Beruflich Dokumente
Kultur Dokumente
指标 单位 指标解释
Milestones and Metrics Unit Explanation
Safety and Environment
A001 Lost Time Case Pieces Number of cases that injured employee need to rest at least 8 work hours
Lost time cases count*
A002 Lost Time Case Rate %
200000 / yearly man-hours
Number of people that leave from work for
A003 Seriously Injured Accident Person more than 105 workdays due to occupational
injury
A004 Total man-hour hours Actual work hours in each month* Employee number
A005 Death Accident Person Death number due to the industrial accident
A006 Total Safety Case Pieces Total Safety Case includes lost time case and medical treatment case
A007 Total Safety Case Rate % Total Safety Cases * 200000/ yearly man-hours
A008 Lost Workday Rate % Lost workdays* 200000/ Total man hour
A009 Actual Lost Work day Days Actual workdays of injured staff had to be out of work
A011 Environment Accident Pieces Panalty or potentially panlaty from local government.
A013 Energy consumption Ton Standard Energy consumption converted into Ton Standard Coal
A014 Production Value 10K RMB ∑(each product invoice quantity * piece sales price)
A020 Seriously Injured Accident per 10 % Seriously injured Accident Cases per 1000 people
A021 Traffic Accident Pieces Traffic accident case at fault
A large fire requires external fire response and activating the sprinklers, water hydrants or
A027 Fire Accident Pieces
other automatic water system.
A028 Occupational diseases Accident Pieces Occupational Diseases Accident cases
A030 Total industrial solid waste amoun Ton Total industrial solid waste amount
Industrial solid waste need to entrust a third party for disposal (not including hazardous
A031 Solid waste disposal amount Ton
waste), and need to pay for them
(Total amount of industrial solid waste - industrial solid waste disposal volume) / Total
A033 Recycling rate of industrial solid %
amount of industrial solid waste (t / t)
the score of EHS BP shared or taked btw companise. Each share or carry out of AP level
A040 EHS BP score point
earned 1 point; each share or carry out of global level earned 3 point
A041 hazardous waste output ton hazardous waste output
A042 fire cases piece of fire cases which do not require external fire response
A043 First Aid Count piece of cases include using a non-prescription medication at non-prescription strength
of cases refer to the incident factors or likely to cause work-related injury or property
A044 Near Miss piece
damage
Quality
I001 Customer RPPM PPM OEM return Parts/Delivery parts to OEM in same term*1000000
I002 Customer Reject quantity Pieces OEM reject quantity (consistent with OEMs system reject number)
I003 Total Delivery quantity Pieces Total Delivery quantity to OEM
Total number of intercompany reject units / total number of intercompany delivered units in
I004 Internal RPPM PPM
same term X 1,000,000
Total number of intercompany reject units (delivery internal sent goods yfai to
I005 Intercompany Rejection Quantity units
yfai,indonesian not have yet)
I006 Intercompany Delivery Quantity units Intercompany delivery quantity
I007 Supplier PPM PPM Supplier defect parts/ Supplier delivery parts in same term*1000000
I008 Supplier Delivery Defect Quantity Pieces Supplier Delivery Defect Quantity
I009 Total Supplier Delivery Quantity Pieces Total Supplier Delivery Quantity
I010 Scrap Rate % Scrap cost / net sales in same term*100
I011 Scrap Cost (include material, lab 10K RMB Scrap Cost (include material, labor and overhead), includes all reason
I014 Warranty Cost 10K RMB Warranty Cost claimed by Customer
I016 Quality Loss Rate % Quality loss / Revenue in same term*100
Internal + external quality loss cost(Internal Scrap,Internal Rework, supporting supplier
I017 Quality loss cost 10K RMB implement,cost due to returns from customer,customer down time,Recall, warranty,
customer side third party inspection cost, others.)
I018 Internal Quality Loss Rate % Internal quality loss /net sales in same term*100
I020 External Quality Loss Rate % External quality loss /net sales in same term*100
I021 External Quality Loss Cost 10K RMB External Quality Loss Cost(Cost due to returns from customer,customer down time,Recall)
I022 Customer Written Concerns (PPM Times Customer Written Concerns (PPM impacted)
I023 Controlled Shipping Times Times Times of controlled shipping (level I and II) claimed by customer
I024 CSI (control shipping no.1) Times Times of CSI
I025 CSII (control shipping no. 2) Times Times of CSII
I069 customer concerns(Others) number customer concerns(Others)
I081 PPSC Open number pcs # of PPSC‘s opened in given time period.
Total number of units rejected by Customer(s) (recorded and not recorded) / Total number
I090 External RPPM PPM
of units delivered to the same Customer(s) in the same term X 1,000,000
I091 External Rejects units Total number of units rejected by Customer(s) (recorded and not recorded)
I092 Customer Concerns(GM) number Customer Concerns(GM)
I093 Customer Concens(Ford) number Customer Concens(Ford)
I098 Customer Rejects(GM) Pieces Customer Rejects(GM)
I100 Customer Rejects(Ford) Pieces Customer Rejects(Ford)
I103 Customer Rejects(others) Pieces Customer Rejects(others)
I138 Delivery Parts(GM) Pieces Delivery Parts(GM)
I171 Delivery Parts(Ford) Pieces Delivery Parts(Ford)
I173 Delivery Parts(Others) Pieces Delivery Parts(Others)
I175 Customer RPPM(GM) PPM Customer RPPM(GM)
I177 Warranty Cost % sales % Warranty cost / Main Business Revenue *100
I180 Customer RPPM(Ford) PPM Customer RPPM(Ford)
I182 Customer RPPM(others) PPM Customer RPPM(others)
I184 External RPPM(GM) PPM External RPPM(GM)
I186 External RPPM(Ford) PPM External RPPM(Ford)
I188 External RPPM(Others) PPM External RPPM(Others)
I190 External Rejects(GM) units External Rejects(GM)
I192 External Rejects(Ford) units External Rejects(Ford)
I194 External Rejects(Others) units External Rejects(Others)
I195 COPQ 10K RMB Total cost of poor quality in CNY for term.(quality loss besides warranty)
I196 COPQ Rate % COPQ/main business revenue in the term*100%
Operation Efficiency
This Month=YTD main business cost/24 average inventory of n month *12/n;
YTD=YTD main business cost/24 average inventory of n month *12/n;
B127 inventory turnover time(excl. cockpTimes
Quarter=Quarter main business cost/Quarter average inventory/6 *4;
Consistent with data in financial forms.(excl. cockpit)
OEE= Availability * Performance * Quality
1. Availability = Operating time / Available time
a. Operating time = calendar time - scheduled downtime - production waiting time - the
regional wait time - switch & initialization time – equipment adjust and initialization time –
E003 OEE of key process equipment ( %
equipment/mold downtime
b. Available time = calendar time - scheduled downtime
2. Performance = (Ideal cycle time * Units produced) / Operating time
3. Quality = (Units produced- defective units)/(Units produced)
B004 Free Cash Flow 10K RMB Adjusted EBIT+Depreciation/Amortisation+Net Working Capital Change-Capital Spending
B006 Capital Spending 10K RMB Definition follows GMAR
B007 Admin Expenses 10K RMB Definition follows COA
Owner rights and interests at the end of report period(count the proportion that is
B016 Period-end Net Equity attributable 10K RMB
attributable to holders of the company.)
B021 Number of Products with NegativePieces Product with minus gross profit; identified by part No.
B050 Revenue Profits Rate % Revenue profits / Business revenue × 100
B051 Adjusted EBIT 10K RMB Adjusted EBTI = EBIT - Equity Income
B052 Non-material Related Cost as % o% Non-material Related Cost/ Net Sales * 100%
B053 Non-material Related Cost 10K RMB (Conversion Cost - Packaging Costs) + Admin Expenses
B055 Adjusted Commerical Margin as %% Adjusted Commerical Margin / Net Sales * 100%
B056 Commerical Margin 10K RMB Definition follows COA
B061 Net Operating Cash Flow as % of 10K RMB YTD Net Operating Cash Flow/ ((Year Begin Net Equity+Period-end Net Equity)/2) *100%
B062 Adjusted Gross Margin as % of Ne% Adjusted Gross Margin / Net Sales * 100%
Cost reduction factor incl. customer (Material economics Recovery,VAVE programs,
B077 Sustainability - Recoveries 10K RMB commercial), Supplier (PACT & MBBP, Localization, Insourcing, others), Operations
(Continuous improvement, ACP/Footprint, Freight programs)
Cost increasing factor incl. customer (LTA contractual quick saving、Pricing
B078 Sustainability - Give-backs 10K RMB programs、VAVE offset), Supplier (Economics cost), Operations (Wage economics,
Freight economics, Inflation)
B079 Admin Expenses as a % of Net Sa% Admin Expenses/Net Sales *100%
B080 Gross Margin as % of Net Sales % Gross Margin/Net Sales *100%
B081 Gross Margin 10K RMB Definition follows COA
B092 Working Capital as a % of Net Sal % Working Capital/Net Sales *100%
B094 Reinvestment Ratio % Capital Spending/Depreciation
B096 Depreciation 10K RMB Depreciation in P&L
B106 EBIT as a % of Net Sales % EBIT/Net Sales *100%
B109 EBIT 10K RMB Definition follows COA
B110 The accuracy of Annual Budget - % EBIT (The Actual Value-The Budget Value)/The Budget Value
B116 Adjust Material Cost as % of Base% Adjusted Material Cost/ Base Sales
B117 Adjusted Material Cost 10KRMB Total Material Cost - Material Cost of Cockpit
B146 Base Sales 10K RMB Base Sales refers to products without cockpit
Material Costs / (Main Business Revenue - Assemble Revenue - Switch Trading
B151 Material cost % of Sales %
income)*100
B162 EBIT as a % of Base Sales % EBIT/Base Sales *100%
B163 Adjusted EBIT as a % of Base Sal% (EBIT - Equity Income)/Base Sales *100%
B164 Gross Margin as % of Base Sales % Gross Margin/Base Sales *100%
B165 Adjusted Gross Margin 10K RMB (Gross Margin + Packaging Costs + Transportation Costs)
B166 Adjusted Gross Margin as % of B % Adjusted Gross Margin / Base Sales * 100%
B167 Admin Expenses as a % of Base % Admin Expenses/Base Sales *100%
B168 Working Capital as a % of Base S % Working Capital/Base Sales *100%
B169 Non-material Related Cost as % o% Non-material Related Cost/ Base Sales * 100%
B170 Adjusted Commerical Margin 10K RMB Commerical Marign - Packaing Costs
B171 Adjusted Commerical Margin as %% Adjusted Commerical Margin / Base Sales * 100%
B172 Equity Income 10K RMB Equity Income in P&L
B173 Packaging Costs 10K RMB Packaging Costs
B174 Net Operating Cash Flow 10K RMB YTD(Adjusted EBIT+Depreciation/Amortisation+Net Working Capital Change)
B175 Material Cost of Cockpit 10K RMB Definition follows COA
B176 Conversion Cost 10K RMB Definition follows COA
B177 Sustainability - Give-backs (Cust 10K RMB customer (LTA contractual quick saving、Pricing programs、VAVE offset)
B178 Sustainability - Give-backs (Suppli10K RMB Supplier (Economics cost)
B179 Sustainability - Give-backs (Opera10K RMB Operations (Wage economics,Freight economics,Inflation)
B180 Sustainability - Recoveries (Cust 10K RMB customer (Material economics Recovery、VA/VE programs)
B181 Sustainability - Recoveries (Suppli10K RMB Supplier (PACT - New / Carry Over,Other Material Programs,Insourcing,Interco,others)
B182 Sustainability - Recoveries (Opera10K RMB Operations (Continuous improvement,Footprint,Freight programs)
financial red program
B184 financial red program piece project period: from appropriation request to SOP+3
the target is based on the original red project number
H088 Transportation Costs 10K RMB Transportation Costs
Equipment
The rate of the equip downtime and its normal working hours
E061 key equip stop rate for defect-Slu % Unit:%
Formula: monthly downtime/(actural operating time+downtime)
E062 monthly downtime hour monthly downtime
E063 actural operating time hour actural operating time
The rate of the equip downtime and its normal working hours
E064 key equip stop rate for defect-IMG% Unit:%
Formula: monthly downtime/(actural operating time+downtime)
E065 monthly downtime hour monthly downtime
E066 actural operating time hour actural operating time
The rate of the equip downtime and its normal working hours
E067 key equip stop rate for defect-IMM% Unit:%
Formula: monthly downtime/(actural operating time+downtime)
E068 monthly downtime hour monthly downtime
E069 actural operating time hour actural operating time
The rate of the equip downtime and its normal working hours
E070 key equip stop rate for defect-Fo % Unit:%
Formula: monthly downtime/(actural operating time+downtime)
E071 monthly downtime hour monthly downtime
E072 actural operating time hour actural operating time
The rate of the equip downtime and its normal working hours
E073 key equip stop rate for defect-lase % Unit:%
Formula: monthly downtime/(actural operating time+downtime)
E074 monthly downtime-laser hour monthly downtime-laser
E075 actural operating time hour actural operating time
The ratio of the actual output and theoretical output in equip running time
Formula: OEE benchmark = time utilization × performance utilization × product pass rate
E106 OEE—Slush %
in formula::
1. Time utilization = actual running time / load time
a. Actual running ti
"The ratio of the actual output and theoretical output in equip running time
Formula: OEE benchmark = time utilization × performance utilization × product pass rate
in formula::
1. Time utilization = actual running time / load time
a. Actual running time = calendar time - scheduled downtime - production period - the
regional wait time - switch & initialization time - equipment to adjust the initialization time -
equipment mold downtime
b. Load Time = calendar working hours - planned downtime downtime = unplanned
E107 OEE—IMG % downtime
2. Performance utilization = theoretical processing cycle * the number of processing /
actual running time
3. Pass rate = the number of qualified product / the number of processing
OEE planning = OEE benchmark × load time / calendar time"
"The ratio of the actual output and theoretical output in equip running time
Formula: OEE benchmark = time utilization × performance utilization × product pass rate
in formula::
1. Time utilization = actual running time / load time
a. Actual running time = calendar time - scheduled downtime - production period - the
regional wait time - switch & initialization time - equipment to adjust the initialization time -
equipment mold downtime
b. Load Time = calendar working hours - planned downtime downtime = unplanned
E108 OEE—IMM % downtime
2. Performance utilization = theoretical processing cycle * the number of processing /
actual running time
3. Pass rate = the number of qualified product / the number of processing
OEE planning = OEE benchmark × load time / calendar time"
"The ratio of the actual output and theoretical output in equip running time
Formula: OEE benchmark = time utilization × performance utilization × product pass rate
in formula::
1. Time utilization = actual running time / load time
a. Actual running time = calendar time - scheduled downtime - production period - the
regional wait time - switch & initialization time - equipment to adjust the initialization time -
equipment mold downtime
b. Load Time = calendar working hours - planned downtime downtime = unplanned
E109 OEE—FOAM % downtime
2. Performance utilization = theoretical processing cycle * the number of processing /
actual running time
3. Pass rate = the number of qualified product / the number of processing
OEE planning = OEE benchmark × load time / calendar time"
"The ratio of the actual output and theoretical output in equip running time
Formula: OEE benchmark = time utilization × performance utilization × product pass rate
in formula::
1. Time utilization = actual running time / load time
a. Actual running time = calendar time - scheduled downtime - production period - the
regional wait time - switch & initialization time - equipment to adjust the initialization time -
equipment mold downtime
b. Load Time = calendar working hours - planned downtime downtime = unplanned
E110 OEE—laser % downtime
2. Performance utilization = theoretical processing cycle * the number of processing /
actual running time
3. Pass rate = the number of qualified product / the number of processing
OEE planning = OEE benchmark × load time / calendar time"
"The ratio of the actual output and theoretical output in equip running time
Formula: OEE benchmark = time utilization × performance utilization × product pass rate
in formula::
1. Time utilization = actual running time / load time
a. Actual running time = calendar time - scheduled downtime - production period - the
regional wait time - switch & initialization time - equipment to adjust the initialization time -
E134 OEE—Cold Knife % equipment mold downtime
b. Load Time = calendar working hours - planned downtime downtime = unplanned
downtime
2. Performance utilization = theoretical processing cycle * the number of processing /
actual running time
3. Pass rate = the number of qualified product / the number of processing
OEE planning = OEE benchmark × load time / calendar time"
CI
B008 Total Cost Reduction 10K RMB Total amount of cost reduction
Reduced purchasing expense compared with budget + Savings by purchasing cost
B009 Purchasing Cost Reduction 10K RMB
reduction programs
B010 VA/VE 10K RMB Cost saving by VAVE programs
B011 Mfg. Expense Reduction 10K RMB Cost saving through improving production efficiency
B012 Fixed Cost Reduction 10K RMB Reduced fixed cost through saving programs
B149 6 Sigma saving rate % 6Sigma saving / Main business revenue *100
H057 Cost Reduction from six sigma pr 10K RMB Annual savings of completed Six Sigma projects
Engineering / Program Management
C001 Program in red % % Program in red quantity/ Total New Program Quantity in same term*100
C002 Total ongoing New Program QuantNumber of Pro Total ongoing New Program Quantity
C003 Program in red quantity Number of Pro Programs with high risk exist in quality, cost, timing
C004 SOP Program quantity Number of Pro SOP Program quantity, VAVE programs are not included
Yanfeng Balanced Scorecard 红色/Red:自动计算/Auto
1月 2月 3月 4月 5月 6月 7月 8月
Jan Feb Mar Apr May Jun Jul Aug
86.91 86.91 86.91 86.91 86.91 86.91 86.91 86.91
8.8439457831
9月 10月 11月 12月 备注
Sep Oct Nov Dec Note
86.91 86.91 86.91 86.91