1

TALLER
FAJAS TRANSPORTADORAS
EN MINERIA
TADEUSZ S. GOLOSINSKI, PH.D..
Consultor INTERCADE

Ancho de la Faja y Tamaño de Material

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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Tasa de Transporte (Carga)

Una función de:
1. Sección transversal sobre
la faja.
faja (D BE
IM D L
2. Velocidad de la faja. E N IS T E
SI TAN DG
O C E SURCHARGE
N E
VA ANGLE
RI
ES
)
BELT
TROUGHING
IDLER
20° OR 35°
TROUGHING
ANGLE

EMERGENCY
PULLCORD
((WALKWAY
SIDE)
DECK PLATE (OPTIONAL) CHANNEL
STRINGER
SUPPORT
LEGS

RETURN
IDLER

3
Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

A. Potencia Para Mover la Faja y

las Componentes

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

Toma Nota

¾ Una tensión más alta

puede ocurrir a lo largo
del transportador.

• Generalmente cuando
hay secciones en declive.

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade 6

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El armazón de la faja de tela

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

Armazón
Material de capas
¿Descomposición?
¿Fuerza?

Fuerza de las capas

Número de capas
Resistencia.

La rigidez de el armazón
Resistencia hacia adentro
sobre los polines.

Fuerza lateral
Resistencia a rasgaduras.

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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Materiales para el armazón

Common Name Composition General Comments

Cotton Natural Celluloso Onyy natural liber used to anyy g
great extent for belt-
ing. High moisture absorption. Susceptible to mil-
dew attack and loss of strength.
Glass Glass High strength, Very low elongation. Used in high
temperature applications.
Keviar* Aramid Very low elongation and very high strength. Does
not melt, but does decompose at high temperature.
Nomex* Aramid Very high strength and high elongation. Excellent
high - temperature properties.
Nylon Polyamide High strength and high elongation, with good resis-
tance to abrasion,, fatigue,
g , and impact.
p Moderate
moisture absorption. High resistance to mildew.
Polyester Polyester High strength, low elongation. Good abrasion and
fatigue resistance. Low moisture absorption. Excel-
lent resistance to mildew.
Steel Cord Steel Very high strength, very low elongation. Superior
troughing characterístics. Excellent heat resistance.
Good fatigue and abrasion resistance.

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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Las Fajas con Cable de Acero

Fuerza
•Flights largas.

Flexibilidad
•Artesa más
Profunda.
•Menos resistencia
a doblarse.
d bl

¿La llanta radial?

•¿Analogía?

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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Implica el espesor de la cubierta

Class of Material Examples Thickness (inches)*

Package handling Cartons, food products Friction to 1/32

Light or fine, nonabrasive Wood chips, pulp, grain, bitumi- 1/16 to 1/8
nous coal, potash ore

Fine and abrasive Sharp sand, clinker 1/8 to 3/16

Heavy, crushed to 3” (76 mm) Sand and g
gravel, crushed stone 1/18 to 3/16
Heavy, crushed to 8” (203 mm) R.OM. coal, rock, ores 3/16 to 1/4
Heavy, large lumps Hard ores, slag 1/4 to 5/16

Note: Cover thicknesses values subject to manufacturers’ tolerances.

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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Más de cubiertas

Major Advantages
Abrasion General
Cover Grade Cut & Tear Resistance Resistance Oil Resistance Applications
General Service
Grade I Excellent Excellent Not recom- Large size ore, sharp cutting
mended materials. For extremely rugged
service.
Grade II Good Good to Excellent Not recom- Sized materials with limited cut-
mended ting action--primarily abrasion.
For heavy duty service.
Oil and Chemical Service
Chloroprene Good Very Good Very good for Heavily oil sprayed coal (petro-
(Neoprene) petroleum leum pil up to 20% aromatics,
oil resistant oils. Fair for No. 2 diesel fuel). Any material
vegetable and treated with or containing large
animal oils. amounts of petroleum oil.
Good Good Very good for Oily grain or seed service (soy-
petroleum beans, crushed corn, etc.) Food
vegetable, handling. Greasy, oil-sprayed
coal (petroleum oil up to 40%
and animal
aromatics. No 2 heating oil)
oils.
Good Good Limited for Lightly sprayed coal, mildly dily
petroleum, grains and feefs, wood chips,
vegetable, phosphates.
and animal
oils.

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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Steel cable tension member

Textile tension member

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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Selección de la Fuerza de la Faja

PIW
St XXXX

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Alargamiento de las Fajas

Head Chute
Transfer Point
Head or Drive
Troughing or Pulley
Carrying Idlers Pre-Cleaner
Load Chute Conveyor Belt
Dust Seal
Tail Box
Secondary
Transition Idlers
Cleaner
Snub Pulley

Dribble Ch
Chute
te
Bend Pulley
Tail Pulley
Transfer Point
Tail Pulley Slider Bed
Protection Plow Impact Bed
Return Idlers
Take - Up
Pulley

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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Take-up Movement
After CEMA, in feet

Conveyor
y Multiple
p Steel cable
Centers, ft ply belts belts
100 3 -
500 10 – 14 -
1,000 18 – 25 7
2,500 30 – 40 12
5 000
5,000 50 – 75 25
Allows for ¾ of the total movement for belt stretch

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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Vulcanización

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

18

Empalme Simple : DIN Estándar

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Empalme de 4 Etapas : DIN Estándar

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Resistencia a la Fatiga del Empalme

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!! Controlar que el material no se

vaya hacia un lado de la faja!!

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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Desgaste y rotura:
Resistencia a la abrasividad

¿Se puede saber dónde el sistema de faldeo

interactúa con la correa?
Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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Polines: Carga Máxima en Libras

Series “A” idlers

Trough
g Angle
g
Belt
B lt
Width
Inches 20º 35º 45º Return
18 300 300 300 150
24 300 300 289 125
30 300 280 270 100
36 275 256 248 75

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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Polines: Carga Máxima en Libras

Series “E” and suspended ones

Same applies here

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Selección Tamaño de Polín:

Máxima velocidad de la faja

Roller dia. vs. belt speed:
¾ Elpolín
lí no excede
d
600 a 700 RPM.
¾ RPM de polín
depende de:
• Velocidad de la faja.
j
• Diámetro de polín.

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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¿Problemas?

¿Build‐up?
¿Tipo de polines?
Ti  d   li ?

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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¿Más Problemas?

“Stuck” idlers? Poor maintenance!

Dr. Tadeusz s. Golosinski - tgolosinski@expo.intercade.org - Consultor Intercade

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