102499

Serial Number Range
Z-60/34 from SN 4551
Part No. 102499

Rev H4
January 2014
January 2014
2 Z-60/34 Part No. 102499

January 2014
How to Read Your Serial Number
Part No. 102499 Z-60/34 3

January 2014
Table of Contents
404.1 Deutz F4L 1011F Engine - View 2 (to SN 4607)........72

This manual is updated frequently. If you have a 405.1 Deutz F4L 1011F Engine - View 3 (to SN 4607)........74
printed manual, you can keep it up to date by
406.1 Deutz F3L 2011/D2011L03i Engine - View 1 (from SN
downloading new figures from the Genie website at
4608)...................................................................................76
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the 407.1 Deutz F3L 2011/D2011L03i engine - View 2 (from SN
Genie website at www.genielift.com. 4608)...................................................................................78
408.1 Ford LRG-425 EFL Engine - View 1 (to SN 6315).....82
409.1 Ford LRG-425 EFL Engine - View 2 (to SN 6315).....86
How to Read Your Serial Number..........................................3
410.1 Ford LRG-425 EFI Engine - View 3 (to SN 6315)......88
Parts Stocking List.................................................................7
411.1 Ford DSG-423 EFI Engine - View 1 (from SN 6316 to
How to Order Parts................................................................8 11788).................................................................................90
Service Parts Fax Order Form...............................................9 412.1 Ford DSG-423 EFI Engine - View 2 (from SN 6316 to
11788).................................................................................92
Electronic Version 11788).................................................................................94
Click on any page number to view the figure. 11788).................................................................................98
415.1 Ford MSG-425 EFI Engine - View 1 (from SN
11789)...............................................................................102
100 Decals
101.1 Decals with Words.....................................................10 416.1 Ford MSG-425 EFI Engine - View 2 (from SN
11789)...............................................................................104
102.1 Decals with Symbols.................................................14
417.1 Ford MSG-425 EFI Engine - View 3 (from SN
200 Drive Chassis Components 11789)...............................................................................106
201.1 Steer Axle Linkage, Oscillate Models (2WD, 4WD)....18 418.1 Ford MSG-425 EFI Engine - View 4 (from SN
11789)...............................................................................108
202.1 2WD Steer Axle Linkage, No-oscillate Models..........20
419.1 Engine Tray and Battery..........................................110
203.1 Non-steer Axle (to SN 10160)...................................22
203.2 Non-steer Axle (from SN 10161)...............................26
500 Boom Components
204.1 2WD Steer Axle - Wheels and Hubs..........................30 501.1 Secondary Boom - View 1.......................................112
205.1 4WD Steer Axle - Wheels and Hubs..........................32 502.1 Secondary Boom - View 2.......................................114
206.1 2WD Hub - Steer Axle...............................................34 503.1 Upper Pivot..............................................................116
207.1 2WD and 4WD Drive Hub..........................................36 504.1 Upper Pivot and Primary Boom Rests.....................118
505.1 Primary and Extension Booms................................120
300 Turntable Components
506.1 Cable Track (to SN 5541).........................................122
301.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models.....38
506.2 Cable Track (from SN 5542)....................................124
302.1 Hydraulic and Fuel Tanks - Diesel Models.................42
507.1 Jib Boom and Platform Rotator...............................126
303.1 Function Manifold and Auxiliary Power Unit
Installation...........................................................................44
600 Platform Components
304.1 Turntable Rotation and Hydraulic Rotary coupler
601.1 Platform Installation - View 1...................................128
Installation...........................................................................46
602.1 Platform Installation - View 2...................................132
305.1 Ground Controls - View 1..........................................48
603.1 Platform Controls - View 1.......................................134
604.1 Platform Controls - View 2.......................................138
605.1 Joysticks (to SN 7226).............................................140
308.1 Turntable Covers........................................................56
605.2 Joysticks (from SN 7227).........................................142
309.1 Turntable Counterweight............................................60
700 Hydraulic Components

400 Engine Components
701.1 2WD Traction Manifold.............................................144
401.1 Perkins 404-22 Engine - View 1.................................62
702.1 4WD Traction Manifold (to SN 10153).....................146
402.1 Perkins 404-22 Engine - View 2.................................66
702.2 4WD Traction Manifold (from SN 10154).................148
403.1 Deutz F4L 1011F Engine - View 1 (to SN 4607)........70
703.1 Two-Speed/Brake Manifold......................................150
4 Z-60/34 Part No. 102499

January 2014
Table of Contents (continued)
704.1 Function Manifold....................................................152 Part Number Index.............................................................238

705.1 Jib Select and Platform Rotate Manifolds................156 Part Description Index.......................................................246
706.1 Hydraulic Pumps.....................................................160
Cross References
707.1 Oscillate Control Valve (to SN 5819).......................162 Fittings Cross Reference...................................................258
707.2 Oscillate Control Valve (from SN 5820)...................164
708.1 2WD Drive System..................................................166
709.1 2WD Drive Oscillate System (to SN 5819)..............168
709.2 2WD Drive Oscillate System (from SN 5820)..........170
710.1 4WD Drive System..................................................172
711.1 4WD Drive Osillate System.....................................174
712.1 Hydraulic Hoses and Fittings - Turntable.................176
713.1 Hydraulic Hoses and Fittings - Boom......................180
800 Accessories
801.1 Alarm and Beacon Package, Driving Lights............182
802.1 Platform Options......................................................184
803.1 Ground and Platform Control Box Covers...............188
804.1 Platform Overload - European Models....................190
805.1 Platform Half-mesh and Pipe Cradle.......................192
806.1 Air Line to Platform..................................................194
807.1 Cold Start Package (to SN 12646)..........................196
807.2 Cold Start Package (from SN 12647)......................198
808.1 Hydraulic Generator Option - View 1 (to SN 10282).200
808.2 Hydraulic Generator Option - View 2 (to SN 10282).202
809.1 Hydraulic Generator Option (MTE) - View 1 (from SN
10283)...............................................................................204
809.2 Hydraulic Generator Option (MTE) - View 2 (from SN
10283)...............................................................................206
810.1 Hydraulic Oil Cooler.................................................208
811.1 Gauge Option..........................................................210
812.1 Panel Cradle............................................................212
813.1 Welder Opation, Chassis Components....................214
814.1 Welder Option, Platform Components.....................216
815.1 Welder Option, Hoses and Fittings..........................218
816.1 Hydraulic Hoses and Fittings - Arctic Hose Option...220
817.1 Hostile Environment Package - View 1....................222
818.1 Hostile Environment Package - View 2....................224
819.1 Hostile Environment - Engine Air Precieaners.........226
820.1 Second LPG Carrier Option.....................................228
821.1 Tow Package............................................................230
822.1 Aircraft Protection Package (from SN 9780)............232
823.1 Operator Protection Structure..................................234
824.1 Circuit Board Heater Option....................................236
Indices
Part No. 102499 Z-60/34 5

January 2014
Notes
6 Z-60/34 Part No. 102499

January 2014
Parts Stocking List
Part No. 102499 Z-60/34 7

January 2014
How To Order Parts
8 Z-60/34 Part No. 102499

January 2014
Fax Order Form
Part No. 102499 Z-60/34 9

100 Decals January 2014
101.1 Decals with Words
10 Z-60/34 Part No. 102499

January 2014 100 Decals
Item Part No. Description Qty. Item Part No. Description Qty.
-- 102500 DECAL KIT,WORDS, Z60/34 -- 114258 DECAL,DANGER,NO SMOKING

includes items 1-9, 12-14, 16-20, 22, from SN 8877
24-31, 38, 39, 41-49; to SN 5709 15 28174 DECAL,POWER TO PLATFORM
-- 111321 DECAL KIT,WORDS, Z60/34 230V................................................2
includes items 1-9, 12-14, 16-20, 22, 16 28175 DECAL,COMPARTMENT
24-31, 38, 39, 41-49; from SN 5710 ACCESS..........................................1
to 10160
17 28176 DECAL,LABEL,MANUAL NOT
-- 226102 DECAL KIT,WORDS, Z60/34 HERE...............................................1
includes items 1-9, 12-14, 16-20, 22,
24-31, 38, 39, 41-49; from SN 10161 18 28177 DECAL,WARN,CRUSH HAZARD
PLAT................................................2
-- 97884 DECAL,SOFTWARE,Z-60
19 28178 DECAL,WARN,SHEAR
1 25994 DECAL,NOTICE,SHUTOFF TURNTABLE....................................2
VALVES...........................................1
20 28181 DECAL,WARN,FALL HAZARD........1
2 27204 DECAL,ARROW BLUE....................1
21 28235 DECAL,POWER TO PLATFORM
3 27205 DECAL,ARROW YELLOW LRG 115V................................................2
9".....................................................1
22 28236 DECAL,WARN,IMPROPER
4 27206 DECAL,TRIANGLE,BLUE...............2 OPERATION....................................1
5 27207 DECAL,TRIANGLE,YELLOW..........2 23 30080 DECAL,NOTICE,MAX LOAD 500
6 27564 DECAL,DANGER,ELEC.HAZ.STAY LBS..................................................1
CLR.................................................2 24 31059 DECAL,WARNING COLLISION
-- 114390 DECAL,DANGER,ELECT HAZARD..........................................2
HAZARD***......................................2 25 31060 DECAL,DANGER DO NOT ALTER
from SN 8877 SWTC..............................................2
7 28158 DECAL,LABEL,UNLEADED GAS 26 97890 DECAL,DANGER,GEN SAFETY
ONLY...............................................1 RULES.............................................2
8 28159 DECAL,DIESEL...............................1 to SN 8876
9 28160 DECAL,LABEL,LIQUID -- 114389 DECAL,DANGER,GENERAL
PROPANE.......................................2 SAFETY***......................................2
10 28161 DECAL,WARN,CRUSH HAZARD from SN 8877
HAND..............................................3 27 133518 DECAL, PATCH, GEN,ALC-500......1
11 97887 DECAL,INSTR,MAX SIDE 28 33952 DECAL,DANGER,TILT ALARM***....1
FRC,ANSI........................................1 to SN 8876
USA / Canada models -- 114397 DECAL,DANGER,TILT ALARM
-- 44986 DECAL,INSTR,SIDE from SN 8877
FRC/WIND,AUS...............................1 29 33986 DECAL,NOTICE,DEUTZ ENG
Australia models SPEC...............................................1
12 28164 DECAL,NOTICE,HAZARDOUS to SN 4607
MAT'LS*...........................................1 -- 97548 DECAL,ENGINE SPEC,DEUTZ
to SN 8876 2011.................................................1
-- 31788 DECAL,DANGER,BATTERY from SN 4608
SAFETY*** 30 35599 DECAL,NOTICE,AIR INLET***........1
from SN 8877
31 40434 DECAL,LANYARD ANCHORAGE
13 28165 DECAL,INSTRUCT,FOOTSWITCH POINT..............................................2
OPER..............................................1
32 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
14 28171 DECAL,DANGER,NO
SMOKING***...................................1 33 52965 DECAL,COSMETIC,GENIE
Z-60/34............................................1
Part No. 102499 Z-60/34 11


(continued)
34 52966 DECAL,COSMETIC,4 X 2...............1 -- 114277 DECAL,LABEL,BELT ROUTING DSG

35 52967 DECAL,COSMETIC,4 X 4...............1 to SN 11788
36 52968 DECAL,COSMETIC,GENIE -- 215526 DECAL,LABEL,BELT,MSG425

BOOM,VERT...................................1 from SN 11789
37 77046 SERIAL # LABEL,MYLAR 4X8***.....1 -- 215527 DECAL,FORD ENGINE SPEC

MSG425
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75 from SN 11789
38 82229 DECAL,NOTICE,HI FLOAT 48 97602 DECAL,EXPLOSION HAZARD.......1
TIRES..............................................4
to SN 10160 49 97815 DECAL,LABEL,LOWER MIDRAIL....1
-- T114620 DECAL,NOTICE,HI FLOAT TIRES 50 114166 DECAL,LABEL,TRANSPORT

from SN 10161 DIAGRAM........................................2
39 82238 DECAL,PLATFORM CONTROL 51 T112773 TAPE, PROTECTIVE MASK............2

PANEL.............................................1 from SN 10484
-- 82244 DECAL,PROTECTOR,CLEAR*** 52 43595 DECAL,DANGER,TIP-OVER,TIRES***.4

Australia models
40 82243 DECAL FAULT CODE......................1
53 226516 DECAL,INST,OPER
41 82283 DECAL,NOTICE,OPER INST,Z60,AUS.................................1
INST.IC***........................................2 Australia models
to SN 5709
54 29104 DECAL,TOWING INSTRUCTIONS
-- 1000210 DECAL,NOTICE,OPER INST.IC......2 Tow option
from SN 5710
55 47041 DECAL,CAUTION,TOWING SPEED
42 82316 DECAL,NOTICE TIRE Tow option
PRESSURE.....................................4
to SN 10160 56 46468 DECAL,FUNCTION OVERRIDE.....1
Aircraft Protection Package
-- 133464 DECAL,NOTICE TIRE
PRESSURE.....................................4
from SN 10161
43 82366 DECAL,CHEVRON RANDO HD.....1
44 114244 DECAL,LABEL,WHEEL LOAD
Z60..................................................4
to SN 10160
-- 133474 DECAL,LABLE WHEEL LOAD
Z60..................................................3
from SN 10161
45 82644 DECAL, ENGINE SPEC,
PERKINS.........................................1
Perkins Models; to SN 9339
-- 133238 DECAL,ENGINE SPEC,PERKINS***
Perkins Models; from SN 9340
-- 133278 DECAL,LOW/ULTRA LOW SULFR
FUEL
Perkins Models; from SN 9340
46 82673 DECAL,GND CONT PNL,Z60.........1
47 97571 DECAL,NOTICE,FORD ENG SPECS
T2....................................................1
to SN 6320
-- 114169 DECAL,FORD ENGINE SPEC
DSG423
from SN 6321 to SN 11788
12 Z-60/34 Part No. 102499


(continued)
This Page Intentionally Left Blank
Part No. 102499 Z-60/34 13

102.1 Decals with Symbols
14 Z-60/34 Part No. 102499

-- 102501 DECAL KIT,SYMBOLS, Z60/34 -- 133067 DECAL,DANGER,ELEC.HAZ.STAY

includes items 1-10, 12, 19-26, 29-33 CLR
and 35 from SN 8877
-- 97884 DECAL,SOFTWARE,Z-60 24 82545 DECAL,DANGER,MAX LOAD 227
1 27204 DECAL,ARROW BLUE....................1 KG...................................................1
to SN 8876
2 27205 DECAL,ARROW YELLOW LRG
9".....................................................1 -- 82601 DECAL,LABEL,MAX CAPACITY***
from SN 8877
3 27206 DECAL,TRIANGLE,BLUE...............2
25 82548 DECAL,WARN,CRUSH HAZARD
4 27207 DECAL,TRIANGLE,YELLOW..........2 PLAT................................................2
5 28158 DECAL,LABEL,UNLEADED GAS 26 82673 DECAL,GND CONT PNL,Z60.........1
ONLY...............................................1
27 82589 DECAL,LABEL,TIRE
6 28159 DECAL,DIESEL...............................1 PRESSURE,Z60..............................4
7 28160 DECAL,LABEL,LIQUID to SN 10160
PROPANE.......................................2 -- 133465 DECAL,LABLE,TIRE PRESSURE,Z60
8 28171 DECAL,DANGER,NO from SN 10161
SMOKING***...................................1 28 114244 DECAL,LABEL,WHEEL LOAD Z60
to SN 8876 to SN 10160
-- 114251 DECAL,LABEL,NO SMOKING,SYMB -- 133474 DECAL,LABLE WHEEL LOAD Z60
from SN 8877 from SN 10161
9 28174 DECAL,POWER TO PLATFORM 29 82602 DECAL,DANGER,MAX SIDE
230V................................................2 FRC,667N........................................1
10 28235 DECAL,POWER TO PLATFORM Asia / South America
115V................................................2 30 82604 DECAL,DANGER,SIDE FRC
11 133518 DECAL, PATCH, GEN,ALC-500......1 400N................................................1
European models
12 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................3 31 82605 DECAL,WARNING,COLLISION
HAZARD..........................................2
13 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
32 82606 DECAL,WARNING,SHEAR
14 52965 DECAL,COSMETIC,GENIE
POINT..............................................2
Z-60/34............................................1
33 82646 DECAL,DRIVE ENABLE PATCH.....1
15 52966 DECAL,COSMETIC,4 X 2...............1
34 82924 DECAL,CAUTION,SHUTOFF
16 52967 DECAL,COSMETIC,4 X 4...............1
VALVES...........................................1
17 52968 DECAL,COSMETIC,GENIE to SN 8876
BOOM,VERT...................................1
35 97815 DECAL,LABEL,LOWER MIDRAIL....1
18 72867 DECAL,LABEL,LIGHTS***..............1
36 114166 DECAL,LABEL,TRANSPORT
19 82238 DECAL,PLATFORM CONTROL DIAGRAM........................................2
PANEL.............................................1
37 82240 DECAL,LABEL,105 DB...................1
-- 82244 DECAL,PROTECTOR,CLEAR*** European Models
20 82472 DECAL,WARNING,CRUSHING 38 82481 DECAL,SYMBOL-BATTERY
HAZARD..........................................3 SAFETY...........................................1
21 82473 DECAL,SYMBOL-COMP from SN 8877
ACCESS..........................................1 39 114252 DECAL,LABEL,TIP OVER LMT
22 82487 DECAL,SYMBOL-READ THE SWTCH...........................................2
MANUAL..........................................2 from SN 8877
23 82544 DECAL,DANGER,ELEC.HAZ.STAY 40 114247 DECAL,LABEL,FALL HAZARD***....1
CLR.................................................2 from SN 8877
to SN 8876
Part No. 102499 Z-60/34 15


(continued)
Item Part No. Description Qty.
41 114248 DECAL,LABEL,TIPOVER,TILT AL
SY....................................................1
from SN 8877
42 33550 TAPE,WARNING,BLK/YEL,
50'***................................197-inches
European Models; from SN 8399
43 114236 DECAL,LABEL,CB SYMBOL
(MTE generator option)
44 T112773 TAPE, PROTECTIVE MASK............2
from SN 10484
45 82487 DECAL,SYMBOL-READ THE
MANUAL
Tow option
16 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 17

200 Drive Chassis Components January 2014
201.1 Steer Axle Linkage, Oscillate Models (2WD, 4WD)
18 Z-60/34 Part No. 102499

January 2014 200 Drive Chassis Components
201.1 Steer Axle Linkage, Oscillate Models (2WD, 4WD)
1 89675 CYLINDER, OSCILLATE***.............2

includes item 2
-- 32722 VALVE,COUNTERBAL.CBCG-LJN@3000
-- 89295 SEAL KIT CYLINDER (63189)
2 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.8
3 8177 SCREW,HHC,1/2-13 X 1.5
4 6033 WASHER,LOCK,0.5"
5 30418 ROD END,.50 X 4............................3
6 73766 PIN,2.5 DIA X 23.88 LG..................1
7 19440 PIN,CLEVIS,1 X 2.5 LG...................6
8 59460 CYLINDER,STEERING***...............2
8 89294 SEAL KIT CYLINDER (59460)
9 53452 BEARING,1.00IDX1.50ODX1.00L....6
10 14815 PIN,ROLL,SST,.25 X 2.25...............4
11 53081 PIN,1.50DIAX4.76LG,2HOLE..........6
12 102152 YOKE PIVOT ASSEMBLY,L.H.........1
includes items 3 and 10 (Tank side)
13 6086 NUT,LP NYLOCK,1/2-13
14 8220 SCREW,HHC,1/2-13 X 4
15 45074 WASHER,THRUST,1.5 X 3.5 X .187
16 25436 WASHER,THRUST,2.56 X 4.0 X.18
to SN 9810
-- 101504 SHIM,AXLE,2.56
(refer to 203.1); from SN 9811
17 27698 BEARING,2.50IDX2.75ODX2.00L
18 89329 STEER AXLE ASSEMBLY..............1
includes items 9 and 17
19 6175 SCREW,HHC,3/8-16 X 1
20 6021 WASHER,LOCK,.375
21 45226 ROD END,.375 X 3.69.....................2
22 34641 PIN,OSC. AXLE/DRIVE CHASSIS...2
23 102153 YOKE PIVOT ASSEMBLY,R.H.........1
includes items 3 and 10 (Engine side)
24 74389 RUE RING 1.00...............................6
25 63155 WELDMENT,TIE ROD.....................1
26 6097 WASHER,FLAT,USS,3/8",Y
27 53387 GUARD, HOSE PROTECTOR.........2
Part No. 102499 Z-60/34 19

202.1 2WD Steer Axle Linkage, No-oscillate Models
20 Z-60/34 Part No. 102499

202.1 2WD Steer Axle Linkage, No-oscillate Models
1 8177 SCREW,HHC,1/2-13 X 1.5

3 30418 ROD END,.50 X 4............................1
4 73766 PIN,2.5 DIA X 23.88 LG..................1
5 74389 RUE RING 1.00...............................6
6 19440 PIN,CLEVIS,1 X 2.5 LG...................6
7 59460 CYLINDER,STEERING***...............2
-- 89294 SEAL KIT CYLINDER (59460)
8 53452 BEARING,1.00IDX1.50ODX1.00L....6
9 14815 PIN,ROLL,SST,.25 X 2.25...............4
10 53081 PIN,1.50DIAX4.76LG,2HOLE..........4
11 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.4
12 102152 YOKE PIVOT ASSEMBLY,L.H.........1
includes items 8 and 11 (Tank side)
13 6086 NUT,LP NYLOCK,1/2-13
14 8220 SCREW,HHC,1/2-13 X 4
15 45074 WASHER,THRUST,1.5 X 3.5 X
.187..................................................4
16 25436 WASHER,THRUST,2.56 X 4.0 X.18
to SN 9810
-- 101504 SHIM,AXLE,2.56
(refer to 203.1); from SN 9811
17 27698 BEARING,2.50IDX2.75ODX2.00L....2
18 89329 STEER AXLE ASSEMBLY..............1
19 102153 YOKE PIVOT ASSEMBLY,R.H.........1
includes items 3 and 10 (Engine side)
20 29746 WASHER,FLAT,2.5 X 4 X .062
21 63155 WELDMENT,TIE ROD.....................1
22 53909 SCREW,HHC,5/8-11 X 4.0 GR8.....14
23 73449 WELDMENT,NON-OSCILLATE.......1
24 6175 SCREW,HHC,3/8-16 X 1
26 73476 SHIM,FRONT AXLE NON-OSC, 22
GA...................................................2
27 73475 SHIM,FRONT AXLE NON-OSC, 12
GA...................................................2
28 6024 NUT,NYLOCK,5/8-11
Part No. 102499 Z-60/34 21

203.1 Non-steer Axle (to SN 10160)
22 Z-60/34 Part No. 102499

1 Ref. Oscillate Control Valve (refer to 14 73185 TIRE,38/65D-19.5,16PLY,OTR*.......2

707.1 or 707.2) -- 81164 TIRE,41/18LL X 22.5,14PR,TURF*
2 8255 SCREW,HHC,3/8-16 X .75 High-flotation tire
from SN 9811 -- 73210 TIRE,385 19.5,16PLY,NON-MARKI
3 6021 WASHER,LOCK,.375 Non-marking tire
4 29746 WASHER,FLAT,2.5 X 4 X .062 -- 75579 TIRE & WHEEL ASSY.: AIR............1
to SN 9810 Tire and Wheel Assembly; Air Filled,
-- 101504 SHIM,AXLE,2.56 right side
from SN 9811 -- 75578 TIRE & WHEEL ASSY.: AIR
5 9145 SCREW,HHC,1/2-13 X 2.5,GR5 Tire and Wheel Assembly; Air Filled,
left side
6 13066 WASHER,FLAT,.5 HARDENED.......4
-- 75581 TIRE & WHEEL ASSY.:FOAM.........1
7 6033 WASHER,LOCK,0.5" Foam Filled, left side
8 Ref. 2WD Traction Manifold (refer to -- 75580 TIRE & WHEEL ASSY.:FOAM
701.1) Foam Filled, right side
-- Ref. 4WD Traction Manifold (refer to -- 89033 TIRE & WHEEL ASSY.:TURF..........2
702.1) High-flotation
9 10597 SCREW,HHC,1/2-13 X 1.25 GR5 -- 89702 TIRE/WHEEL
10 89331 NON-STEER AXLE ASSEMBLY.....1 ASSY:AIR,NONMARK.....................1
includes item 11 Air-filled, Non-marking, right side
11 27698 BEARING,2.50IDX2.75ODX2.00L....2 -- 89703 TIRE/WHEEL ASSY:AIR,NONMARK
Air-filled, Non-marking, left side
12 122346 WHEEL,22.5 X 14.00, Z60..............2
used with High-flotation only -- 89704 TIRE/WHEEL
ASSY:FOAM,NONMARK................1
-- 122347 WHEEL,19.5 X 11.75, Z60
Foam-filled, Non-marking, right side
13 54627 NUT,LUG,5/8-18 X 90
-- 89705 TIRE/WHEEL
DEGREE,Z45................................18
ASSY:FOAM,NONMARK
to SN 8199
Foam-filled, Non-marking, left side
-- 111366 LUGFL&RING ASSY KIT HI FLO
-- 111466 ASSY,TIRE/WHEEL,RH,RT,W/SEALAN.1
Z60..................................................1
includes decal; Air Filled with Sealant,
lug nut replacment kit for HI FL tires,
right side
includes parts 122313P and 77674;
from SN 8200 -- 111467 ASSY,TIRE/WHEEL,LH,RT,W/SEALAN
includes decal; Air Filled with Sealant,
-- 111367 LUG FL & RING ASSY KIT AIR
left side
Z60..................................................1
lug nut replacment kit for air filled tires, -- 111333 ASSY W/4 WHEEL/TIRES
includes parts 122313P and 77674; ; W/SEALANT....................................1
from SN 8200 includes decal; Air Filled with Sealant
-- 111370 LUGFL&RING ASSY KIT CE -- 111472 OPTION,TIRES,HF,W/SEALANT.....1
S40/Z60...........................................1 includes decal; High-flotation with
lug nut replacment kit for CE and foam Sealant
filled tires, includes parts 122313P and -- 111468 ASSY,TIRE/WHEEL,HF,W/SEALANT.1
77674; from SN 8200 includes decal; High-flotation with
-- 122313P WHEEL RING WASHER,PTD.........1 Sealant
requires lug nut p/n 77674, from SN 15 81110 SCREW,HHC,5/8-11 X 2 GRD.8....12
8200 to SN 4568
-- 77674 NUT,HEX,FLANGE 5/8-18,GRD 8 -- 102255 SCREW,HHC,M16 X 50, GR 10.9
ZI.....................................................9 from SN 4569 to SN 5572
from SN 8200
Part No. 102499 Z-60/34 23


(continued)
-- 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8 26 6090 SCREW,HHC,1/4-20 X .75

from SN 5573 27 6356 WASHER,LOCK,.25
16 89682 WASHER,FLAT,HARDENED.656X1.313.12 28 6638 WASHER,FLAT,USS,1/4"Y
to SN 5572
29 89362P BAR,AXLE ROTATION
17 Ref. Drive Hub (refer to 207.1) STOP,OSC.......................................2
2WD and 4WD models oscillate models
18 102158 O-RING,.103 X 4.737,VITON, 75D...1 -- 89361P BAR,AXLE ROTATION
19 106117 O-RING,2-010,VITON......................2 STOP,NON-OSC
20 88885 MOTOR,PISTON,35CC,2WD***......2 non-oscillate models
(shown) 2WD models 30 34216 SHIM,AXLE ROTATION STOP,22GA
-- 102155 BEARING,BALL DRIVE SHAFT 31 73766 PIN,2.5 DIA X 23.88 LG..................1
for 88885 32 30418 ROD END,.50 X 4............................1
-- 102159 SHAFT,15 TOOTH 33 8177 SCREW,HHC,1/2-13 X 1.5
for 88885
34 89332 COVER ASSEMBLY
-- 102160 RING, RETAINING W/DECALS-NONSTE......................1
for 88885
-- 102161 RING, PISTON
for 88885
-- 106098 SEAL KIT,MOTOR,LC/KC***
for 88885
-- 27067 SEAL,SHAFT-SUNDSTRAND***
for 88885
-- 72290 SNAP RING(M46 UNITS)*
for 88885
20A 88884 MOTOR,PISTON,30CC,4WD***......2
4WD models
-- 102155 BEARING,BALL DRIVE SHAFT
for 88884
-- 102159 SHAFT,15 TOOTH
for 88884
-- 102160 RING, RETAINING
for 88884
for 88884
for 88884
for 88884
for 88884
21 88296 SCREW,HHC,7/16-14 X 1.25
22 119988 WASHER,.469 X .781,HRD.............4
23 56912 SPRING CLIP,1/4-20
24 29746 WASHER,FLAT,2.5 X 4 X .062
25 63630P COVER, REAR AXLE, PAINTED.....2
24 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 25

203.2 Non-steer Axle (from SN 10161)
26 Z-60/34 Part No. 102499

1 Ref. Oscillate Control Valve (refer to -- 94534 WHEEL & TIRE ASSY,RH,NM
707.1 or 707.2) RT, Air-filled, Non-marking, right
2 8255 SCREW,HHC,3/8-16 X .75 -- 94535 WHEEL & TIRE ASSY,LH NM
3 6021 WASHER,LOCK,.375 RT, Air-filled, Non-marking, left
4 101504 SHIM,AXLE,2.56 -- 110730 TIRE/WHEEL ASSY,LP NM

W/SEALAN
5 9145 SCREW,HHC,1/2-13 X 2.5,GR5 RT, Air-filled, Non-marking, with
6 13066 WASHER,FLAT,.5 HARDENED.......4 sealant, right (includes decal)
7 6033 WASHER,LOCK,0.5" -- 110731 TIRE/WHEEL ASSY,LP NM
W/SEALAN
8 Ref. 2WD Traction Manifold (refer to
RT, Air-filled, Non-marking, with
701.1)
sealant, left (includes decal)
-- Ref. 4WD Traction Manifold (refer to
-- 111468 ASSY,TIRE/WHEEL,HF,W/SEALANT
702.2)
High-flotation with Sealant, left or right
9 10597 SCREW,HHC,1/2-13 X 1.25 GR5 (includes decal)
10 89331 NON-STEER AXLE ASSEMBLY.....1 -- 89033 TIRE & WHEEL ASSY.:TURF
includes item 11 High-flotation, left or right
11 27698 BEARING,2.50IDX2.75ODX2.00L....2 -- 227810 TIRE & WHEEL ASSY,FOAM,RH,RT
12 88727 WHEEL 24.5X11.75-9 HOLE..........1 RT, Foam RNU, right
-- 122346 WHEEL,22.5 X 14.00, Z60 -- 227811 TIRE & WHEEL ASSY,FOAM,LH,RT
used only with High-flotation RT, Foam RNU, left
-- 122347 WHEEL,19.5 X 11.75, Z60 -- 227813 TIRE & WHEEL ASSY RH,FF
used only with Foam RNU assy RT, LP Foam RNU, right
227810 or 227811 -- 227814 TIRE & WHEEL ASSY,LH FF
13 77674 NUT,HEX,FLANGE 5/8-18,GRD 8 RT, LP Foam RNU, left
ZI.....................................................9 -- 227816 TIRE & WHEEL ASSY,RH,FOAM,NM
-- 122313P WHEEL RING WASHER,PTD RT, LP Foam RNU, Non-marking, right
used only with High-flotation -- 227817 TIRE & WHEEL ASSY,LH,FOAM,NM
14 88729 TIRE & WHEEL ASSY,AIR,RH***.....1 RT, LP Foam RNU, Non-marking, left
RT, Air-filled, right -- 88728 TIRE,355/55D625,OUTRIGGER,LP
-- 88730 TIRE & WHEEL ASSY,AIR,LH -- 94536 TIRE,355/55D625,14 PLY,NM
RT, Air-filled, left Non-marking tire
-- 110727 TIRE/WHEEL ASSY,LP RT -- 81164 TIRE,41/18LL X 22.5,14PR,TURF*
W/SEALAN High-flotation tire
RT, Air-filled, with sealant, right
-- 73185 TIRE,38/65D-19.5,16PLY,OTR*
(includes decal)
used only with Foam RNU assy
-- 110728 TIRE/WHEEL ASSY,LP RT 227810 or 227811
W/SEALAN
15 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8
RT, Air-filled, with sealant, left
(includes decal) 16 Ref. Drive Hub (refer to 207.1)
2WD and 4WD models
-- 77790 TIRE & WHEEL ASSY RH,FF
RT, Foam-filled, right 17 102158 O-RING,.103 X 4.737,VITON, 75D...1
-- 77791 TIRE & WHEEL ASSY,LH FF*** 18 106117 O-RING,2-010,VITON......................1
RT, Foam-filled, left 19 88885 MOTOR,PISTON,35CC,2WD***......1
-- 106647 TIRE & WHEEL ASSY,RH,FOAM,NM (shown) 2WD models
RT, Foam-filled, Non-marking, right -- 102155 BEARING,BALL DRIVE SHAFT
-- 106648 TIRE & WHEEL ASSY,LH,FOAM,NM for 88885
RT, Foam-filled, Non-marking, left
Part No. 102499 Z-60/34 27


(continued)
-- 102159 SHAFT,15 TOOTH 32 8177 SCREW,HHC,1/2-13 X 1.5

for 88885 33 89332 COVER ASSEMBLY
-- 102160 RING, RETAINING W/DECALS-NONSTE......................1
for 88885
for 88885
for 88885
for 88885
for 88885
19A 88884 MOTOR,PISTON,30CC,4WD***......1
4WD models
-- 102155 BEARING,BALL DRIVE SHAFT
for 88884
-- 102159 SHAFT,15 TOOTH
for 88884
-- 102160 RING, RETAINING
for 88884
for 88884
for 88884
for 88884
for 88884
20 88296 SCREW,HHC,7/16-14 X 1.25..........2
21 119988 WASHER,.469 X .781,HRD.............2
22 56912 SPRING CLIP,1/4-20
23 29746 WASHER,FLAT,2.5 X 4 X .062
24 63630P COVER, REAR AXLE, PAINTED.....2
25 6090 SCREW,HHC,1/4-20 X .75
27 6638 WASHER,FLAT,USS,1/4"Y
28 89362P BAR,AXLE ROTATION
STOP,OSC.......................................2
oscillate models
-- 89361P BAR,AXLE ROTATION
STOP,NON-OSC
non-oscillate models
29 34216 SHIM,AXLE ROTATION STOP,22GA
30 73766 PIN,2.5 DIA X 23.88 LG..................1
31 30418 ROD END,.50 X 4............................1
28 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 29

204.1 2WD Steer Axle - Wheels and Hubs
30 Z-60/34 Part No. 102499

1 6090 SCREW,HHC,1/4-20 X .75 -- 111366 LUGFL&RING ASSY KIT HI FLO Z60

2 6356 WASHER,LOCK,.25 lug nut replacment kit for HI FL tires,
3 6638 WASHER,FLAT,USS,1/4"Y from SN 8200
4 75863 COVER ASSEMBLY -- 111367 LUG FL & RING ASSY KIT AIR Z60
W/DECALS-STEER.........................1 lug nut replacment kit for air filled tires,
5 56912 SPRING CLIP,1/4-20 includes parts 122313P and 77674; ;
from SN 8200
6 81110 SCREW,HHC,5/8-11 X 2 GRD.8....12
to SN 4568 -- 111370 LUGFL&RING ASSY KIT CE S40/Z60
lug nut replacment kit for CE and foam
-- 102255 SCREW,HHC,M16 X 50, GR 10.9
filled tires, includes parts 122313P and
77674; from SN 8200
-- 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8
-- 122313P WHEEL RING WASHER,PTD
from SN 5573
requires lug nut p/n 77674, from SN
7 89682 WASHER,FLAT,HARDENED.656X1.313.12 8200
to SN 5572
-- 77674 NUT,HEX,FLANGE 5/8-18,GRD 8 ZI
8 Ref. Wheel (refer to 203.1) from SN 8200
9 Ref. Rough Terrain Tire (refer to 11 Ref. 2WD Hub (refer to 206.1)
203.1) Foam-filled, Non-marking
Tire and Wheel Assembly; Air-filled
-- 73257 TIRE & WHEEL ASSY: AIR
Tire and Wheel Assembly; Air-filled,
left side
-- 73258 TIRE & WHEEL ASSY: AIR.............1
Tire and Wheel Assembly; Air-filled,
right side
-- 73260 TIRE & WHEEL ASSY,FOAM***
left side; Foam-filled
-- 73261 TIRE & WHEEL ASSY,FOAM***......1
right side; Foam-filled
-- 75722 TIRE & WHEEL ASSY.:TURF..........2
High-flotation
-- 89698 TIRE/WHEEL ASSY: AIR,
NONMARK......................................1
Air-filled, Non-marking, left side
-- 89699 TIRE/WHEEL ASSY:AIR,NONMARK
Air-filled, Non-marking, right side
-- 89700 TIRE/WHEEL ASSY: FOAM,
NONMARK......................................1
Foam-filled, Non-marking, left side
-- 89701 TIRE/WHEEL
ASSY:FOAM,NONMARK
Foam-filled, Non-marking, right side
10 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................16
to SN 8199
Part No. 102499 Z-60/34 31

32 Z-60/34 Part No. 102499

1 6090 SCREW,HHC,1/4-20 X .75 17 6021 WASHER,LOCK,.375

2 6356 WASHER,LOCK,.25 18 57201 WASHER,FLAT, 313,
3 6638 WASHER,FLAT,USS,1/4"Y HARDENED....................................2
4 75863 COVER ASSEMBLY

W/DECALS-STEER.........................1
5 56912 SPRING CLIP,1/4-20
6 Ref. WHEEL (refer to 203.1)
7 Ref. Tire (refer to 203.1)
8 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
to SN 8199
-- 111366 LUGFL&RING ASSY KIT HI FLO
Z60..................................................1
lug nut replacment kit for HI FL tires,
from SN 8200
-- 111367 LUG FL & RING ASSY KIT AIR
Z60..................................................1
lug nut replacment kit for air filled tires,
includes parts 122313P and 77674; ;
from SN 8200
-- 111370 LUGFL&RING ASSY KIT CE
S40/Z60...........................................1
lug nut replacment kit for CE and foam
filled tires, includes parts 122313P and
77674; from SN 8200
-- 122313P WHEEL RING WASHER,PTD.........1
requires lug nut p/n 77674, from SN
8200
-- 77674 NUT,HEX,FLANGE 5/8-18,GRD 8
ZI.....................................................9
from SN 8200
9 Ref. Drive Hub (refer to 207.1)
10 102158 O-RING,.103 X 4.737,VITON, 75D...2
11 102157 O-RING,.070 X .239,VITON 75D.....2
12 Ref. Drive Motor (refer to 203.1)
13 81110 SCREW,HHC,5/8-11 X 2 GRD.8....12
to SN 4568
-- 102255 SCREW,HHC,M16 X 50, GR 10.9
-- 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8
from SN 5573
14 89682 WASHER,FLAT,HARDENED.656X1.313.12
to SN 5572
15 89237 WELDMENT,GUIDE BRACKET......2
16 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
Part No. 102499 Z-60/34 33

206.1 2WD Hub - Steer Axle
34 Z-60/34 Part No. 102499

206.1 2WD Hub - Steer Axle
-- 88883 HUB,2WD,FRONT***
-- 227986 V-RING 100, RUBBER SEAL
-- 227987 RING,OIL SEAL, 95 X 120 X 12
-- 102126 SEAL KIT,DRIVE HUB (88887)***
1 102162 LUG,STUD/WHEEL (88887)...........9
2 94894 BEARING,INNER (88883)...............1
3 102126 SEAL KIT,DRIVE HUB (88887)***....1
4 94891 COVER,HUB (88883)......................1
6 94892 SHIM,HUB (88883)..........................2
7 94893 BEARING,OUTER (88883).............1
Part No. 102499 Z-60/34 35

207.1 2WD and 4WD Drive Hub
36 Z-60/34 Part No. 102499

207.1 2WD and 4WD Drive Hub
-- 88886 WHEEL DRIVE 56:1 4WD***

-- 88887 WHEEL DRIVE 56:1 2WD***
-- 58484 SEAL,LIP (88886)***
1 102131 DISCONNECT KIT (88887).............1
3 102506 Thrust Bearing Plate........................1
4 102507 Pinion Gear......................................1
5 102508 Thrust Bearing.................................1
6 102503 External Retaining Ring...................1
7 102504 Internal Retaining Ring....................1
8 102505 Pinion, Half Shaft.............................1
9 102509 Half Shaft.........................................1
10 102510 External Retaining Ring...................4
11 102511 Cylindrical Roller Bearing................4
12 102512 O-ring, Casting................................1
13 102167 SHAFT,INPUT DRIVE HUB
(88887)............................................1
14 102514 Ball Bearing.....................................1
15 102513 Wire Seal Retaining Ring................1
16 102515 Tapered Roller Bearing....................2
17 102516 RING,RETAINING,INTERNAL.........1
18 102517 Shaft Bearing Spacer......................1
19 215642 BRAKE KIT (88886)***....................1
20 215340 LOCKRING, RR...............................1
21 102162 LUG,STUD/WHEEL (88887)...........9
Part No. 102499 Z-60/34 37

300 Turntable Components January 2014
301.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models
38 Z-60/34 Part No. 102499

January 2014 300 Turntable Components
1 31524 STRAP ASSY,TANK, 66 INCH.........2 13 6090 SCREW,HHC,1/4-20 X .75

-- 31658 EXTRUSION,RUBBER BUMPER 14 6638 WASHER,FLAT,USS,1/4"Y
STRIP 15 6889 NUT,LP NYLOCK,1/4-20
2 5397 WASHER,FLAT,USS,5/16",Y 16 45455 CLAMP,2.75,#44 X 1/4,RUB
3 4828 NUT,NYLOCK,3/8-16 CUSH*.............................................1
4 102980 HYDRAULIC TANK ASSY W/WORD to SN 7923
DEC.................................................1 -- 6653 CLAMP,1.88,#30 X 1/4,RUB CUSH
includes items 5-7, 10 and 33 from SN 7924
-- 102981 HYDRAULIC TANK ASSY W/SYMB 17 52179 FILTER, FUEL LRG 425/423 EFI.....1
DEC to SN 7923
includes items 5-7, 10 and 33 -- 119984 FILTER,FUEL
5 21141 GAUGE-SIGHT,LHA-LGTB***.........1 from SN 7924
6 31506 STRAINER,FILLER NECK..............1 18 21465 CLAMP,HOSE,SIZE .25 TO .63.......6
to SN 4832 to SN 7923
7 53527 CAP,FILLER BREATHER,3 19 27089 HOSE,5/16 FUEL,SAE 30R7
MICRON**.......................................1 to SN 7923
includes filler neck strainer -- 111817-3150 HOSE ASSY,SAE J2260/J2044
8 48470 FILTER ASSEMBLY W/IND from SN 7924
L,PAPER..........................................1 20 77219 PUMP, FUEL, LRG425, WALBRO....1
to SN 10376 to SN 7923
-- 46014 FILTER,ELEMENT,BETA(6)=200 -- 119168 FUEL PUMP,DSG-423
use with 48470; to SN 10376 from SN 7924
-- 227770 KIT HYDRO FILTER Z60 21 71909 HOSE,FUEL,5/16 HIGH PRESSURE**
includes filter assy 60508 and fittings to SN 7923
(refer to 712.1); to SN 10376
-- 111817-4525 HOSE ASSY,SAE J2260/J2044
-- 60508 FILTER,RETURN,ASSY 10 MICRON from SN 7924
from SN 10377
22 65892 CONN. ASSY,7.9 TUBE X6.35
-- 61326 FILTER ELEMENT,10 MICRON,60508 HOSE..............................................2
use with 60508; from SN 10377
23 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 89616 FILTER ELEMENT,3 MICRON***
use with 60508; from SN 10377 24 6021 WASHER,LOCK,.375
9 48922 CONN,520102-6-6...........................1 25 111817-525 HOSE ASSY,SAE J2260/J2044
to SN 4832 from SN 7924 to 10046
-- 48916 FITTING,CONN,520120-6 -- 111817-2775 HOSE ASSY,SAE J2260/J2044
from SN 4833 from SN 10047 to 12341
10 45161 STRAINER ASSEMBLY,1.5" NPT.....2 -- 111817-5825 HOSE ASSY,SAE J2260/J2044
to SN 4832 from SN 12342
-- 101490 STRAINER,16 SAE F/24 SAE M 26 53023 FITTING,1/4 MPT 5/16 BARB.........2
11 48994 VALVE,BALL,16 MPT-16 FPT***......2 -- 111818 FITTING,1/4 NPT X SAE J2044
-- 48996 VALVE,BALL,16 MSAE-16 FSAE*** 27 19487 VALVE,FUEL LOCK.........................1
from SN 4833 28 27089 HOSE,5/16 FUEL,SAE 30R7
12 48986 CONN,520102-16............................2 to SN 7923
to SN 4832 -- 111817-5725 HOSE ASSY,SAE J2260/J2044
-- 48984 CONN,520120-16 from SN 7924
from SN 4833
Part No. 102499 Z-60/34 39


(continued)
-- 111817-6625 HOSE ASSY,SAE J2260/J2044

from SN 12342
29 71383 ELBOW,45D,140339-4....................2
30 146413 GAUGE, FUEL LEVEL, 20/30 GAL
part of fuel tank 146416; from SN
10047
-- 146550 GASKET, FUEL LEVEL GAUGE, GAS
31 65610-S FUEL TANK ASSY W/CAP, 20
GAL.................................................1
includes item 32; to SN 7923
-- 122277 FUEL TANK ASSY W/CAP, 20 GAL
(complete) required for first time
replacment. Includes items 23 - 25,
30, 32 and fuel tank part 146416; from
SN 7924 to 10046
-- 146416 TANK ASSY, GAS, 20 GAL.
-- 214221 TANK ASSY, GAS, 20 GAL
from SN 11563
32 101727 CAP,FUEL,GAS,1/8"VENT(RED).....1
to SN 7923
-- 119918 CAP,FUEL,GASOLINE 3.5PSI
from SN 7924
33 31507 PLUG,SQUARE HEAD,3/4 MPT.....1
to SN 4832
-- 94612 PLUG,MAGNETIC,SAE-6***
from SN 4833
34 7713 NUT,LP NYLOCK,3/8-16
35 6175 SCREW,HHC,3/8-16 X 1
36 30256-S L.P. TANK BRACKET
WELDMENT....................................1
37A 30275 HOSE ASSEMBLY,LP. 137".............1
to SN 6316
37B 64066 HOSE ASSEMBLY,LP GAS 174"
LONG
fromSN 6316
40 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 41

302.1 Hydraulic and Fuel Tanks - Diesel Models
42 Z-60/34 Part No. 102499

302.1 Hydraulic and Fuel Tanks - Diesel Models
1 31524 STRAP ASSY,TANK, 66 INCH.........2 11 27089 HOSE,5/16 FUEL,SAE

-- 31658 EXTRUSION,RUBBER BUMPER 30R7..................................81-inches
STRIP to SN 6229
2 21141 GAUGE-SIGHT,LHA-LGTB***.........1 -- 27089 HOSE,5/16 FUEL,SAE

30R7................................109-inches
3 102980 HYDRAULIC TANK ASSY W/WORD Perkins models; from SN 6230
DEC.................................................1
includes items 5-7, 10 and 30 12 21465 CLAMP,HOSE,SIZE .25 TO .63.......2
-- 102981 HYDRAULIC TANK ASSY W/SYMB 13 53023 FITTING,1/4 MPT 5/16 BARB.........1
DEC 14 19487 VALVE,FUEL LOCK.........................1
includes items 5-7, 10 and 30 15 30490 HOSE,1/4 FUEL LINE,SAE
4 31506 STRAINER,FILLER NECK..............1 30R7..................................62-inches
to SN 4832 Deutz models; to SN 6229
-- 53527 CAP,FILLER BREATHER,3 -- 30490 HOSE,1/4 FUEL LINE,SAE
MICRON** 30R7..................................80-inches
from SN 4833 Deutz models; from SN 6230
5 53527 CAP,FILLER BREATHER,3 -- 35418 HOSE,FUEL,3/16,SAE
MICRON**.......................................1 30R7..................................88-inches
6 48470 FILTER ASSEMBLY W/IND Perkins models; to SN 6229
L,PAPER..........................................1 16 29137 HOSE END,MALE.25 X .25 MPT.....1
to SN 10376 17 8178 SCREW,HHC,3/8-16 X 2.5
-- 46014 FILTER,ELEMENT,BETA(6)=200 18 6097 WASHER,FLAT,USS,3/8",Y
use with 48470; to SN 10376
-- 22770 FILTER ASSEMBLY W/IND L,PAPER
includes filter assy 60508 and fittings 20 4828 NUT,NYLOCK,3/8-16
(refer to 712.1); to SN 10376 21 54325 FITTING,BULKHEAD,1/4NPT,FUELTK
-- 60508 FILTER,RETURN,ASSY 10 MICRON 21 65611-S FUEL TANK ASSY W/CAP, 20
from SN 10377 GAL.................................................1
-- 61326 FILTER ELEMENT,10 MICRON,60508 includes item 22
use with 60508; from SN 10377 22 101726 CAP,FUEL,DIESEL,1/8"VENT(GRN).1
-- 89616 FILTER ELEMENT,3 MICRON*** 23 31507 PLUG,SQUARE HEAD,3/4 MPT.....1
7 48922 CONN,520102-6-6...........................1 to SN 4832
to SN 4832 -- 94612 PLUG,MAGNETIC,SAE-6***
-- 48916 FITTING,CONN,520120-6 from SN 4833
from SN 4833
8 45161 STRAINER ASSEMBLY,1.5" NPT.....1
to SN 4832
-- 101490 STRAINER,16 SAE F/24 SAE M
from SN 4833
9 48994 VALVE,BALL,16 MPT-16 FPT***......2
to SN 4832
-- 48996 VALVE,BALL,16 MSAE-16 FSAE***
from SN 4833
10 48986 CONN,520102-16............................2
to SN 4832
-- 48984 CONN,520120-16
from SN 4833
Part No. 102499 Z-60/34 43

303.1 Function Manifold and Auxiliary Power Unit Installation
44 Z-60/34 Part No. 102499

303.1 Function Manifold and Auxiliary Power Unit Installation
1 89620 POWER UNIT,AUX PUMP 23 7713 NUT,LP NYLOCK,3/8-16

12VDC.............................................1 24 75649 WLDMNT,HYDRAULIC TANK
-- 122754 CABLE,#4GA,POS.AUX,RED,108" MODULE.........................................1
-- 37192 COUPLER, PUMP / MOTOR (36179) 25 219447 FORMIN, BRACKET BATTERY
-- 58489 PUMP ASSY,AUX.POWER UNIT CABLE
89617 from SN 11903
-- 75858 VALVE,CHECK ASSEMBLY -- 60584 GROMMET,RUBBER .75 X .19 X 1**

order separately; from SN 11903
-- 77069 MOTOR,12VDC,77066
26 29883 SCREW,HHC,5/8-11 X 1.75
2 13082 WELDING CABLE,#4 GRD.8..............................................3
EXCELENE/BLK................61-inches
27 Ref. Ground Controls (refer to 306.1
3 8910 BOOT,CABLE and 307.1)
TERM,MED.RED,4/0.......................1
28 6889 NUT,LP NYLOCK,1/4-20
4 65612 CABLE ASSEMBLY
5 6175 SCREW,HHC,3/8-16 X 1
30 6090 SCREW,HHC,1/4-20 X .75
31 94077 SENSOR,LEVEL,4.5 DEG..............1
-- 110382 LEVEL SENSOR,LS60,YL,2.5X4.5
8 29868 SPRING CLIP,3/8-16 European models
9 6097 WASHER,FLAT,USS,3/8",Y 32 25855P BRACKET,AUX PUMP
10 Ref. Function Manifold (refer to 704.1) MOUNT,PAINT.................................1
USA/Canada/ Australia models
11 4828 NUT,NYLOCK,3/8-16
33 219391 FORMIN, BRACKET BATTERY
12 75988P BRACKET,FILTER
CABLE.............................................1
MOUNT,PAINTED............................1
from SN 11903
13 81578 HORN,12VDC,SPADE
-- 60584 GROMMET,RUBBER .75 X .19 X 1**
TERMINALS***................................1
order separately; from SN 11903
14 6888 SCREW,HHC,1/4-20 X 1
17 43955-104400 WIRE CABLE,12GA/3 CON.TPE
JKT*...............................1044-inches
18 6935 LOCKNUT,ELEC,1/2"......................1
19 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
20 111987 CONN,8 POS PLUG 120 AC/15A....1
-- FUSE,13 AMP,220V PLUG
(component no longer available) refer
to BS1362 BUSS TDC180-13A
-- 119404 CONN,RECEP 120AC/15A
DOMESTIC
-- 144161 PLUG,PWR,UK,16AMP,3PIN,BLK
-- 25388 PLUG,FUSED,250V,13AMP,U.K.**
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
21 6024 NUT,NYLOCK,5/8-11
22 13064 WASHER,FLAT,.625 HARDENED....8
Part No. 102499 Z-60/34 45

304.1 Turntable Rotation and Hydraulic Rotary coupler Installation
46 Z-60/34 Part No. 102499

304.1 Turntable Rotation and Hydraulic Rotary coupler Installation
1 56843 SCREW,SHC,1/2-13 X 1.50,A574 21 61223 PIN,TRANSPORT STORAGE

2 81110 SCREW,HHC,5/8-11 X 2 GRD.8.....4 HANDLE..........................................1
3 13064 WASHER,FLAT,.625 22 61222 PIN,TRANSPORT STORAGE

HARDENED..................................44 LOCK...............................................1
4 13918 SCREW,HHC,3/8-16 X 23 89885 SWING DRIVE

1.75,GRD.8......................................6 ASSEMBLY,S40/Z60........................1
includes items 24-26
-- 75677 SHAFT,OUTPUT,PINION,TURNTABLE
6 4828 NUT,NYLOCK,3/8-16
-- 75678 SEAL-KIT REDUCER DRIVE
7 89571 SWIVEL,HYD 8 PORT.....................1 TURNTAB
-- 94937 SEAL KIT,8-PORT SWIVEL -- 75681 BEARING KIT DRIVE TURN AND
-- T106954 SEAL, O-RING LIP HUB.................................................2
-- T106955 SEAL, POLY, CHAMFER 24 75686 BRAKE ASSEMBLY,TURNTABLE
ROT.................................................1
-- T106957 SEAL, CAP, NOTCHED
-- 62466 SEAL KIT,BRAKE,TURNTABLE ROT
-- T106961 SEAL, O-RING ENERGIZER
-- 75682 DISC KIT DRIVE TURNTABLE Z-60*
-- T106962 SEAL, CAP, NOTCHED
-- 75683 SPRING,DRIVE TURNTABLE.......12
8 45066 SCREW,SHC,5/8-11 X 2.25..........20
to SN 8278 25 75684 MOTOR,TURNTABLE
ROTATION***...................................1
-- 111646 SCREW,SHC,5/8-11 X 2.5" GR8....20
from SN 8279 -- 22811 O-RING,MOTOR TO BRAKE***
9 7339 SCREW,HHC,1/4-20 X .5 -- 75685 SEAL KIT,MOTOR TURNTABLE***
10 6356 WASHER,LOCK,.25 26 89800 MANIFOLD,TURNTABLE
ROTATION.......................................1
11 22541 SCREW,RHM,10-32 X 1.5
-- 75119 SEAL KIT,CB VALVE MANIFOLD
12 6146 WASHER,FLAT,MS,#10,Y
for 89800
13 102176 HARNESS,DRIVE ENABLE,Z60.....1
-- 19491 CONTACTOR,LIMIT SWITCH
-- 88356-11103 SWITCH,LIMIT,W/RLR ARM,NO/NC
-- 89756 NECK/HEAD-LIMIT SWITCH (88356)
-- 97128 ROLLER ARM,LIMIT SWITCH***
14 111647P FORMING,DRIVE ENABLE
BRACKET........................................1
15 6178 NUT,NYLOCK,10-32
16 111648 BEARING,SERIES 3000.................1
17 89098P PLATE,HYD. SWIVEL
LOCK,PAINTED...............................1
18 21175 SCREW,SHC,5/8-11 X 4,A574......20
to SN 8278
18 61250 SCREW,SHC,5/8-11 X
3.75,A574......................................20
from SN 8279
19 49189-5438-S HOSE ASSEMBLY,1/4.....................2
20 48887 ELBOW,90D, 070202-4...................1
-- 30297 ZERK,GREASE,1/8 NPT,90DEG.
Part No. 102499 Z-60/34 47

305.1 Ground Controls - View 1
48 Z-60/34 Part No. 102499

-- Ref. Platform Overload Module (refer 14 128202 SWITCH TOGGLE ASSY DPDT 3P
to 804.1) MOM................................................1
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 15 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 MOM................................................1
1 81900 PLUG,NYLON 2.093 BLACK 16 128202 SWITCH TOGGLE ASSY DPDT 3P

DOMED...........................................3 MOM................................................1
2 96008-S KEYSWITCH,3 POS.W/KEYS***.....1 17 128200 SWITCH TOGGLE ASSY SPDT 3P

includes 1 pair of keys MOM................................................1
-- 83093 KEY SINGLE*** 18 128204 SWITCH TOGGLE ASSY SPDT 2P

MNT.................................................1
-- 37947 KEYS,10 PACK*** Ford models
-- 88827 GASKET,KEYSWITCH,PLASTIC*** 19 56298 LIGHT,INDICATOR,RED,14V..........1
-- 110656 OPT, KEY SWITCH, RETAINED -- 229567 PLUG, SANTOPRENE .5 BLACK
option; includes keyswitch 83131 DOME
-- 83131 KEYSWITCH,3 POS -- 56848 WASHER,LOCK,IND,LAMP
W/KEYS,LOCKING RETAINER
part of option 110656
20 128203 SWITCH TOGGLE ASSY SPDT 2P
3 66812 E-STOP BUTTON............................1 MOM................................................1
-- 146478 BOOT(BELLOWS),E-STOP,BLACK Ford models
-- 66818 CONTACT,NC -- 229567 PLUG, SANTOPRENE .5 BLACK
DOME
-- 73805 BASE,W/2 NC CONTACTS***
includes 2 each N.C. contacts 21 42781 PLUG,DOWEL,1/4 PLASTIC...........2
4 19506 HOUR METER,10-80 VOLTS***......1 22 128201 SWITCH TOGGLE ASSY DPDT 2P
includes mounting bracket MOM................................................1
5 128202 SWITCH TOGGLE ASSY DPDT 3P 23 119870 LIGHT,INDICATOR,AMB.,12V,ENG..1
MOM................................................1 Ford models
6 128200 SWITCH TOGGLE ASSY SPDT 3P -- 229567 PLUG, SANTOPRENE .5 BLACK
MOM................................................1 DOME
diesel models diesel models
-- 229567 PLUG, SANTOPRENE .5 BLACK -- 56848 WASHER,LOCK,IND,LAMP
DOME RETAINER
Ford models 24 6090 SCREW,HHC,1/4-20 X .75
7 128200 SWITCH TOGGLE ASSY SPDT 3P 25 6356 WASHER,LOCK,.25
MOM................................................1
MOM................................................1 27 102154 CONTROL BOX W/LID & DECAL
GRND..............................................1
9 147095 ASSY, CIRCUIT BREAKER 20A.....1 to SN 5175
-- 42288 PLUG,NYLON .188 BLACK DOMED -- 111334 GRND CNTRL BOX W/LID
USE IF THERE IS NO CIRCUIT WORD/LPG
BREAKER INSTALLED Gasoline/LPG Models; from SN 5176
10 147094 ASSY, CIRCUIT BREAKER 15A.....1 -- 111345 GRND CNTRL BX W/LID
11 147094 ASSY, CIRCUIT BREAKER 15A.....1 WORD/DIESE
Diesel Models; from SN 5176
MOM................................................1 -- 111346 GRND CNTRL BOX W/SYMBOL
DECALS
from SN 5176
MOM................................................1
Part No. 102499 Z-60/34 49


(continued)
-- 121599 GASKET,GBOX,S80/85 2008

-- 122028 BRACKET,RESISTOR
-- 122975 WELDMENT, GROUND CONTROL
BOX
from SN 5176
-- 122978 WELDMENT,LID,GBOX,Z60
use with control box item 122975,
does not include decals, from SN 5176
-- 30997 CORROSION INHIBITOR,FOAM
28 42288 PLUG,NYLON .188 BLACK
DOMED...........................................4
29 88315 SCREW,SHS,1/4-20 X .25 ZINC
use with control box item 122975, from
SN 5176
50 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 51

52 Z-60/34 Part No. 102499

-- 53967 SOLENOID,12V CONTINOUS

1 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
-- 6935 LOCKNUT,ELEC,1/2"
2 73717 CONN,RECEP 4 WAY,12-14GA
FL***................................................1
3 73736 CONN,RECEP 48 WAY,4 X 12........1
4 20776 CABLE SQUEEZE CONN...............1
-- 18665 LOCKNUT,ELECTRIC,1" NPT
5 73753 CONN,RECEP 24
WAY,W/FLANGE..............................1
6 15243 PLUG,NYLON .875 BLACK
DOMED...........................................1
Part No. 102499 Z-60/34 53

54 Z-60/34 Part No. 102499

-- 88832 HARNESS,PLUG,NON-LOAD -- 34055 TERM RELAY,N-INSULATE 14-16

WEIGHING GA
-- 128935 CIRCUIT BKR 10A TYPE 2 METAL -- 34056 TERM,RELAY,N-INSULATE 18-20
Diesel models; from SN 9645 GA
-- 139331 KIT CB 10A T2 RPM SOLENOID 2W 10 54534 ANGLE,RELAY
includes item 128935; to SN 9644 MNT,W/NUTSERTS,PNT................1
-- 33784 CLAMP,1.31,#21 X 1/4,RUB CUSH -- 23404 NUTSERT,1/4-20,STEEL CAD PLTD
-- 106637 MODULE,TIME DELAY ON BREAK 11 6090 SCREW,HHC,1/4-20 X .75
4S
welder option
1 74913 END STOP, DIN RAIL,SCREW
CLAMP............................................2
2 33608 RELAY,SOCKET,OMRON................1
(welder option)
3 33607 RELAY,OMRON,DPDT,12V.............1
(welder option)
4 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
5 6178 NUT,NYLOCK,10-32
6 217441 TERMINAL RAIL
ASSEMBLY,GBOX...........................1
previous assembly 89172 is no longer
available. Order this assembly in its
place (includes item 1); from SN
11675
-- 216791 TERMINAL BLOCK,WIELAND
-- 216793 TERMINAL BLOCK END PLATE
-- 33422 DIN RAIL,17"
-- 74920 MARKING TAGS,# 1-10,WIELAND
7 56057 MODULE,IGNITION/START,12/24V.1
Diesel models
8 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
9 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................5
Ford models
-- 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................6
Diesel models
-- 34053 ASSY,RELAY SOCKET,AUTO***
-- 34054 TERM,RELAY N-INSULATED 10-12
G
Part No. 102499 Z-60/34 55

308.1 Turntable Covers
56 Z-60/34 Part No. 102499

1 102519 TURNTABLE COVER ASSY 12 53903 LATCH,T-HANDLE,5 SIDED

W/DECALS......................................1 W/KEYS*.........................................1
(assy with word decals) includes items includes mounting fasteners
13; to SN 4709 -- 29314 KEY,LATCH, 1 PAIR (28125)
-- 111356 LH COVER ASSY W/ WORD 13 75073 HINGE,.375X.120THK.,SLOTTED...4
DECALS
(assy with word decals) includes items 14 53707 HINGE SPACER..............................4
13; from SN 4710 to 8876 15 53523-S COVER REINFORCEMENT, R.H.....1
-- 122883 DECAL,WORD,LH,TT,COVER ASSY 16 30391 GAS STRUT,200 LBS.FORCE........2
(assy with word decals) includes items
-- 27377 RETAINER,GAS SPRING***
13; from SN 8877
17 33555 BALL STUD**..................................4
-- 102520 TURNTABLE COVER ASSY
W/DECALS 18 6002 NUT,LP NYLOCK,5/16-18
(assy with symbol decals) includes 19 49535P PLATE,LATCH,BLUE,PAINTED.......2
items 13; to SN 8876
20 89625 WELDMENT,BULKHEAD,RT
-- 122885 DECAL,SYM,LH,TT,COVER ASSY SIDE................................................1
(assy with symbol decals) includes
items 13; from SN 8877 21 6145 SCREW,HHC,1/4-20 X 1.5
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 22 Ref Bearing Lubrication Hose

Assembly (refer to 304.1)
4 4828 NUT,NYLOCK,3/8-16
24 29868 SPRING CLIP,3/8-16
5 6888 SCREW,HHC,1/4-20 X 1
25 28646 ZERK,GREASE,1/8 NPT.................1
6 12906 WASHER,FENDER,.25 X 1.25 X.062
-- 30430 BULKHEAD,FEMALE X 4
26 34619 BUMPER,RUBBER***.....................6
8 6091 NUT,NYLOCK,1/4-20
9 58139 COVER ASSY, RH, ENGINE,..........1 gasoline/LPG models; from SN 10138
(assy with word decals) Ford and
Perkins models; includes items 2, 28 146382 WELDMENT,EXT LP TANK BRKT
11-13 gasoline/LPG models; from SN 10138
-- 102151 TURNTABLE COVER 29 7713 NUT,LP NYLOCK,3/8-16

ASSY,W/DECALS gasoline/LPG models; from SN 10138
(assy with word decals) Deutz models; 30 6175 SCREW,HHC,3/8-16 X 1
includes items 2, 11-13 gasoline/LPG models; from SN 10138
-- 102522 TURNTABLE COVER ASSY 31 30256 WELDMENT,LP TANK BRACKET
W/SYMBOLS gasoline/LPG models; from SN 10138
(assy with symbol decals) Ford and 32 53605 TANK, LP, 7 GAL
Perkins models; includes items 2, gasoline/LPG models; from SN 10138
11-13
33 146438 HOSE ASSY,LP,106" LG
-- 102523 TURNTABLE COVER ASSY gasoline/LPG models; from SN 10138
W/SYMBOLS
(assy with symbol decals) Deutz 34 13002 SCREW,HHC,5/16-18 X 1 GR5
models; includes items 2, 11-13 35 89629 WELDMENT,BULKHEAD,LEFT
10 53189 RIVET,ALUM,ALUM,P,.25X.375.....23 SIDE................................................1
11 89904P PLATE,AIR INTAKE PAINT 36 45462 ALARM,CHIME TONE
Deutz models 5-25VDC***......................................1
from SN 7270
-- 49618-S AIR INTAKE FRAME.GRAY
Ford and Perkins models -- 72326 NUT - PLASTIC,RING FOR ALARMS
Part No. 102499 Z-60/34 57


(continued)
37 53524-S COVER REINFORCEMENT, L.H.....1
58 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 59

309.1 Turntable Counterweight
60 Z-60/34 Part No. 102499

309.1 Turntable Counterweight
1 111371 Z60 CW ASSY W/WORD

DECALS..........................................1
to SN 8876
-- 111372 Z60 CW ASSY W/SYMBOL DECALS
to SN 8876
-- 146049 Z60 CW ASSY W/WORD DECALS
from SN 8877
-- 146050 Z60 CW ASSY W/SYMBOL DECALS
from SN 8877
2 228842 SCREW,HHC,1-8 X 16, GRD 2
3 13775 WASHER,FLAT,1.063 X 2 X .134
4 38859 WASHER,FLAT,USS,1",Y
5 29605 WASHER,LOCK,1"
6 33265 NUT,HEX,1-8
Part No. 102499 Z-60/34 61

400 Engine Components January 2014
401.1 Perkins 404-22 Engine - View 1
62 Z-60/34 Part No. 102499

January 2014 400 Engine Components
-- 147348 SEAL-VALVE SYSTEM (A) 8 45435 CLAMP,HOSE,2.50"***....................2

to SN 9339 9 88847 HOSE,AIR CLEANER TO
-- 147349 SEAL-VALVE SYSTEM (B) INTAKE............................................1
to SN 9339 10 111390 WELDMENT,EXHAUST PIPE.........1
-- 147350 GASKET-CYLINDER HEAD -- 628455 Flanged Nut, M8
to SN 9339
-- 72343 GASKET,EXH
-- 147351 SEAL-ROCKER BOX FLANGE-PERKINS54555
to SN 9339
-- 72344 BOLT,EXHAUST,PERKINS(54555)
-- 147355 GASKET-THERMOSTAT HSG
to SN 9339 -- 94888 EXHAUST MANIFOLD
-- 147352 SEAL-INJECTOR 11 REF. Engine Tray......................................1
to SN 9339 (REFER TO 415.1)
-- 147353 SEAL-INJECTOR 12 13014 CLAMP,HOSE,2.25" DIA.................2
to SN 9339 13 54578 HOSE,UPPER
-- 89942 HARNESS,ENGINE,PERKINS,404-22 RADIATOR,PERKINS......................1
to SN 5623 14 88990P SHROUD,FAN PAINTED.................1
-- 111026 HARNESS,ENG.PERKINS,404-22 15 122377 FAN GUARD W/WORD DECAL PERK
ALT T2....................................................1
-- 54487P GUARD,FAN,FORD/PERKINS,PAINTED
-- 214904 HARNESS,ENG.PERKINS,404-22
16 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
ALT
from SN 11904 17 6146 WASHER,FLAT,MS,#10,Y
-- 111141 HARNESS, GND BOX, DIESEL,Z60 18 54579 HOSE,LOWER,RADIATOR,PERKINS.1
to SN 9339 19 54687 SCREW,HHC,M14 X
-- 122715 HARNESS,GBOX,PERKINS,Z60 1.5X40MM,GR8.8
from SN 9340 to SN 11903 20 37505 WASHER,LOCK,M14
-- 215873 HARNESS,GBOX,PERKINS,Z60 21 49411 WASHER,FLAT,M14
from SN 11904
22 89759 DIPSTICK, OIL (PERKINS 404)......1
-- 70356 OPT,SCRUBBER 404C-22; to SN 9339
MUFFLER,PERKINS
-- 128984 DIPSTICK, STRAIGHT SHORT
1 54071 COOLANT RETURN 404D-22; from SN 9340
SYSTEM,Z45***..............................1
-- 128985 DIPSTICK TUBE, STRAIGHT SHORT
-- 21465 CLAMP,HOSE,SIZE .25 TO .63 404D-22; from SN 9340
2 72327 CAP, COOLANT RET -- 97461 DIPSTICK TUBE,PERKINS(403C-11)
SYS(54071).....................................1 404C-22; to SN 9339
3 6888 SCREW,HHC,1/4-20 X 1 23 6198 NUT,NYLOCK,1/2-13
4 6638 WASHER,FLAT,USS,1/4"Y 24 39479 SCREW,HHC,1/2-13 X 2.75
5 6091 NUT,NYLOCK,1/4-20 25 70251 ISOLATOR,ENGINE VIBRATION.....4
6 63463 AIR CLEANER,NELSON***.............1 26 80150 WASHER-FLAT, 1/2" (80056)
-- 5397 WASHER,FLAT,USS,5/16",Y 27 102066P CASTING,WASHER,REBOUND,PAINTED
-- 62420 FILTER,AIR*** 28 4828 NUT,NYLOCK,3/8-16
-- 6782 NUT,NYLOCK,5/16-18 29 6175 SCREW,HHC,3/8-16 X 1
-- 6888 SCREW,HHC,1/4-20 X 1 30 5397 WASHER,FLAT,USS,5/16",Y
7 53952P-S BRACKET,AIR CLEANER 31 102749 FORMING,ENGINE
MTG.PAINT*....................................1 MOUNT,RH,PERK...........................1
Part No. 102499 Z-60/34 63


(continued)
-- 102748 FORMING,ENGINE
MOUNT,LH,PERK
32 REF. Ref. Function Pump
(REFER TO 706.1)
-- REF. Ref. Drive Pump
(REFER TO 706.1)
34 94889 FUEL FILTER ASSEMBLY..............1
-- 62421 FILTER,FUEL,PERKINS
35 72348 PUMP,LIFT(FUEL)
PERKINS(54555)............................1
404C-22; to SN 9339
-- 77990 KIT,SEAL,3CC PUMP***
36 REF. Battery
(REFER TO 415.1)
37 60584 GROMMET,RUBBER .75 X .19 X
1**....................................................3
38 102112P FORMING,ENGINE
BAFFLE,PERKINS..........................1
39 88846 HOSE,AIR INLET............................1
40 110304 RADIATOR,FORD/PERKINS***......1
-- 65473 CAP,RADIATOR,PERKINS/FORD
41 88989P FORMING,UPPER RAD SUPPORT
PAIN.................................................1
64 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 65

66 Z-60/34 Part No. 102499

-- 160551 KIT, 500 HR, PERKINS 404 19 4828 NUT,NYLOCK,3/8-16

every 500 hr service kit 20 6175 SCREW,HHC,3/8-16 X 1
1 60585 ISOLATOR,VIBRATION,M8 21 5397 WASHER,FLAT,USS,5/16",Y
MALE/FEM......................................1
22 77483 FAN, ENGINE (104-22)(404-22)......1
2 65636 CAP, OIL FILLER.............................1
-- 94886 FAN SPACER
-- 65638 SEAL, OIL FILLER CAP
23 236426 SOLENOID KIT, SHUT DN,
3 77478 THERMOSTAT (PERKINS PERKINS.........................................1
104-22)............................................1 404C-22; from SN 4551 to 5623
404C-22; to SN 9339
-- 106663 SOLENOID,SHUT DOWN
-- 128986 WATER OUTLET, VERTICAL PERKIN40422
404D-22; from SN 9340 404D-22; from SN 9340
-- 128991 THERMOSTAT -- 97404 SOLENOID,SHUT
404D-22; from SN 9340 DN,PERKNS403C-11
-- 77476 HOUSING,THERMOSTAT,PERKINS 404C-22; from SN 5624 to 9339
104 24 111027 SWITCH,OIL PRESS-PERKINS
404C-22; to SN 9339 404...................................................1
4 89901 TAILPIPE,EXHAUST.......................1 to SN 5623
5 88991P FORMING,MUFFLER MOUNT -- 119809 SWITCH, OIL PRESSURE
PAINTED.........................................1 from 5624
6 88841 MUFFLER,6"...................................1 25 13002 SCREW,HHC,5/16-18 X 1 GR5
-- 111418 SCRUBBER,SPARK 26 5397 WASHER,FLAT,USS,5/16",Y
ARRESTER,PERKIN 27 6002 NUT,LP NYLOCK,5/16-18
-- 70385 CLAMP,EXHAUST,2.00 PLATED 28 89953 FLATBAR,ALUM,THROTTLE
7 88933 HARNESS,12/3,12V TO PLAT,JIB....2 LINKAGE.........................................1
8 Ref. SOLENOID,STARTER, (72335).......1 29 21130 CLEVIS YOKE-1/4-28,PLTD
no longer available, must order part W/PIN..............................................1
228457 (comes with integrated 30 21496 NUT,HEX,1/4-28
solenoid)
31 94762 OIL FILTER - PERKINS...................1
9 228457 STARTER, PERKINS, 404D............1
(comes with integrated solenoid) 32 6888 SCREW,HHC,1/4-20 X 1
10 89762 LEVER, ALTERNATOR (PERKINS 33 6638 WASHER,FLAT,USS,1/4"Y
404...................................................1 34 6091 NUT,NYLOCK,1/4-20
11 72342 ALTERNATOR, PERKINS 35 77402 SOLENOID,THROTTLE ACTUATOR
(54555)............................................1 DSL..................................................1
to SN 5623
36 8915 SCREW,HHC,1/4-20 X 1.25
-- 111029 ALTERNATOR,65 AMP,PERKINS 404
37 94378P FORMING,SOLENOID MOUNT
from 5624
PAINTED.........................................1
12 54687 SCREW,HHC,M14 X to SN 9339
1.5X40MM,GR8.8
-- 128588 FORMING,SOLENOID MOUNT
13 37505 WASHER,LOCK,M14 from 9340
14 49411 WASHER,FLAT,M14 38 75020 SEPRTR/FLTR,FUEL
15 6198 NUT,NYLOCK,1/2-13 DSL,15GPH,.30...............................1
16 39479 SCREW,HHC,1/2-13 X 2.75 -- 62433 FILTER,ELEMENT,30 MIC,75020
17 70251 ISOLATOR,ENGINE VIBRATION.....4 39 Ref. Medium Pressure Filter Assembly
(refer to 415.1)
18 102066P CASTING,WASHER,REBOUND,PAINTED.4
Part No. 102499 Z-60/34 67


(continued)
40 54573 PUMP MOUNT KIT,PERKINS

DSL..................................................1
(complete) includes kit 128022 and
housing pump 89771
-- 128022 KIT,FBA STYLE COUPLER,PERKINS
(replaced 54573) (includes 128003,
128024 (6 qty) and 128025)
-- 89771 HOUSING,PUMP MOUNT (54573)
-- 128024 SCREW, HHC, M8 X 1.25 X 12
included in kit 128022
-- 29749 COUPLER,SMALL METAL,15T,***
to SN 8049
-- 128003 COUPLER,15
TOOTH,FBA,PERKINS**
from 8050, included in kit 128022
41 23057 SCREW,HHC,M8 X 20MM
42 49408 WASHER,LOCK,M8
43 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
45 88992P FORMING,MUFFLER SUPPORT
PAINTE............................................1
46 24038 SHOCK MOUNT,SMALL.................4
47 6653 CLAMP,1.88,#30 X 1/4,RUB
CUSH..............................................1
48 89765 BELT, V (PERKINS 404)..................1
49 89763 PUMP WATER (PERKINS 404)***....1
404C-22; to SN 9339
-- 128987 WATER PUMP
404D-22; from SN 9340
-- 58354 GASKET,WATER PUMP
-- 77482 PULLEY, WATER PUMP
49A 58354 GASKET,WATER PUMP
for 89763, 128987
50 89764 HOSE, WATER PUMP (PERKINS
404).................................................1
51 111028 SWITCH,WATER
TEMP,PRKNS,404***.......................1
to SN 5623
-- 97473 SENSOR,WATER TEMPERATURE
from 5624
68 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 69

403.1 Deutz F4L 1011F Engine - View 1 (to SN 4607)
70 Z-60/34 Part No. 102499

-- 160550 KIT, 500 HR, DEUTZ TURBO

every 500 hr service kit
-- 52229 MANUAL,DEUTZ WORKSHOP 1011F
-- 89453 HARNESS,ENGINE,DEUTZ,Z60,2002*
1 53715 FOAM GASKET,AIR INTAKE...........1
2 33060P WELDMENT,AIR INTAKE
TUBE,BLUE.....................................1
3 32309 SCREW,HHC,M8 X 60MM X 1.25
4 33277 WASHER,FLAT,M8,YELLOW ZINC
6 29555 COVER,FRONT DEUTZ ENGINE....1
includes 2 each index number 4, 5 and
22
7 32698 BELT,V, DEUTZ DIESEL ENGINE....1
8 35586 ALTERNATOR, DEUTZ F3L10/F4L10*
9 49915 SOLENOID-STARTR
DEUTZF4L1011F*...........................1
10 37950 STARTER,DEUTZ,F4L1011F/F3L1011.1
11 tooth; inspect old starter before
ordering (includes item 9)
-- 139709 STARTER, 12V
9 tooth; inspect old starter before
ordering (includes item 9)
11 34265 SCREW,HHC,M14 X 55
13 29550 WELDMENT,DEUTZ ENGINE
MOUNT...........................................1
14 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
15 33418 WASHER,FLAT,.625 X 2.25 X.15
16 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4
17 89672P FORMING,HYD. HOSE
RESTRAINT....................................1
18 Ref. Engine Tray (refer to 415.1)
19 Ref. Battery (refer to 415.1)
20 32748 WELMENT,DEUTZ ENGINE
MOUNT...........................................1
21 32749 WELDMENT,DEUTZ ENGINE
MOUNT...........................................1
22 49401 SCREW,HHC,M8 X 100
Part No. 102499 Z-60/34 71

72 Z-60/34 Part No. 102499

1 30493 EXHAUST,TAILPIPE,DEUTZ,Z60.....1 24 6033 WASHER,LOCK,0.5"

2 44064 SCREW,HHC,M10 X 30MM, 25 Ref. O-ring (refer to 706.1)...............1
3 22700 WASHER,LOCK,M10 26 6175 SCREW,HHC,3/8-16 X 1
4 6097 WASHER,FLAT,USS,3/8",Y 27 6021 WASHER,LOCK,.375
5 6037 NUT,HEX,5/16-18,GR5 28 Ref. Function Pump (refer to 706.1)
6 6886 WASHER,LOCK,.313 -- Ref. Drive Pump (refer to 706.1)
8 16584 U-BOLT, KIT 5/16-18 X 2.5
9 27329P BRACKET,EXHAUST
SUPPRT,PAINT...............................1
10 30438 CLAMP,MUFFLER,2 1/4" ID............1
11 29558 MUFFLER**.....................................1
12 29559 GASKET,EXHAUST.........................4
13 49916 COVER - DEUTZ F4L1011F...........1
includes mounting fasteners
14 49919 INJECTOR - DEUTZ F4L1011F......4
Non-EPA models
-- 65458 INJRCTOR-FUEL(F4L 1011F-EPA)
EPA models
15 49921 FUEL LINE INJ. DEUTZ
F4L1011F........................................4
16 49929 INJECTOR PUMP - DEUTZ
F4L1011F........................................4
Non-EPA models
-- 65459 PUMP-INJECTOR (F4L 1011F-EPA)
EPA models
17 48916 FITTING,CONN,520120-6...............2
18 49135-3389-S HOSE ASSY 3/8".............................1
19 49917 RING GEAR,DEUTZ F3 &
F4L1011F........................................1
(please verify ring gear thickness) 0.6
inches
-- 33729 RING GEAR,DEUTZ F3 & F4L1011
(please verify ring gear thickness)
0.365 inches
-- 89785 RING GEAR,DEUTZ F3L2011F
inches
20 37003 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
21 33024 FLYWHEEL FLANGE,GREEN
PLASTIC..........................................1
22 30806 FLYWHEEL COVER,CASTING***....1
23 8177 SCREW,HHC,1/2-13 X 1.5
Part No. 102499 Z-60/34 73

74 Z-60/34 Part No. 102499

-- 139624 SWITCH, OIL PRESSURE 1.5 22 6356 WASHER,LOCK,.25

BAR.................................................1 23 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN
(replaced 65765)
24 21496 NUT,HEX,1/4-28
-- 139666 KIT,OP SWITCH,DEUTZ
(includes 139624 and instructions) 25 30785-1500 THREADED ROD,1/4-28 X 15
IN***.................................................1
1 34162-1900 HOSE,AIR
INTAKE,2.50IDX19.00"....................1 26 6888 SCREW,HHC,1/4-20 X 1
to SN 4607 27 6638 WASHER,FLAT,USS,1/4"Y
2 45435 CLAMP,HOSE,2.50"***....................5 28 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
3 35067-200 TUBE,RD,ALUM 2.5 X .083 X 29 6091 NUT,NYLOCK,1/4-20
2.00..................................................1
30 29073 SOLENOID,THROTTLE,.................1
4 34164 ELBOW,90
-- 52537 BOOT,SOLENOID,29073
DEGR,RUBBER,2.5"I.D.*................1
31 33241P BRACKET,SOLENOID
5 63463 AIR CLEANER,NELSON***.............1
MTG,PAINTED................................1
includes items 38 - 40
32 Ref. Medium Pressure Filter Assembly
6 6175 SCREW,HHC,3/8-16 X 1
(refer to 415.1)
33 Ref. Black Battery Cable
8 7713 NUT,LP NYLOCK,3/8-16 (refer to 415.1)
9 30769P BRCKET,AIR CLEANER 34 44064 SCREW,HHC,M10 X 30MM,
MTG.PAINT**...................................1
10 30967 HOSE,AIR INTAKE 2.75" I.D.***......1
11 29557 CAP,OIL
37 30230P FILTER MOUNT BRACKET.............1
FILLER,DEUTZ,DIESEL***.............2
38 END CAP.........................................1
12 49923 PUMP, FUEL LIFT, F4L1011F.........1
not available separately; included with
13 49922 DIPSTICK - DEUTZ F4L1011F.......1 item 5
14 T114678 SHUTDOWN SOLENOID,12V, 39 62420 FILTER,AIR***.................................1
DEUTZ.............................................1
40 53952P-S BRACKET,AIR CLEANER
(replaced 32752) (must order cable
MTG.PAINT*....................................1
assembly, 58256, if replacing 32752)
(does not include o-ring)
-- 45782 DIODE,6 AMP,200 PIV,BULK
-- 58256 SOLENOID CABLE ASSY***
-- 72255 CONNECTOR, DEUTZ FUEL
SHUTOFF*
(does not include diode, 45782)
15 102686 OIL TEMP SENSOR, DEUTZ
F4L2011..........................................1
16 49924 FILTER,OIL,DEUTZ F4L1011F.......1
17 29560 FILTER,FUEL/WTR SEP, DTZ
1008.................................................1
20 33240P BRACKET,ACTUATOR ARM
MTG,PTD........................................1
21 22578 SCREW,HHC,M6 X 20MM,GR8.8
Part No. 102499 Z-60/34 75

406.1 Deutz F3L 2011/D2011L03i Engine - View 1 (from SN 4608)
76 Z-60/34 Part No. 102499

406.1 Deutz F3L 2011/D2011L03i Engine - View 1 (from SN 4608)
-- 89999 HARNESS,DEUTZ ENGINE 19 102066P CASTING,WASHER,REBOUND,PAINTED

(F3L2011) 20 4828 NUT,NYLOCK,3/8-16
21 6175 SCREW,HHC,3/8-16 X 1
-- 111672 HARNESS,DEUTZ ENGINE
(F3L2011) 22 5397 WASHER,FLAT,USS,5/16",Y
from SN 5827 to SN 11903 23 102180 BRACKET,SOLENOID MOUNT......1
-- 214902 HARNESS,DEUTZ ENGINE 24 89259 SCREW,HHC,M14 X 50
(F3L2011)
from SN 11904
26 89893P FORMING,AIR CLEANER
-- 111141 HARNESS, GND BOX, DIESEL,Z60
MOUNT,PNTD.................................1
27 53952P-S BRACKET,AIR CLEANER
-- 122710 HARNESS,GRND BOX,DEUTZ,Z60
MTG.PAINT*....................................1
28 147525 FITTING,BARBED,STRT,FUEL LINE
-- 215871 HARNESS,GND BOX,DEUTZ,Z60
from SN 11904 -- 147526 FITTING,BARBED,TEE,FUEL LINE
-- 70453 ENGINE KIT,DEUTZ D2011L03I 29 35067-500 TUBE,RD,ALUM 2.5 X .083.............1
F3L2011 AND D2011L03I Engines
only
1 89902 GASKET,FOAM,AIR
INTAKE,DEUTZ...............................1
2 89895P WELDMENT,AIR INTAKE,PAINT.....1
3 89888 TAILPIPE,EXHAUST.......................1
4 63463 AIR CLEANER,NELSON***.............1
-- 62420 FILTER,AIR***
5 30971 CLAMP,HOSE,3.00"........................4
6 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D...................2
7 32695 MUFFLER,DEUTZ...........................1
-- 119117 MUFFLER,CAT/SPARK,DEUTZ
8 89775 CLAMP, MUFFLER..........................1
9 89903P FORMING,ENGINE MOUNT
DEUTZ.............................................1
10 89776 COVER, ENGINE, DEUTZ F3L
2011F..............................................1
11 6888 SCREW,HHC,1/4-20 X 1
13 6889 NUT,LP NYLOCK,1/4-20
14 89889P FORMING,ENGINE MOUNT OUT
PAINT..............................................1
15 6198 NUT,NYLOCK,1/2-13
16 39479 SCREW,HHC,1/2-13 X 2.75
17 70452 ISOLATOR,ENGINE
VIBRATION***.................................4
18 80150 WASHER-FLAT, 1/2" (80056)
Part No. 102499 Z-60/34 77

407.1 Deutz F3L 2011/D2011L03i engine - View 2 (from SN 4608)
78 Z-60/34 Part No. 102499

-- 139622 HEAT SHIELD,DEUTZ STARTER -- 111668 PUMP,FUEL 2011 DEUTZ ***

-- 48884 FITTING, M18 X 8, 52MO187 (includes hand priming pump); from
SN 6230
-- 94464-1986 HOSE ASSY,1/2,90 FEM,STR FEM
15 T114678 SHUTDOWN SOLENOID,12V,
-- 53538 PLUG,520109-8,ORFS DEUTZ.............................................1
-- 70496 STRAINER,FUEL 40 MICRON (replaced 32752) (must order cable
from SN 4608 to 6229 assembly, 58256, if replacing 32752)
(does not include o-ring)
-- 119344 KIT,PRIMER BULB
from SN 4608 to 6229 -- 45782 DIODE,6 AMP,200 PIV,BULK
-- 139624 SWITCH, OIL PRESSURE 1.5 -- 58256 SOLENOID CABLE ASSY***
BAR.................................................1 -- 72255 CONNECTOR, DEUTZ FUEL
(replaced 65765) SHUTOFF*
-- 139666 KIT,OP SWITCH,DEUTZ (does not include diode, 45782)
(inludes 139624 and instructions) 16 94485 THROTTLE LINKAGE,DIESEL***....1
1 139709 STARTER, 12V................................1 17 21130 CLEVIS YOKE-1/4-28,PLTD
-- 139621 KIT, HEAT GUARD, DEUTZ W/PIN..............................................1
STARTER 18 21496 NUT,HEX,1/4-28
-- 139622 HEAT SHIELD,DEUTZ STARTER 19 6888 SCREW,HHC,1/4-20 X 1
from SN 10022
2 49915 SOLENOID-STARTR
DEUTZF4L1011F*...........................1 21 6095 WASHER,FLAT,USS,1/2",Y
3 22558 SCREW,HHC,M14 X 40MM,GR 8.8 22 77402 SOLENOID,THROTTLE ACTUATOR

DSL..................................................1
23 29560 FILTER,FUEL/WTR SEP, DTZ
5 89890P FORMING,ENGINE MOUNT,INBOA 1008.................................................1
PNT.................................................1
24 49924 FILTER,OIL,DEUTZ F4L1011F.......1
6 89780 FUEL LINE, DEUTZ F3L 2011F......3
25 REF. Function Pump
7 89791 PUMP,INJECTION,DEUTZ REFER TO 706.1
F3L2011F........................................3
-- REF. Drive Pump
-- 89792 INJECTOR, FUEL(DEUTZ F3L2011F) REFER TO 706.1
8 111445 SENDING UNIT,OIL TEMP 26 6175 SCREW,HHC,3/8-16 X 1
SWCH,DTZ......................................1
9 29557 CAP,OIL
FILLER,DEUTZ,DIESEL***.............1 28 6096 SCREW,HHC,1/2-13 X 2 GR5
10 139624 SWITCH, OIL PRESSURE 1.5 29 6033 WASHER,LOCK,0.5"

BAR.................................................1 30 70381 COVER,FLYWHEEL CASTING.......1
11 22578 SCREW,HHC,M6 X 20MM,GR8.8 31 37003 COUPLER,HUB,15 TOOTH
12 6356 WASHER,LOCK,.25 7/16BOLT*.......................................1
to SN 7924
13 52352 DIPSTICK-F3L1011F (DEUTZ).......1
to SN 7384 32 33024 FLYWHEEL FLANGE,GREEN
PLASTIC..........................................1
-- 147243 DIPSTICK,OIL,D2011 to SN 7924
from SN 7385
-- 128004 COUPLER,15 TOOTH,FBA,SAE8***
14 102497 PUMP,FUEL F3L 2011F DEUTZ from SN 7925
from SN 4551 to 6229
-- 128023 KIT,FBA STYLE COUPLER,SAE8
-- 111402 O-RING, FUEL LIFT PUMP from SN 7925
-- 22700 WASHER,LOCK,M10
Part No. 102499 Z-60/34 79


(continued)
-- 44064 SCREW,HHC,M10 X 30MM,

-- 62476 SCREW,SHC,M10X1.5X20MM
(75090)
use for part 128004
33 89785 RING GEAR,DEUTZ F3L2011F......1
inches
-- 33729 RING GEAR,DEUTZ F3 & F4L1011
(please verify ring gear thickness)
0.365 inches
-- 49917 RING GEAR,DEUTZ F3 & F4L1011F
inches
34 61110 SCREW,SHC,M10X1.5X30 GR 12.9
36 89786 COVER, PULLEY (DEUTZ F3L
2011)...............................................1
-- 89787 SCREW,M8X20-8.8
-- 89788 WASHER, 9MM I.D.
37 32698 BELT,V, DEUTZ DIESEL ENGINE....1
38 35586 ALTERNATOR, DEUTZ
F3L10/F4L10*..................................1
80 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 81

408.1 Ford LRG-425 EFL Engine - View 1 (to SN 6315)
82 Z-60/34 Part No. 102499

-- 102107 HARNESS,FORD EFI 2004*** 20 6146 WASHER,FLAT,MS,#10,Y

-- 57767 SCRUBBER,EXHAUST,FORD,EFI 21 102010P FORMING,FAN
-- 27412 PIVOT STOP BRACKET,AWP2 30/36 GUARD,FORD,PAINTED.................1
-- 35817 STUD,EXHAUST 22 6090 SCREW,HHC,1/4-20 X .75

MANIFOLD-FORD,LRG 23 6638 WASHER,FLAT,USS,1/4"Y
-- 35818 NUT,EXHAUST 24 6091 NUT,NYLOCK,1/4-20
MANIFOLD-FORD,LRG 25 88450 SENSOR,OXYGEN LRG425EFI.....1
1 54071 COOLANT RETURN 26 77170 HOSE,LOWER RADIATOR,Z45......1
SYSTEM,Z45***..............................1
-- 13014 CLAMP,HOSE,2.25" DIA.
-- 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
27 1702 HOSE-HEATER,5/8 ID-BLACK
-- 72327 CAP, COOLANT RET SYS(54071)
28 102074 ELBOW,90DEG, .63 HS X.375
2 88847 HOSE,AIR CLEANER TO MPT.................................................1
INTAKE............................................1
29 19363 ELBOW,130239-4-4.........................1
3 45435 CLAMP,HOSE,2.50"***....................3
30 70525 REGULATOR,LPG...........................1
4 111634 AIR CLEANER,FORD,T3................1
31 88757 VALVE,LP LOCKOUT W/CONN......1
-- 227988 VACUATOR VALVE
-- 19358 CONNECTOR,010102-6-4
-- 38922 ELBOW,90DEG.1/8MPT-5/16 BARB
32 102072 FITTING, STR 1/2 NPT X 3/4 HS.....1
-- 58247 AIR CLEANER CAP/ FORD/NOLFF
33 102073 ELBOW,90 DEG,3/8NPT X 1/2
-- 77295 FILTER ELEMENT,AIR,NOLFF LPG FNPT...............................................1
5 53952 BRKT,AIR CLEANER 34 823702 HOSE,3/4" COOLANT,44.00"LG.....1
ORIENTATION**..............................1
35 102118 FORMING,HEAT SHIELD,FORD.....1
6 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D...................2 36 32064 CLAMP,MUFFLER,1.75 INCH.........2
7 6782 NUT,NYLOCK,5/16-18 37 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
8 10107 SCREW,HHC,5/16-18 X .75
-- 60857 FILTER,ELEMENT,BETA(5)=1000
9 102121 CLAMP,MUFFLER,1-7/8 IN.............2
38 70419 DIP STICK TUBE,FORD GAS.........1
10 102109P FORMING,MUFFLER
SUPPORT,PNTD.............................1 -- 52566 DIPSTICK, OIL LEVEL,LRG425 EFI
11 102009 TAILPIPE,FORD LRG 425, 39 89973 EXHAUST PIPE ASSEMBLY,
S40/S45...........................................1 FORD..............................................1
12 106486 SENSOR,AIR,CAT MONITOR***.....1 -- 102134 GASKET,EXHAUST FORD TIER II
13 106178 WELDMENT,MUFFLER,FORD -- 72343 GASKET,EXH
TIER2..............................................1 FLANGE-PERKINS54555
-- 55030 MUFFLER,PURIS40,S&Z60,S80 40 102779P FORMING,HEAT SHLD
FORD SUPPORT,PTD................................1
14 Ref. Engine Tray (refer to 415.1) -- 4828 NUT,NYLOCK,3/8-16
15 102104 TUBE,INTAKE,2.50 OD X 15.63".....1 -- 6021 WASHER,LOCK,.375
16 54862 HOSE,UPPER RADIATOR,Z45.......1 -- 8255 SCREW,HHC,3/8-16 X .75
17 102977 HOSE FITITNG,BRASS,AIR 41 49898 MAP SENSOR, EFI.........................1
CLEANER........................................1 42 Ref. Battery (refer to 415.1)
18 54598P SHROUD,RADIATOR,FORD 43 102103 TUBE,INTAKE,2.50 OD X 13".........1
LGR425,PA......................................1
44 110304 RADIATOR,FORD/PERKINS***......1
19 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
-- 65473 CAP,RADIATOR,PERKINS/FORD
Part No. 102499 Z-60/34 83


(continued)
45 8255 SCREW,HHC,3/8-16 X .75

47 102350P FORMING,RAD.SHROUD,FORDZ60,PTD.1
84 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 85

86 Z-60/34 Part No. 102499

-- 65770 BELT,TIMING,FORD LRG423/425EFI 31 6097 WASHER,FLAT,USS,3/8",Y

1 89921 WELDMENT,COOLANT BOTTLE 32 4828 NUT,NYLOCK,3/8-16
MOUNT...........................................1 33 6021 WASHER,LOCK,.375
2 67537 SCREW,HHC,M5 X 12MM 34 6175 SCREW,HHC,3/8-16 X 1
3 49413 WASHER,FLAT, M5 YELLOW ZINC 35 Ref. Drive Pump (refer to 706.1)
4 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 36 Ref. Function Pump (refer to 706.1)
5 106485 MIXER,AIR VALVE,TIER II 37 106487 ENGINE PERFORMANCE MODULE
FORD**............................................1 T2....................................................1
6 35434 CLAMP,HOSE,2.00***.....................2 -- 106605 HARNESS,ENGINE W/RELAY BOX
7 102117 HOSE,2.0 ID X 2.0" LG...................1 T2
8 102128 HOSE,VAC 3/16 FORD TIER II.......1 -- 128903 JUMPER,THROTTLE BODY,FORD
9 102119 HOSE,3/4,LP.......................8-inches 2.5L
from regulator to mixer 38 6145 SCREW,HHC,1/4-20 X 1.5
10 102065P BAR,HARNESS CONNECTOR 39 6356 WASHER,LOCK,.25
MOUNT...........................................1 40 6090 SCREW,HHC,1/4-20 X .75
11 65892 CONN. ASSY,7.9 TUBE X6.35 41 56912 SPRING CLIP,1/4-20
HOSE..............................................1
42 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
12 71909 HOSE,FUEL,5/16 HIGH
PRESSURE**..................................1 43 101127P FORMING,LH MUFFLER SUPPORT
PNT.................................................1
13 65453 BRACKET-FUEL FILTER (52567)....1
44 101128P FORMING,MUFFLER CLAMP,
14 58967 FUEL PRESSURE PAINTED.........................................1
REG,425EFI***................................1
45 6888 SCREW,HHC,1/4-20 X 1
15 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
46 6091 NUT,NYLOCK,1/4-20
47 102068P FORMING,MEGAJECTOR
17 6178 NUT,NYLOCK,10-32 MOUNT,PNTD.................................1
18 23057 SCREW,HHC,M8 X 20MM 48 49375 SCREW,HHC,M6 X 16
19 49408 WASHER,LOCK,M8 49 49407 WASHER,LOCK,M6
20 53821P BRACKET,MAP 50 70527 MEGAJECTOR,FUEL KIT...............1
SENSOR,PAINTED.........................1
-- 106491 HARNESS,JUMPER,MEGAJECTOR
51 102013P FORMING,RADIATOR
22 33960 ALTERNATOR,LRG-423 SUPPORT,LH..................................1
RE-BUILT*.......................................1
52 75185 SCREW,HHC,M8X1.25X
23 89917P PLATE,AIR FILTER 70MM,GR8.8
MOUNT,FORD.................................1
53 48498 ISOLATOR,AIR FILTER MOUNT.....2
24 10107 SCREW,HHC,5/16-18 X .75
54 52076 FAN, LSG423/LRG425....................1
25 6782 NUT,NYLOCK,5/16-18
-- 70489 SPACER,FAN TO WATERPUMP
26 106271P CLAMP,FORD LRG425
MUFFLER,PAINTED.......................1
27 101126P FORMING,RH MUFFLER SUP
PAINTED.........................................1
28 25548 SCREW,HHC,M10 X 40MM,GRD8
30 14033 SCREW,HHC,3/8-16 X 2.75
Part No. 102499 Z-60/34 87

410.1 Ford LRG-425 EFI Engine - View 3 (to SN 6315)
88 Z-60/34 Part No. 102499

410.1 Ford LRG-425 EFI Engine - View 3 (to SN 6315)
1 Ref. HOSE, UPPER RADIATOR.............1 32 64079 BELL HOUSING KIT, FORD

refer to 408.1 425EFI.............................................1
2 22672 CLAMP,HOSE,1.75..........................1 kit includes; 89811 Pump Mount
Housing, 89813 Flex Plate, 37003 15
3 33966 THERMOSTAT, FORD LRG.............1 tooth Hub Coupler, and 102136
4 52575 GASKET,THERM.HSNG O-RING....1 Screws 7/16-14 X 1.25
5 33970 COIL, ELECTRONIC IGN., FORD...1 -- 102136 SCREW,SHC,7/16-14 X 1.25
6 49881 OIL FILLER CAP FOR LRG -- 37003 COUPLER,HUB,15 TOOTH
ENGINE...........................................1 7/16BOLT*
7 52570 SPARK PLUG WIRE SET, -- 89811 HOUSING,PUMP MOUNT (64079)
LRG425EFI......................................1 -- 89813 FLEX PLATE,COUPLER (64079)
8 106490 SPARK PLUG..................................4 33 24038 SHOCK MOUNT,SMALL.................4
9 33957 VALVE,PCV-FORD LRG***..............1 -- 15086 WASHER,FLAT,.375 X 1.5 X .125
10 89812 SWITCH,OIL PRESSURE ASSY.....1 -- 4828 NUT,NYLOCK,3/8-16
11 28656 FILTER,OIL,FORD...........................1 34 101121P FORMING,RADIATOR SUP
12 70423P REAR ENGINE PNTD...............................................1
MOUNT,PAINTED............................1 35 33963 PUMP, WATER, WITH GASKET......1
13 6198 NUT,NYLOCK,1/2-13 -- 33964 GASKET, WATER PUMP
14 70452 ISOLATOR,ENGINE -- 52078 PULLEY,FORD ENGINE,LRG-423***
VIBRATION***.................................4
36 102794 SCREW,HHC,M8 X1.25X40,GRD10.9
15 102066P CASTING,WASHER,REBOUND,PAINTED
37 33277 WASHER,FLAT,M8,YELLOW ZINC
38 52580 BELT,SERPENTINE,LRG425
17 39479 SCREW,HHC,1/2-13 X 2.75 EFI***...............................................1
18 44064 SCREW,HHC,M10 X 30MM, -- 65770 BELT,TIMING,FORD LRG423/425EFI
19 22700 WASHER,LOCK,M10 39 65454 BOLT-FLANGE,M6 X 22MM(52573)
20 25929 SCREW,HHC,M8 X 30MM,GRD 8.8 40 13014 CLAMP,HOSE,2.25" DIA.................1
21 49408 WASHER,LOCK,M8 41 72358 WATER INLET TUBE, FORD..........1
22 101118P ENGINE MOUNT FOOT,LH 42 33972 SENSOR,COOLANT TEMP*...........1
PNTD...............................................1
43 65456 SENDING UNIT-H20TMP
23 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 LRG425EFI*....................................1
24 8516 SCREW,HHC,3/8-16 X 1.50,GR5
26 4828 NUT,NYLOCK,3/8-16
27 101119P ENGINE MOUNT FOOT,RH
PNTD...............................................1
28 6175 SCREW,HHC,3/8-16 X 1
29 27920 RELAY, STARTER, Z45GP91..........1
30 29606 RING GEAR,FORD***.....................1
30 29616 STARTER,ENGINE,FORD
LSG/LRG***.....................................1
31 70423P REAR ENGINE
MOUNT,PAINTED............................1
Part No. 102499 Z-60/34 89

411.1 Ford DSG-423 EFI Engine - View 1 (from SN 6316 to 11788)
90 Z-60/34 Part No. 102499

-- 160548 KIT, 400 HR, FORD DSG-423 -- 214796 WATER OUTLET, FORD
every 500 hr service kit DSG423...........................................1
-- 119472 HARNESS,ENGINE FORD DSG-423 Previous adapter 119461 is no longer
available. Order kit 214803 for first
-- 119483 FUEL JUMPER HARNESS time replacement (kit includes water
Ford models; from SN 9340 outlet 214796 and hose bypass
1 119135 MIXER,LPG,DSG-423.....................1 214798)
-- 119500 GASKET,MIXER, FORD DSG423 11 214803 KIT, DSG423 COOLANT OUTLET...1
Required for first time replacement of
-- 119547 O-RING,MIXER,SMOOTHED,DSG-423
older hose 139780 (kit includes water
-- 119548 O-RING,MIXER,RIBBED,DSG-423 outlet 214796 and hose bypass
2 119142 ADAPTER,MIXER/THROTTLE 214798)
BODY...............................................1 -- 214798 HOSE, COOLANT BYPASS,
-- 119466 GASKET,ACTUATOR PLATE DSG423...........................................1
Previous hose bypass 139870 is no
3 119498 SENSOR,KNOCK DSG-423 longer available. Order kit 214803 for
FORD..............................................1 first time replacement (kit includes
4 119551 THERMOSTAT,FORD DSG423.......1 water outlet 214796 and hose bypass
-- 119462 GASKET,COOLING FITTING 214798)
5 119479 FUEL INJECTOR FORD 12 119465 FLYWHEEL ASSEMBLY,DSG-423

DSG423,YL.....................................4 FORD..............................................1
yellow injector (use with control 13 119481 SWITCH,OIL PRESSURE...............1
module 119169) 14 119139 OIL FILTER,DSG-423......................1
-- 233365 FUEL INJECTOR FORD DSG423, BK 15 119137 STARTER,DSG-423........................1
black injector (use with control module
T112018) -- 147428 HARNESS,FORD STARTER
from SN 9917
6 119478 COIL ASSEMBLY............................4
16 119545 MANIFOLD,INTAKE FORD
7 119495 SPARK PLUG, FORD DSG-423......4 DSG-423..........................................1
8 234005 SENSOR KIT, TEMPERATURE.......1 -- 119568 CLAMP,SPRING,1/2"
Required for first time replacement of for vac cap no 147016
older temperature sensor part 119480
(kit includes sensor part 233437 and -- 147015 CLAMP,SPRING,7/16"
wire harness part 234006); to SN -- 147016 CAP,EPDM,5/16"
10015 for initial vacuum cap replacement
-- 233437 SENSOR, FORD TEMPERATURE order vacuum cap replacement kit no
from SN 10016 147115
-- 234006 WIRE HARNESS, SENSOR, TEMP -- 147115 KIT, VAC CAP REPLC, DSG-423
from SN 10016 (includes caps, clamps and
instructions)
9 119497 SENSOR,CAM POSITION
DSG-423..........................................1 17 119475 MAP SENSOR, DSG-423................1
10 214803 KIT, DSG423 COOLANT OUTLET...1 18 119960 THROTTLE,ELECT,FORD
Required for first time replacement of DSG423...........................................1
older adapter 119461 (kit includes -- 88452 GASKET,THROTTLE ACTUATOR***
water outlet 214796 and hose bypass
214798)
Part No. 102499 Z-60/34 91

92 Z-60/34 Part No. 102499

1 13000 SCREW,HHC,5/16-18 X 1.25

3 18503 NUT,LOCKING-LG.FLANGE,5/16-18
4 119474 VALVE,PCV FORD DSG-423..........1
-- 75631 HOSE,AIR 3/8
5 119964 PLATE,BLANKING,FORD
DSG423...........................................1
6 119476 PULLEY,UPPER IDLER..................1
-- 119477 IDLER BRACKET
7 119468 WATER PUMP, W/PULLEY.............1
8 32309 SCREW,HHC,M8 X 60MM X 1.25
10 119153 FAN (FORD TIER 3)........................1
11 119138 BELT,SERPENTINE,DSG-423........1
12 PULLEY, TENSIONER....................1
component no longer available
separately; refer to item 13
13 119469 PULLEY AND
TENSIONER,DSG423.....................1
14 119496 SENSOR,CRANK POSITION
DSG-423..........................................1
15 119471 BRACKET,TENSIONER..................1
16 119544 LOWER IDLER FORD DSG-423.....1
17 119473 DIPSTICK, FORD DSG 423............1
18 111744 Screw - SHC, M10 x 1.5 x 55 mm GR
8.8
19 22699 WASHER,FLAT,M10,ZINC PLTD.
20 13002 SCREW,HHC,5/16-18 X 1 GR5
21 111608 WELDMENT,HEADER PIPE,FORD
2.3L..................................................1
22 58632 CAP,OIL FILLER,FORD DSG 423
Part No. 102499 Z-60/34 93

94 Z-60/34 Part No. 102499

1 6708 SCREW,HHC,3/8-16 X 2.25 24 56912 SPRING CLIP,1/4-20

2 6022 NUT,HEX,3/8-16 25 111615 FORMING,HEAT SHLD,HEADER
3 88450 SENSOR,OXYGEN LRG425EFI.....1 PIPE................................................1
4 139610 SENSOR,AIR,CAT MONITOR.........1
-- 122230 FORMING,HEAT SHIELD,HEADER
5 71911 CLAMP,MUFFLER, 2.50 INCH........2 from SN 7924
6 111633 FORMING,HEAT SHIELD,EXH 26 119463 MANIFOLD,EXHAUST TURBO.......1
PIPE................................................1
-- 119464 GASKET,MANIFOLD EXHAUST
7 111609P BRACKET,RELAY BLOCK
MOUNT,PTD....................................1 27 112285 PIPE,COOLANT RETURN,FORD
from SN 6316 to SN 7923 2.3L..................................................1
-- 122221 PIPE,COOLANT RETURN,FORD 2.3L
9 49413 WASHER,FLAT, M5 YELLOW ZINC from SN 7924
10 6090 SCREW,HHC,1/4-20 X .75 28 OIL DRAIN PLUG............................1
11 6638 WASHER,FLAT,USS,1/4"Y 29 89813 FLEX PLATE,COUPLER (64079).....1
12 6091 NUT,NYLOCK,1/4-20 30 55014 SCREW,SHC,M8 X 1.25 X 25.......12
13 94324-950 TUBE,RD,STL,ALUMIZD,2.5X.065...1 31 33277 WASHER,FLAT,M8,YELLOW ZINC
-- 45435 CLAMP,HOSE,2.50"*** 32 37003 COUPLER,HUB,15 TOOTH
14 45435 CLAMP,HOSE,2.50"***....................2 7/16BOLT*.......................................1
15 111603 ASSEMBLY,HOSE,AIR INTAKE......1 33 22788 SCREW,HHC,1/2-13 X 1.75
-- 45435 CLAMP,HOSE,2.50"*** 34 6095 WASHER,FLAT,USS,1/2",Y
16 110422 HOSE,AIR,MIXER...........................1 35 6198 NUT,NYLOCK,1/2-13
-- 45435 CLAMP,HOSE,2.50"*** 36 110415 PLATE,REAR ENGINE MOUNT......1
17 111634 AIR CLEANER,FORD,T3................1 37 110405 BELL HOUSING KIT,FORD
DSG423...........................................1
-- 227988 VACUATOR VALVE
-- 119052 PUMP MOUNT,FORD DSG423
-- 38922 ELBOW,90DEG.1/8MPT-5/16 BARB
-- 119054 HARDWARE KIT,PUMP MOUNT
-- 53952 BRKT,AIR CLEANER
DSG423
ORIENTATION**
sold separately 38 6175 SCREW,HHC,3/8-16 X 1
-- 77295 FILTER ELEMENT,AIR,NOLFF LPG
18 6888 SCREW,HHC,1/4-20 X 1
19 119394 CLAMP,1.38,#212X3/8,RUB
40 4828 NUT,NYLOCK,3/8-16
CUSH..............................................3
20 111655P WELDMENT,AIR CLEANER
41 10597 SCREW,HHC,1/2-13 X 1.25 GR5
MOUNT,PTD....................................1
-- 122077P AIR CLEANER MOUNTING
BRKT,PTD
from SN 7924 43 13066 WASHER,FLAT,.5 HARDENED
21 110758 HOSE,UPPER RADIATOR..............1
44 111605 WELDMENT,CAT MUFFLER
22 45171 CLAMP,HOSE,1.75,LINED..............3
MOUNT...........................................1
23 119140 ALTERNATOR,DSG-423.................1
-- 111604P FORMING,CAT MUFFLER
-- 227309 HEAT SHIELD,ALTERNATOR,FORD MOUNT,PTD
from SN 10368 from SN 6316 to SN 7923
Part No. 102499 Z-60/34 95


(continued)
-- 111611P FORMING,CAT MUFFLER MNT,LOW

PT
-- 122234P WELDMENT,CAT MUFFLER
SPPT,PTD
from SN 7924
45 119484 CAP,COOLANT 3/4.........................1
46 46131 CLAMP,HOSE,.63............................1
47 147016 CAP,EPDM,5/16".............................1
48 147015 CLAMP,SPRING,7/16".....................1
49 110424 HOSE,RETURN,ENGINE................1
50 25548 SCREW,HHC,M10 X 40MM,GRD8
51 22699 WASHER,FLAT,M10,ZINC PLTD.
53 102121 CLAMP,MUFFLER,1-7/8 IN.............1
54 119051 MOUNTING
BAND,MUFFLER,8.0"......................2
55 111666 WELDMENT,MUFFLER,DSG423.....1
56 111697 TUBE,EXHAUST PIPE 2.3L FORD
T3....................................................1
57 237856 FUSE BOX COVER
-- 237857 FUSE BOX RELAY STICKER
-- 237858 FUSE BOX MOUNTING, LEFT
-- 237859 FUSE BOX MOUNTING, RIGHT
96 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 97

98 Z-60/34 Part No. 102499

-- 30143 BATTERY,12V,1000 CCA GRP 31 26 25927 SCREW,HHC,M10 X 55MM,GRD 8.8

-- 89651 BATTERY CABLE,2/0,POS.RED,45" 27 6198 NUT,NYLOCK,1/2-13
-- 81563 BATT.CABLE,2/0,BLACK,48" 28 39479 SCREW,HHC,1/2-13 X 2.75
-- 49869 CORROSION INHIBITOR COATING 29 70452 ISOLATOR,ENGINE
1 110892 BRACKET,REGULATOR VIBRATION***.................................4
SUPPORT.......................................1 30 6095 WASHER,FLAT,USS,1/2",Y
2 110919 ISOLATOR,VIBRATION,M8 M/M.....4 31 102066P CASTING,WASHER,REBOUND,PAINTED.2
3 33277 WASHER,FLAT,M8,YELLOW ZINC 32 110423 HOSE,LOWER RADIATOR.............1
4 25368 NUT,NYLOCK,M8X1.25 -- 119053 CLAMP,HOSE,1.50
5 119826 REGULATOR,LPG,DSG-423...........1 33 110416P FORMING,LEFT ENGN
-- 119546 KIT,FITTING,REGULATOR DSG-423 SUPPORT,PNTD.............................1
5A 102119 HOSE,3/4,LP.......................8-inches 34 111339 FORD T3 ENG MT.OUTBOARD

from regulator to mixer W/DECA..........................................1
6 119232 LOCKOFF,LP,FORD DSG-423........1 35 110413P FORMING,FAN SHROUD,PNTD.....1
7 119824 ELBOW,90DEG,5502-04-04-B........1 36 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
8 110890P FORMING,REGULATOR 37 25926 WASHER,FLAT,M6 PLTD.

MOUNT,PTD....................................1 38 110417P FORMING,RADIATOR
9 67349 SCREW,HHC,M8 X 50 SUPPORT,PNTD.............................1
10 6638 WASHER,FLAT,USS,1/4"Y 39 48425 NUT,LOCKING-LRG.FLANGE,3/8-16
11 6091 NUT,NYLOCK,1/4-20 40 15086 WASHER,FLAT,.375 X 1.5 X .125
12 8255 SCREW,HHC,3/8-16 X .75 41 24038 SHOCK MOUNT,SMALL.................4
13 49408 WASHER,LOCK,M8 42 8516 SCREW,HHC,3/8-16 X 1.50,GR5
14 122106 DSG423 FORD WELDER HEAT 43 111337 Z60 FORD T3 BAFFLE

SHIELD............................................1 W/DECALS......................................1
part of welder option (refer to 813.1) -- 111631P FORMING,RADIATOR
15 6175 SCREW,HHC,3/8-16 X 1 SHROUD,Z60,PD
16 6097 WASHER,FLAT,USS,3/8",Y 44 60584 GROMMET,RUBBER .75 X .19 X

1**....................................................4
17 4828 NUT,NYLOCK,3/8-16
45 6090 SCREW,HHC,1/4-20 X .75
18 119170 FUEL SENSOR ASSY.....................1
46 54071 COOLANT RETURN
19 111699P FORMING,FUEL PRES.REG SYSTEM,Z45***..............................1
MNT,PTD.........................................1
-- 19018 TRIMLOCK,BLACK,5/32".....8-inches
20 REF. Engine Tray
(refer to 415.1) -- 21465 CLAMP,HOSE,SIZE .25 TO .63
21 4266 SCREW,HHC,1/4-20 X 2 -- 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
22 112283 FORMING,FORD GCP MOUNT.....1 -- 72327 CAP, COOLANT RET SYS(54071)
23A 119169 CONTROL MODULE,DSG-423.......1 47 110406 RADIATOR,FORD DSG423.............1

to SN 9182 (models with YELLOW 47 131589 HOSE,OVERFLOW,RADIATOR
fuel injectors) 48 122017P FORMING, FAN GUARD, PTD........1
23B T112018 CONTROL MODULE,DSG-423 49 6146 WASHER,FLAT,MS,#10,Y
from SN 9183 (models with BLACK
fuel injectors) 50 110419P FORMING,RADIATOR BRACE
LFT,PTD..........................................1
24 6145 SCREW,HHC,1/4-20 X 1.5
-- 18503 NUT,LOCKING-LG.FLANGE,5/16-18
25 56912 SPRING CLIP,1/4-20
Part No. 102499 Z-60/34 99


(continued)
-- 48498 ISOLATOR,AIR FILTER MOUNT

51 119073 HOSE,COOLANT,REG INTAKE......1
-- 119053 CLAMP,HOSE,1.50
52 70257 CLAMP,3.0,#48 X 1/4,RUB CUSH....1
100 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 101

415.1 Ford MSG-425 EFI Engine - View 1 (from SN 11789)
102 Z-60/34 Part No. 102499

-- 215294 ENGINE HARNESS, MSG425 -- 6638 WASHER,FLAT,USS,1/4"Y

(part of the engine) (not shown, use to mount dipstck part
-- 122049 HARNESS,ENGINE,FORD,EFI,TIER 220230)
3 -- 6002 NUT,LP NYLOCK,5/16-18
from SN 11789 to SN 11903 (not shown, use to mount dipstck part
-- 214915 HARNESS,ENGINE,FORD,EFI,TIER 220230)
3 10 215299 INJECTOR, FUEL, MSG425...........4
from SN 11904 11 215287 SPARK PLUG, MSG425..................4
-- 111068 HARNESS, GND BOX, FORD, Z60 12 215314 COIL ASSY, MSG425......................4
13 215300 SENSOR, CYL. HEAD TEMP,
-- 215872 HARNESS, GND BOX, FORD, Z60 MSG425..........................................1
from SN 11904
14 215308 SENSOR, CAM POS, MSG425.......1
-- 128165 RELAY,PWR/FUEL,FORD DSG423
15 215278 FLYWHEEL ASSY, MSG425...........1
-- 128166 RELAY,STARTER,FORD DSG423
16 215275 ADAPTER, WATER CONN,
1 215285 FITTING, DEPR LP, MSG425..........1 MSG425..........................................1
2 215284 REGULATOR,LP 17 215293 STARTER, MSG425........................1
PRESSURE,MSG425......................1
-- 128166 RELAY,STARTER,FORD DSG423
-- 215285 FITTING, DEPR LP, MSG425
-- 217823 STARTER PLUG SEAL, MSG425
3 215280 MIXER, MSG425.............................1
18 215301 SWITCH, OIL PRES, MSG425........1
-- 119547 O-RING,MIXER,SMOOTHED,DSG-423
19 215292 OIL FILTER, MSG425......................1
-- 215281 O-RING, SMOOTH, MSG425
20 215302 HOSE, COOLANT BYPASS,
4 215283 ADAPTER, MIXER/THRO, MSG425..........................................1
MSG425..........................................1
21 215310 THERMOSTAT W/HOUSING,
5 119960 THROTTLE,ELECT,FORD MSG425..........................................1
DSG423...........................................1
22 215309 SENSOR, KNOCK, MSG425..........1
-- 88452 GASKET,THROTTLE ACTUATOR***
23 215305 INTAKE MANIFOLD, MSG425........1
6 217820 CAP, INT. MFLD. VAC, MSG425......2
7 119568 CLAMP,SPRING,1/2".......................3
8 119475 MAP SENSOR, DSG-423................1
9 REF. OIL INDICATOR, MSG425..............1
Previous dipstick part 215297 is no
longer available; customers before SN
12339 must order kit 220229 for first
time replacement
-- 220229 KIT, DIPSTICK, MSG425
to SN 12338
-- 220230 DIPSTICK, MSG425
from SN 12339
-- 220231 O-RING,DIPSTICK,MSG425
(not shown, use with dipstck part
220230)
-- 18506 5/16-18 X .75 LG.FLG.LCK.SCREW
(not shown, use to mount dipstck part
220230)
Part No. 102499 Z-60/34 103

104 Z-60/34 Part No. 102499

1 119474 VALVE,PCV FORD DSG-423..........1

-- 75631 HOSE,AIR 3/8
2 58632 CAP,OIL FILLER,FORD DSG 423....1
3 215279 PLATE, INT. MFLD ADAP, MSG425
4 119477 IDLER BRACKET............................1
5 215298 UPPER IDLER PULLEY, MSG425...1
6 217821 FAN BRACKET, MSG425................1
(does not included part 215272)
-- 215272 FAN BRACKET/PULLEY, MSG425
(not shown)
7 215288 WATER PUMP, MSG425.................1
8 215289 WATER PUMP PULLEY,
MSG425..........................................1
9 215271 FAN PULLEY, MSG425...................1
-- 215270 FAN SPACER, MSG425
10 215313 LOWER IDLER PULLEY,
MSG425..........................................1
11 32309 SCREW,HHC,M8 X 60MM X 1.25....1
12 49408 WASHER,LOCK,M8........................1
13 215269 FAN, MSG425.................................1
14 215291 BELT, FEAD, MSG425.....................1
(shown)
-- 215274 FAN DRIVE BELT, MSG425
Fan belt (not shown)
15 215273 CRANK PULLEY, EXT, MSG425.....1
16 215307 SENSOR, CRANK POS, MSG425...1
17 215311 PLUG, OIL DRAIN, MSG425...........1
18 215290 PULLEY/TENSIONER, MSG425.....1
19 119140 ALTERNATOR,DSG-423.................1
-- 217824 CHARGE WIRE, MSG425
20 227309 HEAT
SHIELD,ALTERNATOR,FORD........1
21 215276 EXHAUST MANIFOLD, MSG425.....1
-- 215277 GASKET, MSG425
-- 217822 NUT, EXH. MANIFOLD, MSG425
-- 823816 GASKET, EXHAUST, FORD MSG425
22 236373 PIPE,COOLANT RETURN, MSG425
Part No. 102499 Z-60/34 105

106 Z-60/34 Part No. 102499

1 237252 TAILPIPE, Z60 MSG425 28 49378 SCREW,HHC,M8 X 16

2 102121 CLAMP,MUFFLER,1-7/8 IN.............1 29 6021 WASHER,LOCK,.375
3 32064 CLAMP,MUFFLER,1.75 INCH.........3 30 119052 PUMP MOUNT,FORD DSG423......1
4 18503 NUT,LOCKING-LG.FLANGE,5/16-18 31 111748 SCREW,SHC,M10X1.5 X 60
5 5397 WASHER,FLAT,USS,5/16",Y GR8.8..............................................2
6 13000 SCREW,HHC,5/16-18 X 1.25 32 215544 SHCS, M10-1.5X70MM, CL12.9.....2
7 215320 SENSOR, O2, MSG425..................1 33 61110 SCREW,SHC,M10X1.5X30 GR

12.9..................................................3
8 6099 CABLE ASSEMBLY SL 408"
34 10597 SCREW,HHC,1/2-13 X 1.25 GR5
10 18504 NUT,LOCKING-LG.FLANGE,1/4-20
36 13066 WASHER,FLAT,.5 HARDENED
11 218742 FORMING,MFLD GUARD,MSG425
from SN 12342 37 13002 SCREW,HHC,5/16-18 X 1 GR5
12A 216368 FORMING,HEAT SHIELD 38 215709 WELDMENT,CAT MOUNT,MSG425

MOUNT...........................................1 39 128061 SCREW, HHC, M10 X 1.5 X 50
to SN 12341 40 22700 WASHER,LOCK,M10
12B 218668 FORMING, HEAT SHIELD MOUNT 41 22699 WASHER,FLAT,M10,ZINC PLTD.
from SN 12342
42A 110407 WELDMENT,HEADER PIPE...........1
13 6888 SCREW,HHC,1/4-20 X 1 to SN 12341
14 111634 AIR CLEANER,FORD,T3................1 42B 218576 WDMT,HEADER PIPE,MSG425
-- 111634 AIR CLEANER,FORD,T3 from SN 12342
-- 227988 VACUATOR VALVE 43 72343 GASKET,EXH
-- 77295 FILTER ELEMENT,AIR,NOLFF LPG FLANGE-PERKINS54555...............1
15 53952 BRKT,AIR CLEANER 44 14033 SCREW,HHC,3/8-16 X 2.75............2

ORIENTATION**..............................1 45 4828 NUT,NYLOCK,3/8-16
16 45435 CLAMP,HOSE,2.50"***....................4 46 119051 MOUNTING
17 237146 HOSE, CLEAN AIR, MSG425.........1 BAND,MUFFLER,8.0"......................2
18 235659 HOSE, RAW AIR, MSG425.............1 47 215528 WDMT, CAT. MUFFLER, MSG425
19 216367 FORMING,AIR CLEANER 48 139610 SENSOR,AIR,CAT MONITOR.........1

MOUNT...........................................1 49 236832 TAILPIPE MOUNT , S40 MSG425...1
20 33681 SCREW,HHC,3/8-16 X .625
21 56912 SPRING CLIP,1/4-20
22 7339 SCREW,HHC,1/4-20 X .5
23A 236341 HEAT SHIELD, MSG425.................1
to SN 12341
23B 823729 FORMING, HEAT SHIELD, Z60 PRI
from SN 12342
24 823730 FORMING, HEAT SHIELD, FORD
SEC
from SN 12342
25 236338 HOSE, UPPER RADIATOR, MSG425
26 36208 CLAMP,HOSE,1.25***.....................2
27 214446 COUPLER,15T,FBA,SAE
8,MSG425.......................................1
Part No. 102499 Z-60/34 107

108 Z-60/34 Part No. 102499

1 36456 SPRING CLIP, 5/16-18....................2 34 39479 SCREW,HHC,1/2-13 X 2.75

2 48498 ISOLATOR,AIR FILTER MOUNT.....2 35 70452 ISOLATOR,ENGINE
3 237780 FORMING, RAD SUPPORT, VIBRATION***.................................4
MSG425..........................................1 36 216167 SPACER, ISOLATOR, MSG425.......4
4 48425 NUT,LOCKING-LRG.FLANGE,3/8-16 37 102066 CASTING,WASHER,REBOUND
5 49381 SCREW,HHC,M12 X 30 38 110477 PLATE,ENGINE SUPPORT
6 1702 HOSE-HEATER,5/8 ID-BLACK........1 SPACER..........................................1
7 46131 CLAMP,HOSE,.63............................4 39 236339 HOSE, LOWER RADIATOR,

MSG425..........................................1
8 215316 REGULATOR, LP, MSG425.............1
40 236364 FAN SHROUD, MSG425.................1
-- 217825 ISOLATOR, VAP. REG, MSG425
41 110406 RADIATOR,FORD DSG423.............1
9 119232 LOCKOFF,LP,FORD DSG-423........1
-- 119484 CAP,COOLANT 3/4
10 19358 CONNECTOR,010102-6-4............10
42 110417 FORMING,RADIATOR SUPPORT**
11 236340 HOSE, COOLANT, VAP, MSG425....1
43 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8
12 236423 FORMING, LP REG MOUNT,
MSG425..........................................1 44 15086 WASHER,FLAT,.375 X 1.5 X .125
13 25368 NUT,NYLOCK,M8X1.25 45 24038 SHOCK MOUNT,SMALL.................4
14 33277 WASHER,FLAT,M8,YELLOW ZINC 46 237453 SHROUD, RAD, Z60 MSG425.........1
15 236422 ENGINE MOUNT, REAR, MSG425 47 60584 GROMMET,RUBBER .75 X .19 X 1**
16 6198 NUT,NYLOCK,1/2-13 48 6090 SCREW,HHC,1/4-20 X .75
17 6095 WASHER,FLAT,USS,1/2",Y 49 6638 WASHER,FLAT,USS,1/4"Y
18 22788 SCREW,HHC,1/2-13 X 1.75 50 54071 COOLANT RETURN SYSTEM,Z45***
19 119170 FUEL SENSOR ASSY.....................1 -- 106226 TUBING,VINYL,1/2" CLEAR
20 6091 NUT,NYLOCK,1/4-20 -- 19018 TRIMLOCK,BLACK,5/32"...22-inches
21 4266 SCREW,HHC,1/4-20 X 2 -- 21465 CLAMP,HOSE,SIZE .25 TO .63
22 111699 FORMING,FUEL PRES.REG -- 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH

MNT.................................................1 -- 72327 CAP, COOLANT RET SYS(54071)
to SN 12341 51 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
-- 219474 FORMING, FUEL BLOCK, Z60 52 6146 WASHER,FLAT,MS,#10,Y
from SN 12342
53 237385 HOSE HANGER, MSG425..............2
23 6145 SCREW,HHC,1/4-20 X 1.5
54 236421 ENGINE MOUNT, RIGHT, MSG425
55 44064 SCREW,HHC,M10 X 30MM,...........4
25 215317 CONTROL MODULE, MSG425......1
26 25927 SCREW,HHC,M10 X 55MM,GRD
8.8....................................................4
27 22700 WASHER,LOCK,M10......................8
28 22699 WASHER,FLAT,M10,ZINC PLTD......8
29 236425 FORMING, ECU MOUNT,
MSG425..........................................1
30 236420 ENGINE MOUNT, LEFT, MSG425...1
31 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
33 4828 NUT,NYLOCK,3/8-16
Part No. 102499 Z-60/34 109

419.1 Engine Tray and Battery
110 Z-60/34 Part No. 102499

419.1 Engine Tray and Battery
-- 60334 FILTER ASSY,HIGH PRESS SAE-12* -- 89651 BATTERY CABLE,2/0,POS.RED,45"

-- 60857 FILTER,ELEMENT,BETA(5)=1000 Deutz Models; from SN 4608
-- 58222 O-RING,FILTER ASSY (60334)*** 18 30271 PAD,ENGINE SLIDE........................2

to SN 4607
-- 58223 SEAL,FILTER ASSY (60334)***
-- 45209 WEAR PAD,4X2X.5 W/INSERT***....4
-- 58380 FILTER INDICATOR-(60334) from SN 4608
1 6090 SCREW,HHC,1/4-20 X .75 19 30230P FILTER MOUNT BRACKET.............1
2 6356 WASHER,LOCK,.25 to SN 4607
3 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 102100P FORMING,FILTER
BRACKET,PAINTED
from SN 4608
5 4828 NUT,NYLOCK,3/8-16
20 77139 FILTER ASY,M
6 29883 SCREW,HHC,5/8-11 X 1.75 PRESS,SAE8,WOIND*....................1
GRD.8..............................................3
-- 60857 FILTER,ELEMENT,BETA(5)=1000
7 6036 WASHER,LOCK,.625 PLTD
9 6888 SCREW,HHC,1/4-20 X 1
11 6091 NUT,NYLOCK,1/4-20
12 89672P FORMING,HYD. HOSE
RESTRAINT....................................1
13 75650-S WELDMENT PLATE ENGINE
TANK...............................................1
Deutz and Perkins Models; to SN 4607
-- 102352 WELDMENT,ENGINE TRAY,Z60
Deutz and Perkins Models; from SN
4608
-- 89954 WELDMENT,ENGINE TRAY,Z60
Ford Models; to SN 4555
14 30144 BATTERY HOLD DOWN,GROUP
31.....................................................1
15 30784-975 THREADED ROD,(1/4-20),9.75.......2
16 8170 NUT,WING,1/4-20
17 122754 CABLE,#4GA,POS.AUX,RED,108"
-- 122056 BATTERY CABLE,1/0 GA,RED 45"
Perkins Models
-- 122057 BATTERY CABLE,1/0 GA,BLK 48"
Perkins Models
-- 122058 BATTERY CABLE,1/0 GA,BLK 30"
Deutz Models; from SN 4608
-- 30143 BATTERY,12V,1000 CCA GRP
31.....................................................1
-- 49869 CORROSION INHIBITOR COATING
-- 81563 BATT.CABLE,2/0,BLACK,48"
Ford Models
Part No. 102499 Z-60/34 111

500 Boom Components January 2014
501.1 Secondary Boom - View 1
112 Z-60/34 Part No. 102499

January 2014 500 Boom Components
1 5387 SCREW,HHC,3/8-16 X 4 -- 102985 LOWER SEC BM ASSY W/SYM

2 7713 NUT,LP NYLOCK,3/8-16 DECALS
3 30198 PIN,2.25DIAX31.75LG,2HOLE........2
25 18722 BEARING,2.25IDX2.50ODX1.50L*..6
4 30050-S LOWER TENSION MEMBER
WELDMENT....................................2 26 102174 HARNESS,SECONDRY BOOM
STOW,Z60.......................................2
5 12981 SCREW,HHC,3/8-16 X 4.5
-- 110650 CONN. SQZ PG11 .30-.40 W/ORING
6 102982 SECONDARY BOOM CYL W/ WORD
DEC -- 19491 CONTACTOR,LIMIT SWITCH
includes items 7 and 8 -- 88356-146R3 SWITCH,LIMIT,W/ROLLER ARM
-- 102983 SECONDARY BOOM CYL W/SYM 27 226419 BRKT.,LWR LIMIT SWITCH............1
DECAL.............................................1 28 8914 SCREW,HHC,1/4-20 X .625
29 22541 SCREW,RHM,10-32 X 1.5
-- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**
(not shown) use with cylinder part 30 6178 NUT,NYLOCK,10-32
63208; to SN 10876 31 27695 BEARING,FL,1.75IDX1.94ODX1.50L.2
-- 31310 BEARING,GARLOCK,28DU24 32 30199 PIN,1.75DIAX4.50LG,THREADED...2
-- 63348 SEAL KIT CYL.Z60(63208) 33 102776P CABLE COVER CLIP,PNTD..........14
(not shown) use with cylinder part
34 102774P COVER,CABLE,TANK
63208; to SN 10876
SIDE,LH,PNTD................................1
7 40405 VALVE,CNTERBAL.CBBB-LHN@3000** ground controls/tank side
use with cylinder 121854 (part of
35 102775P COVER,CABLE,ENGINE
102982 and 102983); from SN 10877
SIDE,RH,PTD..................................1
8 32722 VALVE,COUNTERBAL.CBCG-LJN@3000 engine side
use with cylinder 121854 (part of
36 6091 NUT,NYLOCK,1/4-20
102982 and 102983); from SN 10877
9 31306 CONNECTING LINK ASSY
includes item 10
10 30222 BEARING,FL,1.25IDX1.41ODX1.50L.1
11 6326 SCREW,HHC,3/8-16 X 3.................4
13 45226 ROD END,.375 X 3.69
14 4828 NUT,NYLOCK,3/8-16.......................1
15 30202 PIN,1.25DIAX14.12LG,1HOLE........2
16 10597 SCREW,HHC,1/2-13 X 1.25 GR5
18 30418 ROD END,.50 X 4............................2
19 30201 PIN,2.25DIAX24.63LG,1HOLE........2
20 46005 LOWER LIMIT SWITCH CAM.........1
21 6888 SCREW,HHC,1/4-20 X 1
24 102984 LOWER SEC. BM ASSY W/ WORD
DEC.................................................1
Part No. 102499 Z-60/34 113

114 Z-60/34 Part No. 102499

1 30418 ROD END,.50 X 4............................5 31 6091 NUT,NYLOCK,1/4-20

2 10597 SCREW,HHC,1/2-13 X 1.25 GR5 32 6638 WASHER,FLAT,USS,1/4"Y
3 6033 WASHER,LOCK,0.5" 33 30052P UPPER PIVOT
4 30193 PIN,1.75DIAX8.50LG,1HOLE..........5 WELDMENT,PAINTED....................1
5 119620 BEARING,1.75IDX2.00ODX1.50L..12 34 46004 UPPER LIMIT SWITCH CAM..........1
6 111373 Z60 UPPER SECONDARY BOOM 35 6888 SCREW,HHC,1/4-20 X 1

ASSY 36 6356 WASHER,LOCK,.25
(includes items 5 and 16)
7 29883 SCREW,HHC,5/8-11 X 1.75 GRD.8
to SN 9874
-- 81110 SCREW,HHC,5/8-11 X 2 GRD.8
from SN 9875
8 6024 NUT,NYLOCK,5/8-11
9 30050-S LOWER TENSION MEMBER
WELDMENT....................................2
10 Ref. Primary Boom Rest (refer to 504.1)
11 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8
13 5387 SCREW,HHC,3/8-16 X 4
14 7713 NUT,LP NYLOCK,3/8-16
15 30198 PIN,2.25DIAX31.75LG,2HOLE........2
16 18722 BEARING,2.25IDX2.50ODX1.50L*..4
17 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................1
18 4828 NUT,NYLOCK,3/8-16
19 45226 ROD END,.375 X 3.69.....................1
20 30202 PIN,1.25DIAX14.12LG,1HOLE........1
21 31309 LOWER MIDPIVOT ASSY,Z60........1
(includes item 16)
22 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
23 31306 CONNECTING LINK ASSY.............1
(includes item 22)
24 30328 PIN,1.75DIAX6.00LG,1HOLE..........1
25 Ref. Secondary Boom Lift Cylinder (refer
to 501.1)
26 30180-S WELDMENT, CYLINDER
MOUNTING.....................................1
27 119620 BEARING,1.75IDX2.00ODX1.50L..12
28 102776P CABLE COVER CLIP,PNTD..........14
29 31307 UPPER LEVELING LINK ASSY......2
(includes item 5)
30 102773P COVER,CABLE,UPR TNSN
ARM,PTND......................................2
Part No. 102499 Z-60/34 115

503.1 Upper Pivot
116 Z-60/34 Part No. 102499

503.1 Upper Pivot
1 119620 BEARING,1.75IDX2.00ODX1.50L....2 -- 63351 SEAL KIT CYL.Z60(63211)

2 12906 WASHER,FENDER,.25 X 1.25 X.062
3 7339 SCREW,HHC,1/4-20 X .5
5 30192 PIN,MASTER CYLINDER...............1
6 REF. Primary Boom Tube Assembly
(refer to 505.1)
7 30194 PIN,1.75DIAX5.25LG,1HOLE..........1
8 30418 ROD END,.50 X 4............................3
9 6096 SCREW,HHC,1/2-13 X 2 GR5
10 6198 NUT,NYLOCK,1/2-13
11 32722 VALVE,COUNTERBAL.CBCG-LJN@3000
use with cylinder part 121853; from
SN 11071
12 31310 BEARING,GARLOCK,28DU24........4
13 REF. CYLINDER, LIFT.............................1
Previous cylinder part 63207 is no
longer available. For replacement
order cylinder part 121853; to SN
11070
-- 121853 CYLINDER, PRIMARY LIFT Z60
includes items 11, 12 and 14; from SN
11071
-- 63347 SEAL KIT CYL.Z60(63207)
63207; to SN 11070
14 31106 VALVE,CNTERBAL,CBBB-LHN@3000**
63207; to SN 11070
-- 40405 VALVE,CNTERBAL.CBBB-LHN@3000**
use with cylinder part 121853; from
SN 11071
15 30195 PIN,1.75DIAX18.13LG,1HOLE........1
16 10597 SCREW,HHC,1/2-13 X 1.25 GR5
18 30196 PIN,1.25DIAX11.50LG,1HOLE........1
19 45226 ROD END,.375 X 3.69.....................1
20 8516 SCREW,HHC,3/8-16 X 1.50,GR5
21 4828 NUT,NYLOCK,3/8-16
22 30191 PIN,1.75DIAX13.50LG,1HOLE........1
23 30052P UPPER PIVOT
WELDMENT,PAINTED....................1
24 65463 BEARING,GARLOCK 20DU12........4
25 63211 CYLINDER, MASTER.....................1
includes item 24
Part No. 102499 Z-60/34 117

504.1 Upper Pivot and Primary Boom Rests
118 Z-60/34 Part No. 102499

504.1 Upper Pivot and Primary Boom Rests
1 6090 SCREW,HHC,1/4-20 X .75

3 45209 WEAR PAD,4X2X.5 W/INSERT***....4
4 53811 WEAR PAD,5X1.5X1 W/INSERTS....1
5 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...2
7 6024 NUT,NYLOCK,5/8-11
8 30333P PRIMARY BOOM
REST,PAINTED...............................1
9 6175 SCREW,HHC,3/8-16 X 1
11 17712 SCREW,FHS,3/8-16 X 1.75
12 63374 WEAR PAD, BOOM REST..............1
13 4828 NUT,NYLOCK,3/8-16
Part No. 102499 Z-60/34 119

505.1 Primary and Extension Booms
120 Z-60/34 Part No. 102499

505.1 Primary and Extension Booms
1 102986 PRI BOOM TUBE ASSY W/WORD -- 74872 VALVE,COUNTERBALANCE 3000

DECA...............................................1 PSI*
-- 102987 PRI BOOM TUBE ASSY W/SYM use with cylinder 111177 (retract);
DECAL from SN 5938
2 122200 SCREW,FLANGE,HHC,3/8-16X 7/8 -- 75849 VALVE,COUNTERBALANCE 2500PSI

use with cylinder 89060 (extend); to
3 29080 SHIM,WEAR PAD,5X 1.5 16GA SN 5937
4 38620 SHIM,WEAR PAD,5 X 1.5,14GA -- 31082 VALVE,COUNTERBALANCE 2500
5 30138 WEAR PAD,5 X 1.5 X .625 PSI*
W/NUTS..........................................8 use with cylinder 89060 (retract); to
SN 5937
6 30139 WEAR PAD,6.5 X 5 X.625
W/INSER.........................................2 27 Ref. Hydraulic Hoses and Fittings
(refer to 713.1)
7 30472 SHIM,PRIMARY BOOM,.064 THK.
28 19440 PIN,CLEVIS,1 X 2.5 LG...................1
8 122201 SCREW,FLANGE,HHC,3/8-16X1.00
29 74389 RUE RING 1.00...............................1
9 8179 SCREW,HHC,1/4-20 X 2.25
30 102175 HARNESS,BOOM RETRACT,
Z60..................................................1
11 6091 NUT,NYLOCK,1/4-20
12 30255 WASHER,SHIM,1.27 X 2.13 X .062
-- 88356-11105 SWITCH,LIMIT,W/RLLR ARM,NO/NC
13 30116 CYLINDER MOUNT BAR................1
-- 97128 ROLLER ARM,LIMIT SWITCH***
14 45303 NUT,NYLOCK,1.125-12
31 22541 SCREW,RHM,10-32 X 1.5
15 30272 PAD,EXTENSION CYLINDER.........1
32 6178 NUT,NYLOCK,10-32
16 30021 EXTENSION TUBE END CAP........1
33 6090 SCREW,HHC,1/4-20 X .75
17 6888 SCREW,HHC,1/4-20 X 1 from SN 10116
18 6356 WASHER,LOCK,.25 34 62876 WASHER,LOCK,INTERNAL
19 25969 CLIP,SPRING,1/4-20 BLACK TOOTH,1/4
from SN 10116
20 31086 EXTENSION BOOM TUBE
ASSY,Z60........................................1 35 121421 NUT,FLG,1/4-20
from SN 10116
-- 30434 BEARING,1.25IDX1.50ODX0.88L
36 T111450 COVER,CB
21 30186 PIN,1.25DIAX6.67LG,2RING..........2 VALVE,Z60,PRIMARYBOOM..........1
22 30217 SNAP RING,EXTERNAL,1.25 from SN 10116
DIA.**...............................................4 -- T111451 KIT,CB VALVE,ACCESSPORT,Z60
23 30137 WEAR PAD,5 X 1.5 X .50 to SN 10115 (includes items 33 - 36)
W/NUTS..........................................3
24 63376 WEAR PAD, LIMIT SWITCH CAM....1
25 122198 SCREW,FLANGE,HHC,3/8-16X 5/8
26 111177 CYL,EXT,2.5 X 112.25,Z60.............1
replaces older cylinder 89060; from
SN 5938
-- 89296 SEAL KIT,CYLINDER (89060)
use with cylinders 89060 and 111177
-- 36648 VALVE,COUNTERBALANCE 2500
PSI*
use with cylinder 111177 (extend);
from SN 5938
Part No. 102499 Z-60/34 121

506.1 Cable Track (to SN 5541)
122 Z-60/34 Part No. 102499

506.1 Cable Track (to SN 5541)
1 22541 SCREW,RHM,10-32 X 1.5

2 6178 NUT,NYLOCK,10-32
3 102173 HARNESS,PRIMARY BOOM
STOW,Z60.......................................1
-- 88356-146R3 SWITCH,LIMIT,W/ROLLER ARM
4 46002P UPPR. LIMIT SWITCH
BRKT.,BLUE....................................1
5 8914 SCREW,HHC,1/4-20 X .625
8 30388 PIVOT TUBE/SPACER Z60.............2
9 30387 CABLE PROTECTOR......................1
10 6198 NUT,NYLOCK,1/2-13
12 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
14 7713 NUT,LP NYLOCK,3/8-16
15 30389 TRACK TUBE GUIDE......................1
16 6091 NUT,NYLOCK,1/4-20
17 102529 CABLE TRACK CHANNEL
ASSY,Z-60.......................................1
-- 27258 TRIM,RUBBER EDGE,5/8 (BY INCH)
18 102703 COVER,DRILLED***........................1
19 6889 NUT,LP NYLOCK,1/4-20
20 8255 SCREW,HHC,3/8-16 X .75
22 30377 TRACK,PLASTIC CABLE,43
LINKS..............................................1
-- 58919 REPAIR LINK,7 LINKS***
-- 58920 REPAIR LINK END SET (42763)*
-- 58927 LINK,NYLATRAC KS6-5.4***
23 30315 TRACK TUBE WELDMENT.............1
24 6888 SCREW,HHC,1/4-20 X 1
Part No. 102499 Z-60/34 123

506.2 Cable Track (from SN 5542)
124 Z-60/34 Part No. 102499

506.2 Cable Track (from SN 5542)
-- 102234 ACCESSORY,ARCTIC HOSE,Z60 27 102964 CABLE TRACK,PLASTIC................1

includes items 16 and 17; includes -- 111051 REPAIR LINK,7 LINKS NP400-7***
serial number 5351
-- 111052 REPAIR LINK,NP400-7***
1 22541 SCREW,RHM,10-32 X 1.5
-- 111053 REPAIR END BRKT SET,NP400-7***
2 6178 NUT,NYLOCK,10-32
28 102918 WELDMENT,TRACK TUBE.............1
3 102173 HARNESS,PRIMARY BOOM
STOW,Z60.......................................1 29 36294 SCREW,HHC,1/4-20 X 2.75
-- 88356-146R3 SWITCH,LIMIT,W/ROLLER ARM
4 46002P UPPR. LIMIT SWITCH
BRKT.,BLUE....................................1
5 8914 SCREW,HHC,1/4-20 X .625
8 49816 SCREW,PHILLIPS,PHM,10-32 X .75
9 45470 CLAMP,0.31,#5 X 1/4,RUB CUSH....1
10 30388 PIVOT TUBE/SPACER Z60.............2
11 102922 TRACK TUBE GUIDE......................1
12 6198 NUT,NYLOCK,1/2-13
14 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
16 7713 NUT,LP NYLOCK,3/8-16
17 102920 TRACK TUBE GUIDE......................1
18 102928P PLATE,HOSE CLAMP,PTD.............2
19 102927 CLAMP,PLASTIC HOSE..................2
to SN 9798
-- 102935 CLAMP,PLASTIC HOSE
to SN 9798
-- 122685 CLAMP, PLASTIC, CABLE TRACK
from SN 9799
20 6091 NUT,NYLOCK,1/4-20
21 8179 SCREW,HHC,1/4-20 X 2.25
22 102529 CABLE TRACK CHANNEL
ASSY,Z-60.......................................1
-- 27258 TRIM,RUBBER EDGE,5/8 (BY INCH)
23 102703 COVER,DRILLED***........................1
24 6889 NUT,LP NYLOCK,1/4-20
25 8255 SCREW,HHC,3/8-16 X .75
Part No. 102499 Z-60/34 125

507.1 Jib Boom and Platform Rotator
126 Z-60/34 Part No. 102499

507.1 Jib Boom and Platform Rotator
1 Ref. Extension Boom Tube Assembly 21 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1

(refer to 505.1) 22 65463 BEARING,GARLOCK 20DU12........8
2 45226 ROD END,.375 X 3.69.....................9 23 226537 CYLINDER,SLAVE..........................1
3 8516 SCREW,HHC,3/8-16 X 1.50,GR5 replaces previous cylinder 63212 (no
4 4828 NUT,NYLOCK,3/8-16 longer available), includes item 22
5 30188 PIN,1.25DIAX8.50LG,1HOLE..........2 -- 29083 VALVE,COUNTERBALANCE,2500

PSI*
6 30189 PIN,1.25DIAX13.75LG,2HOLE........2 use with cylinder 63212
7 53258 COMPRESSION MEMBER -- 63352 SEAL KIT CYL.Z60(63212)
WELD,MACH...................................2 use with cylinder 63212 or 226537
8 27326 PIN,1.25 X 7.57 IN,1HOLE..............2 -- 74872 VALVE,COUNTERBALANCE 3000
9 13918 SCREW,HHC,3/8-16 X PSI*
1.75,GRD.8......................................2 use with cylinder 226537
10 102991 JIB ASSY WITH WORD DECALS....1 24 5397 WASHER,FLAT,USS,5/16",Y
includes item 11 25 21604 SCREW,HHC,3/8-16 X 3.25
-- 102532 Z60 JIB ASSY WITH SYM DECALS 26 Ref. Jib Boom/Platform Rotate
11 30219 BEARING,FL,1.25ID X 1.41OD X Manifold (refer to 705.1)
1.......................................................4 27 63214 CYLINDER,JIB,Z60.........................1
12 30220 BEARING,1.25ID X 1.5OD X includes item 22
0.69L................................................4 -- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**
13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 63354 SEAL KIT CYL.Z60(63214)
14 31095 PLATFORM LEVELING 28 30255 WASHER,SHIM,1.27 X 2.13 X
ASSEMBLY......................................1 .062...................................as needed
includes item 12
29 6091 NUT,NYLOCK,1/4-20
15 27497 CLAMP,RUBBER CUSHIONED-2
5/32..................................................1 30 30411-S COVER,CABLE,JIB PAINTED.........1
16 30370 BEARING,1.25IDX1.5ODX1.00L.....2 31 18666 CLAMP,1.00,#16 X 1/4,RUB

CUSH..............................................2
17 94399 ROTATOR ASSMBLY.......................1
includes item 16, previous rotator part
63509 is no longer available; units with
SN 4551 to 4884 must order rotator
94399 for replacement.
-- 106421 SEAL KIT,ARCTIC,ROTATOR 8.2K**
use with rotator 63509; or to SN 4884
-- 122944 SEAL KIT,8K ROTATOR***
use with rotator 94399; or from SN
4885
-- 62417 SEAL KIT,PLAT ROTATE***
-- 75395 BEARING KIT,PLAT
ROTATOR,SUPER
18 6145 SCREW,HHC,1/4-20 X 1.5
20 Ref. Counterbalance Valve Manifold
(refer to 705.1)
Part No. 102499 Z-60/34 127

600 Platform Components January 2014
601.1 Platform Installation - View 1
128 Z-60/34 Part No. 102499

January 2014 600 Platform Components
A >>>>>> Platform Assemblies with Decals -- 111247 PLAT ASSY, 5FT, SERV, Z60, AUS
========================= from SN 5710
-- >>> {USA and Canadian models, to SN -- 111248 PLAT ASSY, 6FT, SERV, Z60 AUS
5709} from SN 5710
========================= -- 111249 PLAT ASSY, 8FT, SERV, Z60 AUS
-- 89335 PLATFORM ASSY 6FT W/DECALS from SN 5710
ANS E >>> {European models}
to SN 5709 =========================
-- 89337 PLATFORM ASSY 8FT W/DECALS -- 89336 PLATFORM ASSY 6FT W/DECALS
ANS EUR
to SN 5709
-- 89338 PLATFORM ASSY 8FT W/DECALS
-- 89742 PLATFORM ASSY 4FT W/DECALS EUR
ANS
to SN 5709 -- 89744 PLATFORM ASSY 4FT W/DECALS
EUR
ANS -- 89745 PLATFORM ASSY 5FT W/DECALS
to SN 5709 EUR
B >>> {Australian models, to SN 5709} F >>> {Asian and South American models}
========================= =========================
-- 89746 PLATFORM ASSY 4FT W/DECALS -- 89750 PLATFORM ASSY 4FT W/DECAL
AUS A/SO
to SN 5709 -- 89751 PLATFORM ASSY 5FT W/DECALS
-- 89747 PLATFORM ASSY 5FT W/DECALS ASA
AUS -- 89752 PLATFORM ASSY 6FT W/DECALS
to SN 5709 ASA
-- 89748 PLATFORM ASSY 6FT W/DECALS -- 89753 PLATFORM ASSY 8FT W/DECALS
AUS ASA
to SN 5709
1 6888 SCREW,HHC,1/4-20 X 1
AUS
to SN 5709 3 6638 WASHER,FLAT,USS,1/4"Y
C >>> {USA and Canadian models, from SN 4 56912 SPRING CLIP,1/4-20
5710} 5 73610P-S STEP PLATFORM ENTRY
========================= PAINTED.........................................1
-- 111242 PLATFORM ASSY 4FT W/DECALS 6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
ANS
from SN 5710 7 6097 WASHER,FLAT,USS,3/8",Y
-- 111243 PLAT ASSY 5FT, SERV Z60 ANSI 8 4828 NUT,NYLOCK,3/8-16

from SN 5710 9 102495 DECAL PLATE ASSY W/WORD
-- 111244 PLAT.ASSY, 6FT, SERV,Z-60 ANSI DECALS..........................................1
from SN 5710 Assemblies with Word Decals; USA
and Canada models; to SN 5709
-- 111245 PLAT.ASSY, 8FT,SERV, Z-60 ANSI
from SN 5710 -- 111274 DECAL PLATE ASSY W/WORD
DECALS
D >>> {Australian models, from SN 5710} Assemblies with Word Decals; USA
========================= and Canada models; from SN 5710
-- 111246 PLAT ASSY, 4FT, SERV, Z60 AUS -- 89768 DECAL PLATE ASSY W/SYM
from SN 5710 DECALS
Assemblies with Symbol Decals
Part No. 102499 Z-60/34 129


(continued)
10 6090 SCREW,HHC,1/4-20 X .75 -- 77838 WELDMENT W/DECALS,4FT,500LB

11 75067 SCREW,6-32 X 7/8 PPMS ZINC AN....................................................1
to SN 5709
12 74006 COVER,GFCI,HORIZONTAL,WEATHER.1
includes mounting fasteners -- 77840 WELDMENT W/DECALS,5FT,500LB
AN
13 102679 OPTION,PLAT SUPPORT,4/5FT to SN 5709
SRV.................................................1
26B >>> {USA and Canadian models, from SN
-- 94390-S OPTION,PLAT SUPPORT,STD,LRG 5710}
BM =========================
ANSI models
-- 111250 PLAT RAILW/DECALS,4FT,500LB
-- Ref. WELDMENT,PLATFORM AN....................................................1
SUPPORT,CE from SN 5710
CE models (refer to 804.1 )
-- 111251 PLAT RAILW/DECALS,5FT,500LB
14 Ref. Platform Rotator (refer to 507.1) AN
15 13585 OUTLET,110V GFCI***....................1 from SN 5710
-- 33629 PLATE,UK POWER TO PLATFORM -- 111252 PLAT RAILW/DECALS 6FT 500LB
AN
-- 33724 KIT,GASKET,UK POWER TO PLAT.
from SN 5710
-- T112563 SVC KIT,UK
-- 111253 PLAT RAILW/DECALS 8FT 500 ANSI
RECEPT.REPLACEMENT
from SN 5710
16 10775 T-BOX,2.75 X 4.5 X 2.0....................1
26C >>> {Australian models}
17 7056 CONN,SQUEEZE,1/2NPT =========================
.38-.50,SM.......................................1
-- 101374 PLAT
18 43955 WIRE CABLE,12GA/3 CON.TPE ASSEMBLY,4FT,AUSTRALIA..........1
JKT*.............................................996
-- 101377 PLAT ASSEMBLY,5FT,AUSTRALIA
inches
-- 101380 PLAT RAIL ASSY,6FT,AUSTRALIA
19 4828 NUT,NYLOCK,3/8-16
-- 101383 PLAT RAIL ASSY,8FT,AUSTRALIA
20 57201 WASHER,FLAT, 313, HARDENED
26D >>> {European models}
21 122755 UBOLT,FLATTENED,1.5DIAX3/8
=========================
UNC.................................................2
-- 101373 PLATFORM
22 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....8
ASSEMBLY,4FT,CE/UK...................1
to SN 7409
-- 101376 PLATFORM ASSEMBLY,5FT,CE/UK
-- 49857 SCREW,HHC,3/8-16 X .88,GRD 8
from SN 7410 -- 101379 PLATFORM RAIL ASSY,6FT,CE/UK
23 73928 SCREW,HHC,1-8 X 11,GRD 5*** -- 101382 PLATFORM RAIL ASSY,8FT,CE/UK
24 122079 WASHER,FLAT,1.000,HARDENED..1 26E >>> {Asian and South American models}
=========================
25 29764 NUT,NYLOCK,1-8
-- 101375 PLAT ASSEMBLY,4FT,ASIA/S
26 >>>>>> Railing Assemblies with Decals
AM...................................................1
=========================
-- 101378 PLAT ASSEMBLY,5FT,ASIA/S AM
26A >>> {USA and Canadian models, to SN
5709} -- 101381 PLAT ASSEMBLY,6FT,ASIA/S AM
========================= -- 101384 PLAT ASSEMBLY,8FT,ASIA/S AM
-- 73975 PLATFORM RAIL ASSY, 6FT ANSI 27 60160P FLOORING,4 FT
to SN 5709 PLATFORM,PAINTED.....................1
-- 73976 PLATFORM RAIL ASSY, 8FT, ANSI -- 54247P FLOORING,5 FT
to SN 5709 PLATFORM,PAINTED
-- 73477P FLOORING, 6'FT PLATFORM
130 Z-60/34 Part No. 102499


(continued)
-- 73478P FLOORING, 8'FT PLATFORM

28 54274 SCREW,STEP BOLT,1/4-20 X .75
Part No. 102499 Z-60/34 131

132 Z-60/34 Part No. 102499

1 6090 SCREW,HHC,1/4-20 X .75 15 49219 SLEEVE,NYLON,2.19 ID,BULK

2 6638 WASHER,FLAT,USS,1/4"Y 16 28443 CABLE TIE,11.5" BLACK................2
3 6091 NUT,NYLOCK,1/4-20 17 7713 NUT,LP NYLOCK,3/8-16
4 229768 GROMMET,RUBBER,1.0X0.094X1.375.2 18 5397 WASHER,FLAT,USS,5/16",Y
5 8915 SCREW,HHC,1/4-20 X 1.25 19 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
6 6356 WASHER,LOCK,.25 20 Ref. Platform Control Box Assembly
7 73931 GUARD,FOOTSWITCH,W/DECAL (refer to 603.1)
ALUM...............................................1 21 56424 CLAMP,1.25X.5
USA, Canada, Australia, to SN 9879 RUBBER-CUSHION........................1
-- 147221 GUARD,FOOTSWITCH,W/DECAL
ALUM
USA/Canada/Australia; from SN 9880
-- 63766 COVER,FOOT SWITCH
Europe, Asia, South America, to SN
9879
-- 147121 COVER, FOOT SWITCH, LARGE
Europe/Asia/South America; from SN
9880
8 73587 SCREW,PHIL,10-24 X .75
9 6607 WASHER,LOCK,#10 PLTD
10 73575 SPRING CLIP,10-24,ZINC
11 228466 KIT, FOOTSWITCH, S40/S60/S80...1
Pervious foot switch is no longer
available. Order kit 228466 for first
time replacement (kit includes foot
switch 227516); to SN 10657
-- 227516 ASSEMBLY,FOOT SWITCH
from SN 10657
-- 33576 CONN,SQZ,BLK,1/2NPT,.38-.50,SM
12 102992 SLIDING MIDRAIL KIT,PTD............1
-- 12443 MIDRAIL GUIDE ( HOOK )
-- 139451 TUBE,SLIDING MIDRAIL,PAINTED
-- 20973 WIRE LOOM,3/8 POLY SLIT
-- 21121 CABLE TIE,4" BLK,HEAT RESISTNT
-- 6091 NUT,NYLOCK,1/4-20
-- 6638 WASHER,FLAT,USS,1/4"Y
-- 6888 SCREW,HHC,1/4-20 X 1
-- 97815 DECAL,LABEL,LOWER MIDRAIL
13 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1
14 44743 MANUAL BOX W/DECALS***..........1
USA, Canada, Australia
-- 24514 BOX,INSTRUCTION STORAGE
Europe, Asia, South America
Part No. 102499 Z-60/34 133

603.1 Platform Controls - View 1
134 Z-60/34 Part No. 102499

-- 110388 PLAT. CONTROL BOX W/DECAL*** 14 73723 CONN RECEPT,FLANGED.............1

includes items 6 and 11 -- 60443 LOCK,RECEP 4 WAY,14-18GA
-- 102724 WIRE,MOUNT ADHESIVE BACK 15 Ref. ASSEMBLY,FOOT SWITCH
-- 89666 HARNESS,JIB KIT refer to 602.1
-- 89673 HARNESS,PBOX*** -- 73739 BOOT,PLUG 4 WAY
-- 89925 HARNESS,PBOX,LOAD SENSE -- 75640 WIRE LOOM,3/4 DIA.
-- 122215 HARNESS,SERVICE,PBOX J1 16 229567 PLUG, SANTOPRENE .5 BLACK
requires qty 3 of adapter 122125 for DOME..............................................4
units before SN 7227 17 73717 CONN,RECEP 4 WAY,12-14GA
-- 122125 ADAPTER CABLE, JS100 JOYSTICK FL***................................................1
to SN 7226 -- 60526 LOCK,RECEP 4 WAY,12-14GA
-- 122124 SERVICE KIT,S80 PBOX J1 HARN -- 73711 TERM,DEUTSCH, PIN #12-14
required for first time replacement,
contains PBOX J1 harness and qty 3 18 102907 HARNESS,12/3, 12V TO PLAT,Z60
of adapter 122125; to SN 7226 -- 73725 BOOT,DTSCH,DTP4-BT
-- 122216 HARNESS,SERVICE,PBOX J2 -- 75640 WIRE LOOM,3/4 DIA.
from SN 7227
19 89177 HARNESS,18/19,BOOM CABLE
-- 122217 HARNESS,SERVICE,PBOX J3 2.......................................................1
-- 128125 SERVICE KIT JIB TIME DLY IC -- 102906 HARNESS,18/19,BOOM CABLE
-- 119867 WIRING KIT,JIB TIME DELAY IC 2,Z60
from SN 5716
-- 19274 RELAY,SPDT,12V(AUTO)**
-- 75640 WIRE LOOM,3/4 DIA.
-- 43181 CAPACITOR,TIME DELAY
-- 77432 BOOT,2 X 12 WAY
1 49816 SCREW,PHILLIPS,PHM,10-32 X .75
20 89176 HARNESS,18/19,BOOM CABLE.....1
2 81484P PLATFORM CONTROL BOX to SN 5715
LID,PAINT........................................1
-- 102905 HARNESS,18/19,BOOM CABLE
3 8914 SCREW,HHC,1/4-20 X .625 1,Z60
4 6356 WASHER,LOCK,.25 from SN 5716
5 6638 WASHER,FLAT,USS,1/4"Y -- 28131 WIRE LOOM,1.25 DIA.
6 23404 NUTSERT,1/4-20,STEEL CAD -- 77432 BOOT,2 X 12 WAY
PLTD................................................6 21 73736 CONN,RECEP 48 WAY,4 X 12........1
7 77047 SCREW,PHM,10-32X.50,ST TYPE F -- 54255 LOCK,RECEP 12 WAY, 14-18GA
to SN 9587
-- 73713 TERM,NI PIN,S&F,16-18GA,REEL
-- 139338 SCREW PH M5-0.8X20 DIN 7500CE
from SN 9588 22 102033 HARNESS,JIB BOOM.....................1
8 JOYSTICK -- 77432 BOOT,2 X 12 WAY
refer to 605.1 or 605.2 23 73803 SCREW,SHM,PHP, #12 X .75
9 81488 GASKET,PLATFORM CONTROL 24 81487P PLATFORM CONTROL
BOX.................................................1 BOX,PAINTED.................................1
10 6935 LOCKNUT,ELEC,1/2"......................1 25 42781 PLUG,DOWEL,1/4 PLASTIC...........1
11 7056 CONN,SQUEEZE,1/2NPT 26 30997 CORROSION INHIBITOR,FOAM.....1
.38-.50,SM.......................................1
27 77351 LANYARD,PLATFORM CONTROL
12 12344 NUT,NYLOCK,6-32 BOX.................................................2
13 49820 SCREW,PHILLIPS,PHM,6-32 X .5 28 6178 NUT,NYLOCK,10-32
Part No. 102499 Z-60/34 135


(continued)
29 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS

30 235476 ASSY,PCB ALC500 Z60 LEG
V200................................................1
Machine model and serial number
required when ordering. Please
contact Genie Service Parts for
assistance
-- 119250 BRACKET,PLATFORM HEATER
OPT.................................................1
-- 119534 STANDOFF,1/4X1/4 M-F 6-32
S/S...................................................1
-- 119560 WIRING KIT,CONTROL BOX
HEATER..........................................1
-- 119641 SWITCH,THERMOSTAT 85F
OPEN..............................................1
-- 119662 ACCESS PBOX HEATER
ALC500/1000
(option)
-- 128204 SWITCH TOGGLE ASSY SPDT 2P
MNT.................................................1
-- 235475 DECAL LBL ALC500 Z60 LEG V200
-- 27287 RESISTOR,10 OHM,25 WATT.........2
for 119560
31 81550 STANDOFF,6-32 X 3/8L X 1/4
HEX...............................................10
136 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 137

138 Z-60/34 Part No. 102499

-- 27246 BOOT,TOGGLE SWITCH,SHORT* -- 72326 NUT - PLASTIC,RING FOR ALARMS

-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 14 8914 SCREW,HHC,1/4-20 X .625
1 56298 LIGHT,INDICATOR,RED,14V 15 6356 WASHER,LOCK,.25
-- 56848 WASHER,LOCK,IND,LAMP 16 6638 WASHER,FLAT,USS,1/4"Y
RETAINER 17 JOYSTICK
2 128200 SWITCH TOGGLE ASSY SPDT 3P refer to 605.1 or 605.2
MOM................................................1 18 66813 BUTTON,PUSH,BLACK
3 128204 SWITCH TOGGLE ASSY SPDT 2P W/SEAL***.......................................1
MNT.................................................1 -- 66815 BASE, W/1 N.O. CONTACTS***
(Engine Idle; includes boot and includes N.O. contact
hardware)
-- 66816 CONTACT,N.O.
MNT.................................................1 19 128200 SWITCH TOGGLE ASSY SPDT 3P
Gasoline/LPG; Ford models MOM................................................1
-- 229567 PLUG, SANTOPRENE .5 BLACK 20 128202 SWITCH TOGGLE ASSY DPDT 3P
DOME MOM................................................1
5 66812 E-STOP BUTTON 21 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
5 66818 CONTACT,NC
-- 146478 BOOT(BELLOWS),E-STOP,BLACK MOM................................................1
-- 94506 BASE,W/3 NC CONTACTS 23 128204 SWITCH TOGGLE ASSY SPDT 2P
6 JOYSTICK MNT.................................................1
refer to 605.1 or 605.2 24 128200 SWITCH TOGGLE ASSY SPDT 3P
7 56298 LIGHT,INDICATOR,RED,14V..........1 MOM................................................1
-- 225967 PLUG, SANTOPRENE .5 BLACK diesel models
DOME -- 229567 PLUG, SANTOPRENE .5 BLACK
-- 56848 WASHER,LOCK,IND,LAMP DOME
RETAINER Ford models
8 56298 LIGHT,INDICATOR,RED,14V..........1
-- 225967 PLUG, SANTOPRENE .5 BLACK
DOME
-- 56848 WASHER,LOCK,IND,LAMP
RETAINER
MOM................................................1
10 JOYSTICK
refer to 605.1 or 605.2
11 229567 PLUG, SANTOPRENE .5 BLACK
DOME..............................................1
-- 128205 SWITCH TOGGLE ASSY DPDT 2P
MNT
MOM................................................1
13 45383 ALARM,WARBLE TONE 5-30
VDC***.............................................1
Does not include 72326 nut
Part No. 102499 Z-60/34 139

605.1 Joysticks (to SN 7226)
140 Z-60/34 Part No. 102499

605.1 Joysticks (to SN 7226)
-- 111417 JOYSTICK W/HARN ADPTR, 2 AXIS

this kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
605.2
-- 111415 JOYSTICK W/HARN ADPTR, 1 AXIS
605.2
-- 111416 JOYSTICK W/HARN ADPTR KIT
RCKR
605.2
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
for first time replacement only
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 75143 BOOT GUARD, JOYSTICK
62390/91..........................................1
5 62395 SPRING,JOYSTK
CENTR,62390/91............................1
6 O-RING,JOYSTICK, 62390/62391...1
no longer available from supplier
7 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
8 75448 SUPPORT,SENSOR,JOYSTICK.....1
9 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
10 75446 SPRING,SWITCH
CENTERING,75565........................1
11 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
12 75444 ROCKER,RETAINER, 75565...........1
13 75443 BOOT, ROCKER JOYSTICK
75565...............................................1
Part No. 102499 Z-60/34 141

605.2 Joysticks (from SN 7227)
142 Z-60/34 Part No. 102499

605.2 Joysticks (from SN 7227)
-- 101174 JOYSTICK,2 AXIS,DEUTSCH

OEM joystick (calibration required after
replacement)
-- 101174H JOYSTICK,DUAL AXIS W/KNOB
aftermarket joystick (calibration
required after replacement)
-- 101175 JOYSTICK,1 AXIS,DEUTSCH
replacement)
-- 101175H JOYSTICK,SINGLE AXIS W/KNOB
-- 101005 JOYSTICK,1 AXIS
ROCKER,DEUTSCH
replacement)
-- 101005H JOYSTICK,SINGLE AXIS W/STEER
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
Used only on units prior to SN 7227
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 62395 SPRING,JOYSTK
CENTR,62390/91............................1
5 119915 COLLAR,JOYSTICK,CENTER........1
6 128000 SEAL, CONNECTOR (DT
JOYSTICKS)....................................1
7 128001 SLEEVE,CONNECTOR,DT
JOYSTICKS.....................................1
8 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
9 75448 SUPPORT,SENSOR,JOYSTICK.....1
10 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
11 75446 SPRING,SWITCH
CENTERING,75565........................1
12 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
13 75444 ROCKER,RETAINER, 75565...........1
14 75443 BOOT, ROCKER JOYSTICK
75565...............................................1
Part No. 102499 Z-60/34 143

700 Hydraulic Components January 2014
701.1 2WD Traction Manifold
144 Z-60/34 Part No. 102499

January 2014 700 Hydraulic Components
701.1 2WD Traction Manifold
-- 88783 MANIFOLD,TRACTION,2WD
-- 28750 O-RING KIT,FIELD SVC,ALL PROD*
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 33994 PLUG AND CAP KIT-SERVICE,37ø**
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 94758 VALVE,RELIEF,280PSI
TT, Charge pressure circuit
-- 110194 SEAL KIT, VALVE, #10
2 52726 VALVE,FLOW DIVIDER/COMBINER
WW, Controls flow to drive motors in
forward and reverse
-- 84135 SEAL KIT, VALVE
3 27836 VALVE,CHECK,5 PSI
SS, Drive circuit
XX, Drive circuit
5 27761 VALVE,SHUTTLE
UU, Controls flow to drive motors in
forward and reverse
6 101440 ORIFICE PLUG, 0.070"
VV, Equalizes flow across flow
divider/combiner valve WW
Part No. 102499 Z-60/34 145

702.1 4WD Traction Manifold (to SN 10153)
146 Z-60/34 Part No. 102499

702.1 4WD Traction Manifold (to SN 10153)
-- Ref. 4WD traction manifold part 81055 is 13 52723 VALVE-FLOW REGULATOR 2 GPM
no longer available; for its complete GL, Equalizes pressure on both sides
replacement customer must order part of flow divider / combiner valve GD
139712 -- 89310 SEAL KIT, SOLENOID VALVE
(refer to 702.2)
14 52723 VALVE-FLOW REGULATOR 2 GPM
-- 28750 O-RING KIT,FIELD SVC,ALL PROD* GM, Equalizes pressure on both sides
-- 49612 O-RING KIT (ORFS FITTINGS) of flow divider / combiner valve GO
-- 33994 PLUG AND CAP KIT-SERVICE,37ø** -- 89310 SEAL KIT, SOLENOID VALVE
-- 49613 PLUG AND CAP 15 69873 VALVE, CHECK
KIT-SERVICE,ORFS* GN, Drive motor anti-cavitation
1 48997 NIPPLE,DIAGNOSTIC,#4 PORT*** 16 62252 VALVE, FLOW DIVIDER COMBINER
GA, Testing GO, Controls flow to non-steer end
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT drive motors in forward and reverse
2 48880 CAP,DIAGNOSTIC NIPPLE -- 84135 SEAL KIT, VALVE
3 62253 VALVE,RELIEF,250 PSI

GB, Change pressure circuit
4 69873 VALVE, CHECK
GC, Drive motor anti-cavitation
5 52726 VALVE,FLOW DIVIDER/COMBINER
GD, Controls flow to flow
divider/combiner valves GI and GO
circuit
GE, Drive motor anti-cavitation
GF, Drive motor anti-cavitation
8 27761 VALVE,SHUTTLE
GG, Charge pressure circuit that gets
hot oil out of low pressure side of drive
pump
GH, Drive motor anti-cavitation
10 62252 VALVE, FLOW DIVIDER COMBINER
GI, Controls flow to steer end drive
motors in forward and reverse
GJ, Drive motor anti-cavitation
12 52723 VALVE-FLOW REGULATOR 2 GPM
GK, Equalizes pressure on both sides
of flow divider / combiner valve GI
Part No. 102499 Z-60/34 147

702.2 4WD Traction Manifold (from SN 10154)
148 Z-60/34 Part No. 102499

702.2 4WD Traction Manifold (from SN 10154)
-- 139712 MANIFOLD,TRACTION,4WD*** -- 139727 SEAL KIT, VALVE

(complete) 13 139717 VALVE, FLOW DIVIDE/COMB,24GPM
-- 28750 O-RING KIT,FIELD SVC,ALL PROD* HM, Controls flow to steer end drive
-- 49612 O-RING KIT (ORFS FITTINGS) motors in forward and reverse
-- 33994 PLUG AND CAP KIT-SERVICE,37ø** -- 139512 SEAL KIT, VALVE
-- 49613 PLUG AND CAP 14 139527 VALVE, CHECK, 5PSI

KIT-SERVICE,ORFS* HN, Non-steer end drive motor circuit
1 139718 VALVE, RELIEF, 280PSI -- 139528 SEAL KIT, VALVE

HA, Charge pressure circuit
2 139717 VALVE, FLOW DIVIDE/COMB,24GPM
HB, Controls flow to non-steer end
drive motors in forward and reverse
3 139527 VALVE, CHECK, 5PSI
HC, Steer end drive motor circuit
HD, Non-steer end drive motor circuit
HE, Controls flow to flow
divider/combiner valves 2 and 3
6 139508 VALVE, FLOW DIVIDE/COMBINE 1:1
HF, Non-steer end drive motor circuit
7 139719 ORFICE, 0.040"
HG, Equalizes pressure on both sides
of flow divider/combiner valve 6
8 139719 ORFICE, 0.040"
HH, Equalizes pressure on both sides
9 139719 ORFICE, 0.040"
HI, Equalizes pressure on both sides
10 139715 VALVE, SHUTTLE, FIXED
HJ, Steer end drive motor circuit
HK, Steer end drive motor circuit
HL, Charge pressure circuit that
directs hot oil out of low pressure side
of drive pump
Part No. 102499 Z-60/34 149

703.1 Two-Speed/Brake Manifold
150 Z-60/34 Part No. 102499

703.1 Two-Speed/Brake Manifold
-- 102030 MANIFOLD,BRAKE/MOTOR SHIFT***

-- 28750 O-RING KIT,FIELD SVC,ALL PROD*
-- 33994 PLUG AND CAP KIT-SERVICE,37ø**
KIT-SERVICE,ORFS*
1 89769 VALVE - SOLENOID 2 POS 2 WAY
EA, Brake
-- 89733 COIL,SOLENOID VALVE***
-- 89735 NUT ASSY (89769)***
includes coil nut
-- 89770 SEAL KIT, SOLENOID VALVE
2 89769 VALVE - SOLENOID 2 POS 2 WAY
EB, Two Speed motor shift
-- 89735 NUT ASSY (89769)***
includes coil nut
3 27807 VALVE,CHECK***
EC, Pressure circuit
4 89300 PLUG ORIFICE, .042
ED, Tank circuit
Part No. 102499 Z-60/34 151

704.1 Function Manifold
152 Z-60/34 Part No. 102499

-- 111702 MANIFOLD,FUNCTION,Z60 -- 110194 SEAL KIT, VALVE, #10

-- 102172 HARNESS,FUNCTION 8 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
MANIFOLD,Z60 HH, Testing
-- 28750 O-RING KIT,FIELD SVC,ALL PROD* -- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 49612 O-RING KIT (ORFS FITTINGS) -- 48880 CAP,DIAGNOSTIC NIPPLE
-- 33994 PLUG AND CAP KIT-SERVICE,37ø** 9 111705 VALVE,FLOW REGULATOR 3.5
-- 49613 PLUG AND CAP GPM**
KIT-SERVICE,ORFS* HI, Steer left/right
1 89726 VALVE KIT, SOLENOID, 3POS 4WAY 10 27802 VALVE,DIFFERENTIAL SENSING***

HA, Turntable rotate left/right HJ, Secondary boom up/down
-- 102531 VALVE,SOLENOID (89726) 11 27802 VALVE,DIFFERENTIAL SENSING***

HK, Primary boom up/down
-- 102940 NUT,SOLENOID VALVE
12 62256 VALVE,CB 3:1 3500 PSI
-- 89733 COIL,SOLENOID VALVE*** HL, Platform level up/down and motion
-- 89734 SEAL KIT,SOLENOID VALVE control
2 27802 VALVE,DIFFERENTIAL SENSING*** -- 110202 SEAL KIT, VALVE, #10
HB, Turntable rotate left/right 13 102528 VALVE,PROPORTIONAL***
3 89726 VALVE KIT, SOLENOID, 3POS 4WAY HM, Secondary boom down
HC, Platform level up/down -- 102526 O-RING, PROPORTIONAL VALVE
-- 102531 VALVE,SOLENOID (89726) -- 89737 COIL,PROPORTIONAL VALVE***
-- 102940 NUT,SOLENOID VALVE -- 89738 NUT, PROPORTIONAL VALVE
-- 89733 COIL,SOLENOID VALVE*** 14 62256 VALVE,CB 3:1 3500 PSI
-- 89734 SEAL KIT,SOLENOID VALVE HN, Primary boom down
4 89726 VALVE KIT, SOLENOID, 3POS 4WAY -- 110202 SEAL KIT, VALVE, #10
HD, Primary boom up/down 15 102527 VALVE,PROPORTIONAL
-- 102531 VALVE,SOLENOID (89726) HO, Plafform level up/down and
motion control
-- 102526 O-RING, PROPORTIONAL VALVE
-- 89734 SEAL KIT,SOLENOID VALVE
-- 89737 COIL,PROPORTIONAL VALVE***
5 89726 VALVE KIT, SOLENOID, 3POS 4WAY
HE, Secondary boom up/down -- 89738 NUT, PROPORTIONAL VALVE
-- 102531 VALVE,SOLENOID (89726) 16 31527 VALVE,RELIEF 1800 PSI
HP, Primary boom up/down
17 62258 VALVE,NEEDLE***
HQ, Platform level
-- 89734 SEAL KIT,SOLENOID VALVE
18 102527 VALVE,PROPORTIONAL
6 111703 VALVE,SOLENOID 3 POS,4 WAY*** HR, Turntable rotate left/right
HF, Steer left/right
-- 102526 O-RING, PROPORTIONAL VALVE
-- 111778 COIL,10V DC(D10,26 WATT)
-- 111779 SEAL KIT,VALVE,#10
-- 89737 COIL,PROPORTIONAL VALVE***
-- 89738 NUT, PROPORTIONAL VALVE
-- 62277 COIL,10V
19 89728 VALVE, FLOW CONTROL
-- 89722 SEAL KIT, SOLENOID VALVE HS, Load sense circuit
7 27836 VALVE,CHECK,5 PSI 20 27804 VALVE,DIFFERENTIAL SENSING***
HG, Pressure in from function pump HT, Function pressure control
Part No. 102499 Z-60/34 153


(continued)
21 89726 VALVE KIT, SOLENOID, 3POS 4WAY 36 89309 VALVE - SOLENOID 2POSITION
HU, Jib up/down and platform rotate 3WA
left/right IJ, Boom retract
-- 102531 VALVE,SOLENOID (89726) -- 45912 NUT,SOLENOID,2POS 3WAY
-- 102940 NUT,SOLENOID VALVE -- 62275 COIL,10V
-- 89733 COIL,SOLENOID VALVE*** -- 89310 SEAL KIT, SOLENOID VALVE
-- 89734 SEAL KIT,SOLENOID VALVE 37 89309 VALVE - SOLENOID 2POSITION
22 62259 VALVE,CHECK 30 PSI 3WA
HV, Tank return circuit IK, Boom retract
23 102530 VALVE, RELIEF 1600 PSI -- 45912 NUT,SOLENOID,2POS 3WAY

HW, Secondary boom up/down -- 62275 COIL,10V
24 89729 VALVE, FLOW CONTROL -- 89310 SEAL KIT, SOLENOID VALVE
HX, Boom extend retract 38 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
25 89730 VALVE, FLOW CONTROL IL, Testing
HY, Jib Select -- 20224 DIAGNOSTIC FEMALE Q-DSCNT
26 102617 VALVE,RELIEF 2600 PSI -- 48880 CAP,DIAGNOSTIC NIPPLE
HZ, System relief
39 89732 VALVE,CHECK
27 27807 VALVE,CHECK*** IM, Jib boom select
IA, Secondary boom up/down
-- 110206 SEAL KIT, VALVE, COMATROL
IB, Primary boom up/down
IC, Platform level down
ID, Platform level up
IE, Turntable rotate left/right
IF, Boom extend
IG, Jib select
IH, Jib select
II, Boom retract
154 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 155

705.1 Jib Select and Platform Rotate Manifolds
156 Z-60/34 Part No. 102499

1 89769 VALVE - SOLENOID 2 POS 2 WAY 10 52907 VALVE-CHECK, #4 SAE, 5 PSI*

BE, Jib boom/platform rotate select; BU, One way flow; from SN 11004 to
to SN 10425 11477
-- 89733 COIL,SOLENOID VALVE*** 11 MANIFOLD,JIB,Z60,FIXED FLOW
to SN 10425 previous manifold 233995 (from SN
-- 89735 NUT ASSY (89769)*** 11004 to SN 11477) is no longer
includes coil nut; to SN 10425 available, order newer manifold part
215545
to SN 10425 12 233994 VALVE,FLOW REG 0.8GPM FIXED
BR, Platform rotate; from SN 11004
2 MANIFOLD,JIB,Z60 to 11477
previous manifold 102029 (from SN
4551 to SN 10425) is no longer 13 52897 VALVE,SOLENOID, 2POS/3WAY***
available, order newer manifold part BP, Jib boom up/down; from SN
215545 11004 to 11477
3 102496 ORIFICE,PLUG 0.030 -- 104759 COIL,12VDC #8 DTSCH IP69 ECOIL

BF, Platform rotate circuit; to SN from SN 11004 to 11477
10425 -- 44174 NUT-COIL SHORT
4 102496 ORIFICE,PLUG 0.030 from SN 11004 to 11477
BG, Platform rotate circuit; to SN -- 52371 SEAL KIT, VALVE
10425 from SN 11004 to 11477
5 89862 VALVE-SOLENOID,2POS 14 62506 VALVE - COUNTERBALANCE**
3WAY,JIB** BJ, Platform rotate right
BN, Jib boom/platform rotate select; -- 43018 SEAL KIT (39345)
from SN 10426 to 11003
15 73807 MANIFOLD,ROTATOR,CB***
-- 228866 COIL,SOLENOID VALVE
from SN 10426 to 11003 -- 62507 O-RING, ROTATOR MANIFOLD
-- 44174 NUT-COIL SHORT 16 62506 VALVE - COUNTERBALANCE**
from SN 10426 to 11003 BH, Platform rotate left
-- 89864 SEAL KIT,SOLENOID VALVE, SV07 -- 43018 SEAL KIT (39345)
from SN 10426 to 11003 17 215545 MANIFOLD,JIB,Z60,PRIORITY FLOW
6 JIB MANIFOLD COMBINATION from SN 11478
VALVE 18 216638 VALVE FLOW,REG 0.3GPM FIXED
previous manifold T112471 (from SN BK, Platform rotate; from SN 11478
10426 to SN 11003) is no longer
-- 216640 SEAL KIT FOR 216638
available, order newer manifold part
from SN 11478
215545
19 216638 VALVE FLOW,REG 0.3GPM FIXED
7 T112464 VALVE FLOW REGULATOR0.4GPM
BO, Platform rotate; from SN 11478
ADJ
BM, Platform rotate regulator; from SN -- 216640 SEAL KIT FOR 216638
10426 to 11003 from SN 11478
-- 62337 SEAL KIT, VALVE 20 46216 VALVE,CHECK,IWP-S/CWP PWR
from SN 10426 to 11003 ASSI
BQ, Controls direction of flow; from
8 52907 VALVE-CHECK, #4 SAE, 5 PSI*
SN 11478
BS, One way flow; from SN 11004 to
11477 -- 44227 SEAL KIT, VALVE
from SN 11478
9 52370 VALVE,SHUTTLE,GS68
BT, Controls direction of flow; from SN 21 46216 VALVE,CHECK,IWP-S/CWP PWR
11004 to 11477 ASSI
BV, Controls direction of flow; from SN
11478
Part No. 102499 Z-60/34 157


(continued)

from SN 11478
22 52897 VALVE,SOLENOID, 2POS/3WAY***
BW, Jib boom up/down; from SN
11478
-- 104759 COIL,12VDC #8 DTSCH IP69 ECOIL
from SN 11478
-- 44174 NUT-COIL SHORT
from SN 11478
from SN 11478
158 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 159

706.1 Hydraulic Pumps
160 Z-60/34 Part No. 102499

706.1 Hydraulic Pumps
-- 89932 PUMP ASSY,M46 + 17CC + 6CC

Oscillate models; 4WD models;
includes items 1-3
-- 89933 PUMP ASSY,M46 + 17CC
Non-oscillate models; 2WD models;
includes items 2-4
1 89858 FUNCTION GEAR
PUMP,OSCILLATE..........................1
Oscillating models
-- 89859 SEAL KIT,GEAR PUMP,89858
2 83141 O-RING***.......................................1
3 89934 PUMP M46 VAR PISTON 2.8 CIU....1
-- 29739 SEAL KIT,SAUER-DANFOSS M46***
-- 58290 VALVE,EDC,PILOT,SAUER,M46
-- 77819 EDC ASSY,SAUER M46
4 53961 PUMP,LIFT 1.025 C.I.***..................1
Non-oscillate models
-- 77990 KIT,SEAL,3CC PUMP***
Part No. 102499 Z-60/34 161

707.1 Oscillate Control Valve (to SN 5819)
162 Z-60/34 Part No. 102499

707.1 Oscillate Control Valve (to SN 5819)

KIT-SERVICE,ORFS*
1 89520 VALVE,MANUAL,700 PSI................1
-- 32681 SEAL KIT,CONTROL VALVE
2 4266 SCREW,HHC,1/4-20 X 2
3 6091 NUT,NYLOCK,1/4-20
5 30884 OSCILLATE VALVE LINKAGE.........2
6 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
7 6584 SCREW,SHS,10-24 X .625
8 89431 ROD END,1/4-28 SPHERICAL........1
9 20980 WASHER,NYLON,.410 X.257X.045
10 6178 NUT,NYLOCK,10-32
11 30785-275 THREADED ROD,1/4-28 X
2.75IN**...........................................1
12 21496 NUT,HEX,1/4-28
Part No. 102499 Z-60/34 163

707.2 Oscillate Control Valve (from SN 5820)
164 Z-60/34 Part No. 102499

707.2 Oscillate Control Valve (from SN 5820)

KIT-SERVICE,ORFS*
1 89520 VALVE,MANUAL,700 PSI................1
-- 32681 SEAL KIT,CONTROL VALVE
2 6091 NUT,NYLOCK,1/4-20
3 4266 SCREW,HHC,1/4-20 X 2
4 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
5 21496 NUT,HEX,1/4-28
6 30785-400 THREADED ROD,1/4-28 X 4
IN***.................................................1
7 89431 ROD END,1/4-28 SPHERICAL........1
8 6584 SCREW,SHS,10-24 X .625
9 5365 NUT,NYLOCK,10-24
Part No. 102499 Z-60/34 165

708.1 2WD Drive System
166 Z-60/34 Part No. 102499


KIT-SERVICE,ORFS*
1 48915 ELBOW,90D,520220-6....................2
2 48918 TEE,RUN,520428-6.........................2
3 49130-2582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2
FEM.................................................2
5 48920 ELBOW,45D,520320-6....................2
6 49117-3891 HOSE ASSY,1/4,90 FEM,STR
FEMM..............................................1
7 48904 ELBOW,90D,520220-4-4.................2
8 48963 FITTING,ELBOW,45D,520320-12***.3
9 102313-2826 HOSE ASSY,3/4" HYD,45F,STRF.....1
10 61074-2372 HOSE ASSY,3/4,STR FEM,STR
FEM.................................................1
FEM.................................................1
12 48960 FITTING,CONN,520120-12...........11
13 48933 CONN,520120-8***..........................4
14 48909 TEE,BULKHEAD,RUN,520958-4.....2
FEM.................................................1
FEM.................................................1
17 49143-4829 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................2
18 94374-4930 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................4
19 48905 CONN,520120-4***..........................2
20 48911 ELBOW,90D,520220-4-6***.............2
FEM.................................................2
22 94374-2630 HOSE ASSY,3/4,90 FEM,STR
FEM**..............................................1
Part No. 102499 Z-60/34 167

709.1 2WD Drive Oscillate System (to SN 5819)
168 Z-60/34 Part No. 102499

709.1 2WD Drive Oscillate System (to SN 5819)

KIT-SERVICE,ORFS*
1 48916 FITTING,CONN,520120-6...............6
2 49128-3409 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
3 53980 TEE,BRANCH,520433-6.................2
4 89554-11113 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................2
5 48937 ELBOW,45D,520320-8....................1
6 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
7 48933 CONN,520120-8***..........................1
3/8....................................................2
9 48904 ELBOW,90D,520220-4-4.................1
10 49117-6191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
11 48914 CONN,520120-4-8...........................1
12 48891 FITTING,TEE,BRANCH,520433-4...1
13 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
14 48880 CAP,DIAGNOSTIC NIPPLE.............1
15 54132 ELBOW,SWIVEL 90D, 520221-4.....1
Part No. 102499 Z-60/34 169

709.2 2WD Drive Oscillate System (from SN 5820)
170 Z-60/34 Part No. 102499

709.2 2WD Drive Oscillate System (from SN 5820)

KIT-SERVICE,ORFS*
1 48912 CONN,520120-4-6***......................6
2 49117-2991 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
3 48891 FITTING,TEE,BRANCH,520433-4...2
4 88636-9273 HOSE ASSY 1/4,STR FEM,STR
BULK...............................................2
5 48937 ELBOW,45D,520320-8....................1
6 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
7 48933 CONN,520120-8***..........................1
8 49117-2991 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
9 48904 ELBOW,90D,520220-4-4.................1
FEM.................................................1
11 48914 CONN,520120-4-8...........................1
12 48908 FITTING,TEE,RUN,SWIVEL520432-4.1
13 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
14 48880 CAP,DIAGNOSTIC NIPPLE.............1
15 54132 ELBOW,SWIVEL 90D, 520221-4.....1
Part No. 102499 Z-60/34 171

172 Z-60/34 Part No. 102499

-- 49613 PLUG AND CAP 28 49117-9819 HOSE ASSY,1/4,90 FEM,STR

KIT-SERVICE,ORFS* FEM**..............................................2
-- 49612 O-RING KIT (ORFS FITTINGS) -- 101790-9819 HOSE ASSY,1/4,90 FEM,STR FEM
1 48905 CONN,520120-4***..........................4 (arctic hose option); from SN 8610
2 48948 CONN,520120-8-12.........................8 29 94374-2630 HOSE ASSY,3/4,90 FEM,STR

FEM**..............................................1
3 48911 ELBOW,90D,520220-4-6***.............4
30 49143-4829 HOSE ASSY,1/2,90 FEM,STR
4 49183-5863 HOSE ASSY,1/2,STR FEM,STR FEM.................................................2
FEM.................................................2
31 49109-5129 HOSE ASSY,1/2,90 FEM,STR
-- 101797-5863 HOSE ASSY,1/2,STR FEM,STR FEM FEM.................................................1
(arctic hose option); from SN 8610
5 48939 TEE,BRANCH,520433-8.................1 FEM.................................................2
6 48909 TEE,BULKHEAD,RUN,520958-4.....2 -- 101792-9878 HOSE ASSY,1/2,STR FEM,STR FEM
7 48915 ELBOW,90D,520220-6....................2 (arctic hose option); from SN 8610
8 48918 TEE,RUN,520428-6.........................2
FEM.................................................2
10 89555-3708 HOSE ASSY, 1/2" STR M,STR
FM...................................................1
FEM.................................................2
12 48920 ELBOW,45D,520320-6....................2
13 48960 FITTING,CONN,520120-12.............3
14 48963 FITTING,ELBOW,45D,520320-12***.3
15 102313-2826 HOSE ASSY,3/4" HYD,45F,STRF.....1
16 48933 CONN,520120-8***........................16
17 49110-11192 HOSE ASSEMBLY,1/2"....................4
FEM.................................................1
19 48937 ELBOW,45D,520320-8....................2
20 49109-4629 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
FEM.................................................1
22 49109-4829 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................2
FEM.................................................2
FEM.................................................2
FEM.................................................1
26 48904 ELBOW,90D,520220-4-4.................3
27 48907 ELBOW,45D,520320-4....................1
Part No. 102499 Z-60/34 173

711.1 4WD Drive Osillate System
174 Z-60/34 Part No. 102499

711.1 4WD Drive Osillate System

KIT-SERVICE,ORFS*
1 48916 FITTING,CONN,520120-6...............6
3/8....................................................2
3 53980 TEE,BRANCH,520433-6.................2
4 89554-11113 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................2
5 48942 ELBOW,90D,520220-8-6.................1
6 48937 ELBOW,45D,520320-8....................1
7 49117-6191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
8 48932 FITTING,ELBOW,90D,520220-8***..2
3/8....................................................2
10 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
Part No. 102499 Z-60/34 175

712.1 Hydraulic Hoses and Fittings - Turntable
176 Z-60/34 Part No. 102499

-- 49613 PLUG AND CAP 16 48926 FITTING,ELBOW,90D,520220-6-4...1

KIT-SERVICE,ORFS* 1
1
17 48904 ELBOW,90D,520220-4-4.................4
-- 49612 O-RING KIT (ORFS FITTINGS) 1
1
18 49118-5408 HOSE ASSY,1/4",90 FEM,STR
1 48915 ELBOW,90D,520220-6....................5 FEM.................................................1
1 1
2 49114-4346 HOSE ASSY,1/4",90 FEM,STR 19 48875 TEE,RUN,SWIVEL,520432-6..........1

FEM.................................................2 1
1
3 48917 CONN,LONG,520122-6...................3 FEM.................................................1
1 1
4 48984 CONN,520120-16............................1 21 49126-1933 HOSE ASSY,3/8,45 FEM,STR

1 FEM.................................................1
1
5 48916 FITTING,CONN,520120-6...............3
1 22 94374-6930 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
6 49159-2618 HOSE ASSY.,1", 90° FEM,STR 1
FEM.................................................1
1 23 94374-6630 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
7 49128-2109 HOSE ASSEMBLY,3/8"....................1 1
1
24 49129-2125 HOSE ASSY,3/8,90 FEM,STR
8 49114-4546 HOSE ASSY,1/4",90 FEM,STR FEM.................................................1
FEM.................................................2 1
1
25 49513 ADAPTER,PIPE NIPPLE.................2
9 48976 ELBOW,90D,520220-12-16.............2 1
1 to SN 10376
-- 226495 REDUCR BUSH 20 ORB - 1"NPT
10 48963 FITTING,ELBOW,45D,520320-12***.2 from SN 10377
1
26 49512 ELBOW,90DEG,FEM,1"NPT...........1
11 61073-4930 HOSE ASSY,3/4,90 FEM,STR 1
FEM.................................................1
27 49183-1792 HOSE ASSY,1/2,STR FEM STR
1
FEM.................................................1
12 102335-6150 HOSE ASSY,1",90 FEM STR 1
FEM.................................................1
28 48935 TEE,RUN,520428-8.........................1
1
1
13 49150-7030 HOSE ASSY,3/4,90 FEM,STR
29 49201 ELBOW,45D,520320-10..................1
FEM.................................................1
1
1
30 48959 FITTING,ELBOW,90D,520220-12....6
14 48960 FITTING,CONN,520120-12.............5
1
1
31 48922 CONN,520102-6-6...........................1
15 48905 CONN,520120-4***..........................4
1
1
Part No. 102499 Z-60/34 177


(continued)
32 48946 CONN,520120-8-10.........................1 47 48998 NIPPLE,DIAGNOSTIC,#6

1 PORT***..........................................1
1
33 49143-1829 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1 48 48997 NIPPLE,DIAGNOSTIC,#4
1 PORT***..........................................1
1
34 102336-5014 HOSE ASSY,1",90 FEM STR
FEM.................................................1 49 48994 VALVE,BALL,16 MPT-16 FPT***......2
1 1
to SN 4832
35 45161 STRAINER ASSEMBLY,1.5" NPT.....1 -- 48996 VALVE,BALL,16 MSAE-16 FSAE***
1 1
-- 101490 STRAINER,16 SAE F/24 SAE M 50 48986 CONN,520102-16............................2
1 1
36 48937 ELBOW,45D,520320-8....................1 -- 48984 CONN,520120-16
1 1
from SN 4833
37 102336-5714 HOSE ASSY,1",90 FEM STR 51 48986 CONN,520102-16............................1
FEM.................................................1 to SN 10376
1 -- 226498 ADAPTER 20 ORB X 16 ORFS
from SN 10377
38 49151-8648 HOSE ASSY,3/4",STR FEM,STR
FEM.................................................1 52 49515 ELBOW,90D,520202-12-16.............1
1 (generator option)
Footnotes
39 49151-10448 HOSE ASSY,3/4",STR FEM,STR
FEM.................................................1
1: On the high pressure filter option, hose
1 assembly 42 and 43 replaces hose assembly
12
40 49117-5991 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
1
41 49117-1291 HOSE ASSY,1/4,90 FEM,STR

FEM.................................................1
1
42 49101-2910 HOSE ASSEMBLY,5/8" 100R2........1

1
43 89871-6348 HOSE ASSY,3/4" STR-STR............1

1

FEM.................................................1
1
45 48912 CONN,520120-4-6***......................1
1
46 48892 ELBOW,SWIVEL 90D, 520221-6.....1

1
178 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 179

713.1 Hydraulic Hoses and Fittings - Boom
180 Z-60/34 Part No. 102499

713.1 Hydraulic Hoses and Fittings - Boom

KIT-SERVICE,ORFS*
1 49117-9291 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
2 48912 CONN,520120-4-6***....................10
3 48905 CONN,520120-4***........................10
FEM.................................................2
FEM.................................................2
6 48998 NIPPLE,DIAGNOSTIC,#6
PORT***..........................................2
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
FEM.................................................2
M......................................................2
9 49135-43389 HOSE ASSY,3/8 STR FEM-STR
FEM.................................................2
10 48916 FITTING,CONN,520120-6.............10
11 49118-41408 HOSE ASSEMBLY,1/4",90
FEM,STR.........................................2
12 49128-22009 HOSE ASSY,3/8,90 FEM,STR
FEMM..............................................1
13 49128-23609 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................1
14 48917 CONN,LONG,520122-6...................6
15 48933 CONN,520120-8***..........................1
16 49117-3591 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
FEM.................................................2
Part No. 102499 Z-60/34 181

800 Accessories January 2014
801.1 Alarm and Beacon Package, Driving Lights
182 Z-60/34 Part No. 102499

January 2014 800 Accessories
801.1 Alarm and Beacon Package, Driving Lights
-- 89463 OPT,BEACON,TRAVEL ALARM,Z60

includes items 3-6 and 8
-- 122227 HARNESS,BEACON,Z60
-- 89466 OPTION,DRIVE LIGHTS,Z60
includes item 1
1 35958 HOUSING,WORKLIGHT***.............2
1A 35960 BULB,WORKLIGHT,12V 35W
1B 111153 HARNESS,DRIVE LIGHT OPT,Z60
2 229375 FORMING, Z60 DRIVE LIGHT
MOUNT
from SN 10630
3 56704 STROBE,FIREBOLT,12-80VDC,AMB**.2
(replaced 20189)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
from SN 6498
-- 1505 WIRE CABLE,16/2
SJO,BULK........................124-inches
engine side
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 45782 DIODE,6 AMP,200 PIV,BULK
-- 72282 LENS,AMBER,STROBE,FIREBOLT
4 6147 SCREW,RHM,10-32 X 1
6 6178 NUT,NYLOCK,10-32
7 45462 ALARM,CHIME TONE
5-25VDC***......................................1
to SN 7269 (does not include 72326
nut)
-- Ref. Chine Tone Alarm, 5-25V DC
(descent) (refer to 308.1)
from SN 7270 (does not include 72326
nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
8 18963 ALARM.INTERMITTENT
TONE.24V.......................................1
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
9 7713 NUT,LP NYLOCK,3/8-16
11 8255 SCREW,HHC,3/8-16 X .75
Part No. 102499 Z-60/34 183

802.1 Platform Options
184 Z-60/34 Part No. 102499

-- 53808-S AUX TOP RAIL,6'(1.25")SERVICE 1 9599-S TOOL TRAY ACCESSORY***.........1

-- 122278 AUX TOP RAIL,6',SWG GT, SRV 2 53804P RAILING,PINCH GUARD,6' BLUE...1
-- 53807-S AUX TOP RAIL,8'(1.25")SERVICE -- 111485P AUX TOP RAIL,6FT,PTD.................2
-- 122279 AUX TOP RAIL,8',SWG GT, SRV for use with swing gate
-- 119950 KIT,FIELD INSTALL,SWING GATE -- 111486P AUX TOP RAIL,8FT,PTD.................2

to SN 7849; includes 128368, 1487, for use with swing gate
1488, and 33674 -- 52661 PINCH GUARD RAIL,8'
-- 119295 OPTION,TALL SWING GATE PLATFORM**...................................1
Complete from SN 7850 3 139958 KIT, AUX TOP RAIL SUPPORT.....10
-- 34321 WORKLIGHT,12 VOLT to SN 8021
to SN 10387 -- 122073 SUPPORT, RAILING.....................20
-- 73480 HARNESS,WORKLIGHT ACC from SN 8022
part of worklight option 34321; to SN 4 6091 NUT,NYLOCK,1/4-20
10387 to SN 8021
-- 228864 OPTION,12V WORK LIGHTS,Z60 -- 6889 NUT,LP NYLOCK,1/4-20
from SN 10388 from SN 8022
-- 229340 HARNESS,WORKLIGHT RELAY Z60 5 4266 SCREW,HHC,1/4-20 X 2
part of worklight option 228864; from to SN 8021
SN 10388 -- 122231 SCREW,BHSC,1/4-20 X 1
-- 102720 OPT,TOEBOARD,8'TRI from SN 8022
ENTRY,EURO 6 55753 BUMPER, PLASTIC, 1.25 O.D........4
includes items 5, 13-16
7 7265 RIVET,STEEL,P, .25 X .375...........14
-- 139453 OPT.,TOEBOARD,6' TRI ENTRY
includes items 5, 13-16 8 128368 KIT,SWING GATE W/SPRING.........1
-- 102433 6' TRI-ENT ASSY W/DECALS ANSI -- 9596 HINGE CASTING
USA and Canada models; to SN 5709 9 43392 BUMPER,BATTERY BOX &
-- 102437 8' TRI-ENT ASSY W/DECALS ANSI RAILS..............................................1
USA and Canada models; to SN 5709 10 1487 GATE LATCH
-- 111306 6' TRI-ENT ASSY W/DECALS ANSI CASTING--DRILLED.......................1
from SN 5710 11 33674 PIN,LOCK,SHORT***......................1
-- 111307 8' TRI-ENT ASSY W/DECALS ANSI 12 1488 RAILING CATCH
from SN 5710 CASTING--DRILLED.......................1
-- 102439 8' TRI-ENT ASSY W/DECALS CE 13 102721P TOEBOARD,8'TRI ENTRY..............2
European models
-- 139438 TOEBOARD, TRI ENTRY 6', EURO
-- 102434 6' TRI-ENT ASSY W/DECALS AUSTR
14 94745P TOEBOARD,ENTRY EUROPEAN
Australian models; to SN 5709
PNTD**............................................1
15 6090 SCREW,HHC,1/4-20 X .75
Australian models; to SN 5709
from SN 5710 17 107704 6' TRI-ENT RAIL W/DECALS ANSI
USA and Canada; to SN 5709
from SN 5710 -- 107705 8' TRI-ENT RAIL W/DECALS ANSI
USA and Canada; to SN 5709
-- 102436 6' TRI-ENT ASSY W/DECALS A/SOA
Asia and South American models -- 107706 8' TRI-ENT RAIL W/DECALS CE/UK
Europe
-- 102443 WORD DECAL KIT SERV S80/85
Asia and South American models -- 107707 6' TRI-ENT RAIL W/DECALS AUSTR
Australia
Part No. 102499 Z-60/34 185


(continued)
-- 107708 8' TRI-ENT RAIL W/DECALS AUSTR

Australia
-- 107709 6' TRI-ENT RAIL W/DECALS A/SOA
Asia and South America
-- 107710 8' TRI-ENT RAIL W/DECALS A/SOA
Asia and South America
-- 111319 6' TRI-ENT RAIL W/DECALS ANSI
from SN 5710
-- 111320 8' TRI-ENT RAIL W/DECALS ANSI
from SN 5710
18A 107857 WORKLIGHT,12 VOLT***
part of worklight option 34321; to SN
10387
-- 35958 HOUSING,WORKLIGHT***.............2
10387
-- 35960 BULB,WORKLIGHT,12V 35W
10387
18B 71498 WORKLIGHT, 12V, DEUTSCH
RECEPT
part of worklight option 228864; from
SN 10388
20 35956 BRACKET,WORK LIGHT MOUNT
5/16"................................................2
21 6145 SCREW,HHC,1/4-20 X 1.5
186 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 187

803.1 Ground and Platform Control Box Covers
188 Z-60/34 Part No. 102499

803.1 Ground and Platform Control Box Covers
-- 88609-S CONTROL BOX COVER ASSY***

to SN 5221
-- 102854 OPTION,PLATFORM CONTROL
COVER
from SN 5222
-- 89883-S CONTROL BOX
COVERS,OPTION,Z60
1 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD.11
2 111526 HINGE,PLAT CONTROL BOX
COVER............................................1
5 6888 SCREW,HHC,1/4-20 X 1
6 43392 BUMPER,BATTERY BOX &
RAILS..............................................2
7 30468 LATCH,SLIDE, FLUSH MOUNT
STYLE.............................................2
8 102676 LID ASSY,CONTROL BOX COVER
PLT..................................................1
includes items 1, 3-8 and 14
8 102785P CONTROL BOX COVER,LID,PTD
9 49534 DOOR LATCH,BASE CONTROL
BOX.................................................1
10 53189 RIVET,ALUM,ALUM,P,.25X.375......7
11 89723 COVER ASSEMBLY BASE
CONTROL BO.................................1
includes items 9, 10 and 12
12 30468 LATCH,SLIDE, FLUSH MOUNT
STYLE.............................................1
13 88607P COVER,CONTROL BOX LEFT
SIDE***............................................1
14 88606P COVER,CONTROL BOX RIGHT
SIDE**
-- 102786P FORMING,LATCH,CTRL BOX LID
PTD.................................................2
Part No. 102499 Z-60/34 189

804.1 Platform Overload - European Models
190 Z-60/34 Part No. 102499

804.1 Platform Overload - European Models
-- 146034 OPT,PLAT LD SENSE Z60-2008

-- 121847 RELAY,TIME DELAY,2 SEC,30A
(platform control box); from SN 9799
1 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
2 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
-- 6090 SCREW,HHC,1/4-20 X .75
-- 6091 NUT,NYLOCK,1/4-20
3 61997 WELDMENT,PLATFORM
SUPPORT,CE..................................1
European models
4 6888 SCREW,HHC,1/4-20 X 1
5 45748 ROD END,.250 X 2.75 LG...............4
6 6091 NUT,NYLOCK,1/4-20
7 61726 PIN,0.75DIAX5.75LG,CHAMFER.....4
-- 94643 ZERK,GREASE,5/16-24,STRAIT
8 25685 BEARING,GARLOCK,12FDU12.....8
9 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5
11 4828 NUT,NYLOCK,3/8-16
13 61975 RETAINER,SPRING,1.21 X .375.....1
14 61974 SPRING,COMP,1" OD,232 LB/IN.....1
15 89755 LOAD SUPPORT W/BEARINGS.....2
includes item 8
-- 110789 WASHER,SHIM .0151 THK.
16 94549 SWITCH,LOAD LIMIT.....................1
to SN 9798
-- 121848 ASSY,LS,LOAD SENSE,38.5 IN
from SN 9799
17 61972 MOUNT,SWITCH.............................1
18 34619 BUMPER,RUBBER***.....................2
19 80605 WASHER,FLAT,3/8X1.5X.06
20 21604 SCREW,HHC,3/8-16 X 3.25
21 101845 ROTATOR MOUNT KIT...................1
22 121846 RELAY,TIME DELAY,2 SEC,10A
from SN 9799
23 128045 MODULE,LOAD SENSE 2007........1
24 45383 ALARM,WARBLE TONE 5-30
VDC***.............................................1
order 72326 retainer nut separately
Part No. 102499 Z-60/34 191

805.1 Platform Half-mesh and Pipe Cradle
192 Z-60/34 Part No. 102499

805.1 Platform Half-mesh and Pipe Cradle
-- 85300 PIPE CRADLE ASSY. SERV (ONE)**

-- 72875 DECAL,WARNING,PIPE
CRADLE,BOOM
-- 119397 OPTION,6' HALF MESH PLAT/GATE
-- 119398 OPTION,8' HALF MESH PLAT/GATE
-- Ref. Swing Gate Option, Complete
(refer to 802.1)
1 56570 STRAP, CONDUIT HOLDER 60".....1
2 6884 SCREW,HHC,1/4-20 X 2.5
5 73500 HALF MESH,8'PLATFORM,RH***....1
-- 54465 MESH,HALF,RH,6'PLATFORM
6 54457 MESH,HALF,SWING GATE***.........1
7 73501 HALF MESH,8'PLATFORM,LH........1
-- 54458 MESH,HALF,LH,6'PLATFORM
8 56424 CLAMP,1.25X.5
RUBBER-CUSHION......................14
-- 6090 SCREW,HHC,1/4-20 X .75
-- 6638 WASHER,FLAT,USS,1/4"Y
-- 6991 220V MOTOR PARTS SUBST
9 81368 WELDMENT,PIPE CRADLE
MOUNT...........................................1
10 56525 WELDMENT, PIPE CRADLE...........1
UNC.................................................4
12 4828 NUT,NYLOCK,3/8-16
14 55753 BUMPER, PLASTIC, 1.25 O.D........2
Part No. 102499 Z-60/34 193

806.1 Air Line to Platform
194 Z-60/34 Part No. 102499

806.1 Air Line to Platform
-- 30505 Z60 AIRLINE TO PLATFORM

includes items 3, 4, 6-8
-- 44981 DECAL,LABEL,AIRLINE 110 PSI
-- 18666 CLAMP,1.00,#16 X 1/4,RUB CUSH
1 4828 NUT,NYLOCK,3/8-16
3 49212 FEMALE BULKHEAD
CONNECTOR-8..............................2
4 49190-94800 HOSE ASSEMBLY,1/2"
UNC.................................................2
6 49214 MALE PIPE THD,1/4"
SER,3/8"X18....................................1
7 49215 MPT,CPLR,1/4"SER,3/8"X18..........1
8 60886P BRACKET,AIRLINE TO
PLATFORM.....................................1
Part No. 102499 Z-60/34 195

807.1 Cold Start Package (to SN 12646)
196 Z-60/34 Part No. 102499

807.1 Cold Start Package (to SN 12646)
-- 128365 HARNESS,SECOND GLOW PLUG

Deutz models; from SN 4608
-- 53156 COLD START,FORD, BIG BOOM
(includes items 1 and 9); to SN 6315
-- 81123 HARNESS,COLD START
OPT,DUETZ
Deutz models; to SN 4607
-- 89464 OPT,COLD START,DEUTZ,Z60-2002
Deutz models (includes items 1-8 and
11); to SN 4607
1 28853 BLANKET,BATTERY........................1
MOM
Deutz models (glow plug)
3 31408 GLOW PLUG,L1011........................1
Deutz models (glow plug)
4 27155 SOLENOID,12V
CONTINUOUS***............................1
to SN 8609
5 27082 NUT,NYLOCK,M5X.80
to SN 8609
to SN 8609
7 6090 SCREW,HHC,1/4-20 X .75
to SN 8609
8 128274 OIL PAN
HEATER,DEUTZ,120V,150W
9 35610 HEATER,FREEZE PLUG,FORD
LRG423...........................................1
Ford models; to SN 6315
-- 119231 BLOCK HEATER,FORD DSG-423
from SN 6316
10 77382 HEATER,FREEZE
PLUG,PRKINS40422......................1
Perkins models
11 49463 BATT,CABLE,RED, 4 GAUGE
Deutz models; to SN 8609 54 inches
Part No. 102499 Z-60/34 197

807.2 Cold Start Package (from SN 12647)
198 Z-60/34 Part No. 102499

807.2 Cold Start Package (from SN 12647)
1 216615 ASSY HEATER, MODEL 18, -- 216618 ASSY, BATTERY HEATER, 240V
120V................................................1 (240V)
(120V) 16 216606 HARNESS, 120V POWER CORD,
-- 216616 ASSY HEATER, MODEL 18, 240V 24"...................................................1
(240V) (120V) includes items 11 and 17
2 119066 CONN,RECEP 3 WAY ENDCAP -- 216607 HARNESS, 240V POWER CORD, 24"
DT....................................................2 (240V) includes item 11 only
Part of heater assembly 17 119403 CONN,PLUG 120 AC/15A
3 119057 CONN PLUG 3 WAY ENDCAP DOMESTIC......................................1
DT....................................................2 Part of wire harness
Part of wire harness 18 31408 GLOW PLUG,L1011........................1
4 216662 HARNESS,ENG/HYD
HEATER,120V.................................1
(120V)
-- 216683 HARNESS,ENG/HYD HEATER,240V
(240V)
5 216612 ASSY,120V HEATER, HYD TANK....1
(120V)
-- 216611 ASSY,240V HEATER, HYD TANK
(240V)
6 75041 SCREW,PHILLIPS,PHM,10-32 X
1.......................................................1
7 6146 WASHER,FLAT,MS,#10,Y...............1
8 14392 NUT,LP NYLOCK,10-32..................1
9 99778 CABLE SQUEEZE CONN,4 WIRE...2
Part of of wire harness
-- 238123 HUBBLE NUT, PG11
10 214249 COLD WEATHER 120V J BOX
ASSY...............................................1
(120V)
-- 237711 COLD WEATHER 240V J BOX ASSY
(240V)
11 214536 SQUEEZE CONN W/NUT, 2WIRE,
4MM.................................................1
Part of of wire harness
12 216657 HARNESS, 120V BATT CABLE,
98"...................................................1
(120V)
-- 216678 HARNESS, 240V BATT CABLE, 98"
(240V)
13 119056 CONN PLUG 2 WAY ENDCAP
DT....................................................1
14 119065 CONN,RECEP 2 WAY ENDCAP
DT....................................................1
15 216617 ASSY, BATTERY HEATER, 120V.....1
(120V)
Part No. 102499 Z-60/34 199

808.1 Hydraulic Generator Option - View 1 (to SN 10282)
200 Z-60/34 Part No. 102499

-- 122236 HARNESS,HYD GEN -- 58402 BRIDGE,50A FULL WAVE**

-- 34052 RELAY,SPDT,12V(AUTO) PLUG IN** -- 58944 BRUSH 3/8 X 1/4 X 15/16(36928)
1 133518 DECAL, PATCH, GEN,ALC-500......1 -- 58954 O-RING,SPACER #115***
2 128205 SWITCH TOGGLE ASSY DPDT 2P -- 89719 BRUSH ENDBELL ASSEMBLY
MNT.................................................1 (89719)
3 27535 COIL,12V.DO1 VALVE.....................1 -- T111608 SEAL,RETAINING RING
4 33568 NUT, CP521-1 VALVE......................1 -- T111609 SEAL,SHAFT
5 45914 O-RING, DO1 VALVE......................1 -- T111610 SPACER
6 19969 VALVE,SOLENOID (18660).............1 -- T111611 BEARING,MOTOR
includes items 3-5 -- T111612 RETAINING RING
-- 110198 SEAL KIT, VALVE, #12 -- T111613 SHAFT,MOTOR
-- 45782 DIODE,6 AMP,200 PIV,BULK 12A 32735 VALVE,PRI. FLOW REG 4.3............1
7 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 (2000/2500W generators)
8 6021 WASHER,LOCK,.375 12B 65841 PRIORITY FLOW CONTROL
9 5397 WASHER,FLAT,USS,5/16",Y VALVE***
(3000W generators)
10 7713 NUT,LP NYLOCK,3/8-16
13 4266 SCREW,HHC,1/4-20 X 2
11A 111381 GEN,HYD,3000W,110V,60HZ..........1
includes item 12 14 6638 WASHER,FLAT,USS,1/4"Y
-- 147836 SEAL, GASKET, .00075" *GOLD* 15 6091 NUT,NYLOCK,1/4-20
-- 147837 SEAL, GASKET, .0005" *SILVER* 16 75987P PLATE,GENERATOR

MOUNT,Z60.....................................1
-- 147838 SEAL, GASKET, .0010"
17 44950 VALVE,RELIEF,1500 PSI***.............1
-- 147839 ASSM, GEN. ONLY, 110V, 60HZ
18 53976 MANIFOLD,GENERATOR...............1
-- 52001 HYDRAULIC MOTOR 3000W GENER includes items 3-6 and 17
part of generator 111381
-- 58944 BRUSH 3/8 X 1/4 X 15/16(36928)
-- 58954 O-RING,SPACER #115***
-- T111608 SEAL,RETAINING RING
-- T111609 SEAL,SHAFT
-- T111610 SPACER
-- T111611 BEARING,MOTOR
-- T111612 RETAINING RING
-- T111613 SHAFT,MOTOR
11B 36928 GENERATOR,2500W
HYD.220/50HZ................................1
includes item 12
-- 147836 SEAL, GASKET, .00075" *GOLD*
-- 147837 SEAL, GASKET, .0005" *SILVER*
-- 147838 SEAL, GASKET, .0010"
-- 32732 RECTIFIER ASSEMBLY
-- 52086-R MOTOR -HYD.2500W GENER
REFURB.
Part No. 102499 Z-60/34 201

202 Z-60/34 Part No. 102499


KIT-SERVICE,ORFS*
1 49515 ELBOW,90D,520202-12-16.............1
2 48964 FITTING,TEE,RUN,SWIVEL52043212.1
3 48946 CONN,520120-8-10.........................1
4 48904 ELBOW,90D,520220-4-4.................1
5 48933 CONN,520120-8***..........................1
6 49109-2229 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
7 48932 FITTING,ELBOW,90D,520220-8***..1
8 48960 FITTING,CONN,520120-12.............2
9 48935 TEE,RUN,520428-8.........................1
10 94374-2130 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
11 49164-1443 HOSE ASSY 1/4,90 DEG FEM,STR
F ......................................................1
12 48938 FITTING,TEE,RUN,SWIVEL520432-8.1
13 49109-1529 HOSE ASSY,1/2,90 FEM,STR
FEMM..............................................1
14 94374-1980 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
15 89871-9048 HOSE ASSY,3/4" STR-STR............1
16 48963 FITTING,ELBOW,45D,520320-12***.1
17 48977 CONN,520120-12-16.......................1
Part No. 102499 Z-60/34 203

809.1 Hydraulic Generator Option (MTE) - View 1 (from SN 10283)
204 Z-60/34 Part No. 102499

-- T106652 HARNESS, Z60 MTE GEN OPTIONS 23 7057 CONN. SQZ,1/2NPT .39-.56 MED.
-- 147240 CAPACITOR 16æF, GEN 24 6935 LOCKNUT,ELEC,1/2"
1 57075 SCREW,PHIL,8-32X.50,SELF TAP 25 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM
2 10775 T-BOX,2.75 X 4.5 X 2.0 26 6782 NUT,NYLOCK,5/16-18
-- 74052 GASKET,COVER,GFCI,WEATHERPROOF 27 5397 WASHER,FLAT,USS,5/16",Y
3 63375 SCREW,FHM,6-32 X .75 28 13000 SCREW,HHC,5/16-18 X 1.25
4 T112560 RECEPTACLE,UK,110V 29 144161 PLUG,PWR,UK,16AMP,3PIN,BLK
5 10777 COVER,BLANK
6 146351 FORMING,GEN MOUNTING BRKT
7 27246 BOOT,TOGGLE SWITCH,SHORT*
8 133518 DECAL, PATCH, GEN,ALC-500
9 128205 SWITCH TOGGLE ASSY DPDT 2P
MNT
includes item 7
10 147229 MANIFOLD ASSEMBLY, GEN
(complete) includes items 11 and 12
11 147232 12VDC PROPORTIONAL VALVE
12 147233 VALVE, RELIEF, GEN, 3.0kW
13 147230 207 HYD MOTOR ASSY, GEN
-- 147231 SEAL KIT, HYD MOTOR, GEN
14 147242 SCREW, GEN ROTOR
15 147279 CONTROLLER BOX, 120/240V, 50H
-- 147228 CONTROLLER BOX, 120/240V, 60H
16A 139952 GENERATOR, 3kW, 120V/50Hz......1
(complete) includes items 10-17
16B 139953 GENERATOR, 3kW, 120V/60Hz
16B 147239 BREAKER, 25 AMP, GEN
60hz
16C 139954 GENERATOR, 3kW, 240V/50Hz
16C 147258 BREAKER,15 AMP,GEN
50hz
17 147239 BREAKER, 25 AMP, GEN...............1
part of generators 139952 and 139953
-- 147258 BREAKER,15 AMP,GEN
18 4828 NUT,NYLOCK,3/8-16
20 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
21 6595 PLUG,ELECTRICAL,DOMESTIC
22 19020 CONNECTOR,FEMALE,RECPTCLE,110V
Part No. 102499 Z-60/34 205

206 Z-60/34 Part No. 102499

1 48963 FITTING,ELBOW,45D,520320-12***.1
2 48960 FITTING,CONN,520120-12.............1
3 48937 ELBOW,45D,520320-8....................1
4 48875 TEE,RUN,SWIVEL,520432-6..........1
5 48947 ELBOW,90D,520220-8-12...............2
7 75614 ELBOW,90D,LONG,521520-8.........1
8 49861 CONN,LONG,520122-4...................1
9 48922 CONN,520102-6-6...........................1
10 54085-8218 HOSE
ASSY,R.FILTER/F.MANIFOL**........1
components: 48822, 48836 and 48756
@ 80 inches
11 49142-7062 HOSE ASSEMBLY,1/2"....................1
components: 48822, 48839 and 48756
@ 68 inches
12 49143-12229 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
components: 48822, 48827 and 48756
@ 120 inches
13 49118-6408 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
components: 48800, 48811 and 48751
@ 62 inches
Part No. 102499 Z-60/34 207

810.1 Hydraulic Oil Cooler
208 Z-60/34 Part No. 102499

810.1 Hydraulic Oil Cooler
-- 89441 OPTION OIL COOLER Z60

-- 89179 HARNESS,OIL COOLER
1 75260 ISOLATOR,FLEX-BOLT
SANDWICH***.................................4
2 71259 OIL COOLER W/FAN, 12VDC.........1
-- 75854 FAN - VENTED
-- 75855 THERMOSTAT -OIL COOLER
(71259)
3 48960 FITTING,CONN,520120-12.............2
FEM.................................................1
to SN 4680
-- 49151-10448 HOSE ASSY,3/4",STR FEM,STR
FEM.................................................1
from SN 4681
FEM.................................................1
to SN 4680
-- 49151-8648 HOSE ASSY,3/4",STR FEM,STR
FEM.................................................1
from SN 4681
6 48959 FITTING,ELBOW,90D,520220-12....2
7 4828 NUT,NYLOCK,3/8-16
Part No. 102499 Z-60/34 209

811.1 Gauge Option
210 Z-60/34 Part No. 102499

811.1 Gauge Option
-- 102275-S OPTION,FULL GAUGE,PERKINS404

Perkins Models
-- 102324-S OPTION,GAUGE,DEUTZ F3L 2011
-- 102326-S OPTION,GAUGE,FORD TIER II
Ford Models; to SN 6315
-- 111591-S OPITON,GAGE,FORD 2007,Z60 SVC
Ford Models; from SN 6316
-- 89405-S OPTION,FULL GAUGE,DEUTZ
Deutz Models; to SN 4607
1 30810 SENDING UNIT,OIL
PRESSURE***.................................1
dual-terminal sender
-- 70486 TEE,UNION,1/4"
Ford models
2 53760-S GAUGE,OIL TEMP
includes mounting bracket and
fasteners
3 53761-S GAUGE,VOLTAGE...........................1
fasteners
4 53758-S GAUGE,OIL PRESSURE W/O
SENDER..........................................1
fasteners
5 53759-S GAUGE,WATER TEMP....................1
fasteners; Ford and Perkins models
-- 53760-S GAUGE,OIL TEMP
fasteners; Deutz models
6 34058 SENDING
UNIT,TMP,FRD,GM,PRK704...........1
Perkins models
-- 28607 ADAPTER,140139-8-6
7 65456 SENDING UNIT-H20TMP
LRG425EFI*....................................1
Ford models; to SN 6315
-- 28607 ADAPTER,140139-8-6
-- 33972 SENSOR,COOLANT TEMP*
8 102348 SENDING UNIT,OIL PRESS
PERKINS.........................................1
-- 53950 ADAPTER, 010103
Part No. 102499 Z-60/34 211

812.1 Panel Cradle
212 Z-60/34 Part No. 102499

812.1 Panel Cradle
-- 77683-S OPTION,GLAZIER PACKAGE,ANSI

(ANSI models)
-- 94493-S KIT,PANEL CRADLE,CE
(CE models)
1 88377-1400 FOAM PAD......................................2
2 77664 ADJUSTABLE STRAP ASSY..........1
5 77576P is no longer available. Must
install 2 each (two) of service kit
233992 (ANSI) or 233993 (CE) for
initial replacement
6 89724 is no longer available. Must
install 2 each (two) of service kit
233992 (ANSI) or 233993 (CE) for
initial replacement.
-- 233992 KIT,PANEL CRADEL
BRACKET,WORD............................1
(ANSI models)
-- 233993 KIT,PANEL CRADLE
BRACKET,SYMBL...........................1
(CE models)
7 56934 PAD,REST,1"THICK,FLANGED.......4
UNC.................................................2
9 73463-1175 TUBE,RD,ALUM 1.25 X .083...........2
10 8914 SCREW,HHC,1/4-20 X .625
12 6889 NUT,LP NYLOCK,1/4-20
13 56424 CLAMP,1.25X.5 RUBBER-CUSHION
Part No. 102499 Z-60/34 213

813.1 Welder Opation, Chassis Components
214 Z-60/34 Part No. 102499

813.1 Welder Opation, Chassis Components
-- 106644 HARNESS,GROUND WIRES -- 94759 NUT,SOLENOID

-- 226503 HARNESS, WELD GEN ENCLOSURE -- 94760 VALVE-SOLENOID,10V,W/OUT
-- 226504 HARNESS, HYD GENERATOR COIL*
-- 106678 HARNESS,WELDER GEN TO J-BOX -- 94765 COIL-10V DC***
-- 110220 DECAL,WARNING,WELDER SAFETY 15 146285 CONN, SAE#4-1/4" NPT.................1
-- 110344 BRUSH BOX,ASSY,GEN 16 146284 SWITCH,PRESS,#4NPT,200PSIF
-- 21187 PLUG,NYLON 1.38 BLACK DOMED 17 106420P BRKT,WELDER

DIV.MANIFOLD,P............................1
-- 228888 KIT BONDED WELD LEADS Z60
(welder cable kit option only); from SN 18 10107 SCREW,HHC,5/16-18 X .75
11160 19 6886 WASHER,LOCK,.313
-- 228886 CABLE,2/0 WELD LEAD,TWIN Z60 20 57072 SCREW,BHHS,3/8-16 X 1.25
(part of kit option 228886); from SN 21 106416 BRKT,WELDER GEN BASE,L.........1
11160
-- 106417 BRKT,WELDER GEN BASE,R
1 102314 PANEL, ENCLOSURE, LINCO
WELDER.........................................1 22 106655 FORMING,HOSE TRAY..................1
2 36294 SCREW,HHC,1/4-20 X 2.75 23 229346 ASSY,ENCLOSURE,WELDER
GEN.................................................1
3 6889 NUT,LP NYLOCK,1/4-20 includes items 1-7, 24, 29 and 30
4 106658 MODULE,SX CONTROLLER,LOW 24 82237 DECAL,DANGER,HIGH
AMP.................................................1 VOLTAGE.........................................1
5 33607 RELAY,OMRON,DPDT,12V.............1 25 106415 BRKT,WELDER GEN MNT
6 33608 RELAY,SOCKET,OMRON................1 BOTTOM.........................................1
7 106073 CIRCUIT BREAKER,20A,SINGLE 26 106184 MOTOR,HYD 12.5KW
PH....................................................1 GEN,21CC***..................................1
8 106412P BRKT,WELDER GEN MOUNT -- 162006 SEAL KIT,HYD MOTOR(106184)
BACK,PNT.......................................1 27 106479 WELDMENT,WELDER GEN
9 106587P FORMING, ROTATE GUSSET COVER............................................1
#2,P.................................................1 28 106113 GENERATOR,HYDRO-12KEP-21-3***.1
10 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 includes item 26
11 6097 WASHER,FLAT,USS,3/8",Y -- 106274 GENERATOR,12.5 KW,W/O
12 4828 NUT,NYLOCK,3/8-16 MOTOR***
13 106588P FORMING, ROTATE GUSSET -- 122300 COVER,WELDER GENERATOR

#1,P.................................................1 -- T113655 COUPLING, 28MM (106113)
14 101516 MANIFOLD,DRIVE OIL -- T114022 SPIDER (106113)
DIVERTER***..................................1 -- T114023 COUPLING (106113)
-- 102746 VALVE,PILOT OPER 29 106477 GFI/CIRCUIT BREAKER
DIRECTIONAL** ASSEMBLY......................................1
-- 106394 ORIFICE DISC,.030,CONE -- 106374 CIRCUIT BREAKER,50A,3P
-- 122302 RELIEF,VALVE 270 PSI -- 106375 GFCI,50A, 3PH
-- 128416 SEAL KIT 30 106140 BRACKET,1K OHM 10-TURN
use with part 94757 POT.................................................1
-- 128419 SEAL KIT -- 102357 RESISTOR ASSY, LINCOLN
use with part 94760 WELDER
-- 94757 VALVE,CHECK,3 PSI***
Part No. 102499 Z-60/34 215

814.1 Welder Option, Platform Components
216 Z-60/34 Part No. 102499

814.1 Welder Option, Platform Components
-- 110220 DECAL,WARNING,WELDER SAFETY 14 18666 CLAMP,1.00,#16 X 1/4,RUB

-- 110276-1900 FIRE SLEEVE, 1.25".......................2 CUSH..............................................2
-- 110276-3500 FIRE SLEEVE, 1.25".......................1 15 110220 DECAL,WARNING,WELDER

SAFETY...........................................1
-- 110276-4800 FIRE SLEEVE, 1.25".......................2
16 106204 BRACKET,V275S WELD LEADS.....1
-- 133518 DECAL, PATCH, GEN,ALC-500
-- 28443 CABLE TIE,11.5" BLACK
-- 82862 DECAL,FIRE EXTINGUISHER
-- 88406 FIRE EXTINGUISHER
-- 97579 DECAL,DANGER,TIP-OVER,WELDER**
1 101547P BRACKET,WELDER
SUPPORT,PNT................................1
3 4828 NUT,NYLOCK,3/8-16
UNC.................................................2
5 47363 SCREW,RHM,8-32 X .50
7 101731P BRACKET,POWER TO PLAT
TBOX,PNT.......................................1
-- 4828 NUT,NYLOCK,3/8-16
-- 5397 WASHER,FLAT,USS,5/16",Y
-- 6550 U-BOLT,3/8 X 1 YZ
8 101732 COVER,WEATHERPROOF
3-PHASE.........................................1
9 106112 PLUG,4-WIRE,3-PHASE,50A.........1
10 106110 T-BOX,2.75X4.5X2.63,3PH..............1
-- 106111 RECEPTCL,LOCK 3-PH,50A,4 WIRE
11 82237 DECAL,DANGER,HIGH
VOLTAGE.........................................2
12 102408P BRACKET,LINCOLN
WELDER,PNTD..............................1
-- 102409P BRACKET,WELDER MNT
SUPPORT,PNT
-- 106043 SCREW,SECURITY,5/16-18X1.00
-- 106044 U-BOLT,3/8-16X4X4.63X3.00
-- 4828 NUT,NYLOCK,3/8-16
-- 5397 WASHER,FLAT,USS,5/16",Y
-- 6782 NUT,NYLOCK,5/16-18
13 101525 WELDER INVERTEC V275-S.........1
-- 106141 SCREW,SECURITY,1/4-20 X 1.75LG
-- 106183 FUSE,.6AMP,250V,WELDER,V275S
-- 106275 KIT,WELD LEADS ASSY,V275S
includes both cables
Part No. 102499 Z-60/34 217

815.1 Welder Option, Hoses and Fittings
218 Z-60/34 Part No. 102499

815.1 Welder Option, Hoses and Fittings
1 94374-4830 HOSE ASSY,3/4",90F,STR F...........1

2 48959 FITTING,ELBOW,90D,520220-12....5
4 49142-13762 HOSE ASSY,1/2".............................1
5 89871-4848 HOSE ASSEMBLY,3/4" STR-STR....1
6 48960 FITTING,CONN,520120-12.............7
7 48933 CONN,520120-8***..........................1
8 61262 ELBOW,SWIVEL 90D, 520221-12....3
9 106665-4929 HOSE,ASSY 3/4 90LG FEM,STR
FEM.................................................1
10 94374-6330 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
11 106665-5229 HOSE ASSY,3/4 90LG FEM,STR
FEM.................................................1
12 94374-4930 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
13 106666-8446 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
14 48875 TEE,RUN,SWIVEL,520432-6..........1
15 48948 CONN,520120-8-12.........................1
Part No. 102499 Z-60/34 219

816.1 Hydraulic Hoses and Fittings - Arctic Hose Option
220 Z-60/34 Part No. 102499

816.1 Hydraulic Hoses and Fittings - Arctic Hose Option

KIT-SERVICE,ORFS*
1 102232-9291 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
2 48912 CONN,520120-4-6***....................10
3 48905 CONN,520120-4***........................10
FEM.................................................1
FEM.................................................2
6 48998 NIPPLE,DIAGNOSTIC,#6
PORT***..........................................2
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
FEM.................................................2
M......................................................2
FEM.................................................2
10 48916 FITTING,CONN,520120-6...............8
11 102231-41408 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
12 101794-22009 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................1
13 101794-23609 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................1
14 48917 CONN,LONG,520122-6...................2
15 48933 CONN,520120-8***..........................2
16 102232-3591 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
MALE...............................................2
Part No. 102499 Z-60/34 221

817.1 Hostile Environment Package - View 1
222 Z-60/34 Part No. 102499

-- 34964-S Z60 DLX, HOSTILE ENVIRONMENT

-- 34965 Z60 STD.HOSTILE ENVIRONMNT
PKG
1 63727 COVER, PROTECTIVE,
OSCILLATE.....................................2
2 34922 COVER,PROTECTIVE,Z60
STEERING......................................2
2 34955 CLAMP,HOSE,5.00
-- 35434 CLAMP,HOSE,2.00***
3 52251 DECAL,PROTECTOR,CLEAR,PLATE.1
SLAVE.............................................1
-- 30971 CLAMP,HOSE,3.00"
-- 45171 CLAMP,HOSE,1.75,LINED
5 34925 COVER,PROTECTIVE,Z60 JIB.......1
-- 30971 CLAMP,HOSE,3.00"
PRIMARY........................................1
-- 30971 CLAMP,HOSE,3.00"
ELEVATE.........................................1
-- 30971 CLAMP,HOSE,3.00"
MASTER..........................................1
-- 30971 CLAMP,HOSE,3.00"
Part No. 102499 Z-60/34 223

224 Z-60/34 Part No. 102499

1 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5

3 4828 NUT,NYLOCK,3/8-16
4 34902 RUBBER FLAP................................1
5 34850 COVER,PROTECTIVE,SWING
CHASSIS.........................................1
-- 146424 SCREW STUD
SNAP,8-32X1/2"SS..........................8
6 34901P PLATE,BLUE...................................1
7 6090 SCREW,HHC,1/4-20 X .75
10 6091 NUT,NYLOCK,1/4-20
11 6145 SCREW,HHC,1/4-20 X 1.5
13 6091 NUT,NYLOCK,1/4-20
14 34359-S EXHAUST HOOD WELDMENT.......1
15 63145P WIPER BRACKET, PAINTED..........2
16 63146 WIPER.............................................2
17 63163P BACKING PLATE, PAINTED...........2
18 6889 NUT,LP NYLOCK,1/4-20
19 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
21 63165 WIPER.............................................2
22 63166P BACKING PLATE, PAINTED...........2
23 122209 SCREW,HHF,3/8-16 X1.50
25 35452P ANGLE,RING GEAR BLUE.............2
26 35450 RUBBER GUARD,RING GEAR.......2
27 35451 RUBBER GUARD,RING GEAR.......2
28 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD.14
29 89707P PANEL,LOUVER,TANK SIDE,
Z60..................................................1
-- 102464P PANEL,LOUVER,ENGINE SIDE,PTD
Deutz and Perkins models
-- 102464P PANEL,LOUVER,ENGINE SIDE,PTD
Part No. 102499 Z-60/34 225

819.1 Hostile Environment - Engine Air Precieaners
226 Z-60/34 Part No. 102499

819.1 Hostile Environment - Engine Air Precieaners
-- 34962 Z60 HOSTILE ENVIRONMENT 27 89959 PRECLEANER,INLINE 3"...............2

DEUTZ 28 8516 SCREW,HHC,3/8-16 X 1.50,GR5
to SN 5125
-- 102966 OPTION,PRECLEANER,Z60
from SN 5126 30 4828 NUT,NYLOCK,3/8-16
-- 102471 OPT,PRECLEANER,Z60,PERKINS 31 102930P FORMING,PRECLEANER
MOUNT,PTD....................................1
1 102937P PLATE,LOUVER COVER,PTD........1
32 71911 CLAMP,MUFFLER, 2.50 INCH........1
2 6090 SCREW,HHC,1/4-20 X .75
33 102464P PANEL,LOUVER,ENGINE
3 6638 WASHER,FLAT,USS,1/4"Y SIDE,PTD........................................1
4 6091 NUT,NYLOCK,1/4-20
6 56912 SPRING CLIP,1/4-20
7 102962 ELBOW,90 DEG,STL,2.5 OD..........1
-- 45435 CLAMP,HOSE,2.50"***
8 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D...................1
9 94324-1900 TUBE,RD,STL,ALUMIZD,2.5 X
.065..................................................1
10 30967 HOSE,AIR INTAKE 2.75" I.D.***......1
-- 53945 CLAMP,HOSE 2 5/16-3 1/4
11 34164 ELBOW,90
DEGR,RUBBER,2.5"I.D.*................1
-- 45435 CLAMP,HOSE,2.50"***
12 13002 SCREW,HHC,5/16-18 X 1 GR5
14 6782 NUT,NYLOCK,5/16-18
15 102929P FORMING,AIR FILTER
MOUNT,PTD....................................1
17 27034 SCREW,HHC,M10 X 25MM,GR 8.8
19 6888 SCREW,HHC,1/4-20 X 1
20 111986 FORMING,ENGINE BRACKET.......1
21 34163 ELBOW,90
DEGR,RUBBER,MODIFIED*..........2
22 Ref. HOSE,AIR INLET
(REFER TO 401.1)
23 35067-200 TUBE,RD,ALUM 2.5 X .083 X
2.00..................................................3
24 30971 CLAMP,HOSE,3.00"........................5
25 101640 REDUCER,RUBBER 3.0 - 2.5.........2
26 111991 ASSY, PRECLEANER BRACKET....1
Part No. 102499 Z-60/34 227

820.1 Second LPG Carrier Option
228 Z-60/34 Part No. 102499

820.1 Second LPG Carrier Option
-- 89469 OPTION,LP TANK 2ND,Z60

1 60752 TAP BLOCK,BULKHEAD MNT.
MACH..............................................2
2 60143 WELDMENT,L.P. TANK MOUNT......1
3 53605 TANK, LP, 7 GAL.............................1
4 49000 L.P.TANK LATCH.............................1
5 8255 SCREW,HHC,3/8-16 X .75
Part No. 102499 Z-60/34 229

821.1 Tow Package
230 Z-60/34 Part No. 102499

821.1 Tow Package
1 231041 Z60. TOW PACKAGE

(complete)
2 231045 PLATE, CHASSIS ATTACHMENT....2
3 42111 CLIP,HAIR PIN .243 X 5.25.............3
4 42113 PIN,CLEVIS,1.25 X 5.0,ZINC..........2
5 231042 WELDMENT, TOW BAR..................1
6 42112 PIN,CLEVIS,1.25 X 6.0,ZINC..........1
7 94420 WELDMENT,PULL BAR..................1
8 48875 TEE,RUN,SWIVEL,520432-6..........2
9 49120-6131 HOSE ASSEMBLY,1/4"....................1
components: 48800, 48810 and 48751
@ 59.5 inches
10 49163-6144 HOSE ASSEMBLY,1/4"....................1
components: 48802, 48810 and 48751
@ 59.5 inches
11 25282 VALVE,NEEDLE,BRAKE
RELEASE........................................1
12 6145 SCREW,HHC,1/4-20 X 1.75............2
13 6638 SCREW,HHC,1/4-20 X 1.5..............2
Part No. 102499 Z-60/34 231

822.1 Aircraft Protection Package (from SN 9780)
232 Z-60/34 Part No. 102499

822.1 Aircraft Protection Package (from SN 9780)
1 46188 WELDMENT, AIRCRAFT TOP 31 75617-4788 PADDING,FOAM 3.5"OD X

BUMPER.........................................1 1.50"ID.............................................4
2 55753 BUMPER, PLASTIC, 1.25 O.D........4 32 75617-6275 PADDING,FOAM 3.5"OD X
3 122231 SCREW,BHSC,1/4-20 X 1 1.50"ID.............................................1
4 122073 SUPPORT, RAILING.....................20 33 75617-1538 PADDING,FOAM 3.5"OD X

1.50"ID.............................................2
6 106044 U-BOLT,3/8-16X4X4.63X3.00..........1
7 66472 U-BOLT, SQR, 3/8-16X2X5,
PLTD................................................2
8 139904 WELDMENT, SKIDPLATE...............1
9 88384 SPRING, SS, 3/4-EO750-69-4500...4
10 88385 SPRING, SS, 1/2-EO500-49-4500...4
11 4828 NUT,NYLOCK,3/8-16
13 6888 SCREW,HHC,1/4-20 X 1
15 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
16 6091 NUT,NYLOCK,1/4-20
17 75617-1675 PADDING,FOAM 3.5"OD X
1.50"ID.............................................2
18 75636 PADDING,FOAM,3.0"X1.50ID
90DEG.............................................8
19 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH............................................16
20 6090 SCREW,HHC,1/4-20 X .75
21 56426-700 CHAIN,NO.2 (11 LINKS).................8
1.50"ID.............................................4
23 139181 WELDMENT,AIRCRAFT SENSOR
BUMPR............................................1
1.50"ID.............................................1
25 77797 WELDMENT, SENSOR MOUNT.....1
26 88390 NUT,HEX,M8,PLASTIC
27 81532 HARNESS,PROX.KILL....................1
MOM................................................1
-- 139882 HARN, AC PROTECTION
BYPASS...........................................1
29 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
30 Ref. DECAL,FUNCTION
OVERRIDE......................................1
(refer to 101.1)
Part No. 102499 Z-60/34 233

823.1 Operator Protection Structure
234 Z-60/34 Part No. 102499

823.1 Operator Protection Structure
1 219158 ACCESSORY,OPERATOR PROT

STRUCT..........................................1
(Complete) includes all fasteners
2 8178 SCREW,HHC,3/8-16 X 2.5..............4
3 6097 WASHER,FLAT,USS,3/8",Y...........12
4 4828 NUT,NYLOCK,3/8-16.......................8
UNC.................................................2
6 6888 SCREW,HHC,1/4-20 X 1.................4
7 15086 WASHER,FLAT,.375 X 1.5 X .125....2
Use only with the platform control box
cover option
8 6638 WASHER,FLAT,USS,1/4"Y..............8
9 6091 NUT,NYLOCK,1/4-20.......................4
Part No. 102499 Z-60/34 235

824.1 Circuit Board Heater Option
236 Z-60/34 Part No. 102499

824.1 Circuit Board Heater Option
1 Ref. PCB Assembly, PCON

(refer to 603.1)
2 147661 PLATE,PLAT HEAT,ALC500 GEN
II.......................................................1
3 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS...5
4 119534 STANDOFF,1/4X1/4 M-F 6-32
S/S...................................................5
5 27287 RESISTOR,10 OHM,25 WATT.........2
6 6272 RIVET,STL,ST.MAN,P,.125 X .25.....6
7 119641 SWITCH,THERMOSTAT 85F
OPEN..............................................1
MNT
Part No. 102499 Z-60/34 237

January 2014
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
1000210 ....................12 102151 ......................57–58 102529 ......................123, 125 106375 ......................215

101005 ......................143 102152 ......................19, 21 102530 ......................154 106394 ......................215
101005H ....................143 102153 ......................19, 21 102531 ......................153–154 106412P ....................215
10107 ........................83–84, 87, 215 102154 ......................49–50 102532 ......................127 106415 ......................215
101118P ....................89 102155 ......................24, 27–28 102617 ......................154 106416 ......................215
101119P ....................89 102157 ......................33 102676 ......................189 106417 ......................215
101121P ....................89 102158 ......................24, 27–28, 33 102679 ......................130–131 106420P ....................215
101126P ....................87 102159 ......................24, 28 102686 ......................75 106421 ......................127
101127P ....................87 102160 ......................24, 28 102703 ......................123, 125 106477 ......................215
101128P ....................87 102161 ......................24, 28 102720 ......................185–186 106479 ......................215
101174 ......................143 102162 ......................35, 37 102721P ....................185–186 106485 ......................87
101174H ....................143 102167 ......................37 102724 ......................135–136 106486 ......................83–84
101175 ......................143 102172 ......................153–154 102746 ......................215 106487 ......................87
101175H ....................143 102173 ......................123, 125 102748 ......................64 106490 ......................89
101373 ......................130–131 102174 ......................113 102749 ......................63–64 106491 ......................87
101374 ......................130–131 102175 ......................121 102773P ....................115 106587P ....................215
101375 ......................130–131 102176 ......................47 102774P ....................113 106588P ....................215
101376 ......................130–131 102180 ......................77 102775P ....................113 106605 ......................87
101377 ......................130–131 102230-43389 ...........221 102776P ....................113, 115 106637 ......................55
101378 ......................130–131 102231-41408 ...........221 102779P ....................83–84 106644 ......................215
101379 ......................130–131 102232-3591 .............221 102785P ....................189 106647 ......................27–28
101380 ......................130–131 102232-9291 .............221 102786P ....................189 106648 ......................27–28
101381 ......................130–131 102233-50988 ...........221 102794 ......................89 106655 ......................215
101382 ......................130–131 102234 ......................125 102854 ......................189 106658 ......................215
101383 ......................130–131 102255 ......................23–24, 31, 33 102905 ......................135–136 106663 ......................67–68
101384 ......................130–131 102275-S ...................211 102906 ......................135–136 106665-4929 .............219
101440 ......................145 102313-2826 .............167, 173 102907 ......................135–136 106665-5229 .............219
101490 ......................39–40, 43, 178 102314 ......................215 102918 ......................125 106666-8446 .............219
101504 ......................19, 21, 23–24, 102324-S ...................211 102920 ......................125 106678 ......................215
27–28 102326-S ...................211 102922 ......................125 107704 ......................185–186
101516 ......................215 102335-6150 .............177–178 102927 ......................125 107705 ......................185–186
101525 ......................217 102336-5014 .............178 102928P ....................125 107706 ......................185–186
101547P ....................217 102336-5714 .............178 102929P ....................227 107707 ......................185–186
101640 ......................227 102348 ......................211 102930P ....................227 107708 ......................186
101726 ......................43 102350P ....................84 102935 ......................125 107709 ......................186
101727 ......................40 102352 ......................111 102937P ....................227 107710 ......................186
101731P ....................217 102357 ......................215 102940 ......................153–154 10775 ........................130–131, 205
101732 ......................217 102408P ....................217 102962 ......................227 10777 ........................205
101790-9819 .............173 102409P ....................217 102964 ......................125 107857 ......................186
101792-3578 .............221 102433 ......................185–186 102966 ......................227 110194 ......................145, 147, 153–
101792-41078 ...........221 102434 ......................185–186 102977 ......................83–84 154
101792-54978 ...........221 102436 ......................185–186 102980 ......................39–40, 43 110198 ......................201
101792-9878 .............173 102437 ......................185–186 102981 ......................39–40, 43 110200 ......................151
101794-22009 ...........221 102438 ......................185–186 102982 ......................113 110202 ......................153–154
101794-23609 ...........221 102439 ......................185–186 102983 ......................113 110206 ......................154
101797-5863 .............173 102443 ......................185–186 102984 ......................113 110220 ......................215, 217
101845 ......................191 102464P ....................225, 227 102985 ......................113 110276-1900 .............217
102009 ......................83–84 102471 ......................227 102986 ......................121 110276-3500 .............217
102010P ....................83–84 102495 ......................129–131 102987 ......................121 110276-4800 .............217
102013P ....................87 102496 ......................157–158 102991 ......................127 110304 ......................64, 83–84
102030 ......................151 102497 ......................79–80 102992 ......................133 110344 ......................215
102033 ......................135–136 102500 ......................11–12 104759 ......................157–158 110382 ......................45
102065P ....................87 102501 ......................15–16 10597 ........................23–24, 27–28, 110388 ......................135–136
102066 ......................109 102503 ......................37 95–96, 107, 113, 110405 ......................95–96
102066P ....................63–64, 67–68, 102504 ......................37 115, 117 110406 ......................99–100, 109
77, 89, 99–100 102505 ......................37 106043 ......................217 110407 ......................107
102068P ....................87 102506 ......................37 106044 ......................217, 233 110413P ....................99–100
102072 ......................83–84 102507 ......................37 106073 ......................215 110415 ......................95–96
102073 ......................83–84 102508 ......................37 106098 ......................24, 28 110416P ....................99–100
102074 ......................83–84 102509 ......................37 106110 ......................217 110417 ......................109
102100P ....................111 102510 ......................37 106111 ......................217 110417P ....................99–100
102103 ......................83–84 102511 ......................37 106112 ......................217 110419P ....................99–100
102104 ......................83–84 102512 ......................37 106113 ......................215 110422 ......................95–96
102107 ......................83–84 102513 ......................37 106117 ......................24, 27–28 110423 ......................99–100
102109P ....................83–84 102514 ......................37 106140 ......................215 110424 ......................96
102112P ....................64 102515 ......................37 106141 ......................217 110477 ......................109
102117 ......................87 102516 ......................37 106178 ......................83–84 110650 ......................113, 123, 125
102118 ......................83–84 102517 ......................37 106183 ......................217 110656 ......................49–50
102119 ......................87, 99–100 102519 ......................57–58 106184 ......................215 110727 ......................27–28
102121 ......................83–84, 96, 107 102520 ......................57–58 106204 ......................217 110728 ......................27–28
102126 ......................35, 37 102522 ......................57–58 106226 ......................109 110730 ......................27–28
102128 ......................87 102523 ......................57–58 106271P ....................87 110731 ......................27–28
102131 ......................37 102526 ......................153–154 106274 ......................215 110758 ......................95–96
102134 ......................83–84 102527 ......................153–154 106275 ......................217 110789 ......................191
102136 ......................89 102528 ......................153–154 106374 ......................215 110890P ....................99–100
238 Z-60/34 Part No. 102499

January 2014
Part Number Index (continued)
110892 ......................99–100 111648 ......................47 119468 ......................93 122236 ......................201

110919 ......................99–100 111655P ....................95–96 119469 ......................93 122277 ......................40
111026 ......................63–64 111666 ......................96 119471 ......................93 122278 ......................185–186
111027 ......................67–68 111668 ......................79–80 119472 ......................91 122279 ......................185–186
111028 ......................68 111672 ......................77 119473 ......................93 122300 ......................215
111029 ......................67–68 111697 ......................96 119474 ......................93, 105 122302 ......................215
111051 ......................125 111699 ......................109 119475 ......................91, 103 122313P ....................23–24, 27–28,
111052 ......................125 111699P ....................99–100 119476 ......................93 31, 33
111053 ......................125 111702 ......................153–154 119477 ......................93, 105 122346 ......................23–24, 27–28
111068 ......................103 111703 ......................153–154 119478 ......................91 122347 ......................23–24, 27–28
111141 ......................63–64, 77 111705 ......................153–154 119479 ......................91 122377 ......................63–64
111153 ......................183 111744 ......................93 119481 ......................91 122685 ......................125
111155 ......................24, 27–28, 31, 33 111748 ......................107 119483 ......................91 122710 ......................77
111177 ......................121 111778 ......................153–154 119484 ......................96, 109 122715 ......................63–64
111242 ......................129–131 111779 ......................153–154 119495 ......................91 122754 ......................45, 111
111243 ......................129–131 111817-2775 .............39–40 119496 ......................93 122755 ......................130–131, 193,
111244 ......................129–131 111817-3150 .............39–40 119497 ......................91 195, 213, 217,
111245 ......................129–131 111817-4525 .............39–40 119498 ......................91 235
111246 ......................129–131 111817-525 ...............39–40 119500 ......................91 122883 ......................57–58
111247 ......................129–131 111817-5725 .............39–40 119534 ......................136, 237 122885 ......................57–58
111248 ......................129–131 111817-5825 .............39–40 119544 ......................93 122944 ......................127
111249 ......................129–131 111817-6625 .............40 119545 ......................91 122975 ......................50
111250 ......................130–131 111818 ......................39–40 119546 ......................99–100 122978 ......................50
111251 ......................130–131 111986 ......................227 119547 ......................91, 103 12344 ........................135–136
111252 ......................130–131 111987 ......................45 119548 ......................91 12443 ........................133
111253 ......................130–131 111991 ......................227 119551 ......................91 128000 ......................143
111274 ......................129–131 112283 ......................99–100 119560 ......................136 128001 ......................143
111306 ......................185–186 112285 ......................95–96 119568 ......................91, 103 128003 ......................68
111307 ......................185–186 114166 ......................12, 15–16 119613 ......................141, 143 128004 ......................79–80
111308 ......................185–186 114169 ......................12 119619 ......................19, 21 128022 ......................68
111309 ......................185–186 114236 ......................16 119620 ......................115, 117 128023 ......................79–80
111319 ......................186 114244 ......................12, 15–16 119641 ......................136, 237 128024 ......................68
111320 ......................186 114247 ......................15–16 119662 ......................136 128045 ......................191
111321 ......................11–12 114248 ......................16 119809 ......................67–68 128061 ......................107
111333 ......................23–24 114251 ......................15–16 119824 ......................99–100 128125 ......................135–136
111334 ......................49–50 114252 ......................15–16 119826 ......................99–100 128165 ......................103
111337 ......................99–100 114258 ......................11–12 119867 ......................135–136 128166 ......................103
111339 ......................99–100 114277 ......................12 119870 ......................49–50 128200 ......................49–50, 139, 197
111345 ......................49–50 114389 ......................11–12 119915 ......................143 128201 ......................49–50
111346 ......................49–50 114390 ......................11–12 119918 ......................40 128202 ......................49–50, 139
111356 ......................57–58 114397 ......................11–12 119950 ......................185–186 128203 ......................49–50, 139, 233
111366 ......................23–24, 31, 33 119051 ......................96, 107 119960 ......................91, 103 128204 ......................49–50, 136, 139,
111367 ......................23–24, 31, 33 119052 ......................95–96, 107 119964 ......................93 237
111370 ......................23–24, 31, 33 119053 ......................99–100 119984 ......................39–40 128205 ......................139, 201, 205
111371 ......................61 119054 ......................95–96 119988 ......................24, 28 128274 ......................197
111372 ......................61 119056 ......................199 121421 ......................121 128365 ......................197
111373 ......................115 119057 ......................199 121599 ......................50 128368 ......................185–186
111381 ......................201 119065 ......................199 121846 ......................191 128416 ......................215
111390 ......................63–64 119066 ......................199 121847 ......................191 128419 ......................215
111402 ......................79–80 119073 ......................100 121848 ......................191 128578 ......................49–50, 139
111415 ......................141 119117 ......................77 121853 ......................117 128588 ......................67–68
111416 ......................141 119135 ......................91 122017P ....................99–100 128903 ......................87
111417 ......................141 119137 ......................91 122019 ......................183 128935 ......................55
111418 ......................67–68 119138 ......................93 122028 ......................50 128984 ......................63–64
111445 ......................79–80 119139 ......................91 122049 ......................103 128985 ......................63–64
111466 ......................23–24 119140 ......................95–96, 105 122056 ......................111 128986 ......................67–68
111467 ......................23–24 119142 ......................91 122057 ......................111 128987 ......................68
111468 ......................23–24, 27–28 119153 ......................93 122058 ......................111 128991 ......................67–68
111472 ......................23–24 119168 ......................39–40 122073 ......................185–186, 233 12906 ........................57–58, 117
111485P ....................185–186 119169 ......................99–100 122077P ....................95–96 12981 ........................113
111486P ....................185–186 119170 ......................99–100, 109 122079 ......................130–131 13000 ........................93, 107, 205
111526 ......................189 119231 ......................197 122106 ......................99–100 13002 ........................57–58, 67–68,
111591-S ...................211 119232 ......................99–100, 109 122124 ......................135–136 93, 107, 227
111603 ......................95–96 119250 ......................136 122125 ......................135–136 13003 ........................71, 115, 119
111604P ....................95–96 119295 ......................185–186 122198 ......................121 13014 ........................63–64, 83–84, 89
111605 ......................95–96 119344 ......................79–80 122200 ......................121 13064 ........................45, 47, 111, 115,
111608 ......................93 119394 ......................95–96 122201 ......................121 119
111609P ....................95–96 119397 ......................193 122209 ......................225 13066 ........................23–24, 27–28,
111611P ....................96 119398 ......................193 122215 ......................135–136 95–96, 107
111615 ......................95–96 119403 ......................199 122216 ......................135–136 13082 ........................45
111631P ....................99–100 119404 ......................45 122217 ......................135–136 131589 ......................99–100
111633 ......................95–96 119462 ......................91 122221 ......................95–96 133067 ......................15–16
111634 ......................83–84, 95–96, 119463 ......................95–96 122227 ......................183 133238 ......................12
107 119464 ......................95–96 122230 ......................95–96 133278 ......................12
111646 ......................47 119465 ......................91 122231 ......................185–186, 233 133464 ......................12
111647P ....................47 119466 ......................91 122234P ....................96 133465 ......................15–16
Part No. 102499 Z-60/34 239

January 2014
133474 ......................12, 15–16 147351 ......................63–64 215274 ......................105 218742 ......................107

133518 ......................11–12, 15–16, 147352 ......................63–64 215275 ......................103 219158 ......................235
201, 205, 217 147353 ......................63–64 215276 ......................105 219391 ......................45
13585 ........................130–131 147355 ......................63–64 215277 ......................105 219447 ......................45
13775 ........................61 147428 ......................91 215278 ......................103 219474 ......................109
13918 ........................47, 109, 115, 147525 ......................77 215279 ......................105 220229 ......................103
123, 125, 127 147526 ......................77 215280 ......................103 220230 ......................103
139181 ......................233 147661 ......................237 215281 ......................103 220231 ......................103
139331 ......................55 147836 ......................201 215283 ......................103 22541 ........................47, 113, 121,
139338 ......................135–136 147837 ......................201 215284 ......................103 123, 125
139438 ......................185–186 147838 ......................201 215285 ......................103 22558 ........................79–80
139451 ......................133 147839 ......................201 215287 ......................103 22578 ........................75, 79–80
139453 ......................185–186 14815 ........................19, 21 215288 ......................105 225967 ......................139
139508 ......................149 1487 ..........................185–186 215289 ......................105 226102 ......................11–12
139512 ......................149 1488 ..........................185–186 215290 ......................105 226393 ......................183
139527 ......................149 1505 ..........................183 215291 ......................105 226419 ......................113
139528 ......................149 15086 ........................89, 99–100, 109, 215292 ......................103 226495 ......................177–178
139598 ......................141, 143 235 215293 ......................103 226498 ......................178
139610 ......................95–96, 107 15243 ........................53 215294 ......................103 226503 ......................215
139621 ......................79–80 160548 ......................91 215298 ......................105 226504 ......................215
139622 ......................79–80 160550 ......................71 215299 ......................103 226516 ......................12
139624 ......................75, 79–80 160551 ......................67–68 215300 ......................103 226537 ......................127
139666 ......................75, 79–80 162006 ......................215 215301 ......................103 22672 ........................89
139709 ......................71, 79–80 16584 ........................73 215302 ......................103 22699 ........................93, 96, 107, 109
139712 ......................149 1702 ..........................83–84, 109 215305 ......................103 22700 ........................73, 75, 79–80,
139715 ......................149 17712 ........................119 215307 ......................105 87, 89, 96, 107,
139716 ......................149 18503 ........................93, 99–100, 107 215308 ......................103 109, 227
139717 ......................149 18504 ........................107 215309 ......................103 227309 ......................95–96, 105
139718 ......................149 18506 ........................103 215310 ......................103 227516 ......................133
139719 ......................149 18665 ........................53 215311 ......................105 22770 ........................43
139726 ......................149 18666 ........................127, 195, 217 215313 ......................105 227770 ......................39–40
139727 ......................149 18722 ........................113, 115 215314 ......................103 227810 ......................27–28
139882 ......................233 18963 ........................183 215316 ......................109 227811 ......................27–28
139904 ......................233 19018 ........................99–100, 109 215317 ......................109 227813 ......................27–28
139952 ......................205 19020 ........................205 215320 ......................107 227814 ......................27–28
139953 ......................205 19274 ........................135–136 215340 ......................37 227816 ......................27–28
139954 ......................205 19358 ........................83–84, 109 215526 ......................12 227817 ......................27–28
139958 ......................185–186 19363 ........................83–84 215527 ......................12 22788 ........................95–96, 109
14033 ........................87, 107 19440 ........................19, 21, 121 215528 ......................107 227986 ......................35
14392 ........................199 19487 ........................39–40, 43 215544 ......................107 227987 ......................35
144161 ......................45, 205 19491 ........................47, 113, 121, 215545 ......................157–158 227988 ......................83–84, 95–96,
146034 ......................191 123, 125 215642 ......................37 107
146049 ......................61 19506 ........................49–50 215709 ......................107 22811 ........................47
146050 ......................61 19969 ........................201 215871 ......................77 228457 ......................67–68
146284 ......................215 20224 ........................147, 153–154, 215872 ......................103 228466 ......................133
146285 ......................215 181, 221 215873 ......................63–64 228842 ......................61
146351 ......................205 20776 ........................53 21604 ........................127, 191 228864 ......................185–186
146382 ......................57–58 20973 ........................133 216167 ......................109 228866 ......................157–158
146413 ......................40 20980 ........................163 21618 ........................233 228886 ......................215
146416 ......................40 21019 ........................63–64, 83–84, 216367 ......................107 228888 ......................215
146424 ......................225 99–100, 109 216368 ......................107 229340 ......................185–186
146438 ......................57–58 21121 ........................133 216606 ......................199 229346 ......................215
146478 ......................49–50, 139 21130 ........................67–68, 75, 79– 216607 ......................199 229375 ......................183
146550 ......................40 80, 163, 165 216611 ......................199 229567 ......................49–50, 135–136,
147015 ......................91, 96 21141 ........................39–40, 43 216612 ......................199 139
147016 ......................91, 96 21175 ........................47 216615 ......................199 229768 ......................133
147094 ......................49–50 21187 ........................215 216616 ......................199 23057 ........................68, 71, 75, 87,
147095 ......................49–50 214221 ......................40 216617 ......................199 227
147115 ......................91 214249 ......................199 216618 ......................199 231041 ......................231
147121 ......................133 214446 ......................107 216638 ......................157–158 231042 ......................231
147221 ......................133 214536 ......................199 216640 ......................157–158 231045 ......................231
147228 ......................205 21465 ........................39–40, 43, 63– 216657 ......................199 233365 ......................91
147229 ......................205 64, 99–100, 109 216662 ......................199 233437 ......................91
147230 ......................205 214796 ......................91 216678 ......................199 233992 ......................213
147231 ......................205 214798 ......................91 216683 ......................199 233993 ......................213
147232 ......................205 214803 ......................91 216791 ......................55 233994 ......................157–158
147233 ......................205 214902 ......................77 216793 ......................55 234005 ......................91
147239 ......................205 214904 ......................63–64 217441 ......................55 234006 ......................91
147240 ......................205 214915 ......................103 217820 ......................103 23404 ........................55, 135–136
147242 ......................205 21496 ........................67–68, 75, 79– 217821 ......................105 235475 ......................136
147243 ......................79–80 80, 163, 165 217822 ......................105 235476 ......................136
147258 ......................205 215269 ......................105 217823 ......................103 235659 ......................107
147279 ......................205 215270 ......................105 217824 ......................105 236338 ......................107
147348 ......................63–64 215271 ......................105 217825 ......................109 236339 ......................109
147349 ......................63–64 215272 ......................105 218576 ......................107 236340 ......................109
147350 ......................63–64 215273 ......................105 218668 ......................107 236341 ......................107
240 Z-60/34 Part No. 102499

January 2014
236364 ......................109 28176 ........................11–12 30387 ........................123 33957 ........................89

236373 ......................105 28177 ........................11–12 30388 ........................123, 125 33960 ........................87
236420 ......................109 28178 ........................11–12 30389 ........................123 33963 ........................89
236421 ......................109 28181 ........................11–12 30391 ........................57–58 33964 ........................89
236422 ......................109 28235 ........................11–12, 15–16 30411-S .....................127 33966 ........................89
236423 ......................109 28236 ........................11–12 30418 ........................19, 21, 24, 28, 33970 ........................89
236425 ......................109 28443 ........................133, 217 113, 115, 117 33972 ........................89, 211
236426 ......................67–68 28607 ........................211 30430 ........................57–58 33986 ........................11–12
236832 ......................107 28646 ........................57–58 30434 ........................121 33994 ........................145, 147, 149,
237146 ......................107 28656 ........................89 30438 ........................73 151, 153–154
237252 ......................107 28717 ........................89 30468 ........................189 34052 ........................55, 201
237385 ......................109 28750 ........................145, 147, 149, 30472 ........................121 34053 ........................55
237453 ......................109 151, 153–154 30490 ........................43 34054 ........................55
237711 ......................199 28853 ........................197 30493 ........................73 34055 ........................55
237780 ......................109 29073 ........................75 30505 ........................195 34056 ........................55
237856 ......................96 29080 ........................121 30769P ......................75 34058 ........................211
237857 ......................96 29083 ........................127 30784-975 .................111 34162-1900 ...............75
237858 ......................96 29104 ........................12 30785-1500 ...............75 34163 ........................227
237859 ......................96 29137 ........................43 30785-275 .................163 34164 ........................75, 227
238123 ......................199 29314 ........................57–58 30785-400 .................165 34216 ........................24, 28
24038 ........................68, 89, 99–100, 29550 ........................71 30806 ........................73 34265 ........................71
109 29555 ........................71 30810 ........................211 34321 ........................185–186
24514 ........................133 29557 ........................75, 79–80 30884 ........................163 34359-S .....................225
25282 ........................231 29558 ........................73 30967 ........................75, 227 34619 ........................57–58, 191
25368 ........................99–100, 109 29559 ........................73 30971 ........................77, 223, 227 34641 ........................19
25388 ........................45 29560 ........................75, 79–80 30997 ........................50, 135–136 34850 ........................225
25436 ........................19, 21 29605 ........................61 31059 ........................11–12 34901P ......................225
25548 ........................87, 96 29606 ........................89 31060 ........................11–12 34902 ........................225
25685 ........................191 29616 ........................89 31082 ........................121 34904 ........................223
25855P ......................45 29739 ........................161 31086 ........................121 34922 ........................223
25926 ........................99–100 29746 ........................21, 23–24, 28 31095 ........................127 34923 ........................223
25927 ........................99–100, 109 29749 ........................68 31106 ........................113, 117, 127 34924 ........................223
25929 ........................89 29764 ........................130–131 31306 ........................113, 115 34925 ........................223
25969 ........................121 29868 ........................45, 57–58 31307 ........................115 34926 ........................223
25994 ........................11–12 29883 ........................45, 111, 115 31309 ........................115 34955 ........................223
27034 ........................227 30021 ........................121 31310 ........................113, 117 34962 ........................227
27067 ........................24, 28 30050-S .....................113, 115 31408 ........................197, 199 34964-S .....................223
27082 ........................197 30052P ......................115, 117 31506 ........................39–40, 43 34965 ........................223
27089 ........................39–40, 43 30080 ........................11–12 31507 ........................40, 43 35067-200 .................75, 227
27155 ........................197 30116 ........................121 31524 ........................39–40, 43 35067-500 .................77
27204 ........................11–12, 15–16 30137 ........................121 31527 ........................153–154 35418 ........................43
27205 ........................11–12, 15–16 30138 ........................121 31658 ........................39–40, 43 35434 ........................87, 223
27206 ........................11–12, 15–16 30139 ........................121 31788 ........................11–12 35450 ........................225
27207 ........................11–12, 15–16 30143 ........................99–100, 111 32064 ........................83–84, 107 35451 ........................225
27246 ........................49–50, 139, 205, 30144 ........................111 32309 ........................71, 93, 105 35452P ......................225
233 30180-S .....................115 32681 ........................163, 165 35461 ........................217
27258 ........................123, 125 30186 ........................121 32695 ........................77 35586 ........................71, 80
27287 ........................136, 237 30188 ........................127 32698 ........................71, 80 35599 ........................11–12
27326 ........................127 30189 ........................127 32722 ........................19, 113, 117 35610 ........................197
27329P ......................73 30191 ........................117 32732 ........................201 35817 ........................83–84
27377 ........................57–58 30192 ........................117 32735 ........................201 35818 ........................83–84
27412 ........................83–84 30193 ........................115 32748 ........................71 35956 ........................186
27497 ........................127 30194 ........................117 32749 ........................71 35958 ........................183, 186
27535 ........................201 30195 ........................117 33024 ........................73, 79–80 35960 ........................183, 186
27564 ........................11–12 30196 ........................117 33060P ......................71 36208 ........................107
27695 ........................113 30198 ........................113, 115 33240P ......................75 36294 ........................125, 215
27698 ........................19, 21, 23–24, 30199 ........................113 33241P ......................75 36456 ........................109
27–28 30201 ........................113 33265 ........................61 36648 ........................121
27761 ........................145, 147 30202 ........................113, 115 33277 ........................71, 89, 95–96, 36928 ........................201
27802 ........................153–154 30217 ........................121 99–100, 109 37003 ........................73, 79–80, 89,
27804 ........................153–154 30219 ........................127 33361 ........................77, 83–84, 227 95–96
27807 ........................151, 154 30220 ........................127 33418 ........................71 37192 ........................45
27836 ........................145, 147, 153– 30222 ........................113, 115 33422 ........................55 37505 ........................63–64, 67–68,
154 30230P ......................75, 111 33550 ........................16 71, 77, 79–80
27920 ........................89 30255 ........................121, 127 33555 ........................57–58 37947 ........................49–50
28076 ........................71 30256 ........................57–58 33568 ........................201 37950 ........................71
28131 ........................135–136 30256-S .....................40 33576 ........................133 38620 ........................121
28158 ........................11–12, 15–16 30271 ........................111 33607 ........................55, 215 38859 ........................61
28159 ........................11–12, 15–16 30272 ........................121 33608 ........................55, 215 38922 ........................83–84, 95–96
28160 ........................11–12, 15–16 30275 ........................40 33629 ........................130–131 39479 ........................63–64, 67–68,
28161 ........................11–12 30297 ........................47 33674 ........................185–186 77, 89, 99–100,
28164 ........................11–12 30315 ........................123 33681 ........................107 109
28165 ........................11–12 30328 ........................115 33724 ........................130–131 40405 ........................113, 117
28171 ........................11–12, 15–16 30333P ......................119 33729 ........................73, 80 40434 ........................11–12, 15–16
28174 ........................11–12, 15–16 30370 ........................127 33784 ........................55 42111 ........................231
28175 ........................11–12 30377 ........................123 33952 ........................11–12 42112 ........................231
Part No. 102499 Z-60/34 241

January 2014
42113 ........................231 48904 ........................167, 169, 171, 49119-3478 ...............178 49817 ........................87
42288 ........................49–50 173, 177–178, 49119-3578 ...............167, 173, 181 49820 ........................135–136
4266 ..........................99–100, 109, 203 49119-3778 ...............177–178 49857 ........................130–131
163, 165, 185– 48905 ........................167, 173, 177– 49119-3878 ...............167, 173 49861 ........................207
186, 201 178, 181, 221 49119-41078 .............181 49869 ........................99–100, 111
42781 ........................49–50, 135–136 48907 ........................173 49119-4178 ...............167, 173 49881 ........................89
43018 ........................157–158 48908 ........................171 49119-4578 ...............167, 173 49898 ........................83–84
43181 ........................135–136 48909 ........................167, 173 49119-53778 .............181 49915 ........................71, 79–80
43392 ........................185–186, 189 48911 ........................167, 173 49119-6078 ...............171 49916 ........................73
43595 ........................12 48912 ........................171, 178, 181, 49119-9878 ...............173 49917 ........................73, 80
43955 ........................130–131 221 49120-6131 ...............231 49919 ........................73
43955-104400 ...........45 48914 ........................169, 171 49121-42388 .............181, 221 49921 ........................73
44064 ........................73, 75, 80, 89, 48915 ........................167, 173, 177– 49126-1933 ...............177–178 49922 ........................75
109 178 49128-2109 ...............177–178 49923 ........................75
44174 ........................157–158 48916 ........................39–40, 43, 73, 49128-22009 .............181 49924 ........................75, 79–80
44227 ........................157–158 169, 175, 177– 49128-23609 .............181 49929 ........................73
44743 ........................133 178, 181, 221 49128-3209 ...............169, 175 51063 ........................191
44950 ........................201 48917 ........................177–178, 181, 49128-3409 ...............169, 175 52001 ........................201
44981 ........................11–12, 15–16, 221 49129-2125 ...............177–178 52076 ........................87
195 48918 ........................167, 173 49130-2582 ...............167, 173 52078 ........................89
44986 ........................11–12 48920 ........................167, 173 49130-4982 ...............167, 173 52086-R .....................201
45066 ........................47 48922 ........................39–40, 43, 177– 49135-3389-S ............73 52179 ........................39–40
45074 ........................19, 21 178, 207 49135-43389 .............181 52229 ........................71
45161 ........................39–40, 43, 178 48926 ........................177–178 49142-13762 .............219 52251 ........................223
45171 ........................95–96, 223 48932 ........................175, 203 49142-7062 ...............207 52352 ........................79–80
45209 ........................111, 119 48933 ........................167, 169, 171, 49143-12229 .............207 52370 ........................157–158
45226 ........................19, 113, 115, 173, 181, 203, 49143-1829 ...............178 52371 ........................157–158
117, 127 219, 221 49143-4829 ...............167, 173 52537 ........................75
45303 ........................121 48935 ........................177–178, 203 49143-5429 ...............169, 171, 175 52566 ........................83–84
45383 ........................139, 191 48937 ........................169, 171, 173, 49150-7030 ...............177–178 52570 ........................89
45435 ........................63–64, 75, 83– 175, 178, 207 49151-10448 .............178, 209 52575 ........................89
84, 95–96, 107, 48938 ........................203 49151-8648 ...............178, 209 52580 ........................89
227 48939 ........................173 49151-8948 ...............209 52661 ........................185–186
45455 ........................39–40 48942 ........................175 49151-9948 ...............209 52723 ........................147
45462 ........................57–58, 183 48946 ........................178, 203 49159-2618 ...............177–178 52726 ........................145, 147
45470 ........................125 48947 ........................207 49163-6144 ...............231 52897 ........................157–158
45748 ........................191 48948 ........................173, 219 49164-1443 ...............203 52907 ........................157–158
45782 ........................75, 79–80, 183, 48959 ........................177–178, 209, 49183-1792 ...............177–178 52943 ........................153–154
201 219 49183-5863 ...............173 52965 ........................11–12, 15–16
45912 ........................154 48960 ........................167, 173, 177– 49189-5438-S ............47 52966 ........................12, 15–16
45914 ........................201 178, 203, 207, 49190-94800 .............195 52967 ........................12, 15–16
46002P ......................123, 125 209, 219 49201 ........................177–178 52968 ........................12, 15–16
46004 ........................115 48963 ........................167, 173, 177– 49207 ........................169, 171 53023 ........................39–40, 43
46005 ........................113 178, 203, 207 49212 ........................195 53081 ........................19, 21
46014 ........................39–40, 43 48964 ........................203, 207, 219 49214 ........................195 53156 ........................197
46131 ........................96, 109 48976 ........................177–178 49215 ........................195 53189 ........................57–58, 189
46188 ........................233 48977 ........................203 49219 ........................133 53258 ........................127
46216 ........................157–158 48984 ........................39–40, 43, 177– 49375 ........................87 53387 ........................19
46468 ........................12 178 49378 ........................107 53452 ........................19, 21
47041 ........................12 48986 ........................39–40, 43, 178 49381 ........................109 53523-S .....................57–58
47363 ........................217 48994 ........................39–40, 43, 178 49401 ........................71 53524-S .....................58
4828 ..........................39–40, 43, 45, 48996 ........................39–40, 43, 178 49407 ........................87 53527 ........................39–40, 43
47, 57–58, 63– 48997 ........................147, 153–154, 49408 ........................68, 87, 89, 93, 53538 ........................79–80
64, 67–68, 77, 178 99–100, 105 53605 ........................57–58, 229
83–84, 87, 89, 48998 ........................178, 181, 221 49411 ........................63–64, 67–68 5365 ..........................165
95–96, 99–100, 49000 ........................229 49413 ........................87, 95–96 53707 ........................57–58
107, 109, 111, 49101-2910 ...............178 49463 ........................197 53715 ........................71
113, 115, 117, 49109-1529 ...............203 49512 ........................177–178 53758-S .....................211
119, 127, 129– 49109-2229 ...............203 49513 ........................177–178 53759-S .....................211
131, 191, 193, 49109-4629 ...............173 49515 ........................178, 203 53760-S .....................211
195, 205, 209, 49109-4829 ...............173 49534 ........................189 53761-S .....................211
215, 217, 225, 49109-5129 ...............173 49535P ......................57–58 53804P ......................185–186
227, 233, 235 49110-11192 .............173 49612 ........................145, 147, 149, 53807-S .....................185–186
48425 ........................99–100, 109 49114-4346 ...............177–178 151, 153–154, 53808-S .....................185–186
48470 ........................39–40, 43 49114-4546 ...............177–178 163, 165, 167, 53811 ........................119
48498 ........................87, 100, 109 49117-1291 ...............178 169, 171, 173, 53821P ......................87
48875 ........................177–178, 207, 49117-2991 ...............171 175, 177–178, 5387 ..........................113, 115
219, 231 49117-3591 ...............181 181, 203, 221 53903 ........................57–58
48880 ........................147, 153–154, 49117-3891 ...............167 49613 ........................145, 147, 149, 53909 ........................21
169, 171, 181, 49117-5991 ...............178 151, 153–154, 53945 ........................227
221 49117-6191 ...............169, 175 163, 165, 167, 53950 ........................211
48884 ........................79–80 49117-9291 ...............181 169, 171, 173, 53952 ........................83–84, 95–96,
48887 ........................47 49117-9819 ...............173 175, 177–178, 107
48891 ........................169, 171 49118-41408 .............181 181, 203, 221 53952P-S ..................63–64, 75, 77
48892 ........................178 49118-5408 ...............177–178 49618-S .....................57–58 53961 ........................161
49118-6408 ...............207 49816 ........................125, 135–136 53967 ........................53
242 Z-60/34 Part No. 102499

January 2014
5397 ..........................39–40, 43, 45, 6002 ..........................57–58, 67–68, 6145 ..........................57–58, 87, 99– 136, 139, 186,
47, 57–58, 63– 103 100, 109, 127, 225, 227
64, 67–68, 77, 60143 ........................229 186, 225, 231 63630P ......................24, 28
93, 95–96, 107, 60160P ......................130–131 6146 ..........................47, 63–64, 83– 63727 ........................223
109, 111, 113, 6019 ..........................33, 39–40, 57– 84, 87, 99–100, 63766 ........................133
123, 125, 127, 58, 68, 87, 109, 109, 163, 183, 64066 ........................40
133, 193, 195, 111, 127, 129– 191, 199 64079 ........................89
201, 205, 213, 131, 133, 201, 6147 ..........................183 65453 ........................87
217, 225, 227, 205, 215, 225 61726 ........................191 65454 ........................89
233 6021 ..........................19, 21, 23–24, 6175 ..........................19, 21, 40, 45, 65456 ........................89, 211
53976 ........................201 27–28, 33, 39– 57–58, 63–64, 65458 ........................73
53980 ........................169, 175 40, 45, 57–58, 67–68, 73, 75, 65459 ........................73
54071 ........................63–64, 83–84, 64, 73, 79–80, 77, 79–80, 87, 65463 ........................117, 127
99–100, 109 83–84, 87, 107, 89, 95–96, 99– 65473 ........................64, 83–84
54085-8218 ...............207 119, 123, 125, 100, 119 6550 ..........................217
54132 ........................169, 171 201, 229 6178 ..........................47, 55, 87, 113, 65610-S .....................40
54247P ......................130–131 6022 ..........................95–96 121, 123, 125, 65611-S .....................43
54255 ........................135–136 6024 ..........................21, 45, 115, 119 135–136, 163, 65612 ........................45
54274 ........................131 6033 ..........................19, 21, 23–24, 183 65636 ........................67–68
54325 ........................43 27–28, 73, 79– 61972 ........................191 65638 ........................67–68
54365 ........................55 80, 95–96, 107, 61974 ........................191 65770 ........................87, 89
54457 ........................193 113, 115, 117 61975 ........................191 6584 ..........................163, 165
54458 ........................193 60334 ........................111 6198 ..........................63–64, 67–68, 65841 ........................201
54465 ........................193 6036 ..........................111, 183, 186 77, 89, 95–96, 65892 ........................39–40, 87
54486 ........................189, 225 6037 ..........................73 99–100, 109, 6595 ..........................205
54487P ......................63–64 60443 ........................135–136 117, 123, 125 6607 ..........................133
54534 ........................55 60508 ........................39–40, 43 61997 ........................191 6638 ..........................24, 28, 31, 33,
54573 ........................68 60526 ........................135–136 62252 ........................147 39–40, 45, 49–
54578 ........................63–64 60584 ........................45, 64, 99–100, 62253 ........................147 50, 57–58, 63–
54579 ........................63–64 109 62256 ........................153–154 64, 67–68, 73,
54598P ......................83–84 60585 ........................67–68 62258 ........................153–154 75, 77, 79–80,
54627 ........................23–24, 31, 33 60752 ........................229 62259 ........................154 83–84, 95–96,
54687 ........................63–64, 67–68 60857 ........................83–84, 111 62275 ........................154 99–100, 103,
54862 ........................83–84 6086 ..........................19, 21 62277 ........................153–154 107, 109, 111,
55014 ........................95–96 60886P ......................195 62337 ........................157–158 113, 115, 121,
55030 ........................83–84 6090 ..........................24, 28, 31, 33, 62392 ........................141, 143 123, 125, 127,
55753 ........................185–186, 193, 39–40, 45, 49– 62395 ........................141, 143 129–131, 133,
233 50, 55, 83–84, 62417 ........................127 135–136, 139,
56057 ........................55 87, 95–96, 99– 62420 ........................63–64, 75, 77 185–186, 189,
56298 ........................49–50, 139 100, 109, 111, 62421 ........................64 193, 197, 201,
56424 ........................133, 193, 213 119, 121, 130– 62433 ........................67–68 213, 225, 227,
56426-700 .................233 131, 133, 185– 62466 ........................47 231, 233, 235
56525 ........................193 186, 191, 193, 62476 ........................80 66472 ........................233
56570 ........................193 197, 225, 227, 62506 ........................157–158 6653 ..........................39–40, 68
56704 ........................183 233 62507 ........................157–158 6666 ..........................45
56843 ........................47 6091 ..........................57–58, 63–64, 6272 ..........................237 66812 ........................49–50, 139
56848 ........................49–50, 139 67–68, 75, 83– 628455 ......................63–64 66813 ........................139
56912 ........................24, 28, 31, 33, 84, 87, 95–96, 62876 ........................121 66815 ........................139
87, 95–96, 99– 99–100, 109, 63140P ......................225 66816 ........................139
100, 107, 129– 111, 113, 115, 63145P ......................225 66818 ........................49–50, 139
131, 227 121, 123, 125, 63146 ........................225 6708 ..........................95–96
56934 ........................213 127, 133, 163, 63155 ........................19, 21 67349 ........................99–100
57072 ........................215 165, 185–186, 63163P ......................225 67537 ........................87, 95–96
57075 ........................205 191, 201, 225, 63165 ........................225 6782 ..........................63–64, 83–84,
57201 ........................33, 130–131 227, 233, 235 63166P ......................225 87, 205, 217, 227
57767 ........................83–84 6095 ..........................79–80, 89, 95– 63183P ......................225 6833 ..........................75, 83–84, 87,
58139 ........................57–58 96, 99–100, 109, 63211 ........................117 99–100, 109,
58222 ........................111 123, 125 63214 ........................127 191, 233
58223 ........................111 6096 ..........................79–80, 117 6326 ..........................113 6878 ..........................225
58247 ........................83–84 6097 ..........................19, 43, 45, 57– 63347 ........................117 6884 ..........................193
58256 ........................75, 79–80 58, 68, 73, 75, 63348 ........................113 6886 ..........................45, 73, 75, 215
58290 ........................161 87, 89, 99–100, 63351 ........................117 6888 ..........................45, 57–58, 63–
58354 ........................68 109, 129–131, 63352 ........................127 64, 67–68, 75,
58380 ........................111 191, 205, 209, 63354 ........................127 77, 79–80, 87,
58402 ........................201 215, 227, 235 63374 ........................119 95–96, 107, 111,
58484 ........................37 6099 ..........................107 63375 ........................205 113, 115, 121,
58489 ........................45 61073-4930 ...............177–178 63376 ........................121 123, 129–131,
58632 ........................93, 105 61074-2372 ...............167, 173 63463 ........................63–64, 75, 77 133, 189, 191,
58919 ........................123 61110 ........................80, 107 6356 ..........................24, 28, 31, 33, 227, 233, 235
58920 ........................123 61222 ........................47 45, 47, 49–50, 6889 ..........................39–40, 45, 77,
58927 ........................123 61223 ........................47 75, 79–80, 87, 123, 125, 185–
58944 ........................201 61250 ........................47 111, 113, 115, 186, 189, 193,
58954 ........................201 61262 ........................219 117, 119, 121, 213, 215, 225,
58967 ........................87 61326 ........................39–40, 43 123, 125, 129– 233
59460 ........................19, 21 131, 133, 135– 6935 ..........................45, 53, 135–136,
205
Part No. 102499 Z-60/34 243

January 2014
69873 ........................147 74006 ........................130–131 77478 ........................67–68 84135 ........................145, 147

6991 ..........................193 74052 ........................205 77482 ........................68 8516 ..........................89, 99–100, 117,
70251 ........................63–64, 67–68 74389 ........................19, 21, 121 77483 ........................67–68 127, 227
70257 ........................100 74872 ........................121, 127 77664 ........................213 85300 ........................193
70356 ........................63–64 74913 ........................55 77674 ........................23–24, 27–28, 88296 ........................24, 28
70381 ........................79–80 74920 ........................55 31, 33 88315 ........................50
70385 ........................67–68 74921 ........................55 77683-S .....................213 88356-11103 .............47
70419 ........................83–84 74922 ........................55 77692 ........................130–131 88356-11105 .............121
70423P ......................89 74923 ........................55 77790 ........................27–28 88356-146R3 .............113, 123, 125
70452 ........................77, 89, 99–100, 74924 ........................55 77791 ........................27–28 88377-1400 ...............213
109 75020 ........................67–68 77797 ........................233 88384 ........................233
70453 ........................77 75041 ........................199 77819 ........................161 88385 ........................233
70486 ........................211 75067 ........................130–131 77838 ........................130–131 88390 ........................233
70489 ........................87 75073 ........................57–58 77840 ........................130–131 88406 ........................217
70496 ........................79–80 75119 ........................47 77990 ........................64, 161 88450 ........................83–84, 95–96
70525 ........................83–84 75143 ........................141 80150 ........................63–64, 77 88452 ........................91, 103
70527 ........................87 75185 ........................87 80605 ........................191 88606P ......................189
7056 ..........................45, 53, 130–131, 75260 ........................209 81110 ........................23–24, 31, 33, 88607P ......................189
135–136, 205 75395 ........................127 47, 115 88609-S .....................189
7057 ..........................205 75443 ........................141, 143 81123 ........................197 88636-9273 ...............171
71259 ........................209 75444 ........................141, 143 81164 ........................23–24, 27–28 88727 ........................27–28
71383 ........................40 75445 ........................141, 143 81368 ........................193 88728 ........................27–28
71498 ........................186 75446 ........................141, 143 81484P ......................135–136 88729 ........................27–28
71909 ........................39–40, 87 75447 ........................141, 143 81487P ......................135–136 88730 ........................27–28
71911 ........................95–96, 227 75448 ........................141, 143 81488 ........................135–136 88757 ........................83–84
72255 ........................75, 79–80 75449 ........................141, 143 81532 ........................233 88783 ........................145
72282 ........................183 75578 ........................23–24 81550 ........................136 88827 ........................49–50
72290 ........................24, 28 75579 ........................23–24 81551 ........................136, 237 88832 ........................55
72326 ........................57–58, 139, 183, 75580 ........................23–24 81563 ........................99–100, 111 88841 ........................67–68
191 75581 ........................23–24 81578 ........................45 88846 ........................64
72327 ........................63–64, 83–84, 75614 ........................207 8170 ..........................111 88847 ........................63–64, 83–84
99–100, 109 75617-1538 ...............233 8177 ..........................19, 21, 24, 28, 73 88883 ........................35
72342 ........................67–68 75617-1675 ...............233 8178 ..........................43, 235 88884 ........................24, 28
72343 ........................63–64, 83–84, 75617-2275 ...............233 8179 ..........................121, 125 88885 ........................24, 27–28
107 75617-4788 ...............233 81900 ........................49–50 88886 ........................37
72344 ........................63–64 75617-6275 ...............233 8220 ..........................19, 21 88887 ........................37
72348 ........................64 75617-6475 ...............233 82229 ........................12 88933 ........................67–68
72358 ........................89 75631 ........................93, 105 82237 ........................215, 217 88989P ......................64
7265 ..........................185–186 75636 ........................233 82238 ........................12, 15–16 88990P ......................63–64
72867 ........................15–16 75640 ........................135–136 82240 ........................15–16 88991P ......................67–68
72875 ........................193 75649 ........................45 82243 ........................12 88992P ......................68
73185 ........................23–24, 27–28 75650-S .....................111 82244 ........................12, 15–16 89033 ........................23–24, 27–28
73210 ........................23–24 75677 ........................47 82283 ........................12 89098P ......................47
73257 ........................31 75678 ........................47 82316 ........................12 8910 ..........................45
73258 ........................31 75681 ........................47 82366 ........................12 8914 ..........................113, 123, 125,
73260 ........................31 75682 ........................47 823702 ......................83–84 135–136, 139,
73261 ........................31 75683 ........................47 823729 ......................107 213
7339 ..........................47, 107, 117 75684 ........................47 823730 ......................107 8915 ..........................67–68, 133
73449 ........................21 75685 ........................47 823816 ......................105 89176 ........................135–136
73463-1175 ...............213 75686 ........................47 82472 ........................15–16 89177 ........................135–136
73475 ........................21 75722 ........................31 82473 ........................15–16 89179 ........................209
73476 ........................21 75849 ........................121 82481 ........................15–16 89237 ........................33
73477P ......................130–131 75854 ........................209 82487 ........................15–16 89259 ........................77
73478P ......................131 75855 ........................209 82544 ........................15–16 89294 ........................19, 21
73480 ........................185–186 75858 ........................45 82545 ........................15–16 89295 ........................19
73500 ........................193 75863 ........................31, 33 82548 ........................15–16 89296 ........................121
73501 ........................193 75987P ......................201 8255 ..........................23–24, 27–28, 89300 ........................151
73575 ........................133 75988P ......................45 83–84, 99–100, 89309 ........................154
73587 ........................133 77046 ........................12 123, 125, 183, 89310 ........................147, 154
73610P-S ..................129–131 77047 ........................135–136 229 89312 ........................153–154
73711 ........................135–136 77069 ........................45 82589 ........................15–16 89329 ........................19, 21
73713 ........................135–136 7713 ..........................40, 45, 57–58, 82601 ........................15–16 89331 ........................23–24, 27–28
73717 ........................53, 135–136 75, 113, 115, 82602 ........................15–16 89332 ........................24, 28
73723 ........................135–136 123, 125, 133, 82604 ........................15–16 89335 ........................129–131
73725 ........................135–136 183, 201, 213 82605 ........................15–16 89336 ........................129–131
73736 ........................53, 135–136 77139 ........................83–84, 111 82606 ........................15–16 89337 ........................129–131
73739 ........................135–136 77170 ........................83–84 82644 ........................12 89338 ........................129–131
73753 ........................53 77183 ........................12 82646 ........................15–16 89361P ......................24, 28
73766 ........................19, 21, 24, 28 77219 ........................39–40 82673 ........................12, 15–16 89362P ......................24, 28
73803 ........................135–136 77295 ........................83–84, 95–96, 82862 ........................217 89405-S .....................211
73805 ........................49–50 107 82924 ........................15–16 89431 ........................163, 165
73807 ........................157–158 77351 ........................135–136 83093 ........................49–50 89441 ........................209
73928 ........................130–131 77382 ........................197 83098 ........................141, 143 89453 ........................71
73931 ........................133 77402 ........................67–68, 79–80 83131 ........................49–50 89463 ........................183
73975 ........................130–131 77432 ........................135–136 83141 ........................161 89464 ........................197
73976 ........................130–131 77476 ........................67–68 84134 ........................145, 147 89466 ........................183
244 Z-60/34 Part No. 102499

January 2014
Part Number Page Part Number Page Part Number Page
89469 ........................229 89862 ........................157–158 97548 ........................11–12

89520 ........................163, 165 89864 ........................157–158 97571 ........................12
89554-11113 .............169, 175 89871-4848 ...............219 97579 ........................217
89555-3708 ...............173 89871-6348 ...............178 97602 ........................12
89571 ........................47 89871-9048 ...............203 97815 ........................12, 15–16, 133
89616 ........................39–40, 43 89883-S .....................189 97884 ........................11–12, 15–16
89620 ........................45 89885 ........................47 97887 ........................11–12
89625 ........................57–58 89888 ........................77 97890 ........................11–12
89629 ........................57–58 89889P ......................77 99778 ........................199
89651 ........................99–100, 111 89890P ......................79–80 >>> ............................129–131
89666 ........................135–136 89893P ......................77 >>>>>> ......................129–131
89672P ......................71, 111 89895P ......................77 REF. ...........................63–64, 79–80,
89673 ........................135–136 89901 ........................67–68 99–100, 103, 117
89675 ........................19 89902 ........................77 Ref. ............................67–68, 89, 115,
89682 ........................24, 31, 33 89903P ......................77 130–131, 135–
89698 ........................31 89904P ......................57–58 136, 147, 227,
89699 ........................31 89917P ......................87 237
89700 ........................31 89921 ........................87 T106652 ....................205
89701 ........................31 89925 ........................135–136 T106954 ....................47
89702 ........................23–24 89932 ........................161 T106955 ....................47
89703 ........................23–24 89933 ........................161 T106957 ....................47
89704 ........................23–24 89934 ........................161 T106961 ....................47
89705 ........................23–24 89942 ........................63–64 T106962 ....................47
89707P ......................225 89953 ........................67–68 T108075 ....................127
89719 ........................201 89954 ........................111 T111450 ....................121
89722 ........................153–154 89959 ........................227 T111451 ....................121
89723 ........................189 89973 ........................83–84 T111608 ....................201
89726 ........................153–154 89999 ........................77 T111609 ....................201
89728 ........................153–154 9145 ..........................23–24, 27–28 T111610 ....................201
89729 ........................154 94077 ........................45 T111611 ....................201
89730 ........................154 94324-1900 ...............227 T111612 ....................201
89732 ........................154 94324-950 .................95–96 T111613 ....................201
89733 ........................151, 153–154, 94374-1980 ...............203 T112018 ....................99–100
157–158 94374-2130 ...............203 T112464 ....................157–158
89734 ........................153–154 94374-2630 ...............167, 173 T112560 ....................205
89735 ........................151, 157–158 94374-4830 ...............219 T112563 ....................130–131
89737 ........................153–154 94374-4930 ...............167, 219 T112626 ....................141, 143
89738 ........................153–154 94374-6330 ...............219 T112773 ....................12, 16
89742 ........................129–131 94374-6630 ...............177–178 T113655 ....................215
89743 ........................129–131 94374-6930 ...............177–178 T114022 ....................215
89744 ........................129–131 94378P ......................67–68 T114023 ....................215
89745 ........................129–131 94390-S .....................130–131 T114620 ....................12
89746 ........................129–131 94399 ........................127 T114678 ....................75, 79–80
89747 ........................129–131 94420 ........................231
89748 ........................129–131 94464-1986 ...............79–80
89749 ........................129–131 94485 ........................79–80
89750 ........................129–131 94493-S .....................213
89751 ........................129–131 94506 ........................139
89752 ........................129–131 94534 ........................27–28
89753 ........................129–131 94535 ........................27–28
89755 ........................191 94536 ........................27–28
89756 ........................47 94549 ........................191
89759 ........................63–64 94612 ........................40, 43
89762 ........................67–68 94643 ........................191
89763 ........................68 94745P ......................133, 185–186
89764 ........................68 94757 ........................215
89765 ........................68 94758 ........................145
89768 ........................129–131 94759 ........................215
89769 ........................151, 157–158 94760 ........................215
89770 ........................151, 157–158 94762 ........................67–68
89771 ........................68 94765 ........................215
89775 ........................77 94886 ........................67–68
89776 ........................77 94888 ........................63–64
89780 ........................79–80 94889 ........................64
89785 ........................73, 80 94891 ........................35
89786 ........................80 94892 ........................35
89787 ........................80 94893 ........................35
89788 ........................80 94894 ........................35
89791 ........................79–80 94937 ........................47
89792 ........................79–80 9596 ..........................185–186
89800 ........................47 9599-S .......................185–186
89811 ........................89 96008-S .....................49–50
89812 ........................89 97128 ........................47, 121
89813 ........................89, 95–96 97404 ........................67–68
89858 ........................161 97461 ........................63–64
89859 ........................161 97473 ........................68
Part No. 102499 Z-60/34 245

January 2014
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
ALARM.INTERMITTENT TONE.24V.....183 BEARING,1.25ID X 1.5OD X 0.69L.....127
1 ALTERNATOR, DEUTZ F3L10/F4L10*.......71, BEARING,1.25IDX1.50ODX0.88L.....121
80 BEARING,1.25IDX1.5ODX1.00L.....127
12VDC PROPORTIONAL VALVE.....205
ALTERNATOR, PERKINS (54555).....67–68 BEARING,1.5IDX1.75ODX1.5L,PTFE.....19, 21
ALTERNATOR,65 AMP,PERKINS 404........67– BEARING,1.75IDX2.00ODX1.50L.....115, 117
2 68 BEARING,2.25IDX2.50ODX1.50L*.....113, 115
207 HYD MOTOR ASSY, GEN.....205 ALTERNATOR,DSG-423.....95–96, 105 BEARING,2.50IDX2.75ODX2.00L...19, 21, 23–
220V MOTOR PARTS SUBST.....193 ALTERNATOR,LRG-423 RE-BUILT*.....87 24, 27–28
ANGLE,RELAY MNT,W/NUTSERTS,PNT.....55 BEARING,BALL DRIVE SHAFT.....24, 27–28
ANGLE,RING GEAR BLUE.....225 BEARING,FL,1.25ID X 1.41OD X 1.....127
4 ASSEMBLY,FOOT SWITCH.....133, 135–136 BEARING,FL,1.25IDX1.41ODX1.50L.......113,
4WD traction manifold part 81055 is no longer ASSEMBLY,HOSE,AIR INTAKE.....95–96 115
available; for its complete replacement ASSM, GEN. ONLY, 110V, 60HZ.....201 BEARING,FL,1.75IDX1.94ODX1.50L.....113
customer must order part 139712.....147 ASSY HEATER, MODEL 18, 120V.....199 BEARING,GARLOCK 20DU12.....117, 127
ASSY HEATER, MODEL 18, 240V.....199 BEARING,GARLOCK,12FDU12.....191
5 ASSY W/4 WHEEL/TIRES W/SEALANT.....23– BEARING,GARLOCK,28DU24.....113, 117
5/16-18 X .75 LG.FLG.LCK.SCREW.....103 24 BEARING,INNER (88883).....35
ASSY, BATTERY HEATER, 120V.....199 BEARING,MOTOR.....201
ASSY, BATTERY HEATER, 240V.....199 BEARING,OUTER (88883).....35
6 ASSY, CIRCUIT BREAKER 15A.....49–50 BEARING,SERIES 3000.....47
6' TRI-ENT ASSY W/DECALS A/SOA......185– ASSY, CIRCUIT BREAKER 20A.....49–50 BELL HOUSING KIT, FORD 425EFI.....89
186 ASSY, PRECLEANER BRACKET.....227 BELL HOUSING KIT,FORD DSG423.....95–96
6' TRI-ENT ASSY W/DECALS ANSI....185–186 ASSY,120V HEATER, HYD TANK.....199 BELT, FEAD, MSG425.....105
6' TRI-ENT ASSY W/DECALS AUSTR.....185– ASSY,240V HEATER, HYD TANK.....199 BELT, V (PERKINS 404).....68
186 ASSY,ENCLOSURE,WELDER GEN......215 BELT,SERPENTINE,DSG-423.....93
6' TRI-ENT RAIL W/DECALS A/SOA.....186 ASSY,LS,LOAD SENSE,38.5 IN.....191 BELT,SERPENTINE,LRG425 EFI***.....89
6' TRI-ENT RAIL W/DECALS ANSI.....185–186 ASSY,PCB ALC500 Z60 LEG V200.....136 BELT,TIMING,FORD LRG423/425EFI.....87, 89
6' TRI-ENT RAIL W/DECALS AUSTR......185– ASSY,RELAY SOCKET,AUTO***.....55 BELT,V, DEUTZ DIESEL ENGINE.....71, 80
186 ASSY,TIRE/WHEEL,HF,W/SEALANT....23–24, BLANKET,BATTERY.....197
27–28 BLOCK HEATER,FORD DSG-423.....197
8 ASSY,TIRE/WHEEL,LH,RT,W/SEALAN.....23– BOLT,CARRIAGE,1/4-20 X .75,G2.....225
8' TRI-ENT ASSY W/DECALS ANSI....185–186 24 BOLT,EXHAUST,PERKINS(54555).....63–64
8' TRI-ENT ASSY W/DECALS AUSTR.....185– ASSY,TIRE/WHEEL,RH,RT,W/SEALAN.....23– BOLT-FLANGE,M6 X 22MM(52573).....89
186 24 BOOT GUARD, JOYSTICK 62390/91.....141
8' TRI-ENT ASSY W/DECALS CE.....185–186 AUX TOP RAIL,6'(1.25")SERVICE.....185–186BOOT(BELLOWS),E-STOP,BLACK......49–50,
8' TRI-ENT RAIL W/DECALS A/SOA.....186 AUX TOP RAIL,6',SWG GT, SRV.....185–186 139
8' TRI-ENT RAIL W/DECALS ANSI.....185–186 AUX TOP RAIL,6FT,PTD.....185–186 BOOT, ROCKER JOYSTICK 75565.....141, 143
8' TRI-ENT RAIL W/DECALS AUSTR.....186 AUX TOP RAIL,8'(1.25")SERVICE.....185–186BOOT,2 X 12 WAY.....135–136
8' TRI-ENT RAIL W/DECALS CE/UK........185– AUX TOP RAIL,8',SWG GT, SRV.....185–186 BOOT,CABLE TERM,MED.RED,4/0.....45
186 AUX TOP RAIL,8FT,PTD.....185–186 BOOT,DTSCH,DTP4-BT.....135–136
BOOT,JOYSTICK.....141, 143
B BOOT,PLUG 4 WAY.....135–136
A BOOT,SOLENOID,29073.....75
ACCESS PBOX HEATER ALC500/1000.....136 BACKING PLATE, PAINTED.....225
BOOT,TOGGLE SWITCH,SHORT*......49–50,
ACCESSORY,ARCTIC HOSE,Z60.....125 Ball Bearing.....37
139, 205, 233
ACCESSORY,OPERATOR PROT BALL STUD**.....57–58
BOX,INSTRUCTION STORAGE.....133
STRUCT.....235 BAR,AXLE ROTATION STOP,NON-OSC.....24,
BRACKET,1K OHM 10-TURN POT.....215
ADAPTER 20 ORB X 16 ORFS.....178 28
BRACKET,ACTUATOR ARM MTG,PTD.....75
ADAPTER CABLE, JS100 JOYSTICK......135– BAR,AXLE ROTATION STOP,OSC......24, 28
BRACKET,AIR CLEANER MTG.PAINT*.....63–
136 BAR,HARNESS CONNECTOR MOUNT.....87
64, 75, 77
ADAPTER, 010103.....211 BASE, W/1 N.O. CONTACTS***.....139
BRACKET,AIRLINE TO PLATFORM.....195
ADAPTER, MIXER/THRO, MSG425.....103 BASE,W/2 NC CONTACTS***.....49–50
BRACKET,AUX PUMP MOUNT,PAINT.....45
ADAPTER, WATER CONN, MSG425.....103 BASE,W/3 NC CONTACTS.....139
BRACKET,EXHAUST SUPPRT,PAINT.....73
ADAPTER,140139-8-6.....211 BATT,CABLE,RED, 4 GAUGE.....197
BRACKET,FILTER MOUNT,PAINTED.....45
ADAPTER,MIXER/THROTTLE BODY.....91 BATT.CABLE,2/0,BLACK,48".....99–100, 111
BRACKET,LINCOLN WELDER,PNTD.....217
ADAPTER,PIPE NIPPLE.....177–178 Battery.....64
BRACKET,MAP SENSOR,PAINTED.....87
ADJUSTABLE STRAP ASSY.....213 BATTERY CABLE,1/0 GA,BLK 30".....111
BRACKET,PLATFORM HEATER OPT.....136
AIR CLEANER CAP/ FORD/NOLFF.....83–84 BATTERY CABLE,1/0 GA,BLK 48".....111
BRACKET,POWER TO PLAT TBOX,PNT....217
AIR CLEANER MOUNTING BRKT,PTD.....95– BATTERY CABLE,1/0 GA,RED 45".....111
BRACKET,REGULATOR SUPPORT.....99–100
96 BATTERY CABLE,2/0,POS.RED,45"...99–100,
BRACKET,RELAY BLOCK MOUNT,PTD.....95–
AIR CLEANER,FORD,T3.....83–84, 95–96, 107 111
96
AIR CLEANER,NELSON***.....63–64, 75, 77 BATTERY HOLD DOWN,GROUP 31.....111
BRACKET,RESISTOR.....50
AIR INTAKE FRAME.GRAY.....57–58 BATTERY,12V,1000 CCA GRP 31......99–100,
BRACKET,SOLENOID MOUNT.....77
ALARM,CHIME TONE 5-25VDC***......57–58, 111
BRACKET,SOLENOID MTG,PAINTED.....75
183 BEARING KIT DRIVE TURN AND HUB.....47
BRACKET,TENSIONER.....93
ALARM,WARBLE TONE 5-30 VDC***......139, BEARING KIT,PLAT ROTATOR,SUPER.....127
BRACKET,V275S WELD LEADS.....217
191 BEARING,1.00IDX1.50ODX1.00L.....19, 21
246 Z-60/34 Part No. 102499

January 2014
Part Description Index (continued)
B R A C K E T, W E L D E R MNT CHARGE WIRE, MSG425.....105 CONN RECEPT,FLANGED.....135–136

SUPPORT,PNT.....217 CIRCUIT BKR 10A TYPE 2 METAL.....55 CONN, SAE#4-1/4" NPT.....215
BRACKET,WELDER SUPPORT,PNT.....217 CIRCUIT BREAKER,20A,SINGLE PH.....215 CONN,520102-16.....39–40, 43, 178
BRACKET,WORK LIGHT MOUNT 5/16".....186 CIRCUIT BREAKER,50A,3P.....215 CONN,520102-6-6.....39–40, 43, 177–178, 207
BRACKET-FUEL FILTER (52567).....87 CLAMP, MUFFLER.....77 CONN,520120-12-16.....203
BRAKE ASSEMBLY,TURNTABLE ROT.....47 CLAMP, PLASTIC, CABLE TRACK.....125 CONN,520120-16.....39–40, 43, 177–178
BRAKE KIT (88886)***.....37 CLAMP,0.31,#5 X 1/4,RUB CUSH.....125 CONN,520120-4***....167, 173, 177–178, 181,
BRCKET,AIR CLEANER MTG.PAINT**.....75 CLAMP,0.50,#8 X 1/4,RUB CUSH........75, 83– 221
BREAKER, 25 AMP, GEN.....205 84, 87, 99–100, 109, 191, 233 CONN,520120-4-6***.....171, 178, 181, 221
BREAKER,15 AMP,GEN.....205 CLAMP,1.00,#16 X 1/4,RUB CUSH...127, 195, CONN,520120-4-8.....169, 171
BRIDGE,50A FULL WAVE**.....201 217 CONN,520120-8***....167, 169, 171, 173, 181,
BRKT,AIR CLEANER ORIENTATION**......83– CLAMP,1.13,#18 X 1/4,RUB CUSH.....233 203, 219, 221
84, 95–96, 107 CLAMP,1.25X.5 RUBBER-CUSHION.......133, CONN,520120-8-10.....178, 203
BRKT,WELDER DIV.MANIFOLD,P.....215 193, 213 CONN,520120-8-12.....173, 219
BRKT,WELDER GEN BASE,L.....215 CLAMP,1.31,#21 X 1/4,RUB CUSH.....55 CONN,8 POS PLUG 120 AC/15A.....45
BRKT,WELDER GEN BASE,R.....215 CLAMP,1.38,#212X3/8,RUB CUSH.....95–96 CONN,LONG,520122-4.....207
BRKT,WELDER GEN MNT BOTTOM.....215 CLAMP,1.88,#30 X 1/4,RUB CUSH......39–40, CONN,LONG,520122-6.....177–178, 181, 221
B R K T, W E L D E R GEN MOUNT 68 CONN,PLUG 120 AC/15A DOMESTIC.....199
BACK,PNT.....215 CLAMP,2.75,#44 X 1/4,RUB CUSH*.....39–40 CONN,RECEP 120AC/15A DOMESTIC.....45
BRKT.,LWR LIMIT SWITCH.....113 CLAMP,3.0,#48 X 1/4,RUB CUSH.....100 CONN,RECEP 2 WAY ENDCAP DT.....199
BRUSH 3/8 X 1/4 X 15/16(36928).....201 CLAMP,EXHAUST,2.00 PLATED.....67–68 CONN,RECEP 24 WAY,W/FLANGE.....53
BRUSH BOX,ASSY,GEN.....215 CLAMP,FORD MUFFLER,PAINTED.....87 CONN,RECEP 3 WAY ENDCAP DT.....199
BRUSH ENDBELL ASSEMBLY (89719).....201 CLAMP,HOSE 2 5/16-3 1/4.....227 CONN,RECEP 4 WAY,12-14GA FL***........53,
BULB,WORKLIGHT,12V 35W.....183, 186 CLAMP,HOSE,.63.....96, 109 135–136
BULKHEAD,FEMALE X 4.....57–58 CLAMP,HOSE,1.25***.....107 CONN,RECEP 48 WAY,4 X 12.....53, 135–136
BUMPER, PLASTIC, 1.25 O.D..........185–186, CLAMP,HOSE,1.50.....99–100 CONN,SQUEEZE,1/2NPT .38-.50,SM.......45,
193, 233 CLAMP,HOSE,1.75.....89 53, 130–131, 135–136, 205
BUMPER,BATTERY BOX & RAILS...185–186, CLAMP,HOSE,1.75,LINED.....95–96, 223 CONN,SQZ,BLK,1/2NPT,.38-.50,SM.....133
189 CLAMP,HOSE,2.00***.....87, 223 CONN. ASSY,7.9 TUBE X6.35 HOSE........39–
BUMPER,RUBBER***.....57–58, 191 CLAMP,HOSE,2.25" DIA......63–64, 83–84, 89 40, 87
BUTTON,PUSH,BLACK W/SEAL***.....139 CLAMP,HOSE,2.50"***.......63–64, 75, 83–84, CONN. SQZ PG11 .30-.40 W/ORING.......113,
95–96, 107, 227 123, 125
C CLAMP,HOSE,3.00".....77, 223, 227 CONN. SQZ,1/2NPT .39-.56 MED......205
CLAMP,HOSE,5.00.....223 CONNECTING LINK ASSY.....113, 115
CABLE ASSEMBLY.....45
CLAMP,HOSE,SIZE .25 TO .63......39–40, 43, CONNECTOR, DEUTZ FUEL SHUTOFF*..75,
CABLE ASSEMBLY SL 408".....107
63–64, 99–100, 109 79–80
CABLE COVER CLIP,PNTD.....113, 115
CLAMP,MUFFLER, 2.50 INCH.....95–96, 227 CONNECTOR,010102-6-4.....83–84, 109
CABLE PROTECTOR.....123
CLAMP,MUFFLER,1-7/8 IN......83–84, 96, 107 CONNECTOR,FEMALE,RECPTCLE,110V.205
CABLE SQUEEZE CONN,4 WIRE.....199
CLAMP,MUFFLER,1.75 INCH.....83–84, 107 CONTACT,N.O......139
CABLE SQUEEZE CONN......53
CLAMP,MUFFLER,2 1/4" ID......73 CONTACT,NC.....49–50, 139
CABLE TIE,11.5" BLACK.....133, 217
CLAMP,PLASTIC HOSE.....125 CONTACTOR,LIMIT SWITCH.....47, 113, 121,
CABLE TIE,4" BLK,HEAT RESISTNT.....133
CLAMP,RUBBER CUSHIONED-2 5/32.....127 123, 125
CABLE TRACK CHANNEL ASSY,Z-60.....123,
CLAMP,SPRING,1/2".....91, 103 CONTROL BOX COVER ASSY***.....189
125
CLAMP,SPRING,7/16".....91, 96 CONTROL BOX COVER,LID,PTD.....189
CABLE TRACK,PLASTIC.....125
CLEVIS YOKE-1/4-28,PLTD W/PIN......67–68, CONTROL BOX COVERS,OPTION,Z60.....189
CABLE,#4GA,POS.AUX,RED,108".....45, 111
75, 79–80, 163, 165 CONTROL BOX W/LID & DECAL GRND....49–
CABLE,2/0 WELD LEAD,TWIN Z60.....215
CLIP,HAIR PIN .243 X 5.25.....231 50
CAP, COOLANT RET SYS(54071).......63–64,
CLIP,SPRING,1/4-20 BLACK.....121 CONTROL MODULE, MSG425.....109
83–84, 99–100, 109
COIL ASSEMBLY.....91 CONTROL MODULE,DSG-423.....99–100
CAP, INT. MFLD. VAC, MSG425.....103
COIL ASSY, MSG425.....103 CONTROLLER BOX, 120/240V, 50H.....205
CAP, OIL FILLER.....67–68
COIL, ELECTRONIC IGN., FORD.....89 CONTROLLER BOX, 120/240V, 60H.....205
CAP,COOLANT 3/4.....96, 109
COIL,10V.....153–154 COOLANT RETURN SYSTEM,Z45***.......63–
CAP,DIAGNOSTIC NIPPLE......147, 153–154,
COIL,10V DC(D10,26 WATT).....153–154 64, 83–84, 99–100, 109
169, 171, 181, 221
COIL,12V.DO1 VALVE.....201 CORROSION INHIBITOR COATING...99–100,
CAP,EPDM,5/16".....91, 96
COIL,12VDC #8 DTSCH IP69 ECOIL......157– 111
CAP,FILLER BREATHER,3 MICRON**......39–
158 CORROSION INHIBITOR,FOAM.......50, 135–
40, 43
COIL,PROPORTIONAL VALVE***.....153–154 136
CAP,FUEL,DIESEL,1/8"VENT(GRN).....43
COIL,SOLENOID VALVE.....157–158 COUPLER, PUMP / MOTOR (36179).....45
CAP,FUEL,GAS,1/8"VENT(RED).....40
COIL,SOLENOID VALVE***......151, 153–154, COUPLER,15 TOOTH,FBA,PERKINS**.....68
CAP,FUEL,GASOLINE 3.5PSI.....40
157–158 COUPLER,15 TOOTH,FBA,SAE8***.....79–80
CAP,OIL FILLER,DEUTZ,DIESEL***.....75, 79–
COIL-10V DC***.....215 COUPLER,15T,FBA,SAE 8,MSG425.....107
80
COLD START,FORD, BIG BOOM.....197 COUPLER,HUB,15 TOOTH 7/16BOLT*.....73,
CAP,OIL FILLER,FORD DSG 423.....93, 105
COLD WEATHER 120V J BOX ASSY.....199 79–80, 89, 95–96
CAP,RADIATOR,PERKINS/FORD.....64, 83–84
COLD WEATHER 240V J BOX ASSY.....199 COUPLER,SMALL METAL,15T,***.....68
CAPACITOR 16æF, GEN.....205
COLLAR,JOYSTICK,CENTER.....143 COUPLING (106113).....215
CAPACITOR,TIME DELAY.....135–136
COMPRESSION MEMBER COUPLING, 28MM (106113).....215
CASTING,WASHER,REBOUND.....109
WELD,MACH......127 COVER - DEUTZ F4L1011F.....73
CASTING,WASHER,REBOUND,PAINTED.63–
CONN PLUG 2 WAY ENDCAP DT.....199 COVER ASSEMBLY BASE CONTROL
64, 67–68, 77, 89, 99–100
CONN PLUG 3 WAY ENDCAP DT.....199 BO.....189
CHAIN,NO.2 (11 LINKS).....233
Part No. 102499 Z-60/34 247

January 2014
C O V E R A S S E M B LY DECAL,COSMETIC,4 X 4.....12, 15–16 DECAL,LABLE WHEEL LOAD Z60......12, 15–

W/DECALS-NONSTE.....24, 28 DECAL,COSMETIC,GENIE BOOM,VERT..12, 16
COVER ASSEMBLY W/DECALS-STEER....31, 15–16 DECAL,LABLE,TIRE PRESSURE,Z60......15–
33 DECAL,COSMETIC,GENIE Z-60/34.....11–12, 16
COVER ASSY, RH, ENGINE,.....57–58 15–16 DECAL,LANYARD ANCHORAGE POINT...11–
COVER REINFORCEMENT, L.H......58 DECAL,DANGER DO NOT ALTER 12, 15–16
COVER REINFORCEMENT, R.H......57–58 SWTC.....11–12 DECAL,LOW/ULTRA LOW SULFR FUEL.....12
COVER, ENGINE, DEUTZ F3L 2011F.....77 DECAL,DANGER,BATTERY SAFETY***....11– DECAL,NOTICE TIRE PRESSURE.....12
COVER, FOOT SWITCH, LARGE.....133 12 DECAL,NOTICE,AIR INLET***.....11–12
COVER, PROTECTIVE, OSCILLATE.....223 DECAL,DANGER,ELEC.HAZ.STAY CLR....11– DECAL,NOTICE,DEUTZ ENG SPEC.....11–12
COVER, PULLEY (DEUTZ F3L 2011).....80 12, 15–16 DECAL,NOTICE,FORD ENG SPECS T2.....12
COVER, REAR AXLE, PAINTED.....24, 28 DECAL,DANGER,ELECT HAZARD***....11–12 DECAL,NOTICE,HAZARDOUS MAT'LS*....11–
COVER,BLANK.....205 DECAL,DANGER,GEN SAFETY RULES....11– 12
COVER,CABLE,ENGINE SIDE,RH,PTD.....113 12 DECAL,NOTICE,HI FLOAT TIRES.....12
COVER,CABLE,JIB PAINTED.....127 DECAL,DANGER,GENERAL SAFETY***...11– DECAL,NOTICE,MAX LOAD 500 LBS....11–12
COVER,CABLE,TANK SIDE,LH,PNTD.....113 12 DECAL,NOTICE,OPER INST.IC.....12
COVER,CABLE,UPR TNSN ARM,PTND....115 DECAL,DANGER,HIGH VOLTAGE.....215, 217 DECAL,NOTICE,OPER INST.IC***.....12
COVER,CB VALVE,Z60,PRIMARYBOOM...121 DECAL,DANGER,MAX LOAD 227 KG....15–16 DECAL,NOTICE,SHUTOFF VALVES.....11–12
COVER,CONTROL BOX LEFT SIDE***.....189 DECAL,DANGER,MAX SIDE FRC,667N.....15– DECAL,PLATFORM CONTROL PANEL.....12,
COVER,CONTROL BOX RIGHT SIDE**.....189 16 15–16
COVER,DRILLED***.....123, 125 DECAL,DANGER,NO SMOKING.....11–12 DECAL,POWER TO PLATFORM 115V......11–
COVER,FLYWHEEL CASTING.....79–80 DECAL,DANGER,NO SMOKING***.....11–12, 12, 15–16
COVER,FOOT SWITCH.....133 15–16 DECAL,POWER TO PLATFORM 230V......11–
COVER,FRONT DEUTZ ENGINE.....71 DECAL,DANGER,SIDE FRC 400N.....15–16 12, 15–16
COVER,GFCI,HORIZONTAL,WEATHER..130– DECAL,DANGER,TILT ALARM.....11–12 DECAL,PROTECTOR,CLEAR***.....12, 15–16
131 DECAL,DANGER,TILT ALARM***.....11–12 DECAL,PROTECTOR,CLEAR,PLATE.....223
COVER,HUB (88883).....35 DECAL,DANGER,TIP-OVER,TIRES***.....12 DECAL,SOFTWARE,Z-60.....11–12, 15–16
COVER,PROTECTIVE,SWING CHASSIS..225 DECAL,DANGER,TIP-OVER,WELDER**....217 DECAL,SYM,LH,TT,COVER ASSY.....57–58
COVER,PROTECTIVE,Z60 ELEVATE.....223 DECAL,DIESEL.....11–12, 15–16 DECAL,SYMBOL-BATTERY SAFETY.....15–16
COVER,PROTECTIVE,Z60 JIB.....223 DECAL,DRIVE ENABLE PATCH.....15–16 DECAL,SYMBOL-COMP ACCESS.....15–16
COVER,PROTECTIVE,Z60 MASTER.....223 DECAL,ENGINE SPEC,DEUTZ 2011.....11–12 DECAL,SYMBOL-READ THE MANUAL.....15–
COVER,PROTECTIVE,Z60 PRIMARY.....223 DECAL,ENGINE SPEC,PERKINS***.....12 16
COVER,PROTECTIVE,Z60 SLAVE.....223 DECAL,EXPLOSION HAZARD.....12 DECAL,TOWING INSTRUCTIONS.....12
COVER,PROTECTIVE,Z60 STEERING.....223 DECAL,FIRE EXTINGUISHER.....217 DECAL,TRIANGLE,BLUE.....11–12, 15–16
COVER,WEATHERPROOF 3-PHASE.....217 DECAL,FORD ENGINE SPEC DSG423.....12 DECAL,TRIANGLE,YELLOW.....11–12, 15–16
COVER,WELDER GENERATOR.....215 DECAL,FORD ENGINE SPEC MSG425.....12 DECAL,WARN,CRUSH HAZARD HAND....11–
CRANK PULLEY, EXT, MSG425.....105 DECAL,FUNCTION OVERRIDE.....12 12
CYL,EXT,2.5 X 112.25,Z60.....121 DECAL,GND CONT PNL,Z60.....12, 15–16 DECAL,WARN,CRUSH HAZARD PLAT.....11–
CYLINDER MOUNT BAR.....121 DECAL,INST,OPER INST,Z60,AUS.....12 12, 15–16
CYLINDER, LIFT.....117 DECAL,INSTR,MAX SIDE FRC,ANSI.....11–12 DECAL,WARN,FALL HAZARD.....11–12
CYLINDER, MASTER.....117 DECAL,INSTR,SIDE FRC/WIND,AUS.....11–12 DECAL,WARN,IMPROPER OPERATION...11–
CYLINDER, OSCILLATE***.....19 D E C A L , I N S T R U C T, F O O T S W I T C H 12
CYLINDER, PRIMARY LIFT Z60.....117 OPER.....11–12 DECAL,WARN,SHEAR TURNTABLE.....11–12
CYLINDER,JIB,Z60.....127 DECAL,LABEL,105 DB.....15–16 DECAL,WARNING COLLISION HAZARD...11–
CYLINDER,SLAVE.....127 DECAL,LABEL,AIRLINE 110 PSI....11–12, 15– 12
CYLINDER,STEERING***.....19, 21 16, 195 DECAL,WARNING,COLLISION HAZARD...15–
Cylindrical Roller Bearing.....37 DECAL,LABEL,BELT ROUTING DSG.....12 16
DECAL,LABEL,BELT,MSG425.....12 DECAL,WARNING,CRUSHING HAZARD...15–
D DECAL,LABEL,CB SYMBOL.....16 16
DECAL,LABEL,FALL HAZARD***.....15–16 D E C A L , W A R N I N G , P I P E
DECAL FAULT CODE.....12
DECAL,LABEL,LIGHTS***.....15–16 CRADLE,BOOM.....193
DECAL KIT,SYMBOLS, Z60/34.....15–16
DECAL,LABEL,LIQUID PROPANE.......11–12, DECAL,WARNING,SHEAR POINT.....15–16
DECAL KIT,WORDS, Z60/34.....11–12
15–16 DECAL,WARNING,WELDER SAFETY.....215,
DECAL LBL ALC500 Z60 LEG V200.....136
DECAL,LABEL,LOWER MIDRAIL...12, 15–16, 217
DECAL PLATE ASSY W/SYM DECALS....129–
133 DECAL,WORD,LH,TT,COVER ASSY.....57–58
131
DECAL,LABEL,MANUAL NOT HERE.....11–12 DIAGNOSTIC FEMALE Q-DSCNT....147, 153–
DECAL PLATE ASSY W/WORD
DECAL,LABEL,MAX CAPACITY***.....15–16 154, 181, 221
DECALS.....129–131
DECAL,LABEL,NO SMOKING,SYMB.....15–16 DIN RAIL,17".....55
DECAL, ENGINE SPEC, PERKINS.....12
DECAL,LABEL,TIP OVER LMT SWTCH.....15– DIODE,6 AMP,200 PIV,BULK..........75, 79–80,
DECAL, PATCH, GEN,ALC-500......11–12, 15–
16 183, 201
16, 201, 205, 217
DECAL,LABEL,TIPOVER,TILT AL SY.....16 DIP STICK TUBE,FORD GAS.....83–84
DECAL,ARROW BLUE.....11–12, 15–16
DECAL,LABEL,TIRE PRESSURE,Z60......15– DIPSTICK - DEUTZ F4L1011F.....75
DECAL,ARROW YELLOW LRG 9".......11–12,
16 DIPSTICK TUBE, STRAIGHT SHORT....63–64
15–16
DECAL,LABEL,TRANSPORT DIAGRAM....12, DIPSTICK TUBE,PERKINS(403C-11).....63–64
DECAL,CAUTION,SHUTOFF VALVES.......15–
15–16 DIPSTICK, FORD DSG 423.....93
16
DECAL,LABEL,UNLEADED GAS ONLY.....11– DIPSTICK, MSG425.....103
DECAL,CAUTION,TOWING SPEED.....12
12, 15–16 DIPSTICK, OIL (PERKINS 404).....63–64
DECAL,CHEVRON RANDO HD.....12
DECAL,LABEL,WHEEL LOAD Z60......12, 15– DIPSTICK, OIL LEVEL,LRG425 EFI.....83–84
DECAL,COMPARTMENT ACCESS.....11–12
16 DIPSTICK, STRAIGHT SHORT.....63–64
DECAL,COSMETIC,4 X 2.....12, 15–16
248 Z-60/34 Part No. 102499

January 2014
DIPSTICK,OIL,D2011.....79–80 FAN BRACKET, MSG425.....105 FLATBAR,ALUM,THROTTLE LINKAGE.....67–

DIPSTICK-F3L1011F (DEUTZ).....79–80 FAN BRACKET/PULLEY, MSG425.....105 68
DISC KIT DRIVE TURNTABLE Z-60*.....47 FAN DRIVE BELT, MSG425.....105 FLEX PLATE,COUPLER (64079).....89, 95–96
DISCONNECT KIT (88887).....37 FAN GUARD W/WORD DECAL PERK T2...63– FLOORING, 6'FT PLATFORM.....130–131
DOOR LATCH,BASE CONTROL BOX.....189 64 FLOORING, 8'FT PLATFORM.....131
Drive Pump.....79–80 FAN PULLEY, MSG425.....105 FLOORING,4 FT PLATFORM,PAINTED...130–
DSG423 FORD WELDER HEAT SHIELD...99– FAN SHROUD, MSG425.....109 131
100 FAN SPACER.....67–68 FLOORING,5 FT PLATFORM,PAINTED...130–
FAN SPACER, MSG425.....105 131
E FAN, ENGINE (104-22)(404-22).....67–68 FLYWHEEL ASSEMBLY,DSG-423 FORD.....91
FAN, LSG423/LRG425.....87 FLYWHEEL ASSY, MSG425.....103
E-STOP BUTTON.....49–50, 139
FAN, MSG425.....105 FLYWHEEL COVER,CASTING***.....73
EDC ASSY,SAUER M46.....161
FEMALE BULKHEAD CONNECTOR-8.....195 FLYWHEEL FLANGE,GREEN PLASTIC.....73,
ELBOW,130239-4-4.....83–84
FILM,POLY,CLEAR,4.5 X 8.75.....12 79–80
ELBOW,45 DEGR,RUBBER,2.5"I.D......77, 83–
FILTER ASSEMBLY W/IND L,PAPER.........39– FOAM GASKET,AIR INTAKE.....71
84, 227
40, 43 FOAM PAD.....213
ELBOW,45D,140339-4.....40
FILTER ASSY,HIGH PRESS SAE-12*.....111 FORD T3 ENG MT.OUTBOARD
ELBOW,45D,520320-10.....177–178
FILTER ASY,M PRESS,SAE8,WOIND*......83– W/DECA.....99–100
ELBOW,45D,520320-4.....173
84, 111 FORMIN, BRACKET BATTERY CABLE.....45
ELBOW,45D,520320-6.....167, 173
FILTER ELEMENT,10 MICRON,60508.......39– FORMING, ECU MOUNT, MSG425.....109
ELBOW,45D,520320-8......169, 171, 173, 175,
40, 43 FORMING, FAN GUARD, PTD.....99–100
178, 207
FILTER ELEMENT,3 MICRON***.....39–40, 43 FORMING, FUEL BLOCK, Z60.....109
ELBOW,90 DEG,3/8NPT X 1/2 FNPT.....83–84
FILTER ELEMENT,AIR,NOLFF LPG.....83–84, FORMING, HEAT SHIELD MOUNT.....107
ELBOW,90 DEG,STL,2.5 OD.....227
95–96, 107 FORMING, HEAT SHIELD, FORD SEC.....107
ELBOW,90 DEGR,RUBBER,2.5"I.D.*....75, 227
FILTER INDICATOR-(60334).....111 FORMING, HEAT SHIELD, Z60 PRI.....107
ELBOW,90 DEGR,RUBBER,MODIFIED*....227
FILTER MOUNT BRACKET.....75, 111 FORMING, LP REG MOUNT, MSG425.....109
ELBOW,90D, 070202-4.....47
FILTER, FUEL LRG 425/423 EFI.....39–40 FORMING, RAD SUPPORT, MSG425.....109
ELBOW,90D,520202-12-16.....178, 203
FILTER,AIR***.....63–64, 75, 77 FORMING, ROTATE GUSSET #1,P.....215
ELBOW,90D,520220-12-16.....177–178
FILTER,ELEMENT,30 MIC,75020.....67–68 FORMING, ROTATE GUSSET #2,P.....215
ELBOW,90D,520220-4-4....167, 169, 171, 173,
FILTER,ELEMENT,BETA(5)=1000........83–84, FORMING, Z60 DRIVE LIGHT MOUNT.....183
177–178, 203
111 FORMING,AIR CLEANER MOUNT.....107
ELBOW,90D,520220-4-6***.....167, 173
FILTER,ELEMENT,BETA(6)=200.....39–40, 43 FORMING,AIR CLEANER MOUNT,PNTD....77
ELBOW,90D,520220-6.....167, 173, 177–178
FILTER,FUEL.....39–40 FORMING,AIR FILTER MOUNT,PTD.....227
ELBOW,90D,520220-8-12.....207
FILTER,FUEL,PERKINS.....64 FORMING,CAT MUFFLER MNT,LOW PT.....96
ELBOW,90D,520220-8-6.....175
FILTER,FUEL/WTR SEP, DTZ 1008.....75, 79– FORMING,CAT MUFFLER MOUNT,PTD....95–
ELBOW,90D,LONG,521520-8.....207
80 96
ELBOW,90DEG, .63 HS X.375 MPT.....83–84
FILTER,OIL,DEUTZ F4L1011F.....75, 79–80 FORMING,DRIVE ENABLE BRACKET.....47
ELBOW,90DEG,5502-04-04-B.....99–100
FILTER,OIL,FORD.....89 FORMING,ENGINE BAFFLE,PERKINS.....64
ELBOW,90DEG,FEM,1"NPT.....177–178
FILTER,RETURN,ASSY 10 MICRON....39–40, FORMING,ENGINE BRACKET.....227
ELBOW,90DEG.1/8MPT-5/16 BARB.....83–84,
43 FORMING,ENGINE MOUNT DEUTZ.....77
95–96
FIRE EXTINGUISHER.....217 FORMING,ENGINE MOUNT OUT PAINT.....77
ELBOW,SWIVEL 90D, 520221-12.....219
FIRE SLEEVE, 1.25".....217 FORMING,ENGINE MOUNT,INBOA PNT...79–
ELBOW,SWIVEL 90D, 520221-4.....169, 171
FITTING, DEPR LP, MSG425.....103 80
ELBOW,SWIVEL 90D, 520221-6.....178
FITTING, M18 X 8, 52MO187.....79–80 FORMING,ENGINE MOUNT,LH,PERK.....64
END CAP.....75
FITTING, STR 1/2 NPT X 3/4 HS.....83–84 FORMING,ENGINE MOUNT,RH,PERK.....63–
END STOP, DIN RAIL,SCREW CLAMP.....55
FITTING,1/4 MPT 5/16 BARB.....39–40, 43 64
ENGINE HARNESS, MSG425.....103
FITTING,1/4 NPT X SAE J2044.....39–40 FORMING,FAN GUARD,FORD,PAINTED...83–
ENGINE KIT,DEUTZ D2011L03I.....77
FITTING,BARBED,STRT,FUEL LINE.....77 84
ENGINE MOUNT FOOT,LH PNTD.....89
FITTING,BARBED,TEE,FUEL LINE.....77 FORMING,FAN SHROUD,PNTD.....99–100
ENGINE MOUNT FOOT,RH PNTD.....89
FITTING,BULKHEAD,1/4NPT,FUELTK.....43 FORMING,FILTER BRACKET,PAINTED.....111
ENGINE MOUNT, LEFT, MSG425.....109
FITTING,CONN,520120-12......167, 173, 177– FORMING,FORD GCP MOUNT.....99–100
ENGINE MOUNT, REAR, MSG425.....109
178, 203, 207, 209, 219 FORMING,FUEL PRES.REG MNT.....109
ENGINE MOUNT, RIGHT, MSG425.....109
FITTING,CONN,520120-6........39–40, 43, 73, FORMING,FUEL PRES.REG MNT,PTD.....99–
ENGINE PERFORMANCE MODULE T2.....87
169, 175, 177–178, 181, 221 100
Engine Tray.....63–64, 99–100
FITTING,ELBOW,45D,520320-12***.........167, FORMING,GEN MOUNTING BRKT.....205
EXHAUST HOOD WELDMENT.....225
173, 177–178, 203, 207 FORMING,HEAT SHIELD MOUNT.....107
EXHAUST MANIFOLD.....63–64
FITTING,ELBOW,90D,520220-12.....177–178, FORMING,HEAT SHIELD,EXH PIPE.....95–96
EXHAUST MANIFOLD, MSG425.....105
209, 219 FORMING,HEAT SHIELD,FORD.....83–84
EXHAUST PIPE ASSEMBLY, FORD.....83–84
FITTING,ELBOW,90D,520220-6-4.....177–178 FORMING,HEAT SHIELD,HEADER.....95–96
EXHAUST,TAILPIPE,DEUTZ,Z60.....73
FITTING,ELBOW,90D,520220-8***.....175, 203 FORMING,HEAT SHLD SUPPORT,PTD.....83–
EXTENSION BOOM TUBE ASSY,Z60.....121
FITTING,TEE,BRANCH,520433-4.....169, 171 84
EXTENSION TUBE END CAP.....121
FITTING,TEE,RUN,SWIVEL520432-4.....171 FORMING,HEAT SHLD,HEADER PIPE.....95–
External Retaining Ring.....37
FITTING,TEE,RUN,SWIVEL520432-8.....203 96
EXTRUSION,RUBBER BUMPER STRIP....39–
FITTING,TEE,RUN,SWIVEL52043212.....203, FORMING,HOSE TRAY.....215
40, 43
207, 219 FORMING,HYD. HOSE RESTRAINT....71, 111
Flanged Nut, M8.....63–64 FORMING,LATCH,CTRL BOX LID PTD.....189
F FLASHTUBE,STRAIGHT,360DEG,BULB....183 FORMING,LEFT ENGN
FAN (FORD TIER 3).....93 FLASHTUBE,U SHAPED,360DEG,BULB...183 SUPPORT,PNTD.....99–100
FAN - VENTED.....209 FORMING,LH MUFFLER SUPPORT PNT....87
Part No. 102499 Z-60/34 249

January 2014
FORMING,MEGAJECTOR MOUNT,PNTD...87 GASKET-THERMOSTAT HSG.....63–64 HARNESS,ENGINE FORD DSG-423.....91

FORMING,MFLD GUARD,MSG425.....107 GATE LATCH CASTING--DRILLED.....185–186 HARNESS,ENGINE W/RELAY BOX T2.....87
FORMING,MUFFLER CLAMP, PAINTED.....87 GAUGE, FUEL LEVEL, 20/30 GAL.....40 HARNESS,ENGINE,DEUTZ,Z60,2002*.....71
FORMING,MUFFLER MOUNT PAINTED....67– GAUGE,OIL PRESSURE W/O SENDER....211 HARNESS,ENGINE,FORD,EFI,TIER 3.....103
68 GAUGE,OIL TEMP.....211 HARNESS,ENGINE,PERKINS,404-22....63–64
FORMING,MUFFLER SUPPORT PAINTE....68 GAUGE,VOLTAGE.....211 HARNESS,FORD EFI 2004***.....83–84
FORMING,MUFFLER SUPPORT,PNTD.....83– GAUGE,WATER TEMP.....211 HARNESS,FORD STARTER.....91
84 GAUGE-SIGHT,LHA-LGTB***.....39–40, 43 HARNESS,FUNCTION MANIFOLD,Z60...153–
FORMING,PRECLEANER MOUNT,PTD.....227 GEN,HYD,3000W,110V,60HZ.....201 154
FORMING,RAD.SHROUD,FORDZ60,PTD....84 GENERATOR, 3kW, 120V/50Hz.....205 HARNESS,GBOX,PERKINS,Z60.....63–64
FORMING,RADIATOR BRACE LFT,PTD....99– GENERATOR, 3kW, 120V/60Hz.....205 HARNESS,GND BOX,DEUTZ,Z60.....77
100 GENERATOR, 3kW, 240V/50Hz.....205 HARNESS,GRND BOX,DEUTZ,Z60.....77
FORMING,RADIATOR SHROUD,Z60,PD...99– GENERATOR,12.5 KW,W/O MOTOR***.....215 HARNESS,GROUND WIRES.....215
100 GENERATOR,2500W HYD.220/50HZ.....201 HARNESS,HYD GEN.....201
FORMING,RADIATOR SUP PNTD.....89 GENERATOR,HYDRO-12KEP-21-3***.....215 HARNESS,JIB BOOM.....135–136
FORMING,RADIATOR SUPPORT**.....109 GFCI,50A, 3PH.....215 HARNESS,JIB KIT.....135–136
FORMING,RADIATOR SUPPORT,LH.....87 GFI/CIRCUIT BREAKER ASSEMBLY.....215 HARNESS,JUMPER,MEGAJECTOR.....87
FORMING,RADIATOR SUPPORT,PNTD....99– GLOW PLUG,L1011.....197, 199 HARNESS,OIL COOLER.....209
100 GRND CNTRL BOX W/LID WORD/LPG.....49– HARNESS,PBOX***.....135–136
FORMING,REGULATOR MOUNT,PTD......99– 50 HARNESS,PBOX,LOAD SENSE.....135–136
100 GRND CNTRL BOX W/SYMBOL HARNESS,PLUG,NON-LOAD WEIGHING...55
FORMING,RH MUFFLER SUP PAINTED.....87 DECALS.....49–50 H A R N E S S , P R I M A RY BOOM
FORMING,SOLENOID MOUNT.....67–68 GRND CNTRL BX W/LID WORD/DIESE.....49– STOW,Z60.....123, 125
FORMING,SOLENOID MOUNT 50 HARNESS,PROX.KILL.....233
PAINTED.....67–68 GROMMET,RUBBER .75 X .19 X 1**....45, 64, HARNESS,SECOND GLOW PLUG.....197
FORMING,UPPER RAD SUPPORT PAIN.....64 99–100, 109 HARNESS,SECONDRY BOOM
FUEL FILTER ASSEMBLY.....64 GROMMET,RUBBER,1.0X0.094X1.375.....133 STOW,Z60.....113
FUEL INJECTOR FORD DSG423, BK.....91 GUARD, HOSE PROTECTOR.....19 HARNESS,SERVICE,PBOX J1.....135–136
FUEL INJECTOR FORD DSG423,YL.....91 GUARD,FAN,FORD/PERKINS,PAINTED....63– HARNESS,SERVICE,PBOX J2.....135–136
FUEL JUMPER HARNESS.....91 64 HARNESS,SERVICE,PBOX J3.....135–136
FUEL LINE INJ. DEUTZ F4L1011F.....73 GUARD,FOOTSWITCH,W/DECAL ALUM...133 HARNESS,WELDER GEN TO J-BOX.....215
FUEL LINE, DEUTZ F3L 2011F.....79–80 HARNESS,WORKLIGHT ACC.....185–186
FUEL PRESSURE REG,425EFI***.....87 H HARNESS,WORKLIGHT RELAY Z60......185–
FUEL PUMP,DSG-423.....39–40 186
HALF MESH,8'PLATFORM,LH.....193
FUEL SENSOR ASSY......99–100, 109 HEAT SHIELD, MSG425.....107
HALF MESH,8'PLATFORM,RH***.....193
FUEL TANK ASSY W/CAP, 20 GAL.....40, 43 HEAT SHIELD,ALTERNATOR,FORD.....95–96,
Half Shaft.....37
FUNCTION GEAR PUMP,OSCILLATE.....161 105
HARDWARE KIT,PUMP MOUNT
Function Pump.....79–80 HEAT SHIELD,DEUTZ STARTER.....79–80
DSG423.....95–96
FUSE BOX COVER.....96 HEATER,FREEZE PLUG,FORD LRG423...197
HARN JOYSTICK ADAPTOR JS100........141,
FUSE BOX MOUNTING, LEFT.....96 HEATER,FREEZE PLUG,PRKINS40422....197
143
FUSE BOX MOUNTING, RIGHT.....96 HINGE CASTING.....185–186
HARN, AC PROTECTION BYPASS.....233
FUSE BOX RELAY STICKER.....96 HINGE SPACER.....57–58
HARNESS, 120V BATT CABLE, 98".....199
FUSE,.6AMP,250V,WELDER,V275S.....217 HINGE,.375X.120THK.,SLOTTED.....57–58
HARNESS, 120V POWER CORD, 24".....199
FUSE,13 AMP,220V PLUG.....45 HINGE,PLAT CONTROL BOX COVER.....189
HARNESS, 240V BATT CABLE, 98".....199
HORN,12VDC,SPADE TERMINALS***.....45
HARNESS, 240V POWER CORD, 24".....199
G HOSE ASEMBLY HOSE ASSEMBLY
HARNESS, GND BOX, DIESEL,Z60.....63–64,
3/8.....169, 175
GAS STRUT,200 LBS.FORCE.....57–58 77
HOSE ASSEMBLY,1/2".....173, 195, 207
GASKET, EXHAUST, FORD MSG425.....105 HARNESS, GND BOX, FORD, Z60.....103
HOSE ASSEMBLY,1/4.....47
GASKET, FUEL LEVEL GAUGE, GAS.....40 HARNESS, HYD GENERATOR.....215
HOSE ASSEMBLY,1/4".....231
GASKET, MSG425.....105 HARNESS, WELD GEN ENCLOSURE.....215
HOSE ASSEMBLY,1/4",90 FEM,STR.....181
GASKET, WATER PUMP.....89 HARNESS, Z60 MTE GEN OPTIONS.....205
HOSE ASSEMBLY,3/4" STR-STR.....219
GASKET,ACTUATOR PLATE.....91 HARNESS,12/3, 12V TO PLAT,Z60.....135–136
HOSE ASSEMBLY,3/8".....177–178
GASKET,COOLING FITTING.....91 HARNESS,12/3,12V TO PLAT,JIB.....67–68
HOSE ASSEMBLY,5/8" 100R2.....178
GASKET,COVER,GFCI,WEATHERPROOF.205 HARNESS,18/19,BOOM CABLE.....135–136
HOSE ASSEMBLY,LP GAS 174" LONG.....40
GASKET,EXH FLANGE-PERKINS54555....63– HARNESS,18/19,BOOM CABLE 1,Z60.....135–
HOSE ASSEMBLY,LP. 137".....40
64, 83–84, 107 136
HOSE ASSY 1/4,90 DEG FEM,STR F.....203
GASKET,EXHAUST.....73 HARNESS,18/19,BOOM CABLE 2.....135–136
HOSE ASSY 1/4,STR FEM,STR BULK.....171
GASKET,EXHAUST FORD TIER II.....83–84 HARNESS,18/19,BOOM CABLE 2,Z60.....135–
HOSE ASSY 3/8".....73
GASKET,FOAM,AIR INTAKE,DEUTZ.....77 136
HOSE ASSY 3/8, STR FEM,STR FEM.....167,
GASKET,GBOX,S80/85 2008.....50 HARNESS,BEACON,Z60.....183
173
GASKET,KEYSWITCH,PLASTIC***.....49–50 HARNESS,BOOM RETRACT, Z60.....121
HOSE ASSY, 1/2" STR M,STR FM.....173
GASKET,MANIFOLD EXHAUST.....95–96 HARNESS,COLD START OPT,DUETZ.....197
HOSE ASSY,1",90 FEM STR FEM.....177–178
GASKET,MIXER, FORD DSG423.....91 HARNESS,DEUTZ ENGINE (F3L2011).....77
HOSE ASSY,1/2".....219
GASKET,PLATFORM CONTROL BOX.....135– HARNESS,DRIVE ENABLE,Z60.....47
HOSE ASSY,1/2,90 FEM,STR FEM.....79–80,
136 HARNESS,DRIVE LIGHT OPT,Z60.....183
167, 169, 171, 173, 175, 178, 203, 207
GASKET,THERM.HSNG O-RING.....89 HARNESS,ENG.PERKINS,404-22 ALT......63–
HOSE ASSY,1/2,90 FEM,STR FEMM.....203
GASKET,THROTTLE ACTUATOR***.....91, 103 64
HOSE ASSY,1/2,STR FEM STR FEM......177–
GASKET,WATER PUMP.....68 HARNESS,ENG/HYD HEATER,120V.....199
178
GASKET-CYLINDER HEAD.....63–64 HARNESS,ENG/HYD HEATER,240V.....199
250 Z-60/34 Part No. 102499

January 2014
HOSE ASSY,1/2,STR FEM,STR FEM.....173 HOSE,UPPER RADIATOR,PERKINS.....63–64 KIT, 500 HR, PERKINS 404.....67–68
HOSE ASSY,1/4",90 FEM,STR FEM........177– HOSE,UPPER RADIATOR,Z45.....83–84 KIT, AUX TOP RAIL SUPPORT.....185–186
178 HOSE,VAC 3/16 FORD TIER II.....87 KIT, DIPSTICK, MSG425.....103
HOSE ASSY,1/4,90 FEM,STR FEM.........169, HOSE-HEATER,5/8 ID-BLACK.....83–84, 109 KIT, DSG423 COOLANT OUTLET.....91
171, 173, 175, 178, 181, 207, 219, 221 HOUR METER,10-80 VOLTS***.....49–50 KIT, FOOTSWITCH, S40/S60/S80.....133
HOSE ASSY,1/4,90 FEM,STR FEM**.....173 HOUSING,PUMP MOUNT (54573).....68 KIT, HEAT GUARD, DEUTZ STARTER.......79–
HOSE ASSY,1/4,90 FEM,STR FEMM.....167 HOUSING,PUMP MOUNT (64079).....89 80
HOSE ASSY,1/4,STR FEM,STR FEM......167, HOUSING,THERMOSTAT,PERKINS 104....67– KIT, VAC CAP REPLC, DSG-423.....91
171, 173, 177–178, 181, 221 68 KIT,CB VALVE,ACCESSPORT,Z60.....121
HOSE ASSY,1/4,STR FEM,STR M.....181, 221 HOUSING,WORKLIGHT***.....183, 186 KIT,FBA STYLE COUPLER,PERKINS.....68
HOSE ASSY,1/4,STR FEM,STR MALE.....221 HUB,2WD,FRONT***.....35 KIT,FBA STYLE COUPLER,SAE8.....79–80
HOSE ASSY,3/4 90LG FEM,STR FEM.....219 HUBBLE NUT, PG11.....199 KIT,FIELD INSTALL,SWING GATE.....185–186
HOSE ASSY,3/4" HYD,45F,STRF.....167, 173 HYDRAULIC MOTOR 3000W GENER.....201 KIT,FITTING,REGULATOR DSG-423....99–100
HOSE ASSY,3/4" STR-STR.....178, 203 HYDRAULIC TANK ASSY W/SYMB DEC....39– KIT,GASKET,UK POWER TO PLAT..........130–
HOSE ASSY,3/4",90F,STR F.....219 40, 43 131
HOSE ASSY,3/4",STR FEM,STR FEM.....178, HYDRAULIC TANK ASSY W/WORD KIT,OP SWITCH,DEUTZ.....75, 79–80
209 DEC.....39–40, 43 KIT,PANEL CRADEL BRACKET,WORD.....213
HOSE ASSY,3/4,90 FEM,STR FEM.........167, KIT,PANEL CRADLE BRACKET,SYMBL.....213
177–178, 203, 219 I KIT,PANEL CRADLE,CE.....213
HOSE ASSY,3/4,90 FEM,STR FEM**......167, KIT,PRIMER BULB.....79–80
IDLER BRACKET.....93, 105
173 KIT,SEAL,3CC PUMP***.....64, 161
INJECTOR - DEUTZ F4L1011F.....73
HOSE ASSY,3/4,STR FEM,STR FEM......167, KIT,SWING GATE W/SPRING.....185–186
INJECTOR PUMP - DEUTZ F4L1011F.....73
173, 209 KIT,WELD LEADS ASSY,V275S.....217
INJECTOR, FUEL(DEUTZ F3L2011F)....79–80
HOSE ASSY,3/8 STR FEM-STR FEM.....181 KNOB,JOYSTICK, 62390/62391.....141, 143
INJECTOR, FUEL, MSG425.....103
HOSE ASSY,3/8,45 FEM,STR FEM....177–178 KNOB,ROCKER JOYSTICK 75565.....141, 143
INJRCTOR-FUEL(F4L 1011F-EPA).....73
HOSE ASSY,3/8,90 FEM,STR FEM.........169,
INTAKE MANIFOLD, MSG425.....103
175, 177–178, 181, 221 L
Internal Retaining Ring.....37
HOSE ASSY,3/8,90 FEM,STR FEMM.....181
ISOLATOR, VAP. REG, MSG425.....109 L.P. TANK BRACKET WELDMENT.....40
HOSE ASSY,LP,106" LG.....57–58
ISOLATOR,AIR FILTER MOUNT........87, 100, L.P.TANK LATCH.....229
HOSE ASSY,R.FILTER/F.MANIFOL**.....207
109 LANYARD,PLATFORM CONTROL BOX...135–
HOSE ASSY,SAE J2260/J2044.....39–40
ISOLATOR,ENGINE VIBRATION.....63–64, 67– 136
HOSE ASSY.,1", 90° FEM,STR FEM.......177–
68 LATCH,SLIDE, FLUSH MOUNT STYLE.....189
178
ISOLATOR,ENGINE VIBRATION***.....77, 89, LATCH,T-HANDLE,5 SIDED W/KEYS*.......57–
HOSE END,MALE.25 X .25 MPT.....43
99–100, 109 58
HOSE FITITNG,BRASS,AIR CLEANER.....83–
ISOLATOR,FLEX-BOLT SANDWICH***.....209 LENS,AMBER,STROBE,FIREBOLT.....183
84
ISOLATOR,VIBRATION,LG,RD&WH***.....71 LEVEL SENSOR,LS60,YL,2.5X4.5.....45
HOSE HANGER, MSG425.....109
ISOLATOR,VIBRATION,M8 M/M.....99–100 LEVER, ALTERNATOR (PERKINS 404......67–
HOSE, CLEAN AIR, MSG425.....107
ISOLATOR,VIBRATION,M8 MALE/FEM.....67– 68
HOSE, COOLANT BYPASS, DSG423.....91
68 LH COVER ASSY W/ WORD DECALS......57–
HOSE, COOLANT BYPASS, MSG425.....103
58
HOSE, COOLANT, VAP, MSG425.....109
J LID ASSY,CONTROL BOX COVER PLT.....189
HOSE, LOWER RADIATOR, MSG425.....109
LIGHT,INDICATOR,AMB.,12V,ENG......49–50
HOSE, RAW AIR, MSG425.....107 JIB ASSY WITH WORD DECALS.....127
LIGHT,INDICATOR,RED,14V.....49–50, 139
HOSE, UPPER RADIATOR.....89 JIB MANIFOLD COMBINATION VALVE....157–
LINK,NYLATRAC KS6-5.4***.....123
HOSE, UPPER RADIATOR, MSG425.....107 158
LOAD SUPPORT W/BEARINGS.....191
HOSE, WATER PUMP (PERKINS 404).....68 JOYSTICK.....135–136, 139
LOCK,RECEP 12 WAY, 14-18GA.....135–136
HOSE,1/4 FUEL LINE,SAE 30R7.....43 JOYSTICK W/HARN ADPTR KIT RCKR.....141
LOCK,RECEP 4 WAY,12-14GA.....135–136
HOSE,2.0 ID X 2.0" LG.....87 JOYSTICK W/HARN ADPTR, 1 AXIS.....141
LOCK,RECEP 4 WAY,14-18GA.....135–136
HOSE,3/4" COOLANT,44.00"LG.....83–84 JOYSTICK W/HARN ADPTR, 2 AXIS.....141
LOCKNUT,ELEC,1/2".....45, 53, 135–136, 205
HOSE,3/4,LP.....87, 99–100 JOYSTICK,1 AXIS ROCKER,DEUTSCH.....143
LOCKNUT,ELECTRIC,1" NPT.....53
HOSE,5/16 FUEL,SAE 30R7.....39–40, 43 JOYSTICK,1 AXIS,DEUTSCH.....143
LOCKOFF,LP,FORD DSG-423.....99–100, 109
HOSE,AIR 3/8.....93, 105 JOYSTICK,2 AXIS,DEUTSCH.....143
LOCKRING, RR.....37
HOSE,AIR CLEANER TO INTAKE.......63–64, JOYSTICK,DUAL AXIS W/KNOB.....143
LOWER IDLER FORD DSG-423.....93
83–84 JOYSTICK,SINGLE AXIS W/KNOB.....143
LOWER IDLER PULLEY, MSG425.....105
HOSE,AIR INLET.....64, 227 JOYSTICK,SINGLE AXIS W/STEER.....143
LOWER LIMIT SWITCH CAM.....113
HOSE,AIR INTAKE 2.75" I.D.***.....75, 227 JUMPER,THROTTLE BODY,FORD 2.5L.....87
LOWER MIDPIVOT ASSY,Z60.....115
HOSE,AIR INTAKE,2.50IDX19.00".....75
LOWER SEC BM ASSY W/SYM
HOSE,AIR,MIXER.....95–96
HOSE,ASSY 3/4 90LG FEM,STR FEM.....219
K DECALS.....113
KEY SINGLE***.....49–50 LOWER SEC. BM ASSY W/ WORD DEC....113
HOSE,COOLANT,REG INTAKE.....100
KEY,LATCH, 1 PAIR (28125).....57–58 LOWER TENSION MEMBER
HOSE,FUEL,3/16,SAE 30R7.....43
KEYS,10 PACK***.....49–50 WELDMENT.....113, 115
HOSE,FUEL,5/16 HIGH PRESSURE**......39–
40, 87 KEYSWITCH,3 POS W/KEYS,LOCKING....49– LUG FL & RING ASSY KIT AIR Z60.....23–24,
50 31, 33
HOSE,LOWER RADIATOR.....99–100
KEYSWITCH,3 POS. W/KEYS***.....49–50 LUG,STUD/WHEEL (88887).....35, 37
HOSE,LOWER RADIATOR,Z45.....83–84
KIT CB 10A T2 RPM SOLENOID 2W.....55 LUGFL&RING ASSY KIT CE S40/Z60.......23–
HOSE,LOWER,RADIATOR,PERKINS.....63–64
KIT BONDED WELD LEADS Z60.....215 24, 31, 33
HOSE,OVERFLOW,RADIATOR.....99–100
KIT HYDRO FILTER Z60.....39–40 LUGFL&RING ASSY KIT HI FLO Z60...23–24,
HOSE,RETURN,ENGINE.....96
KIT, 400 HR, FORD DSG-423.....91 31, 33
HOSE,UPPER RADIATOR.....95–96
KIT, 500 HR, DEUTZ TURBO.....71
Part No. 102499 Z-60/34 251

January 2014
M NUT, EXH. MANIFOLD, MSG425.....105 O-RING,.070 X .239,VITON 75D.....33

NUT, PROPORTIONAL VALVE.....153–154 O-RING,.103 X 4.737,VITON, 75D.......24, 27–
MALE PIPE THD,1/4" SER,3/8"X18.....195
NUT,EXHAUST MANIFOLD-FORD,LRG.....83– 28, 33
MANIFOLD ASSEMBLY, GEN.....205
84 O-RING,2-010,VITON.....24, 27–28
MANIFOLD,BRAKE/MOTOR SHIFT***.....151
NUT,FLG,1/4-20.....121 O-RING,DIPSTICK,MSG425.....103
MANIFOLD,DRIVE OIL DIVERTER***.....215
NUT,HEX,1-8.....61 O-RING,FILTER ASSY (60334)***.....111
MANIFOLD,EXHAUST TURBO.....95–96
NUT,HEX,1/4-28....67–68, 75, 79–80, 163, 165 O-RING,JOYSTICK, 62390/62391.....141
MANIFOLD,FUNCTION,Z60.....153–154
NUT,HEX,3/8-16.....95–96 O-RING,MIXER,RIBBED,DSG-423.....91
MANIFOLD,GENERATOR.....201
NUT,HEX,5/16-18,GR5.....73 O-RING,MIXER,SMOOTHED,DSG-423.....91,
MANIFOLD,INTAKE FORD DSG-423.....91
NUT,HEX,FLANGE 5/8-18,GRD 8 ZI.....23–24, 103
MANIFOLD,JIB,Z60.....157–158
27–28, 31, 33 O-RING,MOTOR TO BRAKE***.....47
MANIFOLD,JIB,Z60,FIXED FLOW.....157–158
NUT,HEX,M8,PLASTIC.....233 O-RING,SPACER #115***.....201
MANIFOLD,JIB,Z60,PRIORITY FLOW.....157–
NUT,LOCKING-LG.FLANGE,1/4-20.....107 OIL COOLER W/FAN, 12VDC.....209
158
NUT,LOCKING-LG.FLANGE,5/16-18....93, 99– OIL DRAIN PLUG.....95–96
MANIFOLD,ROTATOR,CB***.....157–158
100, 107 OIL FILLER CAP FOR LRG ENGINE.....89
MANIFOLD,TRACTION,2WD.....145
NUT,LOCKING-LRG.FLANGE,3/8-16.........99– OIL FILTER - PERKINS.....67–68
MANIFOLD,TRACTION,4WD***.....149
100, 109 OIL FILTER, MSG425.....103
MANIFOLD,TURNTABLE ROTATION.....47
NUT,LP NYLOCK,1/2-13.....19, 21 OIL FILTER,DSG-423.....91
MANUAL BOX W/DECALS***.....133
NUT,LP NYLOCK,1/4-20...39–40, 45, 77, 123, OIL INDICATOR, MSG425.....103
MANUAL,DEUTZ WORKSHOP 1011F.....71
125, 185–186, 189, 193, 213, 215, 225, 233 OIL PAN HEATER,DEUTZ,120V,150W.....197
MAP SENSOR, DSG-423.....91, 103
NUT,LP NYLOCK,10-32.....199 OIL TEMP SENSOR, DEUTZ F4L2011.....75
MAP SENSOR, EFI.....83–84
NUT,LP NYLOCK,3/8-16.....40, 45, 57–58, 75, OPITON,GAGE,FORD 2007,Z60 SVC.....211
MARKING TAGS,# 1-10,WIELAND.....55
113, 115, 123, 125, 133, 183, 201, 213 OPT, KEY SWITCH, RETAINED.....49–50
NUT,LP NYLOCK,5/16-18...57–58, 67–68, 103 OPT,BEACON,TRAVEL ALARM,Z60.....183
NUT,LUG,5/8-18 X 90 DEGREE,Z45....23–24, OPT,COLD START,DEUTZ,Z60-2002.....197
31, 33 OPT,PLAT LD SENSE Z60-2008.....191
NUT,NYLOCK,1-8.....130–131 OPT,PRECLEANER,Z60,PERKINS.....227
MEGAJECTOR,FUEL KIT.....87
NUT,NYLOCK,1.125-12.....121 OPT,SCRUBBER MUFFLER,PERKINS.....63–
MESH,HALF,LH,6'PLATFORM.....193
NUT,NYLOCK,1/2-13.....63–64, 67–68, 77, 89, 64
MESH,HALF,RH,6'PLATFORM.....193
95–96, 99–100, 109, 117, 123, 125 OPT,TOEBOARD,8'TRI ENTRY,EURO.....185–
MESH,HALF,SWING GATE***.....193
NUT,NYLOCK,1/4-20.....57–58, 63–64, 67–68, 186
MIDRAIL GUIDE ( HOOK ).....133
75, 83–84, 87, 95–96, 99–100, 109, 111, 113, OPT.,TOEBOARD,6' TRI ENTRY.....185–186
MIXER, MSG425.....103
115, 121, 123, 125, 127, 133, 163, 165, 185– OPTION OIL COOLER Z60.....209
MIXER,AIR VALVE,TIER II FORD**.....87
186, 191, 201, 225, 227, 233, 235 OPTION,12V WORK LIGHTS,Z60.....185–186
MIXER,LPG,DSG-423.....91
NUT,NYLOCK,10-24.....165 OPTION,6' HALF MESH PLAT/GATE.....193
MODULE,IGNITION/START,12/24V.....55
NUT,NYLOCK,10-32.......47, 55, 87, 113, 121, OPTION,8' HALF MESH PLAT/GATE.....193
MODULE,LOAD SENSE 2007.....191
123, 125, 135–136, 163, 183 OPTION,DRIVE LIGHTS,Z60.....183
MODULE,SX CONTROLLER,LOW AMP....215
NUT,NYLOCK,3/8-16.....39–40, 43, 45, 47, 57– OPTION,FULL GAUGE,DEUTZ.....211
MODULE,TIME DELAY ON BREAK 4S.....55
58, 63–64, 67–68, 77, 83–84, 87, 89, 95–96, OPTION,FULL GAUGE,PERKINS404.....211
MOTOR -HYD.2500W GENER REFURB....201
99–100, 107, 109, 111, 113, 115, 117, 119, OPTION,GAUGE,DEUTZ F3L 2011.....211
MOTOR,12VDC,77066.....45
127, 129–131, 191, 193, 195, 205, 209, 215, OPTION,GAUGE,FORD TIER II.....211
MOTOR,HYD 12.5KW GEN,21CC***.....215
217, 225, 227, 233, 235 OPTION,GLAZIER PACKAGE,ANSI.....213
MOTOR,PISTON,30CC,4WD***.....24, 28
NUT,NYLOCK,5/16-18........63–64, 83–84, 87, OPTION,LP TANK 2ND,Z60.....229
MOTOR,PISTON,35CC,2WD***.....24, 27–28
205, 217, 227 OPTION,PLAT SUPPORT,4/5FT SRV......130–
MOTOR,TURNTABLE ROTATION***.....47
NUT,NYLOCK,5/8-11.....21, 45, 115, 119 131
MOUNT,SWITCH.....191
NUT,NYLOCK,6-32.....135–136 OPTION,PLAT SUPPORT,STD,LRG
MOUNTING BAND,MUFFLER,8.0".....96, 107
NUT,NYLOCK,M5X.80.....197 BM.....130–131
MPT,CPLR,1/4"SER,3/8"X18.....195
NUT,NYLOCK,M8X1.25.....99–100, 109 OPTION,PLATFORM CONTROL COVER...189
MUFFLER**.....73
NUT,SOLENOID.....215 OPTION,PRECLEANER,Z60.....227
MUFFLER,6".....67–68
NUT,SOLENOID VALVE.....153–154 OPTION,TALL SWING GATE.....185–186
MUFFLER,CAT/SPARK,DEUTZ.....77
NUT,SOLENOID,2POS 3WAY.....154 OPTION,TIRES,HF,W/SEALANT.....23–24
MUFFLER,DEUTZ.....77
NUT,WING,1/4-20.....111 ORFICE, 0.040".....149
MUFFLER,PURIS40,S&Z60,S80 FORD.....83–
NUT-COIL SHORT.....157–158 ORIFICE DISC,.030,CONE.....215
84
NUTSERT,1/4-20,STEEL CAD PLTD.........55, ORIFICE PLUG, 0.070".....145
135–136 ORIFICE,PLUG 0.030.....157–158
N OSCILLATE VALVE LINKAGE.....163
NECK/HEAD-LIMIT SWITCH (88356).....47 O OUTLET,110V GFCI***.....130–131
NIPPLE,DIAGNOSTIC,#4 PORT***...147, 153–
O-RING KIT (ORFS FITTINGS).......145, 147,
154, 178 P
149, 151, 153–154, 163, 165, 167, 169, 171,
NIPPLE,DIAGNOSTIC,#6 PORT***...178, 181,
173, 175, 177–178, 181, 203, 221 PAD,ENGINE SLIDE.....111
221
O-RING KIT,FIELD SVC,ALL PROD*.......145, PAD,EXTENSION CYLINDER.....121
NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV....169,
147, 149, 151, 153–154 PAD,REST,1"THICK,FLANGED.....213
171
O-RING***.....161 PADDING,FOAM 3.5"OD X 1.50"ID.....233
NON-STEER AXLE ASSEMBLY.....23–24, 27–
O-ring, Casting.....37 PADDING,FOAM,3.0"X1.50ID 90DEG.....233
28
O-RING, DO1 VALVE.....201 PANEL, ENCLOSURE, LINCO WELDER....215
NUT - PLASTIC,RING FOR ALARMS...57–58,
O-RING, FUEL LIFT PUMP.....79–80 PANEL,LOUVER,ENGINE SIDE,PTD......225,
139, 183, 191
O-RING, PROPORTIONAL VALVE.....153–154 227
NUT ASSY (89769)***.....151, 157–158
O-RING, ROTATOR MANIFOLD.....157–158 PANEL,LOUVER,TANK SIDE, Z60.....225
NUT, CP521-1 VALVE.....201
O-RING, SMOOTH, MSG425.....103 PCB Assembly, PCON.....237
252 Z-60/34 Part No. 102499

January 2014
PIN,0.75DIAX5.75LG,CHAMFER.....191 PLATE,GENERATOR MOUNT,Z60.....201 PLUG,DOWEL,1/4 PLASTIC...49–50, 135–136

PIN,1.25 X 7.57 IN,1HOLE.....127 PLATE,HOSE CLAMP,PTD.....125 PLUG,ELECTRICAL,220/50,NOVON.....45
PIN,1.25DIAX11.50LG,1HOLE.....117 PLATE,HYD. SWIVEL LOCK,PAINTED.....47 PLUG,ELECTRICAL,DOMESTIC.....205
PIN,1.25DIAX13.75LG,2HOLE.....127 PLATE,LATCH,BLUE,PAINTED.....57–58 PLUG,FUSED,250V,13AMP,U.K.**.....45
PIN,1.25DIAX14.12LG,1HOLE.....113, 115 PLATE,LOUVER COVER,PTD.....227 PLUG,MAGNETIC,SAE-6***.....40, 43
PIN,1.25DIAX5.25LG,1HOLE.....127 PLATE,PLAT HEAT,ALC500 GEN II.....237 PLUG,NYLON .188 BLACK DOMED.....49–50
PIN,1.25DIAX6.67LG,2RING.....121 PLATE,REAR ENGINE MOUNT.....95–96 PLUG,NYLON .875 BLACK DOMED.....53
PIN,1.25DIAX8.50LG,1HOLE.....127 PLATE,UK POWER TO PLATFORM.........130– PLUG,NYLON 1.38 BLACK DOMED.....215
PIN,1.50DIAX4.76LG,2HOLE.....19, 21 131 PLUG,NYLON 2.093 BLACK DOMED.....49–50
PIN,1.75DIAX13.50LG,1HOLE.....117 Platform Assemblies with Decals PLUG,PWR,UK,16AMP,3PIN,BLK.....45, 205
PIN,1.75DIAX18.13LG,1HOLE.....117 =========================.....129–131 PLUG,SQUARE HEAD,3/4 MPT.....40, 43
PIN,1.75DIAX4.50LG,THREADED.....113 PLATFORM ASSEMBLY,4FT,CE/UK........130– POWER UNIT,AUX PUMP 12VDC.....45
PIN,1.75DIAX5.25LG,1HOLE.....117 131 PRECLEANER,INLINE 3".....227
PIN,1.75DIAX6.00LG,1HOLE.....115 PLATFORM ASSEMBLY,5FT,CE/UK........130– PRI BOOM TUBE ASSY W/SYM DECAL....121
PIN,1.75DIAX8.50LG,1HOLE.....115 131 PRI BOOM TUBE ASSY W/WORD DECA..121
PIN,2.25DIAX24.63LG,1HOLE.....113 PLATFORM ASSY 4FT W/DECAL A/SO...129– Primary Boom Rest (refer to 504.1).....115
PIN,2.25DIAX31.75LG,2HOLE.....113, 115 131 PRIMARY BOOM REST,PAINTED.....119
PIN,2.5 DIA X 23.88 LG.....19, 21, 24, 28 PLATFORM ASSY 4FT W/DECALS Primary Boom Tube Assembly.....117
PIN,CLEVIS,1 X 2.5 LG......19, 21, 121 ANS.....129–131 PRIORITY FLOW CONTROL VALVE***.....201
PIN,CLEVIS,1.25 X 5.0,ZINC.....231 PLATFORM ASSY 4FT W/DECALS PULLEY AND TENSIONER,DSG423.....93
PIN,CLEVIS,1.25 X 6.0,ZINC.....231 AUS.....129–131 PULLEY, TENSIONER.....93
PIN,LOCK,SHORT***.....185–186 PLATFORM ASSY 4FT W/DECALS PULLEY, WATER PUMP.....68
PIN,MASTER CYLINDER.....117 EUR.....129–131 PULLEY,FORD ENGINE,LRG-423***.....89
PIN,OSC. AXLE/DRIVE CHASSIS.....19 PLATFORM ASSY 5FT W/DECALS PULLEY,UPPER IDLER.....93
PIN,ROLL,SST,.25 X 2.25.....19, 21 ANS.....129–131 PULLEY/TENSIONER, MSG425.....105
PIN,TRANSPORT STORAGE HANDLE.....47 PLATFORM ASSY 5FT W/DECALS PUMP ASSY,AUX.POWER UNIT 89617.....45
PIN,TRANSPORT STORAGE LOCK.....47 ASA.....129–131 PUMP ASSY,M46 + 17CC.....161
PINCH GUARD RAIL,8' PLATFORM**.....185– PLATFORM ASSY 5FT W/DECALS PUMP ASSY,M46 + 17CC + 6CC.....161
186 AUS.....129–131 PUMP M46 VAR PISTON 2.8 CIU.....161
Pinion Gear.....37 PLATFORM ASSY 5FT W/DECALS PUMP MOUNT KIT,PERKINS DSL.....68
Pinion, Half Shaft.....37 EUR.....129–131 PUMP MOUNT,FORD DSG423.....95–96, 107
PIPE CRADLE ASSY. SERV (ONE)**.....193 PLATFORM ASSY 6FT W/DECALS PUMP WATER (PERKINS 404)***.....68
PIPE,COOLANT RETURN, MSG425.....105 ANS.....129–131 PUMP, FUEL LIFT, F4L1011F.....75
PIPE,COOLANT RETURN,FORD 2.3L......95– PLATFORM ASSY 6FT W/DECALS PUMP, FUEL, LRG425, WALBRO.....39–40
96 ASA.....129–131 PUMP, WATER, WITH GASKET.....89
PIVOT STOP BRACKET,AWP2 30/36.....83–84 PLATFORM ASSY 6FT W/DECALS PUMP,FUEL 2011 DEUTZ ***.....79–80
PIVOT TUBE/SPACER Z60.....123, 125 AUS.....129–131 PUMP,FUEL F3L 2011F DEUTZ.....79–80
PLAT ASSEMBLY,4FT,ASIA/S AM.....130–131 PLATFORM ASSY 6FT W/DECALS PUMP,INJECTION,DEUTZ F3L2011F.....79–80
PLAT ASSEMBLY,4FT,AUSTRALIA.....130–131 EUR.....129–131 PUMP,LIFT 1.025 C.I.***.....161
PLAT ASSEMBLY,5FT,ASIA/S AM.....130–131 PLATFORM ASSY 8FT W/DECALS PUMP,LIFT(FUEL) PERKINS(54555).....64
PLAT ASSEMBLY,5FT,AUSTRALIA.....130–131 ANS.....129–131 PUMP-INJECTOR (F4L 1011F-EPA).....73
PLAT ASSEMBLY,6FT,ASIA/S AM.....130–131 PLATFORM ASSY 8FT W/DECALS
PLAT ASSEMBLY,8FT,ASIA/S AM.....130–131 ASA.....129–131 R
PLAT ASSY 5FT, SERV Z60 ANSI.....129–131 PLATFORM ASSY 8FT W/DECALS
RADIATOR,FORD DSG423.....99–100, 109
PLAT ASSY, 4FT, SERV, Z60 AUS.....129–131 AUS.....129–131
RADIATOR,FORD/PERKINS***.....64, 83–84
PLAT ASSY, 5FT, SERV, Z60, AUS.....129–131 PLATFORM ASSY 8FT W/DECALS
Railing Assemblies with Decals
PLAT ASSY, 6FT, SERV, Z60 AUS.....129–131 EUR.....129–131
=========================.....130–131
PLAT ASSY, 8FT, SERV, Z60 AUS.....129–131 PLATFORM CONTROL BOX LID,PAINT...135–
RAILING CATCH CASTING--DRILLED.....185–
PLAT RAIL ASSY,6FT,AUSTRALIA.....130–131 136
186
PLAT RAIL ASSY,8FT,AUSTRALIA.....130–131 PLATFORM CONTROL BOX,PAINTED.....135–
RAILING,PINCH GUARD,6' BLUE.....185–186
PLAT RAILW/DECALS 6FT 500LB AN.....130– 136
REAR ENGINE MOUNT,PAINTED.....89
131 PLATFORM LEVELING ASSEMBLY.....127
RECEPTACLE,UK,110V.....205
PLAT RAILW/DECALS 8FT 500 ANSI......130– PLATFORM RAIL ASSY, 6FT ANSI.....130–131
RECEPTCL,LOCK 3-PH,50A,4 WIRE.....217
131 PLATFORM RAIL ASSY, 8FT, ANSI....130–131
RECTIFIER ASSEMBLY.....201
PLAT RAILW/DECALS,4FT,500LB AN.....130– PLATFORM RAIL ASSY,6FT,CE/UK.........130–
REDUCER,RUBBER 3.0 - 2.5.....227
131 131
REDUCR BUSH 20 ORB - 1"NPT.....177–178
PLAT RAILW/DECALS,5FT,500LB AN.....130– PLATFORM RAIL ASSY,8FT,CE/UK.........130–
Ref Bearing Lubrication Hose Assembly (refer
131 131
to 304.1).....57–58
PLAT. CONTROL BOX W/DECAL***.........135– PLUG AND CAP KIT-SERVICE,37ø**......145,
REGULATOR, LP, MSG425.....109
136 147, 149, 151, 153–154
REGULATOR,LP PRESSURE,MSG425.....103
PLAT.ASSY, 6FT, SERV,Z-60 ANSI.....129–131 PLUG AND CAP KIT-SERVICE,ORFS*.....145,
REGULATOR,LPG.....83–84
PLAT.ASSY, 8FT,SERV, Z-60 ANSI.....129–131 147, 149, 151, 153–154, 163, 165, 167, 169,
REGULATOR,LPG,DSG-423.....99–100
PLATE, CHASSIS ATTACHMENT.....231 171, 173, 175, 177–178, 181, 203, 221
RELAY, STARTER, Z45GP91.....89
PLATE, INT. MFLD ADAP, MSG425.....105 PLUG ORIFICE, .042.....151
RELAY,OMRON,DPDT,12V.....55, 215
PLATE,AIR FILTER MOUNT,FORD.....87 PLUG, OIL DRAIN, MSG425.....105
RELAY,PWR/FUEL,FORD DSG423.....103
PLATE,AIR INTAKE PAINT.....57–58 PLUG, SANTOPRENE .5 BLACK DOME....49–
RELAY,SOCKET,OMRON.....55, 215
PLATE,BLANKING,FORD DSG423.....93 50, 135–136, 139
RELAY,SPDT,12V(AUTO) PLUG IN**.........55,
PLATE,BLUE.....225 PLUG,4-WIRE,3-PHASE,50A.....217
201
PLATE,ENGINE SUPPORT SPACER.....109 PLUG,520109-8,ORFS.....79–80
RELAY,SPDT,12V(AUTO)**.....135–136
Part No. 102499 Z-60/34 253

January 2014
RELAY,STARTER,FORD DSG423.....103 SCREW,HHC,1/2-13 X 2.5,GR5.....23–24, 27– SCREW,HHC,M14 X 50.....77

RELAY,TIME DELAY,2 SEC,10A.....191 28 SCREW,HHC,M14 X 55.....71
RELAY,TIME DELAY,2 SEC,30A.....191 SCREW,HHC,1/2-13 X 2.75.....63–64, 67–68, SCREW,HHC,M16 X 50, GR 10.9...23–24, 31,
RELIEF,VALVE 270 PSI.....215 77, 89, 99–100, 109 33
REPAIR END BRKT SET,NP400-7***.....125 SCREW,HHC,1/2-13 X 4.....19, 21 SCREW,HHC,M5 X 12MM.....87, 95–96
REPAIR LINK END SET (42763)*.....123 SCREW,HHC,1/4-20 X .5.....47, 107, 117 SCREW,HHC,M6 X 16.....87
REPAIR LINK,7 LINKS NP400-7***.....125 SCREW,HHC,1/4-20 X .625.....113, 123, 125, SCREW,HHC,M6 X 20MM,GR8.8.....75, 79–80
REPAIR LINK,7 LINKS***.....123 135–136, 139, 213 SCREW,HHC,M8 X 100.....71
REPAIR LINK,NP400-7***.....125 SCREW,HHC,1/4-20 X .75.......24, 28, 31, 33, SCREW,HHC,M8 X 16.....107
RESISTOR ASSY, LINCOLN WELDER.....215 39–40, 45, 49–50, 55, 83–84, 87, 95–96, 99– SCREW,HHC,M8 X 20MM........68, 71, 75, 87,
RESISTOR,10 OHM,25 WATT.....136, 237 100, 109, 111, 119, 121, 130–131, 133, 185– 227
RETAINER,GAS SPRING***.....57–58 186, 191, 193, 197, 225, 227, 233 SCREW,HHC,M8 X 30MM,GRD 8.8.....89
RETAINER,SPRING,1.21 X .375.....191 SCREW,HHC,1/4-20 X 1.....45, 57–58, 63–64, SCREW,HHC,M8 X 50.....99–100
RETAINING RING.....201 67–68, 75, 77, 79–80, 87, 95–96, 107, 111, SCREW,HHC,M8 X 60MM X 1.25...71, 93, 105
RING GEAR,DEUTZ F3 & F4L1011.....73, 80 113, 115, 121, 123, 129–131, 133, 189, 191, SCREW,HHC,M8 X1.25X40,GRD10.9.....89
RING GEAR,DEUTZ F3 & F4L1011F.....73, 80 227, 233, 235 SCREW,HHC,M8X1.25X 70MM,GR8.8.....87
RING GEAR,DEUTZ F3L2011F.....73, 80 SCREW,HHC,1/4-20 X 1.25.....67–68, 133 SCREW,HHF,3/8-16 X1.50.....225
RING GEAR,FORD***.....89 SCREW,HHC,1/4-20 X 1.5.......57–58, 87, 99– SCREW,M8X20-8.8.....80
RING, PISTON.....24, 28 100, 109, 127, 186, 225, 231 SCREW,PHIL,10-24 X .75.....133
RING, RETAINING.....24, 28 SCREW,HHC,1/4-20 X 1.75.....231 SCREW,PHIL,8-32X.50,SELF TAP.....205
RING,OIL SEAL, 95 X 120 X 12.....35 SCREW,HHC,1/4-20 X 2.....99–100, 109, 163, SCREW,PHIL,PHM,10-24 X.5,SEMS....63–64,
RING,RETAINING,INTERNAL.....37 165, 185–186, 201 83–84, 99–100, 109
RIVET,ALUM,ALUM,3/16BUTTONHEAD..189, SCREW,HHC,1/4-20 X 2.25.....121, 125 SCREW,PHIL,PHM,10-32 X .5,SSTL.....55
225 SCREW,HHC,1/4-20 X 2.5.....193 SCREW,PHIL,PHM,6-32 X 1/4 SS.....136, 237
RIVET,ALUM,ALUM,P,.25X.375.....57–58, 189 SCREW,HHC,1/4-20 X 2.75.....125, 215 SCREW,PHILLIPS,PHM,10-32 X .75.......125,
RIVET,STEEL,P, .25 X .375.....185–186 SCREW,HHC,3/8-16 X .625.....107 135–136
RIVET,STL,ST.MAN,P,.125 X .25.....237 SCREW,HHC,3/8-16 X .75.......23–24, 27–28, SCREW,PHILLIPS,PHM,10-32 X 1.....199
ROCKER ASSY.,MAGNETIC 75565....141, 143 83–84, 99–100, 123, 125, 183, 229 SCREW,PHILLIPS,PHM,10-32 X1.25.....87
ROCKER,RETAINER, 75565.....141, 143 SCREW,HHC,3/8-16 X .88,GRD 8.....130–131 SCREW,PHILLIPS,PHM,6-32 X .5.....135–136
ROD END,.250 X 2.75 LG.....191 SCREW,HHC,3/8-16 X 1.....19, 21, 40, 45, 57– SCREW,PHILLIPS,RHM,10-32 X 1.5.....191
ROD END,.375 X 3.69...19, 113, 115, 117, 127 58, 63–64, 67–68, 73, 75, 77, 79–80, 87, 89, SCREW,PHM,10-32X.50,ST TYPE F.......135–
ROD END,.50 X 4.....19, 21, 24, 28, 113, 115, 95–96, 99–100, 119 136
117 SCREW,HHC,3/8-16 X 1 GRD 8.....130–131 SCREW,RHM,10-32 X 1.....183
ROD END,1/4-28 SPHERICAL.....163, 165 SCREW,HHC,3/8-16 X 1.25 GRD 5.....33, 39– SCREW,RHM,10-32 X 1.5...47, 113, 121, 123,
ROLLER ARM,LIMIT SWITCH***.....47, 121 40, 57–58, 68, 87, 109, 111, 127, 129–131, 125
ROTATOR ASSMBLY.....127 133, 201, 205, 215, 225 SCREW,RHM,8-32 X .50.....217
ROTATOR MOUNT KIT.....191 SCREW,HHC,3/8-16 X 1.50,GR5.........89, 99– SCREW,SECURITY,1/4-20 X 1.75LG.....217
RUBBER FLAP.....225 100, 117, 127, 227 SCREW,SECURITY,5/16-18X1.00.....217
RUBBER GUARD,RING GEAR.....225 SCREW,HHC,3/8-16 X 1.75,GRD.8.....47, 109, SCREW,SHC,1/2-13 X 1.50,A574.....47
RUE RING 1.00.....19, 21, 121 115, 123, 125, 127 SCREW,SHC,5/8-11 X 2.25.....47
SCREW,HHC,3/8-16 X 2.25.....95–96 SCREW,SHC,5/8-11 X 2.5" GR8.....47
S SCREW,HHC,3/8-16 X 2.5.....43, 235 SCREW,SHC,5/8-11 X 3.75,A574.....47
SCREW,HHC,3/8-16 X 2.75.....87, 107 SCREW,SHC,5/8-11 X 4,A574.....47
Screw - SHC, M10 x 1.5 x 55 mm GR 8.8.....93
SCREW,HHC,3/8-16 X 3.....113 SCREW,SHC,7/16-14 X 1.25.....89
SCREW PH M5-0.8X20 DIN 7500CE.......135–
SCREW,HHC,3/8-16 X 3.25.....127, 191 SCREW,SHC,M10X1.5 X 60 GR8.8.....107
136
SCREW,HHC,3/8-16 X 4.....113, 115 SCREW,SHC,M10X1.5X20MM (75090).....80
SCREW STUD SNAP,8-32X1/2"SS.....225
SCREW,HHC,3/8-16 X 4.5.....113 SCREW,SHC,M10X1.5X30 GR 12.9.....80, 107
SCREW T-SWITCH PH/PH 6-32X1/4....49–50,
SCREW,HHC,5/16-18 X .75.....83–84, 87, 215 SCREW,SHC,M8 X 1.25 X 25.....95–96
139
SCREW,HHC,5/16-18 X 1 GR5......57–58, 67– SCREW,SHM,PHP, #12 X .75.....135–136
SCREW, GEN ROTOR.....205
68, 93, 107, 227 SCREW,SHS,1/4-20 X .25 ZINC.....50
SCREW, HHC, M10 X 1.5 X 50.....107
SCREW,HHC,5/16-18 X 1.25.....93, 107, 205 SCREW,SHS,10-24 X .625.....163, 165
SCREW, HHC, M8 X 1.25 X 12.....68
SCREW,HHC,5/8-11 X 1.75 GRD.8.....45, 111, SCREW,STEP BOLT,1/4-20 X .75.....131
SCREW, PHM, #6-32 X .625 ZINC.....141, 143
115 SCRUBBER,EXHAUST,FORD,EFI.....83–84
SCREW,6-32 X 7/8 PPMS ZINC.....130–131
SCREW,HHC,5/8-11 X 2 GRD.8.....23–24, 31, S C R U B B E R , S P A R K
SCREW,BHHS,3/8-16 X 1.25.....215
33, 47, 115 ARRESTER,PERKIN.....67–68
SCREW,BHSC,1/4-20 X 1.....185–186, 233
SCREW,HHC,5/8-11 X 3.5 GRD.8......71, 115, SEAL KIT.....215
SCREW,FHM,6-32 X .75.....205
119 SEAL KIT (39345).....157–158
SCREW,FHS,3/8-16 X 1.75.....119
SCREW,HHC,5/8-11 X 4.0 GR8.....21 SEAL KIT CYL.Z60(63207).....117
SCREW,FLANGE,HHC,3/8-16X 5/8.....121
SCREW,HHC,7/16-14 X 1.25.....24, 28 SEAL KIT CYL.Z60(63208).....113
SCREW,FLANGE,HHC,3/8-16X 7/8.....121
SCREW,HHC,M10 X 25MM,GR 8.8.....227 SEAL KIT CYL.Z60(63211).....117
SCREW,FLANGE,HHC,3/8-16X1.00.....121
SCREW,HHC,M10 X 30MM,.....73, 75, 80, 89, SEAL KIT CYL.Z60(63212).....127
SCREW,FLANGE,HHC,5/8-11X2,GR8.......24,
109 SEAL KIT CYL.Z60(63214).....127
27–28, 31, 33
SCREW,HHC,M10 X 40MM,GRD8.....87, 96 SEAL KIT CYLINDER (59460).....19, 21
SCREW,HHC,1-8 X 11,GRD 5***.....130–131
SCREW,HHC,M10 X 55MM,GRD 8.8.........99– SEAL KIT CYLINDER (63189).....19
SCREW,HHC,1-8 X 16, GRD 2.....61
100, 109 SEAL KIT FOR 216638.....157–158
SCREW,HHC,1/2-13 X 1.25 GR5....23–24, 27–
SCREW,HHC,M12 X 30.....109 SEAL KIT, HYD MOTOR, GEN.....205
28, 95–96, 107, 113, 115, 117
SCREW,HHC,M14 X 1.5X40MM,GR8.8.....63– SEAL KIT, SOLENOID VALVE...147, 151, 153–
SCREW,HHC,1/2-13 X 1.5....19, 21, 24, 28, 73
64, 67–68 154, 157–158
SCREW,HHC,1/2-13 X 1.75.....95–96, 109
SCREW,HHC,M14 X 40MM,GR 8.8.....79–80 SEAL KIT, VALVE.....145, 147, 149, 157–158
SCREW,HHC,1/2-13 X 2 GR5.....79–80, 117
254 Z-60/34 Part No. 102499

January 2014
SEAL KIT, VALVE, #10.....145, 147, 153–154 SENSOR,OXYGEN LRG425EFI.....83–84, 95– STANDOFF,1/4X1/4 M-F 6-32 S/S.....136, 237
SEAL KIT, VALVE, #12.....201 96 STANDOFF,6-32 X 3/8L X 1/4 HEX.....136
SEAL KIT, VALVE, #4.....151 SENSOR,WATER TEMPERATURE.....68 STARTER PLUG SEAL, MSG425.....103
SEAL KIT, VALVE, COMATROL.....154 SEPRTR/FLTR,FUEL DSL,15GPH,.30.......67– STARTER, 12V.....71, 79–80
SEAL KIT,8-PORT SWIVEL.....47 68 STARTER, MSG425.....103
SEAL KIT,8K ROTATOR***.....127 SERIAL # LABEL,MYLAR 4X8***.....12 STARTER, PERKINS, 404D.....67–68
SEAL KIT,ARCTIC,ROTATOR 8.2K**.....127 SERVICE KIT JIB TIME DLY IC.....135–136 STARTER,DEUTZ,F4L1011F/F3L1011.....71
SEAL KIT,BRAKE,TURNTABLE ROT.....47 SERVICE KIT,S80 PBOX J1 HARN.....135–136 STARTER,DSG-423.....91
SEAL KIT,CB VALVE MANIFOLD.....47 Shaft Bearing Spacer.....37 STARTER,ENGINE,FORD LSG/LRG***.....89
SEAL KIT,CONTROL VALVE.....163, 165 SHAFT,15 TOOTH.....24, 28 STEER AXLE ASSEMBLY.....19, 21
SEAL KIT,CYLINDER (89060).....121 SHAFT,INPUT DRIVE HUB (88887).....37 STEP PLATFORM ENTRY PAINTED.......129–
SEAL KIT,DRIVE HUB (88887)***.....35, 37 SHAFT,MOTOR.....201 131
SEAL KIT,GEAR PUMP,89858.....161 SHAFT,OUTPUT,PINION,TURNTABLE.....47 STRAINER ASSEMBLY,1.5" NPT....39–40, 43,
SEAL KIT,HYD MOTOR(106184).....215 SHCS, M10-1.5X70MM, CL12.9.....107 178
SEAL KIT,MOTOR TURNTABLE***.....47 SHIM,AXLE ROTATION STOP,22GA.....24, 28 STRAINER,16 SAE F/24 SAE M.....39–40, 43,
SEAL KIT,MOTOR,LC/KC***.....24, 28 SHIM,AXLE,2.56.....19, 21, 23–24, 27–28 178
SEAL KIT,PLAT ROTATE***.....127 SHIM,FRONT AXLE NON-OSC, 12 GA.....21 STRAINER,FILLER NECK.....39–40, 43
SEAL KIT,SAUER-DANFOSS M46***.....161 SHIM,FRONT AXLE NON-OSC, 22 GA.....21 STRAINER,FUEL 40 MICRON.....79–80
SEAL KIT,SOLENOID VALVE.....153–154 SHIM,HUB (88883).....35 STRAP ASSY,TANK, 66 INCH.....39–40, 43
SEAL KIT,SOLENOID VALVE, SV07........157– SHIM,PRIMARY BOOM,.064 THK......121 STRAP, CONDUIT HOLDER 60".....193
158 SHIM,WEAR PAD,5 X 1.5,14GA.....121 STROBE,FIREBOLT,12-80VDC,AMB**.....183
SEAL KIT,VALVE,#10.....153–154 SHIM,WEAR PAD,5X 1.5 16GA.....121 S T U D , E X H A U S T
SEAL, CAP, NOTCHED.....47 SHOCK MOUNT,SMALL...68, 89, 99–100, 109 MANIFOLD-FORD,LRG.....83–84
SEAL, CONNECTOR (DT JOYSTICKS).....143 SHROUD, RAD, Z60 MSG425.....109 SUPPORT, RAILING.....185–186, 233
SEAL, GASKET, .0005" *SILVER*.....201 SHROUD,FAN PAINTED.....63–64 SUPPORT,SENSOR,JOYSTICK.....141, 143
SEAL, GASKET, .00075" *GOLD*.....201 SHROUD,RADIATOR,FORD LGR425,PA....83– SVC KIT,UK RECEPT.REPLACEMENT....130–
SEAL, GASKET, .0010".....201 84 131
SEAL, O-RING ENERGIZER.....47 SHUTDOWN SOLENOID,12V, DEUTZ......75, SWING DRIVE ASSEMBLY,S40/Z60.....47
SEAL, O-RING LIP.....47 79–80 SWITCH SHIELD,ROCK JOYSTK75565...141,
SEAL, OIL FILLER CAP.....67–68 SLEEVE,CONNECTOR,DT JOYSTICKS....143 143
SEAL, POLY, CHAMFER.....47 SLEEVE,NYLON,2.19 ID,BULK.....133 SWITCH TOGGLE ASSY DPDT 2P
SEAL,FILTER ASSY (60334)***.....111 SLIDING MIDRAIL KIT,PTD.....133 MNT.....139, 201, 205
SEAL,LIP (88886)***.....37 SNAP RING(M46 UNITS)*.....24, 28 SWITCH TOGGLE ASSY DPDT 2P MOM..49–
SEAL,RETAINING RING.....201 SNAP RING,EXTERNAL,1.25 DIA.**.....121 50
SEAL,SHAFT.....201 SOLENOID CABLE ASSY***.....75, 79–80 SWITCH TOGGLE ASSY DPDT 3P MOM..49–
SEAL,SHAFT-SUNDSTRAND***.....24, 28 SOLENOID KIT, SHUT DN, PERKINS....67–68 50, 139
SEAL-INJECTOR.....63–64 SOLENOID,12V CONTINOUS.....53 SWITCH TOGGLE ASSY SPDT 2P MNT....49–
SEAL-KIT REDUCER DRIVE TURNTAB.....47 SOLENOID,12V CONTINUOUS***.....197 50, 136, 139, 237
SEAL-ROCKER BOX.....63–64 SOLENOID,SHUT DN,PERKNS403C-11....67– SWITCH TOGGLE ASSY SPDT 2P MOM...49–
SEAL-VALVE SYSTEM (A).....63–64 68 50, 139, 233
SEAL-VALVE SYSTEM (B).....63–64 SOLENOID,SHUT DOWN PERKIN40422...67– SWITCH TOGGLE ASSY SPDT 3P MOM...49–
SECONDARY BOOM CYL W/ WORD 68 50, 139, 197
DEC.....113 SOLENOID,STARTER, (72335).....67–68 SWITCH, OIL PRES, MSG425.....103
SECONDARY BOOM CYL W/SYM SOLENOID,THROTTLE ACTUATOR SWITCH, OIL PRESSURE.....67–68
DECAL.....113 DSL.....67–68, 79–80 SWITCH, OIL PRESSURE 1.5 BAR.....75, 79–
Secondary Boom Lift Cylinder (refer to SOLENOID,THROTTLE,.....75 80
501.1).....115 SOLENOID-STARTR DEUTZF4L1011F*....71, SWITCH,LIMIT,W/RLLR ARM,NO/NC.....121
SENDING UNIT,OIL PRESS PERKINS.....211 79–80 SWITCH,LIMIT,W/RLR ARM,NO/NC.....47
SENDING UNIT,OIL PRESSURE***.....211 SPACER.....201 SWITCH,LIMIT,W/ROLLER ARM.....113, 123,
SENDING UNIT,OIL TEMP SWCH,DTZ.....79– SPACER, ISOLATOR, MSG425.....109 125
80 SPACER,FAN TO WATERPUMP LRG425.....87 SWITCH,LOAD LIMIT.....191
SENDING UNIT,TMP,FRD,GM,PRK704.....211 SPARK PLUG.....89 SWITCH,OIL PRESS-PERKINS 404.....67–68
SENDING UNIT-H20TMP LRG425EFI*......89, SPARK PLUG WIRE SET, LRG425EFI.....89 SWITCH,OIL PRESSURE.....91
211 SPARK PLUG, FORD DSG-423.....91 SWITCH,OIL PRESSURE ASSY.....89
SENSOR KIT, TEMPERATURE.....91 SPARK PLUG, MSG425.....103 SWITCH,PRESS,#4NPT,200PSIF.....215
SENSOR, CAM POS, MSG425.....103 SPIDER (106113).....215 SWITCH,THERMOSTAT 85F OPEN........136,
SENSOR, CRANK POS, MSG425.....105 SPRING CLIP, 5/16-18.....109 237
SENSOR, CYL. HEAD TEMP, MSG425.....103 SPRING CLIP,1/4-20.....24, 28, 31, 33, 87, 95– SWITCH,WATER TEMP,PRKNS,404***.....68
SENSOR, FORD TEMPERATURE.....91 96, 99–100, 107, 129–131, 227 SWIVEL,HYD 8 PORT.....47
SENSOR, KNOCK, MSG425.....103 SPRING CLIP,10-24,ZINC.....133
SENSOR, O2, MSG425.....107 SPRING CLIP,3/8-16.....45, 57–58 T
SENSOR,AIR,CAT MONITOR.....95–96, 107 SPRING, SS, 1/2-EO500-49-4500.....233
T-BOX,2.75 X 4.5 X 2.0.....130–131, 205
SENSOR,AIR,CAT MONITOR***.....83–84 SPRING, SS, 3/4-EO750-69-4500.....233
T-BOX,2.75X4.5X2.63,3PH.....217
SENSOR,CAM POSITION DSG-423.....91 SPRING,COMP,1" OD,232 LB/IN.....191
TAILPIPE MOUNT , S40 MSG425.....107
SENSOR,COOLANT TEMP*.....89, 211 SPRING,DRIVE TURNTABLE.....47
TAILPIPE, Z60 MSG425.....107
SENSOR,CRANK POSITION DSG-423.....93 SPRING,JOYSTK CENTR,62390/91...141, 143
TAILPIPE,EXHAUST.....67–68, 77
SENSOR,KNOCK DSG-423 FORD.....91 SPRING,SWITCH CENTERING,75565.....141,
TAILPIPE,FORD LRG 425, S40/S45.....83–84
SENSOR,LEVEL,4.5 DEG.....45 143
TANK ASSY, GAS, 20 GAL.....40
SQUEEZE CONN W/NUT, 2WIRE, 4MM....199
TANK ASSY, GAS, 20 GAL......40
Part No. 102499 Z-60/34 255

January 2014
TANK, LP, 7 GAL.....57–58, 229 TOEBOARD, TRI ENTRY 6', EURO....185–186 VALVE,BALL,16 MSAE-16 FSAE***.....39–40,
TAP BLOCK,BULKHEAD MNT. MACH......229 TOEBOARD,8'TRI ENTRY.....185–186 43, 178
TAPE, PROTECTIVE MASK.....12, 16 TOEBOARD,ENTRY EUROPEAN VALVE,CB 3:1 3500 PSI.....153–154
TAPE,WARNING,BLK/YEL, 50'***.....16 PNTD**.....133, 185–186 VALVE,CHECK.....154
Tapered Roller Bearing.....37 TOOL TRAY ACCESSORY***.....185–186 VALVE,CHECK 30 PSI.....154
TEE,BRANCH,520433-6.....169, 175 TRACK TUBE GUIDE.....123, 125 VALVE,CHECK ASSEMBLY.....45
TEE,BRANCH,520433-8.....173 TRACK TUBE WELDMENT.....123 VALVE,CHECK***.....151, 154
TEE,BULKHEAD,RUN,520958-4.....167, 173 TRACK,PLASTIC CABLE,43 LINKS.....123 VALVE,CHECK,3 PSI***.....215
TEE,RUN,520428-6.....167, 173 TRIM,RUBBER EDGE,5/8 (BY INCH)......123, VALVE,CHECK,5 PSI.....145, 147, 153–154
TEE,RUN,520428-8.....177–178, 203 125 VALVE,CHECK,IWP-S/CWP PWR ASSI...157–
TEE,RUN,SWIVEL,520432-6....177–178, 207, TRIMLOCK,BLACK,5/32".....99–100, 109 158
219, 231 TUBE,EXHAUST PIPE 2.3L FORD T3.....96 VALVE,CNTERBAL,CBBB-LHN@3000**..113,
TEE,UNION,1/4".....211 TUBE,INTAKE,2.50 OD X 13".....83–84 117, 127
TERM RELAY,N-INSULATE 14-16 GA.....55 TUBE,INTAKE,2.50 OD X 15.63".....83–84 VALVE,CNTERBAL.CBBB-LHN@3000**..113,
TERM,AMP MTE,SOC,22-26 GA BULK....141, TUBE,RD,ALUM 1.25 X .083.....213 117
143 TUBE,RD,ALUM 2.5 X .083.....77 VALVE,COUNTERBAL.CBCG-LJN@3000..19,
TERM,DEUTSCH, PIN #12-14.....135–136 TUBE,RD,ALUM 2.5 X .083 X 2.00.....75, 227 113, 117
TERM,NI PIN,S&F,16-18GA,REEL.....135–136 TUBE,RD,STL,ALUMIZD,2.5 X .065.....227 VALVE,COUNTERBALANCE 2500 PSI*.....121
TERM,RELAY N-INSULATED 10-12 G.....55 TUBE,RD,STL,ALUMIZD,2.5X.065.....95–96 VALVE,COUNTERBALANCE 2500PSI.....121
TERM,RELAY,N-INSULATE 18-20 GA.....55 TUBE,SLIDING MIDRAIL,PAINTED.....133 VALVE,COUNTERBALANCE 3000 PSI*...121,
TERMINAL BLOCK END PLATE.....55 TUBING,VINYL,1/2" CLEAR.....109 127
TERMINAL BLOCK,WIELAND.....55 TURNTABLE COVER ASSY W/DECALS....57– VALVE,COUNTERBALANCE,2500 PSI*.....127
TERMINAL RAIL ASSEMBLY,GBOX.....55 58 VALVE,DIFFERENTIAL SENSING***.......153–
THERMOSTAT.....67–68 T U R N TA B L E C OV E R ASSY 154
THERMOSTAT (PERKINS 104-22).....67–68 W/SYMBOLS.....57–58 VALVE,DRAIN,FORD,BLOCK,RAD......89
THERMOSTAT -OIL COOLER (71259).....209 TURNTABLE COVER ASSY,W/DECALS....57– VALVE,EDC,PILOT,SAUER,M46.....161
THERMOSTAT W/HOUSING, MSG425.....103 58 VALVE,FLOW DIVIDER/COMBINER........145,
THERMOSTAT, FORD LRG.....89 147
THERMOSTAT,FORD DSG423.....91 U VALVE,FLOW REG 0.8GPM FIXED....157–158
THREADED ROD,(1/4-20),9.75.....111 VALVE,FLOW REGULATOR 3.5 GPM**....153–
U-BOLT, KIT 5/16-18 X 2.5.....73
THREADED ROD,1/4-28 X 15 IN***.....75 154
U-BOLT, SQR, 3/8-16X2X5, PLTD.....233
THREADED ROD,1/4-28 X 2.75IN**.....163 VALVE,FUEL LOCK.....39–40, 43
U-BOLT,3/8 X 1 YZ.....217
THREADED ROD,1/4-28 X 4 IN***.....165 VALVE,LP LOCKOUT W/CONN.....83–84
U-BOLT,3/8-16X4X4.63X3.00.....217, 233
THROTTLE LINKAGE,DIESEL***.....79–80 VALVE,MANUAL,700 PSI.....163, 165
UBOLT,FLATTENED,1.5DIAX3/8 UNC.....130–
THROTTLE,ELECT,FORD DSG423.....91, 103 VALVE,NEEDLE***.....153–154
131, 193, 195, 213, 217, 235
Thrust Bearing.....37 VALVE,NEEDLE,BRAKE RELEASE.....231
UPPER IDLER PULLEY, MSG425.....105
Thrust Bearing Plate.....37 VALVE,PCV FORD DSG-423.....93, 105
UPPER LEVELING LINK ASSY.....115
TIRE & WHEEL ASSY RH,FF.....27–28 VALVE,PCV-FORD LRG***.....89
UPPER LIMIT SWITCH CAM.....115
TIRE & WHEEL ASSY,AIR,LH.....27–28 VALVE,PILOT OPER DIRECTIONAL**.....215
UPPER PIVOT WELDMENT,PAINTED.....115,
TIRE & WHEEL ASSY,AIR,RH***.....27–28 VALVE,PRI. FLOW REG 4.3.....201
117
TIRE & WHEEL ASSY,FOAM***.....31 VALVE,PROPORTIONAL.....153–154
UPPR. LIMIT SWITCH BRKT.,BLUE........123,
TIRE & WHEEL ASSY,FOAM,LH,RT.....27–28 VALVE,PROPORTIONAL***.....153–154
125
TIRE & WHEEL ASSY,FOAM,RH,RT.....27–28 VALVE,RELIEF 1800 PSI.....153–154
TIRE & WHEEL ASSY,LH FF.....27–28 VALVE,RELIEF 2600 PSI.....154
TIRE & WHEEL ASSY,LH FF***.....27–28 V VALVE,RELIEF,1500 PSI***.....201
TIRE & WHEEL ASSY,LH,FOAM,NM.....27–28 V-RING 100, RUBBER SEAL.....35 VALVE,RELIEF,250 PSI.....147
TIRE & WHEEL ASSY,RH,FOAM,NM.....27–28 VACUATOR VALVE.....83–84, 95–96, 107 VALVE,RELIEF,280PSI.....145
TIRE & WHEEL ASSY.: AIR.....23–24 VALVE - COUNTERBALANCE**.....157–158 VALVE,SHUTTLE.....145, 147
TIRE & WHEEL ASSY.:FOAM.....23–24 VALVE - SOLENOID 2 POS 2 WAY..........151, VALVE,SHUTTLE,GS68.....157–158
TIRE & WHEEL ASSY.:TURF....23–24, 27–28, 157–158 VALVE,SOLENOID (18660).....201
31 VALVE - SOLENOID 2POSITION 3WA.....154 VALVE,SOLENOID (89726).....153–154
TIRE & WHEEL ASSY: AIR.....31 VALVE FLOW REGULATOR0.4GPM VALVE,SOLENOID 3 POS,4 WAY***........153–
TIRE,355/55D625,14 PLY,NM.....27–28 ADJ.....157–158 154
TIRE,355/55D625,OUTRIGGER,LP.....27–28 VALVE FLOW,REG 0.3GPM FIXED....157–158 VALVE,SOLENOID, 2POS/3WAY***....157–158
TIRE,38/65D-19.5,16PLY,OTR*......23–24, 27– VALVE KIT, SOLENOID, 3POS 4WAY......153– VALVE-CHECK, #4 SAE, 5 PSI*.....157–158
28 154 VALVE-FLOW REGULATOR 2 GPM.....147
TIRE,385 19.5,16PLY,NON-MARKI.....23–24 VALVE, CHECK.....147, 149 VALVE-SOLENOID,10V,W/OUT COIL*.....215
TIRE,41/18LL X 22.5,14PR,TURF*......23–24, VALVE, CHECK, 5PSI.....149 VALVE-SOLENOID,2POS 3WAY,JIB**......157–
27–28 VALVE, FLOW CONTROL.....153–154 158
TIRE/WHEEL ASSY,LP NM W/SEALAN.....27– VALVE, FLOW DIVIDE/COMB,24GPM.....149
28 VALVE, FLOW DIVIDE/COMBINE 1:1.....149 W
TIRE/WHEEL ASSY,LP RT W/SEALAN.....27– VALVE, FLOW DIVIDER COMBINER.....147
WASHER, 9MM I.D......80
28 VALVE, RELIEF 1600 PSI.....154
WASHER,.469 X .781,HRD.....24, 28
TIRE/WHEEL ASSY: AIR, NONMARK.....31 VALVE, RELIEF, 280PSI.....149
WASHER,FENDER,.25 X 1.25 X.062....57–58,
TIRE/WHEEL ASSY: FOAM, NONMARK.....31 VALVE, RELIEF, GEN, 3.0kW.....205
117
TIRE/WHEEL ASSY:AIR,NONMARK....23–24, VALVE, SHUTTLE, FIXED.....149
WASHER,FLAT, 313, HARDENED.....33, 130–
31 VALVE,BALL,16 MPT-16 FPT***.....39–40, 43,
131
TIRE/WHEEL ASSY:FOAM,NONMARK.....23– 178
WASHER,FLAT, M5 YELLOW ZINC.....87, 95–
24, 31
96
256 Z-60/34 Part No. 102499

January 2014
WASHER,FLAT,.375 X 1.5 X .125.........89, 99– WATER OUTLET, FORD DSG423.....91 WHEEL,19.5 X 11.75, Z60.....23–24, 27–28
100, 109, 235 WATER OUTLET, VERTICAL.....67–68 WHEEL,22.5 X 14.00, Z60.....23–24, 27–28
WASHER,FLAT,.5 HARDENED......23–24, 27– WATER PUMP.....68 WIPER.....225
28, 95–96, 107 WATER PUMP PULLEY, MSG425.....105 WIPER BRACKET, PAINTED.....225
WASHER,FLAT,.625 HARDENED........45, 47, WATER PUMP, MSG425.....105 WIRE CABLE,12GA/3 CON.TPE JKT*.......45,
111, 115, 119 WATER PUMP, W/PULLEY.....93 130–131
WASHER,FLAT,.625 X 2.25 X.15.....71 WDMT, CAT. MUFFLER, MSG425.....107 WIRE CABLE,16/2 SJO,BULK.....183
WASHER,FLAT,1.000,HARDENED.....130–131 WDMT,HEADER PIPE,MSG425.....107 WIRE HARNESS, SENSOR, TEMP.....91
WASHER,FLAT,1.063 X 2 X .134.....61 WEAR PAD, BOOM REST.....119 WIRE LOOM,1.25 DIA......135–136
WASHER,FLAT,2.5 X 4 X .062........21, 23–24, WEAR PAD, LIMIT SWITCH CAM.....121 WIRE LOOM,3/4 DIA......135–136
28 WEAR PAD,4X2X.5 W/INSERT***.....111, 119 WIRE LOOM,3/8 POLY SLIT.....133
WASHER,FLAT,3/8X1.5X.06.....191 WEAR PAD,5 X 1.5 X .50 W/NUTS.....121 Wire Seal Retaining Ring.....37
WASHER,FLAT,HARDENED.656X1.313.....24, WEAR PAD,5 X 1.5 X .625 W/NUTS.....121 WIRE,MOUNT ADHESIVE BACK.....135–136
31, 33 WEAR PAD,5X1.5X1 W/INSERTS.....119 WIRING KIT,CONTROL BOX HEATER.....136
WASHER,FLAT,M10,ZINC PLTD..........93, 96, WEAR PAD,6.5 X 5 X.625 W/INSER.....121 WIRING KIT,JIB TIME DELAY IC.....135–136
107, 109 WELDER INVERTEC V275-S.....217 WLDMNT,HYDRAULIC TANK MODULE.....45
WASHER,FLAT,M14.....63–64, 67–68 WELDING CABLE,#4 EXCELENE/BLK......45 WORD DECAL KIT SERV S80/85.....185–186
WASHER,FLAT,M6 PLTD......99–100 WELDMENT PLATE ENGINE TANK.....111 WORKLIGHT, 12V, DEUTSCH RECEPT.....186
WASHER,FLAT,M8,YELLOW ZINC......71, 89, WELDMENT W/DECALS,4FT,500LB WORKLIGHT,12 VOLT.....185–186
95–96, 99–100, 109 AN.....130–131 WORKLIGHT,12 VOLT***.....186
WASHER,FLAT,MS,#10,Y.........47, 63–64, 83– WELDMENT W/DECALS,5FT,500LB
84, 87, 99–100, 109, 163, 183, 191, 199 AN.....130–131 Y
WASHER,FLAT,MS,#8,Y.....217 WELDMENT, AIRCRAFT TOP BUMPER....233
YOKE PIVOT ASSEMBLY,L.H......19, 21
WASHER,FLAT,USS,1",Y.....61 WELDMENT, CYLINDER MOUNTING.....115
YOKE PIVOT ASSEMBLY,R.H......19, 21
WASHER,FLAT,USS,1/2",Y......79–80, 89, 95– WELDMENT, GROUND CONTROL BOX.....50
96, 99–100, 109, 123, 125 WELDMENT, PIPE CRADLE.....193
WASHER,FLAT,USS,1/4"Y.......24, 28, 31, 33, WELDMENT, SENSOR MOUNT.....233 Z
39–40, 45, 49–50, 57–58, 63–64, 67–68, 73, WELDMENT, SKIDPLATE.....233 Z60 AIRLINE TO PLATFORM.....195
75, 77, 79–80, 83–84, 95–96, 99–100, 103, WELDMENT, TOW BAR.....231 Z60 CW ASSY W/SYMBOL DECALS.....61
107, 109, 111, 113, 115, 121, 123, 125, 127, W E L D M E N T, A I R CLEANER Z60 CW ASSY W/WORD DECALS.....61
129–131, 133, 135–136, 139, 185–186, 189, MOUNT,PTD.....95–96 Z60 DLX, HOSTILE ENVIRONMENT.....223
193, 197, 201, 213, 225, 227, 233, 235 WELDMENT,AIR INTAKE TUBE,BLUE.....71 Z60 FORD T3 BAFFLE W/DECALS.....99–100
WASHER,FLAT,USS,3/8",Y......19, 43, 45, 57– WELDMENT,AIR INTAKE,PAINT.....77 Z60 HOSTILE ENVIRONMENT DEUTZ.....227
58, 68, 73, 75, 87, 89, 99–100, 109, 129–131, WELDMENT,AIRCRAFT SENSOR Z60 JIB ASSY WITH SYM DECALS.....127
191, 205, 209, 215, 227, 235 BUMPR.....233 Z60 STD.HOSTILE ENVIRONMNT PKG.....223
WASHER,FLAT,USS,5/16",Y.....39–40, 43, 45, WELDMENT,BULKHEAD,LEFT SIDE.....57–58 Z60 UPPER SECONDARY BOOM ASSY...115
47, 57–58, 63–64, 67–68, 77, 93, 95–96, 107, WELDMENT,BULKHEAD,RT SIDE.....57–58 Z60. TOW PACKAGE.....231
109, 111, 113, 123, 125, 127, 133, 193, 195, WELDMENT,CAT MOUNT,MSG425.....107 ZERK,GREASE,1/8 NPT.....57–58
201, 205, 213, 217, 225, 227, 233 WELDMENT,CAT MUFFLER MOUNT.....95–96 ZERK,GREASE,1/8 NPT,90DEG......47
WASHER,LOCK,#10 PLTD.....133 WELDMENT,CAT MUFFLER SPPT,PTD.....96 ZERK,GREASE,5/16-24,STRAIT.....191
WASHER,LOCK,.25.....24, 28, 31, 33, 45, 47, WELDMENT,COOLANT BOTTLE MOUNT...87
49–50, 75, 79–80, 87, 111, 113, 115, 117, 119, WELDMENT,DEUTZ ENGINE MOUNT.....71
121, 123, 125, 129–131, 133, 135–136, 139, WELDMENT,ENGINE TRAY,Z60.....111
{
186, 225, 227 WELDMENT,EXHAUST PIPE.....63–64 {Asian and South American models}
WASHER,LOCK,.313.....45, 73, 75, 215 WELDMENT,EXT LP TANK BRKT.....57–58 =========================.....129–131
WASHER,LOCK,.375....19, 21, 23–24, 27–28, WELDMENT,GUIDE BRACKET.....33 {Australian models, from SN 5710}
33, 39–40, 45, 57–58, 64, 73, 79–80, 83–84, WELDMENT,HEADER PIPE.....107 =========================.....129–131
87, 107, 119, 123, 125, 201, 229 WELDMENT,HEADER PIPE,FORD 2.3L.....93 {Australian models, to SN 5709}
WASHER,LOCK,.625 PLTD.....111, 183, 186 WELDMENT,L.P. TANK MOUNT.....229 =========================.....129–131
WASHER,LOCK,0.5".....19, 21, 23–24, 27–28, WELDMENT,LID,GBOX,Z60.....50 {Australian models}
73, 79–80, 95–96, 107, 113, 115, 117 WELDMENT,LP TANK BRACKET.....57–58 =========================.....130–131
WASHER,LOCK,1".....61 WELDMENT,MUFFLER,DSG423.....96 { E u r o p e a n m o d e l s }
WASHER,LOCK,IND,LAMP RETAINER.....49– WELDMENT,MUFFLER,FORD TIER2....83–84 =========================.....129–131
50, 139 WELDMENT,NON-OSCILLATE.....21 {USA and Canadian models, from SN 5710}
WASHER,LOCK,INTERNAL TOOTH,1/4.....121 WELDMENT,PIPE CRADLE MOUNT.....193 =========================.....129–131
WASHER,LOCK,M10....73, 75, 79–80, 87, 89, W E L D M E N T , P L A T F O R M {USA and Canadian models, to SN 5709}
96, 107, 109, 227 SUPPORT,CE.....130–131, 191 =========================.....129–131
WASHER,LOCK,M14....63–64, 67–68, 71, 77, WELDMENT,PULL BAR.....231
79–80 WELDMENT,TIE ROD.....19, 21
WASHER,LOCK,M6.....87 WELDMENT,TRACK TUBE.....125
WASHER,LOCK,M8....68, 87, 89, 93, 99–100, WELDMENT,WELDER GEN COVER.....215
105 WELMENT,DEUTZ ENGINE MOUNT.....71
WASHER,NYLON,.410 X.257X.045.....163 WHEEL & TIRE ASSY,LH NM.....27–28
WASHER,SHIM .0151 THK......191 WHEEL & TIRE ASSY,RH,NM.....27–28
WASHER,SHIM,1.27 X 2.13 X .062....121, 127 WHEEL 24.5X11.75-9 HOLE.....27–28
WASHER,THRUST,1.5 X 3.5 X .187.....19, 21 WHEEL DRIVE 56:1 2WD***.....37
WASHER,THRUST,2.56 X 4.0 X.18.....19, 21 WHEEL DRIVE 56:1 4WD***.....37
WASHER-FLAT, 1/2" (80056).....63–64, 77 WHEEL RING WASHER,PTD...23–24, 27–28,
WATER INLET TUBE, FORD.....89 31, 33
Part No. 102499 Z-60/34 257

January 2014
Fitting Cross References
258 Z-60/34 Part No. 102499

January 2014
Fitting Cross References (Continued)
Part No. 102499 Z-60/34 259

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260 Z-60/34 Part No. 102499

January 2014
Part No. 102499 Z-60/34 261

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264 Z-60/34 Part No. 102499

Parts Manual
Part No.
102499
Rev H4
Z-60/34 from SN 4551

102499

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Serial Number Range

Z-60/34 from SN 4551

Part No. 102499

2 Z-60/34 Part No. 102499

How to Read Your Serial Number

Part No. 102499 Z-60/34 3

404.1 Deutz F4L 1011F Engine - View 2 (to SN 4607)........72

700 Hydraulic Components

4 Z-60/34 Part No. 102499

Table of Contents (continued)

704.1 Function Manifold....................................................152 Part Number Index.............................................................238

Part No. 102499 Z-60/34 5

6 Z-60/34 Part No. 102499

Parts Stocking List

Part No. 102499 Z-60/34 7

How To Order Parts

8 Z-60/34 Part No. 102499

Fax Order Form

Part No. 102499 Z-60/34 9

101.1 Decals with Words

10 Z-60/34 Part No. 102499

101.1 Decals with Words

-- 102500 DECAL KIT,WORDS, Z60/34 -- 114258 DECAL,DANGER,NO SMOKING

Part No. 102499 Z-60/34 11

101.1 Decals with Words

34 52966 DECAL,COSMETIC,4 X 2...............1 -- 114277 DECAL,LABEL,BELT ROUTING DSG

36 52968 DECAL,COSMETIC,GENIE -- 215526 DECAL,LABEL,BELT,MSG425

37 77046 SERIAL # LABEL,MYLAR 4X8***.....1 -- 215527 DECAL,FORD ENGINE SPEC

-- T114620 DECAL,NOTICE,HI FLOAT TIRES 50 114166 DECAL,LABEL,TRANSPORT

39 82238 DECAL,PLATFORM CONTROL 51 T112773 TAPE, PROTECTIVE MASK............2

-- 82244 DECAL,PROTECTOR,CLEAR*** 52 43595 DECAL,DANGER,TIP-OVER,TIRES***.4

12 Z-60/34 Part No. 102499

101.1 Decals with Words

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Part No. 102499 Z-60/34 13

102.1 Decals with Symbols

14 Z-60/34 Part No. 102499

102.1 Decals with Symbols

-- 102501 DECAL KIT,SYMBOLS, Z60/34 -- 133067 DECAL,DANGER,ELEC.HAZ.STAY

Part No. 102499 Z-60/34 15

102.1 Decals with Symbols

Item Part No. Description Qty.

16 Z-60/34 Part No. 102499

102.1 Decals with Symbols

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Part No. 102499 Z-60/34 17

201.1 Steer Axle Linkage, Oscillate Models (2WD, 4WD)

18 Z-60/34 Part No. 102499

201.1 Steer Axle Linkage, Oscillate Models (2WD, 4WD)

Item Part No. Description Qty.

1 89675 CYLINDER, OSCILLATE***.............2

Part No. 102499 Z-60/34 19

202.1 2WD Steer Axle Linkage, No-oscillate Models

20 Z-60/34 Part No. 102499

202.1 2WD Steer Axle Linkage, No-oscillate Models

Item Part No. Description Qty.

1 8177 SCREW,HHC,1/2-13 X 1.5

Part No. 102499 Z-60/34 21

203.1 Non-steer Axle (to SN 10160)

22 Z-60/34 Part No. 102499

203.1 Non-steer Axle (to SN 10160)

1 Ref. Oscillate Control Valve (refer to 14 73185 TIRE,38/65D-19.5,16PLY,OTR*.......2

Part No. 102499 Z-60/34 23

203.1 Non-steer Axle (to SN 10160)

-- 82244 DECAL,PROTECTOR,CLEAR* 52 43595 DECAL,DANGER,TIP-OVER,TIRES*.4