIFT
KEY:
A: ERC45-55VG (B507)
B: ERC60-70VG (B562)
QTY
ITEM PART NO. DESCRIPTION A B
580023764 Side-Shift Carriage (38.5 in.) ...................................................................... 1 ..
524141780 Side-Shift Carriage (38 in.) ......................................................................... .. 1
1 580023791 Carriage Wldmt (Inner) (38.5 in.) ........................................................... 1 ..
1 580020700 Carriage Wldmt (Inner) (38.5 in.) ........................................................... .. 1
2 580023799
582014958 Frame .................................................................................................... 1 ..
2 580023783
582014963 Frame .................................................................................................... .. 1
3 580020708 Sideshift Cylinder Assembly (FP21060 [Page 11-42])......................... 1 ..
3 580020709 Sideshift Cylinder Assembly (FP21060 [Page 11-42])......................... .. 1
4 580020724 Bearing (Upper) (38 in.) ......................................................................... 2 ..
4 580020725 Bearing (Upper) (38 in.) ......................................................................... .. 2
5 580020726 Bearing (Lower) (38 in.) ......................................................................... 2 ..
5 580020727 Bearing (Lower) (38 in.) ......................................................................... .. 2
6 582012213 Hook ...................................................................................................... 2 2
7 449001400 Capscrew ............................................................................................... 4 4
8 502566903 Washer .................................................................................................. 4 4
9 580026721 Pin .......................................................................................................... 2 2
10 580026723 Cotter Pin ............................................................................................... 2 2
11 580026725 Roll Pin .................................................................................................. 1 1
12 015628700 Grease Fitting ........................................................................................ 2 2
13 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
14 015916500 Snap Ring .............................................................................................. 6 6
15 504071779 Shim (0.020 in.) ..................................................................................... 28 28
16 504072717 Spacer ................................................................................................... 6 6
17 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
17 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
17 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
17 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
17 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
18 504075781 Pin .......................................................................................................... 2 2
19 500227907 Snap Ring .............................................................................................. 4 4
20 580033718 Pin .......................................................................................................... 2 2
21 015415900 Cotter Pin ............................................................................................... 2 2
22 580026720 Shim ....................................................................................................... AR AR
a 582012634 Carriage (Fork Positioner) (FP23137 [Page 11-40])................................. 1 ..
a 582012637 Carriage (Fork Positioner) (FP23137 [Page 11-40])................................. .. 1

FOOTNOTES:
a Not Illustrated

A968 ©2012 Yale Materials Handling Corporation 11-31


P21058 05-09

INTEGRAL SIDE-SHIFT (FIGURE 11-16)


CARRIAGE — THREE STAGE FULL FREE-LIFT

11-32 ©2012 Yale Materials Handling Corporation A968


05-09 P21058

INTEGRAL SIDE-SHIFT
CARRIAGE – THREE STAGE FULL FREE-LIFT
KEY:
A: ERC45-55VG (B508)
B: ERC60-70VG (B563)
QTY
ITEM PART NO. DESCRIPTION A B
580023766 Side-Shift Carriage (38.5 in.) ...................................................................... 1 ..
524141743 Side-Shift Carriage (38 in) .......................................................................... .. 1
1 580023793 Carriage Wldmt (Inner) (38.5 in.) ........................................................... 1 ..
1 524141737 Carriage Wldmt (Inner) (38. 5 in) ........................................................... .. 1
2 580023799
582014958 Frame .................................................................................................... 1 ..
2 580023783
582014963 Frame .................................................................................................... .. 1
3 580020708 Sideshift Cylinder Assembly (FP21060 [Page 11-42])......................... 1 ..
3 580020709 Sideshift Cylinder Assembly (FP21060 [Page 11-42])......................... .. 1
4 580020724 Bearing (Upper) (38 in.) ......................................................................... 2 ..
4 580020725 Bearing (Upper) (38 in.) ......................................................................... .. 2
5 580020726 Bearing (Lower) (38 in.) ......................................................................... 2 ..
5 580020727 Bearing (Lower) (38 in.) ......................................................................... .. 2
6 582012213 Hook ...................................................................................................... 2 2
7 580055980 Capscrew ............................................................................................... 4 4
8 580056008 Washer .................................................................................................. 4 4
9 580026721 Pin .......................................................................................................... 2 2
10 580026723 Cotter Pin ............................................................................................... 2 2
11 580026725 Roll Pin .................................................................................................. 1 1
12 015628700 Grease Fitting ........................................................................................ 2 2
13 504071702 Pin .......................................................................................................... 2 2
14 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
14 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
14 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
14 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
15 500227907 Snap Ring .............................................................................................. 4 4
16 580033718 Pin .......................................................................................................... 2 2
17 015415900 Cotter Pin ............................................................................................... 2 2
18 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
19 504233232 Shim (0.020 in.) ..................................................................................... 28 28
20 504235278 Spacer ................................................................................................... 6 6
21 015916300 Snap Ring .............................................................................................. 6 6
22 580026720 Shim ....................................................................................................... AR AR
a 582012634 Carriage (Fork Positioner) (FP23136 [Page 11-38])................................. 1 ..
a 582012637 Carriage (Fork Positioner) (FP23136 [Page 11-38])................................. .. 1

FOOTNOTES:
a Not Illustrated

A968 ©2012 Yale Materials Handling Corporation 11-33


P21059 05-09

INTEGRAL SIDE-SHIFT (FIGURE 11-17)


CARRIAGE — TWO AND FOUR STAGE FULL FREE-LIFT

11-34 ©2012 Yale Materials Handling Corporation A968


05-09 P21059

INTEGRAL SIDE-SHIFT
CARRIAGE – TWO AND FOUR STAGE FULL FREE-LIFT
KEY:
A: ERC45-5VG (B509) Two Stage Full Free-Lift
B: ERC60-70VG (B564) Two Stage Full Free-Lift
C: ERC45-55VG (D515) Four Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B C
580023765 Side-Shift Carriage (38.5 in.) ............................................................. 1 .. ..
524141742 Side-Shift Carriage (38 in.) ................................................................ .. 1 ..
580023767 Side-Shift Carriage (38.5 in.) ............................................................. .. .. 1
1 580023792 Carriage Wldmt (Inner) (38.5 in.) .................................................. 1 .. ..
1 524141736 Carriage Wldmt (Inner) (38 in.) ..................................................... .. 1 ..
1 580023794 Frame (Inner) (38.5 in.) ................................................................. .. .. 1
2 580023799
582014958 Frame ............................................................................................ 1 .. 1
2 580023783
582014963 Frame ............................................................................................ .. 1 ..
3 580020708 Sideshift Cylinder Assembly (FP21060 [Page 11-42])................. 1 .. 1
3 580020709 Sideshift Cylinder Assembly (FP21060 [Page 11-42])................. .. 1 ..
4 580020724 Bearing (Upper) (38 in.) ................................................................ 2 .. 2
4 580026196 Bearing (Upper) (Bronze) (Service Option) ................................... 2 .. 2
4 580020725 Bearing (Upper) (38 in.) ................................................................ .. 2 ..
4 580026198 Bearing (Upper) (Bronze) (Service Option) ................................... .. 2 ..
5 580020726 Bearing (Lower) (38 in.) ................................................................ 2 .. 2
5 580026197 Bearing (Lower) (Bronze) (Service Option) ................................... 2 .. 2
5 580020727 Bearing (Lower) (38 in.) ................................................................ .. 2 ..
5 580026199 Bearing (Lower) (Bronze) (Service Option) ................................... .. 2 ..
6 582012213 Hook .............................................................................................. 2 2 2
7 580055980 Capscrew ...................................................................................... 4 4 4
8 580056008 Washer .......................................................................................... 4 4 4
9 580026721 Pin ................................................................................................. 2 2 2
10 580026723 Cotter Pin ...................................................................................... 2 2 2
11 580026725 Roll Pin .......................................................................................... 1 1 1
12 015628700 Grease Fitting ................................................................................ 2 2 2
13 504071702 Pin ................................................................................................. 2 2 2
14 505978544 Chain Anchor (Dual Hole) ............................................................. 2 .. 2
14 580027878 Chain Anchor (Single Hole) ........................................................... 2 .. 2
14 505978527 Chain Anchor (Dual Hole) ............................................................. .. 2 ..
14 580027880 Chain Anchor (Single Hole) ........................................................... .. 2 ..
15 500227907 Snap Ring ..................................................................................... 4 4 4
16 580033718 Pin ................................................................................................. 2 2 2
17 015415900 Cotter Pin ...................................................................................... 2 2 2
18 520036816 Load Roller ("B") (111.48/111.22) ................................................. 6 6 ..
18 520036852 Load Roller ("B") (3.63 in./3.62 in.) ............................................... .. .. 6
19 504071779 Shim (0.020 in.) ............................................................................. 28 28 ..
19 504233232 Shim (0.020 in.) ............................................................................. .. .. 28
20 504072717 Spacer ........................................................................................... 6 6 ..
20 504235278 Spacer ........................................................................................... .. .. 6
21 015916500 Snap Ring ..................................................................................... 6 6 ..
21 015916300 Snap Ring ..................................................................................... .. .. 6
22 580026720 Shim .............................................................................................. AR AR AR

A968 ©2012 Yale Materials Handling Corporation 11-35


P21059 05-09

INTEGRAL SIDE-SHIFT
CARRIAGE – TWO AND FOUR STAGE FULL FREE-LIFT
KEY:
A: ERC45-5VG (B509) Two Stage Full Free-Lift
B: ERC60-70VG (B564) Two Stage Full Free-Lift
C: ERC45-55VG (D515) Four Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B C
a 582012634 Carriage (Fork Positioner) (FP23136 [Page 11-38])........................ 1 .. ..
a 582012637 Carriage (Fork Positioner) (FP23136 [Page 11-38])........................ .. 1 ..

FOOTNOTES:
a Not Illustrated

11-36 ©2012 Yale Materials Handling Corporation A968


05-09 P21059

NOTES

A968 ©2012 Yale Materials Handling Corporation 11-37


P23136 03-11

INTEGRAL SIDE-SHIFT (FIGURE 11-18)


FORK POSITIONER — TWO AND THREE STAGE FULL FREE-LIFT

11-38 ©2012 Yale Materials Handling Corporation A968


03-11 P23136

INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO AND THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 582013328 Tube Assy ........................................................................................................... 1
1 580019985 Fitting .............................................................................................................. 1
2 582013327 Tube Assy ........................................................................................................... 1
2 580019985 Fitting .............................................................................................................. 1
3 582012185 Bracket Wldmt .................................................................................................... 2
4 580086384 Washer ............................................................................................................... 2
5 580084947 Capscrew ............................................................................................................ 2
6 582011382 Hose Assy ........................................................................................................... 1
7 a 582012634 Carriage (Fork Positioner) .................................................................................. 1
7 b 582012637 Carriage (Fork Positioner) .................................................................................. 1
7 582015139 Kit-Service Cylinder ........................................................................................ 1
7 582015140 Kit-Bearing ...................................................................................................... 1
8 ..... Carriage Assembly (FP21058 [Page 11-32], FP21059 [Page 11-34])............. 1

FOOTNOTES:
a Class II b Class III

A968 ©2012 Yale Materials Handling Corporation 11-39


P23137 03-11

INTEGRAL SIDE-SHIFT (FIGURE 11-19)


FORK POSITIONER — TWO STAGE LIMITED FREE-LIFT

11-40 ©2012 Yale Materials Handling Corporation A968


03-11 P23137

INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 582013556 Tube Assy ........................................................................................................... 1
1 580019985 Fitting .............................................................................................................. 1
2 582013555 Tube Assy ........................................................................................................... 1
2 580019985 Fitting .............................................................................................................. 1
3 582012185 Bracket Wldmt .................................................................................................... 2
4 580086384 Washer ............................................................................................................... 2
5 580084947 Capscrew ............................................................................................................ 2
6 582011382 Hose Assy ........................................................................................................... 2
7 a 582012634 Carriage (Fork Positioner) .................................................................................. 1
7 b 582012637 Carriage (Fork Positioner) .................................................................................. 1
7 582015139 Kit-Service Cylinder ........................................................................................ 1
7 582015140 Kit-Bearing ...................................................................................................... 1
8 ..... Carriage Assembly (FP21057 [Page 11-30])..................................................... 1

FOOTNOTES:
a Class II b Class III

A968 ©2012 Yale Materials Handling Corporation 11-41


P21060 05-09

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 11-20)

11-42 ©2012 Yale Materials Handling Corporation A968


05-09 P21060

INTEGRAL SIDE-SHIFT CYLINDER


KEY:
A: ERC45-55VG (B507, B508, B509)
B: ERC60-70VG (B562, B563, B564, D515)
QTY
ITEM PART NO. DESCRIPTION A B
580020708 Sideshift Cylinder Assembly ....................................................................... 1 ..
580020709 Sideshift Cylinder Assembly ....................................................................... .. 1
1 580020710 Sideshift Cylinder ................................................................................... 1 ..
1 580020711 Sideshift Cylinder ................................................................................... .. 1
2 580020721 Rod Seal ................................................................................................ 2 2
3 580020719 O-Ring ................................................................................................... 2 2
4 580026724 Retainer ................................................................................................. 2 2
5 580020741 Rod Wiper .............................................................................................. 2 2
580027520 Kit-Seal .................................................................................................. 1 1

A968 ©2012 Yale Materials Handling Corporation 11-43


P21061 05-09

INTEGRAL SIDE-SHIFT (FIGURE 11-21)


HYDRAULIC HOSES — TWO STAGE LIMITED FREE-LIFT

KEY:
A: ERC45-55VG (B507)
B: ERC60-70VG (B562)
QTY
ITEM PART NO. DESCRIPTION A B
1 580046147 Hose Assy .................................................................................................. 1 ..
1 a 582011695 Hose Assy .................................................................................................. 1 ..
1 580046148 Hose Assy .................................................................................................. .. 1
1 a 582011697 Hose Assy .................................................................................................. .. 1
2 580046146 Hose Assy .................................................................................................. 1 ..
2 a 582011694 Hose Assy .................................................................................................. 1 ..
2 580046144 Hose Assy .................................................................................................. .. 1
2 a 582011696 Hose Assy .................................................................................................. .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019865 Fitting ......................................................................................................... 2 2
4 a 580019861 Fitting ......................................................................................................... 2 2

FOOTNOTES:
a With Fork Positioner

11-44 ©2012 Yale Materials Handling Corporation A968


05-09 P21062

INTEGRAL SIDE-SHIFT (FIGURE 11-22)


HYDRAULIC HOSES — THREE STAGE FULL FREE-LIFT

KEY:
A: ERC45-55VG (B508)
B: ERC60-70VG (B563)
QTY
ITEM PART NO. DESCRIPTION A B
1 580046149 Hose Assy .................................................................................................. 1 ..
1 a 582013095 Hose Assy .................................................................................................. 1 ..
1 580046150 Hose Assy .................................................................................................. .. 1
1 a 582013098 Hose Assy .................................................................................................. .. 1
2 580046145 Hose Assy .................................................................................................. 1 ..
2 a 582013094 Hose Assy .................................................................................................. 1 ..
2 580046146 Hose Assy .................................................................................................. .. 1
2 a 582013097 Hose Assy .................................................................................................. .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019865 Fitting ......................................................................................................... 2 2
4 a 580019861 Fitting ......................................................................................................... 2 2

FOOTNOTES:
a With Fork Positioner

A968 ©2012 Yale Materials Handling Corporation 11-45


P21063 05-09

INTEGRAL SIDE-SHIFT (FIGURE 11-23)


HYDRAULIC HOSES — TWO STAGE FULL FREE-LIFT

KEY:
A: ERC45-55VG (B509)
B: ERC60-70VG (B564)
QTY
ITEM PART NO. DESCRIPTION A B
1 580046149 Hose Assy .................................................................................................. 1 ..
1 a 582013095 Hose Assy .................................................................................................. 1 ..
1 580046150 Hose Assy .................................................................................................. .. 1
1 a 582013098 Hose Assy .................................................................................................. .. 1
2 580046145 Hose Assy .................................................................................................. 1 ..
2 a 582013094 Hose Assy .................................................................................................. 1 ..
2 580046146 Hose Assy .................................................................................................. .. 1
2 a 582013097 Hose Assy .................................................................................................. .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019865 Fitting ......................................................................................................... 2 2
4 a 580019861 Fitting ......................................................................................................... 2 2

FOOTNOTES:
a With Fork Positioner

11-46 ©2012 Yale Materials Handling Corporation A968


06-09 P21064

INTEGRAL SIDE-SHIFT HYDRAULIC HOSE (FIGURE 11-24)


FOUR STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY


1 580051955 Hose ................................................................................................................... 2
2 580019865 Fitting .................................................................................................................. 2
3 580020585 Fitting .................................................................................................................. 2

A968 ©2012 Yale Materials Handling Corporation 11-47


P19381 10-09

AUXILIARY TUBE EXTENSIONS (FIGURE 11-25)


TWO STAGE LIMITED FREE-LIFT (→ S/N D507V02972H) (→ S/N D562V02053H)

11-48 ©2012 Yale Materials Handling Corporation A968


10-09 P19381

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT (→ S/N D507V02972H) (→ S/N D562V02053H)
KEY:
A: D507, Three Function
B: D507, Four Function
C: D562, Three Function
D: D562, Four Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580039424 Cap ........................................................................................... 2 2 2 2
2 a 580039394 Fitting ........................................................................................ 2 2 2 2
2 504155200 O-Ring .................................................................................. 2 2 2 2
3 b 580056588 Bracket ...................................................................................... 2 2 2 2
3 c 580093993 Bracket (Bolted on) ................................................................... 2 2 2 2
3 c 580047714 Capscrew .................................................................................. 4 4 4 4
4 580056743 Tube Assy ................................................................................. 1 .. .. ..
4 580056747 Tube Assy ................................................................................. .. .. 1 ..
5 580056744 Tube .......................................................................................... 1 .. .. ..
5 580056748 Tube Assy ................................................................................. .. .. 1 ..
6 580056745 Tube Assy ................................................................................. .. 1 .. ..
6 580056749 Tube Assy ................................................................................. .. .. .. 1
7 580056746 Tube Assy ................................................................................. .. 1 .. ..
7 580056750 Tube Assy ................................................................................. .. .. .. 1
8 524147486 Fitting ........................................................................................ 2 2 2 2
8 504155200 O-Ring .................................................................................. 2 2 2 2
8 580039385 O-Ring .................................................................................. 2 2 2 2
9 580018834 Quick Disconnect Fitting ........................................................... 2 2 2 2
10 580018835 Fitting ........................................................................................ 2 2 2 2
11 580018833 Dust Cap ................................................................................... 2 2 2 2
12 580019808 Fitting ........................................................................................ 2 2 2 2
12 580039385 O-Ring .................................................................................. 1 1 1 1
12 504155200 O-Ring .................................................................................. 1 1 1 1
13 580066043 Drain Valve ............................................................................... 1 1 1 1
14 052643200 Connector ................................................................................. 1 1 1 1
14 052645200 O-Ring .................................................................................. 1 1 1 1

FOOTNOTES:
a Used without quick disconnect fittings c PENDING PER ECN 137379 →
b → PENDING PER ECN 137379

A968 ©2012 Yale Materials Handling Corporation 11-49


P21824 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-26)


TWO STAGE LIMITED FREE-LIFT — WITHOUT QUICK DISCONNECT FITTINGS (S/N D507V02973H →)
(S/N D562V02054H →)

11-50 ©2012 Yale Materials Handling Corporation A968


04-10 P21824

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – WITHOUT QUICK DISCONNECT FITTINGS (S/N D507V02973H →)
(S/N D562V02054H →)
KEY:
A: D507 3 Function
B: D507 4 Function
C: D562 3 Function
D: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580039394 Fitting ........................................................................................ 1 2 1 2
2 580056588 Bracket ...................................................................................... 1 2 1 2
3 580082105 Capscrew .................................................................................. 1 2 1 2
4 580056746 Tube Assy ................................................................................. .. 1 .. ..
4 580056750 Tube Assy ................................................................................. .. .. .. 1
5 580056745 Tube Assy ................................................................................. .. 1 .. ..
5 580056749 Tube Assy ................................................................................. .. .. .. 1
6 580056744 Tube .......................................................................................... 1 1 .. ..
6 580056748 Tube Assy ................................................................................. .. .. 1 1
7 580056743 Tube Assy ................................................................................. 1 1 .. ..
7 580056747 Tube Assy ................................................................................. .. .. 1 1

A968 ©2012 Yale Materials Handling Corporation 11-51


P21825 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-27)


TWO STAGE LIMITED FREE-LIFT — MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →)

11-52 ©2012 Yale Materials Handling Corporation A968


04-10 P21825

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →)
KEY:
A: D507 3 Function
B: D507 4 Function
C: D562 3 Function
D: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580019808 Fitting ........................................................................................ 2 4 2 4
2 580018835 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
3 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
4 580018833 Dust Cap ................................................................................... 2 4 2 4
5 582003625 Bulkhead (Fitting) ...................................................................... 2 4 2 4
6 580067676 Locknut ..................................................................................... 2 4 2 4
7 580056588 Bracket ...................................................................................... 1 2 1 2
8 580056750 Tube Assy ................................................................................. .. .. .. 1
8 580056746 Tube Assy ................................................................................. .. 1 .. ..
9 580056749 Tube Assy ................................................................................. .. .. .. 1
9 580056745 Tube Assy ................................................................................. .. 1 .. ..
10 580082105 Capscrew .................................................................................. 1 2 1 2
11 580056748 Tube Assy ................................................................................. .. .. 1 1
11 580056744 Tube .......................................................................................... 1 1 .. ..
12 580056747 Tube Assy ................................................................................. .. .. 1 1
12 580056743 Tube Assy ................................................................................. 1 1 .. ..

A968 ©2012 Yale Materials Handling Corporation 11-53


P21826 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-28)


TWO STAGE LIMITED FREE-LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →)

11-54 ©2012 Yale Materials Handling Corporation A968


04-10 P21826

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →)
KEY:
A: D507 3 Function
B: D507 4 Function
C: D562 3 Function
D: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580019897 Fitting ........................................................................................ 2 4 2 4
2 582007874 Hose Assy ................................................................................. .. 1 .. 1
3 582007873 Hose Assy ................................................................................. .. 1 .. 1
4 580019805 Fitting ........................................................................................ 2 4 2 4
5 582006458 Hook ......................................................................................... 2 2 2 2
6 449001273 Capscrew .................................................................................. 2 2 2 2
7 582005381 Bracket ...................................................................................... 1 1 1 1
8 580097368 Valve (Single Auxiliary) ............................................................. 1 .. 1 ..
8 580097369 Valve (Dual Auxiliary) ............................................................... .. 1 .. 1
9 582007874 Hose Assy ................................................................................. 1 1 1 1
10 582007872 Hose Assy ................................................................................. 1 1 1 1
11 449015135 Nut ............................................................................................ 4 4 4 4
12 580086384 Washer ..................................................................................... 2 2 2 2
13 059726400 Fitting ........................................................................................ 1 1 1 1
14 582007871 Capscrew .................................................................................. 2 2 2 2
15 580019808 Fitting ........................................................................................ 2 4 2 4
16 580018835 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
17 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
18 580018833 Dust Cap ................................................................................... 2 4 2 4
19 582003625 Bulkhead (Fitting) ...................................................................... 2 4 2 4
20 580056588 Bracket ...................................................................................... 1 2 1 2
21 580082105 Capscrew .................................................................................. 1 2 1 2
22 580056743 Tube Assy ................................................................................. 1 1 .. ..
22 580056747 Tube Assy ................................................................................. .. .. 1 1
23 580056744 Tube .......................................................................................... 1 1 .. ..
23 580056748 Tube Assy ................................................................................. .. .. 1 ..
24 900017217 Hose ......................................................................................... 1 1 1 1
25 580076302 Clamp ....................................................................................... 1 1 1 1
26 580064599 Clamp ....................................................................................... 1 1 1 1
27 580080018 Fitting ........................................................................................ 1 1 1 1
28 ..... Fitting ........................................................................................ 1 1 1 1
29 580093418 Adapter ..................................................................................... 1 1 1 1
30 580056746 Tube Assy ................................................................................. .. 1 .. ..
30 580056750 Tube Assy ................................................................................. .. .. .. 7
31 580056745 Tube Assy ................................................................................. .. 1 .. ..
31 580056749 Tube Assy ................................................................................. .. .. .. 1
32 580052736 Hose Clamp .............................................................................. 2 2 2 2

A968 ©2012 Yale Materials Handling Corporation 11-55


P21827 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-29)


TWO STAGE LIMITED FREE-LIFT — WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →)

11-56 ©2012 Yale Materials Handling Corporation A968


04-10 P21827

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT FITTINGS
(S/N D507V02973H →) (S/N D562V02054H →)
KEY:
A: D507 4 Function
B: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580039394 Fitting ......................................................................................................... 2 2
2 580056586 Bracket ....................................................................................................... 1 ..
2 580056587 Bracket ....................................................................................................... .. 1
3 580056746 Tube Assy .................................................................................................. 1 ..
3 580056750 Tube Assy .................................................................................................. .. 1
4 580056745 Tube Assy .................................................................................................. 1 ..
4 580056749 Tube Assy .................................................................................................. .. 1

A968 ©2012 Yale Materials Handling Corporation 11-57


P21828 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-30)


TWO STAGE LIMITED FREE-LIFT — WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →)

11-58 ©2012 Yale Materials Handling Corporation A968


04-10 P21828

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →)
KEY:
A: D507 4 Function
B: D562 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580019808 Fitting ......................................................................................................... 2 2
2 580018835 Fitting (Quick Disconnect) .......................................................................... 2 2
3 580018834 Quick Disconnect Fitting ............................................................................ 2 2
4 580018833 Dust Cap .................................................................................................... 2 2
5 582003625 Bulkhead (Fitting) ....................................................................................... 2 2
6 580056586 Bracket ....................................................................................................... 1 1
7 580067676 Locknut ....................................................................................................... 2 2
8 580056746 Tube Assy .................................................................................................. 1 ..
8 580056750 Tube Assy .................................................................................................. .. 1
9 580056745 Tube Assy .................................................................................................. 1 ..
9 580056749 Tube Assy .................................................................................................. .. 1

A968 ©2012 Yale Materials Handling Corporation 11-59


P21829 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-31)


TWO STAGE LIMITED FREE-LIFT — WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →)

11-60 ©2012 Yale Materials Handling Corporation A968


04-10 P21829

AUXILIARY TUBE EXTENSIONS


TWO STAGE LIMITED FREE-LIFT – WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →)
KEY:
A: D507 4 Function
B: D532 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580019895 Fitting ......................................................................................................... 2 2
2 582005259 Hose Assy .................................................................................................. 1 1
3 582005090 Hose Assy .................................................................................................. 1 1
4 580019805 Fitting ......................................................................................................... 2 2
5 582006458 Hook ........................................................................................................... 2 2
6 449001273 Capscrew ................................................................................................... 2 2
7 582005381 Bracket ....................................................................................................... 1 1
8 580097368 Valve (Single Auxiliary) .............................................................................. 1 1
9 449015135 Nut .............................................................................................................. 4 4
10 580086384 Washer ....................................................................................................... 2 2
11 580052736 Hose Clamp ............................................................................................... 2 2
12 580055983 Capscrew ................................................................................................... 2 2
13 580076302 Clamp ......................................................................................................... 1 1
14 580064599 Clamp ......................................................................................................... 1 1
15 900017217 Hose ........................................................................................................... 1 1
16 580080018 Fitting ......................................................................................................... 1 1
17 ..... Fitting ......................................................................................................... 1 1
18 580093418 Adapter ....................................................................................................... 1 1
19 580056745 Tube Assy .................................................................................................. 1 ..
19 580056749 Tube Assy .................................................................................................. .. 1
20 580056746 Tube Assy .................................................................................................. 1 ..
20 580056750 Tube Assy .................................................................................................. .. 1
21 580056587 Bracket ....................................................................................................... 1 1
22 580018833 Dust Cap .................................................................................................... 2 2
23 582003625 Bulkhead (Fitting) ....................................................................................... 2 2
23 580067676 Locknut ....................................................................................................... 2 2
24 580018835 Fitting (Quick Disconnect) .......................................................................... 2 2
25 580018834 Quick Disconnect Fitting ............................................................................ 2 2
26 580019808 Fitting ......................................................................................................... 2 2

A968 ©2012 Yale Materials Handling Corporation 11-61


P19382 10-09

AUXILIARY TUBE EXTENSIONS (FIGURE 11-32)


TWO AND THREE STAGE FULL FREE-LIFT (→ S/N D508V027242H) (→ S/N D509V02103H)
(→ S/N D563V11350H) (→ S/N D564V02121H)

11-62 ©2012 Yale Materials Handling Corporation A968


10-09 P19382

AUXILIARY TUBE EXTENSIONS


TWO AND THREE STAGE FULL FREE-LIFT (→ S/N D508V027242H) (→ S/N D509V02103H)
(→ S/N D563V11350H) (→ S/N D564V02121H)
KEY:
A: D508, D509 Three Function, Class 2
B: D508, D509 Four Function, Class 2
C: D563, D564 Three Function, Class 3
D: D563, D564 Four Function, Class 3
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580039424 Cap ........................................................................................... 2 4 2 4
2 d 580039394 Fitting ........................................................................................ 2 4 2 4
3 ce 580056588 Bracket (LH) .............................................................................. 1 1 1 1
3 f 580093993 Bracket (Bolted on) ................................................................... 2 2 2 2
3 a 580056741 Bracket (RH) ............................................................................. 1 1 .. ..
3 a 580056586 Bracket (LH) .............................................................................. .. 1 .. ..
3 a 580056742 Bracket (RH) ............................................................................. .. .. 1 1
3 a 580056587 Bracket (LH) .............................................................................. .. .. .. 1
3 f 580047714 Capscrew .................................................................................. 4 4 4 4
4 580065003 Tube Assy (RH) ........................................................................ 1 1 .. ..
4 580065007 Tube Assy (RH) ........................................................................ .. .. 1 1
5 580065004 Tube Assy (RH) ........................................................................ 1 1 .. ..
5 580065008 Tube Assy (RH) ........................................................................ .. .. 1 1
6 580065009 Tube Assy (LH) ......................................................................... .. .. .. 1
6 580065006 Tube Assy (LH) ......................................................................... .. 1 .. ..
7 580065010 Tube Assy (LH) ......................................................................... .. .. .. 1
7 580065005 Tube Assy (LH) ......................................................................... .. 1 .. ..
8 b 524147486 Fitting ........................................................................................ 2 4 2 4
8 b 580039385 O-Ring .................................................................................. 2 4 2 4
8 b 504155200 O-Ring .................................................................................. 2 4 2 4
9 b 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
10 b 580018835 Fitting ........................................................................................ 2 4 2 4
11 b 580018833 Dust Cap ................................................................................... 2 4 2 4
12 b 580019808 Fitting ........................................................................................ 2 4 2 4
12 b 580039385 O-Ring .................................................................................. 1 1 1 1
12 b 504155200 O-Ring .................................................................................. 1 1 1 1
13 b 580066043 Drain Valve ............................................................................... 1 2 1 2
14 052643200 Connector ................................................................................. 1 2 1 2
14 052645200 O-Ring .................................................................................. 1 1 1 1

FOOTNOTES:
a Used With Integral Sideshift Carriage d Without Quick Disconnect
b Used With Quick Disconnect Only e → PENDING PER ECN 137379
c Used With Standard Carriage f PENDING PER ECN 137379 →

A968 ©2012 Yale Materials Handling Corporation 11-63


P21830 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-33)


TWO AND THREE STAGE FULL FREE-LIFT (S/N D508V27243H →) (S/N D509V02104H →)
(S/N D563V11351H →) (S/N D564V02122H →)

11-64 ©2012 Yale Materials Handling Corporation A968


04-10 P21830

AUXILIARY TUBE EXTENSIONS


TWO AND THREE STAGE FULL FREE-LIFT (S/N D508V27243H →) (S/N D509V02104H →)
(S/N D563V11351H →) (S/N D564V02122H →)
KEY:
A: D508, D509 Three Function, Class 2
B: D508, D509 Four Function, Class 2
C: D563, D564 Three Function, Class 3
D: D563, D564 Four Function, Class 3
QTY
ITEM PART NO. DESCRIPTION A B C D
1 b 580019808 Fitting ........................................................................................ 2 4 2 4
2 b 580018835 Fitting ........................................................................................ 2 4 2 4
3 b 580018833 Dust Cap ................................................................................... 2 4 2 4
4 b 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
5 b 582003625 Bulkhead (Fitting) ...................................................................... 2 4 2 4
6 c 580056588 Bracket ...................................................................................... 1 2 1 2
6 a 580056586 Bracket ...................................................................................... .. 1 .. ..
6 a 580056587 Bracket ...................................................................................... .. .. .. 1
7 580065005 Tube Assy ................................................................................. .. 1 .. ..
7 580065010 Tube Assy ................................................................................. .. .. .. 1
8 580065006 Tube Assy ................................................................................. .. 1 .. ..
8 580065009 Tube Assy ................................................................................. .. .. .. 1
9 580065004 Tube Assy ................................................................................. 1 1 .. ..
9 580065008 Tube Assy ................................................................................. .. .. 1 1
10 580065003 Tube Assy ................................................................................. 1 1 .. ..
10 580065007 Tube Assy ................................................................................. .. .. 1 1
11 d 580039394 Fitting ........................................................................................ 2 4 2 4

FOOTNOTES:
a Used With Integral Sideshift Carriage c Used With Standard Carriage
b Used With Quick Disconnect Only d Without Quick Disconnect

A968 ©2012 Yale Materials Handling Corporation 11-65


P21831 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-34)


TWO AND THREE STAGE FULL FREE-LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →) (S/N D564V02122H →)

11-66 ©2012 Yale Materials Handling Corporation A968


04-10 P21831

AUXILIARY TUBE EXTENSIONS


TWO AND THREE STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
(S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →) (S/N D564V02122H →)
KEY:
A: D508, D509 3 Function, Class 2
B: D508, D509 4 Function, Class 2
C: D563, D564 3 Function, Class 3
D: D563, D564 4 Function, Class 3
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580019895 Fitting ........................................................................................ 2 4 2 4
2 582005259 Hose Assy ................................................................................. .. 1 .. 1
3 582005090 Hose Assy ................................................................................. .. 1 .. 1
4 580019805 Fitting ........................................................................................ 2 4 2 4
5 449001273 Capscrew .................................................................................. 2 2 2 2
6 580097368 Valve (Single Auxiliary) ............................................................. 1 .. 1 ..
6 580097369 Valve (Dual Auxiliary) ............................................................... .. 1 .. 1
7 582005091 Hose Assy ................................................................................. 1 1 1 1
8 582005089 Hose Assy ................................................................................. 1 1 1 1
9 449015135 Nut ............................................................................................ 4 4 4 4
10 059726400 Fitting ........................................................................................ 1 1 1 1
11 580086384 Washer ..................................................................................... 2 2 2 2
12 580052736 Hose Clamp .............................................................................. 2 2 2 2
13 580019808 Fitting ........................................................................................ 2 4 2 4
14 580018835 Fitting (Quick Disconnect) ......................................................... 2 4 2 4
15 580018834 Quick Disconnect Fitting ........................................................... 2 4 2 4
16 580018833 Dust Cap ................................................................................... 2 4 2 4
17 582003625 Bulkhead (Fitting) ...................................................................... 2 4 2 4
18 580067676 Locknut ..................................................................................... 2 4 2 4
19 580056588 Bracket ...................................................................................... 1 2 1 2
19 a 580056586 Bracket ...................................................................................... .. 1 .. ..
19 a 580056587 Bracket ...................................................................................... .. 1 .. 1
20 580082105 Capscrew .................................................................................. 1 2 1 2
21 582007875 Hose ......................................................................................... 1 1 1 1
22 580076302 Clamp ....................................................................................... 1 1 1 1
23 580064599 Clamp ....................................................................................... 1 1 1 1
24 582006762 T-Fitting ..................................................................................... 1 1 1 1
25 580065003 Tube Assy ................................................................................. 1 1 .. ..
25 580065007 Tube Assy ................................................................................. .. .. 1 1
26 580065004 Tube Assy ................................................................................. 1 1 .. ..
26 580065008 Tube Assy ................................................................................. .. .. 1 1
27 580065006 Tube Assy ................................................................................. .. 1 .. ..
27 580065010 Tube Assy ................................................................................. .. .. .. 1
28 580065005 Tube Assy ................................................................................. .. 1 .. ..
28 580065009 Tube Assy ................................................................................. .. .. .. 1
29 582007871 Capscrew .................................................................................. 2 2 2 2
30 582005381 Bracket ...................................................................................... 1 1 1 1
31 580055983 Capscrew .................................................................................. 2 2 2 2
32 580080018 Fitting ........................................................................................ 1 1 1 1

A968 ©2012 Yale Materials Handling Corporation 11-67


P21831 04-10

FOOTNOTES:
a Use with Integral Sideshift Carriage

11-68 ©2012 Yale Materials Handling Corporation A968


04-10 P21831

NOTES

A968 ©2012 Yale Materials Handling Corporation 11-69


P19383 10-09

AUXILIARY TUBE EXTENSIONS (FIGURE 11-35)


FOUR STAGE FULL FREE-LIFT (→ S/N D515V05514H)

11-70 ©2012 Yale Materials Handling Corporation A968


10-09 P19383

AUXILIARY TUBE EXTENSIONS


FOUR STAGE FULL FREE-LIFT (→ S/N D515V05514H)

ITEM PART NO. DESCRIPTION QTY


1 580039424 Cap ..................................................................................................................... 2
2 580039394 Fitting .................................................................................................................. 2
3 580093993 Bracket (Bolted on) ............................................................................................. 2
3 580047714 Capscrew (Bolted On) ........................................................................................ 2
4 b 580056760 Tube Assy ........................................................................................................... 1
4 c 580065013 Tube Assy ........................................................................................................... 1
5 b 580056759 Tube Assy ........................................................................................................... 1
5 c 580065014 Tube Assy ........................................................................................................... 1
6 b 580056762 Tube Assy ........................................................................................................... 1
6 c 580065011 Tube Assy ........................................................................................................... 1
7 b 580056761 Tube Assy ........................................................................................................... 1
7 c 580065012 Tube Assy ........................................................................................................... 1
8 a 524147486 Fitting .................................................................................................................. 2
8 a 504155200 O-Ring ............................................................................................................ 2
8 a 580039385 O-Ring ............................................................................................................ 2
9 a 580018834 Quick Disconnect Fitting ..................................................................................... 2
10 a 580018835 Fitting .................................................................................................................. 2
11 a 580018833 Dust Cap ............................................................................................................. 2
12 a 580019808 Fitting .................................................................................................................. 2
12 a 580039385 O-Ring ............................................................................................................ 2
12 a 504155200 O-Ring ............................................................................................................ 2
13 a 580066043 Drain Valve ......................................................................................................... 1
14 a 052643200 Connector ........................................................................................................... 1
14 a 052645200 O-Ring ............................................................................................................ 1

FOOTNOTES:
a Quick Disconnect Option c PENDING PER ECN 137379 →
b → PENDING PER ECN 137379

A968 ©2012 Yale Materials Handling Corporation 11-71


P21832 04-10

AUXILIARY TUBE EXTENSIONS (FIGURE 11-36)


FOUR STAGE FULL FREE-LIFT (S/N D515V05515H →)

11-72 ©2012 Yale Materials Handling Corporation A968


04-10 P21832

AUXILIARY TUBE EXTENSIONS


FOUR STAGE FULL FREE-LIFT (S/N D515V05515H →)
KEY:
A: D515 3 Function
B: D515 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580019808 Fitting ......................................................................................................... 2 4
2 580018835 Fitting (Quick Disconnect) .......................................................................... 2 4
3 580018834 Quick Disconnect Fitting ............................................................................ 2 4
4 580018833 Dust Cap .................................................................................................... 2 4
5 582003625 Bulkhead (fitting) ........................................................................................ 2 4
6 580056588 Bracket ....................................................................................................... 1 2
7 580067676 Locknut ....................................................................................................... 2 4
8 580065013 Tube Assy .................................................................................................. .. 1
9 580065014 Tube Assy .................................................................................................. .. 1
10 580082105 Capscrew ................................................................................................... 1 2
11 580039394 Fitting (Without QD Fittings) ....................................................................... 1 4
12 580065011 Tube Assy .................................................................................................. 1 1
13 580065012 Tube Assy .................................................................................................. 1 1

A968 ©2012 Yale Materials Handling Corporation 11-73


P23228 06-11

AUXILIARY TUBE EXTENSIONS (FIGURE 11-37)


FOUR STAGE FULL FREE-LIFT — E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS

11-74 ©2012 Yale Materials Handling Corporation A968


06-11 P23228

AUXILIARY TUBE EXTENSIONS


FOUR STAGE FULL FREE-LIFT – E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS
KEY:
A: 3 Function, Class II
B: 4 Function, Class II
QTY
ITEM PART NO. DESCRIPTION A B
1 580019895 Fitting ......................................................................................................... 2 4
2 582005042 Hose Assy .................................................................................................. 1 2
3 582005490 Hose Assy .................................................................................................. 1 2
4 500412904 Clamp ......................................................................................................... 1 2
5 580061563 Capscrew ................................................................................................... 4 4
6 580019860 Fitting ......................................................................................................... 2 4
7 449015135 Nut .............................................................................................................. 2 4
8 582015338 Bracket ....................................................................................................... 1 2
9 580097368 Valve .......................................................................................................... 1 ..
9 580097369 Valve .......................................................................................................... .. 1
10 449001273 Capscrew ................................................................................................... 2 2
11 059726400 Fitting ......................................................................................................... 1 1
12 580052736 Hose Clamp ............................................................................................... 2 2
13 900017217 Hose ........................................................................................................... 1 1
14 580064599 Clamp ......................................................................................................... 1 1
15 580076302 Clamp ......................................................................................................... 1 1
16 580080018 Fitting ......................................................................................................... 1 1
17 582006762 T-Fitting ...................................................................................................... 1 1
18 580093418 Adapter ....................................................................................................... 1 1
19 580019808 Fitting ......................................................................................................... 2 4
20 580018835 Fitting ......................................................................................................... 2 4
21 580018834 Quick Disconnect Fitting ............................................................................ 2 4
22 580018833 Dust Cap .................................................................................................... 2 4
23 582003625 Bulkhead .................................................................................................... 2 4
24 580067676 Locknut ....................................................................................................... 2 4
25 580056588 Bracket ....................................................................................................... 1 2
26 580082105 Capscrew ................................................................................................... 1 2
27 580065014 Tube Assy .................................................................................................. .. 1
28 580065013 Tube Assy .................................................................................................. .. 1
29 580065011 Tube Assy .................................................................................................. 1 1
30 580065012 Tube Assy .................................................................................................. 1 1
a 580039394 Fitting ......................................................................................................... 2 4

FOOTNOTES:
a Used on options without quick-disconnect fittings

A968 ©2012 Yale Materials Handling Corporation 11-75


P23183 05-11

MIRRORS (FIGURE 11-38)

ITEM PART NO. DESCRIPTION QTY


1 582003281 Mirror .................................................................................................................. 2
2 580090507 Bracket Wldmt (LH) ............................................................................................ 1
3 582001092 Bracket Wldmt (RH) ............................................................................................ 1
4 580058190 Nut ...................................................................................................................... 4
5 580093219 Capscrew ............................................................................................................ 4
6 449021001 Washer ............................................................................................................... 4

11-76 ©2012 Yale Materials Handling Corporation A968


05-11 P23184

MIRRORS (FIGURE 11-39)


WITH DRIVE-THRU RACK OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY


1 582003281 Mirror .................................................................................................................. 2
2 582013000 Bracket Wldmt .................................................................................................... 2
3 580058190 Nut ...................................................................................................................... 4
4 580067790 Capscrew ............................................................................................................ 4

A968 ©2012 Yale Materials Handling Corporation 11-77


P19456 05-11

FIRE EXTINGUISHER (FIGURE 11-40)

KEY:
A: Standard Mount
B: Low Mount
QTY
ITEM PART NO. DESCRIPTION A B
1 504061719 Fire Extinguisher ........................................................................................ 1 1
2 580089040 Bracket ....................................................................................................... 1 ..
2 582015095 Bracket ....................................................................................................... .. 1
3 580056815 Capscrew ................................................................................................... 2 ..
3 580030966 Capscrew ................................................................................................... .. 2
4 580044861 Insert .......................................................................................................... 2 2
5 449021002 Washer ....................................................................................................... 2 2
6 518798654 Screw ......................................................................................................... 2 2
7 580051432 Nut .............................................................................................................. 2 2

11-78 ©2012 Yale Materials Handling Corporation A968


SECTION 12

12 FIELD CONVERSION KITS


CONTENTS

SECTION 12
FIELD CONVERSION KITS

DESCRIPTION PAGE

ACCELERATOR PEDAL ................................................................................................................................. 12-2


ACCUMULATOR ............................................................................................................................................. 12-2
ADD ON OPTION KITS
LIGHTS ....................................................................................................................................................... 12-4
ADD-ON OPTION KITS ................................................................................................................................... 12-4
AUXILIARY TUBE EXTENSIONS ................................................................................................................... 12-11
BATTERY REMOVAL OPTIONS .................................................................................................................... 12-2
DC TO DC CONVERTER KITS ....................................................................................................................... 12-2
FIRE EXTINGUISHER KIT .............................................................................................................................. 12-2
HEADER HOSE CONVERSION KITS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 12-8
TWO STAGE FULL FREE- LIFT ................................................................................................................. 12-10
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-6
HYDRAULIC VALVE CONVERSION KIT ....................................................................................................... 12-3
MIRROR CONVERSION KITS ........................................................................................................................ 12-3
MISCELLANEOUS KITS ................................................................................................................................. 12-3
PARK BRAKE .................................................................................................................................................. 12-2
REAR DRIVE HANDLE KITS .......................................................................................................................... 12-3
TREAD CONVERSION KITS .......................................................................................................................... 12-2

A968 ©2012 Yale Materials Handling Corporation 12-1


FIELD CONVERSION KITS

ACCELERATOR PEDAL

DESCRIPTION PART NUMBER


Kit-Fdc to Fwd/Rev Lever (E-Hydraulics) 524333764
Kit-Fwd/Rev Lever to Fdc (Manual Hydraulics) 524333632
Kit-Fdc to Fwd/Rev Lever (Manual Hydraulics) 524333818
Kit-Fwd/Rev Lever to Fdc (E-Hydraulics) 524333687

DC TO DC CONVERTER KITS

DESCRIPTION PART NUMBER


Kit (DC-DC Converter) (36/48V) 524333564
Kit (DC-DC Converter) (72/80V) 524333565
Kit (DC-DC Converter with Bracket) (36/48V) 524333566
Kit (DC-DC Converter with Bracket) (72/80V) 524333567

ACCUMULATOR

DESCRIPTION PART NUMBER


Kit-Accumulator 524333355

TREAD CONVERSION KITS

DESCRIPTION PART NUMBER


Kit-Wide Tread (40-60) 524333219
Kit-Wide Tread (70) 524333220

BATTERY REMOVAL OPTIONS

DESCRIPTION PART NUMBER


Kit-Side Roller (Vertical to Side Battery Removal) 524333222
Kit-Side Roller 524333223
Kit-Side Roller 524333224
Kit-Side Roller 524333225
Kit-Side Roller 524333226

PARK BRAKE

DESCRIPTION PART NUMBER


Kit-Park Brake (Manual to Auto) 524333573

FIRE EXTINGUISHER KIT

12-2 ©2012 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

FIRE EXTINGUISHER KIT (CONTINUED)

DESCRIPTION PART NUMBER


Kit-Fire Extinguisher 524333374

MIRROR CONVERSION KITS

DESCRIPTION PART NUMBER


Kit (Dual Mirrors) 524333247
Kit (Panoramic Mirror) 524333248

MISCELLANEOUS KITS

DESCRIPTION PART NUMBER


Kit-Impact Monitoring 524333684
Kit (Return to Set Tilt) 524334276
Kit (Rear Drive Handle) 524334279
Kit (Keyless Start) 524334900
Kit (12V Outlet) 524334806
Kit (Fixed to Telescopic Steering Column) 524334295

REAR DRIVE HANDLE KITS

DESCRIPTION PART NUMBER


Kit (Rear Drive Handle) (Standard 27.5-33.3 inch BC) 524334278
Kit (Rear Drive Handle) (Freezer 27.5-33.3 inch BC) 524334490
Kit (Rear Drive Handle) (Standard 36.7-39.9 inch BC) 524334491
Kit (Rear Drive Handle) (Freezer 36.7-39.9 inch BC) 524334279

HYDRAULIC VALVE CONVERSION KIT

DESCRIPTION PART NUMBER


Kit Manual lever 3 way w/o clamping to with clamping a524333848
Kit Manual Valve 3 Way (without Clamp to 4 Way with Clamp) a524333849
Kit-E-Hyd Valve 3 to 4 Way (without Clamping to with Clamping) a524334840
Kit (3 to 4 Function Hydraulic) (Without Clamping) a524333860
Kit-E-Hyd Valve 3 to 4 Way (Without Clamping) a524334838
Kit-E-Hyd Valve 3 to 4 Way (with Clamping to without Clamping) a524334839
Kit Manual Lever Conversion 4 Way w/o clamping to with clamping a524333861
Kit-Mini-Lever (without Clamp to with Clamp) a524334841
Kit-Mini-Lever (with Clamp to without Clamp) a550004329

FOOTNOTES:

A968 ©2012 Yale Materials Handling Corporation 12-3


FIELD CONVERSION KITS

a Kits require Software that must be Dealer Installed

ADD ON OPTION KITS


LIGHTS

DESCRIPTION PART NUMBER


Kit-Worklight (12V LED Without Lights, Without Drive-Thru Rack OHG) (1 RR/2 FR 524336760
Glass Lens)
Kit-Worklight (12V LED Without Lights, Without Drive-Thru Rack OHG) (1 RR/2 FR 524336761
Plastic Lens)
Kit-Worklight (LED) (1RR/ 2 FR Glass Lens) 524336762
Kit-Worklight (LED) (1RR/ 2 FR Plastic Lens) 524336763
Kit-Strobe Light (W/Lights for DTR OHG) 524337562
Kit-Strobe Light (W/o Lights for DTR OHG) 524337563
Kit-Strobe Light (W/Lights for STD OHG) 524337564
Kit-Strobe Light (W/o Lights for STD OHG) 524337565
Kit-Tail Light (12V LED With Lights, Without Drive-Thru Rack OHG) 524336075
Kit-Tail Light (12V LED Without Lights, Without Drive-Thru Rack OHG) 524336076
Kit-Tail Light (12V LED With Lights, With Drive-Thru Rack OHG) 524336077
Kit-Tail Light (12V LED Without Lights, With Drive-Thru Rack OHG) 524336078
Kit-Worklight (LED Mast) 550030984
Kit-Worklight (LED Mast w/OHG) 550030985

ADD-ON OPTION KITS

DESCRIPTION PART NUMBER


Kit (GSM Module) 550010527
Kit-Mini-Lever 550004329
Kit-Mini-Lever 524334841
Kit (Telemetry) 550005642
Kit (Hydraulic Tank Level Sensor) 550021479
Kit (Hydraulic Filter Service Sensor) 550021480
Kit-Back-UP Alarm (87 dbA) (w/Primary DC/DC Converter 36/48V) 524334358
Kit-Back-UP Alarm (97 dbA) (w/Primary DC/DC Converter 36/48V) 524334164
Kit-Back-UP Alarm (102 dbA) (w/Primary DC/DC Converter 36/48V) 524334165
Kit-Back-UP Alarm (107 dbA) (w/Primary DC/DC Converter 36/48V) 524334166
Kit-Back-UP Alarm (82-102 dbA) (w/Primary DC/DC Converter 36/48V) 524334167
Kit-Back-UP Alarm (97 dbA) (With Cab) (w/Auxiliary DC/DC Converter 36/48V) 524334280
Kit-Back-UP Alarm (102 dbA) (w/Auxiliary DC/DC Converter 36/48V) 524334281
Kit-Back-UP Alarm (107 dbA) (w/Auxiliary DC/DC Converter 36/48V) 524334282
Kit-Back-UP Alarm (82-102 dbA) (w/Auxiliary DC/DC Converter 36/48V) 524334283
Kit-Back-UP Alarm (87 dbA) (w/Auxiliary DC/DC Converter 36/48V) 524334411

12-4 ©2012 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

ADD-ON OPTION KITS (CONTINUED)

DESCRIPTION PART NUMBER


Kit-Back-UP Alarm (97 dbA) (w/Primary DC/DC Converter 72/80V) 524334168
Kit-Back-UP Alarm (102 dbA) (w/Primary DC/DC Converter 72/80V) 524334169
Kit-Back-UP Alarm (107 dbA) (w/Primary DC/DC Converter 72/80V) 524334170
Kit-Back-UP Alarm (82-102 dbA) (w/Primary DC/DC Converter 72/80V) 524334171
Kit-Back-UP Alarm (97 dbA) (w/Auxiliary DC/DC Converter 72/80V) 524334284
Kit-Back-UP Alarm (102 dbA) (w/Auxiliary DC/DC Converter 72/80V) 524334285
Kit-Back-UP Alarm (107 dbA) (w/Auxiliary DC/DC Converter 72/80V) 524334286
Kit-Back-UP Alarm (82-102 dbA) (w/Auxiliary DC/DC Converter 72/80V) 524334287
Kit-Back-UP Alarm (87 dbA) (w/Primary DC/DC Converter 72/80V) 524334359
Kit-Back-UP Alarm (87 dbA) (w/Auxiliary DC/DC Converter 72/80V) 524334412

A968 ©2012 Yale Materials Handling Corporation 12-5


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


TWO STAGE LIMITED FREE-LIFT

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2959 mm 3152 mm 3159 mm 3259 mm
DESCRIPTION (116.5 in.) (124.1 in.) (124.4 in.) (128.3 in.)
Mast D562 D507 D562 D562
Group Number 2959 3152 3159 3259
Kit-Hose Group 3 to 4 524334610 524334610 524229038 524334611
Way

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3352 mm 3452 mm
DESCRIPTION (132.0 in.) (135.9 in.)
Mast D507 D507
Group Number 3352 3452
Kit-Hose Group 3 to 4 524229038 524334611
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2959 mm 3152 mm 3159 mm 3259 mm
DESCRIPTION (116.5 in.) (124.1 in.) (124.4 in.) (128.3 in.)
Mast D562 D507 D562 D562
Group Number 2959 3152 3159 3259
Kit-Hose Group 2 to 4 524334765 524334765 524229039 524334767
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3352 mm 3452 mm
DESCRIPTION (132.0 in.) (135.9 in.)
Mast D507 D507
Group Number 3352 3452
Kit-Hose Group 2 to 4 524229039 524334767
Way

12-6 ©2012 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2959 mm 3152 mm 3159 mm 3259 mm
DESCRIPTION (116.5 in.) (124.1 in.) (124.4 in.) (128.3 in.)
Mast D562 D507 D562 D562
Group Number 2959 3152 3159 3259
Kit-Hose Group 2 to 3 524334764 524334764 524229037 524334766
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3352 mm 3452 mm
DESCRIPTION (132.0 in.) (135.9 in.)
Mast D507 D507
Group Number 3352 3452
Kit-Hose Group 2 to 3 524229037 524334766
Way

A968 ©2012 Yale Materials Handling Corporation 12-7


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE-LIFT

THREE TO FOUR FUNCTION - D508

LIFT HEIGHT TO BOTTOM OF FORKS


4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
DESCRIPTION (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Kit-Hose Group 3 to 4 524229317 524229320 524229323 524229326 524334613
Way

THREE TO FOUR FUNCTION - D563

LIFT HEIGHT TO BOTTOM OF FORKS


4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
DESCRIPTION (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Kit-Hose Group 3 to 4 524229317 524229320 524229323 524229326 524334613
Way

TWO TO FOUR FUNCTION - D508

LIFT HEIGHT TO BOTTOM OF FORKS


4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
DESCRIPTION (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Kit-Hose Group 2 to 4 524229318 524229321 524229324 524229327 524334770
Way

TWO TO FOUR FUNCTION - D563

LIFT HEIGHT TO BOTTOM OF FORKS


4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
DESCRIPTION (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Kit-Hose Group 2 to 4 524229318 524229321 524229324 524229327 524334770
Way

12-8 ©2012 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

TWO TO THREE FUNCTION - D508

LIFT HEIGHT TO BOTTOM OF FORKS


4760 mm 4910 mm 5060 mm 5510 mm 5960 mm
DESCRIPTION (187.4 in.) (193.3 in.) (199.2 in.) (216.9 in.) (234.6 in.)
Mast D508 D508 D508 D508 D508
Group Number 4760 4910 5060 5510 5960
Kit-Hose Group 2 to 3 524229316 524229319 524229322 524229325 524334769
Way

TWO TO THREE FUNCTION - D563

LIFT HEIGHT TO BOTTOM OF FORKS


4418 mm 4568 mm 4718 mm 5168 mm 5618 mm
DESCRIPTION (173.9 in.) (179.8 in.) (185.7 in.) (203.5 in.) (221.2 in.)
Mast D563 D563 D563 D563 D563
Group Number 4418 4568 4718 5168 5618
Kit-Hose Group 2 to 3 524229316 524229319 524229322 524229325 524334769
Way

A968 ©2012 Yale Materials Handling Corporation 12-9


FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS


TWO STAGE FULL FREE- LIFT

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2960 mm 3160 mm 3162 mm 3260 mm
DESCRIPTION (116.5 in.) (124.4 in.) (124.5 in.) (128.3 in.)
Mast D564 D564 D509 D564
Group Number 2960 3160 3162 3260
Kit-Hose Group 3 to 4 524334612 524243840 524334612 524229236
Way

THREE TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3362 mm 3462 mm
DESCRIPTION (132.4 in.) (136.3 in.)
Mast D509 D509
Group Number 3362 3462
Kit-Hose Group 3 to 4 524243840 524229236
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2960 mm 3160 mm 3162 mm 3260 mm
DESCRIPTION (116.5 in.) (124.4 in.) (124.5 in.) (128.3 in.)
Mast D564 D564 D509 D564
Group Number 2960 3160 3162 3260
Kit-Hose Group 2 to 4 524334772 524334773 524334772 524229237
Way

TWO TO FOUR FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3362 mm 3462 mm
DESCRIPTION (132.4 in.) (136.3 in.)
Mast D509 D509
Group Number 3362 3462
Kit-Hose Group 2 to 4 524334773 524229237
Way

12-10 ©2012 Yale Materials Handling Corporation A968


FIELD CONVERSION KITS

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


2960 mm 3160 mm 3162 mm 3260 mm
DESCRIPTION (116.5 in.) (124.4 in.) (124.5 in.) (128.3 in.)
Mast D564 D564 D509 D564
Group Number 2960 3160 3162 3260
Kit-Hose Group 2 to 3 524334771 524243839 524334771 524229235
Way

TWO TO THREE FUNCTION

LIFT HEIGHT TO BOTTOM OF FORKS


3362 mm 3462 mm
DESCRIPTION (132.4 in.) (136.3 in.)
Mast D509 D509
Group Number 3362 3462
Kit-Hose Group 2 to 3 524243839 524229235
Way

AUXILIARY TUBE EXTENSIONS

DESCRIPTION PART NUMBER


Kit-Quick Disconnect Fitting 524147488
Kit (Quick Disconnect Fittings Single Auxiliary E-Hydraulics) 550017704
Kit (Quick Disconnect Fittings Dual Auxiliary with E-Hydraulics) 550017705
Kit (Quick Disconnect Fittings Dual Auxiliary with E-Hydraulics) (ISS Carriage) 550018310

A968 ©2012 Yale Materials Handling Corporation 12-11


FIELD CONVERSION KITS

NOTES

12-12 ©2012 Yale Materials Handling Corporation A968


SECTION 13

13 NUMERICAL INDEX
NUMERICAL INDEX

SECTION 13
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

012823300 10-13 6 11-35 12 7-7 4 4-5 18


10-15 7 015630100 3-5 25 10-11 14 065000900 4-3 18
012824300 7-3 3 015631300 6-51 13 11-49 14 4-5 18
8-3 3 6-53 17 11-63 14 065001000 4-3 18
8-5 3 015631500 4-5 13 11-71 14 4-5 18
9-3 3 015915200 10-28 39 052645400 6-25 4 065267300 4-3 2
10-3 7 10-31 18 6-35 2 4-5 2
10-5 8 015915900 6-41 2 6-37 18 066049400 3-6 37
10-7 7 015916300 7-3 8 7-7 6 080437000 9-7 7
012827100 7-12 12 7-5 3 8-11 4 10-11 7
8-16 15 8-3 8 8-11 6 203081600 1-32 13
8-20 15 8-5 8 8-23 12 203081900 1-32 13
014936600 1-11 8-9 3 9-7 2 203142600 1-27 8
014970700 1-27 9 8-31 3 9-7 4 1-32 23
015415900 7-7 19 8-33 3 9-7 10 203142800 1-37 17
7-15 10 9-3 8 9-13 2 1-39 19
8-12 19 9-5 3 9-13 14 258979300 1-11 20
8-24 20 10-3 3 10-11 2 278130800 6-41 19
8-31 10 10-5 4 10-11 4 278131700 6-41 19
8-33 10 10-7 4 10-11 10 296321162 2-15 1
9-14 25 10-9 4 10-17 21 296321379 2-11 1
9-21 10 10-23 4 052645500 6-27 7 2-13 6
9-23 10 10-25 3 8-11 12 311207098 1-31 9
10-5 13 11-33 21 9-7 7 311323023 4-3 5
10-9 9 11-35 21 10-11 7 4-5 5
10-23 10 015916500 7-15 4 10-17 31 312850034 2-35 3
10-25 10 9-21 3 052645600 9-7 8 2-35 4
11-31 21 9-23 3 10-11 8 2-35 11
11-33 17 11-31 14 052674100 4-7 8 2-35 15
11-35 17 11-35 21 055160000 6-31 5 2-36 18
015417900 10-3 12 015918200 4-3 6 056363300 6-11 7 2-36 20
10-7 16 4-5 6 059695400 4-3 22 2-36 21
015418400 4-3 12 016100800 1-22 4 4-5 22 2-39 13
4-5 12 016103500 1-29 21 059695500 4-3 22 2-39 14
015492900 7-12 12 019324800 6-49 11 4-5 22 2-41 4
8-16 15 019327400 3-6 38 059695600 4-3 22 2-41 5
8-20 15 019930000 3-5 24 4-5 22 2-41 6
9-9 9 022784400 4-3 13 059726400 11-55 13 2-42 22
9-11 7 4-5 13 11-67 10 2-42 25
015493200 10-20 12 023021000 1-31 10 11-75 11 2-43 33
015493400 6-51 7 023604600 1-11 061278200 1-47 3 2-43 35
015493500 8-28 12 051740800 6-53 6 062151500 1-32 24 2-45 14
9-18 12 052229600 10-11 10 062151600 1-37 19 2-45 16
015627900 7-3 10 052643200 11-49 14 1-39 16 9-26 12
8-3 10 11-63 14 062159700 4-3 9 312850042 1-32
9-3 10 11-71 14 4-5 9 11-44 3
015628700 6-49 6 052643500 10-17 31 062254800 6-21 2 11-45 3
11-31 12 052645200 6-25 1 6-27 7 11-46 3
11-33 12 6-27 8 065000800 4-3 18 312850046 10-28 36

A968 ©2012 Yale Materials Handling Corporation 13-1


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-31 28 449021002 1-15 9 8-5 12 6-9 8


315976062 6-11 7 5-13 27 8-5 13 502056904 4-3 10
6-31 11 11-78 5 8-24 21 4-5 10
6-33 5 449021003 2-19 5 9-14 22 6-7 2
315976070 6-21 10 449021006 1-5 13 10-5 16 6-9 31
6-25 1 1-11 12 10-7 10 502097909 1-29 15
6-27 8 2-29 26 10-17 4 1-31 12
6-31 1 6-17 44 500348901 8-28 12 502398907 1-31 11
6-33 12 449021010 4-5 33 9-18 12 502565907 3-9 14
449001014 2-17 10 449021019 1-11 2 500412904 6-3 5 502566902 1-22 7
449001134 6-7 29 449022013 6-39 11 10-28 35 3-9 15
11-21 4 6-41 15 10-31 25 502566903 10-9 6
449001166 5-7 8 10-17 29 11-75 4 11-31 8
449001268 4-6 43 449022016 2-17 10 500863106 2-21 502637902 6-51 2
449001273 11-55 6 3-15 27 500903103 2-9 6 502687901 8-27 3
11-61 6 449025008 4-3 25 501725901 3-9 1 9-9 3
11-67 5 4-5 25 3-9 16 9-11 3
11-75 10 449025042 8-12 25 501729901 5-13 6 9-17 3
449001364 5-13 18 449034021 7-5 9 501737903 1-11 15 10-19 3
449001400 11-31 7 8-5 9 501753904 8-27 2 502787901 7-12 13
449001412 1-29 20 449034052 3-5 11 9-17 2 8-16 13
449007014 2-9 9 449034054 8-24 23 10-19 2 8-20 13
449007029 2-11 8 8-36 30 501753914 9-9 2 9-9 8
449007032 2-9 4 8-39 17 9-11 2 9-11 10
449007034 1-5 23 9-14 24 501802906 6-51 3 502787903 8-28 14
449007035 1-5 23 9-26 24 501850904 7-12 7 9-18 14
449007040 2-26 8 449058034 3-9 8 8-16 8 10-13 5
449015002 11-20 1 500136913 2-23 2 8-20 8 10-15 6
449015024 1-5 24 500167920 9-9 10 8-27 4 10-20 15
449015036 1-5 14 9-11 8 9-17 4 502895201 8-15 4
5-13 3 500227901 10-11 22 10-13 14 8-19 4
6-17 43 500227907 7-7 1 10-19 4 9-9 4
449015044 6-39 12 7-15 5 501904909 4-9 11 502895203 8-15 4
6-41 16 8-11 1 501921909 5-11 7 8-19 4
449015098 5-13 2 8-24 40 5-13 14 502895204 10-13 10
6-18 46 8-31 8 502011903 6-53 10 502978552 7-7 4
449015112 2-23 4 8-33 8 8-28 13 8-11 4
5-13 25 9-7 18 9-18 13 502978553 7-7 4
449015115 1-5 4 9-13 3 502011914 6-51 8 8-11 4
1-11 10 9-21 8 502011929 8-28 13 9-7 10
449015135 2-19 6 9-23 8 9-18 13 503891203 2-9 2
11-55 11 10-23 3 502029901 4-5 24 504017203 9-9 5
11-61 9 10-25 8 502029902 3-5 30 9-11 4
11-67 9 11-31 19 3-5 32 504024202 7-12 3
11-75 7 11-33 15 4-3 24 8-15 3
449021001 1-16 49 11-35 15 4-5 24 8-19 3
3-15 26 500227910 8-24 22 502029903 3-5 29 504024203 7-12 3
5-11 2 9-14 23 3-5 33 8-15 3
6-7 28 10-5 14 4-3 24 8-19 3
11-21 2 10-7 8 4-5 24 504024207 10-20 8
11-76 6 500343914 7-5 8 502056903 6-7 8 504024210 8-27 8

13-2 ©2012 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-17 8 9-13 13 8-40 26 504074715 9-5 1


504024211 10-13 9 504065733 8-24 26 504069765 7-7 9 9-5 1
10-15 10 504065743 8-11 18 504069791 7-7 2 504074766 9-5 1
504060717 6-13 12 504065789 9-14 21 8-11 2 9-5 1
6-17 12 504066700 7-3 2 9-7 16 504074799 9-5 1
504061719 11-78 1 7-5 2 504069792 8-36 21 9-5 1
504064701 2-51 4 8-3 2 504070716 7-17 18 504075721 8-24 26
2-51 12 8-5 2 8-36 26 9-14 21
2-62 3 8-9 2 8-39 10 504075764 10-3 5
504064703 8-11 18 8-31 1 9-26 29 10-5 6
504064714 7-7 18 8-31 1 10-27 18 10-7 5
8-11 18 8-33 1 10-31 5 504075767 8-12 24
504064715 8-24 37 8-33 1 10-35 12 10-9 11
504064716 10-9 10 9-3 2 504070721 8-36 19 504075781 7-15 7
504064718 8-23 4 9-5 2 8-40 38 11-31 18
9-13 6 10-3 1 9-26 22 504075785 9-14 21
504064720 2-61 7 10-5 1 10-17 8 504111201 1-48 1
2-62 6 10-7 1 504070735 8-36 21 504111202 1-48 1
11-27 1 10-9 1 8-40 39 504111203 1-48 1
504064734 8-23 10 10-23 2 504070756 8-36 20 504111204 1-48 1
9-13 12 504066703 8-24 26 8-40 37 504111205 1-48 1
504064739 7-7 16 504066711 7-7 18 9-26 23 504111208 1-48 1
8-11 16 8-11 18 504071702 8-31 7 504148200 7-12 6
9-7 13 504066712 8-11 18 8-33 7 8-16 7
10-11 13 504066718 8-11 18 9-21 7 8-20 7
504064742 8-11 10 504066733 8-24 26 9-23 7 8-27 5
10-11 6 9-14 21 10-23 8 9-17 5
504064746 8-11 18 504066737 8-24 26 10-25 7 10-13 13
504064751 8-12 24 9-14 21 11-33 13 10-19 5
504064758 7-8 22 504066760 8-24 26 11-35 13 504154200 7-12 14
8-12 22 504066783 8-11 18 504071721 7-15 1 8-16
8-23 17 504068705 7-17 11 9-21 1 8-20
9-14 26 8-39 9 9-21 1 9-9
10-5 10 504068772 7-17 11 9-23 1 9-11
504064764 8-24 26 504068794 7-17 8 9-23 1 504155200 11-49 2
10-5 20 8-35 15 10-25 1 11-49 8
10-9 10 8-39 5 504071766 8-35 6 11-49 12
504064767 7-7 2 9-26 13 504071779 7-15 6 11-63 8
8-11 2 10-27 9 9-21 4 11-63 12
9-7 17 10-31 8 9-23 4 11-71 8
504064769 7-7 2 10-35 5 11-31 15 11-71 12
8-11 2 504069702 7-7 2 11-35 19 504160200 7-12 2
9-7 16 8-11 2 504071785 1-37 9 8-15 2
504064778 8-23 7 9-7 16 1-39 26 8-19 2
504064780 7-7 18 504069707 7-17 5 5-13 4 504161200 7-12 1
8-11 18 504069711 7-17 5 504072710 7-7 18 8-15 1
504064782 8-24 37 504069724 9-13 17 504072717 7-15 3 8-19 1
504064787 10-9 10 10-17 24 9-21 5 504163200 7-12 16
504064793 8-24 26 504069740 8-36 16 9-23 5 8-16 14
504064794 9-14 21 8-40 29 11-31 16 8-20 14
504064795 8-23 11 504069761 8-35 13 11-35 20 9-9 11

A968 ©2012 Yale Materials Handling Corporation 13-3


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-11 11 504229241 6-53 3 504233201 10-5 19 8-27 7


504223295 8-24 27 504229298 2-29 26 504233218 10-17 34 9-17 7
504224217 4-3 29 504230231 11-8 5 504233232 7-3 7 10-13 11
4-5 30 504230271 1-29 11 7-5 4 10-19 7
504224218 4-3 30 1-37 7 8-3 7 504235278 8-31 5
4-5 31 1-39 6 8-5 7 8-33 5
504224219 4-3 11 1-39 12 8-9 4 10-23 11
4-5 11 5-2 3 8-31 4 10-25 5
504224222 4-3 16 5-3 3 8-33 4 11-33 20
4-5 16 504231204 2-23 2 9-3 7 11-35 20
504224226 5-7 6 504231209 2-6 26 9-5 4 504236213 10-3 10
504224231 4-3 21 504231215 1-41 4 10-3 4 10-7 13
4-5 21 504231230 1-41 7 10-5 3 504236237 2-5 26
504224232 4-3 16 504231235 1-41 10 10-7 3 2-6 26
4-5 16 504231246 2-6 26 10-9 3 2-19 1
504224242 4-3 19 504231248 1-41 16 10-23 6 504236262 4-7 3
4-5 19 504231252 1-41 17 10-25 4 504240712 2-25
504224264 4-3 11 504231259 2-6 26 11-33 19 11-11
4-5 11 2-6 26 11-35 19 504241782 1-19 10
504224266 4-3 23 504231265 1-43 3 504233271 1-5 4 504241784 10-3 15
4-5 23 504231285 1-9 1 1-5 9 504242237 10-5 17
504224271 4-3 8 1-9 5 1-47 3 504281792 7-5 7
4-5 8 504231296 1-43 1 504233279 7-3 5 8-5 11
504224285 4-3 15 504232202 6-49 8 8-3 5 504281793 7-5 8
4-5 15 504232205 10-20 9 8-5 5 8-5 13
504224291 1-22 5 504232217 10-13 7 9-3 5 504281794 7-5 8
504224292 4-3 16 10-15 8 504233298 10-11 20 8-5 12
4-5 16 504232230 8-27 6 504234208 10-3 8 504281795 8-23 2
504224298 4-3 20 9-17 6 504234217 10-7 14 9-13 5
4-5 20 10-15 3 504234255 10-3 11 504281796 8-24 21
504225227 4-3 33 504232259 6-53 9 10-7 15 504281797 8-24 21
504225236 4-3 17 504232266 6-49 10 504234264 10-13 17 9-14 22
4-5 17 504232275 2-3 16 10-15 13 504281799 8-24 21
504225238 2-26 8 504232277 10-20 10 504234265 7-3 4 504282701 8-24 21
504225242 4-7 2 504232281 2-37 30 8-3 4 9-14 22
504225257 1-15 16 2-39 3 8-5 4 504282702 7-5 8
5-11 8 2-41 14 9-3 4 8-5 13
6-3 15 2-45 3 10-3 6 504282703 7-5 8
504226242 2-17 10 2-52 2 10-5 7 8-5 12
6-18 48 2-53 2 10-7 6 504288733 2-35 15
504227258 4-7 1 2-55 2 504234266 7-8 23 2-41 4
504227259 4-18 1 2-59 5 8-12 23 504288741 2-59 4
504227283 4-3 26 2-62 2 8-23 16 504297796 6-35 11
4-5 26 2-68 7 9-14 27 6-37 8
504229225 6-51 14 2-73 5 10-5 9 504301785 8-23 1
6-53 15 11-5 3 10-9 5 9-13 4
7-3 9 11-15 1 504234286 10-3 9 504305701 4-7 9
8-3 9 11-29 6 10-7 12 6-51 4
9-3 9 504232292 10-13 8 504235239 7-12 4 504305702 6-53 5
10-3 14 10-15 9 8-15 5 504319203 10-13 15
504229233 6-53 2 504232297 2-29 14 8-19 5 10-15 11

13-4 ©2012 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

504319207 10-13 15 9-9 7 505968501 2-39 7 2-68 8


10-15 11 9-9 7 2-45 6 11-25 4
504450732 8-28 10 9-11 6 2-51 2 505968568 2-37 29
9-18 10 9-11 6 2-61 1 2-37 31
504450733 7-12 1 9-11 6 2-68 9 2-37 38
8-15 1 505657512 7-12 10 2-70 1 2-42 17
8-19 1 7-12 10 11-15 2 2-42 18
504450734 8-27 9 7-12 10 11-27 4 2-45 1
9-17 9 7-12 10 505968514 2-23 2 2-48 1
504450739 11-15 5 7-12 10 2-48 3 2-51 2
504450754 8-27 9 7-12 10 2-54 9 2-51 4
9-17 9 505657522 8-16 2-55 1 2-51 12
504450755 7-12 2 8-16 2-61 5 2-61 1
8-15 2 8-20 11 2-62 1 2-61 7
8-19 2 8-20 11 2-62 5 2-62 3
504450756 8-28 10 505657523 8-16 2-69 1 2-63 6
9-18 10 8-20 11 2-70 2 2-66 1
504450757 8-27 8 505657536 8-16 2-73 4 2-68 1
9-17 8 8-16 2-73 6 2-68 9
504450758 8-28 15 8-20 11 2-74 2 2-73 1
9-18 15 8-20 11 2-77 1 2-73 3
10-13 4 505657579 8-16 11-17 6 2-73 8
10-15 5 8-16 11-27 5 2-74 4
10-20 16 8-20 11 11-29 1 2-74 5
504575235 1-41 14 8-20 11 505968519 2-36 29 11-27 1
504804790 4-7 4 505657584 8-16 2-42 18 11-27 4
504955200 1-43 2 8-20 11 2-51 11 505970586 2-36 19
505008200 1-5 17 505959500 9-26 10 2-68 1 2-41 13
505064713 11-5 5 505959529 2-6 26 505968535 2-39 7 2-53 8
505064747 11-15 2 2-6 26 2-45 6 2-55 4
505064754 2-61 7 505960578 1-47 2 2-51 2 2-77 5
2-62 6 505961505 9-26 15 2-61 1 11-29 5
11-27 1 505961568 7-17 15 2-68 9 505971539 6-9 19
505136037 8-16 8-39 13 2-70 2 505971582 5-13 13
8-20 10-27 15 11-15 2 505971587 6-5 18
505136039 7-12 10-31 2 11-27 4 505972507 2-54 9
505136041 8-16 505962533 7-17 17 505968540 2-70 1 2-55 1
8-20 8-36 25 2-73 4 2-60 3
505136046 8-28 8-39 11 2-74 2 2-68 8
9-18 10-27 16 11-17 5 2-73 6
505136047 8-28 10-31 3 505968558 2-36 29 2-77 1
9-18 505962578 7-17 3 2-37 31 11-29 1
505136049 10-20 505963578 5-5 2 2-42 18 505972589 2-48 3
505136058 10-13 505965551 3-9 12 2-51 11 505972593 2-53 9
505136061 10-15 505965586 9-25 2 2-68 1 2-55 1
505587500 9-11 9 505965599 9-26 9 505968566 2-35 9 2-60 3
505587501 7-12 15 505966510 8-24 34 2-43 37 2-68 8
8-16 16 505966598 5-7 7 2-51 4 2-77 1
8-20 16 505967544 3-9 18 2-51 5 11-29 1
9-9 12 505967551 6-31 10 2-52 6 505973527 9-13 9
505657502 9-9 7 6-33 9 2-68 1 505973558 7-7 18

A968 ©2012 Yale Materials Handling Corporation 13-5


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-11 18 518688607 1-48 1 518804620 10-11 23 518852600 6-51 11


505976502 9-26 16 518790649 1-11 518804628 10-11 23 518895608 8-16 10
9-26 16 518791609 10-5 20 518804633 10-5 18 8-20 10
505976530 1-43 5 518791631 7-7 18 518804639 10-17 9 518895609 8-16 10
505976542 1-15 17 518791649 1-5 7 518804640 10-17 35 8-20 10
505976588 9-26 16 518794659 7-12 11 518804651 10-17 14 518895610 8-16 10
9-26 16 8-16 12 518804657 10-5 15 8-20 10
505977540 5-11 9 8-16 518804661 10-18 38 518895613 8-16 10
505978527 7-15 8 8-20 12 518804662 10-3 13 8-20 10
8-31 6 8-20 10-7 17 518895616 8-16 10
8-33 6 9-9 10-9 12 8-20 10
9-21 6 9-11 518804682 10-11 23 518938600 8-28 16
9-23 6 518795608 7-15 1 518804683 10-17 17 9-18 16
11-31 17 518795613 9-21 1 518804688 10-11 18 518941609 9-18 11
11-33 14 518795638 7-15 518804692 10-3 13 518941611 8-28 11
11-35 14 518795649 9-21 10-7 17 9-18 11
505978544 7-15 8 518795660 6-49 9 10-9 12 518941612 8-28 11
8-31 6 518796618 2-5 26 518804693 10-3 13 9-18 11
8-33 6 2-6 26 10-7 17 518941614 8-28 11
9-21 6 2-6 26 10-9 12 518941617 8-28 11
9-23 6 2-6 26 518806610 2-66 1 518941621 8-28 11
10-23 7 2-19 1 518806635 2-52 6 518988608 9-11 5
10-25 6 518797639 8-36 23 2-61 5 9-11 5
11-31 17 8-39 13 2-62 1 518988610 9-11 5
11-33 14 518798654 11-78 6 2-66 3 9-11 5
11-35 14 518801604 8-24 39 2-69 1 518988611 9-11 5
506002500 6-51 5 518801615 7-8 21 11-25 4 9-11 5
506251501 6-51 6 8-12 21 11-27 5 519433633 2-11 3
506251502 6-51 6 8-24 18 518806641 2-51 5 519433655 10-19
506395532 2-3 6 9-14 29 518806642 10-7 519433656 10-19
2-26 6 518801644 7-8 21 518806658 10-7 519433657 10-19
4-9 12 8-12 21 518806665 10-7 519457608 7-12 9
506395587 5-13 23 8-24 18 518806687 2-66 1 7-12 9
506396505 10-13 10-5 11 518807639 10-28 33 519457609 7-12 9
506396506 10-13 10-9 7 10-31 27 7-12 9
506396507 10-13 518801662 7-5 6 518807642 2-21 4 519457610 7-12 9
506396555 10-15 8-5 10 2-51 1 7-12 9
506396556 10-15 518801686 2-29 28 11-15 6 519457611 7-12 9
506396557 10-15 518802686 2-39 10 518807689 2-39 9 7-12 9
506410501 7-12 15 2-45 9 2-45 5 519465608 8-16 10
8-16 16 518803677 1-32 22 518807695 10-17 7 8-20 10
8-20 16 1-37 18 518808669 10-28 37 519465609 8-16 10
514268301 2-5 26 1-39 21 10-31 29 8-20 10
514268309 2-6 26 518803678 2-51 5 518809665 10-27 29 519465610 8-16 10
514454800 6-25 4 518803687 2-52 6 10-31 21 8-20 10
6-31 4 2-61 5 518831608 7-12 9 519465613 8-16 10
518688601 1-48 1 2-62 1 7-12 9 8-20 10
518688602 1-48 1 2-69 1 518831610 7-12 9 519465616 8-16 10
518688603 1-48 1 11-25 4 7-12 9 8-20 10
518688604 1-48 1 11-27 5 518831611 7-12 9 519492609 9-18 11
518688605 1-48 1 518804610 10-17 13 7-12 9 519492610 8-28 11

13-6 ©2012 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

519492611 8-28 11 9-3 6 8-9 1 2-51 7


9-18 11 9-5 5 520039883 10-17 2 2-69 2
519492612 9-18 11 10-3 2 520039889 4-6 40 2-69 3
519492613 8-28 11 10-5 2 520040817 10-9 1 520052862 6-7 17
519492619 8-28 11 10-7 2 520040821 10-23 6-9 11
519492639 8-28 11 10-9 2 520040828 10-17 21 520053804 8-36 22
519493600 8-28 16 520036837 7-3 6 520040840 10-9 1 8-40 27
9-18 16 7-5 5 520040853 8-9 1 520053821 8-31 2
519537600 10-20 14 8-3 6 8-9 1 8-33 2
519651802 2-59 2 8-5 6 520040867 10-9 1 520075814 2-11 4
519680608 9-9 6 8-9 5 520040873 8-31 520082877 1-29 13
9-9 6 9-3 6 520040899 7-5 8 520082889 1-5 18
519680610 9-9 6 9-5 5 8-5 12 520083824 5-11 1
9-9 6 10-3 2 8-5 13 5-11 16
519680611 9-9 6 10-5 2 8-24 21 520202601 2-36 20
9-9 6 10-7 2 9-14 22 2-36 21
519996801 1-27 7 10-9 2 10-7 11 2-39 13
519996803 1-27 7 520036848 10-5 5 10-17 5 2-39 14
1-29 9 520036852 8-31 2 520041817 1-16 34 2-41 5
520020605 10-19 1 8-33 2 520041843 2-29 17 2-41 6
520020606 10-19 1 10-5 5 520041853 8-31 1 2-45 14
520020607 10-19 1 10-23 5 520041855 10-23 1 2-45 16
520021605 10-20 11 10-25 2 520041863 1-16 35 2-52 1
520021606 10-20 11 11-33 18 520041892 1-16 36 2-61 6
520021607 10-20 11 11-35 18 520041894 2-29 3 11-25 6
520025605 10-13 1 520037804 8-3 4 2-29 3 11-27 10
520025606 10-13 1 520038811 10-17 20 520042832 6-41 32 520202602 2-39 13
520025607 10-13 1 520038855 2-35 8 520044803 7-7 11 2-39 14
520025655 10-15 1 2-39 6 9-7 6 2-45 14
520025656 10-15 1 2-41 7 520044855 2-5 22 2-45 16
520025657 10-15 1 2-45 8 520045009 2-21 2 520202603 2-52 1
520026605 10-13 2 2-61 9 520045069 2-35 15 2-61 6
520026606 10-13 2 2-68 5 2-41 4 11-25 6
520026607 10-13 2 11-25 7 520045074 2-35 15 11-27 10
520027605 10-15 2 11-27 12 2-37 40 520202604 2-36 20
520027606 10-15 2 520038861 1-15 4 2-41 4 2-36 21
520027607 10-15 2 520038872 2-23 2 520045094 2-5 26 2-39 13
520034600 10-13 3 2-62 5 2-6 26 2-39 14
10-15 4 520039810 8-35 11 2-19 2 2-41 5
520034601 10-13 3 520039813 10-17 3 520045536 3-6 39 2-41 6
10-15 4 520039824 10-7 9 520045581 1-9 5 2-45 14
520036816 7-15 2 520039832 8-9 1 520045672 2-36 26 2-45 16
9-21 2 8-9 1 2-39 15 2-52 1
9-23 2 520039838 10-17 6 2-41 11 11-25 6
11-31 13 520039848 8-9 1 2-45 16 520202606 2-36 20
11-35 18 8-9 1 11-25 3 2-41 5
520036834 7-3 6 520039852 8-9 1 520045804 2-36 18 520371804 2-13 4
7-5 5 8-9 1 2-43 33 520372806 2-13 1
8-3 6 520039872 8-35 11 520052844 2-69 2 524135278 4-11 12
8-5 6 520039876 10-7 9 2-69 3 4-13 14
8-9 5 520039877 8-9 1 520052846 2-51 6 524135489 1-41 2

A968 ©2012 Yale Materials Handling Corporation 13-7


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

524135491 1-41 2 524147649 8-24 32 524169560 7-12 8 524199325 1-50 1


524138930 5-5 17 8-24 32 524169561 7-12 8 524199326 1-50 1
524138931 5-5 17 524147682 8-24 32 524171801 6-53 1 524208880 1-41 1
524139228 1-43 4 8-24 32 524171802 6-53 1 524208883 1-21 5
524140798 7-15 524147685 8-24 32 524172001 6-53 7 524214603 4-7 7
524140801 8-31 8-24 32 524172006 6-53 7 524220529 1-43 4
524141692 9-21 524147801 7-7 12 524172601 6-51 1 524224752 1-25 5
524141693 7-15 1 8-11 11 524172602 6-51 1 524229037
524141694 8-31 1 524147802 7-7 12 524176008 8-16 9 524229038
524141695 9-21 1 8-11 11 524176009 8-16 9 524229039
524141696 7-17 6 9-7 8 524176010 8-16 9 524229235
8-36 17 524148239 8-24 29 524176013 8-16 9 524229236
8-39 2 524157558 9-17 1 524176016 8-16 9 524229237
8-39 2 524157559 8-27 1 524176058 8-20 9 524229316
9-26 17 524157560 8-27 1 524176059 8-20 9 524229317
10-27 20 9-17 1 524176060 8-20 9 524229318
10-31 11 524157561 9-17 1 524176063 8-20 9 524229319
524141736 11-35 1 524157562 8-27 1 524176066 8-20 9 524229320
524141737 11-33 1 524157565 8-27 1 524177808 9-11 1 524229321
524141742 11-35 524157568 8-27 1 9-11 1 524229322
524141743 11-33 524157607 9-17 1 524177810 9-11 1 524229323
524141780 11-31 524157609 8-27 1 9-11 1 524229324
524141786 8-11 12 9-17 1 524177811 9-11 1 524229325
524141792 9-26 11 524157610 8-27 1 9-11 1 524229326
9-26 11 9-17 1 524177908 9-9 1 524229327
9-26 11 524157612 8-27 1 9-9 1 524240692 1-11 21
9-26 11 524157615 8-27 1 524177910 9-9 1 1-19 8
9-26 11 524157619 8-27 1 9-9 1 1-21 4
9-26 11 524162256 1-43 4 524177911 9-9 1 524243839
524141846 10-11 8 524168508 8-16 9 9-9 1 524243840
524146876 9-13 1 524168509 8-16 9 524199293 1-48 1 524260552 1-3 6
9-13 1 524168510 8-16 9 524199294 1-48 1 524281279 1-29 10
524146878 9-13 1 524168513 8-16 9 524199295 1-48 1 1-32 20
9-13 1 524168516 8-16 9 524199297 1-50 1 524286106 1-25 1
524146879 9-13 1 524168558 8-20 9 524199298 1-50 1 524286107 1-25 1
9-13 1 524168559 8-20 9 524199299 1-50 1 524286108 1-25 2
524146992 8-33 1 524168560 8-20 9 524199302 1-50 1 524286109 1-25 2
524146993 9-23 1 524168563 8-20 9 524199303 1-50 1 524287557 5-3 1
524147280 10-11 2 524168566 8-20 9 524199304 1-50 1 524292792 1-11 1
524147285 10-17 22 524169408 7-12 8 524199305 1-50 1 524292793 1-11 1
524147286 10-17 22 524169410 7-12 8 524199306 1-50 1 524292794 1-11 1
524147287 10-17 22 524169411 7-12 8 524199312 1-48 1 524292795 1-11 1
524147296 10-11 24 524169458 7-12 8 524199313 1-50 1 524292796 1-11 1
524147297 10-17 32 524169460 7-12 8 524199314 1-48 1 524302847 1-22 1
524147486 11-49 8 524169461 7-12 8 524199315 1-50 1 524302848 1-22 1
11-63 8 524169508 7-12 8 524199316 1-48 1 524302849 1-22 1
11-71 8 524169509 7-12 8 524199317 1-50 1 524305510 1-21 1
524147647 8-24 32 524169510 7-12 8 524199318 1-50 1 524305511 1-21 1
8-24 32 524169511 7-12 8 524199320 1-50 1 524305512 1-21 1
524147648 8-24 32 524169558 7-12 8 524199323 1-50 1 524305513 1-21 1
8-24 32 524169559 7-12 8 524199324 1-50 1 524305514 1-21 1

13-8 ©2012 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

524309148 1-41 9 580000868 6-14 47 580009289 8-36 32 580018643 1-35 6


524310196 1-47 1 6-17 25 8-39 16 580018833 11-49 11
524310264 1-47 1 6-18 51 9-26 26 11-53 4
524324509 1-43 8 580001246 2-11 7 580009290 8-36 29 11-55 18
524324834 1-19 1 2-13 11 8-39 18 11-59 4
524324835 1-19 1 2-15 8 9-26 31 11-61 22
524324836 1-19 1 580001429 7-3 6 580009799 1-9 1 11-63 11
524324837 1-19 1 7-5 5 580010474 4-18 2 11-65 3
524324838 1-19 1 8-3 6 580010476 4-3 28 11-67 16
524327261 1-3 1 8-5 6 4-5 28 11-71 11
524327352 1-16 37 8-9 5 580010477 4-3 27 11-73 4
524327751 1-16 39 9-3 6 4-5 27 11-75 22
524328452 1-43 9 9-5 5 580010704 1-27 4 580018834 11-49 9
524329722 1-11 1 10-3 2 580010741 1-19 9 11-53 3
524329723 1-11 1 10-5 2 580010758 6-39 1 11-55 17
524329724 1-11 1 10-7 2 580010759 6-41 11-59 3
524329725 1-11 1 10-9 2 580011128 6-41 11 11-61 25
524329726 1-11 1 580001430 10-5 5 580011167 7-12 5 11-63 9
524334610 580001435 8-31 2 8-15 6 11-65 4
524334611 8-33 2 8-19 6 11-67 15
524334612 580001437 8-31 2 10-13 12 11-71 9
524334613 8-33 2 10-19 6 11-73 3
524334764 580001836 6-3 8 580011755 4-3 3 11-75 21
524334765 580001849 2-51 4 580011756 4-3 3 580018835 11-49 10
524334766 2-51 12 4-5 3 11-53 2
524334767 2-62 3 580012159 6-45 15 11-55 16
524334769 580002046 4-3 37 580012279 1-37 13 11-59 2
524334770 4-5 37 1-39 14 11-61 24
524334771 580002498 2-23 7 580012382 8-23 5 11-63 10
524334772 580003569 11-20 7 9-13 8 11-65 2
524334773 580004501 6-11 7 580012987 6-5 3 11-67 14
550001358 1-19 1 580006840 1-51 6-13 28 11-71 10
550001359 1-19 1 580006841 1-50 5 6-17 40 11-73 2
550001360 1-19 1 580006842 1-50 4 6-27 18 11-75 20
550001361 1-19 1 580006843 1-50 3 580013339 4-17 1 580019056 1-9 1
550001362 1-19 1 580006844 1-50 2 580013347 4-17 6 580019097 2-35 6
550001363 1-19 1 580006935 4-14 2 580013348 4-17 23 2-42 27
550001364 1-19 1 580008064 1-43 6 580013351 4-17 2-62 6
550001365 1-19 1 580008220 2-6 30 580014430 2-29 28 580019098 2-35 6
550001366 1-19 1 580008640 6-7 5 580014465 1-32 2-42 27
550001367 1-19 1 6-9 5 580016727 1-48 4 2-63 6
550001490 1-3 8 580008988 1-15 18 580016736 1-48 3 580019107 2-35 6
550001583 1-3 5 1-16 57 580017088 10-27 25 2-35 12
550001584 1-3 10 580009061 6-39 13 10-31 16 2-37 32
550004113 2-5 9 580009067 2-36 28 580017091 10-17 1 2-37 33
550018035 1-3 5 2-43 30 580017324 1-5 9 2-37 35
550018036 1-3 10 2-73 7 580018276 10-28 40 2-39 1
550019243 2-19 11 580009068 2-73 7 10-31 15 2-39 17
550023711 5-2 4 580009288 8-36 28 580018279 10-28 40 2-42 20
550026374 1-16 39 8-40 36 10-31 17 2-42 23
550026375 1-16 37 9-26 32 580018642 1-35 4 2-42 24

A968 ©2012 Yale Materials Handling Corporation 13-9


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-42 27 2-77 10 11-19 5 11-43


2-43 36 4-9 7 580019805 11-55 4 580020709 11-31 3
2-45 1 11-5 2 11-61 4 11-33 3
2-45 15 11-5 4 11-67 4 11-35 3
2-46 1 11-25 5 580019808 6-3 6 11-43
2-48 4 11-27 6 11-49 12 580020710 11-43 1
2-53 1 11-29 7 11-53 1 580020711 11-43 1
2-53 4 11-29 10 11-55 15 580020719 11-43 3
2-53 7 580019139 2-35 13 11-59 1 580020721 11-43 2
2-55 7 2-36 17 11-61 26 580020724 11-31 4
2-55 8 2-41 1 11-63 12 11-33 4
2-56 10 2-43 34 11-65 1 11-35 4
2-56 11 2-55 3 11-67 13 580020725 11-31 4
2-60 4 2-55 5 11-71 12 11-33 4
2-61 2 580019140 2-35 13 11-73 1 11-35 4
2-77 6 2-41 1 11-75 19 580020726 11-31 5
2-77 7 2-43 34 580019817 6-21 8 11-33 5
2-77 9 2-55 3 6-27 9 11-35 5
2-77 10 2-55 5 9-7 2 580020727 11-31 5
11-5 4 580019245 2-35 11 580019838 7-7 13 11-33 5
11-27 8 2-37 33 8-11 13 11-35 5
11-29 7 2-43 35 9-7 9 580020741 11-43 5
11-29 9 2-53 4 10-11 9 580020942 2-62 1
11-29 10 2-56 10 580019860 6-5 11 2-66 3
580019119 2-35 12 2-60 4 11-75 6 580020943 2-35 9
2-37 32 2-61 2 580019861 10-11 14 2-37 38
2-37 38 2-66 5 11-44 4 2-42 17
2-39 1 2-77 9 11-45 4 2-43 37
2-42 17 11-27 8 11-46 4 2-62 3
2-42 20 11-29 9 580019865 11-44 4 11-5 5
2-43 36 580019246 2-35 11 11-45 4 580020944 2-35 9
2-45 1 2-37 33 11-46 4 2-37 38
2-46 1 2-43 35 11-47 2 2-42 17
2-46 3 2-53 4 580019895 11-61 1 2-43 37
2-48 1 2-56 10 11-67 1 2-62 3
2-48 3 2-60 4 11-75 1 11-5 5
2-48 4 2-61 2 580019896 11-19 5 580021087 2-35 3
2-52 7 2-66 5 580019897 6-21 5 2-39 4
2-53 1 2-77 9 6-27 12 2-42 22
2-53 7 11-27 8 11-55 1 2-45 4
2-55 7 11-29 9 580019985 11-39 1 2-52 3
2-55 8 580019353 2-46 3 11-39 2 2-53 5
2-56 11 2-52 7 11-41 1 2-55 6
2-59 8 2-60 1 11-41 2 2-56 9
2-61 4 2-60 3 580020577 6-21 3 2-73 1
2-62 1 2-61 4 6-27 10 2-73 3
2-63 6 11-5 2 580020585 11-47 3 2-77 3
2-73 4 11-25 5 580020700 11-31 1 2-77 8
2-74 2 11-27 6 580020708 11-31 3 11-25 1
2-77 6 580019387 7-7 4 11-33 3 11-29 3
2-77 7 8-11 4 11-35 3 11-29 8

13-10 ©2012 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580021088 2-35 3 580023767 11-35 580026721 11-31 9 580027878 7-15 8


2-39 4 580023791 11-31 1 11-33 9 8-31 6
2-42 22 580023792 11-35 1 11-35 9 8-33 6
2-45 4 580023793 11-33 1 580026723 11-31 10 9-21 6
2-52 3 580023794 11-35 1 11-33 10 9-23 6
2-53 5 580023845 2-35 15 11-35 10 11-31 17
2-55 6 2-41 4 580026724 11-43 4 11-31 17
2-56 9 580023947 2-59 4 580026725 11-31 11 11-33 14
2-73 1 580024407 2-11 6 11-33 11 11-35 14
2-73 3 2-13 8 11-35 11 580027879 7-15 8
2-74 4 580025048 9-9 580026749 1-48 5 580027880 8-31 6
2-74 5 9-11 580026751 1-48 5 8-33 6
2-77 3 580025557 2-35 1 580026810 2-39 2 9-21 6
2-77 8 2-39 16 2-45 2 9-23 6
11-25 1 2-45 17 2-51 10 11-31 17
11-29 3 580025558 2-64 1 580026812 2-5 4 11-33 14
11-29 8 580025559 2-3 2-23 7 11-35 14
580022411 6-51 2-35 14 4-9 10 580029727 1-15 8
580022491 6-53 8 2-42 19 5-11 580029990 11-20 3
580022505 6-51 9 2-60 2 11-5 9 580030876 4-6 45
580022508 6-53 11 11-11 2 580026813 2-45 1 580030966 1-5 5
580022514 6-51 10 580025560 2-51 3 580026816 2-48 3 1-15 7
580022891 2-39 17 2-59 3 580027008 6-39 4 1-16 55
2-45 15 2-66 2 6-41 4 2-3 4
2-53 7 2-68 3 580027206 2-48 1 2-3 11
2-55 7 580025914 2-39 8 2-73 8 4-14 3
2-77 6 2-42 21 580027207 2-48 1 6-5 8
580022892 2-39 17 2-45 11 2-73 8 6-7 4
2-45 15 580026118 7-12 580027357 7-3 11 6-9 4
2-53 7 580026173 4-3 1 8-3 11 6-13 19
2-55 7 580026196 11-35 4 9-3 11 6-13 25
2-77 6 580026197 11-35 5 10-3 16 6-17 19
580022893 2-70 2 580026198 11-35 4 580027520 11-43 6-27 17
2-73 4 580026199 11-35 5 580027572 1-9 4 6-37 12
2-74 2 580026621 1-15 24 1-9 6 11-11 1
2-74 4 2-3 10 2-3 15 11-78 3
2-74 5 2-5 17 6-13 44 580030968 5-11 3
11-17 4 6-3 3 6-35 20 6-3 7
580022894 2-23 2 6-7 16 580027573 1-15 29 6-7 35
2-62 5 6-7 33 2-3 5 6-9 25
580022964 6-41 27 6-9 10 2-3 12 580030969 6-5 6
580023124 7-17 16 6-9 28 4-14 4 580030970 4-11 23
8-36 24 6-35 16 5-7 14 4-13 33
8-39 12 11-5 13 5-11 4 6-35 1
9-26 27 11-15 10 5-13 9 6-37 16
10-27 17 11-15 13 6-7 6 580030972 1-5 9
10-31 4 580026649 2-36 18 6-9 6 580030973 2-5 19
580023194 1-9 5 2-43 33 6-9 22 580031494 6-39 14
580023764 11-31 580026720 11-31 22 6-14 49 6-41 10
580023765 11-35 11-33 22 6-18 52 580032374 1-3 2
580023766 11-33 11-35 22 6-37 3 580032377 1-37 6

A968 ©2012 Yale Materials Handling Corporation 13-11


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-39 7 580034898 3-9 9 2-36 23 2-68 4


580032413 2-17 9 580034999 1-48 2 2-41 9 580039252 2-43 31
580032475 6-49 1 580035000 1-48 6 2-42 25 580039263 2-5 16
580032660 3-9 3 580035002 1-48 580037836 3-5 22 580039347 4-14 5
580032779 6-23 9 580035011 1-48 6 580037894 3-6 6-21 9
6-25 15 580035017 1-49 580038063 6-13 30 6-27 6
580032866 3-5 9 580035031 2-37 37 6-17 30 580039349 6-21 7
580032976 3-9 22 2-41 15 580038103 9-17 6-27 14
580032977 3-9 17 580035032 2-37 36 580038104 9-17 580039382 8-24 33
580033045 3-5 14 2-37 39 580038108 8-27 580039385 10-11 14
580033516 2-36 18 2-42 16 580038205 9-17 11-49 8
2-43 33 580035034 2-36 22 580038207 8-27 11-49 12
580033537 2-36 18 2-41 10 9-17 11-63 8
2-43 33 580035464 7-3 580038208 8-27 11-63 12
580033576 3-9 2 7-5 9-17 11-71 8
580033718 7-7 20 580035466 7-3 580038210 8-27 11-71 12
7-15 9 7-5 580038213 8-27 580039388 7-7 6
8-12 20 580035467 7-3 580038217 8-27 7-7 13
8-24 19 7-5 580038290 2-51 5 8-11 6
8-31 9 580035503 7-3 2-52 6 8-11 13
8-33 9 7-5 2-54 9 9-7 2
9-14 28 580035505 7-3 2-55 1 9-7 4
9-21 9 7-5 2-66 3 9-7 8
9-23 9 580035506 7-3 2-68 8 9-7 10
10-5 12 7-5 2-77 1 10-11 2
10-9 8 580035563 4-3 36 11-25 4 10-11 4
10-23 9 4-5 36 11-29 1 10-11 9
10-25 9 580035780 2-9 12 580038468 9-11 580039389 8-24 33
11-31 20 580036023 6-7 24 580038470 9-11 580039390 8-11 12
11-33 16 580036517 6-53 580038471 9-11 8-24 33
11-35 16 580036535 6-49 10 580038500 9-9 9-13 2
580033876 3-5 18 580036536 6-49 10 580038502 9-9 580039392 9-7 9
580033877 3-5 18 580036537 6-49 7 580038503 9-9 580039394 11-49 2
580033878 3-5 18 580036662 1-15 22 580038661 2-35 5 11-51 1
580033879 3-5 18 2-5 2 2-42 26 11-57 1
580033880 3-5 18 2-5 2 580038673 9-11 11-63 2
580034016 6-49 2 580036666 6-7 23 580038675 9-11 11-65 11
580034452 3-12 2 6-9 18 580038676 9-11 11-71 2
580034453 3-12 2 580036940 2-45 1 580038834 6-13 43 11-73 11
580034454 3-12 2 580036981 2-37 35 6-17 41 11-75
580034469 3-12 2 580036986 2-37 35 580039158 2-35 5 580039395 10-17 33
580034470 3-12 2 580037209 2-29 2 2-42 26 580039424 8-36 33
580034494 8-27 580037670 2-35 10 580039183 7-7 6 8-40 33
580034495 8-27 2-43 38 8-11 6 9-25 5
9-17 580037745 3-9 6 9-7 4 10-28 41
580034496 8-27 580037747 3-9 7 10-11 4 10-31 30
580034497 8-27 580037805 2-35 4 580039194 2-59 6 11-49 1
580034540 2-21 5 2-36 23 580039220 2-13 11-63 1
580034586 2-39 11 2-41 9 580039221 2-11 5 11-71 1
2-45 10 2-42 25 2-13 9 580039490 2-46 3
580034643 3-6 36 580037807 2-35 4 580039249 2-51 9 580039491 2-46 3

13-12 ©2012 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580039492 2-60 1 6-41 19 580042222 2-35 12 580044698 8-15


580039499 2-39 1 580040489 6-49 5 2-37 32 580044714 8-19
2-46 1 6-51 15 2-42 20 580044715 8-19
2-48 4 6-53 14 2-42 23 580044716 8-19
2-53 1 580040850 2-29 21 2-42 24 580044719 8-19
2-55 8 11-8 2 2-43 36 580044722 8-19
2-56 11 11-23 6 11-5 4 580044773 2-5 26
2-77 7 580040882 3-5 15 580042328 2-6 29 2-6 26
2-77 10 580040883 3-5 15 580042341 7-7 5 2-6 26
11-29 7 580040884 3-5 15 8-11 5 2-6 26
11-29 10 580040885 3-5 15 9-7 3 2-6 26
580039500 2-39 1 580040912 6-9 20 10-11 3 2-19 2
2-46 1 580041195 2-59 8 580042343 8-23 12 580044785 5-11 10
2-48 4 2-64 3 580042344 9-13 14 580044859 1-15 13
2-53 1 4-9 6 580042485 9-13 2 580044860 1-3 4
2-55 8 580041208 6-33 16 580042567 11-5 6 1-5 11
2-56 11 580041360 1-21 8 11-15 8 2-5 11
2-77 7 2-25 1 580043644 6-33 15 580044861 1-11
2-77 10 2-29 18 580044127 2-36 16 1-15 24
11-29 7 11-11 8 2-41 3 1-19 5
11-29 10 580041371 2-6 28 580044129 6-13 23 2-29 12
580039513 2-35 11 580041704 1-16 46 6-17 23 2-29 29
2-37 33 1-37 3 6-27 2 11-8 1
2-43 35 1-39 8 580044309 7-12 11-11 3
2-53 4 11-17 9 580044310 7-12 11-23 1
2-56 10 580041805 4-6 39 580044311 7-12 11-78 4
2-63 6 580041842 4-18 1 580044312 7-12 580044862 1-9 4
2-66 5 580041843 4-18 1 580044333 7-12 1-9 6
2-77 9 580041844 4-18 1 580044334 7-12 580044908 2-35 2
11-29 9 580041845 4-18 1 580044335 7-12 2-35 7
580039602 2-36 23 580041861 3-12 1 580044336 7-12 2-39 5
2-41 9 580041862 3-12 1 580044414 7-12 2-41 2
2-42 25 580041864 3-12 1 580044416 7-12 2-45 7
580039799 2-37 34 580042219 2-52 7 580044417 7-12 2-52 4
2-41 12 2-59 8 580044431 7-12 2-53 3
580039911 6-7 37 2-61 4 580044434 7-12 2-61 8
6-9 30 11-5 2 580044435 7-12 2-66 4
580039955 3-5 5 11-25 5 580044624 8-15 2-68 2
580039956 3-5 1 11-27 6 580044625 8-15 2-73 2
580040178 2-29 23 580042220 2-52 7 580044626 8-15 2-74 3
11-12 1 2-59 8 580044629 8-15 2-77 4
580040330 9-9 2-61 4 580044632 8-15 4-9 8
580040332 9-9 11-5 2 580044657 8-19 11-17 7
580040333 9-9 11-25 5 580044658 8-19 11-25 2
580040456 2-36 22 11-27 6 580044659 8-19 11-27 2
2-37 36 580042221 2-35 12 580044662 8-19 11-29 4
2-37 37 2-37 32 580044665 8-19 580045129 2-29 24
2-37 39 2-42 20 580044690 8-15 580045132 11-12 2
2-41 10 2-42 24 580044691 8-15 580045205 9-26 20
2-41 15 2-43 36 580044692 8-15 9-26 20
2-42 16 11-5 4 580044695 8-15 580045207 9-26 20

A968 ©2012 Yale Materials Handling Corporation 13-13


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

9-26 20 8-9 9-3 1 580047034 2-23 3


580045209 9-26 20 580045744 8-3 580045976 8-3 1 5-11 12
9-26 20 8-5 8-3 1 580047195 2-51 8
580045235 9-26 21 8-9 580045979 8-3 1 2-51 8
9-26 21 580045750 8-3 8-3 1 11-15 4
580045237 9-26 21 8-5 580046012 7-5 1 580047197 2-51 8
9-26 21 8-9 7-5 1 11-15 4
580045238 9-26 21 580045795 8-3 580046014 7-5 1 580047198 2-29 20
9-26 21 8-5 7-5 1 11-15 15
580045338 4-11 4 8-9 580046015 7-5 1 580047199 2-29 20
4-13 4 580045797 8-3 7-5 1 11-15 15
580045447 5-13 24 8-5 580046049 8-5 1 580047200 4-11 24
580045477 8-35 1 8-9 8-5 1 4-13 34
8-35 1 580045799 8-3 580046050 8-5 1 580047494 3-15 21
580045478 8-35 1 8-5 8-5 1 580047496 3-15 9
8-35 1 8-9 580046051 8-5 1 580047506 3-15 11
580045488 7-17 1 580045805 8-3 8-5 1 580047507 3-15 8
7-17 1 8-5 580046054 8-5 1 580047509 3-15 5
580045490 7-17 1 8-9 8-5 1 580047597 5-9 14
7-17 1 580045810 8-3 580046057 8-5 1 580047600 5-9 15
580045491 7-17 1 8-5 8-5 1 580047673 5-9 10
7-17 1 8-9 580046139 1-15 5 580047714 2-5 23
580045512 8-35 1 580045862 9-3 1-15 10 11-5 11
8-35 1 9-5 1-37 11 11-5 14
580045513 8-35 1 580045866 9-3 580046144 11-44 2 11-15 11
580045515 8-35 1 9-5 580046145 11-45 2 11-15 14
8-35 1 580045868 9-3 11-46 2 11-49 3
580045516 8-35 1 9-5 580046146 11-44 2 11-63 3
580045520 8-35 1 580045919 9-3 11-45 2 11-71 3
8-35 1 9-5 11-46 2 580047919 3-5 6
580045565 9-25 4 580045923 9-3 580046147 11-44 1 580048175 4-3 34
9-25 4 9-5 580046148 11-44 1 4-5 34
580045567 9-25 4 580045925 9-3 580046149 11-45 1 580048227 2-5 15
9-25 4 9-5 11-46 1 6-7 18
580045568 9-25 4 580045970 7-3 1 580046150 11-45 1 6-9 12
9-25 4 7-3 1 11-46 1 580048272 2-36 21
580045597 9-25 8 8-3 1 580046396 1-29 22 2-41 6
9-25 8 8-3 1 580046399 4-11 4 580048851 3-5 12
580045599 9-25 8 9-3 1 4-13 4 3-11
9-25 8 9-3 1 580046451 2-3 14 580049011 1-21 9
580045600 9-25 8 580045971 8-3 1 5-7 4 2-29 25
9-25 8 8-3 1 6-35 19 5-11 6
580045653 7-17 7 580045972 7-3 1 580046463 6-39 7 6-3 17
580045735 8-3 7-3 1 580046726 2-5 10 11-11 6
8-5 9-3 1 580046780 2-9 1 11-12 1
8-9 9-3 1 2-11 580049229 5-7 11
580045737 8-3 580045973 7-3 1 580046783 2-9 8 5-13 7
8-5 7-3 1 580046791 2-11 7 580049231 1-15 7
8-9 8-3 1 580046792 2-11 1-15 30
580045739 8-3 8-3 1 580046793 2-11 2 2-5 12
8-5 9-3 1 2-13 5 2-17 10

13-14 ©2012 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

5-13 15 580051703 2-59 6 580054548 6-51 580055652 8-35 8


6-3 4 580051704 2-59 7 580055312 1-41 6 8-40 24
6-14 45 580051747 11-17 1 580055550 10-3 1 9-13 16
6-35 8 580051876 8-36 34 580055551 10-3 1 10-11 15
6-35 17 8-40 580055631 7-7 8 580055731 10-27 2
6-37 5 10-27 30 8-11 8 10-35 13
580049559 11-5 7 10-31 24 8-24 35 580055733 8-40 32
580049602 6-7 31 580051922 10-25 1 9-7 20 10-28 31
6-9 24 580051923 9-23 1 10-11 26 10-31 23
580049810 4-11 6 580051924 8-33 1 10-17 25 580055734 8-24 36
4-13 6 580051941 4-3 35 10-28 34 8-35 4
580049815 2-64 1 4-5 35 10-31 26 8-40 30
580049840 3-5 2 580051955 11-47 1 580055632 9-13 19 8-40 35
6-13 29 580052324 6-35 3 10-11 16 9-25 6
6-17 38 6-37 15 10-17 27 10-11 21
580049860 1-51 580052360 4-3 7 580055633 8-35 9 10-17 23
580049861 1-50 5 4-5 7 580055634 8-23 13 580055735 7-17 2
580049879 5-7 9 580052367 6-49 4 9-13 10 580055740 9-13 18
580049884 1-32 580052391 8-33 10-17 18 580055741 8-35 10
580049891 1-27 580052394 9-23 10-27 7 580055743 8-24 25
580049892 1-27 2 580052396 10-25 10-35 3 9-14 30
1-29 2 580052481 10-3 580055636 8-36 31 580055744 10-27 23
580049893 1-27 5 10-5 8-39 19 10-31 13
1-29 7 10-7 9-26 28 580055745 10-17 37
580049895 1-27 1 10-9 10-28 38 580055746 10-17 16
580049906 1-27 1 580052482 10-3 10-31 19 580055801 3-12 1
1-29 1 10-5 580055649 6-49 13 580055802 3-12 1
580050177 3-5 8 10-7 7-17 14 580055803 3-12 1
580050334 6-53 10-9 8-24 24 580055804 6-21 6
580050335 6-53 580052483 10-3 8-39 14 6-27 13
580050676 5-11 10-5 9-14 31 580055805 4-3 1
580050959 11-17 2 10-7 10-17 36 580055814 11-19 4
580051318 5-5 1 10-9 580055650 7-17 10 580055863 9-26 14
580051319 5-5 1 580052736 11-55 32 8-24 28 10-27 11
580051320 5-5 2 11-61 11 8-39 6 10-35 7
580051323 5-5 6 11-67 12 10-27 4 580055864 7-17 9
580051326 5-5 11-75 12 10-31 9 8-39 4
580051327 5-5 580052844 3-5 15 10-35 8 580055869 5-13 5
580051328 5-5 580052845 3-5 15 580055651 7-7 10 580055974 8-23 6
580051329 5-5 580052846 3-5 15 7-17 4 580055975 8-23 6
580051330 5-5 580052847 3-5 15 8-11 9 9-13 7
580051331 5-5 580052881 10-27 26 8-24 28 580055976 7-7 17
580051332 5-5 12 10-31 12 8-35 2 8-11 17
580051333 5-5 12 580053484 2-6 28 8-39 8 8-24 39
580051334 5-5 580053487 6-51 8-39 8 9-7 14
580051335 5-5 580053499 8-33 9-7 5 580055977 7-17 13
580051336 3-11 580053500 9-23 9-25 3 8-36 27
580051337 3-11 4 580054028 6-45 14 10-11 5 8-39 15
580051432 11-78 7 6-47 5 10-17 26 9-26 25
580051442 1-5 25 580054421 2-29 26 10-28 32 10-11 19
580051609 2-5 8 580054478 2-21 1 10-31 22 580055978 8-35 12

A968 ©2012 Yale Materials Handling Corporation 13-15


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-40 25 11-35 8 580056705 6-49 7 580056762 11-71 6


580055979 8-23 9 580056336 6-7 34 580056706 6-49 7 580056815 1-16 45
9-13 15 6-9 27 580056741 11-63 3 1-32 15
580055980 11-33 7 580056337 6-7 36 580056742 11-63 3 2-29 4
11-35 7 6-9 26 580056743 11-49 4 2-29 30
580055981 10-31 580056430 1-43 7 11-51 7 3-5 26
580055982 8-11 7 580056527 1-3 7 11-53 12 11-23 3
8-35 5 1-19 6 11-55 22 11-78 3
9-7 19 1-21 6 580056744 11-49 5 580056840 6-13 35
10-11 25 1-25 3 11-51 6 6-17 25
580055983 7-7 7 5-7 13 11-53 11 6-17 35
7-17 12 6-7 13 11-55 23 580056845 6-53 4
8-24 30 580056528 1-3 9 580056745 11-49 6 580056846 6-53 12
8-39 7 1-11 5 11-51 5 580056886 6-37 14
11-61 12 1-25 4 11-53 9 580056926 1-29 8
11-67 31 5-7 12 11-55 31 580056941 1-29 1
580055985 10-27 14 6-7 14 11-57 4 580057260 1-35 9
10-31 1 6-35 9 11-59 9 580057266 1-35 11
580055988 9-13 20 6-37 9 11-61 19 580057307 1-35 7
580055989 8-35 14 580056586 11-57 2 580056746 11-49 7 1-35 10
8-40 28 11-59 6 11-51 4 580057451 1-31 8
9-26 19 11-63 3 11-53 8 580057864 1-5 22
10-27 27 11-65 6 11-55 30 580058009 6-49 3
10-31 20 11-67 19 11-57 3 6-51 16
580055990 10-27 10 580056587 11-57 2 11-59 8 6-53 13
580056000 6-49 12 11-61 21 11-61 20 580058078 4-11 4
580056001 7-7 14 11-63 3 580056747 11-49 4 580058188 2-29 7
8-11 14 11-65 6 11-51 7 580058190 11-76 4
8-23 14 11-67 19 11-53 12 11-77 3
8-40 27 580056588 11-49 3 11-55 22 580058194 5-7 2
9-7 11 11-51 2 580056748 11-49 5 580058212 1-16 42
9-13 11 11-53 7 11-51 6 580058269 1-19 3
9-26 30 11-55 20 11-53 11 6-13 21
10-11 11 11-63 3 11-55 23 6-17 21
10-17 19 11-65 6 580056749 11-49 6 6-27 3
10-27 8 11-67 19 11-51 5 580058270 3-6 40
10-31 6 11-73 6 11-53 9 580058314 2-29 6
10-35 4 11-75 25 11-55 31 580058447 11-17 3
580056002 8-24 31 580056613 2-5 3 11-57 4 580058448 11-17 7
580056003 8-35 7 6-13 27 11-59 9 580058449 11-17 7
580056004 2-64 1 6-17 27 11-61 19 580058597 6-35 10
2-71 2 11-5 8 580056750 11-49 7 6-37 7
580056005 1-29 14 580056666 6-13 22 11-51 4 580058821 1-41 3
1-32 18 6-17 22 11-53 8 580059356 2-23 2
7-7 15 6-27 4 11-55 30 580059493 1-19 7
8-11 15 580056667 1-3 11 11-57 3 580059722 10-5 1
9-7 12 1-5 5 11-59 8 580059723 10-5 1
580056006 2-61 11 1-11 6 11-61 20 580059724 10-5 1
2-64 3 1-16 54 580056759 11-71 5 580059753 6-41 1
2-71 2 580056703 6-49 10 580056760 11-71 4 580059760 6-41 7
580056008 11-33 8 580056704 6-49 7 580056761 11-71 7 580059762 6-41 8

13-16 ©2012 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580059763 6-41 2-35 9 11-67 25 11-75 24


580059764 6-41 2-35 13 580065004 11-63 5 580067718 4-3 4
580059765 6-41 2-36 17 11-65 9 4-5 4
580059773 6-41 31 2-37 29 11-67 26 4-7
580059788 1-41 12 2-37 38 580065005 11-63 7 580067790 11-77 4
580059816 1-27 6 2-39 4 11-65 7 580067842 4-7 6
580059910 6-45 4 2-39 7 11-67 28 580068171 8-23 15
580059913 6-45 3 2-41 1 580065006 11-63 6 580068172 8-23 15
580059921 4-7 5 2-42 17 11-65 8 580068173 8-23 15
580060018 1-29 23 2-42 18 11-67 27 580068176 8-23 15
580060019 5-13 17 2-42 22 580065007 11-63 4 580068180 8-23 15
6-13 24 2-43 34 11-65 10 580068221 8-36 18
580060020 5-7 3 2-43 37 11-67 25 8-39 3
580060036 4-7 2-45 4 580065008 11-63 5 8-39 3
580060661 6-41 14 2-45 6 11-65 9 9-26 18
580060918 4-11 13 2-51 2 11-67 26 580068283 8-23 15
4-13 13 2-51 11 580065009 11-63 6 580068284 8-23 15
580061267 6-35 2 2-52 3 11-65 8 580068285 8-23 15
6-37 18 2-53 5 11-67 28 580068288 8-23 15
580061352 6-49 14 2-55 3 580065010 11-63 7 580068291 8-23 15
580061562 10-27 5 2-55 5 11-65 7 580068404 3-5 3
10-35 1 2-55 6 11-67 27 580069353 6-45 2
580061563 11-75 5 2-56 9 580065011 11-71 6 580069355 6-45 10
580061564 10-27 24 2-59 6 11-73 12 6-47 7
10-31 14 2-70 1 11-75 29 580069356 6-45 13
580062078 1-27 3 2-77 3 580065012 11-71 7 6-47 6
1-29 10 2-77 8 11-73 13 580071011 6-7 22
1-32 20 11-25 1 11-75 30 6-9 16
580062118 2-36 22 11-29 3 580065013 11-71 4 580071066 11-15 3
2-41 10 11-29 8 11-73 8 580071585 2-64 1
580062119 2-36 22 580062390 10-17 10 11-75 28 580071587 1-5 19
2-37 36 580062391 10-17 11 580065014 11-71 5 580071962 2-73 6
2-37 37 580062392 10-17 12 11-73 9 580072264 6-35 13
2-37 39 580062998 5-5 20 11-75 27 6-37 2
2-41 10 580062999 5-5 20 580065421 11-19 2 580072354 11-19 1
2-41 15 580063390 11-17 10 580065475 9-25 1 580072682 4-6 38
2-42 16 580063957 2-60 1 580066043 11-49 13 580073881 6-35 18
580062127 2-9 5 4-9 5 11-63 13 580074006 1-5 1
580062128 10-17 28 580064595 3-11 11-71 13 580074863 2-5 14
580062129 10-17 30 580064599 2-6 27 580066670 3-5 7 580074868 2-5 14
580062131 10-11 17 2-6 27 580067209 8-27 7 580075200 3-5 4
580062291 3-15 1 11-15 7 9-17 7 580075519 8-35 3
580062294 3-15 3 11-55 26 10-20 7 8-40 34
580062298 3-15 18 11-61 14 580067370 2-23 5 9-25 7
580062299 3-15 4 11-67 23 580067647 1-41 11 10-28 37
580062303 3-15 15 11-75 14 580067676 6-3 2 10-28 37
580062305 3-15 14 580064733 6-21 11 11-53 6 10-28 37
580062306 3-15 2 6-27 16 11-59 7 10-31 29
580062308 3-15 6 580064872 2-19 3 11-61 23 580076302 11-55 25
580062309 3-15 7 580065003 11-63 4 11-67 18 11-61 13
580062388 2-35 3 11-65 10 11-73 7 11-67 22

A968 ©2012 Yale Materials Handling Corporation 13-17


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-75 15 580079948 3-9 20 580083614 6-21 1 6-13 4


580077907 8-28 15 580079969 3-15 28 6-23 6-17 4
9-18 15 580080018 11-55 27 580083615 6-21 1 580085909 1-16 43
10-20 16 11-61 16 6-23 580085910 1-16 41
580077908 6-11 11-67 32 580083617 6-21 1 580086019 11-21 1
580078136 6-35 6 11-75 16 6-23 580086209 4-9 4
6-39 580080319 2-42 23 580083618 6-21 1 580086232 2-52 8
580078366 6-35 14 580080645 4-17 6-23 2-61 3
580078367 6-35 12 580080646 4-17 580083835 2-29 3 11-25 9
6-37 6 580080835 10-28 42 11-23 4 11-27 11
580078368 6-35 7 10-35 10 580083836 2-29 15 580086308 1-31
6-35 15 580080841 3-12 1 11-21 5 580086309 1-31
580078369 6-35 7 580080842 3-12 1 580083837 2-29 15 580086312 1-31
580078476 2-25 1 580080843 4-18 1 11-21 5 580086313 1-31
11-11 5 580080849 4-18 1 580083871 1-16 33 580086329 10-27 13
580078477 2-25 1 580080870 10-27 6 580084426 6-7 19 10-35 11
580078558 6-35 6 10-35 2 6-9 13 580086384 8-24 35
6-39 580080880 1-15 12 6-11 8 10-27 3
580078602 6-21 1 580080892 10-27 21 580084493 6-5 13 10-35 9
6-23 580080893 10-27 28 580084511 10-11 12 11-39 4
580078603 6-21 1 580081111 8-40 35 580084562 4-18 2 11-41 4
6-23 9-25 6 580084565 4-18 1 11-55 12
580078604 6-21 1 580081159 3-12 1 580084567 4-18 1 11-61 10
6-23 580081348 1-9 3 580084630 3-12 1 11-67 11
580078605 6-21 1 580081602 2-5 26 580084631 4-18 1 580086470 1-15 1
6-23 580081604 2-6 26 580084632 4-18 1 580086471 1-15 3
580078620 2-5 7 580081607 2-6 26 580084947 11-39 5 580086472 1-15 1
580078621 2-5 24 580081609 2-6 26 11-41 5 580086473 1-15 3
2-9 580081792 6-13 33 580084956 1-32 19 580086551 1-15 2
580078622 2-5 24 6-17 33 580084957 1-31 7 580086579 1-15 2
2-9 580081830 8-40 23 580085282 2-36 27 580086580 1-15 2
580078623 2-5 1 580082105 11-51 3 2-42 28 580086581 6-13 9
2-5 1 11-53 10 2-43 29 6-17 9
580078625 2-5 1 11-55 21 2-51 6 580086874 4-11 4
2-5 1 11-67 20 2-51 7 580086875 4-11 4
580078626 2-5 1 11-73 10 2-62 4 580086876 4-11 4
580078711 6-7 26 11-75 26 2-68 6 580086893 6-45 11
580078742 5-2 1 580082273 11-15 1 580085375 2-3 7 6-47 8
5-2 1 580082333 2-29 8 580085532 1-43 7 580086895 6-47 11
580078753 6-7 7 2-69 580085584 1-27 580086939 1-11
6-9 7 580082481 2-13 3 580085585 1-27 6-14 48
580078920 2-29 5 580082482 2-13 10 580085603 5-9 11 580086991 1-15 14
580079372 4-9 3 580082483 2-13 2 580085604 5-9 12 580086992 1-15 14
580079457 5-13 26 580082484 2-13 7 580085606 5-9 13 580086994 2-61
580079484 11-8 3 580082524 4-11 25 580085607 5-9 16 580087330 5-7 17
580079615 2-29 5 580082525 4-13 32 580085608 5-9 17 5-9
580079741 2-25 5 580083301 1-37 12 580085610 5-9 580087331 5-9 2
2-29 19 580083302 1-37 2 580085612 2-71 580087332 6-7 20
11-17 11 1-39 1 6-13 16 6-9 14
580079946 10-31 7 1-39 9 6-17 16 580087336 1-22 2
10-35 6 580083421 2-29 15 580085613 2-71 1 580087338 1-45 1

13-18 ©2012 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580087360 3-5 35 580087900 1-16 31 580088805 10-27 1 580090635 6-13 36


580087362 3-5 17 580087901 1-16 31 10-35 12 6-17 36
580087364 3-5 19 580087902 1-16 31 580088806 10-27 1 580090636 1-9 2
580087367 3-5 34 580087919 1-5 26 10-35 12 580090637 1-9 5
580087368 3-5 28 1-5 26 580088807 10-27 1 580090639 2-51 8
580087369 3-5 28 1-5 26 10-35 12 11-15 4
580087370 3-5 28 580087955 2-17 8 580088821 6-7 15 580090679 1-29 3
580087371 3-5 27 580087957 2-17 7 6-9 9 580090755 2-3 13
580087372 3-9 23 580087963 2-52 580088822 6-7 21 580090756 2-3 13
5-5 580088023 4-11 2 580088825 6-35 5 580090757 2-3 13
580087373 3-9 13 4-13 2 580088827 2-9 11 580090758 2-3 13
5-5 580088100 2-29 16 580089002 10-27 22 580090759 2-3 13
580087374 3-9 6 580088101 2-51 580089040 11-78 2 580090886 1-21 3
580087440 2-5 580088269 2-5 21 580089125 5-9 21 580091333 6-37 17
580087441 2-5 580088270 2-5 13 580089331 1-11 7 6-47
580087443 2-5 580088271 2-5 13 1-11 7 580091334 6-37 1
580087444 2-5 5 580088283 1-16 32 580089525 3-15 6-41
580087445 2-5 6 580088370 2-17 2 580089527 3-15 580091403 2-36 28
580087465 6-51 12 580088371 2-17 2 580089528 3-6 41 2-43 30
6-53 16 580088372 2-17 2 3-15 2-73 7
580087486 2-3 3 580088373 2-17 6 580089695 3-12 1 580091422 6-39 10
580087530 1-15 20 580088374 2-17 6 580089696 3-12 1 580091425 6-39 15
580087531 1-15 20 580088375 2-17 6 580089701 4-6 42 580091427 6-39 16
580087580 6-11 1 580088377 5-7 5 580089702 6-21 12 580091428 6-39 20
580087581 6-11 580088378 5-7 6 6-27 15 580091429 6-39 17
580087585 6-11 5 580088380 5-7 10 580089790 2-64 2 580091430 6-39 2
580087593 2-25 1 580088640 6-13 2 11-25 8 580091437 4-13 27
580087646 2-45 15 6-17 2 11-27 9 580091567 4-5 1
580087649 2-35 4 580088641 6-13 5 580089953 2-5 25 580091569 4-6 44
2-36 16 6-13 6 580089956 2-3 17 580091570 4-5
2-41 3 6-17 5 2-64 580091639 1-19 4
2-45 15 6-17 6 580090103 6-35 4 580091801 1-32
580087659 1-29 12 580088643 6-13 3 6-45 580091938 2-9 7
580087664 6-7 21 6-17 3 580090114 11-6 1 580091970 2-9 1
6-9 15 580088662 1-5 3 580090208 1-11 8 2-13
580087763 2-45 15 580088666 1-5 6 1-11 22 580091971 2-9 3
580087764 2-36 16 580088670 2-48 580090209 1-11 9 580092080 6-37 13
2-41 3 580088673 5-13 18 580090277 1-21 7 580092081 6-37 11
580087769 6-27 1 580088677 10-27 19 11-11 7 580092112 4-18 1
6-29 10-31 10 580090337 5-7 580092113 4-18 1
580087770 6-27 1 580088678 10-27 19 580090338 5-7 6 580092115 4-18 1
6-29 10-31 10 580090353 1-15 27 580092116 4-18 1
580087774 6-27 1 580088679 10-27 19 580090355 1-15 26 580092120 2-31 12
6-29 10-31 10 580090356 1-15 26 2-33 12
580087775 6-27 1 580088723 2-46 580090484 2-3 3 6-14 56
6-29 580088789 10-27 12 580090498 10-3 1 6-18 55
580087879 1-15 28 10-35 15 580090502 1-11 3 580092162 4-18 1
580087895 1-15 19 580088790 10-27 12 580090503 1-11 17 4-18 1
580087896 1-15 21 10-35 15 580090507 11-76 2 580092289 2-29 3
580087898 1-15 31 580088791 10-27 12 580090510 4-18 1 11-23 4
580087899 1-16 31 10-35 15 580090614 6-13 40 580092290 2-29 15

A968 ©2012 Yale Materials Handling Corporation 13-19


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-21 5 580093030 1-32 14 580093496 6-41 20 1-6 28


580092291 2-29 15 580093062 11-19 1 580093497 6-41 26 580093914 5-7 1
11-21 5 580093130 2-3 13 580093498 6-41 25 580093935 1-3 3
580092379 6-37 10 580093131 2-3 13 580093499 6-41 29 580093956 6-5 7
580092485 2-26 4 580093132 2-3 13 580093500 6-41 22 580093974 2-29 13
4-9 9 580093133 2-3 13 580093501 6-41 21 580093986 1-11
580092519 2-60 580093134 2-3 13 580093528 2-61 11 580093993 11-49 3
6-13 20 580093140 6-3 10 11-27 7 11-63 3
6-17 20 6-5 4 580093529 6-41 30 11-71 3
580092524 6-14 53 580093141 6-3 9 6-41 580094125 2-21 3
580092525 6-13 42 6-5 5 580093530 6-41 6 580094141 6-13 7
580092526 6-13 37 580093212 6-13 10 580093531 6-41 26 6-17 7
6-17 37 6-17 10 580093539 2-66 580094142 6-13 8
580092528 4-6 41 580093219 11-76 5 5-13 12 6-17 8
580092575 6-7 3 580093232 1-27 11 580093542 2-33 1 580094178 1-22 8
6-9 3 580093242 1-16 47 580093543 2-33 1 580094180 1-22 6
580092576 6-5 17 580093247 1-5 16 580093544 2-31 1 580094182 11-17 1
580092578 6-5 12 580093267 1-15 23 580093545 2-31 1 580094184 6-5 17
580092600 1-32 21 580093268 1-15 23 580093546 2-33 1 580094284 2-26 10
580092606 2-5 7 580093269 1-15 23 580093547 2-33 1 580094353 2-46 2
580092619 6-14 51 580093270 1-15 23 580093548 2-31 1 2-48 2
6-17 24 580093271 1-15 23 580093549 2-33 1 580094358 2-5 18
580092620 6-14 52 580093283 5-11 1 580093550 2-31 1 580094380 6-45 9
6-18 49 580093285 5-11 5 580093551 2-33 1 580094381 6-45 16
580092632 6-13 39 580093286 2-25 2 580093559 2-31 1 580094590 2-68
6-17 39 580093288 2-26 1 580093560 2-31 1 580094608 11-17 7
580092678 4-11 1 2-55 580093561 2-33 1 580094625 4-9 2
4-13 1 580093292 1-16 48 580093562 2-31 1 580094657 2-5
580092732 1-29 19 580093297 2-31 5 580093563 2-33 1 580094687 2-25 4
6-13 11 580093302 6-5 16 580093564 2-31 1 11-25
6-17 11 580093325 1-32 17 580093567 2-19 7 580094688 2-25 4
580092748 4-11 3 580093327 1-32 15 580093616 2-19 11-27
4-13 3 580093386 11-5 1 580093617 2-3 2 580094690 2-3 9
580092815 1-37 8 580093418 6-7 30 2-59 580094795 1-16 32
1-39 27 6-9 23 580093646 11-5 12 580094902 6-13 13
580092816 1-37 4 11-55 29 11-15 9 6-17 13
580092919 6-7 1 11-61 18 580093651 2-19 4 580094903 6-13 14
6-9 1 11-75 18 580093652 2-19 10 6-17 14
580092923 6-5 15 580093442 1-16 38 580093663 6-3 16 580094904 6-13 15
580092930 2-59 1 580093443 1-16 44 580093671 2-19 8 6-17 15
580092970 4-5 3 580093447 6-39 8 580093704 1-41 15 580094905 6-13 17
580092982 2-26 3 580093448 6-39 6 580093718 2-29 11 6-17 17
4-9 1 580093449 6-39 9 11-6 3 580095033 2-36 27
580092987 1-29 16 6-41 12 580093738 6-35 2 2-42 28
580093011 11-12 580093450 6-39 3 6-37 18 2-43 29
580093015 6-13 34 580093451 6-39 21 580093745 2-31 20 2-62 4
6-17 34 6-41 28 2-33 20 2-68 6
580093016 6-13 32 580093452 6-39 19 580093814 4-5 1 580095035 5-13 8
6-17 32 580093456 6-39 6 580093848 2-5 9 580095036 5-13 10
580093017 6-13 31 580093492 6-41 9 580093853 1-5 10 580095037 5-13 16
6-17 31 580093494 6-41 13 580093854 1-6 28 580095052 11-20 8

13-20 ©2012 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580095063 1-41 8 6-25 3 580095849 2-31 13 2-33 4


580095068 8-23 8 6-25 8 2-33 13 2-33 5
580095072 6-14 46 6-31 2 580095850 2-31 14 580096228 2-31 4
6-18 50 6-33 2 2-33 14 2-33 5
580095093 2-29 22 580095434 2-5 24 580095864 6-25 7 580096229 2-31 3
11-8 4 2-9 580095878 3-6 42 2-33 3
11-23 5 580095460 1-35 8 3-15 38 580096233 2-19 2
580095094 2-29 13 580095461 1-35 1 580095933 1-5 21 580096248 11-29
580095095 6-47 1 580095462 1-31 4 580095963 2-15 7 580096251 3-15
580095096 6-47 9 580095463 1-31 5 580095964 2-15 6 580096252 3-15
580095115 2-26 7 580095464 1-31 5 580095965 2-15 5 580096260 1-37
580095116 2-26 9 580095465 1-32 580095966 2-15 4 1-39 2
580095117 2-26 11 580095466 1-32 580095967 2-15 3 1-39 10
580095147 2-29 31 580095467 1-32 580095968 2-15 2 580096261 2-25 3
580095148 2-29 32 580095471 1-31 2 580095977 6-23 1 580096264 3-15
580095170 1-5 15 580095472 1-31 3 6-25 12 580096267 3-15
580095171 1-5 12 580095473 1-31 1 580096011 2-9 1 580096269 3-15
580095185 2-29 27 580095474 1-31 2 2-15 580096271 3-15
580095202 5-13 580095475 1-31 3 580096080 6-21 4 580096272 3-16
580095227 6-23 5 580095476 1-31 1 6-27 11 580096273 3-15
6-29 2 580095477 1-31 6 580096096 6-25 580096349 4-17
6-31 12 580095545 6-29 5 580096097 6-23 8 580096411 2-31 19
580095228 6-29 4 580095546 6-29 5 6-33 2-33 19
580095229 6-29 12 580095547 6-29 5 580096098 6-23 6 580096412 2-31 18
580095236 6-29 5 580095549 6-25 10 6-25 2-33 18
580095237 6-29 6-31 6 580096099 6-23 4 580096542 11-8 6
580095238 6-29 10 6-33 3 6-25 11-23 7
580095239 6-23 7 580095550 6-25 9 580096100 6-23 2 580096543 11-8 7
6-29 3 6-31 7 6-25 11-23 8
580095241 6-29 6 6-33 4 580096101 6-23 4 580096615 3-15
6-33 580095555 11-20 5 6-25 580096616 3-15
580095242 6-29 7 580095557 6-33 7 580096102 6-23 3 580096617 3-15
6-31 580095558 6-25 11 6-25 580096619 3-15
580095243 6-29 8 6-31 9 580096104 6-23 8 580096639 2-3
6-31 6-33 8 6-33 580096665 6-13 1
580095244 6-29 1 580095559 6-33 11 580096105 6-23 10 6-17 1
6-31 580095560 6-33 10 6-23 10 580096739 2-6 26
580095245 6-29 5 580095561 6-33 14 6-29 9 580096769 4-13 19
580095249 6-23 7 580095562 6-31 8 580096147 2-31 580096770 4-13 7
6-29 3 6-33 6 2-33 580096771 4-13 31
580095250 6-29 6 580095679 4-14 1 580096189 2-19 1 580096772 4-13 21
6-33 580095680 4-14 6 580096191 2-9 580096773 4-11 22
580095251 6-29 8 580095683 6-23 580096192 2-19 9 4-13 26
6-31 6-25 15 580096225 10-28 42 580096774 4-13 22
580095270 6-29 11 580095685 6-23 11 10-35 10 580096775 4-13 24
580095272 6-33 6-25 15 580096226 10-27 28 580096776 4-13 25
580095273 6-31 580095702 6-25 6 580096227 2-31 2 580096777 4-13 28
580095327 6-23 9 580095706 6-25 5 2-31 3 580096778 4-11 15
6-25 15 580095831 2-53 2-31 4 4-13 16
580095329 6-33 13 580095838 1-15 25 2-33 2 580096779 4-11 7
580095335 6-23 5 580095847 1-5 20 2-33 3 580096780 4-11 18

A968 ©2012 Yale Materials Handling Corporation 13-21


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580096781 4-11 20 582000167 5-13 1 2-19 2 11-67 17


580096782 4-11 19 582000168 5-13 11 582000813 1-29 5 11-73 5
580096783 4-11 21 582000169 5-13 22 582000895 1-11 11 11-75 23
580096835 4-13 5 582000185 6-14 55 582000896 1-11 11 582003674 2-31 6
580096836 4-11 5 6-18 53 582000897 1-11 11 2-33 6
580096837 1-32 19 582000243 2-36 18 582000898 1-11 11 582003682 1-39 18
1-37 2-36 20 582000899 1-11 11 582003730 1-37 14
580096841 5-7 16 2-36 21 582001012 1-11 4 1-39 22
6-27 16 2-41 5 582001092 11-76 3 582003731 1-37 16
580096842 6-21 11 2-41 6 582001156 1-16 1-39 24
580097131 5-5 27 582000244 2-39 13 582001247 1-19 2 582004126 1-31 7
580097132 5-5 27 2-39 14 1-21 10 582004183 11-17 1
580097245 1-37 1 2-45 14 582001502 6-14 54 582004184 11-17 1
1-39 3 2-45 16 6-18 54 582004277 6-13 17
1-39 11 582000355 3-9 21 582001764 11-5 10 582004475 6-14 50
580097288 5-7 15 582000358 6-13 18 582001835 6-14 6-18 45
580097304 6-3 1 582000359 6-27 5 6-18 582004480 2-70
580097305 6-3 1 582000361 1-5 27 582001995 2-29 1 11-17
580097328 10-36 4 582000362 1-5 27 11-8 3 582004554 1-32 16
580097330 6-53 582000363 1-5 27 582002221 6-7 9 582004977 6-17 42
580097331 6-51 582000364 1-5 27 582002222 6-7 9 582004983 10-35 14
580097368 11-55 8 582000365 1-6 27 582002223 6-7 9 582004984 10-35 14
11-61 8 582000367 2-23 1 582002224 6-7 10 582004985 10-35 14
11-67 6 582000368 2-23 6 582002225 6-7 11 582005028 1-29 6
11-75 9 582000435 1-5 8 582002226 6-7 12 582005042 11-75 2
580097369 11-55 8 582000436 1-5 8 582002243 6-7 10 582005058 6-25 15
11-67 6 582000437 1-5 8 582002534 1-39 20 582005089 11-67 8
11-75 9 582000438 1-5 8 582002535 1-32 21 582005090 11-61 3
580097386 2-31 9 582000439 1-5 8 1-39 17 11-67 3
2-33 9 582000440 6-3 12 582002564 1-39 582005091 11-67 7
580097387 2-31 11 582000441 6-3 11 582002565 1-37 5 582005259 11-61 2
2-33 11 582000442 6-3 12 1-39 4 11-67 2
580097388 2-31 7 582000443 6-3 11 582002619 1-39 15 582005381 11-55 7
2-33 7 582000444 6-7 3 582002621 1-29 17 11-61 7
580097389 2-31 17 6-9 3 582002717 6-37 4 11-67 30
2-33 17 582000445 6-3 13 582002912 6-35 582005449 1-16 58
580097432 2-31 8 582000446 6-3 14 6-37 582005455 1-5 8
2-33 8 582000447 6-3 13 582003024 1-21 2 582005456 1-5 8
580097446 2-31 6 582000448 6-3 14 582003150 2-6 26 582005457 1-5 8
2-33 6 582000484 2-36 28 582003281 11-76 1 582005458 1-5 8
580097447 2-31 16 2-43 30 11-77 1 582005459 1-5 8
2-33 16 582000485 6-7 32 582003401 1-5 20 582005461 1-5 10
580097448 2-31 10 6-9 29 582003574 1-29 582005490 11-75 3
2-33 10 582000664 2-3 1 582003581 6-41 26 582005592 6-17 18
580097506 2-29 10 2-35 582003584 1-31 582005685 1-15 23
580097531 1-29 4 2-39 582003585 1-31 582005686 1-15 23
582000021 6-5 2 582000665 2-3 1 582003625 11-53 5 582005687 1-15 23
582000022 6-5 1 2-41 11-55 19 582005688 1-15 23
582000023 6-5 10 2-45 11-59 5 582005689 1-15 23
582000024 6-5 9 582000700 11-23 2 11-61 23 582005697 1-27 10
582000025 6-5 14 582000788 2-19 1 11-65 5 582005840 6-18 47

13-22 ©2012 Yale Materials Handling Corporation A968


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582005843 6-17 28 582008127 3-5 31 582011620 1-11 8 582014891 6-41 23


582005875 1-11 582008129 3-5 20 1-11 22 582014902 8-40 21
582005940 2-31 15 582009047 2-26 2 582011621 1-11 8 582014958 11-31 2
2-33 15 2-62 582011694 11-44 2 11-33 2
582005941 1-11 13 582009139 8-39 1 582011695 11-44 1 11-35 2
582005943 1-11 13 8-39 1 582011696 11-44 2 582014963 11-31 2
582006419 11-17 2 582009140 8-39 1 582011697 11-44 1 11-33 2
582006458 11-55 5 8-39 1 582011822 6-9 17 11-35 2
11-61 5 582009141 8-39 1 582011903 2-19 8 582015095 11-78 2
582006494 1-15 20 8-39 1 582012046 1-32 582015139 11-39 7
582006495 1-15 20 582009144 8-39 1 582012136 2-77 11-41 7
582006585 5-2 1 8-39 1 582012185 11-39 3 582015140 11-39 7
582006587 5-2 1 582009147 8-39 1 11-41 3 11-41 7
582006593 10-13 16 8-39 1 582012213 11-31 6 582015235 5-11 16
10-15 12 582009174 8-40 40 11-33 6 582015263 5-11 15
582006661 8-28 14 8-40 40 11-35 6 582015264 5-11 14
9-18 14 582009175 8-40 40 582012243 1-11 13 582015265 5-11 13
10-20 15 8-40 40 582012597 6-41 3 582015311 8-40 31
582006762 11-67 24 582009176 8-40 40 582012633 6-41 582015338 11-75 8
11-75 17 8-40 40 582012634 11-31 582015786 1-32 99
582006974 6-21 1 582009179 8-40 40 11-33 582015787 1-32 99
6-23 8-40 40 11-36 582016100 6-23 4
582006975 6-21 1 582009182 8-40 40 11-39 7 6-25
6-23 8-40 40 11-41 7 582016101 6-23 4
582006976 6-21 1 582010004 2-6 32 582012637 11-31 6-25
6-23 582010026 8-24 36 11-33 640046913 6-39 5
582006977 6-21 1 582010051 8-24 29 11-36 6-41 5
6-23 582010052 8-24 27 11-39 7 900002253 8-24 26
582006978 6-21 1 582010170 2-19 8 11-41 7 900002259 8-24 38
6-23 582010243 8-24 34 582012661 6-39 18 900002264 8-24 26
582006979 6-21 1 582010270 8-40 21 582012999 11-21 3 10-5 20
6-23 582010536 8-23 8 582013000 11-77 2 900004218 9-26 16
582006980 6-21 1 582010540 8-40 20 582013074 11-11 4 9-26 16
6-23 582010924 6-3 6 582013094 11-45 2 900004269 10-20 13
582006981 6-21 1 582011156 2-51 11-46 2 900005220 1-5 2
6-23 582011382 11-39 6 582013095 11-45 1 900014292 1-16 49
582007586 1-5 11 11-41 6 11-46 1 1-37
1-16 56 582011384 1-16 53 582013097 11-45 2 900017217 11-55 24
582007591 1-5 21 582011385 1-16 52 11-46 2 11-61 15
582007762 2-3 8 582011386 1-16 51 582013098 11-45 1 11-75 13
2-6 31 582011387 1-16 50 11-46 1 900488804 5-5 9
2-26 5 582011388 2-19 582013327 11-39 2 900488821 5-5 8
582007793 6-7 25 582011389 2-19 1 582013328 11-39 1 900488822 5-5 8
582007871 11-55 14 582011390 2-19 2 582013511 1-11 13 900488823 5-5 25
11-67 29 582011499 6-41 17 582013555 11-41 2 900488824 5-5 24
582007872 11-55 10 582011507 2-6 33 582013556 11-41 1 900488826 5-5 28
582007873 11-55 3 2-74 582014300 11-19 3 900488827 5-5 5
582007874 11-55 2 582011508 2-6 33 582014307 8-40 34 900488835 5-5 4
11-55 9 2-73 9-25 7 900750841 5-5 22
582007875 11-67 21 582011589 2-3 582014889 6-41 19 900955809 5-5 7
582007900 1-29 582011611 2-74 1 582014890 6-41 18 900955821 5-5 21

A968 ©2012 Yale Materials Handling Corporation 13-23


NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

900955827 5-5 19 2-43 32 931109909 2-29 9 10-36 5


901202806 5-5 14 2-45 12 11-6 2 940102912 1-22 3
901202808 5-5 15 2-52 5 932200902 6-41 24 3-2 3
902254806 3-11 6 2-53 6 932727901 6-13 41 10-36 3
903259104 2-17 3 2-61 10 6-17 29 940400905 1-29 18
8-40 22 2-77 2 932728903 1-15 15 940400906 2-9 10
905049102 1-11 18 11-27 3 932728907 1-16 40 940400908 1-37
908621405 5-5 3 11-29 2 11-20 4 1-39 5
909882404 1-37 10 910792100 1-11 19 932728908 1-15 11 1-39 13
1-39 25 912845301 1-41 13 11-17 8 940600906 5-11 11
909882405 1-5 4 915144300 3-9 5 932728910 1-37 15 940600907 1-32 22
1-47 4 920803300 3-9 11 1-39 23 11-20 2
4-3 31 921801917 3-9 19 2-5 20 940600908 1-37
4-5 32 924234401 3-5 23 932729905 5-2 2 940800908 3-9 4
909904403 1-15 6 926887301 1-11 16 5-3 2 950513905 3-5 21
909932403 3-9 10 931014904 4-3 14 11-20 6 952405902 2-36 24
909932438 3-5 16 4-5 14 932730903 1-11 14 2-41 8
909964401 3-5 13 931019917 3-2 2 937100904 4-9 13 952408901 2-36 24
910065119 2-36 25 931019919 10-36 2 937300924 3-2 4 2-41 8
2-39 12

13-24 ©2012 Yale Materials Handling Corporation A968


SECTION 14

14 USER SUPPORT INFORMATION


CONTENTS

SECTION 14
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 14-2


TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 14-2
OPERATOR TRAINING .................................................................................................................................. 14-2
SERVICE TRAINING COURSE ...................................................................................................................... 14-2
SERVICE TRAINING MATERIALS ................................................................................................................. 14-2

A968 ©2012 Yale Materials Handling Corporation 14-1


USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE

3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011

14-2 ©2012 Yale Materials Handling Corporation A968


Yale Materials Handling Corporation 524319461
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 01/2012
Greenville, NC 27834-2011

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