CASE CX160 CRAWLER EXCAVATOR Service Repair Manual PDF

CX160 Crawler Excavators
Table of Contents
DIVISION/SECTION SECTION N° REFERENCE N°
1 GENERAL INFORMATION
Safety, general information and standard torque data .....................................1001 7-27690GB
General specifications and special torque setting............................................1002 7-27712GB
2 ENGINE
Removal and installation of the engine ............................................................2000 7-28220GB
Radiator and oil-cooler.....................................................................................2001 7-28040GB
Engine specifications ............................................................................................. *
Disassembly and assembly of the engine.............................................................. *
3 FUEL SYSTEM
Fuel tank ..........................................................................................................3001 7-27970GB
Fuel engine system................................................................................................ *
4 ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting .............................4001 7-27721GB
Inspection and maintenance of batteries and connecting a booster battery ....4002 7-27921GB
Main and engine electronic control boxes........................................................4003 7-27931GB
5 UNDERCARRIAGE
Removal and installation of tracks ...................................................................5001 7-27750GB
Rollers..............................................................................................................5003 7-27770GB
Sprocket...........................................................................................................5004 7-27781GB
Idler wheel and tension shock absorber ..........................................................5005 7-27801GB
6 DRIVE TRAIN
Drive motor and final drive transmission removal and installation ...................6001 7-27841GB
Drive motor and final drive transmission disassembly and assembly ..............6002 7-29860GB
Swing reduction gear, removal and installation................................................6003 7-29900GB
Swing reduction gear, disassembly and assembly ..........................................6004 7-28370GB
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components ..............................................8000 7-27951GB
Specifications, troubleshooting, checks and hydraulic pressure settings ........8001 7-27701GB
Hydraulic reservoir removal and installation ....................................................8002 7-27990GB
Main and pilot pumps, removal and installation ...............................................8003 7-27870GB
Main hydraulic control valve, removal and installation.....................................8004 7-27880GB
Attachment cylinders, removal and installation................................................8005 7-27791GB
Hydraulic swivel, removal and installation .......................................................8006 7-27811GB
Pilot blocs, removal and installation.................................................................8007 7-28100GB
Swing motor, removal and installation .............................................................8008 7-29890GB
Main hydraulic pump, disassembly and assembly...........................................8010 7-29770FR
Main hydraulic control valve, disassembly and assembly................................8011 7-28200FR
Attachment cylinders, disassembly and assembly...........................................8012 7-27900GB
Hand control levers, disassembly and assembly .............................................8013 7-28110GB
Foot control levers, disassembly and assembly ..............................................8014 7-28300FR
Six-solenoid valves, disassembly and assembly .............................................8015 7-27910GB
Caution valve, disassembly and assembly ......................................................8016 7-27940GB
Safety vave ......................................................................................................8017 7-29630GB
Hydraulic swivel, disassembly and assembly ..................................................8018 7-28080GB
Swing motor, disassembly and assembly ........................................................8019 7-28010GB
Hydraulic functions...........................................................................................8020 7-28480GB
DIVISION/SECTION SECTION N° REFERENCE N°
9 UPPERSTRUCTURE
Upperstructure, turntable and counterweight...................................................9002 7-27981GB
Boom, dipper and bucket .................................................................................9003 7-27961GB
Seat and seat belt ............................................................................................9004 7-28120GB
Cab and cab equipment...................................................................................9005 7-28021GB
Air conditioning troubleshooting.......................................................................9006 7-xxxxxFR
Air conditioning unit disassembly and assembly..............................................9007 7-29910GB
Air conditioning servicing .................................................................................9008 7-xxxxxFR
Air conditioning components............................................................................9009 7-xxxxxFR
Large format hydraulic and electrical schematics .........................................Pocket 7-27612
* Consult the Engine Service Manual

Sections to be distributed at a later date
NOTE: CASE Company reserves the right to make changes in the spec-
ification and design of t he machine wit hout prior not ice and wit hout
incurring any obligation to modify units previously sold.
The description of the models shown in t his manual has been made in
accordance wit h t he t echnical specif ications known a s of t he da te of
design of this document.
Cre 7-29871GB Edition 12-01

1001
Section
1001
SAFETY, GENERAL INFORMATION

AND TORQUE SPECIFICATIONS
Case Cre 7-27690GB

1001-2
TABLE OF CONTENTS
GENERAL INFORMATION .......................................................................................................................................3
SAFETY..................................................................................................................................................................... 4
STANDARD TORQUE DATA FOR CAP SCREWS AND NUTS............................................................................... 6
WARNING : This symbol is used in this manual to indicate important safety messages. Whenever you see
! this symbol, carefully read the message that follows, as there is a risk of serious injury.
Cre 7-27690GB Issued 09-00

1001-3
GENERAL INFORMATION
Cleanning Gears
Clean al l me tal parts except bearings, in a s uitable Check all gears for wear and damage. Replace gears
cleaning so lvent or by steam cl eaning. Do not us e that have wear or damage.
caustic s oda fo r steam c leaning. After cl eaning, dry
and put oil on al l pa rts. Clean oi l passages wi th Oil seals, O-rings and gaskets
compressed air. Clean bearings in a suitable cleaning
Always install new oil seals, O-rings and gaskets. Put
solvent, dr y th e bea rings c ompletely an d put oil on
petroleum jelly on seals and O-rings.
the bearings.
Inspection Shafts
Check a ll s hafts th at have wear or d amage. Check
Check all parts wh en the parts ar e di sassembled.
the be aring an d o il s eal s urfaces o f th e s hafts for
Replace a ll par ts th at h ave wea r or dam age. S mall
damage.
scoring o r gr ooves c an be removed wit h a hone or
crocus c loth. Com plete a v isual i nspection for Service parts
indications o f we ar, pitting an d th e r eplacement of
parts necessary to prevent early failures. Always i nstall genuine C ase s ervice parts. W hen
ordering refer to the Parts Catalog for the correct part
Bearings number of the genuine Cas e r eplacement ite ms.
Failures due to the us e of othe r tha n gen uine Cas e
Check bea rings for ea sy ac tion. If be arings have a
replacement parts are not covered by warranty.
loose fi t or r ough ac tion r eplace the b earing. W ash
bearings wi th a su itable cl eaning s olvent and per mit Lubrication
to ai r dry . DO NOT DR Y BEARINGS WITH
COMPRESSED AIR. Only u se the oils and lu bricants s pecified i n th e
Operator’s o r S ervice M anuals. F ailures due to th e
Needle bearings use of n on-specified oils an d lu bricants ar e no t
covered by warranty.
Before yo u pr ess nee dle bearings in a bore alw ays
remove any metal protrusions in the bore or edge of
the bore. Before you press bearings into position put
petroleum jelly on the inside and outside diameter of
the bearings.

1001-4
SAFETY
This symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED. The message that follows the
! symbol contains important information about safety. Carefully
read the message. Make sure you fully understand the
causes of possible injury or death.
To prevent injury always follow the Warning, Caution

and Danger notes in this section and throughout the
manual. WARNING: Before starting engine, study
Operator’s Manual safety messages. Read
Put the warning tag shown below on the key for the all safety signs on machine. Clear the area of
keyswitch when s ervicing or r epairing the ma chine. other persons. Learn and practice safe use
One w arning ta g i s s upplied wit h ea ch ma chine. of controls before operating.
Additional tags Part Number 331- 4614 ar e available
from your service parts supplier
! It is your responsibility to understand and
f ol l ow ma nu fa c tu r er s i ns t ru c ti on s o n
. machine operation, service and to observe
pertinent laws and regulations. Operator’s
WARNING: Read the operator’s manual to and Service Manuals may be obtained from
your Case dealer.
! familiarize yourself with the correct control
functions.
WARNING: If you wear clothing that is too

WARNING: Operate the machine and loose or do not use the correct safety
equipment controls from the seat position equipment for your job, you can be injured.
! only. Any other method could result in Always wear clothing that will not catch on
serious injury. ! objects. Extra safety equipment that can be
required includes hard hat, safety shoes, ear
protection, eye or face protection, heavy
WARNING: This is a one man machine, no gloves and reflector clothing.
! riders allowed.
WARNING: When working in the area of the

! fan belt with the engine running, avoid loose
clothing if possible, and use extreme caution.
WARNING: When doing checks and tests

on the equipment hydraulics, follow the
! procedures as they are written. DO NOT
change the procedure.
WARNING: When putting the hydraulic

cylinders on this machine through the
! necessary cycles to check operation or to
remove air from a circuit, make sure all
people are out of the way.

1001-5
WARNING: Use insulated gloves or mittens WARNING: When servicing or repairing the
! when working with hot parts. machine, keep the shop floor and operator’s
compartment and steps free of oil, water,
! grease, tools, etc. Use an oil absorbing
WARNING: Lower all attachments to the material and/or shop cloths as required. Use
ground or use stands to safely support the safe practices at all times.
! attachments before you do any maintenance
or service.
WARNING: Some components of this
machine are very heavy. Use suitable lifting
WARNING: Pin sized and smaller streams ! equipment or additional help as instructed in
of hydraulic oil under pressure can penetrate this Service Manual.
the skin and result in serious infection. If
hydraulic oil under pressure does penetrate
the skin, seek medical treatment
WARNING: Engine exhaust fumes can
immediately. Maintain all hoses and tubes in
! good condition. Make sure all connections
cause death. If it is necessary to start the
engine in a closed place, remove the exhaust
are tight. Make a replacement of any tube or
hose that is damaged or thought to be
! fumes from the area with an exhaust pipe
extension. Open the doors and get outside
damaged. DO NOT use your hand to check
air into the area.
for leaks, use a piece of cardboard or wood.
WARNING: When the battery electrolyte is

WARNING: When removing hardened pins frozen, the battery can explode if (1), you try
such as a pivot pin, or a hardened shaft, use to charge the battery, or (2), you try to jump
start and run the engine. To prevent the
! a soft head (brass or bronze) hammer or use
a driver made from brass or bronze and a
! battery electrolyte from freezing, try to keep
steel head hammer. the battery at full charge. If you do not follow
these instructions, you or others in the area
can be injured.
WARNING: When using a hammer to
remove and install pivot pins or separate
parts using compressed air or using a
! grinder, wear eye protection that completely
encloses the eyes (approved goggles or
other approved eye protectors).
WARNING: Use suitable floor (service)

jacks or chain hoist to raise wheels or tracks
! off the floor. Always block machine in place
with suitable safety stands.

1001-6
STANDARD TORQUE DATA FOR CAP SCREWS AND NUTS

Tightening of cap screws, nuts
Tighten alternately so that tightening torque can be ap plied evenly. The numbers in the figure below indicate the
order of tightening.
JS00481A
Cap screws which have had Loctite used (white residue remains after removal) should be cleaned with loght oil or
suitable cl eaning s olvent and dr ied. Ap ply 2- 3 d rops of Lo ctite t o the thr ead por tion of the c ap sc rew an d the n
tighten.

1001-7
Torque table
Tighten cap screws and nuts according to the table below if there are no other special instructions.
Cap Screw Name Size (Size) M6 M8 M10 M12 M14 M16 M18 M20
[mm] 10 13 17 19 22 24 27 30
Spanner
[in.] 0.39 0.51 0.67 0.75 0.87 0.95 1.06 1.18
Cap Screw
[Nm] 6.9 15.7 32.3 58.8 98.0 137.2 196.0 274.0
Tightening
torque [lb-ft] 5.1 11.6 23.9 43.4 72.3 101.2 144.6 202.4
[mm] 5 6 8 10 12 14 14 17
Spanner
Socket [in.] 0.20 0.24 0.32 0.39 0.47 0.55 0.55 0.67
Head Cap
Screw Tightening [Nm] 8.8 21.6 42.1 78.4 117.6 176.4 245.0 343.0
torque
[lb-ft] 6.5 15.9 31.1 57.8 86.8 130.1 180.8 253.1

1001-8

Section
1002
1002
GENERAL SPECIFICATIONS
AND SPECIAL TORQUE SETTINGS
CNH Cre 7-27714GB

1002-2
TABLE OF CONTENTS
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE OF THE MACHINE ....................................................3
Machine.................................................................................................................................................................3
Engine ................................................................................................................................................................... 3
Component serial numbers ................................................................................................................................... 3
FLUIDS AND LUBRICANTS ..................................................................................................................................... 4
Hydraulic fluid....................................................................................................................................................... 4
Transmission component oil ................................................................................................................................ 4
Grease ................................................................................................................................................................. 4
Engine oil .............................................................................................................................................................. 5
Oil viscosity/Oil range............................................................................................................................................ 5
Fuel ...................................................................................................................................................................... 6
Anti-freeze/Anti-corrosion..................................................................................................................................... 6
Environment ......................................................................................................................................................... 6
Components made from plastic or resin .............................................................................................................. 6
SPECIFICATIONS..................................................................................................................................................... 7
Engine ................................................................................................................................................................... 7
Capacities ............................................................................................................................................................. 7
Electrical system ................................................................................................................................................... 7
Hydraulic system ................................................................................................................................................... 8
Cylinder .................................................................................................................................................................8
Control valve ......................................................................................................................................................... 9
Swing .................................................................................................................................................................... 9
Travel .................................................................................................................................................................... 9
Undercarriage ....................................................................................................................................................... 9
Attachment ..........................................................................................................................................................10
Weight of components ........................................................................................................................................10
DIMENSIONS AND LIMIT OF WEAR AND TEAR OF THE TRACKS SET ............................................................11
Toothed wheel.....................................................................................................................................................11
Idler wheel...........................................................................................................................................................12
Upper roller .........................................................................................................................................................13
Lower roller .........................................................................................................................................................14
Track ...................................................................................................................................................................15
DIMENSIONS AND LIMIT OF WEAR AND TEAR OF THE MOBILE JOINTS OF THE ATTACHMENT................16
1. Boom foot/Undercarriage ................................................................................................................................16
2. Boom cylinder foot/Undercarriage...................................................................................................................17
3. Boom cylinder head/Boom ..............................................................................................................................17
4. Dipper cylinder foot/Boom ...............................................................................................................................18
5. Boom/Dipper ...................................................................................................................................................18
6. Dipper cylinder head/Dipper............................................................................................................................18
7. Bucket cylinder foot/Dipper .............................................................................................................................19
8. Connecting rod/Dipper ....................................................................................................................................19
9. Compensator/Bucket.......................................................................................................................................19
10. Connecting rod/Compensator/Bucket cylinder head.....................................................................................20
11. Dipper/Bucket................................................................................................................................................20
SPECIAL TORQUE SETTINGS ..............................................................................................................................21
MACHINE OVERALL DIMENSIONS CX130 CX160...............................................................................................24
MACHINE OVERALL DIMENSIONS CX180...........................................................................................................25
WARNING: This symbol is used in this manual to indicate important safety messages. Whenever you see
! this symbol, carefully read the message that follows, as there is a risk of serious injury.

1002-3
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE OF THE MACHINE

When placing a par ts order or making a r equest for information or assistance, always give you CASE Dealer the
type and serial number of the machine concerned.
Enter the required information on the lines below: Type, serial number, year of manufacture of the machine and the
serial numbers of hydraulic and mechanical components.
Machine
1 3
2
CP98N006 CS01J532
(1) Type.............................................................................
(2) Serial number..............................................................
(3) Year of manufacture....................................................
Engine
Make and type .............................................................................................................................................................
Serial number ..............................................................................................................................................................
Component serial numbers

Hydraulic pump............................................................................................................................................................
Swing reduction gear...................................................................................................................................................
Travel reduction gears .................................................................................................................................................
Travel control valve......................................................................................................................................................
Attachment control valve .............................................................................................................................................
Swing control valve......................................................................................................................................................

1002-4
FLUIDS AND LUBRICANTS

Lubricants must have the correct properties for each application.
! WARNING: The conditions of use for individual fluids and lubricants must be respected.
Hydraulic fluid Grease

CASE hy draulic f luid is s pecially designed for h igh The type of gr ease to us e depends on ambient tem-
pressure ap plications a nd for th e C ASE hydraulic perature.
system. The type of fluid to be used depends on th e
ambient temperature.
Temperate and hot climates
-20°C to +60°C
Temperate climates
Extreme pressure grease EP NLGI grade 2 with molyb-
-20°C to +40°C denum disulphide.
Fluid type ISO VG 46
CASE reference: POHYDR
Cold climates
-40°C to +20°C
Hot climates
Extreme pressure grease EP NLGI grade 0.
0°C to +60°C
CASE reference: POHYPC
Cold climates
-40°C to +20°C
CASE reference: POHYPF
These v arious gr ades of fluid mu st be in co nformity
with the CASE specification.
Transmission component oil

Extreme pressure oi l us ed for tr ansmission compo-
nents inside sealed housings.
Extreme pressure oil TYPE API GL5 GRADE 80W90 or
ISO VG 150.

1002-5
Engine oil
CASE eng ine oi l No . 1 is r ecommended for yo ur
engine. T his oil ensures correct lub rication of yo ur
engine in all working conditions.
If CA SE No. 1 Mu ltiperformance or Performance
engine o il i s not av ailable, use o il c orresponding t o
category API/CG/CF.
NOTE: Do not put any Performance Additive or other
additive in the sump. Oil change intervals shown in
this manual are based on tests carried out on CASE
lubricants.
RD97F136
RD97F100
Oil viscosity/Oil range
CS98M561
(A) FAHRENHEIT TEMPERATURE (2) WINTER
(B) CELSIUS TEMPERATURE (3) TROPICAL
(1) ALL SEASONS (4) ARCTIC
(*) SHOWS THAT AN ENGINE OIL HEATER OR ENGINE COOLANT SOLUTION HEATER MUST BE USED

1002-6
Fuel Environment
Use fuel that is to ASTM (American Society for Test- Before c arrying out an y s ervicing operation on this
ing and Materials) D975 standard. machine and before disposing of u sed fluids or lubri-
cants, al ways thi nk of the environment. Never throw
Use Grade No. 2 fue l. The use of o ther types of fuel
fluid or oil o n t he ground a nd never k eep them i n
can result in a loss of power and may cause high fuel
leaking receptacles.
consumption.
Consult yo ur local ec ological r ecycling ce ntre to
In c old wea ther, the us e of a mix ture of fu els No. 1
obtain in formation on th e ap propriate m eans o f di s-
and No. 2 is temporarily permitted. Consult your fuel
posing of these substances.
supplier.
If th e te mperature f alls bel ow the fuel c loud p oint Components made from plastic or
(point at whi ch wax begins to for m) the wax crystals resin
will cause power loss or will prevent the engine from
starting. When c leaning pl astic par ts, the console, th e ins tru-
ment panel, the gauges, etc., do not use petrol (gaso-
IMPORTANT: In cold weather, fill the fuel tank at the line), paraffin ( kerosene), pa int s olvents, et c. Use
end of the day’s work, in order to prevent the forma- only water, soap and a soft cloth.
tion of condensation.
The u se of p etrol ( gasoline), p araffin ( kerosene),
Fuel storage paint solvents, etc, will cause discoloration, cracking
Long storage can lead to the accumulation of impuri- or deformation of these components.
ties and condensation in the fuel. Engine trouble can
often be traced to the presence of water in the fuel.
The st orage tank mu st be pl aced outs ide and the
temperature of the fuel should be kept as low as pos-
sible. Drain off water and impurities regularly.
Anti-freeze/Anti-corrosion
Use an ti-freeze i n a ll se asons to p rotect th e c ooling
system from corrosion and all risk of freezing.
In en vironments wi th a t emperature h igher tha n
-36°C, us e a mi xture of 50 % ethy lene-glycol ba sed
anti-freeze.
For areas where the temperature is below -36°C, it is
advisable to use a blend of 40% water and 60% anti-
freeze.

1002-7
SPECIFICATIONS
CX130 CX160 CX180
Engine
Make.............................................................................................. Isuzu ...............................← .................................... ←
Model.................................................................................... BB-4BG1TRA-01DD-4BG1TRA-02←
Type: F our st roke, wate r-cooled, ov erhead v alve, d irect i njection ( electronically co ntrolled), in- line eng ine wit h
turbo-charger.
Number of cylinders.......................................................................... 4...................................← ................................ ←
Bore and stroke ....................................................................... 105x125mm .........................← .................................... ←
Displacement.............................................................................. 4329cm3............................← .................................... ←
Operating conditions
Idling ..........................................................................................1000 tr/mn ..........................← .................................... ←
Max speed .................................................................................2100 tr/mn ................ 2200 tr/mn ............................. ←
ECC 1289 power rating ......................................................... 66,2 KW (89cv) ..........75KW (101cv).......................... ←
Max torque at 1600 rpm .............................................................. 324 Nm .....................389 Nm ............................... ←
Capacities
Engine oil capacity.......................................................................... 15L ................................← .................................... ←
Engine cooling system.................................................................. 17.7 L ..............................← .................................... ←
Capacity of the radiator only............................................................ 6 L .................................← .................................... ←
Fuel tank........................................................................................ 250 L ...............................← .................................... ←
Hydraulic fluid reservoir capacity.................................................... 73 L ................................← .................................... ←
Total hydraulic system capacity ..................................................... 123 L ........................ 148 L ................................. ←
Capacity of the cooler only ..............................................................7 L .................................← .................................... ←
Travel reduction gear housing capacity ...........................................3 L .................................← .................................... ←
Swing drive housing capacity ........................................................ 2.2 L........................... 5 L ................................... ←
Idler wheel capacity ..................................................................... 160cm3 .....................180cm3 ............................... ←
Upper roller capacity................................................................ 35 to 40 cm3 .............50 to 55 cm3 ........................... ←
Lower roller capacity....................................................................190 cm3 .................... 210 cm3 ............................... ←
NOTE: These capacities are only provided in an indicative manner. To check fluid levels, always use the oil dipstick,
sight glasses or the filler cap.
Electrical system
Type of system ...................................................................................................24 volts negative earth
Alternator amperage......................................................................................................... 50 A
Battery
Number of batteries required .......................................................................................... 2
Voltage of each battery ..............................................................................................12 volts
Capacity ..................................................................................................................... 120 Ah
Reserve ......................................................................................................................160 min
Cold starting capacity at -17°C.................................................................................... 800 A
Load for load checking ................................................................................................ 400 A
Starter motor
Voltage .......................................................................................................................24 volts
Power ......................................................................................................................... 4.5 kW
Voltage regulator ..............................................................................................integrated, not adjustable

1002-8
CX130 CX160 CX180
Hydraulic system
Main hydraulic pump
Double, axial piston, variable flow pump.
Max flow ................................................................................... 2x123 l/min ...............2x137 l/min ............................←
Displacement............................................................................ 2x57.6 cm3 ................ 2x64 cm3 ..............................←
Hydraulic pilot pump
Fixed flow pump.
Max flow ...................................................................................... 23 l/min .....................22 l/min ................................←
Displacement.............................................................................. 10.7 cm3 ........................... ←.....................................←
Pressure settings
Pilot circuit secondary relief valve ..............................................39 ±1 bar ........................... ←.....................................←
Main relief valve (standard) ....................................................... 343±3 bar .......................... ←.....................................←
Main relief valve (higher pressure - 2-stage relief) .................... 363±5 bar .......................... ←.....................................←
Secondary relief valves (boom, dipper and bucket) .................. 383±5 bar .......................... ←.....................................←
Secondary relief valves (swing)................................................. 279±4 bar .......................... ←.....................................←
Secondary relief valves (travel) ................................................. 430±5 bar .................353±5 bar ..............................←
Secondary relief valve (boom and dipper)................................. 383±5 bar .......................... ←.....................................←
Cylinder
Boom cylinder
Barrel diameter ............................................................................ 105 mm .....................115 mm................................←
Rod diameter ................................................................................ 70 mm ...................... 80 mm ................................←
Stroke .......................................................................................... 990 mm ....................1179 mm ..............................←
Dipper cylinder
Barrel diameter ............................................................................ 115 mm .................... 125 mm ...............................←
Stroke ......................................................................................... 1108 mm .................. 1253 mm ..............................←
Bucket cylinder
Barrel diameter ............................................................................. 95 mm ..................... 105 mm ...............................←
Stroke .......................................................................................... 881 mm .................... 985 mm ...............................←
Leaks on the cylinder - attachment lowering (without load)
Boom cylinders (rod retracting) ....................................................≤ 3 mm/5 min ............. ≤ 5 mm/5 min...........................←
Dipper cylinder (rod extension) .....................................................≤ 5 mm/5 min ............. ≤ 5 mm/5 min...........................←
Bucket cylinder (rod extension) .................................................... ≤ 7 mm/5 min ............. ≤ 7 mm/5 min...........................←
Full (at the end of the attachment) ............................................≤ 200 mm/10 min....... ≤ 200 mm/10 min .......................←
Cylinder speeds (in mode S)
Boom raising (open bucket on the floor)...................................3.6±0.6 sec. .............. 3.8±0.6 sec. ............................←
Boom lowering (open bucket)...................................................3.0±0.6 sec. .............. 3.6±0.6 sec. ............................←
Dipper extension.......................................................................2.6±0.6 sec. .............. 3.0±0.6 sec. ............................←
Dipper retraction .......................................................................3.2±0.6 sec. .............. 3.6±0.6 sec. ............................←
Bucket opening.........................................................................2.3±0.6 sec. .............. 2.4±0.6 sec. ............................←
Bucket closing ..........................................................................3.6±0.6 sec. .............. 4.2±0.6 sec. ............................←

1002-9
Control valve
Five section control valve for dipper, boom acceleration, swing, option and RH travel.
Four section control valve for dipper acceleration, bucket, boom and LH travel.
Load holding valve for boom and dipper.
CX130 CX160 CX180
Swing
Fixed flow, axial piston motor.
Automatic disc brake.
Upperstructure swing speed....................................................... 13.4 rpm.................... 11.4 rpm .............................. ←
Displacement................................................................................65 cm3 ..................... 151 cm3 ............................... ←
Work output ................................................................................ 100 l/min ...................155 l/min .............................. ←
Reduction ratio .............................................................................. 17.03 ........................ 13.34 ................................. ←
Braking torque .....................................................................................≥ 294 Nm .................... ≥ 739 Nm.............................. ←
Minimum brake release pressure ................................................. 29 bar ..............................← .................................... ←
Acceptable hydraulic motor leakage............................................ xx l/min .............................← .................................... ←
Travel
Two-speed, axial piston motor.
Automatic disc brake.
Slow speed ................................................................................. 3.6 km/h.................... 3.2 km/h ................. 2,4 km/h
Fast speed.................................................................................. 5.5 km/h.................... 5,5 km/h .................... 4 km/h
Incline that can be overcome..................................................... 70% (35°) ...........................← .................................... ←
Tractive force ............................................................................ 11 000 daN ...............11 300 daN ........... 18340 daN
Displacement............................................................................52.7/34 cm3 ................87/49 cm3 ........... 162/95 cm3
Work output ................................................................................ 121 l/min ...................140 l/min................. 137 l/mn
Reduction ratio ................................................................................ 72............................ 57,5............................43,2
Braking torque (excluding reducer) ............................................. 145 Nm .....................135 Nm.................... 483Nm
Number of turns at the sprockets (10 turns)
Mode "S", fast speed ...............................................................13.4±0.6 sec. ............ 12.8±0.6 sec. ..... 19.6±0.6 sec.
Mode "S", slow speed..............................................................20.6±0.7 sec. ............ 21.9±0.7 sec. ..... 33.4±0.7 sec.
Permitted deviation in travel over a distance of 20 m
Mode "H", full speed ....................................................................... 1 m ................................← .................................... ←
Acceptable hydraulic motor leakage............................................ xx l/min .............................← .................................... ←
Undercarriage
One-piece undercarriage with welded components.
Lubricated rollers and idler wheels.
Grease type track tension.
Ground pressure
with 500 mm track pads...............................................................0.39 bar .................... 0.47 bar
with 600 mm track pads...............................................................0.33 bar .................... 0.40 bar ..................0,41 bar
with 700 mm track pads...............................................................0.29 bar .................... 0.33 bar ..................0,36 bar
With 800 mm track pads................................................................... X ...............................X ........................0,33 bar
with rubber track pads .................................................................0.40 bar ..........................X .................................. X
Tracks tension ........................................................................ 240 to 260mm .......... 260 to 280mm....280 to 300mm

1002-10
CX130 CX160 CX180
Attachment
Break-out force ...........................................................................9740 daN.................11 790 daN ............................←
Penetration force
2.10 m dipper..............................................................................8020 daN
2.50 m dipper..............................................................................6740 daN
3.00 m dipper..............................................................................5610 daN
2.20 m dipper.................................................................................... X ........................ 9300 daN ..............................←
2.70 m dipper.................................................................................... X ........................ 8010 daN ..............................←
3.10 m dipper.................................................................................... X ........................ 7400 daN ..............................←
Weight of components
Engine .......................................................................................... 361 kg ............................. ←.....................................←
Hydraulic pump.............................................................................. 90 kg .............................. ←.....................................←
Attachment control valve .............................................................. 140 kg ............................. ←.....................................←
Swing motor/reduction gear assembly .......................................... 99 kg ........................221 kg .................................←
Travel motor/reduction gear assembly ......................................... 204 kg .......................247 kg...................... 308 kg
Boom cylinder............................................................................... 108 kg .......................157 kg .................................←
Dipper cylinder.............................................................................. 157 kg .......................210 kg.................................←
Bucket cylinder .............................................................................. 93 kg ........................117 kg .................................←
Counterweight ............................................................................. 2300 kg .....................3330 kg ...............................←
Cab ............................................................................................... 254 kg ............................. ←.....................................←
Turnable bearing .......................................................................... 188 kg .......................244 kg...................... 263 kg
Upperstructure............................................................................. 5820 kg .....................6780 kg.................... 7670kg
Hydraulic swivel............................................................................. 27 kg .............................. ← ........................... 31 kg
Undercarriage.............................................................................. 3880 kg .....................5760 kg................... 6570 kg
Machine without attachment........................................................ 9830 kg ....................12 540kg................ 14240 kg
Attachment .................................................................................. 2140 kg .....................3030 kg................... 3070 kg
Boom ........................................................................................... 1200 kg .....................1470 kg................... 1780 kg
Dipper ........................................................................................... 542 kg .......................729 kg...................... 805 kg
Radiator and cooler set ................................................................. 48 kg .............................. ←.....................................←
Fuel tank........................................................................................ 72 kg .............................. ←.....................................←
Hydraulic tank............................................................................... 106 kg ............................. ←.....................................←
Idler wheel ..................................................................................... 65 kg .........................82 kg ..................................←
Upper roller.................................................................................... 13 kg .........................17 kg ..................................←
Lower roller.................................................................................... 20 kg .........................36 kg ..................................←
Shock absorber ............................................................................. 63 kg .........................85 kg....................... 126 kg
Track 500 mm............................................................................... 728 kg ......................1016 kg
Track 600 mm............................................................................... 816 kg ......................1164 kg................... 1257 kg
Track 700 mm............................................................................... 970 kg ......................1374 kg................... 1460 kg
Track 800 mm................................................................................... X ...............................X........................ 1593 kg

1002-11
DIMENSIONS AND LIMIT OF WEAR AND TEAR OF THE TRACKS SET

Toothed wheel
Dimensions
a P
Ød
Øb Øc
CS01B512
Dimension (mm)
Marking
CX130 CX160 CX180
Standard 59 66
a
Limit 53 60
Standard 584.48 582.5
Øb
Limit 578.5 576.5
Standard 652 659
Øc
Limit 646 653
Standard 635.48 644.6
Ød
Limit --- ---
Standard 171.45 190
P
Limit --- ---
Gauge
CX130 CX160 CX180
A 200 220
A B 171.5 190
B C 60.48 69.58
C D D 31 35.61
E E 4.23 4.6
F
F --- 0.52
N G 17 21.46
G M H
I H 26.2 30.6
J I 60 70
Q
J 72.9 84.7
P K Ø 652 R329.5
L PDC 635.48 PDC 322.3
L O
K R M R4 R6
N R66 R76.5
O --- 12.7°
P R25.5 R29.6
Q --- R36
CS01D513
R 15.7° 17.1°

1002-12
Idler wheel
Dimensions
Dimension (mm)
Marking CX160
CX130
CX180
Standard 510 494
Øa
Limit 506 490
b Standard 17.5 19
b
c Limit --- ---
Standard 68 84
c
Limit 64 80
Standard 55 65
Ø d (rod)
Limit 54.5 64.5
Øa Standard 55 65
Ø d (ring)
Limit 55.8 65.8
Standard 55 69
e
Limit 54.6 68.6
Standard 19.9 12.4
f
Limit 19.4 11.9
e f
Ød
CS01B514
Gauge
CX130 CX160 CX180
A 135 159
B 68 84
A C 10° 10°
D R37 R42
B
E 2-R4 2-R5
F 3.6 0.6
C G 4-R3 4-R3
H
K H 26.5 26
D E I I 17.5 19
J J 11 10
G K 55 55
F
L 160 180
L
CS01D514

1002-13
Upper roller
Dimensions
Dimension (mm)
g e Marking CX160
CX130
CX180
Standard 120 120
Øa
Limit 112 112
Standard 10 10
b
Limit --- ---
Standard 68 85
c
Øa Ød Limit 62 79
Standard 40 46
Ø d (rod)
Limit 39.5 45.5
Standard 40 46
Ø d (ring)
Limit 40.8 46.8
b
Standard 63 83
e
Limit 62.6 82.6
f c Standard 5.5 5.5
f
Limit 5 5
CS01B516 Standard 22.5 22.5
g
Limit 22.5 22
Gauge
CX130 CX160 CX180
A 130 156
B 68 85
A C 64 78.6
D 56 68
B
E 20 24
C
F 10 16
G D G 11.3° 18°
E H 11° 11.5°
H F I 10 10
J 20.5 17.5
I L N K 6.5 5.5
P L R3 4-R3
M M R3 8-R3
K O
N 30 35
J O 5 10
Q
P 50.5 45
Q 150 175
CS01D515

1002-14
Lower roller
Dimensions
d
f g
Øe
Øa
b
CS01B518
Dimension (mm) Dimension (mm)

Marking Marking
CX130 CX160 CX180 CX130 CX160 CX180
Standard 130 150 Standard 50 65
Øa Ø e (ring)
Limit 122 142 Limit 50.8 65.8
Standard 15 15 Standard 53 69
b f
Limit --- --- Limit 52.6 68.6
Standard 142 173 Standard 24.3 23.3
d g
Limit 148 179 Limit 23.8 22.8
Standard 50 65
Ø e (rod)
Limit 49.5 64.5
Gauge
CX130 CX160 CX180
A 191 221
B 175 215
C 150.6 184.7
D 142 173
A E 72 84
B F 26.1 29
C G 23 25.3
D
Q H 20 10
E P
I 14.1 13.8
I O J 15 15
K L RS T
FGH J K R10 R10
M L R15 2-R10
N U
V M 5° 5°
N 6R5 6-R5
O 1.5° 1.5°
P 17° 23°
Q 10° 10°
R 4-R5 ---
CS010D516 S 45 42
T 50 60
U 5 18
V 210 240

1002-15
Track
d
Øe Øe
Øf Øf
Øg Øg
h h
CS01B520
Dimension (mm) Dimension (mm)

Marking Marking
CX130 CX160 CX180 CX130 CX160 CX180
Standard 28 34.5 Standard 50.6 58.72
a Ø e (ring)
Limit 18 21.5 Limit 49.5 57.5
Standard 89 106 Standard 34.1 37.3
b Ø f (ring)
Limit 84 101 Limit 35 38.3
Standard 17 37.985 Standard 33.25 36.3
c Ø g (rod)
Limit 15 36 Limit 32.5 35.5
Standard 10.7 17.95 Standard 171.45 190
d h
Limit 9 16 Limit 175 195

1002-16
DIMENSIONS AND LIMIT OF WEAR AND TEAR OF THE MOBILE JOINTS OF

THE ATTACHMENT
3 4
1
5
6
2 11
10 8 7
CS01B521
1. Boom foot/Undercarriage
a c
b
Ød
CS01B522
Dimension (mm)
Marking
CX130 CX160 CX180
Standard 569 632
a
Limit 579 642
Standard 568.5 631
b
Limit 566.5 629
Standard 0.5 to 3 0.5 à 3
c (a - b)
Limit Shims Shims
Standard 75 80
Ø d (pin)
Limit 76.5 79
Standard 75 80
Ø d (ring)
Limit 74 81.5

1002-17
2. Boom cylinder foot/Undercarriage

a c
b
Ød
CS01B523
Dimension (mm)
Marking
CX130 CX160 CX180
Standard 83.5 111
a
Limit 89.5 117
Standard 82.5 110
b
Limit 80.5 108
Standard 1 to 2.5 1 to 2.5
c (play)
Limit Shims Shims
Standard 70 70
Ø d (pin)
Limit 69 69
Standard 70 70
Ø d (ring)
Limit 71.5 71.5
3. Boom cylinder head/Boom
a b a c
Ød
CS01B524
Dimension (mm)
Marking
CX130 CX160 CX180
Standard 92 100
a
Limit 90 98
Standard 437 470
b
Limit 431 464
c (play)
Limit Shims Shims
Standard 70 80
Ø d (pin)
Limit 69 79
Standard 70 80
Ø d (ring)
Limit 71.5 81.5

1002-18
4. Dipper cylinder foot/Boom

a c Dimension (mm)
Marking
CX130 CX160 CX180
b
Standard 99 111
a
Limit 105 117
Standard 98 110
b
Limit 96 108
Standard 0.5 to 2 0.5 to 2
Ød c (a - b)
Limit Shims Shims
Standard 70 80
Ø d (pin)
Limit 69 79
Standard 70 80
Ø d (ring)
Limit 71.5 81.5
CS01B525
5. Boom/Dipper
a b c Dimension (mm)
Marking
CX130 CX160 CX180
Standard 259 275
a
Limit 262 278
Standard 258.5 274.5
b
Limit 256.5 272.5
Standard 0.5 to 1.1 0.5 to 1.1
Ød c (play)
Limit Shims Shims
Standard 75 80
Ø d (pin)
Limit 74 79
CS01B526
Standard 75 80
Ø d (dipper)
Limit 76.5 81.5
Standard 75 80
Ø d (boom)
Limit 76.5 81.5
6. Dipper cylinder head/Dipper

Dimension (mm)
Marking
CX130 CX160 CX180
Standard 96.5 111
a
Limit 102.5 117
Standard 95.5 110
Ød b
Limit 92.5 108
c (a - b)
b Limit Shims Shims
a c Standard 70 80
Ø d (pin)
Limit 69 79
CS01B527 Standard 70 80
Ø d (ring)
Limit 71.5 81.5

1002-19
7. Bucket cylinder foot/Dipper

a c Dimension (mm)
Marking
CX130 CX160 CX180
b
Standard 88 101
a
Limit 94 107
Ød Standard 87 100
b
Limit 85 98
c (a - b)
Limit Shims Shims
Standard 65 65
Ø d (pin)
Limit 64 64
CS01B528 Standard 65 65
Ø d (ring)
Limit 66.5 66.5
8. Connecting rod/Dipper
Dimension (mm)
Marking
CX130 CX160 CX180
c Standard 32 32
a
Limit 30 30
Standard 254 260
b
b Limit 252 258
c (play)
Limit Shims Shims
Standard 65 65
a Ø d (pin)
Limit 64 64
Ød Standard 65 65
Ø d (ring)
Limit 66.5 66.5
CS01B529
9. Compensator/Bucket
Ød Dimension (mm)
Marking
CX130 CX160 CX180
Standard 255 301
c a
Limit 261 317
Standard 254 300
b
Limit 252 298
b a Standard 1 to 3.5 1 to 3.5
c (play)
Limit Shims Shims
Standard 65 65
Ø d (pin)
Limit 64 64
Standard 65 65
Ø d (ring)
Limit 66.5 66.5
CS01B530

1002-20
10. Connecting rod/Compensator/Bucket cylinder head

Dimension (mm)
Marking
CX130 CX160 CX180
a Standard 32 32
a
f Limit 30 30
Standard 254 260
b
b e d Limit 252 258
c (play)
Limit Shims Shims
c Standard 92 86
d
Limit 94 88
Øg Standard 91 85
e
Limit 93 83
CS01B531 Standard 0.5 to 2 0.5 to 2
f (d - e)
Limit Shims Shims
Standard 70 75
Ø g (pin)
Limit 69 74
Øg Standard 70 75
(compensator) Limit 71.5 76.5
Standard 70 75
Ø g (cylinder)
Limit 71.5 76.5
11. Dipper/Bucket
Dimension (mm)
Øe Marking
CX130 CX160 CX180
Standard 255 301
a
Limit 261 317
d Standard 255 301
b
Limit 253 299
a b c (a - b)
Limit Shims Shims
Standard 16 16
d
Limit 8 8
Standard 65 80
c Ø e (pin)
Limit 64 79
Standard 65 80
Ø e (dipper)
CS01B532 Limit 66.5 81.5
Standard 65 80
Ø e (bucket)
Limit 66.5 81.5

1002-21
SPECIAL TORQUE SETTINGS

Screw Key Torque setting (Nm)
No. Component
(Ø) (mm) CX130 CX160 CX180
1* Travel motor/reduction gear assembly M16 24 267-312
2* Sprocket M16 24 267-312
3* Idler wheel M16 24 267-312
M16 24 267-312 ---
4* Upper roller
M20 30 --- 521-608
M16 24 267-312 ---
5* Lower roller
M18 27 --- 371-432
6* Chain guide M18 27 --- 380-443
M16 24 392-430 ---
7 Track pad
M20 30 --- 468-545
8 Counterweight M27 41 844-980 1058-1235
M16 24 280-322 ---
9 Turntable (undercarriage)
M20 30 --- 468-545
M16 24 280-322 ---
10 Turntable (upperstructure)
M20 30 --- 468-545
M16 24 280-322 ---
11 * Swing motor/reduction gear assembly
M20 30 --- 521-608
12 * Engine M16 24 265-313
13 * Engine support M10 17 64-73
14 Radiator M12 19 64-73
M10 17 63-72
15 * Hydraulic pump
M12 --- 88-111
16 * Hydraulic reservoir M16 24 206-247
17 * Fuel tank M16 24 206-247
M16 24 267-312
18 * Control valve
M12 19 88-107 ---
19 * Hydraulic swivel M12 19 109-127
20 Cab M16 24 78-80
21 Battery M10 17 20-29
NOTE: Use Loctite 262 or an equivalent on retaining screws of components marked with an asterisk (*).

1002-22
15
11 16 18 12 13
17 14
8
21
7
19 1 2
9 10 5
6
20
3 4
CS00E507
6
1
CS00E508 CS00E509
5
3 8
CS00E510 CS00E511

1002-23
11
13
12
9 9 10
CS00E512 CS00E513
15
CS00E516
14 CS00E515
18
CS00E520
16 17 CS00E519
18
CS00E518
18
19
21
20
CS00E524
CS00E522 CS00E523

1002-24
MACHINE OVERALL DIMENSIONS CX130 CX160

E G
B A
F
M
K I
J H
L D
C
CS01B533
Only on CX130 machines with 3 m dipper Point A: Working position

Point B: Transport position
Point B C
Point A G IMPORTANT: For the transport of CX130 machines
with 3 m dipper, it is imperative that the dipper cylin-
der head/dipper linkage is positioned at point B.
NOTE: Never work with the pin in this position.
A A
WARNING: When the dipper cylinder is
F placed in position B (transport), take care not
I ! to damage the cab, there can be interference
H between the bucket and the cab.
N
C
CS00E527
CX130 CX160
Dippers Dippers
2.10 m 2.50 m 3.00 m (A) 3.00 m (B) 2.20 m 2.70 m 3.10 m
A.................................................... 2.74 m 2.74 m 3.26 m 2.78 m 2.92 m 3.09 m
B.................................................... 2.74 m 2.74 m 2.74 m 2.74 m 2.88 m 2.88 m 2.88 m
C.................................................... 7.49 m 7.49 m 7.38 m 7.54 m 8.40 m 8.44 m
D.................................................... 3.81 m 3.81 m 3.81 m 3.81 m 4.32 m 4.32 m 4.32 m
E.................................................... 2.52 m 2.52 m 2.52 m 2.52 m 2.54 m 2.54 m 2.54 m
F .................................................... 0.89 m 0.89 m 0.89 m 0.89 m 1.02 m 1.02 m 1.02 m
G ................................................... 2.05 m 2.05 m 2.05 m 2.05 m 2.37 m 2.37 m 2.37 m
H.................................................... 3.50 m 3.50 m 3.50 m 3.50 m 3.90 m 3.90 m 3.90 m
I ..................................................... 2.78 m 2.78 m 2.78 m 2.78 m 3.09 m 3.09 m 3.09 m
J .................................................... 1.99 m 1.99 m 1.99 m 1.99 m 1.99 m 1.99 m 1.99 m
K (standard track pads).............. 0.60 m 0.60 m 0.60 m 0.60 m 0.60 m 0.60 m 0.60 m
L (with 500 mm track pads) ........ 2.49 m 2.49 m 2.49 m 2.49 m 2.49 m 2.49 m 2.49 m
M ................................................... 0.44 m 0.44 m 0.44 m 0.44 m 0.44 m 0.44 m 0.44 m
N.................................................... 5.44 m 5.44 m 5.34 m 5.50 m 6.03 m 6.07 m

1002-25
MACHINE OVERALL DIMENSIONS CX180
E G
B A
F
M
K I
J H
L D
C
CS01B533
CX180
Dippers
2.20 m 2.70 m 3.05 m (A)
A ................................................... 2.53 m 2.92 m 3.09 m
B ................................................... 2.89 m 2.89 m 2.89 m
C ................................................... 8.41 m 8.39 m 8.44 m
D ................................................... 4.45 m 4.45 m 4.45 m
E ................................................... 2.54 m 2.54 m 2.54 m
F.................................................... 1.04 m 1.04 m 1.04 m
G ................................................... 2.37 m 2.37 m 2.37 m
H ................................................... 4.15 m 4.15 m 4.15 m
I ..................................................... 3.37 m 3.37 m 3.37 m
J.................................................... 2.20 m 2.20 m 2.20 m
K (standard track pads).............. 0.60 m 0.60 m 0.60 m
L (with 500 mm track pads)........ 2.80 m 2.80 m 2.80 m
M................................................... 0.46 m 0.46 m 0.46 m

1002-26

Section
2000
REMOVAL AND INSTALLATION OF THE ENGINE
2000
Case Cre 7-28220GB

2000-2
TABLE OF CONTENTS
SPECIFICATIONS.................................................................................................................................................... 2
SPECIAL TORQUE SETTINGS ............................................................................................................................... 2
ENGINE.................................................................................................................................................................... 3
Removal and installation ...................................................................................................................................... 3
SPECIFICATIONS
Weight of engine............................................................................................................................. See Section 1002
SPECIAL TORQUE SETTINGS

Engine retaining screws ................................................................................................................. See Section 1002

2000-3
ENGINE
Removal and installation STEP 6
STEP 1
CD00J024
Remove the engine throttle control.
JS00163A
Park the mac hine on hard, flat gr ound. Low er the STEP 7
attachment to the ground.
STEP 2
Release pressure in the hydraulic system and in the
hydraulic reservoir (see Section 8000).
1
STEP 3
2
CD00J025
Disconnect the fuel supply pipe (1) and the fuel return
pipe (2) and plug them.
1 STEP 8
JD00375A
Remove the battery c over ( 1) a nd di sconnect th e
earth cable (-) (2) from the battery. 1
STEP 4 2
Refer to Section 8003 and remove the hy draulic
pump.
STEP 5
Refer to Section 20 01 an d r emove th e r adiator an d
oil-cleaner assembly.
CD00J026
Remove the hoses (1) and (2) from the heater system
and plug them.

2000-4
STEP 9 STEP 12
1
CD00J027 CD00J030
Label and di sconnect th e e lectrical c onnection fr om Label and d isconnect th e el ectrical sup ply ( 1) to th e
the water temperature sensor (1). pre-heating plugs.
STEP 10 STEP 13
CD00J028 CD00J031
Label and di sconnect th e e lectrical c onnection fr om Label an d di sconnect the starter m otor e lectrical
the fuel temperature sensor (1). connections. Remove the earth braid cable (1) at the
engine end.
STEP 11
CD00J029
Label and di sconnect th e e lectrical c onnection fr om
the oil pressure d etector ( 1) and the en gine s peed
detector (2).

2000-5
STEP 14 STEP 16
CD00J032 CD00J035
Label an d d isconnect th e c onnectors f or th e Label and di sconnect the al ternator electrical
electronic r egulator an d dis connect the fue l flo w connections.
regulating resistance.
NOTE: If the machine is equipped with air
STEP 15 conditioning, remove the compressor retaining
hardware and move the compressor away from the
engine.
STEP 17
Remove all the clips, etc. which attach the electrical
harnesses to the engine an d mov e the m out of the
way.
STEP 18
CD00J033
Remove the hos e wh ich c onnects th e tur bo-charger
to the air filter.
CD00J036
Install a s uitable l ifting dev ice on t he e ngine lifting
rings (for the weight of the engine, see Section 1002).

2000-6
STEP 19 STEP 20
Remove the engine retaining hardware. When n othing i nterferes wi th th e r emoval of th e
engine, r aise the eng ine ca refully an d i nstall i t on a
NOTE: When installing, check visually the condition
suitable repair bench.
of the rubber flexible mountings and change them if
necessary. Tighten the engine retaining screws to the NOTE: To install the engine, proceed in the reverse
torque specified in Section 1002. order from that of removal.
Before using the machine carry out the following operations:
- Bleed and prime the fuel system (see Operator’s Manual).
- Fill and bleed the engine cooling system (see Operator’s Manual).
- Check the hydraulic system, fuel system and cooling system for leaks.
- Check the level of fluid in the hydraulic reservoir. Top up if necessary.

2001
Section
2001
RADIATOR AND OIL-COOLER
Case Cre 7-28040GB

2001-2
TABLE OF CONTENTS
SPECIFICATIONS.................................................................................................................................................... 2
RADIATOR AND OIL-COOLER ............................................................................................................................... 3
Removing the radiator and oil-cooler assembly ................................................................................................... 3
Installation ............................................................................................................................................................ 4
CHANGING THE RADIATOR OR OIL-COOLER..................................................................................................... 5
Disassembly and assembly.................................................................................................................................. 5
WARNING: This symbol is used in this manual to indicate important safety messages. Whenever you see
! this symbol, carefully read the message which follows. Your safety depends on it.
SPECIFICATIONS
Coolant solution.............................................................................................................................. See Section 1002
Total capacity of coolant solution system .................................................................................................... 17.7 litres
Thermostat opening range
Starts to open..................................................................................................................................................82°C
Completely opened .........................................................................................................................................95°C
Hydraulic fluid ................................................................................................................................. See Section 1002

2001-3
RADIATOR AND OIL-COOLER

Before performing any operation on the machine, carry out the following operations in the order shown:
- Park the machine on hard, flat ground.
- Lower the attachment to the ground.
- Shut down the engine.
- Remove the starter switch key.
- Make sure that all pressure in the hydraulic system has been released (see Operator’s Manual).
WARNING: The components of the engine and the hydraulic pump reach high temperatures when the
machine is operating. To avoid being burnt by hot metal or scalded by high temperature water or oil, allow the
! machine to cool down before starting any servicing operation.
Removing the radiator and oil- STEP 6

cooler assembly
3
STEP 1
Remove the engine lower cover plate.
STEP 2
1
2
1
2
3 CD00G022
Disconnect and plug the hoses (1) and (2) of the oil
cooler (3) an d dr ain the oi l c ooler in to a c lean
receptacle.
5 STEP 7
4
CD00G021
Remove the eng ine upp er hoo d ( 1), th e up per gr ille
(2) and the air filter (3). Remove the air conditioning
2
(4) heat ex changer, wi thout di sconnecting i t, an d
place it on the battery hood (5).
STEP 3 1
Remove the expansion reservoir cap.
IMPORTANT: Do not remove the cap when the
engine is hot, since the system would still be under 4
pressure and you would run the risk of being scalded. 3
STEP 4 CD00G023
Disconnect the expansion reservoir hose (2) from the
Drain the cooling system (see Operator’s Manual). radiator ( 1). Dis connect the wate r pu mp r eturn hose
(3) and inlet hose (4) from the engine.
STEP 5
Release pressure i n th e h ydraulic r eservoir to al low
installation of the vacuum pump (see Section 8000).

2001-4
STEP 8 STEP 11
1
1
CD00G024
Remove the four lower retaining screws (1) from the
radiator and oil-cooler bracket (2).
STEP 9
CS00G513
2 Pass a s uitable s ling ar ound the r adiator and oi l-
cooler assembly, then, using a suitable lifting device,
remove the radiator and oil-cooler assembly.
1
NOTE: During the lifting operation, push the radiator
and oil-cooler assembly back to avoid the engine
cooling fan.
3
Installation
When installing, proceed in the reverse order to that
of removal.
CD00G025
Disassemble t he t wo re taining screws (1) a nd Before operating the machine:
remove the rear retaining tie-rod (2) from the radiator - Check the level of oil in the hydraulic reservoir. Top
and oil-cooler assembly bracket (3). up if necessary.
STEP 10 - Check the h ydraulic circuit coo ling s ystem for
leaks.
- Fill and bleed the eng ine cooling sy stem ( see
Operator’s Manual).
- Check the engine cooling system for leaks.
2
3
CD00G026
Disassemble t he t wo re taining screws (1) a nd
remove the f ront an gle br acket ( 2) fr om the r adiator
and oil-cooler assembly bracket (3).

2001-5
CHANGING THE RADIATOR AND OIL-COOLER

Disassembly and assembly
NOTE: The parts are numbered in order of disassembly. Assembly is carried out in the reverse numerical order.
5 3 7 6
10
9
13
12
14
4 11
CI00G505
1 INTAKE SHROUD RETAINING SCREWS 8 FILTER MOUNTING
2 INTAKE SHROUD 9 FILTER
3 RADIATOR UPPER MOUNTING 10 OIL-COOLER UPPER MOUNTING
4 RADIATOR LOWER MOUNTING 11 OIL-COOLER LOWER MOUNTING
5 RADIATOR 12 OIL-COOLER
6 COVER MOUNTING 13 BRACKET
7 COVER 14 BRACKET

2001-6

3001
Section
3001
REMOVAL AND INSTALLATION

OF THE FUEL RESERVOIR
Case Cre 7-27970GB

3001-2
TABLE OF CONTENTS
SPECIFICATIONS .................................................................................................................................................. 2
FUEL RESERVOIR ................................................................................................................................................ 3
Removal ..... ......................................................................................................................................................... 3
Installation .. ......................................................................................................................................................... 4
Description . ......................................................................................................................................................... 5
SPECIFICATIONS
See Section 1002

3001-3
FUEL RESERVOIR
Removal
STEP 1 STEP 9
Remove t he screws ( 8) a nd the protective pl ate ( 9)
from on top of the fuel reservoir (1).
STEP 10
Loosen the two screws (10) lo cated un derneath the
machine. O pen the s ide p ortion of t he m achine an d
remove the two screws (11) located on the RH side of
the fuel reservoir (1). Remove the protective plate of
the reservoir (12).
STEP 11
Remove the two screws (13) that hold the fuel oil filter
JS00163A (14). Attach ta gs to the two ho ses (15) a nd (16).
Park the mac hine on hard, flat gr ound. Low er the Remove th e fu el oi l f ilter ( 14) b y removing th e tw o
attachment to the ground. hoses (15) and (16) and the circlips (17) and (18).
STEP 2 STEP 12
Reduce the engine speed to idle for 30 seconds, then Shift the pl astic pr otection ( 19) from t he f uel pr obe
shut down the engine. (20). Remove the retaining screws (21) then the fuel
probe (20) as well as the seal (22).
STEP 3
Turn the ig nition ke y t o "O N" wi thout s tarting th e
STEP 13
engine. Remove the four screws (23) from the fuel reservoir
(1), as well as the shims (24).
STEP 4
Attach a "DO NOT OPERATE" tag to th e ignition key
STEP 14
in the cab. Remove the fuel reservoir (1) using a hoist.
STEP 5 STEP 15
NOTE: The numbers in brackets refer to the figures See the operator’s manual for removing the fuel filter.
on pages 5 and 6.
Remove the ac cess pan el un der the fu el r eservoir
(1).
STEP 6
Open the filling plug of the r eservoir ( 2). Em pty th e
reservoir using the valve (3) then remove the latter.
STEP 7
Lift the hood of the front boot. Remove the retaining
screw (4) of the access ramp (5). Remove the access
ramp (5).
STEP 8
Remove the s crews ( 6) on top and the n in side th e
front boot, then remove the protective housing (7).

3001-4
Installation
NOTE: The numbers in brackets refer to the figures STEP 7
on pages 5 and 6.
Install th e protective housing ( 7) on top of the front
STEP 1 boot us ing the screws ( 6) the n p ut b ack t he s crew
mask.
Using a hoist, position the fuel r eservoir ( 1) on th e
machine. STEP 8
STEP 2 Install t he ac cess r amp ( 5) us ing s crews ( 4). Cl ose
the front boot.
Install the shims (24) as well as the four screws (23),
tighten th e s crews t o a torque, s ee s pecifications. STEP 9
Install the v alve ( 3) and tighten the va lve ( 3) to a
torque of 14.7 Nm. Fill the fuel reservoir (see the operator’s manual) and
make sure that there are no leaks.
STEP 3
STEP 10
Install a new seal (22), then the fuel probe (20) using
the five screws (21), reposition the plastic protection Reinstall the protective plate on top of the machine.
correctly (19).
STEP 4
Install the fuel o il fi lter (14) o n th e r eservoir using
screws ( 13). I nstall th e two ho ses ( 15) and ( 16)
taking help of the tags ins talled dur ing r emoval.
Tighten using circlips (18) and (17).
STEP 5
Install the reservoir protection (12) using screws (10)
and (11). Tighten the screws (10) and (11).
STEP 6
Install the protective pl ate (9) on top of the fuel
reservoir (1). Tighten the screws (8).

3001-5
Description
Location
4 5
11
6
12 10 4
CS00F539
9
6
8 4
CS00F540
4 SCREW 10 SCREW
5 ACCESS RAMP 11 SCREW
6 SCREW 12 RESERVOIR PROTECTIVE PLATE
7 PROTECTIVE HOUSING
8 SCREW
9 FUEL RESERVOIR PROTECTIVE PLATE

3001-6
Fuel reservoir
2 13 1
17
18
20
15
22
21
14
19
17 18
16
3 24
23
CI00F506
1 FUEL RESERVOIR 17 CIRCLIP
2 PLUG 18 CIRCLIP
3 VALVE 20 FUEL PROBE
13 SCREW 21 SCREW
14 FUEL OIL FILTER 22 SEAL
15 HOSE 23 SCREW
16 HOSE 24 SCREW

4001
Section
4001
ELECTRICAL AND ELECTRONIC

CIRCUIT AND TROUBLESHOOTING
CNH Cre 7-27723GB

4001-2
TABLE OF CONTENTS
SPECIFICATIONS ....................................................................................................................................................4
SPECIAL TOOLS ..................................................................................................................................................... 4
LOCATION OF COMPONENTS .............................................................................................................................. 6

General location of the components (outside the cab) ......................................................................................... 6
General location of the components (outside the cab) ......................................................................................... 8
Relay and main fuses (battery compartment) ....................................................................................................10
General location of the components (inside the cab) .........................................................................................12
Fuse box ............................................................................................................................................................14
Instrument panel ................................................................................................................................................15
OPERATING PRINCIPLES ....................................................................................................................................16

Engine checks ....................................................................................................................................................16
Work mode selection ..........................................................................................................................................18
H/S/L mode checking .........................................................................................................................................20
Auto mode checking ...........................................................................................................................................21
Acceleration checking ........................................................................................................................................22
Engine idle checking (automatic/manual) ..........................................................................................................23
Breaker mode checking .....................................................................................................................................24
Automatic engine preheat ..................................................................................................................................25
Auto engine warm-up .........................................................................................................................................28
Idle checking using the battery voltage and the coolant temperature ................................................................30
Engine emergency stop .....................................................................................................................................32
Back-up mode ....................................................................................................................................................34
Function locking .................................................................................................................................................36
Power boost .......................................................................................................................................................37
Swing brake .......................................................................................................................................................38
Travel mode .......................................................................................................................................................40
Supply cut-off delayed ........................................................................................................................................43
Protection by power transistor ............................................................................................................................44
Coolant temperature indicator ............................................................................................................................44
Hydraulic oil temperature indicator .....................................................................................................................46
Fuel level ............................................................................................................................................................47
Engine fuel injection pump electronic regulator .................................................................................................48

4001-3
ACCESS AND CONTENTS OF MONITOR DISPLAYS (Diagnostic mode) ...........................................................50
Access to monitor displays .................................................................................................................................50
Machine condition ..............................................................................................................................................51
Diagnostic code ..................................................................................................................................................54
Machine history ..................................................................................................................................................57
Re-initialisation . ..................................................................................................................................................60
WARNING MESSAGES .........................................................................................................................................63

Message display ................................................................................................................................................63
EXCAVATOR MODEL SELECTION PROCEDURE ..............................................................................................64

Changing the language code .............................................................................................................................65
CHANGING THE ACCESS CODE FOR THE ANTI-THEFT SYSTEM ..................................................................66
TROUBLESHOOTING ...... .....................................................................................................................................67

Prior inspections .................................................................................................................................................67
Reading the organisation charts ........................................................................................................................68
Procedures . ........................................................................................................................................................69
Low fuel ..............................................................................................................................................................70
Add coolant solution ...........................................................................................................................................71
Low engine oil pressure .....................................................................................................................................72
Overheating ........................................................................................................................................................73
Defective battery charge circuit ..........................................................................................................................76
Electrical system troubleshooting .......................................................................................................................78
Travel .. ...............................................................................................................................................................82
ELECTRICAL INSPECTION OF COMPONENTS ..................................................................................................83

Inspection equipment .........................................................................................................................................83
Proportional solenoid .........................................................................................................................................85
Engine emergency stop motor ...........................................................................................................................86
6 solenoid valve block ........................................................................................................................................86
Engine rpm sensor .............................................................................................................................................87
Engine coolant and hydraulic oil temperature sensor ........................................................................................88
Pressure sensor .................................................................................................................................................89

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for your reading.
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CX160 Crawler Excavators

* Consult the Engine Service Manual

Cre 7-29871GB Edition 12-01

SAFETY, GENERAL INFORMATION

Case Cre 7-27690GB

Cre 7-27690GB Issued 09-00

Cre 7-27690GB Issued 09-00

To prevent injury always follow the Warning, Caution

WARNING: If you wear clothing that is too

WARNING: When working in the area of the

WARNING: When doing checks and tests

WARNING: When putting the hydraulic

Cre 7-27690GB Issued 09-00

WARNING: When the battery electrolyte is

WARNING: Use suitable floor (service)

Cre 7-27690GB Issued 09-00

STANDARD TORQUE DATA FOR CAP SCREWS AND NUTS

Cre 7-27690GB Issued 09-00

Cre 7-27690GB Issued 09-00

Cre 7-27690GB Issued 09-00

CNH Cre 7-27714GB

Cre 7-27714GB Issued 03-03

TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE OF THE MACHINE

Component serial numbers

Cre 7-27714GB Issued 03-03

FLUIDS AND LUBRICANTS

Hydraulic fluid Grease

Transmission component oil

Cre 7-27714GB Issued 03-03

Oil viscosity/Oil range

Cre 7-27714GB Issued 03-03

Cre 7-27714GB Issued 03-03

Cre 7-27714GB Issued 03-03

Cre 7-27714GB Issued 03-03

Cre 7-27714GB Issued 03-03

Cre 7-27714GB Issued 03-03

DIMENSIONS AND LIMIT OF WEAR AND TEAR OF THE TRACKS SET

Cre 7-27714GB Issued 03-03

Cre 7-27714GB Issued 03-03

Cre 7-27714GB Issued 03-03

Dimension (mm) Dimension (mm)

Cre 7-27714GB Issued 03-03

Dimension (mm) Dimension (mm)

Cre 7-27714GB Issued 03-03

DIMENSIONS AND LIMIT OF WEAR AND TEAR OF THE MOBILE JOINTS OF

Cre 7-27714GB Issued 03-03

2. Boom cylinder foot/Undercarriage

3. Boom cylinder head/Boom

Cre 7-27714GB Issued 03-03

4. Dipper cylinder foot/Boom

6. Dipper cylinder head/Dipper

Cre 7-27714GB Issued 03-03

7. Bucket cylinder foot/Dipper

Cre 7-27714GB Issued 03-03

10. Connecting rod/Compensator/Bucket cylinder head

Cre 7-27714GB Issued 03-03

SPECIAL TORQUE SETTINGS

Cre 7-27714GB Issued 03-03

Cre 7-27714GB Issued 03-03

Cre 7-27714GB Issued 03-03

MACHINE OVERALL DIMENSIONS CX130 CX160

Only on CX130 machines with 3 m dipper Point A: Working position

Cre 7-27714GB Issued 03-03