Sie sind auf Seite 1von 27

Gates Corporation

Gates for Oil and Gas

1
Oil & Gas Industry

2
See What’s Behind A Gates Belt

3
Air-Cooled Heat Exchangers
To provide a cooling air flow over the finned surface to
effect heat transfer from the hot liquid or gas inside the
tubes to the atmosphere.

New fans unit are now driven by Synchronous belt.

4
Mechanical Drives for Fin Fan
Cooler

› Direct Gear Drive System


› V-belt Drive System
› Synchronous Drive System

› With technological advancement, Synchronous drive


system is increasing used in Fin Fan Cooler to generate
cost saving from power consumption through its 99%
drive efficiency.

5
V-Belt Vs Synchronous Belt

6
Synchronous Belt Benefit

› Compare with V-Belt drive, below are the benefit to convert your
fin fan into Polychain carbon Volt belt drive:
› Reduce drive weight
› Increase drive performance reliability ( no slip )
› Increase Bearing Life because of lighter package
› Faster Installation
› Free Maintenance
› Energy saving up to 5% (electricity usage)
› Higher Horse Power Capacity for Long MTBF (mean time between failure)

7
Gates Synchronous Belt

CTB - 1940 HTD – 1970 GT2 – 1993


More capacity 2x capacity than
than CTB HTD
GT3 – 2008
30% more capacity
than GT2
8
New Product

›POLY CHAIN®
CARBON™ VOLT™

9
› Meets ISO 9653 test for static conductivity
› Matches current Poly Chain GT Carbon performance
› Blows away the competition with endurance of conductivity

10
Competitive Testing

› Loaded testing of major competitive rubber synchronous belts.


› Rubber belts loose their static properties throughout use
› IS0 9563 only tests brand new belts.
› Typical rubber belts that upon installation met ISO 9563
standards rapidly lose their conductivity once running.

11
Current size Available

12
Power capability

Comparison Polychain Carbon Volt with HTD belt drive and V-belt
Existing
Motor kW/
No Tag Number HP RPM Motor Belt DR Bush DN Bush RPM Fan Qty
1 1-EA-01 A/B/C 25 HP 1450 3360-14M-55 F30-14M-55 SK 1 7/8 F168-14M-55 E 2 3/4 259 3 sets
2 1-EA-02 A/B 14.9 kW 1450 4/3VX1000 4/3V6.0 SK 1 7/8 4/3V25.00 SF 2 7/16 346 2 sets
3 2-EA-01 A&B 2.24 kW 1450 3/3VX315 3/3VX2.8 JA 1 1/18 3/3V5.0 SDS 1 15/16 804 2 sets
4 2-EA-02 A&B 5.6kW 1450 3/3VX500 3/3V4.12 SH 1 3/8 3/3V10.6 SK 2 7/16 559 2 sets
5 2-EA-04 2 HP 1450 2/3VX355 2/3V4.12 SH 1 1/8 2/3V6.5 SDS 1 15/16 915 1 set
6 3-EA-01 A/B 3 HP 1450 3/3VX315 3/3VX2.8 JA 1 1/8 3/3V5.0 SDS 1 15/16 804 2 sets
7 3-EA-02 A/B 15 HP 1450 3/3VX1000 3/3V6.0 SDS 1 5/8 3/3V25.00 SF 2 7/16 346 2 sets
8 3-EA-03 A/B 3 HP 1450 3VX600 3V6.0 SH 1 1/8 3V10.6 SDS 1 15/16 818 2 sets

New Drive
Motor kW/
No Tag Number HP RPM Motor Belt DR Bush DN Bush RPM Fan Qty

1 1-EA-01 A/B/C 25 HP 1450 14GTV-3360-20 14MX-30S-20 2012 1 7/8 14MX-168S-20 3525 2 3/4 259 3 sets

2 1-EA-02 A/B 14.9 kW 1450 14GTV-2380-20 14MX-29S-20 2012 1 7/8 14MX-126S-20 3525 2 7/16 358 2 sets
SS 1108 1 2012 1
3 2-EA-01 A&B 2.24 kW 1450 8GTV-800-12 8MX-25S-12 1/16 8MX-45S-12 15/16 805.6 2 sets
4 2-EA-02 A&B 5.6kW 1450 8GTV-1200-12 8MX-34S-12 1610 1 3/8 8MX90S-21 2517 2 7/16 547.8 2 sets
2012 1
5 2-EA-04 2 HP 1450 8GTV-720-12 8MX-25S-12 1108 1 1/8 8MX-40S-12 15/16 915 1 set
2012 1
6 3-EA-01 A/B 3 HP 1450 8GTV-800-12 8MX-15S-12 1108 1 1/8 8MX-45S-12 15/16 804 2 sets

7 3-EA-02 A/B 15 HP 1450 14GTV-2380-20 14MX-30S-20 2012 1 5/8 14MX-126S-20 3525 2 7/16 346 2 sets
2012 1
13
8 3-EA-03 A/B 3 HP 1450 8GTV-1120-12 8MX-27S-12 1108 1 1/8 8MX-48S-12 15/16 818 2 sets
GT Sprockets

›Polychain Sprockets

14
GT Sprockets

6 ready GT Hobs to P91~149


teeth
manufacture sprocket
from P25 to P264 P150~264
teeth

P25~60 teeth

40,55,85,
115mm
width

15
Sprocket specification check list
Taper Lock QD
1008 E
1108 F
1210 J
1215 JA
1615 M
2012 N
2517 P
2525 SD
Shaft
3020 SDS
3525 SF
4030 SH
4040 SK
4535
4545
5040
5050
6050
Pls fill up the correct sprockets & bushings information as below:

Sprocket Bushing
Type No.of teeth Pitch Belt Width Material Type Size Bore/Shaft Ø
HTD / GT / PC 8mm/14mm 20 /30 /40 /55 /85 DI /GI /ST Taper lock/QD
HTD / GT / PC 8mm/14mm 20 /30 /40 /55 /85 DI /GI /ST Taper lock/QD
16
Example on V-Belt to Synchronous Belt
Conversion on Fin fan Application

17
V-Belt vs Synchronous Belt on
Fin fan

Drive Information Existing V-Belt


Polychain Volt
Tag Number 3-EA-02-AB 3-EA-02-AB
Application fin fan fin fan

Motor kW/HP (nameplate) 15 hp 15 hp


Motor
Motor Frame Size 256T 256T
RPM (nameplate) 1450 1450
Nominal/Existing 602.6 mm 605.8 mm
Center Distance Minimum 567 mm 571.3 mm
Maximum 640.7 mm 606.8 mm
Motor Pulley Pitch
QD3/3VX6.00 14MX-30S-20
Diameter
DriveN Pulley Pitch
QD3/3VX25.00 14MX-126S-20
Diameter
Ratio 4.19 4.20
Existing Drive RPM Fan 345.8 345.8
components DR Shaft diameter 1.5/8 inch 1. 5/8 inch
DR key way
DN Shaft diameter 2.7/16 inch 2. 7/16 inch
DN key way
Belts 3/3VX1000 14GTV-2380-20
belt qty used 1 (or 3 single belts) 1
18
Existing V- Belt Drive

19
Polychain Volt Design

20
The comparison

Poly Chain Volt 14GTV


width 20 mm
Drive Components Current V-belt drive
Driver 30T and Driven 128T

Motor Pulley diameter 151.1 mm 101.9 mm

Fan Pulley diameter 633.7 mm 570.4 mm

Belt 3/3VX1000 14GTV-2380-20

29 kg (estimated using Gates


Total drive Weight 40 kg
product)
Improved
Total drive width 38.10 mm 36.69 mm Power
Rated Load 18.93 hp 74.10 hp
capabilities
Belt Pull 1722 N 1382 N

Calculated Speed Ratio 345.8 RPM 345.2 RPM

21
Energy Saving Calculation

Annual Energy cost on 1 drive (15 hp x 0.7457 0.8 x 350 x 24 x Rp.


(Based on 88% motor eff. & per kwh = 1400)/0.88 =
Rp. 1,400, 350 full days operation) Rp. 119.583.163,-
Electricity cost assumption

Annual energy drive for 2 units Rp. 239,166,327.27

Calculated annual Energy Savings Rp. 239,166,327.27,- x 0.05 =


based on 5% increase in belt drive Rp. 11,958,316.36for 2 units
efficiency

1. Almost no re-tensioning of belts because of high


More Benefits modulus, low stretched tensile cords
2. Stable output speed due to no belt slippage
3. Reduce downtime due to less attention on
maintenance

22
›INCREASE SAFETY ON
FINFAN DRIVE

23
GATES DRAFTGUARD

Anti-Rotation device to secure free-


spinning (windmilling) ACHE fans and
prevent their backward rotation while
power is shut off.

Advantages
1) Secured fan allow maintenance work to
be carried out safely.
2) Prevent hard starts by allowing fan to
power up from a neutral, standstill
position, minimizing damage to drive
components caused by the shock loading
3) Easily mount to existing Taper bush or
QD on driven sprocket.

24
APPICATION

25
Fan Back Drafting and Safety Concerns

• Back drafting – with fan turned off, an external wind or air movement causes fan
blades to turn and belt drive to rotate
• Maintenance people working around the moving fan drive creates a dangerous
situation
• “Mechanic Solutions” of wrangling the drive to a stop and wedging screw
drivers or boards in the drive can create other safety issues and potentially
damage drive components

• Starting the drive up while the fan is wind-milling can shock the drive causing
accelerated wear to the belt drive and fan.

26
Gates Draftguard

Benefits of Gates Draftguard:


• Prevents back drafting, wind-milling of fans
• Eliminates hard starts during wind-milling
• Avoids damage to belt drive, motor, bearings and structure during startup
• Maintenance free bearings, greased for life assembly
• Universal, versatile mounting plate
• Flange plate counter bore accommodates ½ inch shaft protrusion without spacers
• Adapts to clockwise or counter-clockwise operation easily
• Compact, thin design fits under most drive guards
• Bright yellow color stands out for safety

27