Beruflich Dokumente
Kultur Dokumente
LEADER COMPANY IN
TECHNOLOGICAL INNOVATION IN
PROCESS ENGINEERING
Our knowledge on fundamentals allows to face any industrial process, but our
experience is centered in Hydrometallurgy, Mineral Processing and
Environmental Issues.
We are “expert in solving specific process problems and also in the overall
optimization and control of industrial plants, strongly oriented toward
immediate improvement of the business result”, a highly valued feature in
these high price days.
• Blasting
- Development of novel phenomenological models for granulometry
estimation and further prediction of metal recovery at the
concentrator operation.
• Dry Milling
- Development and adoption of phenomenological models for design
and optimization of clinker cement dry grinding (air-swept mill
models).
- Dry cycloning of clinker cement for design and optimization
purposes.
• Thickening
- Process engineering in thickening operations.
- Design and dimensioning of industrial thickeners.
- Diagnosis of industrial thickening operations.
- Metallurgical auditing.
- Optimization and control of industrial thickeners.
• Filtration
- Development of a novel phenomenological filtering dynamic model
useful in design, optimization and control of industrial circuits
(transport phenomena approach).
- Process engineering in filtering operations.
- Design and dimensioning of industrial filters.
- Diagnosis of industrial filtering operations.
- Metallurgical auditing.
- Optimization and control of filtering systems.
- Training courses at specific companies.
• Drying
- Process engineering in drying operations.
- Design and dimensioning of industrial dryers.
- Diagnosis of industrial operations.
- Metallurgical auditing.
- Optimization and control of industrial dryers.
- Mass and energy balances in industrial dryers.
- Solar drying of sulfide concentrates and anodic muds.
- Mass transport studies in rotary dryers, assisted by RTD tracer
experiments.
(II) Hydrometallurgy
• Blasting
- Development of novel phenomenological models for granulometry
estimation and further prediction of metal recovery and acid
consumption in ROM leach operations.
• Aglomeration
- Development of novel phenomenological models to describe
aglomeration in rotary drums (population balance models).
- Design and optimization of aglomeration circuits by means of
phenomenological models.
- Optimization of lifters design and liquid addition system (acid and
raffinate solutions) in industrial aglomerators.
- Determination of mass transport patterns through rotary
aglomerators assisted by RTD tracer experiments and flow
models.
- Training courses at specific companies.
• Stacking
• Leaching
- Development of novel phenomenological models for heap leaching,
dump leaching and vat leaching.
- Development and application of novel models for liquid flow in
porous media and application to solve flow problems in industrial
operations.
- Design of industrial leach operations assisted by phenomenological
models.
- Optimization of leach cycles assisted by phenomenological models.
- Development of novel procedures to scale up hydrodynamics and
metallurgy results from column to industrial heap or dump lech
operations.
- Diagnosis and metallurgical auditing in heap and dump leach
operations with the use of transport phenomena tools.
- Set up of design parameters for heap and dump operations in
phases of conceptual, basic and detail engineering projects.
- Development and adoption of tools from the hydrology field to
hydrometallurgy.
- Development of leaching process for refractory, clayish and low-
grade ores.
- Development of concentrate leaching processes.
- Development and application of a novel bioleaching model, which
includes liquid transport, solute transport (copper, acid, ferrous
and ferric iron), bacteria growth, air and oxygen transport and
heat transport.
- Training courses at specific companies.
• Solvent Extraction
- Development of novel SX physical models for the copper
exchange.
- Design and optimization of industrial SX circuits assisted by
phenomenological models.
- Experimental and conceptual selection of optimal extractant
formulae.
- Evaluation and selection of industrial diluents.
- Control of organic degradation problems at industrial scale.
- Analytical service to determine the organic composition of
industrial oxime solutions (aldoxime, ketoxime, aldehyde, ketone,
tridecyl alcohol, diester TXIB, nitrated oxime, aldehyde and
ketone).
- Definition of restoring system for the organic phase by jeans of
activated clays.
- Fundamental adsorption studies of organic polar constituents on
zeolite substrates, assisted by molecular modeling software.
- Development and application of novel phenomenological model
useful for design, optimization and control of impurities in SX
electrolytes.
- Diagnosis and control of the oxime nitration at industrial SX
plants.
- Development of a novel mixing and settling model useful to predict
entraiments at the weir exit and also a novel procedure to
estimate drop size distribution in mixer and settler and 3D
velocity profile in the settler.
- Design and optimization of picket fences in industrial SX plants,
assisted by our own hydrodynamic code and CFD modeling.
- Mixing characterisation by application of RTD tracer experiments.
- Training courses at specific companies.
• Electrowinning
- Development of a novel phenomenological model for electrowinning
(electrochemical kinetic approach).
- Development of a novel phenomenological model for chlorine-gas
evolution in industrial EW cells (electrochemical kinetic approach).
- Chlorine control at EW tankhouse.
- Electrochemical decomposition of oximes in EW circuits
(polarisation curves, cyclic voltametry in non-aqueous media).
- Control of acid aerosols in EW tankhouse (polypropilene spheres,
extractor systems, chemical additives such as FC-1100 and
saponines).
- Development of a novel phenomenological model to estimate
dispersion of acid mist in EW tankhouse (electrochemical model
for the aid aerosol evolution and atmospheric dispersion model).
- Flow pattern characterization at EW cells by jeans of RTD tracer
experiments.
- Auditing of engineering EW tankhouse projects.
- Training courses at specific companies.
(III) Environment
• Water Contamination
- Dynamic modeling of water industrial dams to estimate
underground infiltration by means of transport phenomena
approach.
- Stability of organic flotation reagents and infiltration to the sub
soil.
- Contamination of dam water with humic acids dissolved from the
natural soil and effect in the flotation process.
- Dynamic modeling of solute transport in the vadose zone,
with/without chemical reaction to estimate contaminant spread
out.
- Transport of organic/inorganic species to estimate contamination
in underground courses.
- Scale up and forecast of impurity behavior at industrial mineral
processing and leaching plants.
- Evaluation of the impact of a reverse osmosis plant in the
quality of Molybdenum Plants effluents.
- Heavy-metal precipitation with lime and disposal in dams.
• Air Contamination
- Probability model to predict transport of paraffinic.contaminants
through air.
- Model to estimate chlorine gas evolution at industrial
tankhouses.
- Studies on air pollution control in crushing plants.
SELECTED CLIENTS
Given Courses
-. Process for Iron Removal from Acid Leach Solutions, Chi. Pat.
Application Nº225.78 (1978). Process to purify leach solutions previous
to the application of the copper solvent extraction in Chile. It was
succesfully used in Chuquicamata in 1977 to remove iron from the leach
solutions.
-. LIX ROM V 1.2®, Dynamic Simulator for El Abra ROM production and
copper and acid concentration in the effluent solution. Delphi Platform,
2004.
-. Magne L., Améstica R., Barría J., Menacho J., “Modelización Dinámica de
Molienda Semiautógena Basado en un Modelo Fenomenológico
Simplificado”, Revista de Metalurgia, Consejo Superior de Investigaciones
Científicas, Centro Nacional de Investigaciones Metalúrgicas, Madrid,
España, Vol. 31, Nº 2, 1995.
-. Magne L., Jofré J., Barría J., Menacho J., “Escalamiento de Resultados
de Flotación de Minerales a Través de la Función DTR”, Revista de
Metalurgia, Consejo Superior de Investigaciones Científicas, Centro
Nacional de Investigaciones Metalúrgicas, Madrid, España, Vol. 31, Nº 1,
1995.
-. Yerkovic C., Menacho J. and Gaete L.," Ultrasonics: A New Way to Break
Minerals", Min. Engng. Vol. 6 (6), April 1993.
- F. Guevara; L.G. Austin; J. Menacho: "A Model for the Simulation of
High Pressure Grinding Rolls", Powder Technology, aceptado para
publicación.
- F. Guevara J. Menacho: "Mechanical and Metallurgical Modeling of the
High Pressure Roll Mill", publicación Analis XV Encontro Nacional de
Tratamento de Minerios e Hidrometalurgia y III Encontro do Hemisferio
Sul sobre Tecnología Mineral, San Lorenzo, Minas Gerais, Brasil, 13-16 de
septiembre, 1992.
- F. Guevara, F. Bossel; J. Menacho: "Medición de la Distribución de
Presión en un Molino de Rodillos de Alta Presión", trabajo presentado en
el Primer Congreso Iberoamericano de Ingeniería Metalúrgica y de
Materiales, IBEROMET, y Sexto Congreso Nacional de Metalurgia,
CONAMET VI, noviembre de 1990, Santiago, Chile.
- R. Améstica, J. Barría, L. Magne, J. Jofré y J. Menacho; "Un Simulador
Dinámico de la Molienda SAG basado en un Modelo Fenomenológico
Simplificado", presentado en el XV Encontro Nacional de Tratamento de
Minérios e Hidrometalurgia, III Encontro do Hemisfério Sul Sobre
Tecnología Mineral, Sao Lourenço, Brasil, Septiembre 1992.
- L. Magne, J. Barría, R. Améstica, J. Menacho, "Evaluación de Variables de
Operación en Molienda SAG". Presentado en el Segundo Congreso en
Metalurgia e Ingeniería de Materiales, IBEROMET II, Estado de México,
México, Noviembre 1992.
- J. Jofré, L. Magne, J. Barría, J. Menacho; "Análisis de la Modelación de
Molienda SAG: Desarrollo de un Modelo Mecanístico". Presentado en el
Segundo Congreso en Metalurgia e Ingeniería de Materiales, IBEROMET
II, Estado de México, México, Noviembre 1992.
- R. Améstica, G. González, J. Barría, L. Magne, J. Menacho y O. Castro; "A
SAG Mill Circuit Dynamic Simulator Based on a Simplified Mechanistic
Model", XVIII International Mineral Processing Congress, Sydney 23-28,
Mayo 1993.
- Menacho J., Vera M., Cisneros A. y Valenzuela R., "Electrochemical
Aspects of the Enargite", Min. Tech., Part A, Vol. I, pp 648, 1992.
- Menacho J., Vera M. y Valenzuela R., "Electroquímica de la Enargita
(Cu3AsS4)", III Encontro do Hemisfério Sul sobre Tecnología Mineral,
Minas Gerais, Brasil, Sept. 1992.
- Jorge Menacho and Héctor Hip, "Acid Curing to Activate Floatability of
Metal Sulfide Ores", Copper'91, Ottawa-Canadá, Oct. 1991.
- R. Améstica, G. González, J. Menacho, J. Barría; "On Line Estimation of
Fine Coarse Ore, Water, Grinding Rate, and Discharge Rates in
Semiautogenous Grinding Mills" XVIII International Mineral Processing
Congress, Sydney 23-28, Mayo 1993.
- R. Améstica, G. González, J. Menacho, J. Barría; "A Mechanistics State
Equation Model for Semiautogenous Mills". Artículo presentado al XIII
Congreso Europeo de Conminución, Stockholm-Sweden, Abril 1994.
- Jofré J., Barría J. y Menacho J., "La Función DTR y el Escalamiento de
Resultados en la Flotación de Minerales", 44a. Convención IIMCH,
Rancagua, Octubre 1993.
- Menacho J., Aliaga W., Valenzuela R., Ramos V. y Olivares I., "Flotación
Selectiva de la Enargita y Calcopirita", Minerales, Vol. 48 Nº 203, Sept.
1993, pp 33-40.
- Jorge Menacho, Jaime Sepúlveda, "El Concentrador del Año 2010", I
Congreso Asiático de Conminución, Manila-Filipinas, 1990.
- Leonard Austin, Jorge Menacho, Francisco Pearcy, "A General Model for
Semiautogenous and Autogenous Milling". APCOM'87. Johannesburg -
South Africa, October 1987.
- Leonard Austin, Fernando Concha, Jorge Menacho, "Comminution in the
Copper Industry of Chile: State of the Art and Future Research
Needs". Conferencia Internacional Copper'87. Viña del Mar-Chile, 28
Nov.-3 Dic. 1987.
- Jorge Menacho, Juan Reyes, Pablo Soto, Javier Jofré, Norbert Patzelt,
"The High Pressure Grinding Roll Mill in the Comminution of Ores",
Copper'87, CIM/IIMCH, Viña del Mar-Chile, Nov. 1987.
- Jorge Barría, R. Guajardo, J. Menacho y C. Hecker; "Protección Catódica
en la Molienda de Minerales", III Congreso Ibero-Americano de
Corrosión y Protección, Brasil, 1988.
- Menacho J., Guajardo R. and Bossel F., "A New Process to Activate
Floatability of Metal Sulfide Ores", XVI Int. Min. Proc. Congress,
Stockholm-Sweden, June 1988.
- Concha F., Menacho J. y Santelices L., "Optimización de Recargas de
Bolas en Molinos Industriales", II Encontro do Hemisferio Sul sobre
Tecnología Mineral, Río de Janeiro, Mayo 1987.
- Menacho J., "Bases Matemáticas para la Modelación Fenomenológica de
la Molienda Autógena y Semi-Autógena de Minerales", II Encontro do
Hemisferio Sul sobre Tecnología Mineral, Río de Janeiro, Mayo 1987.
- Menacho J. and Concha F., "Mathematical Model of Ball Wear in
Grinding Mills. II General Solution", Powder Technology, in Press.
- Austin L.G., Barahona C.A. and Menacho J.M., "Investigations on
Autogenous and Semi-Autogenous Grinding in Tumbling Mills", Proc. 1st
World Congress Particle Technology, Nuremberg, RFA, April 1986.
- Menacho J., Comment on "A Contribution to Ball Wear and Ball Size
Distribution in Tumbling Mills" by L.A. Vermeulen, Powder Technology, 47
(1) 1986, 97-99.
- Menacho J., "Some Solutions of the Kinetics of Combined Fracture and
Abrasion Breakage", Powder Technology, 49 (1) 1986, 89-97.
- Austin L.G., Barahona C.A. and Menacho J., "Fast and Slow Chipping-
Fracture and Abrasion in Autogenous Grinding", Powder Technology, 46
(1) 1986, 81-86.
- Menacho J. and Concha F., "Mathematical Model of Ball Wear in
Grinding Mills. I. Zero-Order Wear Law", Powder Technology, 47 (1)
1986, 87-96.
- Menacho J. y Concha F., "Modelo de Balance Poblacional del Desgaste de
Bolas", II Congreso Nacional Metalurgia, Buenos Aires, Argentina,
Diciembre 1984.
- Menacho J. y Concha F., "Modelo Fenomenológico del Desgaste de Bolas",
4_ Congreso ARMCO sobre Molienda, Viña del Mar, Chile, Noviembre 1984.
- Menacho J., Broitman J., "IX Alternative to SX for the Recovery of
Copper from Acid Solutions", CIM Conference, Montreal, Canadá, 1983.
- Menacho J. and Concha F., "Phenomenological Model of Ball Wear in
Tumbling Mills", Intern. Min. Proc. Congress, Cannes, France, June 1985.
- J. Menacho, Riveros M., Soto H. y Soto B.: "Ajuste de Balances
Metalúrgicos en Plantas Concentradoras", I Congreso Latinoamericano de
Flotación, Concepción-Chile, Octubre 1979.
- Cruz A., Lastra M. y Menacho J.: "Sulfuric Leaching of Silicate Ores",
1980's Annual Meeting AIME, Las Vegas-Nevada-USA, Febrero 1980.
- Cruz A., Lastra M. y Menacho J.: "Iron Removal from Leach Liquors by
Using Phosphate Compounds", 1980's Annual Meeting AIME, Las Vegas-
Nevada-USA, Febrero 1980.
- Córdova A. y Menacho J.: "Estudio de Factibilidad de Tratamiento de
Soluciones de Lixiviación Bacterial mediante SX", Congreso Internacional
Procesamiento Minerales, Sao Paulo-Brasil, Agosto 1977.
- Goldfarb J., Rubio J., Bustamante H. y Menacho J., "Dispersibilidad y
Agregación de Sílice y Arcillas", I Congreso Latinoamericano Minería y
Metalurgia Extractiva, Santiago-Chile, Agosto 1973.
BOOKS AND MONOGRAPHIES