Beruflich Dokumente
Kultur Dokumente
ERC045VG-070VG
(A968)
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS
1 GENERAL TRUCK
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 BRAKE SYSTEM
6 HYDRAULIC SYSTEM
11 OPTIONS
13 NUMERICAL INDEX
This Parts Manual is divided into 14 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCELERATOR PEDAL ................................................................................................................................. 12-2
ACCELERATOR PEDAL ASSEMBLY - MONOTROL .................................................................................... 5-3
ACCELERATOR PEDAL ASSEMBLY- STANDARD ...................................................................................... 5-2
ACCUMULATOR ............................................................................................................................................. 11-18
ADD ON OPTION KITS
ADD-ON OPTION KITS ................................................................................................................................... 12-4
ARMREST SLIDER ASSEMBLY
→ 9/2010 .................................................................................................................................................... 1-36
9/2010 → .................................................................................................................................................... 1-38
AUXILIARY KEY SWITCH .............................................................................................................................. 2-20
AUXILIARY TUBE EXTENSIONS
FOUR STAGE FULL FREE-LIFT (→ S/N D515V05514H) ........................................................................ 11-70
FOUR STAGE FULL FREE-LIFT (S/N D515V05515H →) ........................................................................ 11-72
FOUR STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ................. 11-74
TWO AND THREE STAGE FULL FREE-LIFT (→ S/N D508V027242H) (→ S/N D509V02103H)
(→ S/N D563V11350H) (→ S/N D564V02121H) ...................................................................................... 11-62
TWO AND THREE STAGE FULL FREE-LIFT (S/N D508V27243H →) (S/N D509V02104H →)
(S/N D563V11351H →) (S/N D564V02122H →) ...................................................................................... 11-64
TWO AND THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D508V27243H →) (S/N D509V02104H →) (S/N D563V11351H →)
(S/N D564V02122H →) .............................................................................................................................. 11-66
TWO STAGE LIMITED FREE-LIFT (→ S/N D507V02972H) (→ S/N D562V02053H) ............................. 11-48
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ..................................................................... 11-50
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ..................................................................... 11-52
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ..................................................................... 11-54
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND WITHOUT QUICK DISCONNECT
FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ..................................................................... 11-56
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND MANUAL HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ............................................ 11-58
TWO STAGE LIMITED FREE-LIFT - WITH ISS CARRIAGE AND E-HYDRAULICS WITH QUICK
DISCONNECT FITTINGS (S/N D507V02973H →) (S/N D562V02054H →) ............................................ 11-60
B
BACK-UP ALARM ........................................................................................................................................... 11-12
BATTERY CONNECTOR AND CABLE ASSEMBLY
RAPID CHARGE ......................................................................................................................................... 2-18
BATTERY REMOVAL OPTIONS .................................................................................................................... 12-2
BATTERY SPACERS ...................................................................................................................................... 1-8
BRAKE ASSEMBLY ........................................................................................................................................ 5-4
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 5-8
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-6
C
CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-22
DESCRIPTION PAGE
HEAVY DUTY - THREE STAGE FULL FREE-LIFT .................................................................................... 8-32
HEAVY DUTY - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-22
HEAVY DUTY - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-24
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-30
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-20
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-14
CONTACTOR
2 POLE, UL-E .............................................................................................................................................. 2-14
UL-E ............................................................................................................................................................ 2-10
UL-EE .......................................................................................................................................................... 2-12
CONTACTOR ASSEMBLY ............................................................................................................................. 2-8
CONTROL PANEL .......................................................................................................................................... 2-4
COUNTERWEIGHT ........................................................................................................................................ 1-22
D
DC TO DC CONVERTER KITS ....................................................................................................................... 12-2
DC-DC CONVERTER AND ATTACHING PARTS .......................................................................................... 11-14
DIFFERENTIAL ............................................................................................................................................... 3-10
DISPLAY
LOW MOUNT .............................................................................................................................................. 11-10
DISPLAY GROUP AND HARNESS ................................................................................................................ 2-24
DOME LIGHT .................................................................................................................................................. 11-6
DRIVE AXLE AND HOUSING ......................................................................................................................... 3-4
DRIVE AXLE HUB ........................................................................................................................................... 3-8
DRIVE AXLE MOUNTING ............................................................................................................................... 3-2
WITH SPACER ........................................................................................................................................... 10-36
E
ELECTRICAL SYSTEM ................................................................................................................................... 2-2
F
FENDER .......................................................................................................................................................... 1-24
FIRE EXTINGUISHER .................................................................................................................................... 11-78
FIRE EXTINGUISHER KIT .............................................................................................................................. 12-2
FLOORPLATES AND COVERS ...................................................................................................................... 1-14
FORKS ............................................................................................................................................................ 1-48
OPTIONAL .................................................................................................................................................. 1-50
FREE-LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-16
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-12
FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-19
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-26
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-16
FRONT WORKLIGHT MOUNTING
OVERHEAD GUARD WITH DRIVE-THRU RACK ...................................................................................... 11-21
G
GATE AND BATTERY ROLLER WITH BATTERY SPACER .......................................................................... 1-4
DESCRIPTION PAGE
H
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009) .......................................................................................... 10-26
FOUR STAGE FULL FREE-LIFT - WITH HOSE CHANNELS (12/2009 →) .............................................. 10-30
THREE STAGE FULL FREE-LIFT (→ S/N D563V11658H) (→ S/N D508V27872H) ............................... 8-34
THREE STAGE FULL FREE-LIFT (S/N D508V27873H →) (S/N D563V11659H →) ............................... 8-38
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-24
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-16
HEADER HOSE CONVERSION KITS
HOOD .............................................................................................................................................................. 1-10
HOSE CHANNELS
HEADER HOSE - FOUR STAGE FULL FREE-LIFT (12/2009 →) ............................................................. 10-34
HYDRAULIC CONTROL VALVE
ELECTRONIC - THREE AND F0UR FUNCTION ....................................................................................... 6-28
MANUAL - THREE AND F0UR FUNCTION ............................................................................................... 6-22
HYDRAULIC FILTER HOUSING ..................................................................................................................... 6-10
HYDRAULIC HOSES
HOIST, TILT AND AUXILIARY .................................................................................................................... 6-4
STEERING .................................................................................................................................................. 6-2
HYDRAULIC PUMP ........................................................................................................................................ 6-44
19 CC .......................................................................................................................................................... 6-46
HYDRAULIC PUMP AND MOTOR ASSEMBLY
36/48 VOLT ................................................................................................................................................. 6-34
72/80 VOLT ................................................................................................................................................. 6-36
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 6-6
WITH METAL HYDRAULIC TANK .............................................................................................................. 6-8
HYDRAULIC VALVE ASSEMBLY
ELECTRONIC - THREE AND FOUR FUNCTION ...................................................................................... 6-26
MANUAL - THREE AND FOUR FUNCTION ............................................................................................... 6-20
HYDRAULIC VALVE CONVERSION KIT ....................................................................................................... 12-3
I
IMPACT SENSOR ........................................................................................................................................... 11-4
INNER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-8
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
INTEGRAL SIDE-SHIFT
CARRIAGE - TWO STAGE LIMITED FREE-LIFT ...................................................................................... 11-30
CARRIAGE - THREE STAGE FULL FREE-LIFT ........................................................................................ 11-32
CARRIAGE - TWO AND FOUR STAGE FULL FREE-LIFT ........................................................................ 11-34
FORK POSITIONER - TWO AND THREE STAGE FULL FREE-LIFT ........................................................ 11-38
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 11-40
HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT ....................................................................... 11-44
HYDRAULIC HOSES - THREE STAGE FULL FREE-LIFT ........................................................................ 11-45
HYDRAULIC HOSES - TWO STAGE FULL FREE-LIFT ............................................................................ 11-46
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 11-42
DESCRIPTION PAGE
INTEGRAL SIDE-SHIFT HYDRAULIC HOSE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 11-47
INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-4
INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4
L
LABELS
EXTERIOR .................................................................................................................................................. 1-40
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-44
INTERIOR ................................................................................................................................................... 1-42
LIGHTS
STOP, TAIL, BACK-UP, AND STROBE - WITH OVERHEAD GUARD ...................................................... 2-28
LOAD BACKREST .......................................................................................................................................... 1-46
M
MAIN CYLINDER
LEFT HAND - THREE STAGE FULL FREE-LIFT ....................................................................................... 8-14
RIGHT HAND - THREE STAGE FULL FREE-LIFT .................................................................................... 8-18
MAIN LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-10
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 9-10
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-12
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-8
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-14
MAIN LIFT CYLINDERS
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-10
MANUAL CONTROL LEVERS
→ S/N A968N02287H ................................................................................................................................ 6-12
S/N A968N02288H → ................................................................................................................................ 6-16
MINI-LEVER CONTROLS
3 FUNCTION ............................................................................................................................................... 2-30
4 FUNCTION ............................................................................................................................................... 2-32
MIRROR
PANORAMIC ............................................................................................................................................... 11-20
MIRROR CONVERSION KITS ........................................................................................................................ 12-3
MIRRORS ........................................................................................................................................................ 11-76
WITH DRIVE-THRU RACK OVERHEAD GUARD ...................................................................................... 11-77
MISCELLANEOUS KITS ................................................................................................................................. 12-3
N
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS - WITH BOLT IN SENSOR ........................................................... 1-26
DESCRIPTION PAGE
WITHOUT ELECTRONIC CONTROLS - WITH SNAP IN SENSOR .......................................................... 1-28
O
OPERATOR MODULE .................................................................................................................................... 1-2
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OVERHEAD GUARD ...................................................................................................................................... 1-18
DRIVE THRU RACK ................................................................................................................................... 1-20
P
PARK BRAKE
AUTOMATIC ............................................................................................................................................... 5-12
PARK BRAKE ASSEMBLY ............................................................................................................................. 5-10
POWER CABLES ............................................................................................................................................ 2-16
PUMP MOTOR
36/48 VOLT - STANDARD PERFORMANCE ............................................................................................. 6-38
72/80 VOLT - ENHANCED PERFORMANCE ............................................................................................. 6-40
R
REAR DRIVE HANDLE ................................................................................................................................... 11-16
REAR DRIVE HANDLE KITS .......................................................................................................................... 12-3
REAR WORK AND TAIL LIGHT MOUNTING
DRIVE-THRU OVERHEAD GUARD ........................................................................................................... 11-22
S
SEATS
FULL SUSPENSION - SHEET 1 0F 2 ......................................................................................................... 1-30
FULL SUSPENSION - SHEET 2 OF 2 ........................................................................................................ 1-34
STEER COLUMN
FIXED .......................................................................................................................................................... 4-10
TELESCOPIC .............................................................................................................................................. 4-12
STEER PUMP ASSEMBLY ............................................................................................................................. 4-16
STEER TIRES AND WHEELS ........................................................................................................................ 4-18
STEERING ACCUMULATOR ......................................................................................................................... 4-14
STEERING AXLE ............................................................................................................................................ 4-2
WITH SENSOR ........................................................................................................................................... 4-4
STEERING CYLINDER ................................................................................................................................... 4-7
T
TAIL LIGHT MOUNTING
OVERHEAD GUARD WITH DRIVE THRU RACK ...................................................................................... 11-7
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 6-48
TILT CYLINDERS
ERC045VG-ERC055VG .............................................................................................................................. 6-50
ERC060VG-ERC070VG .............................................................................................................................. 6-52
TILT SENSOR GROUP
TWO AND THREE STAGE ......................................................................................................................... 2-22
DESCRIPTION PAGE
TIRE AND WHEEL
DRIVE TIRES .............................................................................................................................................. 3-12
TRACTION MOTOR ........................................................................................................................................ 3-14
TREAD CONVERSION KITS .......................................................................................................................... 12-2
TURN SIGNAL ................................................................................................................................................ 2-26
TURN SIGNAL WIRE HARNESS .................................................................................................................... 4-8
V
VALVE ASSEMBLY
INLET SECTION ......................................................................................................................................... 6-32
VALVE ASSEMBLY, LIFT, TILT, AND AUXILIARY
ELECTRIC HYDRAULIC ............................................................................................................................. 6-30
MANUAL HYDRAULIC ................................................................................................................................ 6-24
W
WIRE HARNESS
BACK-UP ALARM STROBE ....................................................................................................................... 2-67
DISPLAY - FREEZER ................................................................................................................................. 2-61
FAN ADAPTOR - 80V ................................................................................................................................. 2-72
FAN ADAPTOR - 36/48V ............................................................................................................................ 2-74
FRONT SWITCH ......................................................................................................................................... 2-69
JUMPER ...................................................................................................................................................... 2-70
LEFT HAND LIGHT HARNESS - DRIVE-THRU OVERHEAD GUARD ...................................................... 2-76
LEFT HAND LIGHT HARNESS, WITH DRIVE THRU RACK OVERHEAD GUARD .................................. 11-28
LIGHTS - MAIN CHASSIS .......................................................................................................................... 2-50
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND ................................................................................ 2-52
LIGHTS WITH OVERHEAD GUARD - LEFT HAND ................................................................................... 2-53
LIGHTS WITH OVERHEAD GUARD - LEFT HAND, WITH TURN ............................................................. 2-55
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND - WITH LOW MOUNT DISPLAY ............................ 11-24
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND - WITH LOW MOUNT DISPLAY - FREEZER ........ 11-26
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 1 0F 2 ...................................................................... 2-40
MAIN WITH ELECTRONIC HYDRAULICS - SHEET 2 0F 2 ...................................................................... 2-44
MAIN WITH MANUAL HYDRAULICS - SHEET 1 0F 2 ............................................................................... 2-34
MAIN WITH MANUAL HYDRAULICS - SHEET 2 0F 2 ............................................................................... 2-38
MANUAL HYDRAULICS ............................................................................................................................. 2-60
MANUAL INTERLOCK ................................................................................................................................ 2-71
PARK BRAKE ............................................................................................................................................. 2-65
SEAT - E-HYDRAULIC ............................................................................................................................... 2-47
SEAT MANUAL HARNESS ......................................................................................................................... 2-46
STEERING COLUMN ................................................................................................................................. 2-58
SYNCHRONOUS STEERING ..................................................................................................................... 2-64
TURN SIGNAL ............................................................................................................................................ 2-62
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
NOTES
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
OPERATOR MODULE
KEY:
A: Non Rotated
B: Rotated
QTY
ITEM PART NO. DESCRIPTION A B
1 524327261 Cowl ........................................................................................................... 1 1
2 580032374 Capscrew ................................................................................................... 4 4
3 580093935 Capscrew ................................................................................................... 6 6
4 580044860 Insert .......................................................................................................... 6 6
5 550001583 Side Plate Wldmt (RH) ............................................................................... 1 ..
5 550018035 Side Plate Wldmt (RH) (Alternate Part) ...................................................... 1 ..
6 524260552 Fastener ..................................................................................................... 4 4
7 580056527 Capscrew ................................................................................................... 2 2
8 550001490 Bulkhead .................................................................................................... 1 1
9 580004218
580056528 Nut (Shoulder) ............................................................................................ 6 6
10 550001584 Side Plate Wldmt (LH) ................................................................................ 1 1
10 550018036 Side Plate Wldmt (LH) (Alternate Part) ...................................................... 1 1
11 580056667 Capscrew ................................................................................................... 2 2
FOOTNOTES:
a → 5/2010 c 5/2010 →
b → PENDING PER ECN 138391 d PENDING PER ECN 138391 →
NOTES
BATTERY SPACERS
ITEM PART NO. DESCRIPTION QTY
1 580019056 Capscrew (M10 x 1.5 x 80) (M10 x 1.5 x 80) ...................................................... 2
1 504231285 Capscrew (M10 x 1.5 x 70) (M10 x 1.5 x 70) ...................................................... 2
1 580009799 Screw (M10 x 1.5 x 50) ....................................................................................... 2
2 580090636 Plate .................................................................................................................... 2
3 580081348 Spacer ................................................................................................................ 28
4 a 580027572 Nut ...................................................................................................................... 2
4 b 580044862 Insert ................................................................................................................... 2
5 504231285 Capscrew (M10 x 1.5 x 70) (M10 x 1.5 x 70) ...................................................... 2
5 520045581 Capscrew (M10 x 1.5 x 35) ................................................................................. 2
5 580023194 Capscrew (M10 x 1.5 x 45) ................................................................................. 2
5 580090637 Capscrew (M10 x 1.5 x 55) ................................................................................. 2
6 a 580027572 Nut ...................................................................................................................... 2
6 b 580044862 Insert ................................................................................................................... 2
FOOTNOTES:
a → PENDING PER ECN 10636918 b PENDING PER ECN 10636918 →
HOOD
ITEM PART NO. DESCRIPTION QTY
1 i 524292792 Hood (27.5 inches) ............................................................................................. 1
1 i 524292793 Hood (30.9 inches) ............................................................................................. 1
1 i 524292794 Hood (33.3 inches) ............................................................................................. 1
1 i 524292795 Hood (36.7 inches) ............................................................................................. 1
1 i 524292796 Hood (39.9 inches) ............................................................................................. 1
1 j 524329722 Hood (27.5 inches) ............................................................................................. 1
1 j 524329723 Hood (30.9 inches) ............................................................................................. 1
1 j 524329724 Hood (33.3 inches) ............................................................................................. 1
1 j 524329725 Hood (36.7 inches) ............................................................................................. 1
1 j 524329726 Hood (39.9 inches) ............................................................................................. 1
2 449021019 Washer ............................................................................................................... 6
3 580090502 Bolt ...................................................................................................................... 2
4 582001012 Hinge .................................................................................................................. 2
5 580004218
580056528 Nut (Shoulder) .................................................................................................... 4
6 580056667 Capscrew ............................................................................................................ 4
7 580089331 Spacer (27.5 inches) ........................................................................................... 4
7 580089331 Spacer (30.9 - 39.9 inches) ................................................................................ 2
8 580090208 Ball Stud ............................................................................................................. 2
8 582011620 Ball Stud (27.5 in.) .............................................................................................. 2
8 582011621 Ball Stud (30.9-30.9 in.) ...................................................................................... 2
9 580090209 Clip ...................................................................................................................... 4
10 449015115 Locknut ............................................................................................................... 2
11 d 582000895 Gas Spring (Extra Light) ..................................................................................... 2
11 b 582000896 Gas Spring (Light) ............................................................................................... 2
11 cg 582000897 Gas Spring (Medium) .......................................................................................... 2
11 e 582000898 Gas Spring (Heavy) ............................................................................................ 2
11 f 582000899 Gas Spring (Extra Heavy) ................................................................................... 2
12 449021006 Washer (30.9 - 39.9 inches) ............................................................................... 2
13 i 582012243 Hood Latch ......................................................................................................... 1
13 j 582013511 Latch (with EE Hoods) ........................................................................................ 1
13 582005941 Lock ................................................................................................................ 1
13 582005943 Key ................................................................................................................. 1
14 932730903 Capscrew ............................................................................................................ 3
15 501737903 Nut ...................................................................................................................... 3
16 926887301 Plug ..................................................................................................................... 8
17 580090503 Handle (Hood) .................................................................................................... 2
18 905049102 Rivet .................................................................................................................... 2
19 910792100 Clip ...................................................................................................................... 1
20 258979300 Plug (36.7, 39.9 inches) ...................................................................................... 2
21 524240692 Plug (36.7, 39.9 inches) ...................................................................................... 1
22 580090208 Ball Stud ............................................................................................................. 2
22 582011620 Ball Stud ............................................................................................................. 2
kl 518790649 Screw (Stop) ....................................................................................................... 2
akl 023604600 Lockwasher ......................................................................................................... 2
akl 014936600 Nut ...................................................................................................................... 2
ak 582005875 Bumper ............................................................................................................... 2
hk 580086939 Rubber Mount ..................................................................................................... 2
hk 580044861 Insert ................................................................................................................... 2
k 580093986 Plug ..................................................................................................................... 2
FOOTNOTES:
a 1015MM BC with 88.5 Inch Overhead Guard g 39 in Hood with Non Suspension Seat or 30 to 33
b 27 in Hood with Full Suspension Seat or 30 to 33 in. with Full Suspension Seat
in. with Non Suspension Seat h Drive-In Rack Overhead Guard
c 27 in Hood with Swivel Seat i E Hood Group
d 27 to 30 in. Hood with Non Suspension Seat j EE Hood Group
e 36 in Hood with Full Suspension Seat or 30-33 in k Not Illustrated
with Swivel Seat. l Standard Overhead Guard
f 39 in Hood with Full Suspension Seat or 36 to 39
in with Swivel Seat
NOTES
FOOTNOTES:
a Fixed Steering Column e → PENDING PER ECN 138391
b Steering Column w/o Turn Signal f → S/N A968N03621H
c Steering Column w/Turn Signal g PENDING PER ECN 138391 →
d Telescopic Steering Column h S/N A968N03622H →
NOTES
OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 ac 550001358 Overhead Guard (27.5 inches) ........................................................................... 1
1 bc 550001363 Overhead Guard (27.5 inches) ........................................................................... 1
1 c 524324834 Overhead Guard (27.5 inches) (Flat) .................................................................. 1
1 ac 550001359 Overhead Guard (30.9 inches) ........................................................................... 1
1 bc 550001364 Overhead Guard (30.9 inches) ........................................................................... 1
1 d 524324835 Overhead Guard (30.9 inches) (Flat) .................................................................. 1
1 ad 550001360 Overhead Guard (33.3 inches) ........................................................................... 1
1 bd 550001365 Overhead Guard (33.3 inches) ........................................................................... 1
1 c 524324836 Overhead Guard (33.3 inches) (Flat) .................................................................. 1
1 af 550001361 Overhead Guard (36.7 inches) ........................................................................... 1
1 bf 550001366 Overhead Guard (36.7 inches) ........................................................................... 1
1 f 524324837 Overhead Guard (36.7 inches) (Flat) .................................................................. 1
1 ae 550001362 Overhead Guard (39.9 inches) ........................................................................... 1
1 be 550001367 Overhead Guard (39.9 inches) ........................................................................... 1
1 e 524324838 Overhead Guard (39.9 inches) (Flat) .................................................................. 1
2 582001247 Grommet ............................................................................................................. 5
3 580058269 Capscrew ............................................................................................................ 2
4 580091639 Handle ................................................................................................................ 1
5 580044861 Insert ................................................................................................................... 2
6 580056527 Capscrew ............................................................................................................ 8
7 580059493 Plug ..................................................................................................................... 12
8 524240692 Plug ..................................................................................................................... 1
9 580010741 Plug ..................................................................................................................... 2
10 504241782 Plug ..................................................................................................................... 4
FOOTNOTES:
a 86.5 in Height d E45-60VG
b 88.5 in. Height e E65-70VG
c E45-50VG f E65VG
OVERHEAD GUARD
DRIVE THRU RACK
FOOTNOTES:
a ERC045VG, 27.5 inch BC; ERC050-55VG, 30.9 c ERC050-055VG, 27.5 inch BC; ERC060VG, 33.3
inch BC; ERC065VG, 33.3 inch BC; ERC070VG, inch BC; ERC065, 36.7 inch BC; ERC070VG, 39.9
39.9 inch BC inch BC
b ERC045VG, 30.9 + 33.3 inch BC; ERC050-55VG,
33.3 inch BC
NOTES
FENDER
ITEM PART NO. DESCRIPTION QTY
1 c 524286106 Fender (LH) ........................................................................................................ 1
1 d 524286107 Fender (LH) ........................................................................................................ 1
2 c 524286108 Fender (RH) ........................................................................................................ 1
2 d 524286109 Fender (RH) ........................................................................................................ 1
3 580056527 Capscrew ............................................................................................................ 6
4 580004218
580056528 Nut (Shoulder) .................................................................................................... 6
5 ab 524224752 Plug ..................................................................................................................... 4
FOOTNOTES:
a Not Illustrated c Used with Standard Tread 21 x 9 Tires
b Used on the 21 x 7 and 21 x 8 Standard Tread d Used with Wide Tread Tires 21x 7, 21 x 8 and 21.9.
without Fender Extensions
FOOTNOTES:
a Not Illustrated
SEATS
FULL SUSPENSION – SHEET 1 0F 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
580086312 Seat-Full Suspension (Cloth-Maximum Travel) ......................................... 1 1
580086313 Seat-Full Suspension (Vinyl-Maximum Travel) .......................................... 1 1
580086311
582003584 Seat-Full Suspension (Vinyl) (Swivel) ........................................................ 1 1
580086310
582003585 Seat-Full Suspension (Cloth) (Swivel) ....................................................... 1 1
580086309 Seat-Full Suspension (Vinyl-Low Profile) ................................................... 1 1
580086308 Seat-Full Suspension (Cloth-Low Profile) .................................................. 1 1
1 b 580095476 Kit-Cushion (Seat and Back, Vinyl) ........................................................ 1 1
1 b 580095473 Kit-Cushion (Seat and Back, Cloth) ....................................................... 1 1
2 b 580095474 Kit-Cushion (Back Cushion, Vinyl) .................................................... 1 1
2 b 580095471 Kit-Cushion (Back Cushion, Cloth) .................................................... 1 1
2 ..... Back Cushion ................................................................................ 1 1
2 ..... Screw ............................................................................................ 2 2
3 b 580095475 Kit-Seat Cushion (Vinyl) .................................................................... 1 1
3 b 580095472 Kit-Seat Cushion (Cloth) .................................................................... 1 1
3 ..... Seat Cushion ................................................................................. 1 1
3 ..... Spring ............................................................................................ 2 2
3 ..... Cotter Pin ...................................................................................... 2 2
4 b 580095462 Kit-Weight Adjuster ................................................................................ 1 1
4 ..... Knob .................................................................................................. 1 1
4 ..... Bushing ............................................................................................. 1 1
4 ..... Washer .............................................................................................. 1 1
4 ..... Pin ..................................................................................................... 1 1
5 b 580095464 Kit-Service (Front Panel) (With Swivel) ................................................. 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Knob .................................................................................................. 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
5 b 580095463 Kit-Service (Front Panel) (Non Swivel) .................................................. 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
6 b 580095477 Kit-Seat Rail ........................................................................................... 1 1
6 ..... Locking Rail ....................................................................................... 1 1
6 ..... Slave Rail .......................................................................................... 1 1
6 ..... Bolt .................................................................................................... 4 4
6 ..... Nut ..................................................................................................... 4 4
7 h 582004126 Armrest (Left-Hand Side) ........................................................................... 1 1
7 g 580084957 Armrest (LH) (Alternate Part) ..................................................................... 1 1
8 f 580057451 Washer ....................................................................................................... 2 1
9 f 311207098 Screw ......................................................................................................... 2 1
10 e 023021000 Roll Pin ....................................................................................................... 1 1
11 e 502398907 Washer ....................................................................................................... 3 3
12 e 502097909 Locknut ....................................................................................................... 2 2
SEATS
FULL SUSPENSION – SHEET 1 0F 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
13 e 203081600 Capscrew ................................................................................................... 2 1
13 e 203081900 Capscrew ................................................................................................... .. 1
14 580093030 Bracket (Seat) ............................................................................................ 1 ..
15 580056815 Capscrew (Max Travel Seat Mount) ........................................................... 4 4
15 580093327 Capscrew (Swivel and Low Profile) ............................................................ 4 4
16 582004554 Plate (Maxium Travel Mounting) ................................................................ 4 4
17 e 580093325 Spacer ........................................................................................................ .. 1
18 e 580056005 Washer ....................................................................................................... 3 3
19 580084956 Armrest (Right-Hand Side) ......................................................................... 1 ..
19 580096837 Armrest (RH) (Electro-Hydraulic Control) ................................................... .. 1
20 e 580062078 Kit-Seat Belt (Black) ................................................................................... 1 1
20 524281279 Kit-Seat Belt (Red) (Option) ....................................................................... 1 1
21 c 580092600 Block .......................................................................................................... 2 1
21 582002535 Spacer (Alternate Part) .............................................................................. 2 1
22 c 518803677 Nut .............................................................................................................. 4 2
22 940600907 Washer ....................................................................................................... 4 2
23 c 203142600 Capscrew ................................................................................................... 2 1
24 c 062151500 Capscrew ................................................................................................... 2 1
bd 580049884 Sensor (Operator Presence) ...................................................................... 1 1
bd 580091801 Wire Harness ............................................................................................. 1 1
bd 580014465 Information Case (Kit) ................................................................................ 1 1
bd 582012046 Bracket (Angle Controller) .......................................................................... 1 1
d 312850042 Strap Clamp ............................................................................................... 1 1
580095466 Kit-Service Internal Tether-56 MM Travel (With Swivel) ............................ 1 1
580095465 Kit-Service Internal Tether-80 MM Travel (Maxium Travel) ....................... 1 1
580095467 Kit-Service Internal Tether-40 MM Travel (Low Profile) ............................. 1 1
99 a 582015787 Kit Swivel Set ............................................................................................. 1 1
99 a 582015786 Kit Non Swivel Set ...................................................................................... 1 1
FOOTNOTES:
a Also Includes Tether and 580095460 Kit-Recliner e Seat Belt Mounting
on Sheet 2 f Upper Armrest Mounting
b Included with Seat g → 2/2010
c Lower Armrest Mounting h 2/2010 →
d Not Illustrated
NOTES
SEATS
FULL SUSPENSION – SHEET 2 OF 2
FOOTNOTES:
a Included with Seat and Non Swivel/Swivel Sets
FOOTNOTES:
a Not Illustrated
LABELS
EXTERIOR
FOOTNOTES:
a Contact Your Local Yale Dealer
LABELS
INTERIOR
LABELS
HYDRAULIC CONTROL FUNCTIONS
LOAD BACKREST
ITEM PART NO. DESCRIPTION QTY
1 b 524310196 Load Backrest (38.5 in.) (Class II) ...................................................................... 1
1 a 524310264 Load Backrest (38.5 in) (Class III) ...................................................................... 1
2 505960578 Capscrew ............................................................................................................ 4
3 061278200 Washer ............................................................................................................... 4
3 504233271 Washer (Optional) ............................................................................................... 4
4 909882405 Nut ...................................................................................................................... 4
FOOTNOTES:
a Standard and Integral Side-Shift Carriage b Standard Carriage Only
KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper, Class II
B: 125 mm x 40 mm (5 in. x 1.5 in.) Full Bottom Taper, Class II
C: 125 mm x 50 mm (5.in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (6.5 in x 1.6 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
1 504111201 Fork (36 in.) .............................................................................. 2 .. .. ..
1 504111208 Fork (40 in.) .............................................................................. 2 .. .. ..
1 504111202 Fork (42 in.) .............................................................................. 2 .. .. ..
1 504111203 Fork (48 in.) .............................................................................. 2 .. .. ..
1 504111204 Fork (54 in.) .............................................................................. 2 .. .. ..
1 504111205 Fork (60 in.) .............................................................................. 2 .. .. ..
1 524199293 Fork (36 in.) .............................................................................. .. 2 .. ..
1 524199294 Fork (42 in.) .............................................................................. .. 2 .. ..
1 524199295 Fork (48 in.) .............................................................................. .. 2 .. ..
1 518688601 Fork (36 in.) .............................................................................. .. .. 2 ..
1 518688602 Fork (42 in.) .............................................................................. .. .. 2 ..
1 518688603 Fork (48 in.) .............................................................................. .. .. 2 ..
1 518688604 Fork (54 in.) .............................................................................. .. .. 2 ..
1 518688605 Fork (60 in.) .............................................................................. .. .. 2 ..
1 518688607 Fork (72 in.) .............................................................................. .. .. 2 ..
1 524199312 Fork (42 in) ............................................................................... .. .. .. 2
1 524199314 Fork (48 in) ............................................................................... .. .. .. 2
1 524199316 Fork (54 in) ............................................................................... .. .. .. 2
2 580034999 Knob ..................................................................................... 1 1 1 1
3 580016736 Wedge Band ......................................................................... 1 1 1 1
4 580016727 Washer ................................................................................. 1 1 1 1
5 580026749 Spring ................................................................................... 1 1 .. ..
5 580026751 Spring ................................................................................... .. .. 1 1
6 580035000 Pin ........................................................................................ 1 1 .. ..
6 580035011 Pin ........................................................................................ .. .. 1 1
580035002 Kit-Latch .................................................................................... 2 2 .. ..
KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper, Class II
B: 125 mm x 40 mm (5 in. x 1.5 in.) Full Bottom Taper, Class II
C: 125 mm x 50 mm (5.in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (6.5 in x 1.6 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
580035017 Kit-Latch (Class III) ................................................................... .. .. 2 2
KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper. Class II
B: 125mm x 40mm (5 in. x 1.5 in) Full Bottom Taper, Class II
C: 125mm x 50mm (5 in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (7 in. x 1.75 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
1 524199302 Fork (36 in.) .............................................................................. 2 .. .. ..
1 524199303 Fork (42 in.) .............................................................................. 2 .. .. ..
1 524199304 Fork (48 in.) .............................................................................. 2 .. .. ..
1 524199305 Fork (54 in.) .............................................................................. 2 .. .. ..
1 524199306 Fork (60 in.) .............................................................................. .. 2 .. ..
1 524199297 Fork (36 in.) .............................................................................. .. 2 .. ..
1 524199298 Fork (42 in.) .............................................................................. .. 2 .. ..
1 524199299 Fork (48 in.) .............................................................................. .. 2 .. ..
1 524199318 Fork (36 in.) .............................................................................. .. .. 2 ..
1 524199320 Fork (42 in.) .............................................................................. .. .. 2 ..
1 524199323 Fork (48 in.) .............................................................................. .. .. 2 ..
1 524199324 Fork (54 in.) .............................................................................. .. .. 2 ..
1 524199325 Fork (60 in.) .............................................................................. .. .. 2 ..
1 524199326 Fork (72 in) ............................................................................... .. .. .. 2
1 524199313 Fork (42 in) ............................................................................... .. .. .. 2
1 524199315 Fork (48 in) ............................................................................... .. .. .. 2
1 524199317 Fork (54 in.) .............................................................................. .. .. .. 2
2 580006844 Roll Pin ..................................................................................... 1 1 1 1
3 580006843 Latch ......................................................................................... 1 1 1 1
4 580006842 Spring ....................................................................................... 1 1 1 1
5 580049861 Pin ............................................................................................. 1 1 .. ..
5 580006841 Fork (Pin) .................................................................................. .. .. 1 1
KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper. Class II
B: 125mm x 40mm (5 in. x 1.5 in) Full Bottom Taper, Class II
C: 125mm x 50mm (5 in x 2 in.) Standard Taper, Class III
D: 180 mm x 45 mm (7 in. x 1.75 in.) Full Bottom Taper, Class III
QTY
ITEM PART NO. DESCRIPTION A B C D
580049860 Kit-Latch (Class II) .................................................................... 1 1 .. ..
580006840 Kit-Latch (Class III And IV) ....................................................... .. .. 1 1
NOTES
2 ELECTRICAL SYSTEM
CONTENTS
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ELECTRICAL SYSTEM
KEY:
A: Electric Hydraulic
B: Manual Hydraulic
QTY
ITEM PART NO. DESCRIPTION A B
1 582000665 Wire Harness (FP19369 [Page 2-40], FP19370 [Page 2-44])................. 1 ..
1 582000664 Wire Harness (FP19427 [Page 2-34], FP19377 [Page 2-38])................. .. 1
2 580093617 Wire Harness (Steering Column) (FP19919 [Page 2-58])........................ 1 1
3 580090484 Horn (24/48 V) ............................................................................................ 1 1
3 580087486 Horn (72/80 V) ............................................................................................ 1 1
4 580030966 Capscrew ................................................................................................... 1 1
5 580027573 Nut (Flange) ............................................................................................... 1 1
6 506395532 Capscrew ................................................................................................... 2 1
7 580085375 Relay (Synchronous Steering Valve) ......................................................... 2 1
8 582007762 Clip ............................................................................................................. 2 1
9 580094690 Relay (Key Switch) ..................................................................................... 1 1
10 580026621 Nut .............................................................................................................. 2 2
11 580030966 Capscrew ................................................................................................... 4 4
12 580027573 Nut (Flange) ............................................................................................... 2 2
13 a 580090755 Drip Shield (700mm BC) ............................................................................ 1 1
13 b 580093130 Drip Shield (700mm BC) ............................................................................ 1 1
13 a 580090756 Drip Shield (786mm BC) ............................................................................ 1 1
13 b 580093131 Drip Shield (786mm BC) ............................................................................ 1 1
13 a 580090757 Drip Shield (847mm BC) ............................................................................ 1 1
13 b 580093132 Drip Shield (847mm BC) ............................................................................ 1 1
13 a 580090758 Drip Shield (933mm BC) ............................................................................ 1 1
13 b 580093133 Drip Shield (933mm BC) ............................................................................ 1 1
13 a 580090759 Drip Shield (1015mm BC) .......................................................................... 1 1
13 b 580093134 Drip Shield (1015mm BC) .......................................................................... 1 1
14 580046451 Capscrew ................................................................................................... 1 1
15 580027572 Nut .............................................................................................................. 1 1
16 504232275 Static Strap ................................................................................................. 1 1
17 580089956 Wire Harness (Synchronous Steer) (FP19920 [Page 2-64])..................... 1 1
580025559 Clip (Not Illustrated) ................................................................................... 3 3
580096639 Bracket (Not Illustrated) ............................................................................. 1 1
582011589 Bracket (Not Illustrated)(Alternate Part) ..................................................... 1 1
FOOTNOTES:
a → 12/2009 b 12/2009 →
CONTROL PANEL
KEY:
A: Standard Performance
B: Enhanced Performance
QTY
ITEM PART NO. DESCRIPTION A B
580087440 Control Panel Assembly (36/48 Volt) (ERC 045-55VG) ............................. 1 ..
580094657 Control Panel Assembly (36/48 Volt) (ERC 060-70VG) ............................. 1 ..
580087441 Control Panel Assembly (36/48 Volt) (ERC 045-55VG) ............................. .. 1
580087443 Control Panel Assembly (80 Volt) (ERC 060-70VG) .................................. .. 1
1 580078623 Controller (36/48 Volt) (ERC 045-55VG) ............................................... 2 ..
1 580078623 Controller (36/48 Volt) (ERC 060-70VG) ............................................... 1 ..
1 580078625 Controller (36/48 Volt) (ERC 060-70VG) ............................................... 1 ..
1 580078625 Controller (36/48 Volt) (ERC 045-55VG) ............................................... .. 2
1 580078626 Controller Pump (80 Volt) (ERC 060-70VG) .......................................... .. 2
2 580036662 Capscrew (ERC 045-55VG) .................................................................. 8 12
2 580036662 Capscrew (ERC 060-70VG) .................................................................. 10 ..
3 580056613 Fastener ................................................................................................. 2 2
4 580026812 Clip ......................................................................................................... 2 2
5 580087444 Bracket (Harness Mounting) .................................................................. 1 1
6 580087445 Heatsink (Motor Controller) .................................................................... 1 1
7 580078620 Fan (12V) ............................................................................................... 2 2
7 580092606 Fan (Alternate Part) ............................................................................... 2 2
8 580051609 Guard ..................................................................................................... 2 2
9 580093848 Screw ..................................................................................................... 8 8
9 550004113 Screw (Alternate Part) ........................................................................... 8 8
10 580046726 Spacer ................................................................................................... 2 2
11 580044860 Insert .......................................................................................................... 1 1
12 580049231 Capscrew ................................................................................................... 1 1
13 580088270 Vehicle System Manager (Manual Hydraulic) ............................................ 1 1
13 580088271 Vehicle System Manager (Electric Hydraulic) ............................................ 1 1
14 580074868 Master Controller (Manual Hydraulic) .................................................... 1 1
14 580074863 Master Controller (Electric Hydraulic) .................................................... 1 1
15 580048227 Capscrew ............................................................................................... 3 3
16 580039263 Clip ......................................................................................................... 1 1
17 580026621 Nut ......................................................................................................... 3 3
18 580094358 Bracket ................................................................................................... 1 1
19 580030973 Capscew .................................................................................................... 3 3
20 932728910 Capscrew ................................................................................................... 2 2
21 580088269 Bracket ....................................................................................................... 1 1
22 520044855 Tab ............................................................................................................. 1 1
23 580047714 Capscrew ................................................................................................... 2 2
24 580078622 Contactor (UL-EE) ...................................................................................... 1 1
24 580078621 Contactor (UL-E) ........................................................................................ 1 1
24 580095434 Contactor (2 Pole) (UL-E) .......................................................................... 1 1
25 580089953 Cover .......................................................................................................... 1 1
26 580081602 Battery Connector and Cable (SB-36 V) .................................................... 1 1
26 514268301 Battery Connector (Gray) ....................................................................... 1 1
26 504236237 Cable (24 in. .581 m) ............................................................................. AR AR
26 518796618 E-Ring .................................................................................................... 1 1
26 520045094 Cable (12 in. .301 m) ............................................................................. AR AR
26 580044773 E-Ring .................................................................................................... 1 1
CONTROL PANEL
KEY:
A: Standard Performance
B: Enhanced Performance
QTY
ITEM PART NO. DESCRIPTION A B
26 580081604 Battery Connector and Cable (SB-48 V) .................................................... 1 1
26 504236237 Cable (24 in, .581 m) ............................................................................. AR AR
26 518796618 E-Ring .................................................................................................... 1 1
26 520045094 Cable (12 in. , .301 m) ........................................................................... AR AR
26 580044773 E-Ring .................................................................................................... 1 1
26 514268309 Battery Connector (Blue) ....................................................................... 1 1
26 580081607 Battery Connector and Cable (SBE-72 V) ................................................. 1 1
26 504231246 Battery Connector .................................................................................. 1 1
26 505959529 Cable (24 in, .581 m) ............................................................................. AR AR
26 518796618 E-Ring .................................................................................................... 1 1
26 580044773 E-Ring .................................................................................................... 1 1
26 504231259 Bushing .................................................................................................. 2 2
26 580081609 Battery Connector and Cable (SBE-80 V) ................................................. 1 1
26 504231209 Battery Connector .................................................................................. 1 1
26 505959529 Cable (24 in., .581 m) ............................................................................ AR AR
26 518796618 E-Ring .................................................................................................... 1 1
26 580044773 E-Ring .................................................................................................... 1 1
26 504231259 Bushing .................................................................................................. 2 2
26 580096739 Battery Connector (DIN-72/80 V) ............................................................... .. 1
26 582003150 Plug ........................................................................................................ .. 1
26 ..... Power Terminal (0620533AK) ............................................................... .. 1
26 580044773 E-Ring .................................................................................................... .. 1
27 580064599 Clamp (36/48V) ...................................................................................... .. 2
27 580064599 Clamp (80V) ........................................................................................... .. 1
28 580053484 Clamp (36/48V) ...................................................................................... .. 2
28 580041371 Clamp (Swivel) (80V) ............................................................................. .. 8
29 580042328 Clamp (80V) ........................................................................................... .. 7
30 580008220 Capscrew (80V) ..................................................................................... .. 1
31 582007762 Clip (80V) ............................................................................................... .. 1
32 582010004 Relay (80V) ............................................................................................ .. 1
33 582011507 Wire Harness (36/48V) (FP22208 [Page 2-74])................................... .. 1
33 582011508 Wire Harness (80V) (FP22207 [Page 2-72])........................................ .. 1
NOTES
CONTACTOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
580078621 Contactor (UL-E) ................................................................................................. 1
580078622 Contactor (UL-EE) .............................................................................................. 1
580095434 Contactor (2 Pole) (UL-E) ................................................................................... 1
1 580046780 Contactor (UL-E) (FP20669 [Page 2-10])..................................................... 1
1 580091970 Contactor (UL-EE) (FP20670 [Page 2-12])................................................... 1
1 580096011 Contactor (2 Pole) (UL-E) (FP20671 [Page 2-14])........................................ 1
2 503891203 Fuse Block ...................................................................................................... 1
3 580091971 Washer ........................................................................................................... 2
4 449007032 Screw ............................................................................................................. 2
5 580062127 Fuse (5 Amp) .................................................................................................. 1
6 500903103 Fuse (15 Amp) ................................................................................................ 3
7 580091938 Wire ................................................................................................................ 1
8 580046783 Fuse Connector .............................................................................................. 1
9 449007014 Screw ............................................................................................................. 2
10 940400906 Washer ........................................................................................................... 2
11 580088827 Bracket ........................................................................................................... 1
12 580035780 Thermistor ...................................................................................................... 1
580096191 Buss Bar (Optional) (Not Illustrated) .............................................................. 1
CONTACTOR
UL-E
CONTACTOR
UL-EE
CONTACTOR
2 POLE, UL-E
POWER CABLES
ITEM PART NO. DESCRIPTION QTY
1 ..... Control Panel ...................................................................................................... 1
2 580088370 Power Cable Assembly (48.4 inch) ..................................................................... 1
2 580088371 Power Cable Assembly (51.8/54.2 inch) ............................................................. 1
2 580088372 Power Cable Assembly (57.6/60.8 inch) ............................................................. 1
3 903259104 Strap Clamp ........................................................................................................ 4
4 ..... Pump Motor ........................................................................................................ 1
5 ..... Traction Motor ..................................................................................................... 1
6 580088373 Power Cable Assembly (48.4 inch) ..................................................................... 1
6 580088374 Power Cable Assembly (51.8/54.2 inch) ............................................................. 1
6 580088375 Power Cable Assembly (57.6/60.8 inch) ............................................................. 1
7 580087957 Power Cable ....................................................................................................... 1
8 580087955 Power Cable ....................................................................................................... 1
9 580032413 Power Cable ....................................................................................................... 1
10 580049231 Capscrew ............................................................................................................ 10
10 449001014 Screw (Alternate Part) ........................................................................................ 10
10 504226242 Washer (Alternate Part) ...................................................................................... 10
10 449022016 Lockwasher (Alternate Part) ............................................................................... 10
NOTES
LIGHTS
STOP, TAIL, BACK-UP, AND STROBE – WITH OVERHEAD GUARD
MINI-LEVER CONTROLS
3 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580093559 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 b 580093560 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 580093562 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 b 580093548 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 580093544 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 b 580093545 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 580093550 Mini-Lever Assembly ................................................................ .. .. .. 1
1 b 580093564 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 580096227 Lever (Single Function) .................................................... 1 1 .. ..
3 580096229 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
4 580096228 Lever (Clamping) .............................................................. 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580093297 Plug .................................................................................. 1 1 1 1
6 d 580097446 Armrest (Without Push Buttons) ........................................... 1 1 .. ..
6 582003674 Armrest (With Push Buttons) ................................................ 1 1 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut .................................................................................... 5 5 5 5
9 580097386 Screw .................................................................................... 9 9 9 9
10 580097448 Wire Harness ........................................................................ 1 1 1 1
11 580097387 Switch (E-Stop) ..................................................................... 1 1 1 1
12 580092120 Push Button Switch .......................................................... 1 1 1 1
13 c 580095849 Push Button .......................................................................... 1 1 1 1
14 c 580095850 Wire Harness ........................................................................ 1 1 1 1
15 580097449
582005940 Printed Circuit Board ............................................................ 1 1 1 1
16 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 580097389 Horn Button .......................................................................... 1 1 1 1
18 580096412 Switch (Directional Control) .................................................. .. 1 .. 1
19 580096411 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
20 580093745 Capscrew .............................................................................. 8 8 8 8
ac 580096147 Cover (Push Button) ............................................................. 1 1 1 1
FOOTNOTES:
a Not Illustrated c With RTST/With Clamping
b With Clamping d Without Clamping
MINI-LEVER CONTROLS
4 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: With Directional Control Switch, With Clamping
D: Without Directional Control Switch, With Clamping
QTY
ITEM PART NO. DESCRIPTION A B C D
1 580093542 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 b 580093561 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 580093547 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 b 580093563 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 580093549 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 b 580093551 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 580093543 Mini-Lever Assembly ................................................................ .. .. .. 1
1 b 580093546 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 580096227 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 b 580096229 Lever (With Override) ....................................................... 1 1 1 1
3 d 580096227 Lever (Single Function) .................................................... 1 1 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 580096227 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 580096227 Lever (Single Function) .................................................... 1 1 .. ..
5 580096228 Lever (Clamping) .............................................................. .. .. 1 1
6 e 580097446 Armrest (Without Push Buttons) ........................................... 1 1 .. ..
6 c 582003674 Armrest (With Push Buttons) ................................................ 1 1 1 1
7 580097388 Cushion (Armrest) ................................................................ 1 1 1 1
8 580097432 Nut .................................................................................... 5 5 5 5
9 580097386 Screw .................................................................................... 9 9 9 9
10 580097448 Wire Harness ........................................................................ 1 1 1 1
11 580097387 Switch (E-Stop) ..................................................................... 1 1 1 1
12 580092120 Push Button Switch .......................................................... 1 1 1 1
13 c 580095849 Push Button .......................................................................... 1 1 1 1
14 c 580095850 Wire Harness ........................................................................ 1 1 1 1
15 580097449
582005940 Printed Circuit Board ............................................................ 1 1 1 1
16 580097447 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 580097389 Horn Button .......................................................................... 1 1 1 1
18 580096412 Switch (Directional Control) .................................................. .. 1 1 ..
19 580096411 Plug (Directional Control Switch) .......................................... 1 .. .. 1
20 580093745 Capscrew .............................................................................. 8 8 8 8
ac 580096147 Cover (Push Button) ............................................................. 1 1 1 1
FOOTNOTES:
a Not Illustrated d Without RTST
b With RTST e Without RTST, without clamping.
c With RTST, with clamping.
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 0F 2
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 0F 2
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 0F 2
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 0F 2
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 0F 2
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 0F 2
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 1 0F 2
WIRE HARNESS
MAIN WITH ELECTRONIC HYDRAULICS – SHEET 2 0F 2
NOTES
WIRE HARNESS
LIGHTS – MAIN CHASSIS
NOTES
WIRE HARNESS
STEERING COLUMN
WIRE HARNESS
FAN ADAPTOR – 80V
NOTES
WIRE HARNESS
LEFT HAND LIGHT HARNESS – DRIVE-THRU OVERHEAD GUARD
NOTES
3 DRIVE UNIT
CONTENTS
SECTION 3
DRIVE UNIT
DESCRIPTION PAGE
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
DIFFERENTIAL
ITEM PART NO. DESCRIPTION QTY
580048851 Differential ........................................................................................................... 1
1 ..... Case Set ......................................................................................................... 1
2 ..... Gear Side ....................................................................................................... 2
3 ..... Washer (Side Gear) ....................................................................................... 2
4 580051337 Bolt ................................................................................................................. 8
5 ..... Washer pinion ................................................................................................ 4
6 902254806 Spider ............................................................................................................. 1
7 ..... Pinion Differential ........................................................................................... 4
580051336 Kit-Washer .......................................................................................................... 1
580064595 Kit-Gear .............................................................................................................. 1
KEY:
A: ERC045VG - ERC050VG
B: ERC045VG - ERC065VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 580041861 Cushion Tire (21 x 7 x 15) (Smooth Tread) ....................................... 1 .. ..
1 580055801 Cushion Tire (21 x 7 x 15) (Lug Tread) ............................................. 1 .. ..
1 580081159 Cushion Tire (21 x 7 x 15) (Smooth, Non-Marking) ........................... 1 .. ..
1 580089695 Cushion Tire (Lug Tread, Non-Marking) ............................................ 1 .. ..
1 580041862 Cushion Tire (21 x 8 x 15) (Smooth Tread) ....................................... .. 1 ..
1 580055802 Cushion Tire (21 x 8 x 15) (Lug Tread) ............................................. .. 1 ..
1 580080842 Cushion Tire (21 x 8 x 15) (Smooth, Non-Marking) ........................... .. 1 ..
1 580089696 Cushion Tire (Lug Tread, Non-Marking) ............................................ .. 1 ..
1 580041864 Cushion Tire (21 x 9 x 15) (Smooth Tread) ....................................... .. .. 1
1 580055803 Cushion Tire (21 x 9 x 15) (Lug Tread) ............................................. .. .. 1
1 580080841 Cushion Tire (21 x 9 x 15) (Smooth, Non-Marking) ........................... .. .. 1
1 580084630 Cushion Tire (Lug Tread, Non-Marking) ............................................ .. .. 1
2 580034452 Wheel (Narrow Tread)(21 x 7 x 15) ................................................... 1 .. ..
2 580034454 Wheel (Wide Tread)(21 x 7 x 15)(21 x 8 x 15) .................................. 1 1 ..
2 580034453 Wheel (Narrow Tread)(21 x 8 x 15) ................................................... .. 1 ..
2 580034469 Wheel (Narrow Tread) ....................................................................... .. .. 1
2 580034470 Wheel (Wide Tread) .......................................................................... .. .. 1
NOTES
TRACTION MOTOR
KEY:
A: 36/48 Volt
B: 36/48 Volt Enhanced
C: 72/80 Volt Enhanced
QTY
ITEM PART NO. DESCRIPTION A B C
580089525 Traction Motor (36/48 Volt Standard Performance) .......................... 1 .. ..
580089527 Traction Motor (36/48 Volt Enhanced Performance) ......................... .. 1 ..
580089528 Traction Motor (72/80 Volt Enhanced Performance) ......................... .. .. 1
1 580062291 Bracket .......................................................................................... 1 1 1
2 580062306 Seal ............................................................................................... 1 1 1
3 580062294 Capscrew ...................................................................................... 2 2 2
4 580062299 Lockwasher ................................................................................... 2 2 2
5 580047509 Bracket .......................................................................................... 1 1 1
6 580062308 Wire Seal ....................................................................................... 2 2 2
7 580062309 Contact .......................................................................................... 2 2 2
8 580047507 Rubber Mount ............................................................................... 1 1 1
9 580047496 Nut ................................................................................................. 5 5 5
10 ..... Insulator ........................................................................................ 3 3 3
11 580047506 Nut ................................................................................................. 3 3 3
12 ..... Terminal Cover .............................................................................. 3 3 3
13 ..... Terminal Flag ................................................................................ 3 3 3
14 580062305 Washer .......................................................................................... 3 3 3
15 580062303 Bolt ................................................................................................ 3 3 3
16 ..... Stator Housing Assembly .............................................................. 1 1 1
17 ..... Capscrew ...................................................................................... 1 1 1
18 580062298 Lockwasher ................................................................................... 1 1 1
19 ..... Proximity Sensor ........................................................................... 1 1 1
20 ..... Wheel (Proximity Sensor) ............................................................. 1 1 1
21 580047494 Ball Bearing ................................................................................... 2 2 2
22 ..... Spring (Bearing Pre-Load) ............................................................ 1 1 1
23 ..... Non-Drive Side End Bell ............................................................... 1 1 1
24 ..... Rotor Assembly ............................................................................. 1 1 1
25 ..... Drive Side End Bell ....................................................................... 1 1 1
26 449021001 Washer .......................................................................................... 5 5 5
27 449022016 Lockwasher ................................................................................... 5 5 5
28 580079969 Capscrew ...................................................................................... 5 5 5
29 ..... Seal (Shaft) ................................................................................... 1 1 1
580096615 Kit (Stator) ..................................................................................... 1 .. ..
580096616 Kit (Stator) ..................................................................................... .. 1 ..
580096619 Kit (Stator) ..................................................................................... .. .. 1
580096617 Kit (Bracket) .................................................................................. 1 1 1
580096264 Kit-Drive End (Non Drive Side Bell Kit) ......................................... 1 1 1
580096273 Kit-Hardware ................................................................................. 1 1 1
580096271 Kit-Sensor (Proximity/Speed) ........................................................ 1 1 1
580096251 Kit (Rotor) ...................................................................................... 1 .. ..
580096252 Kit (Rotor) ...................................................................................... .. 1 1
580096267 Kit-Drive End (Drive Side Bell) ...................................................... 1 1 1
580096269 Kit-Bearing .................................................................................... 1 1 1
38 580095878 Kit-Motor Band .............................................................................. 1 1 1
TRACTION MOTOR
KEY:
A: 36/48 Volt
B: 36/48 Volt Enhanced
C: 72/80 Volt Enhanced
QTY
ITEM PART NO. DESCRIPTION A B C
580096272 Capscrew .......................................................................................... 1 1 1
4 STEERING SYSTEM
CONTENTS
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE
STEER COLUMN
FIXED .......................................................................................................................................................... 4-10
TELESCOPIC .............................................................................................................................................. 4-12
STEER PUMP ASSEMBLY ............................................................................................................................. 4-16
STEER TIRES AND WHEELS ........................................................................................................................ 4-18
STEERING ACCUMULATOR ......................................................................................................................... 4-14
STEERING AXLE ............................................................................................................................................ 4-2
WITH SENSOR ........................................................................................................................................... 4-4
STEERING CYLINDER ................................................................................................................................... 4-7
TURN SIGNAL WIRE HARNESS .................................................................................................................... 4-8
STEERING AXLE
ITEM PART NO. DESCRIPTION QTY
1 580026173 Steering Axle (Assembly) ................................................................................... 1
1 580055805 Steering Axle (Frame) .................................................................................... 1
2 065267300 Nut .............................................................................................................. 2
3 580011755 Spindle (RH) ............................................................................................... 1
3 580011756 Spindle (LH) ............................................................................................... 1
4 580067718 Steering Cylinder (FP19367 [Page 4-7])................................................... 1
5 311323023 Capscrew ................................................................................................... 4
6 015918200 Snap Ring .................................................................................................. 4
7 580052360 Pin .............................................................................................................. 2
8 504224271 Boot ............................................................................................................ 2
9 062159700 Clamp ......................................................................................................... 2
10 502056904 Clamp (Hose) ............................................................................................. 2
11 504224219 Tie Rod Assembly ...................................................................................... 2
11 504224264 Bushing .................................................................................................. 1
12 015418400 Cotter Pin ................................................................................................... 2
13 022784400 Grease Fitting ............................................................................................. 2
14 931014904 Capscrew ................................................................................................... 6
15 504224285 Bearing Cap ............................................................................................... 2
16 504224222 Shim (0.005 in.) .......................................................................................... AR
16 504224232 Shim (0.007 in.) .......................................................................................... AR
16 504224292 Shim (0.020 in.) .......................................................................................... AR
17 504225236 O-Ring ........................................................................................................ 2
18 065000800 Bearing Set ................................................................................................ 1
18 065001000 Bearing Cone ......................................................................................... 2
18 065000900 Bearing Cup ........................................................................................... 2
19 504224242 Seal ............................................................................................................ 2
20 504224298 Seal ............................................................................................................ 2
21 504224231 Wear Sleeve ............................................................................................... 2
22 059695400 Bearing Set ................................................................................................ 1
22 059695500 Bearing Cup ........................................................................................... 2
22 059695600 Bearing Cone ......................................................................................... 2
23 504224266 Plug ............................................................................................................ 2
24 502029903 Bearing Cup ........................................................................................................ 4
24 502029902 Bearing Cone ...................................................................................................... 4
25 449025008 Cotter Pin ............................................................................................................ 2
26 504227283 Cap ..................................................................................................................... 2
27 580010477 Nut ...................................................................................................................... 2
28 580010476 Washer ............................................................................................................... 2
29 504224217 Wear Sleeve ....................................................................................................... 2
30 504224218 Seal ..................................................................................................................... 2
31 909882405 Nut ...................................................................................................................... 4
32 ..... Tire Assembly (FP21285 [Page 4-18]).............................................................. 2
33 504225227 Washer ............................................................................................................... 8
34 580048175 Plate .................................................................................................................... 2
35 580051941 Capscrew ............................................................................................................ 4
36 580035563 Rubber Mount ..................................................................................................... 2
37 580002046 Rubber Mount ..................................................................................................... 2
STEERING AXLE
WITH SENSOR
STEERING AXLE
WITH SENSOR
STEER COLUMN
FIXED
STEER COLUMN
TELESCOPIC
NOTES
KEY:
A: ERC045-50VG
B: ERC045-60VG
C: ERC070VG
QTY
ITEM PART NO. DESCRIPTION A B C
1 c 580041842 Cushion Tire (16 x 5 x 10.5) .............................................................. 2 .. ..
1 c 580041843 Cushion Tire (16 x 6 x 10.5) .............................................................. .. 2 ..
1 a 580041844 Cushion Tire (16 x 5 x 10.5) .............................................................. 2 .. ..
1 a 580041845 Cushion Tire (16 x 6 x 10.5) .............................................................. .. 2 ..
1 b 580080843 Cushion Tire (16 x 5 x 10.5) .............................................................. 2 .. ..
1 b 580080849 Cushion Tire (16 x 6 x 10.5) .............................................................. .. 2 ..
1 580084567 Cushion Tire (16 x 7 x 10.5) .............................................................. .. .. 2
1 b 580084565 Cushion Tire (16 x 7 x 10.5) .............................................................. .. .. 2
1 b 580090510 Cushion Tire (16 x 7 x 10.5) .............................................................. .. .. 2
1 ab 580084632 Cushion Tire (16 x 6 x 10.5) .............................................................. .. 2 ..
1 ab 580084631 Cushion Tire (16 x 5 x 10.5) .............................................................. 2 .. ..
1 b 504227259 Cushion Tire (16 x 6 x 10.5) .............................................................. .. 2 ..
1 bc 580092162 Wheel And Tire (16 x 5 x 10.5) .......................................................... 2 .. ..
1 bc 580092162 Wheel And Tire (16 x 5 x 10.5) .......................................................... 2 .. ..
1 c 580092112 Cushion Tire (16 x 5 x 10.5) .............................................................. 2 .. ..
1 c 580092113 Cushion Tire (16 x 6 x 10.5) .............................................................. .. 2 ..
1 a 580092115 Cushion Tire (16 x 5 x 10.5) .............................................................. 2 .. ..
1 a 580092116 Cushion Tire (16 x 6 x 10.5) .............................................................. .. 2 ..
2 580010474 Wheel ................................................................................................ 2 2 ..
2 580084562 Wheel ................................................................................................ .. .. 2
FOOTNOTES:
a Lug Tread c Plain Tread
b Non-Marking
5 BRAKE SYSTEM
CONTENTS
SECTION 5
BRAKE SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a → S/N A968N03621H b S/N A968N03622H →
BRAKE ASSEMBLY
KEY:
A: Right Hand
B: Left Hand
QTY
ITEM PART NO. DESCRIPTION A B
580087373 Brake Assembly (Right Hand) (With Cable) ............................................... 1 ..
580087372 Brake Assembly (Left Hand) (With Cable) ................................................. .. 1
580051327 Brake Assembly (RH) (Without Cable) .................................................. 1 ..
580051326 Brake Assembly (LH) (Without Cable) ................................................... .. 1
1 580051319 Backplate ........................................................................................... 1 ..
1 580051318 Backplate ........................................................................................... .. 1
2 580051320 Wheel Cylinder .................................................................................. 1 1
2 505963578 Kit-Repair Wheel Cylinder ............................................................. 1 1
3 908621405 Bleeder Screw ............................................................................... 1 1
4 900488835 Cap ................................................................................................ 1 1
5 900488827 Cover ................................................................................................. 1 1
6 580051323 Bolt .................................................................................................... 2 2
7 900955809 Wear Plate ......................................................................................... 1 1
8 900488822 Bracket .............................................................................................. 1 ..
8 900488821 Strut ................................................................................................... .. 1
9 900488804 Spring ................................................................................................ 1 1
10 ..... Spring ................................................................................................ 1 1
11 ..... Nut ..................................................................................................... 1 1
12 580051333 Kit-Brake Shoe .................................................................................. 1 ..
12 580051332 Kit-Brake Shoe .................................................................................. .. 1
13 ..... Pin ..................................................................................................... 1 1
14 901202806 Sheave .............................................................................................. 1 1
15 901202808 Washer .............................................................................................. 1 1
16 ..... Cable and Spring Assembly .............................................................. 1 1
17 524138931 Lever ................................................................................................. 1 ..
17 524138930 Lever ................................................................................................. .. 1
18 ..... Spring ................................................................................................ 1 1
19 900955827 Spring ................................................................................................ 1 1
20 580062999 Adjuster ............................................................................................. 1 ..
20 580062998 Adjuster ............................................................................................. .. 1
21 900955821 Pin ..................................................................................................... 1 1
22 900750841 Cup .................................................................................................... 1 1
23 ..... Spring ................................................................................................ 1 1
24 900488824 Retainer ............................................................................................. 1 1
25 900488823 Washer .............................................................................................. 1 1
26 ..... Park Brake Lever ............................................................................... 1 1
27 580097132 Parking Brake Cable .............................................................................. 1 ..
27 580097131 Parking Brake Cable .............................................................................. .. 1
28 900488826 Snap Ring .............................................................................................. 1 1
580051335 Kit-Spring ................................................................................................... 1 1
580051329 Kit-Adjuster (RH) ........................................................................................ 1 ..
580051328 Kit-Adjuster (LH) ......................................................................................... .. 1
580051330 Kit-Repair Parking Brake (LH) .................................................................... .. 1
580051331 Kit-Park Brake (RH) ................................................................................... 1 ..
580051334 Kit-Hold Down ............................................................................................ 1 1
FOOTNOTES:
a Not Illustrated
PARK BRAKE
AUTOMATIC
NOTES
6 HYDRAULIC SYSTEM
CONTENTS
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION PAGE
HYDRAULIC HOSES
STEERING
FOOTNOTES:
a 700-847mm Battery Compartment c With telescopic steering column
b 933-1015mm Battery Compartment
HYDRAULIC HOSES
HOIST, TILT AND AUXILIARY
FOOTNOTES:
a 700mm Battery Compartment c 786mm Battery Compartment
b 786-1015mm Battery Compartment d 847-1015mm Battery Compartment
FOOTNOTES:
a For use with Drive-Thru Rack option. b Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a ERC45-55VG d → S/N A968N02497H
b ERC60-70VG e 11/2008 →
c → 11/2008 f S/N A968N02498H →
FOOTNOTES:
a ERC045-55VG c → S/N A968N02497H
b ERC060-70VG d S/N A968N02498H →
FOOTNOTES:
a → S/N A968N02497H b S/N A968N02498H →
FOOTNOTES:
a ERC045-55VG c → 11/2008
b ERC060-70VG d 11/2008 →
FOOTNOTES:
a ERC045-55VG c Not Illustrated
b ERC060-70VG
VALVE ASSEMBLY
INLET SECTION
FOOTNOTES:
a Electronic b Manual
PUMP MOTOR
36/48 VOLT – STANDARD PERFORMANCE
PUMP MOTOR
72/80 VOLT – ENHANCED PERFORMANCE
FOOTNOTES:
a Not Illustrated
NOTES
HYDRAULIC PUMP
ITEM PART NO. DESCRIPTION QTY
580090103 Hydraulic Pump .................................................................................................. 1
1 ..... Gear Housing ................................................................................................. 1
2 580069353 Flange ............................................................................................................ 1
3 580059913 Clip ................................................................................................................. 1
4 580059910 Key ................................................................................................................. 1
5 ..... Snap Ring ....................................................................................................... 1
6 ..... Oil Seal ........................................................................................................... 1
7 ..... Seal Plate ....................................................................................................... 2
8 ..... Back-Up .......................................................................................................... 2
9 580094380 Drive Gear ...................................................................................................... 1
10 580069355 Side Plate ....................................................................................................... 2
11 580086893 Cover Plate ..................................................................................................... 1
12 ..... Driven Gear .................................................................................................... 1
13 580069356 Screw ............................................................................................................. 4
14 580054028 Dowel ............................................................................................................. 4
15 580012159 Kit-Seal ........................................................................................................... 1
16 580094381 Gear Set ......................................................................................................... 1
HYDRAULIC PUMP
19 CC
FOOTNOTES:
a 5° Forward/4° Back d 5° Forward/8° Back, 10° Forward/5° Back,
b 5° Forward/5° Back e 8° Forward/5° Back
c 5° Forward/5° Back, 5° Forward/4° Back
TILT CYLINDERS
ERC045VG-ERC055VG
KEY:
A: Two and Three Stage mast
B: Four Stage Mast
QTY
ITEM PART NO. DESCRIPTION A B
c 580054548 Tilt Cylinder ................................................................................................ 2 ..
a 580053487 Tilt Cylinder ................................................................................................ 2 ..
b 580097331 Tilt Cylinder ................................................................................................ .. 2
1 c 524172601 Tube Wldmt-Cylinder ............................................................................. 1 ..
1 a 524172602 Tube Wldmt-Cylinder ............................................................................. 1 1
2 502637902 Locknut .................................................................................................. 1 1
3 501802906 O-Ring ................................................................................................... 1 1
4 504305701 Piston Seal ............................................................................................. 1 1
5 506002500 Piston ..................................................................................................... 1 1
6 c 506251501 Cylinder Rod .......................................................................................... 1 ..
6 a 506251502 Cylinder Rod .......................................................................................... .. 1
7 015493400 O-Ring ................................................................................................... 1 1
8 502011914 Back-Up Ring ......................................................................................... 1 1
9 580022505 Rod Seal ................................................................................................ 1 1
10 580022514 Rod Wiper .............................................................................................. 1 1
11 518852600 Gland ..................................................................................................... 1 1
12 580087465 Pin .............................................................................................................. 2 2
13 015631300 Grease Fitting ............................................................................................. 2 2
14 504229225 Bushing ...................................................................................................... 2 2
15 580040489 Pin Anchor .................................................................................................. 2 2
16 580058009 Capscrew ................................................................................................... 2 2
580022411 Kit-Seal ....................................................................................................... 2 2
FOOTNOTES:
a 10° Forward/5° Back c 5° Forward/4° Back, 5° Forward/5° Back
b 5° Forward/4° Back
TILT CYLINDERS
ERC060VG-ERC070VG
KEY:
A: Two and Three Stage Mast
B: Four Stage Mast
QTY
ITEM PART NO. DESCRIPTION A B
c 580050334 Tilt Cylinder ................................................................................................ 2 ..
a 580050335 Tilt Cylinder ................................................................................................ 2 ..
b 580097330 Tilt Cylinder ................................................................................................ .. 2
1 c 524171801 Tube Wldmt-Cylinder ............................................................................. 1 1
1 a 524171802 Tube Wldmt-Cylinder ............................................................................. 1 ..
2 504229233 Nut ......................................................................................................... 1 1
3 504229241 Wear Ring .............................................................................................. 1 1
4 580056845 Piston ..................................................................................................... 1 1
5 504305702 Piston Seal ............................................................................................. 1 1
6 051740800 O-Ring ................................................................................................... 1 1
7 524172001 Cylinder Rod .......................................................................................... 1 ..
7 524172006 Cylinder Rod .......................................................................................... .. 1
8 580022491 Rod Seal ................................................................................................ 1 1
9 504232259 O-Ring ................................................................................................... 1 1
10 502011903 Back-Up Ring ......................................................................................... 1 1
11 580022508 Rod Wiper .............................................................................................. 1 1
12 580056846 Gland ..................................................................................................... 1 1
13 580058009 Capscrew ................................................................................................... 2 2
14 580040489 Pin Anchor .................................................................................................. 2 2
15 504229225 Bushing ...................................................................................................... 2 2
16 580087465 Pin .............................................................................................................. 2 2
17 015631300 Grease Fitting ............................................................................................. 2 2
580036517 Kit-Seal ....................................................................................................... 2 2
FOOTNOTES:
a 10° Forward/5° Back c 5° Forward/4° Back, 5° Forward/5° Back
b 5° Forward/4° Back
NOTES
SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-14
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-16
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
MAIN LIFT CYLINDERS
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-10
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
D507
D562
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE LIMITED FREE-LIFT
D507
D562
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
D507
D562
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
RIGHT HAND
LEFT HAND
KEY:
A: E45XN-E60XN (D507)
B: E65XN-E70XN (D562)
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 504450733 Back-Up Ring ......................................................................................... 1 ..
1 504161200 Back-Up Ring ......................................................................................... .. 1
2 504450755 Rod Seal ................................................................................................ 1 ..
2 504160200 Rod Seal ................................................................................................ .. 1
3 504024203 Wear Ring .............................................................................................. 1 ..
3 504024202 Wear Ring .............................................................................................. .. 1
4 504235239 Check Valve ........................................................................................... 1 1
5 580011167 O-Ring ................................................................................................... 1 1
6 504148200 Washer .................................................................................................. 1 1
7 501850904 Snap Ring .............................................................................................. 1 1
8 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
9 a. . . . . Cylinder Rod .......................................................................................... 1 1
10 a. . . . . Spacer ................................................................................................... .. 1
11 518794659 Wear Ring .............................................................................................. 1 1
12 015492900 O-Ring ................................................................................................... .. 1
12 012827100 O-Ring ................................................................................................... 1 ..
13 502787901 Rod Seal ................................................................................................ 1 1
14 504154200 Back-Up Ring ......................................................................................... 1 1
15 506410501 Gland ..................................................................................................... 1 ..
15 505587501 Gland ..................................................................................................... .. 1
16 504163200 Rod Wiper .............................................................................................. 1 1
505136039 Kit-Seal ....................................................................................................... 1 ..
580026118 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
CARRIAGE
TWO STAGE LIMITED FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
518795638 Carriage (38.5 in.) ...................................................................................... 1 ..
524140798 Carriage ..................................................................................................... .. 1
1 518795608 Carriage Wldmt (38.5 in.) ....................................................................... 1 ..
1 524141693 Carriage Wldmt ...................................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... 6 6
2 520036816 Load Roller ("B") (111.48/111.22) (0,76 mm) ........................................ 6 6
3 504072717 Spacer ................................................................................................... 2 2
4 015916500 Snap Ring .............................................................................................. 6 6
5 500227907 Snap Ring .............................................................................................. 4 4
6 504071779 Shim (0.020 in.) ..................................................................................... AR AR
7 504075781 Pin .......................................................................................................... 2 2
8 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
8 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
8 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
8 580027879 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
D507
D562
KEY:
A: Three Functions
B: Four Functions
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 580055735 Capscrew ................................................................................................... 4 8
3 505962578 Clamp ......................................................................................................... 2 4
4 580055651 Nut .............................................................................................................. 2 4
5 504069707 Bracket (RH) .............................................................................................. 1 1
5 504069711 Bracket (LH) ............................................................................................... .. 1
6 524141696 Hose Clamp ............................................................................................... 2 4
7 580045653 Clamp ......................................................................................................... 4 8
8 504068794 Clamp ......................................................................................................... 1 2
9 580055864 Capscrew ................................................................................................... 2 4
10 580055650 Nut .............................................................................................................. 2 4
11 504068772 Bracket (RH) .............................................................................................. 1 1
11 504068705 Bracket (LH) ............................................................................................... .. 1
12 580055983 Capscrew ................................................................................................... 2 4
13 580055977 Capscrew ................................................................................................... 1 2
14 580055649 Lockwasher ................................................................................................ 1 2
15 505961568 Stubshaft .................................................................................................... 1 2
16 580023124 Hose Sheave .............................................................................................. 1 2
17 505962533 Spacer ........................................................................................................ 1 2
18 504070716 Washer ....................................................................................................... 1 2
FOOTNOTES:
a Refer to Table
NOTES
SECTION 8
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
HEAVY DUTY - THREE STAGE FULL FREE-LIFT .................................................................................... 8-32
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-30
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-22
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-26
HEADER HOSE
THREE STAGE FULL FREE-LIFT (→ S/N D563V11658H) (→ S/N D508V27872H) ............................... 8-34
THREE STAGE FULL FREE-LIFT (S/N D508V27873H →) (S/N D563V11659H →) ............................... 8-38
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4
MAIN CYLINDER
LEFT HAND - THREE STAGE FULL FREE-LIFT ....................................................................................... 8-14
RIGHT HAND - THREE STAGE FULL FREE-LIFT .................................................................................... 8-18
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-10
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2
OUTER MAST
THREE STAGE FULL FREE-LIFT
D508
D563
FOOTNOTES:
a Refer to Table
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
D508
D563
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Intermediate Mast .................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 012824300 O-Ring ................................................................................................... 4 4
4 504234265 Shim (0.020 in.) ..................................................................................... 4 4
5 504233279 Wear Strip .............................................................................................. 2 2
6 580001429 Load Roller ("A") (111.10/110.84) .......................................................... 4 4
6 520036837 Load Roller ("B") (111.48/111.22) .......................................................... 4 4
6 520036834 Load Roller ("C") (112.62/112.36) ......................................................... 4 4
7 504233232 Shim (0.020 in.) ..................................................................................... AR AR
8 015916300 Snap Ring .............................................................................................. 4 4
9 449034021 Roll Pin .................................................................................................. 2 2
10 518801662 Pin .......................................................................................................... 2 2
11 504281792 Spacer ................................................................................................... 4 4
12 504281794 Chain Sheave ........................................................................................ 2 ..
12 504282703 Chain Sheave .................................................................................... 1 ..
12 500343914 Snap Ring .......................................................................................... 1 ..
12 520040899 Ball Bearing ....................................................................................... 1 ..
13 504281793 Chain Sheave Assembly ........................................................................ .. 2
13 504282702 Chain Sheave .................................................................................... .. 1
13 500343914 Snap Ring .......................................................................................... .. 1
13 520040899 Ball Bearing ....................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
INNER MAST
THREE STAGE FULL FREE-LIFT
D508
D563
FOOTNOTES:
a Refer to Table
MAIN LIFT
THREE STAGE FULL FREE-LIFT
D508
D563
MAIN LIFT
THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
MAIN CYLINDER
LEFT HAND – THREE STAGE FULL FREE-LIFT
D508
D563
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 504450733 Back-Up Ring ......................................................................................... 1 ..
1 504161200 Back-Up Ring ......................................................................................... .. 1
2 504450755 Rod Seal ................................................................................................ 1 ..
2 504160200 Rod Seal ................................................................................................ .. 1
3 504024203 Wear Ring .............................................................................................. 1 ..
3 504024202 Wear Ring .............................................................................................. .. 1
4 502895203 Piston Ring ............................................................................................ 1 ..
4 502895201 Piston Ring ............................................................................................ .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 580011167 O-Ring ................................................................................................... 1 1
MAIN CYLINDER
LEFT HAND – THREE STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
7 504148200 Washer .................................................................................................. 1 1
8 501850904 Snap Ring .............................................................................................. 1 1
9 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
10 b. . . . . Cylinder Rod .......................................................................................... 1 1
b. . . . . Spacer ................................................................................................... 1 1
12 518794659 Wear Ring .............................................................................................. 1 1
13 502787901 Rod Seal ................................................................................................ 1 1
14 504163200 Rod Wiper .............................................................................................. 1 1
15 012827100 O-Ring ................................................................................................... 1 ..
15 015492900 O-Ring ................................................................................................... .. 1
16 506410501 Gland ..................................................................................................... 1 ..
16 505587501 Gland ..................................................................................................... .. 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
505136041 Kit-Seal ....................................................................................................... 1 ..
505136037 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
MAIN CYLINDER
RIGHT HAND – THREE STAGE FULL FREE-LIFT
D508
D563
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 504450733 Back-Up Ring ......................................................................................... 1 ..
1 504161200 Back-Up Ring ......................................................................................... .. 1
2 504450755 Rod Seal ................................................................................................ 1 ..
2 504160200 Rod Seal ................................................................................................ .. 1
3 504024203 Wear Ring .............................................................................................. 1 ..
3 504024202 Wear Ring .............................................................................................. .. 1
4 502895203 Piston Ring ............................................................................................ 1 ..
4 502895201 Piston Ring ............................................................................................ .. 1
5 504235239 Check Valve ........................................................................................... 1 1
6 580011167 O-Ring ................................................................................................... 1 1
MAIN CYLINDER
RIGHT HAND – THREE STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
7 504148200 Washer .................................................................................................. 1 1
8 501850904 Snap Ring .............................................................................................. 1 1
9 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
10 b. . . . . Cylinder Rod .......................................................................................... 1 1
11 b. . . . . Spacer ................................................................................................... 1 1
12 518794659 Wear Ring .............................................................................................. 1 1
13 502787901 Rod Seal ................................................................................................ 1 1
14 504163200 Rod Wiper .............................................................................................. 1 1
15 012827100 O-Ring ................................................................................................... 1 ..
15 015492900 O-Ring ................................................................................................... .. 1
16 506410501 Gland ..................................................................................................... 1 ..
16 505587501 Gland ..................................................................................................... .. 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
505136041 Kit-Seal ....................................................................................................... 1 ..
505136037 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
FREE-LIFT
THREE STAGE FULL FREE-LIFT
D508
D563
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
1 504301785 Chain Guard ............................................................................................... 2 2
2 504281795 Crosshead .................................................................................................. 1 1
3 ..... Free-Lift Cylinder (FP19405 [Page 8-26])................................................. 1 1
4 504064718 Spacer ........................................................................................................ 2 2
5 580012382 Tie Down .................................................................................................... 1 1
6 580055974 Capscrew ................................................................................................... 2 ..
6 580055975 Capscrew ................................................................................................... .. 2
7 504064778 Spacer ........................................................................................................ 2 2
8 b 580095068 Bracket ....................................................................................................... 1 1
8 c 582010536 Bracket Wldmt ............................................................................................ 1 1
9 580055979 Capscrew ................................................................................................... 4 4
10 504064734 Washer (Special) ........................................................................................ 1 1
11 504064795 Spring ......................................................................................................... 1 1
12 580042343 Fitting ......................................................................................................... 1 1
12 052645400 O-Ring ................................................................................................... 1 1
13 580055634 Washer ....................................................................................................... 8 8
14 580056001 Nut .............................................................................................................. 6 6
15 a. . . . . Hose Assy .................................................................................................. 1 1
16 504234266 Nut .............................................................................................................. 2 2
17 504064758 Ring ............................................................................................................ 2 2
FREE-LIFT
THREE STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
18 518801644 Chain Anchor ............................................................................................. 2 ..
18 518801615 Chain Anchor ............................................................................................. .. 2
19 580033718 Pin .............................................................................................................. 2 2
20 015415900 Cotter Pin ................................................................................................... 2 2
21 504281796 Chain Sheave Assembly ............................................................................ 2 ..
21 504281799 Chain Sheave ........................................................................................ 1 ..
21 504281797 Chain Sheave Assembly ............................................................................ .. 2
21 504282701 Chain Sheave ........................................................................................ .. 1
21 500343914 Snap Ring .......................................................................................... 1 1
21 520040899 Ball Bearing ....................................................................................... 1 1
22 500227910 Snap Ring .................................................................................................. 2 2
23 449034054 Roll Pin ....................................................................................................... 2 2
24 580055649 Lockwasher ................................................................................................ 3 3
25 580055743 Capscrew ................................................................................................... 2 2
26 a. . . . . Chain .......................................................................................................... 2 2
27 504223295 Spacer ........................................................................................................ AR AR
27 582010052 Spacer (Alternate Part) .............................................................................. AR AR
28 580055651 Nut .............................................................................................................. 4 4
28 580055650 Nut (Alternate Part) .................................................................................... 6 6
29 524148239 Bracket ....................................................................................................... 1 1
29 582010051 Bracket (Alternate Part) .............................................................................. 1 1
30 580055983 Capscrew ................................................................................................... 2 2
31 580056002 Washer ....................................................................................................... 1 1
32 a. . . . . Tube Assy .................................................................................................. 1 1
33 580039382 Fitting ......................................................................................................... 1 1
33 580039390 O-Ring ................................................................................................... 1 1
33 580039389 O-Ring ................................................................................................... 1 1
34 505966510 Clamp ......................................................................................................... 1 1
34 582010243 Clamp (Alternate Part) ............................................................................... 1 1
35 580055631 Washer ....................................................................................................... 2 2
35 580086384 Washer (Alternate Part) ............................................................................. 4 4
36 580055734 Capscrew ................................................................................................... 2 2
36 582010026 Capscrew (Alternate Part) .......................................................................... 2 2
37 504064782 Hose Sheave .............................................................................................. 1 1
37 504064715 Bushing .................................................................................................. 1 1
38 900002259 Stubshaft .................................................................................................... 1 1
39 518801604 Spacer ........................................................................................................ 4 4
39 580055976 Capscrew ................................................................................................... 1 1
40 500227907 Snap Ring .................................................................................................. 1 1
FOOTNOTES:
a Refer to Table c PENDING PER ECN 106506 →
b → PENDING PER ECN 106506
NOTES
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT
D508
D563
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753904 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 501850904 Snap Ring .............................................................................................. 1 1
5 504148200 Washer .................................................................................................. 1 1
6 504232230 O-Ring ................................................................................................... 1 1
7 504235239 Check Valve ........................................................................................... 1 1
7 580067209 Check Valve (Alternate Part) ................................................................. 1 1
8 504024210 Wear Ring .............................................................................................. 1 ..
8 504450757 Wear Ring .............................................................................................. .. 1
9 504450734 Rod Seal ................................................................................................ 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
10 504450732 Back-Up Ring ......................................................................................... 1 ..
10 504450756 Back-Up Ring ......................................................................................... .. 1
11 a. . . . . Cylinder Rod .......................................................................................... 1 1
12 500348901 O-Ring ................................................................................................... 1 ..
12 015493500 O-Ring ................................................................................................... .. 1
13 502011903 Back-Up Ring ......................................................................................... 1 ..
13 502011929 Back-Up Ring ......................................................................................... .. 1
14 502787903 Rod Seal ................................................................................................ 1 1
14 582006661 Rod Seal (Alternate Part) ....................................................................... 1 1
15 504450758 Rod Wiper .............................................................................................. 1 1
15 580077907 Rod Wiper (Alternate Part) .................................................................... 1 1
16 519493600 Gland ..................................................................................................... 1 ..
16 518938600 Gland ..................................................................................................... .. 1
505136046 Kit-Seal ....................................................................................................... 1 ..
505136047 Kit-Seal ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
CARRIAGE
THREE STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
520040873 Carriage (Group No. 8500277) .................................................................. 1 ..
524140801 Carriage (Group No. 8504877) .................................................................. .. 1
1 520041853 Carriage Wldmt ...................................................................................... 1 ..
1 504066700 Stubshaft ........................................................................................... 6 ..
1 524141694 Carriage Wldmt ...................................................................................... .. 1
1 504066700 Stubshaft ........................................................................................... .. 6
2 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
2 520053821 Load Roller ("B") (3.24 in.) (Optional) .................................................... 6 6
2 580001437 Load Roller ("A") (3.23 in.) (Optional) .................................................... 6 6
2 580001435 Load Roller ("A") (3.22 in.) (Optional) .................................................... 6 6
3 015916300 Snap Ring .............................................................................................. 6 6
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 504235278 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin (Chain Anchor) ................................................................................ 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
CARRIAGE
HEAVY DUTY – THREE STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
580052391 Carriage (Group No. 8526354) .................................................................. 1 ..
580053499 Carriage (Group No. 8505024) .................................................................. .. 1
1 580051924 Carriage Wldmt ...................................................................................... 1 ..
1 504066700 Stubshaft ........................................................................................... 6 ..
1 524146992 Carriage Wldmt ...................................................................................... .. 1
1 504066700 Stubshaft ........................................................................................... .. 6
2 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
2 520053821 Load Roller ("B") (3.24 in.) (Optional) .................................................... 6 6
2 580001437 Load Roller ("A") (3.23 in.) (Optional) .................................................... 6 6
2 580001435 Load Roller ("A") (3.22 in.) (Optional) .................................................... 6 6
3 015916300 Snap Ring .............................................................................................. 6 6
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 504235278 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin (Chain Anchor) ................................................................................ 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
HEADER HOSE
THREE STAGE FULL FREE-LIFT (→ S/N D563V11658H) (→ S/N D508V27872H)
D508
D563
D563
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 580055651 Nut .............................................................................................................. 5 10
3 580075519 Hose Clamp ............................................................................................... 1 2
4 580055734 Capscrew ................................................................................................... 4 10
5 580055982 Capscrew ................................................................................................... 1 2
6 504071766 Spacer ........................................................................................................ 1 2
7 580056003 Washer ....................................................................................................... 1 2
8 580055652 Nut .............................................................................................................. 1 2
9 580055633 Washer ....................................................................................................... 1 2
10 580055741 Capscrew ................................................................................................... 1 2
11 520039810 Hose Guide (RH) ........................................................................................ 1 1
11 520039872 Hose Guide (LH) ........................................................................................ .. 1
12 580055978 Capscrew ................................................................................................... 1 2
13 504069761 Tube Assy .................................................................................................. 1 2
14 580055989 Capscrew ................................................................................................... 4 8
15 504068794 Clamp ......................................................................................................... 2 4
HEADER HOSE
THREE STAGE FULL FREE-LIFT (→ S/N D563V11658H) (→ S/N D508V27872H)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
16 504069740 Plate ........................................................................................................... 1 1
17 524141696 Hose Clamp ............................................................................................... 1 2
18 580068221 Clamp ......................................................................................................... 1 2
19 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
20 504070756 Hose Guide ................................................................................................ 2 4
21 504070735 Bracket (RH) .............................................................................................. 1 1
21 504069792 Bracket (LH) ............................................................................................... .. 1
22 520053804 Nut .............................................................................................................. 2 4
23 518797639 Stubshaft .................................................................................................... 1 2
24 580023124 Hose Sheave .............................................................................................. 2 4
25 505962533 Spacer ........................................................................................................ 1 2
26 504070716 Washer ....................................................................................................... 2 4
27 580055977 Capscrew ................................................................................................... 2 4
28 580009288 Bracket (RH Hose Guard) .......................................................................... 1 1
29 580009290 Stubshaft .................................................................................................... 1 2
30 449034054 Roll Pin ....................................................................................................... 1 2
31 580055636 Washer ....................................................................................................... 1 2
32 580009289 Bracket (LH Hose Guard) ........................................................................... .. 1
33 580039424 Cap ............................................................................................................. 2 4
34 580051876 Cap ............................................................................................................. 1 2
FOOTNOTES:
a Refer to Table
NOTES
HEADER HOSE
THREE STAGE FULL FREE-LIFT (S/N D508V27873H →) (S/N D563V11659H →)
D508
D563
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Hose Assy .................................................................................................. 2 4
2 524141696 Hose Clamp (D508 187.4-216.9 in.) (D563 173.9-203.5 in.) ..................... 2 4
2 524141696 Hose Clamp (D508 234.6 in.) (D563 221.2 in.) .......................................... 2 4
3 580068221 Clamp (D508 187.4-216.9 in.) (D563 173.9-203.5 in.) ............................... 3 6
3 580068221 Clamp (D508 234.6 in.) (D563 221.2 in.) ................................................... 3 6
4 580055864 Capscrew ................................................................................................... .. 2
5 504068794 Clamp ......................................................................................................... 2 4
6 580055650 Nut .............................................................................................................. .. 2
7 580055983 Capscrew ................................................................................................... .. 3
8 580055651 Nut .............................................................................................................. 5 10
8 580055651 Nut .............................................................................................................. 3 6
9 504068705 Bracket ....................................................................................................... .. 1
10 504070716 Washer ....................................................................................................... 2 4
11 505962533 Spacer ........................................................................................................ 1 2
12 580023124 Hose Sheave .............................................................................................. 2 4
13 518797639 Stubshaft .................................................................................................... 1 1
13 505961568 Stubshaft .................................................................................................... .. 1
14 580055649 Lockwasher ................................................................................................ .. 1
15 580055977 Capscrew ................................................................................................... 2 4
16 580009289 Bracket (LH Hose Guard) ........................................................................... .. 1
17 449034054 Roll Pin ....................................................................................................... 1 2
18 580009290 Stubshaft .................................................................................................... 1 2
19 580055636 Washer ....................................................................................................... 1 2
HEADER HOSE
THREE STAGE FULL FREE-LIFT (S/N D508V27873H →) (S/N D563V11659H →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
20 582010540 Spacer ........................................................................................................ .. 1
21 582010269
582014902 Casting Header Hose Turnaround Guide (RH) .......................................... 1 1
21 582010270 Casting -Header Hose Turnaround Guide (LH) ......................................... .. 1
22 903259104 Strap Clamp ............................................................................................... .. 1
23 580081830 Capscrew ................................................................................................... 1 2
24 580055652 Nut .............................................................................................................. 1 2
25 580055978 Capscrew ................................................................................................... 1 2
26 504069761 Tube Assy .................................................................................................. 1 2
27 520053804 Nut .............................................................................................................. 2 3
27 580056001 Nut (Optional) ............................................................................................. 2 3
28 580055989 Capscrew ................................................................................................... 4 6
29 504069740 Plate ........................................................................................................... 1 1
30 580055734 Capscrew ................................................................................................... 2 2
31 582010539
582015311 Bracket ....................................................................................................... 1 1
32 580055733 Capscrew ................................................................................................... 1 1
33 580039424 Cap ............................................................................................................. 2 4
34 580075519 Hose Clamp ............................................................................................... 1 2
34 582014307 Clamp ......................................................................................................... 1 2
35 580055734 Capscrew ................................................................................................... 4 6
35 580081111 Capscrew ................................................................................................... 2 4
36 580009288 Bracket (RH Hose Guard) .......................................................................... 1 1
37 504070756 Hose Guide ................................................................................................ 2 4
38 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
39 504070735 Bracket ....................................................................................................... 1 1
40 b. . . . . Hose Assy .................................................................................................. .. 2
a 580051876 Cap ............................................................................................................. 1 2
FOOTNOTES:
a Not Illustrated b Refer to Table
SECTION 9
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
HEAVY DUTY - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-20
FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-12
FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-16
HEADER HOSE
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-24
INNER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
MAIN LIFT CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................... 9-10
RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................ 9-8
OUTER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2
OUTER MAST
TWO STAGE FULL FREE-LIFT
D509
D564
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Outer Mast ............................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 012824300 O-Ring ................................................................................................... 4 4
4 504234265 Shim (0.020 in.) ..................................................................................... 4 4
5 504233279 Wear Strip .............................................................................................. 2 2
6 580001429 Load Roller ("A") (111.10/110.84) .......................................................... 2 2
6 520036837 Load Roller ("B") (111.48/111.22) .......................................................... 2 2
6 520036834 Load Roller ("C") (112.62/112.36) ......................................................... 2 2
7 504233232 Shim (0.020 in.) ..................................................................................... AR AR
8 015916300 Snap Ring .............................................................................................. 2 2
9 504229225 Bushing .................................................................................................. 2 2
10 015627900 Grease Fitting ........................................................................................ 2 2
11 580027357 Bushing .................................................................................................. 2 2
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE FULL FREE-LIFT
D509
D564
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Mast Assy ................................................................................................... 1 1
1 a. . . . . Inner Mast .............................................................................................. 1 1
2 504066700 Stubshaft ........................................................................................... 2 2
3 015916300 Snap Ring .............................................................................................. 2 2
4 504233232 Shim (0.020 in.) ..................................................................................... AR AR
5 580001429 Load Roller ("A") (111.10/110.84) .......................................................... 2 2
5 520036837 Load Roller ("B") (111.48/111.22) .......................................................... 2 2
5 520036834 Load Roller ("C") (112.62/112.36) ......................................................... 2 2
FOOTNOTES:
a Refer to Table
MAIN LIFT
TWO STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753914 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 502895201 Piston Ring ............................................................................................ 1 1
5 504017203 Wear Ring .............................................................................................. 1 1
6 b. . . . . Cylinder Rod .......................................................................................... 1 1
7 b. . . . . Spacer ................................................................................................... .. 1
8 502787901 Rod Seal ................................................................................................ 1 1
9 015492900 O-Ring ................................................................................................... 1 1
10 500167920 Back-Up Ring ......................................................................................... 1 1
11 504163200 Rod Wiper .............................................................................................. 1 1
12 505587501 Gland ..................................................................................................... 1 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
580025048 Kit-Seal ....................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated b Refer to Table
KEY:
A: E45XN-E60XN, D509
B: E65XN-E70XN, D564
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Cylinder Assy ............................................................................................. 1 1
1 b. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753914 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 504017203 Wear Ring .............................................................................................. 1 1
5 b. . . . . Cylinder Rod .......................................................................................... 1 1
6 b. . . . . Spacer ................................................................................................... .. 1
7 015492900 O-Ring ................................................................................................... 1 1
8 500167920 Back-Up Ring ......................................................................................... 1 1
9 505587500 Gland ..................................................................................................... 1 1
10 502787901 Rod Seal ................................................................................................ 1 1
11 504163200 Rod Wiper .............................................................................................. 1 1
a 504154200 Back-Up Ring ......................................................................................... 1 1
a 518794659 Wear Ring .............................................................................................. 1 1
580025048 Kit-Seal ....................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated b Refer to Table
FREE-LIFT
TWO STAGE FULL FREE-LIFT
D509
D564
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Tube Assy .................................................................................................. 1 1
2 580042485 Fitting ......................................................................................................... 1 1
2 052645400 O-Ring ................................................................................................... 1 1
2 580039390 O-Ring ................................................................................................... 1 1
3 500227907 Snap Ring .................................................................................................. 1 1
4 504301785 Chain Guard ............................................................................................... 2 2
5 504281795 Crosshead .................................................................................................. 1 1
6 504064718 Spacer ........................................................................................................ 4 4
7 580055975 Capscrew ................................................................................................... 2 2
8 580012382 Tie Down .................................................................................................... 1 1
9 505973527 Bracket Wldmt ............................................................................................ 1 1
10 580055634 Washer ....................................................................................................... 6 6
11 580056001 Nut .............................................................................................................. 4 4
12 504064734 Washer (Special) ........................................................................................ 1 1
13 504064795 Spring ......................................................................................................... 1 1
14 580042344 Fitting ......................................................................................................... 1 1
14 052645400 O-Ring ................................................................................................... 1 1
15 580055979 Capscrew ................................................................................................... 2 2
16 580055652 Nut .............................................................................................................. 2 2
17 504069724 Clamp ......................................................................................................... 2 2
18 580055740 Capscrew ................................................................................................... 1 1
19 580055632 Washer ....................................................................................................... 3 3
20 580055988 Capscrew ................................................................................................... 1 1
FREE-LIFT
TWO STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
21 a. . . . . Chain .......................................................................................................... 2 2
22 504281797 Chain Sheave Assembly ............................................................................ 2 2
22 504282701 Chain Sheave ........................................................................................ 1 1
22 500343914 Snap Ring .............................................................................................. 2 2
22 520040899 Ball Bearing ........................................................................................... 1 1
23 500227910 Snap Ring .................................................................................................. 2 2
24 449034054 Roll Pin ....................................................................................................... 2 2
25 015415900 Cotter Pin ................................................................................................... 2 2
26 504064758 Ring ............................................................................................................ 2 2
27 504234266 Nut .............................................................................................................. 2 2
28 580033718 Pin .............................................................................................................. 2 2
29 518801615 Chain Anchor ............................................................................................. 2 2
30 580055743 Capscrew ................................................................................................... 2 2
31 580055649 Lockwasher ................................................................................................ 2 2
32 ..... Free-Lift Cylinder (FP19395 [Page 9-16])................................................. 1 1
FOOTNOTES:
a Refer to Table
NOTES
FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT
D509
D564
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Cylinder Assy ............................................................................................. 1 1
1 a. . . . . Tube Wldmt-Cylinder ............................................................................. 1 1
2 501753904 Screw ..................................................................................................... 1 1
3 502687901 Sealing Ring .......................................................................................... 1 1
4 501850904 Snap Ring .............................................................................................. 1 1
5 504148200 Washer .................................................................................................. 1 1
6 504232230 O-Ring ................................................................................................... 1 1
7 504235239 Check Valve ........................................................................................... 1 1
7 580067209 Check Valve (Alternate Part) ................................................................. 1 1
8 504450757 Wear Ring .............................................................................................. .. 1
8 504024210 Wear Ring .............................................................................................. 1 ..
9 504450754 Rod Seal ................................................................................................ .. 1
9 504450734 Rod Seal ................................................................................................ 1 ..
FREE-LIFT CYLINDERS
TWO STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
10 504450756 Back-Up Ring ......................................................................................... .. 1
10 504450732 Back-Up Ring ......................................................................................... 1 ..
11 a. . . . . Cylinder Rod .......................................................................................... 1 1
12 015493500 O-Ring ................................................................................................... .. 1
12 500348901 O-Ring ................................................................................................... 1 ..
13 502011929 Back-Up Ring ......................................................................................... .. 1
13 502011903 Back-Up Ring ......................................................................................... 1 ..
14 502787903 Rod Seal ................................................................................................ 1 1
14 582006661 Rod Seal (Alternate Part) ....................................................................... 1 1
15 504450758 Rod Wiper .............................................................................................. 1 1
15 580077907 Rod Wiper (Alternate Part) .................................................................... 1 1
16 518938600 Gland ..................................................................................................... .. 1
16 519493600 Gland ..................................................................................................... 1 ..
505136047 Kit-Seal ....................................................................................................... .. 1
505136046 Kit-Seal ....................................................................................................... 1 ..
FOOTNOTES:
a Refer to Table
NOTES
CARRIAGE
TWO STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
518795649 Carriage ..................................................................................................... 1 ..
524141692 Carriage ..................................................................................................... .. 1
1 518795613 Carriage Wldmt ...................................................................................... 1 ..
1 504071721 Stubshaft ........................................................................................... 6 ..
1 524141695 Carriage Wldmt ...................................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... .. 6
2 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 015916500 Snap Ring .............................................................................................. 6 6
4 504071779 Shim (0.020 in.) ..................................................................................... AR AR
5 504072717 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
CARRIAGE
HEAVY DUTY – TWO STAGE FULL FREE-LIFT
KEY:
A: E45XN-E60XN
B: E65XN-E70XN
QTY
ITEM PART NO. DESCRIPTION A B
580052394 Carriage ..................................................................................................... 1 ..
580053500 Carriage ..................................................................................................... .. 1
1 580051923 Carriage Wldmt ...................................................................................... 1 ..
1 504071721 Stubshaft ........................................................................................... 6 ..
1 524146993 Carriage Wldmt ...................................................................................... .. 1
1 504071721 Stubshaft ........................................................................................... .. 6
2 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
3 015916500 Snap Ring .............................................................................................. 6 6
4 504071779 Shim (0.020 in.) ..................................................................................... AR AR
5 504072717 Spacer ................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional) .................................................. 2 ..
6 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
6 580027880 Chain Anchor (Single Hole) (Optional) .................................................. .. 2
7 504071702 Pin .......................................................................................................... 2 2
8 500227907 Snap Ring .............................................................................................. 4 4
9 580033718 Pin .......................................................................................................... 2 2
10 015415900 Cotter Pin ............................................................................................... 2 2
HEADER HOSE
TWO STAGE FULL FREE-LIFT
D509
D564
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580065475 Spacer ........................................................................................................ 2 2
2 505965586 Clamp ......................................................................................................... 6 6
3 b 580055651 Nut .............................................................................................................. 2 4
4 a. . . . . Hose Assy (To Side-Shift) .......................................................................... 2 2
5 580039424 Cap ............................................................................................................. 2 4
6 b 580055734 Capscrew ................................................................................................... 2 4
6 c 580081111 Capscrew ................................................................................................... 2 4
7 b 580075519 Hose Clamp ............................................................................................... 1 2
7 c 582014307 Clamp ......................................................................................................... 1 2
8 a. . . . . Hose Assy (To Mast) .................................................................................. .. 2
HEADER HOSE
TWO STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
9 505965599 Clamp ......................................................................................................... 2 2
10 505959500 Clamp ......................................................................................................... 2 2
11 a. . . . . Hose Guard (RH) ....................................................................................... 1 1
12 312850034 Strap Clamp ............................................................................................... 1 2
13 504068794 Clamp ......................................................................................................... 3 6
14 580055863 Capscrew ................................................................................................... 2 4
15 505961505 Bracket ....................................................................................................... 1 1
16 a. . . . . Hose Guard (LH) ........................................................................................ 1 1
17 524141696 Hose Clamp ............................................................................................... .. 2
18 580068221 Clamp ......................................................................................................... .. 2
19 580055989 Capscrew ................................................................................................... 4 8
20 a. . . . . Tube Assy .................................................................................................. 1 1
21 a. . . . . Tube Assy .................................................................................................. 1 1
22 504070721 Snap Ring (Spiral Retaining Ring) ............................................................. 2 4
23 504070756 Hose Guide ................................................................................................ 2 4
24 449034054 Roll Pin ....................................................................................................... 2 4
25 580055977 Capscrew ................................................................................................... 1 2
26 580009289 Bracket ....................................................................................................... .. 1
27 580023124 Hose Sheave .............................................................................................. 1 2
28 580055636 Washer ....................................................................................................... 1 2
29 504070716 Washer ....................................................................................................... 1 2
30 580056001 Nut .............................................................................................................. 1 2
31 580009290 Stubshaft .................................................................................................... 1 2
32 580009288 Bracket ....................................................................................................... 1 1
FOOTNOTES:
a Refer to Table c PENDING PER ECN 10610809 →
b → PENDING PER ECN 10610809
SECTION 10
MAST-FOUR STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-22
HEAVY DUTY - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-24
DRIVE AXLE MOUNTING
WITH SPACER ........................................................................................................................................... 10-36
FREE-LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-16
FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-19
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009) .......................................................................................... 10-26
FOUR STAGE FULL FREE-LIFT - WITH HOSE CHANNELS (12/2009 →) .............................................. 10-30
HOSE CHANNELS
HEADER HOSE - FOUR STAGE FULL FREE-LIFT (12/2009 →) ............................................................. 10-34
INNER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-8
INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-4
INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-6
MAIN LIFT
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
MAIN LIFT CYLINDER
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-12
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-14
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2
OUTER MAST
FOUR STAGE FULL FREE-LIFT
D515
FOOTNOTES:
a Refer to Table
INTERMEDIATE 2 MAST
FOUR STAGE FULL FREE-LIFT
D515
FOOTNOTES:
a Refer to Table
INTERMEDIATE 3 MAST
FOUR STAGE FULL FREE-LIFT
D515
FOOTNOTES:
a Refer to Table
INNER MAST
FOUR STAGE FULL FREE-LIFT
D515
FOOTNOTES:
a Refer to Table
MAIN LIFT
FOUR STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
FREE-LIFT
FOUR STAGE FULL FREE-LIFT
D515
FREE-LIFT
FOUR STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT
D515
FREE-LIFT CYLINDERS
FOUR STAGE FULL FREE-LIFT
FOOTNOTES:
a Refer to Table
NOTES
CARRIAGE
FOUR STAGE FULL FREE-LIFT
CARRIAGE
HEAVY DUTY – FOUR STAGE FULL FREE-LIFT
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009)
D515
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Channel ...................................................................................................... 1 2
2 580055731 Capscrew ................................................................................................... 2 2
3 580086384 Washer ....................................................................................................... 12 24
4 580055650 Nut .............................................................................................................. 16 32
5 580061562 Capscrew ................................................................................................... 1 2
6 580080870 Bracket Wldmt ............................................................................................ 1 2
7 580055634 Washer ....................................................................................................... 1 2
8 580056001 Nut .............................................................................................................. 2 4
9 504068794 Clamp ......................................................................................................... 4 8
10 580055990 Capscrew ................................................................................................... 4 8
11 580055863 Capscrew ................................................................................................... 2 4
12 a. . . . . Channel ...................................................................................................... 1 2
13 580086329 Capscrew ................................................................................................... 4 8
14 580055985 Capscrew ................................................................................................... 1 2
15 505961568 Stubshaft .................................................................................................... 1 2
16 505962533 Spacer ........................................................................................................ 1 2
17 580023124 Hose Sheave .............................................................................................. 2 4
18 504070716 Washer ....................................................................................................... 1 2
19 a. . . . . Hose Assy .................................................................................................. 1 2
20 524141696 Hose Clamp ............................................................................................... 2 3
21 580080892 Plate ........................................................................................................... 1 2
22 580089002 Capscrew ................................................................................................... 2 4
23 580055744 Capscrew ................................................................................................... 1 2
24 580061564 Metric Washer ............................................................................................ 1 2
25 580017088 Stubshaft .................................................................................................... 1 2
26 580052881 Clamp ......................................................................................................... 1 1
27 580055989 Capscrew ................................................................................................... 2 4
28 580096226 Plate ........................................................................................................... 1 ..
28 580080893 Plate ........................................................................................................... .. 1
29 518809665 Plate ........................................................................................................... 1 ..
30 580051876 Cap ............................................................................................................. 1 1
HEADER HOSE
FOUR STAGE FULL FREE-LIFT (→ 12/2009)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
31 580055733 Capscrew ................................................................................................... 7 13
32 580055651 Nut .............................................................................................................. 7 13
33 518807639 Bracket Wldmt ............................................................................................ 1 2
34 580055631 Washer ....................................................................................................... 2 4
35 500412904 Clamp ......................................................................................................... 2 4
36 312850046 Strap Clamp ............................................................................................... 2 4
37 a. . . . . Hose Clamp ............................................................................................... 1 ..
37 518808669 Hose Clamp ............................................................................................... .. 1
38 580055636 Washer ....................................................................................................... 1 2
39 015915200 Snap Ring .................................................................................................. 1 2
40 580018279 Guard (LH) ................................................................................................. .. 1
40 580018276 Guard (RH) ................................................................................................. 1 ..
41 580039424 Cap ............................................................................................................. 4 4
42 580096225 Bracket ....................................................................................................... 1 1
42 580080835 Bracket ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
NOTES
HEADER HOSE
FOUR STAGE FULL FREE-LIFT – WITH HOSE CHANNELS (12/2009 →)
D515
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580055985 Capscrew ................................................................................................... 1 2
2 505961568 Stubshaft .................................................................................................... 1 2
3 505962533 Spacer ........................................................................................................ 1 2
4 580023124 Hose Sheave .............................................................................................. 2 4
5 504070716 Washer ....................................................................................................... 1 2
6 580056001 Nut .............................................................................................................. 2 4
7 580079946 Capscrew ................................................................................................... 4 8
8 504068794 Clamp ......................................................................................................... 2 4
9 580055650 Nut .............................................................................................................. 8 16
10 b. . . . . Hose Assy .................................................................................................. 1 2
11 524141696 Hose Clamp ............................................................................................... 2 4
12 580052881 Clamp ......................................................................................................... 2 4
13 580055744 Capscrew ................................................................................................... 1 2
14 580061564 Metric Washer ............................................................................................ 1 2
15 580018276 Guard (RH) ................................................................................................. 1 ..
16 580017088 Stubshaft .................................................................................................... 1 2
17 580018279 Guard (LH) ................................................................................................. .. 1
18 015915200 Snap Ring .................................................................................................. 1 2
19 580055636 Washer ....................................................................................................... 1 2
20 580055989 Capscrew ................................................................................................... 3 6
21 518809665 Plate ........................................................................................................... 1 ..
22 580055651 Nut .............................................................................................................. 8 16
23 580055733 Capscrew ................................................................................................... 8 16
24 580051876 Cap ............................................................................................................. 1 2
25 500412904 Clamp ......................................................................................................... 2 4
26 580055631 Washer ....................................................................................................... 2 4
27 518807639 Bracket Wldmt ............................................................................................ 1 2
28 312850046 Strap Clamp ............................................................................................... 2 4
29 580075519 Hose Clamp ............................................................................................... 1 ..
29 518808669 Hose Clamp ............................................................................................... .. 1
30 580039424 Cap ............................................................................................................. 2 4
a 580055981 Capscrew ................................................................................................... 4 8
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
HOSE CHANNELS
HEADER HOSE – FOUR STAGE FULL FREE-LIFT (12/2009 →)
D515
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 580061562 Capscrew ................................................................................................... 1 2
2 580080870 Bracket Wldmt ............................................................................................ 1 2
3 580055634 Washer ....................................................................................................... 1 2
4 580056001 Nut .............................................................................................................. 2 4
5 504068794 Clamp ......................................................................................................... 2 4
6 580079946 Capscrew ................................................................................................... 2 4
7 580055863 Capscrew ................................................................................................... 2 4
8 580055650 Nut .............................................................................................................. 14 28
9 580086384 Washer ....................................................................................................... 10 20
10 580096225 Bracket (RH) .............................................................................................. 1 ..
10 580080835 Bracket (LH) ............................................................................................... .. 1
11 580086329 Capscrew ................................................................................................... 2 4
12 a. . . . . Channel ...................................................................................................... 1 2
12 504070716 Washer ....................................................................................................... 1 2
13 580055731 Capscrew ................................................................................................... 4 8
14 a. . . . . Channel ...................................................................................................... .. 1
15 a. . . . . Channel ...................................................................................................... 1 1
FOOTNOTES:
a Refer to Table
11 OPTIONS
CONTENTS
SECTION 11
OPTIONS
DESCRIPTION PAGE
SECTION 11
OPTIONS
DESCRIPTION PAGE
NOTES
IMPACT SENSOR
ITEM PART NO. DESCRIPTION QTY
1 580093386 Wire Harness ...................................................................................................... 1
2 ..... Main Harness Connector ................................................................................ 1
2 580042219 Connector ................................................................................................... 1
2 580042220 Connector ................................................................................................... 1
2 580019353 Terminal (Pin) ............................................................................................. 7
2 580019119 Plug ............................................................................................................ 1
3 504232281 Conduit ........................................................................................................... AR
4 ..... Display Harness Connector ............................................................................ 1
4 580019119 Plug ............................................................................................................ 1
4 580019107 Terminal (Socket) ....................................................................................... 7
4 580042222 Connector ................................................................................................... 1
4 580042221 Connector ................................................................................................... 1
5 ..... Impact Sensor ................................................................................................ 1
5 505064713 Terminal ..................................................................................................... 4
5 580020944 Connector ................................................................................................... 1
5 580020943 Connector (4-Way) ..................................................................................... 1
6 580042567 Clamp ................................................................................................................. 3
7 580049559 Clamp (Swivel) .................................................................................................... 3
8 580056613 Fastener .............................................................................................................. 1
9 580026812 Clip ...................................................................................................................... 1
10 582001764 Sensor ................................................................................................................ 1
11 580047714 Capscrew ............................................................................................................ 2
12 580093646 Bracket ................................................................................................................ 1
13 580026621 Nut ...................................................................................................................... 3
14 580047714 Capscrew ............................................................................................................ 3
FOOTNOTES:
a → PENDING PER ECN 106197 b PENDING PER ECN 106197 →
NOTES
DISPLAY
LOW MOUNT
FOOTNOTES:
a Not Illustrated
NOTES
ACCUMULATOR
ITEM PART NO. DESCRIPTION QTY
1 580072354 Accumulator ........................................................................................................ 1
1 a 580093062 Accumulator (Non-Repairable) ........................................................................... 1
2 580065421 Spacer ................................................................................................................ 2
3 582014300 Strap Clamp ........................................................................................................ 2
4 580055814 Hose Assy ........................................................................................................... 1
5 580019896 Fitting .................................................................................................................. 1
5 580019387 O-Ring ............................................................................................................ 3
FOOTNOTES:
a Optional
WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND – WITH LOW MOUNT DISPLAY
WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD - RIGHT HAND – WITH LOW MOUNT DISPLAY - FREEZER
WIRE HARNESS
LEFT HAND LIGHT HARNESS, WITH DRIVE THRU RACK OVERHEAD GUARD
INTEGRAL SIDE-SHIFT
CARRIAGE – TWO STAGE LIMITED FREE-LIFT
KEY:
A: ERC45-55VG (B507)
B: ERC60-70VG (B562)
QTY
ITEM PART NO. DESCRIPTION A B
580023764 Side-Shift Carriage (38.5 in.) ...................................................................... 1 ..
524141780 Side-Shift Carriage (38 in.) ......................................................................... .. 1
1 580023791 Carriage Wldmt (Inner) (38.5 in.) ........................................................... 1 ..
1 580020700 Carriage Wldmt (Inner) (38.5 in.) ........................................................... .. 1
2 580023799
582014958 Frame .................................................................................................... 1 ..
2 580023783
582014963 Frame .................................................................................................... .. 1
3 580020708 Sideshift Cylinder Assembly (FP21060 [Page 11-42])......................... 1 ..
3 580020709 Sideshift Cylinder Assembly (FP21060 [Page 11-42])......................... .. 1
4 580020724 Bearing (Upper) (38 in.) ......................................................................... 2 ..
4 580020725 Bearing (Upper) (38 in.) ......................................................................... .. 2
5 580020726 Bearing (Lower) (38 in.) ......................................................................... 2 ..
5 580020727 Bearing (Lower) (38 in.) ......................................................................... .. 2
6 582012213 Hook ...................................................................................................... 2 2
7 449001400 Capscrew ............................................................................................... 4 4
8 502566903 Washer .................................................................................................. 4 4
9 580026721 Pin .......................................................................................................... 2 2
10 580026723 Cotter Pin ............................................................................................... 2 2
11 580026725 Roll Pin .................................................................................................. 1 1
12 015628700 Grease Fitting ........................................................................................ 2 2
13 520036816 Load Roller ("B") (111.48/111.22) .......................................................... 6 6
14 015916500 Snap Ring .............................................................................................. 6 6
15 504071779 Shim (0.020 in.) ..................................................................................... 28 28
16 504072717 Spacer ................................................................................................... 6 6
17 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
17 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
17 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
17 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
17 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
18 504075781 Pin .......................................................................................................... 2 2
19 500227907 Snap Ring .............................................................................................. 4 4
20 580033718 Pin .......................................................................................................... 2 2
21 015415900 Cotter Pin ............................................................................................... 2 2
22 580026720 Shim ....................................................................................................... AR AR
a 582012634 Carriage (Fork Positioner) (FP23137 [Page 11-40])................................. 1 ..
a 582012637 Carriage (Fork Positioner) (FP23137 [Page 11-40])................................. .. 1
FOOTNOTES:
a Not Illustrated
INTEGRAL SIDE-SHIFT
CARRIAGE – THREE STAGE FULL FREE-LIFT
KEY:
A: ERC45-55VG (B508)
B: ERC60-70VG (B563)
QTY
ITEM PART NO. DESCRIPTION A B
580023766 Side-Shift Carriage (38.5 in.) ...................................................................... 1 ..
524141743 Side-Shift Carriage (38 in) .......................................................................... .. 1
1 580023793 Carriage Wldmt (Inner) (38.5 in.) ........................................................... 1 ..
1 524141737 Carriage Wldmt (Inner) (38. 5 in) ........................................................... .. 1
2 580023799
582014958 Frame .................................................................................................... 1 ..
2 580023783
582014963 Frame .................................................................................................... .. 1
3 580020708 Sideshift Cylinder Assembly (FP21060 [Page 11-42])......................... 1 ..
3 580020709 Sideshift Cylinder Assembly (FP21060 [Page 11-42])......................... .. 1
4 580020724 Bearing (Upper) (38 in.) ......................................................................... 2 ..
4 580020725 Bearing (Upper) (38 in.) ......................................................................... .. 2
5 580020726 Bearing (Lower) (38 in.) ......................................................................... 2 ..
5 580020727 Bearing (Lower) (38 in.) ......................................................................... .. 2
6 582012213 Hook ...................................................................................................... 2 2
7 580055980 Capscrew ............................................................................................... 4 4
8 580056008 Washer .................................................................................................. 4 4
9 580026721 Pin .......................................................................................................... 2 2
10 580026723 Cotter Pin ............................................................................................... 2 2
11 580026725 Roll Pin .................................................................................................. 1 1
12 015628700 Grease Fitting ........................................................................................ 2 2
13 504071702 Pin .......................................................................................................... 2 2
14 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 ..
14 580027878 Chain Anchor (Single Hole) ................................................................... 2 ..
14 505978527 Chain Anchor (Dual Hole) ...................................................................... .. 2
14 580027880 Chain Anchor (Single Hole) ................................................................... .. 2
15 500227907 Snap Ring .............................................................................................. 4 4
16 580033718 Pin .......................................................................................................... 2 2
17 015415900 Cotter Pin ............................................................................................... 2 2
18 520036852 Load Roller ("B") (3.63 in./3.62 in.) ........................................................ 6 6
19 504233232 Shim (0.020 in.) ..................................................................................... 28 28
20 504235278 Spacer ................................................................................................... 6 6
21 015916300 Snap Ring .............................................................................................. 6 6
22 580026720 Shim ....................................................................................................... AR AR
a 582012634 Carriage (Fork Positioner) (FP23136 [Page 11-38])................................. 1 ..
a 582012637 Carriage (Fork Positioner) (FP23136 [Page 11-38])................................. .. 1
FOOTNOTES:
a Not Illustrated
INTEGRAL SIDE-SHIFT
CARRIAGE – TWO AND FOUR STAGE FULL FREE-LIFT
KEY:
A: ERC45-5VG (B509) Two Stage Full Free-Lift
B: ERC60-70VG (B564) Two Stage Full Free-Lift
C: ERC45-55VG (D515) Four Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B C
580023765 Side-Shift Carriage (38.5 in.) ............................................................. 1 .. ..
524141742 Side-Shift Carriage (38 in.) ................................................................ .. 1 ..
580023767 Side-Shift Carriage (38.5 in.) ............................................................. .. .. 1
1 580023792 Carriage Wldmt (Inner) (38.5 in.) .................................................. 1 .. ..
1 524141736 Carriage Wldmt (Inner) (38 in.) ..................................................... .. 1 ..
1 580023794 Frame (Inner) (38.5 in.) ................................................................. .. .. 1
2 580023799
582014958 Frame ............................................................................................ 1 .. 1
2 580023783
582014963 Frame ............................................................................................ .. 1 ..
3 580020708 Sideshift Cylinder Assembly (FP21060 [Page 11-42])................. 1 .. 1
3 580020709 Sideshift Cylinder Assembly (FP21060 [Page 11-42])................. .. 1 ..
4 580020724 Bearing (Upper) (38 in.) ................................................................ 2 .. 2
4 580026196 Bearing (Upper) (Bronze) (Service Option) ................................... 2 .. 2
4 580020725 Bearing (Upper) (38 in.) ................................................................ .. 2 ..
4 580026198 Bearing (Upper) (Bronze) (Service Option) ................................... .. 2 ..
5 580020726 Bearing (Lower) (38 in.) ................................................................ 2 .. 2
5 580026197 Bearing (Lower) (Bronze) (Service Option) ................................... 2 .. 2
5 580020727 Bearing (Lower) (38 in.) ................................................................ .. 2 ..
5 580026199 Bearing (Lower) (Bronze) (Service Option) ................................... .. 2 ..
6 582012213 Hook .............................................................................................. 2 2 2
7 580055980 Capscrew ...................................................................................... 4 4 4
8 580056008 Washer .......................................................................................... 4 4 4
9 580026721 Pin ................................................................................................. 2 2 2
10 580026723 Cotter Pin ...................................................................................... 2 2 2
11 580026725 Roll Pin .......................................................................................... 1 1 1
12 015628700 Grease Fitting ................................................................................ 2 2 2
13 504071702 Pin ................................................................................................. 2 2 2
14 505978544 Chain Anchor (Dual Hole) ............................................................. 2 .. 2
14 580027878 Chain Anchor (Single Hole) ........................................................... 2 .. 2
14 505978527 Chain Anchor (Dual Hole) ............................................................. .. 2 ..
14 580027880 Chain Anchor (Single Hole) ........................................................... .. 2 ..
15 500227907 Snap Ring ..................................................................................... 4 4 4
16 580033718 Pin ................................................................................................. 2 2 2
17 015415900 Cotter Pin ...................................................................................... 2 2 2
18 520036816 Load Roller ("B") (111.48/111.22) ................................................. 6 6 ..
18 520036852 Load Roller ("B") (3.63 in./3.62 in.) ............................................... .. .. 6
19 504071779 Shim (0.020 in.) ............................................................................. 28 28 ..
19 504233232 Shim (0.020 in.) ............................................................................. .. .. 28
20 504072717 Spacer ........................................................................................... 6 6 ..
20 504235278 Spacer ........................................................................................... .. .. 6
21 015916500 Snap Ring ..................................................................................... 6 6 ..
21 015916300 Snap Ring ..................................................................................... .. .. 6
22 580026720 Shim .............................................................................................. AR AR AR
INTEGRAL SIDE-SHIFT
CARRIAGE – TWO AND FOUR STAGE FULL FREE-LIFT
KEY:
A: ERC45-5VG (B509) Two Stage Full Free-Lift
B: ERC60-70VG (B564) Two Stage Full Free-Lift
C: ERC45-55VG (D515) Four Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B C
a 582012634 Carriage (Fork Positioner) (FP23136 [Page 11-38])........................ 1 .. ..
a 582012637 Carriage (Fork Positioner) (FP23136 [Page 11-38])........................ .. 1 ..
FOOTNOTES:
a Not Illustrated
NOTES
INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO AND THREE STAGE FULL FREE-LIFT
FOOTNOTES:
a Class II b Class III
INTEGRAL SIDE-SHIFT
FORK POSITIONER – TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Class II b Class III
KEY:
A: ERC45-55VG (B507)
B: ERC60-70VG (B562)
QTY
ITEM PART NO. DESCRIPTION A B
1 580046147 Hose Assy .................................................................................................. 1 ..
1 a 582011695 Hose Assy .................................................................................................. 1 ..
1 580046148 Hose Assy .................................................................................................. .. 1
1 a 582011697 Hose Assy .................................................................................................. .. 1
2 580046146 Hose Assy .................................................................................................. 1 ..
2 a 582011694 Hose Assy .................................................................................................. 1 ..
2 580046144 Hose Assy .................................................................................................. .. 1
2 a 582011696 Hose Assy .................................................................................................. .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019865 Fitting ......................................................................................................... 2 2
4 a 580019861 Fitting ......................................................................................................... 2 2
FOOTNOTES:
a With Fork Positioner
KEY:
A: ERC45-55VG (B508)
B: ERC60-70VG (B563)
QTY
ITEM PART NO. DESCRIPTION A B
1 580046149 Hose Assy .................................................................................................. 1 ..
1 a 582013095 Hose Assy .................................................................................................. 1 ..
1 580046150 Hose Assy .................................................................................................. .. 1
1 a 582013098 Hose Assy .................................................................................................. .. 1
2 580046145 Hose Assy .................................................................................................. 1 ..
2 a 582013094 Hose Assy .................................................................................................. 1 ..
2 580046146 Hose Assy .................................................................................................. .. 1
2 a 582013097 Hose Assy .................................................................................................. .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019865 Fitting ......................................................................................................... 2 2
4 a 580019861 Fitting ......................................................................................................... 2 2
FOOTNOTES:
a With Fork Positioner
KEY:
A: ERC45-55VG (B509)
B: ERC60-70VG (B564)
QTY
ITEM PART NO. DESCRIPTION A B
1 580046149 Hose Assy .................................................................................................. 1 ..
1 a 582013095 Hose Assy .................................................................................................. 1 ..
1 580046150 Hose Assy .................................................................................................. .. 1
1 a 582013098 Hose Assy .................................................................................................. .. 1
2 580046145 Hose Assy .................................................................................................. 1 ..
2 a 582013094 Hose Assy .................................................................................................. 1 ..
2 580046146 Hose Assy .................................................................................................. .. 1
2 a 582013097 Hose Assy .................................................................................................. .. 1
3 312850042 Strap Clamp ............................................................................................... 1 1
4 580019865 Fitting ......................................................................................................... 2 2
4 a 580019861 Fitting ......................................................................................................... 2 2
FOOTNOTES:
a With Fork Positioner
FOOTNOTES:
a Used without quick disconnect fittings c PENDING PER ECN 137379 →
b → PENDING PER ECN 137379
FOOTNOTES:
a Used With Integral Sideshift Carriage d Without Quick Disconnect
b Used With Quick Disconnect Only e → PENDING PER ECN 137379
c Used With Standard Carriage f PENDING PER ECN 137379 →
FOOTNOTES:
a Used With Integral Sideshift Carriage c Used With Standard Carriage
b Used With Quick Disconnect Only d Without Quick Disconnect
FOOTNOTES:
a Use with Integral Sideshift Carriage
NOTES
FOOTNOTES:
a Quick Disconnect Option c PENDING PER ECN 137379 →
b → PENDING PER ECN 137379
FOOTNOTES:
a Used on options without quick-disconnect fittings
KEY:
A: Standard Mount
B: Low Mount
QTY
ITEM PART NO. DESCRIPTION A B
1 504061719 Fire Extinguisher ........................................................................................ 1 1
2 580089040 Bracket ....................................................................................................... 1 ..
2 582015095 Bracket ....................................................................................................... .. 1
3 580056815 Capscrew ................................................................................................... 2 ..
3 580030966 Capscrew ................................................................................................... .. 2
4 580044861 Insert .......................................................................................................... 2 2
5 449021002 Washer ....................................................................................................... 2 2
6 518798654 Screw ......................................................................................................... 2 2
7 580051432 Nut .............................................................................................................. 2 2
SECTION 12
FIELD CONVERSION KITS
DESCRIPTION PAGE
ACCELERATOR PEDAL
DC TO DC CONVERTER KITS
ACCUMULATOR
PARK BRAKE
MISCELLANEOUS KITS
FOOTNOTES:
NOTES
13 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 13
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
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PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
SECTION 14
USER SUPPORT INFORMATION
DESCRIPTION PAGE
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE
3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011