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Contents

Chapter 1 – Choosing Base and Plant


Choosing Base/Land......................................................................................3
Choosing Plant.............................................................................................4
Types of rubber.........................................................................................4
Types of Natural Rubber..............................................................................6
Processed Rubber Material........................................................................7
Conventional Natural Rubber....................................................................10
Concentrated Latex................................................................................13
Block Rubber........................................................................................15
Crumb Rubber......................................................................................16
Tyre Rubber........................................................................................16
Reclaimed Rubber.................................................................................17
Synthetic Rubber and Its Quality Standard.......................................................18
Common Usage of Synthetic Rubber............................................................18
Special Usage of Synthetic Rubber.............................................................19
Advantages of Rubber................................................................................21
Advantages of Natural Rubber...................................................................21
Advantages of Synthetic Rubber.................................................................23
Other Usage of Rubber Tree........................................................................23
Tillage and Planting Process...........................................................................28
Planting...................................................................................................30
Rubber Planting System..............................................................................30
i.Poly-culture System..............................................................................30
ii.Mono-culture System............................................................................32
Way of Planting Seedlings...........................................................................33
i.Dismantling Seedlings...........................................................................33
ii. Transport.........................................................................................33
Planting Execution....................................................................................34
i.Planting Rubber...................................................................................34
ii.Planting Cover Crops............................................................................35
Seeds’ Need..............................................................................................36
Maintaining Plant before Production.................................................................37
Replanting..............................................................................................37
Rubber Plantation Business |2
Rubber Plantation Business|3

~CHAPTER 1~
CHOOSING BASE AND PLANT

Choosing Base/Land

Choosing your base or your land for the

plantation is not that easy. Before you choose

the land that you need, you have to check what

kind of environmental condition is suitable for

planting rubber plants (Hevea Brasiliensis).

Hevea Brasiliensis or rubber plant

Figure 1.1- Land of a Rubber Plantation requirements to survive:

 Planted around 0-400m above sea level with the maximum slope of 45°

 Deep, well drained loamy soil. Loamy soil has more nutrients and it is more humus

than sandy soils, and others. It also retains water.

 It needs to be on the plateau so it does not need to tolerate flooding.

 It can stay on land of pH 4-8 which is acidic and slightly alkaline.


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 It needs some legumes (groundcover):

o To control the weeds.

o To create less competition on the land.

o Produces more nitrogen which makes nitrogen not a limited factor.

o Keeping soil moist.

 Requires annual rainfall of 1500-4000mm/year, evenly throughout the year best will

be between 2500-4000mm with 100-150 rainy days per year.

 The best temperature for this tree is between 20°C-27°C.

Rubber plantation should be connected in one area and to scattered. The

unification of these areas meant for the young plants are easily controlled.

After attaining this knowledge you will be able to look for the suitable place to

plant the Hevea Brasiliensis. The list above will be able to let you choose the place

and survey the location for the plantation.

Choosing Plant
Types of rubber

Before choosing a

plant, there are other

things you need to know. These things are what you call 2

types of rubber. These 2 types are the Natural rubber and the
Figure 1.2 -
Above = Natural Rubber
Synthetic Rubber. Below = Synthetic Rubber
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Synthetic Rubber is used frequently compared to natural rubber. This is

because it has more types of chemical and the price remains stable. It rarely causes

any problems sending or supplying consumers. Even though the total production of

natural rubber is lower compared to synthetic rubber, natural rubber cannot be

replaced by synthetic rubber. Natural rubber has its own excellence that cannot be

surpassed by synthetic rubber.

There are more advantages of the natural rubber:

• It has perfect resilience and elasticity.

• It has good plasticity that it simplifies the process.

• Low heat power.

• High groove cracking resistance.

There are also other factors that make synthetic rubber special:

• Resistance to various types of chemical.

• Stable Price.

• Rarely has any problems sending or supplying to consumers.

The points above are the things that natural rubber lacks. The price and supply of

natural rubber will always change, and sometimes it changes turbulently. This turbulent

change of price damages the market and troubles the producers. Sometimes because of the

release of new regulations from the producer’s government the international market will be

affected.
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Even though natural rubbers have some weakness in the chemical side, it has a good

market share. These market shares are:

• Tyre Industry – tyre uses more natural rubber, even though it mixes with

synthetic rubber.

• Air Plane Industry – almost all of the raw materials of airplane is made put of

natural rubber.

Production ratio of Natural rubber and Synthetic rubber is 1 to 2. However the total

consumption of both is almost the same.


Source: Panduan Lengkap Karet

Year 1990 2000 2005


Natural Rubber
- Production 1.262 1.501 2.267
- Consumption 108 139 218
Synthetic Rubber
- Production 10.310 10.335 10.605
- Consumption 65 130 179
Table 1.1 - Production and Consumsion Comparison of Natural Rubber and Synthetic Rubber

Average number of synthetic rubber entrepreneur, realise that total use of natural

rubber cannot increase without decreasing the total number of request of synthetic rubber.

The world industries still need both types of rubber. These two types of rubbers have their

own marketing share. They are not actually killing or fighting each other fully, but they have

complementary nature towards each other.

Types of Natural Rubber

There are various types of natural rubber. The most common or well-known is the

processed rubber. Processed rubber have some done and some half-done. Types of natural

rubbers are:
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• Processed rubber material ( Plantation latex, Thin Slab, Wind Sheet, Fresh

Lump)

• Conventional Rubber ( Ribbed Smoked Sheet, White crepe and Pale crepe,

estate brown crepe, compo crepe, thin brown crepe re-mills, thick blanket

crepe ambers, flat bark crepe, pure smoke blanket crepe, and off crepe)

• Concentrated Latex

• Block Rubber

• Crumb rubber

• Tyre rubber

• Reclaimed rubber

Processed Rubber Material

This rubber is a plantation rubber as it is made out of a lump of plantation

latex recovered by a tree called Hevea Brasiliensis. There are 4 types of processed

tuber material:

• Plantation Latex

• Wind Sheet

• Thin Slab

• Fresh Lump

I. Plantation Latex

Figure 1. 3 - Plantation Latex


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Plantation latex is liquid latex that can be gained from tapping the rubber tree. This

liquid will group together with or without stabilizer (anti-coagulant agent). Plantation latex

also has requirements to reach the marketing standard.

The requirements are:

• It needs to be filtered using 40 mesh strainer/filter.

• No leaf, branches or other dirt.

• It is not mixed with latex slurry, water or latex’s serum.

• It is white in colour and smells like fresh rubber.

• Class 1 plantation latex contains 28% dry rubber content and Class 2

plantation latex contains 20% dry rubber contain.

II. Wind Sheet

This is the filtered and blobbed with formic acid

processed rubber material. It has already been milled but just

not done yet. There are also requirements for wind sheet to

reach the marketing standard.


Figure 1. 4 - Wind Sheet

These requirements are:

• Latex need to be milled and blobbed to release water or its serum.

• Mill development is used as the last milling.

• Dirt cannot be visible.

• While storing, it cannot be exposed to direct sunlight and water.


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III. Thin Slab

It is a processed rubber material that is blobbed using formic acid. There are

also requirements to reach the marketing standard.

• Not mixed with not fresh blub.

• Water or serum has to be released by milling or compression.

• Dirt is not visible.

• While storing, it cannot be exposed to direct sunlight or water.

• Thin slab class 1 has 70% dry rubber content and thin slab class 2 has

60% dry rubber content.

• First level of thickness is 30mm and second level of thickness is

40mm.

IV. Fresh lump

Processed rubber material that is not made out of

plantation latex happens naturally inside a bowl. Fresh lump also have requirements

to meet the marketing standard. Figure 1. 5 - Fresh Lump

These requirements are:

• Dirt cannot be visible.

• While storing, it cannot be exposed to direct sunlight or water.

• Fresh lump class 1 has 60% of dry rubber content and fresh lump class

2 has 50% of dry rubber content.


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• First level of thickness is 40mm and second level of thickness is

60mm.

Conventional Natural Rubber

There are types of processes rubber that falls under conventional natural rubber.

These processed rubbers are what you call “crepe” and “sheet”. In the Green Book published

by the International Rubber Quality and Packing Conference, this type of natural rubber falls

under the quality section.

Types of Conventional Rubbers are:

A) Ribbed Smoked Sheet

Ribbed Smoked Sheet or usually called RSS is the type

of rubber that consist sheets of “sheet”. It has nicely got the

fumigation process and has few classes that classify its quality.

These classes are: Figure 1.6 - Ribbed Smoked Sheet

• X RSS, this class has the highest quality of RSS.

• RSS 1

• RSS 2

• RSS 3

• RSS 4
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• RSS 5

B) White Crepe and Pale Crepe

This crepe is called white and pale is because it is either

white coloured or light coloured. These crepes also have

thick and thin types. Standard quality and classes of white crepe and pale crepe are:

Figure 1.7 - Pale Crepe


• No. 1 X thin white crepe

• No.1 X thin pale crepe

• No. 1 thin white crepe

• No. 1 thick pale crepe

• No.2 thick pale crepe

• No. 3 thick pale crepe

C) Estate Brown Crepe

This crepe is brown coloured. It is usually used by big

plantation and estate. It is made by moderate quality materials

that were used to make off crepe and the leftover latex, lump of

coagulum from coagulation. Some types of estate brown crepe


Figure 1.8 - Estate Brown Crepe

are:

• No 1 X thick brown crepe

• No 2 X thick brown crepe


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• No 3 X thick brown crepe

D) Compo Crepe

This crepe is made out of lumps, tree scrap and leftovers from RSS or wet slab. Land

and soil scrap can’t be used to make compo crepe. Some types of compo crepe are:

• No 1 Compo

• No 2 Compo

• No 3 Compo

E) Thin Brown Crepe Re-mill

This type of crepe is the same as estate brown crepe except this is milled and become

thinner. Usually thick rubber or thicker than thin brown crepe will be milled again and

become thin brown crepe. Types of this crepe are:

• No 1 thin brown crepe re-mills

• No 2 thin brown crepe re-mills

• No 3 thin brown crepe re-mills

• No 4 thin brown crepe re-mills

F) Thick Blanket Crepes Ambers

This type of crepe is thick and brown in colour. It is usually made from wet slab,

sheet that has not been smoked and lump with scrap from plantation or national park with

good quality. Land scrap can’t be used. If you want to use scarp, bark needs to be cleaned

from the remaining tree bark. Some types of these crepes are:
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• No 2 thick blanket crepe ambers

• No 3 thick blanket crepe ambers

• No 4 thick blanket crepe ambers

G) Flat Bark Crepe

This crepe is actually an earth rubber. It is made from natural rubber scrap that has not

been processed, including the earth scrap that is black colour. One example of this crepe is:

• Hard Flat Bark Crepe

H) Pure Smoked Blanket Crepe

This crepe is gain from milling smoked rubber especially from ribbed smoke sheet

(RSS), block sheet, or pieces of ribbed smoked sheet.

I) Off Crepe

This type of crepe is not considered as standard form. It usually does not undergo

direct freezing from fresh latex. This is because it is made out of low quality waste/remaining

material that has, so off crepe have low value and uses. User or consumer does not really care

about off crepe because it does not reach the criteria.

Concentrated Latex

Concentrated latex is a type of rubber that is in

concentrated liquid state, not shaped, sheets and other solids.

Concentrated latex sold in the markets will go through boiling

Figure 1.9 - Concentrated Latex put


into tanks to separate the high
Source: Thio Goan Loo, ammonia
1980 and low ammonia
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process, and then it will be creamed through certifying process into centrifuged latex.

This latex is also usually used mostly for thin rubber materials and high quality materials.

No. Commentary Centrifuged Latex Creamed Latex


1 Total Solid (minimum) 61.5% 64.0%
2 Dry Rubber Content (minimum) 60.0% 62.0%
Difference in number of item 1 and 2
3 2.0% 2.0%
(maximum)
Ammonia Level, according the total
4 number of water in concentrated 1.6% 1.6%
rubber (minimum)
5 Viscosity at 250°C (maximum) 50 centipoises 50 centipoises
6 Sludge from fresh weigh (maximum) 0.10% 0.10%
7 Total Coagulum Level(maximum) 0.08% 0.08%
8 Number of Potassium Hydroxide/KOH 0.80 0.80
9 Mechanical Stability (minimum) 475 seconds 475 seconds
Copper Content Percentage from
10 0.001% 0.001%
solids (maximum)
Manganese Content Percentage from
11 0.001% 0.001%
solids (maximum)
Not blue, Not blue,
12 Colour
Not grey Not grey
Smell after being neutralize using
13 Should not stink Should not stink
borate
Table 1.2 - Concentrated Latex Standard Quality
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Block Rubber

Block rubber is crumb rubber that has been dried and pressed, and then it will

become bales with specific size. This type of rubber

is light-coloured and every class has its own colour

code. Standard Quality of block rubber is stated on

Standard Indonesian Rubber (SIR) and Standard

Malaysian Rubber (SMR) on the next page:

Figure 1.10 - Block Rubber


Source: Thio Goan Loo, 1980

Commentary SIR 5L SIR 5 SIR 10 SIR 20 SIR 50


Levels of impurity (maximum) 0.05% 0.05% 0.1% 0.2% 0.5%
Ash Content (maximum) 0.5% 0.5% 0.75% 1% 1.5%
Levels of Volatile substance
1% 1% 1% 1% 1%
(maximum)
PRI (minimum) 60 60 50 40 30
Plasticity – Po (minimum) 30 30 30 30 30
Colour limit – Lovibond scale
6 - - - -
(minimum)
Colour code Green Green - Red Yellow
Table1.3 - Standard Indonesian Rubbers (SIR)
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Source: Thio Goan Loo, 1980

Commentary SMR 5L SMR 5 SMR 10 SMR 20 SMR 50


Levels of impurity with 325
mesh strainer hole 44 0.05% 0.05% 0.1% 0.2% 0.5%
(maximum)
Ash Content (maximum) 0.6% 0.6% 0.75% 1% 1.5%
Nitrogen Content 0.65% 0.65% 0.65% 0.65% 0.65%
Level of volatile substance 1% 1% 1% 1% 1%
Plasticity retention (maximum) 60 60 50 40 30
Plasticity Wallace (minimum) 30 30 30 30 30
Colour limit 6% - - - -
Light Light
Colour Code Brown Red Yellow
green green
Wrap colour Clear Clear Clear Clear Clear
Plastic strip colour Clear Cloudy Cloudy Cloudy Cloudy
Table 1.4 -Standard Malaysian Rubbers (SMR)

Crumb Rubber

Crumb rubber is a natural rubber that is specially made so its

technical quality is guaranteed. Quality determination is also based on

its technical properties. Colour or visual value became the basic quality

grouping on the type of rubber such as “sheet” and “crepe”. However


Figure 1.11 - Crumb
Rubber Powder
“Concentrated latex” also applicable for this one type.

Competition between natural rubber and synthetic rubber is caused by the rise of

crumb rubber. Synthetic rubber’s requests tend to increase as the quality is guaranteed in

every bale. Description of technical nature and features of each type of synthetic rubber

quality are also included. These stuffs are also included in crumb rubber. This rubber is

repacked in small bales, and in uniformed weight and size. It is also has laboratory test

certificate and closed with sheets of polythene plastics.

Tyre Rubber
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Tyre rubber is a different shape of natural rubber that is produced as

undone materials so it can be used by consumer straight. It is good to

make tyres or other stuff that uses natural rubber as raw material. It

is made in Malaysia since 1972. The creator intended to improve

competitiveness of natural rubber to synthetic rubber. Even though in

Indonesia, this type of rubber is not common, but in Malaysia tyre

rubber has already been sold according to Standard Malaysian


Figure 1.12 - Tyre from
tyre rubber
Rubber (SMR). Compare to conventional rubber, tyre rubber is

the better fabric for tyre and other rubber product. Tyre rubber also has other advantages

which is better in mixing with synthetic rubber.

Reclaimed Rubber

Reclaimed rubber is the rubber that is reprocessed from former rubber material

goods, especially car and other moving tyres. Because of this, it is called reclaimed

rubber.it is a product of scrap that has been vulcanized.

Alexander Parkes is the first person who attempts this type of rubber and until now

reclaimed rubber is still needed, in fact in large amount. It is usually used as mixed

material because it is easy to shape in mould and it is good adhesion.

Reclaimed rubber enables faster mastication and mixing. Products

produce are also firm and long lasting/ durable. Reclaimed rubber

petrol resistance is way better than newly made natural rubber. Ebonite is

also made from reclaimed rubber.


Figure 1.13 - Reclaimed
Rubber
However it is less elastic and it has less friction resistance

according to its nature as former used rubber. This is why rubber is not good enough to

make tyre.
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Synthetic Rubber and Its Quality Standard

Synthetic rubber mostly made by depending on petroleum. Synthetic rubber has

grown in a large scale since World War II. In reality total natural rubber supply is not

enough to fulfil the World needs of rubber; this is based on assumption during and after

the war. Industries in developed countries are the pioneer of the development of types of

synthetic rubber. There are a lot of synthetic rubbers known already. Usually every type

has their own unique characteristics. There are types that are resistance to heat or high

temperature, oil/fuel, the effect of air, even impermeable gas.

According to its benefits, there are 2 types of well-known synthetic rubber that is

used commonly and synthetic rubber that is used for special needs.

Common Usage of Synthetic Rubber

Synthetic rubber is used for many need, a lot of functions of natural rubber can be

replaced. Types of Synthetic Rubber for common/general usage are as stated below.

1) SBR (Styrene Butadiene Rubber)

SRB is the most produced and used synthetic

rubber. It has good abrasion resistance and the heat

generated is also low. However, the SRB that has not

been added reinforcing material have lower strength

compare to vulcanized natural rubber. Hot SBR produced

by emulsion process at a temperature of 50°C. Cold SBR


Figure 1.14 - Styrene Butadiene Rubber
is made at a temperature of 5°C. From the 2 types

mention earlier cold SBR is more commonly used. Some types of cold SBR are:

• Series 1500 only for cold SBR


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• Series 1600 for cold SBR + Soot or Black carbon

• Series 1700 for cold SBR + Oil

• Series 1800 for cold SBR + Soot + Oil

2) BR (Butadiene Rubber) of Poly-butadiene Rubber

Compare to SBR, this rubber is weaker, concentration is

lower and the processing is also hard. This type of rubber is

rarely used alone. To make something BR is usually mixed with natural rubber or SBR.
Figure 1.15 - Butadiene
Rubber
3) IR ( Isoprene Rubber)

This type is similar to natural rubber because both of is

polymer isoprene. It can be said that it has a lot of

nature/characteristic that are similar to natural rubber, even

though not all are included. It has its own advantages compare to
Figure 1.16 - Isoprene Rubber
natural rubber, which is more pure in material and viscosity is more

stable.

Special Usage of Synthetic Rubber

This type of synthetic rubber is less frequently used compare to the previous

synthetic rubber mentioned. This type is used for special usage because it has unique

characteristics that the previous synthetic rubber does not have. Some if its

characteristics and excellences are;

• Oil resistance,

• Oxidation resistance,

• Heat/high temperature resistance and

• Impermeable to gas.
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IIR (Isobutene Isoprene Rubber)

IIR also known as butyl rubber have fewer

bonds that made it resistant to the effect of

oxidation and ozone. IIR is also well-known

because it is impermeable to gas. During

vulcanization process IIR type will be slowly done

where it requires catalyst and sulphur. Bas result

of this will caused IIR to not mix with natural

rubber and other synthetic rubber nicely if it is Figure 1.17 - Isobutene Isoprene Rubber

processed to create something. Developed IIR are Bromobutyl rubber and Chlorobutyl

rubber, these two precocious at its vulcanization process. These 2 types are easily mixed

with other rubber. IIR that is vulcanized with phenolic resin made the material have heat

resistance and decay resistance.

1) NBR (Nitrile Butadiene Rubber)

This type of rubber is needed my many.

Its best characteristics are resistant to oil and

rubber will not expand. This characteristic is

caused by the rubber that is containing

acrylonitrile. The greater the amount of


Figure 18 - Nitrile Butadiene Rubber
acrylonitrile it has, the higher the resistant to

oil, fat and petrol. However, the elasticity will decrease.

NBR’s weakness is that it is hard to be plasticised. A way to overcome this is by

selecting the NBR that has the desired initial viscosity. NBR needs the addition of

reinforcing material and esters tenderizer.

2) CR (Chloroprene Rubber)
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CR is resistant to oil but not as good as NBR. CR is also resistant to oxidation and

ozone in the air; it is even resistant to heat or burning fire. The making of CR is not

through vulcanization with sulphur but magnesium oxide, zinc oxide, and certain catalyst.

Petroleum softener is added to the CR for good processing.

Figure 1.19 - Chloroprene Rubber

3) EPR (Ethylene Propylene Rubber)

Ethylene Propylene Rubber usually called “EPDM”

because not only it uses ethylene monomer and propylene in

the process; it also uses 3rd monomer or “EPDM”. During its

vulcanization process, sulphur can be added. Some fillers and

Figure 1.20 - Ethylene plasticizer added do not have any effect on its endurance. EPR’s
Propylene Rubber
excellence is that it is resistant to sunlight, ozone, and other lights. However it has weak

adhesion.

Apart from the types mentioned previously, there are more types of special

synthetic rubber that are rarely used. These types rubber are such as Acrylate Rubber,

Polysulfide Rubber, Polyurethane Rubber, Fluorine Rubber, Epichlorohydrin Rubber, and

Silicon Rubber.

These types of rubber are used for certain goods and certain usage. The price of

this type is considered expensive. For example Fluorine Rubber can reach 45 x SBR price.

Advantages of Rubber
Advantages of Natural Rubber

Natural Rubber used in a lot of material industries.

Basically goods that are made using natural rubber are very

Figure 1.21 - Material that can be


made from natural rubber
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useful in daily life and in industry business such as transportation or other moving

machine.

Goods that can be made using natural rubber are vehicles tyres, rubber shoes, and

belt for moving machines, rubber pipe, wire, insulator, and stuff to wrap iron. Rubber

materials are mostly used to make equipment like bulkhead or shock absorbers; it can also

be used as machine seat holder. Wrapped rubber is used on door, glass door, car windows

and others to make it put strong, shake resistant and water-prove. It is also used in

making bridge so that the bridge can resist the shake.

Rubber materials are strengthened using strings so that it is strong and elastic

enough and it will not produce noisy sound. This can be used for electric fan’s rope.

Connecting oil pipe, water pipe, air pipe and other types of oil seals, all uses raw rubber.

Even though now there are people who use plastics.

Now a day big buildings are using more and more rubber. They use it for parts of

room, goods inside the room, carpets that are made out of rubber with interesting colours

and design, etc. Large mines that processes iron ore and coal uses long belt for

transportation. This belt is made out of rubber. Factories also use various types of belt for

power transmission belt, product transportation and other needs. Goods like house

furniture, decorations and office chair, glue, water hose, and stationary like eraser, all

uses rubber as material. Some spoils equipment like types of ball as well as game

equipment also uses rubber.

Most parts of warfare equipment and vehicles also use rubber for example fighter

aircraft, tank, armoured personnel carrier (APC), big trucks and jeep. Thus, indirectly

rubber contributes a lot under security and safety of a country. This is why government

plants a lot of natural rubber for strategic stock pile like the developed countries. Natural

rubber can also be used for the prevention of scratches or damages to the skin and nails of
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the barn animals sue to hard cement, so now they use floor-mats that are made out of

rubber. Floor-mats are widely used in large barns now a day.

Advantages of Synthetic Rubber

Synthetic rubber have some superiority that natural rubber don’t have, then in the

process of making goods, mostly uses synthetic rubber as the raw material.

NBR that have high resistance to oil usually used in making rubber pipe for

petroleum and oil, branding, seal, packing and other goods that used for vehicles or gas

industries.

CR that is resistant to fire used in making rubber pipe, wire wrapper, seal packing

and safety belts. Adhesive usually made using specific types.

Impermeable to gas characteristics of IIR used to make types of vehicles, wire

wrapping, also the layer for the tank for fat and oil. EPR type can also be used as making

electrical wire.

Rubber has a big impact on transportation, industry, health, communication,

education, entertainment, and a lot more.

Other Usage of Rubber Tree

Other than tapping latex from the rubber tree, we can also sell its bark. Usually

when the tree is old, it needs to be rejuvenated and replaced with new ones. The tree will

be cut down and the bark can be then sold.

Rubber tree’s production period usually lessen after the age of 25. During this time

rubber trees can be rejuvenated. This is because a lot of rubber trees reach this age, the

amount of rubber bark are not little. Even in 1985/1986 rubber wood business shine once

in Indonesia. The incessant of wood and tropical forest preservation campaign supports

the smoothness of rubber wood business, because if rubber wood is used less forest trees
R u b b e r P l a n t a t i o n B u s i n e s s | 24

are cut down. As a result Mabel industries decreased until rubber wood that used to be

replacement become the main.

Cheap price of rubber wood compare to other woods makes it has higher marketing

demands. However, the supply of rubber wood is not stable as it depends on the area of

old rubber wood or area that has changes to new clans.

Side income from rubber plantation that is not really used and nearly wasted is

rubber seedlings. In many plantations, rubber seedlings are left falling from the trees and

maybe just become children’s toys. Whereas it is used, it will be quite profitable because

of its total number.

Figure 1.22 - Rubber Seeds


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With the widest rubber plantation area in the world which reaches 3 million

hectares and if 1 hectares of plantation able to produce not less than 5,000 seedlings

every year, there are a lot to process. So if that huge amount is not used except for being

thrown free also it will dirty the plantation.

The chemical compositions of rubber seedlings are quite high. From the analysis

found it has 27% protein content, 32.2% fat, 3.6% water, 2.4% ash, 450μg thiamine, 2.5μd

nicotinic, 250μg carotenoids and tocopherol, and 300mg cyanide in every 100g of material.

Apart from high protein content, rubber seedling amino acid that the body needed is

inside. All needed essential amino acid pattern is also very good. To make sure that the

rubber seedling can used, the seedling needs to be processed first so that it is

concentrated. The concentrated is the product of fractional distillation of rubber

seedling’s protein that actually has high content but now even higher. In its making

process, protein fraction made more and higher content with reducing or eliminating fat

or other non-protein substance that is soluble. Useful protein from the rubber seedlings

that is increasing can be used for various necessities, mainly as supplement or

complement for food product. The supplement here is increasing the protein content of a

product. The complement here is for amino acid shortage for comestibles. Types of food

that can be mixed with concentrated rubber seedlings are synthetic meat, snacks, bread,

baby food, etc.

The presence of cyanide made the rubber seedlings dangerous to be eaten raw or

not yet processed. Through submergence process for 24 hours with water that is changed

often and open boiling, cyanide can be removed and evaporate. More types of food can

enriched their protein content by adding concentrated rubber seedlings so more people

can gain benefits from the usual free wasted material in plantation area.
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When rubber plant is still young, age below 3-4 years, plant field can be benefited

for side farming business, which is planted with crops like soya bean, earth nuts, green

beans, ginger, or even upland rice.

Planting soya bean in rubber plantation area is recommended because it gives good

profit. This is how it is done; first remove the weeds that grow around the area using

herbicide. Field needs to be cleaned and processed. Then soya bean can be planted. Steps

for treatment like fertilization, weeding, piling and disease control also needed to be

done. Soya bean plants that grow can support the growth of rubber plant because soya

bean is a legume. In 3 months soya bean can be harvested. However, when rubber plants

reaching the age of 3-4 years when it start being tapped and the stem is big, planting soya

bean should be stopped.

Another usage of rubber plantation is by having a sheep breeding. This has been

tried by Sungei Putih Breeding Research Center, North Sumatera. The causes of having a

sheep breeding is researched under rubber trees. Sheep gazing in rubber plantation allows

them to eat the grass that thrives in many areas. Result of the research for sheep grazing

has beneficial effect. Sheep breeding in the plantation makes the sheep grows rapidly

reproduce faster and more twins and child death rate decrease. Sheep grazing also does

not destroy or affect the plantation negatively.

Figure 23 - Sheep breeding in Rubber Plantation


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The effort of sheep grazing in rubber plantation, to the owner or farmer means

increase animal protein production economically without having to open a new field.

Weeding cost in rubber plantation can be reduced as a means of biological weeding.

Reciprocal relationship, animal manure produced can be used as organic fertilizer and soil

nutrient enhancer that helps with fertilization. If this is done on large plantation means an

additional income for employees. When done by a rubber farmer, it is also an additional

advantage that is not little. Sheep breeding business in a rubber plantation is very

beneficial for the owner of the plantation because no new field required. Additional jobs

such as breeders is not really wasting time, which means productivity can increase and

farmers income can also increase.


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~CHAPTER 2~
PLANTING BABY RUBBER PLANT

Tillage and Planting Process

In rubber planting, 2 terms are known, they are replanting and newplanting.

Replanting is applied when a rubber plant is replanted after the old one is considered not

economical anymore. Newplanting is applied when a plantation is planting a new opening

that previously not planted with rubber.

Tillage and Planting Process, these 2 processes are not much different. The only

differences between these 2 are only the logging of old trees and large trees and tall

grass. Planting preparation is actually the planning before planting. With accurate

preparation cost and job will be reduced.

Tillage starts from the clearing of trees that is growing in your plantation area.

Clearing is done manually in small plantations and mechanically in huge plantations. Huge
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plantations use machine and tractors because it is more economical compare to human

energy. Small trees will be cleared first, and then it will be followed by the big ones.

Thereafter these trees are dried and burnt or become firewood. If replanting is applied,

the logged rubber trees are used as firewood in the smokehouse and it is possible to be

used as other useful materials.

After the trees and tall grass are cleared and burnt, tillage with hoe and tractor is

done until the remaining roots rise. Clear the remaining roots, rhizomes, tall grass, and

big rocks because it can slow down the growth of rubber plants. Tall grass can be removed

using herbicides. Provision on herbicide done for 4-5 times until the tall grass is really

dead. Herbicide will be contributed 2,000 litters per hectare.

To eradicate residual roots disease, fungicides can be used. Woods that cannot be

burnt or used will be sprayed with Sodium Arsenide. Chemicals distribution is done by

putting it on the wood that the bark has already been exfoliated.

After clearing, land is left until the tall grass stops growing. Usually plantation land

is not entirely flat, there are some bumps. Land that has a slope above 10° should become

terraces. Minimal width of the terrace will be 1.5 m. The distance between terraces are

7m for (7x3) m plant spacing. To make sure that the distance is even, spirit level is used.

At the same slope make one terrace. If the terrace is getting wider, should be made small

terraces with width not more than the big terrace.

Making terrace starts from digging ramps. Dug soil covered at the bottom of the

dug ramps until it looked like a terrace. Terrace making is meant for the land to not easily

cause soil erosion.

Rorak is usually made at slopes. It is a blind hole of a certain size. It is also useful

as erosion preventer and for water channel. Noteworthy, this rorak or water channel

doesn’t have sharp slope flow because the presence of sharp slope flow will cause soil
R u b b e r P l a n t a t i o n B u s i n e s s | 30

erosion or landslide. Other types of water channels are draining channels and roadside

water channels. Roadside water channels are made according to the road’s slope. These

channels should be cemented to reduce the chance of soil erosion.

Rubber plantation needs roads for smooth job and control. Replanting plants

plantation, its old road can still be used but it need to be repaired. Road types that are

made in rubber plantation are the main road, production road, blocs’ road, control road,

and latex transportation road.

Road making is made and planned like a contour terrace, but not using spirit

levelling. Road making needs to be planned properly by adjusting latex ease if

transportation of farm to the treatment/processing site. Ascending road cannot be made if

the land is hilly. The road cannot keep ascending for long distances. This is why road need

to be in order, one example is that the road keep ascending 1 m every 50m. So for 1 km

the road ascends 20m. However these kinds of roads are not good because it can cause

fatal accidents. The ascending of road should vary according to the curve of the land. For

making road backfill cannot be used. The slope of the ramp should be in.

Planting

Rubber Planting System

Rubber needs to be planted carefully. To get good product out of the rubber tree,

it needs a suitable system to support its growth. There are 2 types of rubber planting

system which are mono-culture and poly-culture system.

i. Poly-culture System

Planting rubber using poly-culture system needs to be planned beforehand.

Distance between plants need to fit with the size of the one plant when they grow
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(suitable distance) so that it won’t be too tight. Therefore, competition on acquiring

nutrients among plants will happen.

In planting, there are various types of plant spacing such as:

• “Triangle” spacing

• “Square” spacing

• “Fence” spacing

• “Road” spacing

• “Not in order” spacing

“Fence” and “road” spacing are prepared for poly-culture. With toad spacing

you will be able to get plants growing nicely and produce good products. This can

happen because solar radiation occurs perfectly. On road spacing, there they also

planted cover crops like lead tree; scientific name Leucaena leucocephala.

“Fence” spacing is meant for both poly-culture and mono-culture. If the system

used id poly-culture, then the plants will be tightly in rows. The most important

thing is that it needs perfect solar radiation. Next are the examples of poly-culture

system, “fence” and “road” spacing:

Description:
Figure 2.24 – Poly-culture between
Distance from Rubber
lines ofand Clove
rubber to the border
5m

Distance from among lines of rubber to the border


2m

Planting distance of rubber in lines 3m

Planting distance of rubber per lines


18m
Description:

Distance from border 2m


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Distance from lines of rubber
3m

Distance from per lines of rubber 16m

Distance from lines of pepper


3m

Distance from per lines of pepper 2m

Distance from pepper to ditch 1.5m

Distance from rubber to ditch 3m

Ditch Width 0.5m

Number of rubber plant 224 trees/ha

Figure 2.25 - Poly-culture between Rubber, Pepper and Ditch

ii. Mono-culture System

In mono-culture system, the planting system uses “triangle”, “square”, and “not in

order” spacing. “Triangle” and “square” system produces tidy plant spacing and can only

be applied on flat surfaces or almost flat surfaces. While “not in order” spacing can be

applied on a slope and terrace. Planting with “not in order” spacing the plantation will

look messy. However, many plantations used “not in order” spacing apart from “triangle”

spacing.

Figure 2.26 - Mono-culture Triangle


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Way of Planting Seedlings

i. Dismantling Seedlings

Grafting seedlings that will be planted are usually obtained from a nursery or

polybag. To move it, the seeds should be dismantled, especially seedlings from the

nursery.

Taking seeds depends on the seedlings that will be planted. Usually farmers plant

Stum Eye Sleep Seeds that have 2-3 umbrella leaves. There are also other type of

seedlings such as mini Stum and high Stum. High stum seed supply is reserved for

replanting seeds.

Seed dismantling is done by digging a 50cm trench beside the row of seedlings.

Then seedling will be hold at the top of grafting and revoked. Keep in mind that the

number of its taproot must be single and straight. If there’s more than 1, the other

branches of root will be cut. Then, seedlings are ready to be planted.

ii. Transport

Seedling that are ready to be planted often need to cover a considerable distance

even though they are located in a plantation. This usually happen on the seedlings from

the nursery ground.

Treatment for seeds that have to travel a considerable distance is done by

wrapping the seeds. The aim is to avoid damage to buds or stem of grafting. Packing

materials that can be used are banana tree bar prepared layer by layer and arrange the

rubber seedling between them. Arrangement must be tight to prevent a shift during the

transport of seeds. Apart from banana tree bar, burlap or coconut fibre can also be used.

The procedure for burlap and coconut fibre is the same as banana tree bar.
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If seeds come from grafting in plastic bag, transport will be done immediately.

Seed dismantling can be done when it is going to be planted. Seed in plastic bag is the

most practical because percentage of dead seeds because of transport can be minimised.

Planting Execution

i. Planting Rubber

Before planting, holes to plant need to be ready.

Planting hole made with a space of (7x3) m. the process

starts from digging holes suitable and according to that

spacing.

If land prepared have the shape of contour terrace


Figure 2.27 - Planting Hole

with distance 7m per hole, boundary pole will be put in a row with 3m distance between

each other. On the other hand, on flat land without terrace, stake with 7m distance

between each other is done accordance to its planting system with spacing 7m to North-

South and 3m to East-West. Remember that land with slope less than 10% used array and

more than 10% used terrace.

Planting hole for grafting mini Slum or seeds in plastic bag is (60x60x60) cm. for

grafting high Stum seeds age 2-3 years are (80x80x80) m. if the length of high Stum

taproot is more than 80 cm, the middle part of the hole will be drilled for 20 cm more.

Apart from cuboid shaped hole, there

are also other shapes of planting holes. Which

are cylinder and cube that is tilted at the

bottom. The tilted shape is caused because of


Figure 2.28 - Making Planting Hole
hoe and other tools that can make a cube

shape.
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When digging a planting hole, soil layer of topsoil or arable land is separated from

soil layer at its bottom or subsoil.

After planting hole has been prepared, seeds can be planted. During planting,

taproot has to be straight into the soil. Root that is tilted or bent will slow down the

growth. If seedlings came from grafting in plastic bag, needs to have 2-3 new umbrella

leaves. Seedling and its plastic bag will be put into the hole and let id for 2-3 weeks. Then

plastic bag is removed and the hole will be backfill.

ii. Planting Cover Crops

To hold and prevent erosion, cover crops planting is done. Apart from that, cover

crops can speed up the tapping of mature rubber tree and increase its latex yield. Types

of soil cover crops can be divided into 3 types which are creeping plants, shrubs, and

trees.

Creeping plants basically includes grass, leguminosae. Leguminosae are like

Pueraria Javanica, Centrosema Pubescene, Calopogonium Mucunoides. Usually these type

of leguminosae combine with the ratio (4 : 6 : 8 ) kg per hectare in each plant. Almost all

rubber plantation use creeping plants as cover crops.

Plants like shrub that can be used are like Crotalaria Usaramoensis, C.

Anagyroides, C. Juncea, Tephrosia Candida, T. Vogeliii. Also the most common tree used

as cover crops is Leucaena Glauca. Tree as cover crops are very rare used because rubber

does not need shade plants. However, places that has strong wind and often attacked by

boar usually uses tree to prevent this.


R u b b e r P l a n t a t i o n B u s i n e s s | 36

Seeds’ Need

Seeds’ need each hectare is affected by its plant spacing. With plant spacing (7x3)

m, total numbers of rubber trees that can be planted are 476 trees. Beside the seedling

that was planted directly, prepared as well as seeds for replanting, 5% from total number

of the one planted until seedling that need to be prepared has a total of 500 stem.
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~CHAPTER 3~
MAINTAINING PLANTATION

Maintaining Plant before Production

Maintaining plants before its production time includes the action of Replanting,

weeding, fertilisation, selection, maintaining cover crops, and parasite and disease

control.

Replanting

Death of rubber plant after planted can still is tolerated as much as 5%. Seed

preparation for replanting is done together with weeding to make sure the plant growth is

uniformed. Replanting takes place when it reaches 1-2 years old. In the third year

replanting will not be executed anymore.

Replanting should not be done while the sun is still shining. Before replanting is

done, cause is seedlings death must be known first. If death is caused by fungi/mushroom

or bacteria, the former land of the dead seedling should be spread fungicide.

Weeding

Weeding can be done manually and chemically. Manual weeding is usually done

with the help of hoe and parang. Weeding manually is done 2-3 times a year. Chemical

weeding is done by applying herbicide. You cannot choose herbicide randomly. It has to be
R u b b e r P l a n t a t i o n B u s i n e s s | 38

chosen wisely. This is because if the wrong herbicide is used, it will affect the plantation

negatively. Choosing type of herbicide is determined by these factors:

• Types, Characteristics, spread of weed, growing tightness, growth height,

reproducing ability, toleration to weed.

• Solubility to herbicide can be easily obtained and free from acidic or alkaline

characteristics.

• Duration of herbicide killing power after exposure to air.

• Light, soil, microorganism, water and temperature.

• Its dosage and its relation to the price.

• Works by contact, systemic, or absorbed by roots.

• Good killing ability.

If these factors are followed, the eradication will succeed. Probability of weed growing

is lesser. Eradication of weed can be done 2-3 times a year.

Fertilizing Plants

Fertilizing is done to speed up the growth and tapping mature rubber tree. There

are 2 types of fertilization which are manual cycle and chemical strip weeding.

Manual cycle fertilizing is done by making a circular channel around tree with the

distance from tree vary according to its age.

• Age 3-5 months = 20-30 cm

• Age 6-10 months = 20-45 cm

• Age 11-20 months = 40-60 cm


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• Age 21-48 months = 40-90 cm

• Age >48 months = 50-120 cm

Then, fertilizer is scattered at the channel made, then the channel will be covered

again with soil. Chemical strip weeding is done by putting fertilizer outside 1-1.5 distance

from plant rows. Method of chemical strip weeding fertilizer contribution is the same as

manual circle.

Provision of fertilizer should not be done during rainy season because fertilizer will

be washed away by the rain. Provision of fertilizer is done during the season change

between rainy and dry season. Types of fertilizer used are Urea (45% Nitrogen), SP36 (36%

Phosphorus Oxide), Potassium Chloride (50% Potassium Oxide). These types of fertilizer

are easy to find in the market. Fertilization dosage is different to every soil. Plant

fertilization dosage before production for yellow-red podzolic soil and latosol soil can be

seen in the table below:

Table 3.5 - Plant Fertilization Dosage Before Production for yellow red podzolic soil

Age Fertilizer Type (g/tree/application)


Urea SP36 KCl
(Month)
3 21.73 44.40 13
9 43.47 88.81 26
15 65.32 133.22 36
21 86.95 177.63 52
27 108.69 222.03 65
33 130.43 267.83 78
39 173.91 355.25 104
45 217.39 444.07 150
51 250.86 532.89 156
Source: Balai Penelitian Perkebunan Sembawa
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Table 3.6 - Plant Fertilization Dosage Before production for Latosol Soil

Age Fertilizer Type (g/tree/application)


Urea SP3 KCl
(Month)
3 21.73 28.78 15
9 43.47 57.56 30
15 65.32 86.35 45
21 86.95 115.13 60
27 108.69 143.90 75
33 130.43 173.51 90
39 173.91 219.24 120
45 217.39 225.75 150
51 250.86 287.82 180
Source: Balai Penelitian Perkebunan Sembawa

Selection and Thinning

Selection of healthy and homogenous trees before mature tapping needs to be

done. Trees that remain are the ones that are healthy and not attacked by disease.

Process of thinning is done by dismantling trees that are not healthy and attacked by

disease.

Usually from 476 seedlings planted only 95% remains which are 452. While the one

that are thinned can reach about 5% until the healthy ones are 425 trees. From this

predicted total number of trees that can be tapped are about 400 trees only.

Maintaining Cover Crops

Cover crops also need to be fertilized. Fertilizer that is usually used for cover crops

is green fertilizer Leguminosae type. Other than green fertilizer, other fertilizer can also

be used. Other than being fertilized, cover crops need to be cleaned at its top when the

plant has already show increase in growth. Cleaning is done manually with the help of

parang.

Maintaining Plant after Production

On the 5th year of rubber plant life cycle, rubber is free from composition I, when a

rubber plant is starting to be called producing plant. Producing plant is called composition
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II. During this period, rubber plant will be tapped. However, sometimes few rubber plant

age 4 years still can’t be tapped.

According to the theory, rubber plant that can be tapped or the age of 4 years has

not reaches its 100% potential. Usually from the 476 trees there are only about 400 trees

that are mature.

In PTP XVIII, producing plant is

categorized into 2 types, which are

delayed producing plant and real

producing plant. Delayed producing plant

includes abnormal plant, plant that has

late growth and plant that is just attacked

by disease. With the presence of these

problems, FTP XVIII holds improvement to


Figure 3.29 - Plantation still needs to be maintained after
production to get uniformed product.
obtain simultaneously tapping mature

plants.

To get uniformed rubber production, every tree with suitable average latex needs

to be taken care of nicely. The purpose of this is to prevent erosion, strengthen cover

crops and prevent parasite and disease attack that causes loss. Plant treatment includes

weeding, fertilization, and the control of parasite and disease.

Weeding

Weeding is done manually, chemically, biologically and combination of chemically-

biologically. Manual way usually uses parang or hoe. It can only be applied if rubber

plantation is not huge because as plantation gets bigger it uses a lot of man power.
R u b b e r P l a n t a t i o n B u s i n e s s | 42

Weeding chemically is used a lot by rubber plantations because it is more practical

and effective. However, the use of herbicide has to be watched so that it won’t destroy

the plant. Usually herbicide that is used is these 2 types, contact herbicide and systemic

herbicide. Contact herbicide has the characteristic of killing weed by direct contact with

the weed such as Gramoxone and Parasol. Systemic herbicide has the characteristic of

killing weed by letting the parts of weed such as stomata to absorb it. Dosage used is

according to the instruction stated on the package, don’t over-dose because it can kill

cover crops too. The use of herbicide is done 4-6 times a year.

For cover crops, weeding is done manually, which is by clearing away with sickle

and parang. These cover crops have to be let alive because it is useful as the nitrogen

absorber. Bushes and shrubs are difficult to eradicate chemically. It can only be

eradicated manually. Instruction is by uproot the roots of the bushes and shrubs then it is

burnt. Tools that can be used are hoe and hook.

Fertilizing

Shortage of nutrient on rubber plant at essentially closely related with the needs of

nutrient for growth and tapping. Signs for shortage of nutrient can be seen from the

appearance of the plant. To save costs, number of tree is very important to determine the

amount of fertilizer used.

Good trees to be tapped are only the one fertilized and fertilizer used determined

by number of trees. On rubber, normal fertilizer used is simple fertilizer, while complex

fertilizer is rarely used. Methods of fertilizing that can be learned are such as:

• Fertilizer is spread around the tree with a distance of 1-1.5 m with channel

made beforehand.

• Fertilizer is spread using hooves system. This method is the same as the one

above but this is semi-circle.


R u b b e r P l a n t a t i o n B u s i n e s s | 43

• Fertilizer is spread at the array between the rubber trees, which are 1.5m from

tree. Before, the land needs to be digging so that fertilizer can be embedded in

the soil.

• Fertilizer is spread between arrays and rows. Soil between rows need to be

really free from weed.

Fertilizing period can’t be determined because each area in the world has different

characteristics and climates. While provision of fertilizer needs to be prepared so that it

will not be kept until the next fertilization. Especially nitrogen have rapid backward

measure because of it, fertilizer can only be used once only. Provision of fertilizer is done

2 times a year with dosage according to soil type, to make it clear look at the table below;

Table 3.7 - Plant fertilizing dosage for producing plant for latosol and red yellow podzolic soil

Soil Type Fertilizer type (g/tree/application)


Urea SP36 KCl
Latosol 280.86 219.24 180
Red-Yellow Podzolic 280.86 532.89 156
Source: Balai Penelitian Perkebunan Sembawa

Pest Disturbance

Pests are growth inhibitors, plant killers. Losses caused by pests have a significant

value in terms of economics. Examples of pests that attack rubber plants are insects,

mammal and snails.

i. Pests

a) Insects

i) Termite

Symptoms
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The ends of the young rubber plant are broken. The plants have visible hoist scars.

Inside of the tree trunk also have a big hole from the top the tip of the young root. Plants

root is discontinuous sometimes it does not even have a root end.

Cause

These symptoms are caused by termite attack

(Micro termes inspiratus, Captotermes curvignatyhus).

Termite is an insect that is very social and have life in a

colony. Life level of termite is the queen and the male for

the reproduction and huge number of soldiers. The

queen’s whole life can reproduce millions of eggs. Normal


Figure 3.30 - Captotermes
curvignatyhus
termite built its nest at place below the soil with curvy

caves. Its nest is made from mixed wood pieces and soil. In that nest the queen lay its egg

in large amount.

Termite’s food is plant wood that’s already dead and still growing. Termite usually

cause damage on rubber plant by broaching from tip of young shoot till its root, so that

grafted end can’t grow anymore. Termites also eats the roots until the plants growth

suffered and died. Worst attack happened to rubber plantation that has a single and

branches of roots.

Control

Control and prevention of termite attack is done by technical culture, mechanical

and chemical. By technical culture, termite can be controlled by cleaning the plantation

from the stump to the root remnants. Other than that, tip of young shoot until top of

grafted part can be closed with plastic sheet so that termite can’t grow. By mechanical

culture termite can be controlled by baiting it to get out of the young shoot. Baits that are
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usually used are cassava and sungkai. The bait is put 20-30 cm from young shoot as much

as 2-3 stem. Termite is more attracted to the bait than the young shoot, so the rubber

tree is free from attack.

With chemical, termite can be killed by insecticides like Furadan 3G, Agrolene 26

WP 0.2%, Lindamul 250 EC 0.2%. Steps of using them is, Furadan 3G as much as 5-10g/tree

is spread around the rubber tree or sprayed with Agrolene solvent and Lindamul.

ii. Snail

Symptoms

Young leaves and plants in the nursery area are damaged and detached. Detached

part of the leaves have a shiny silver channel. Near shady places, a huge amount of egg

can be found.

Cause

The cause of the above symptoms is snail

(Achatina fullica). This animal’s body is jelly-like

and has its house shaped spiral that is hard to cover

and protect its body. During rainy season, snail’s

population increases. Snail’s egg are usually put at

shady places. Snail’s characteristic is

hermaphrodite.
Figure 3.31 - Achatina fulica

Control

Pest control can be done mechanically and chemically. Mechanically, snail can and

its eggs are gathered and killed then burnt. Chemically, snail can be controlled by
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dissolving metaldehyde 5% in bran or can also be given mixture of Meradex and cement,

chalk and barn with ratio 2:3:5:16. This mixture is moisten before used in field. Other

than material above, fertilizer such Temik 10G as around the plants can be spread to kill

snail.

iii. Mammals - Boar

Symptoms

Young leaves of the plant are not shaping. Even the tree without leaf can be seen.

Bark and stem of young plant looks sliver and land around it is uncovered.

Cause

The cause is boar with the scientific name

of Sus Verrucosus. It is a very disadvantageous

pest because it is everywhere in Indonesia. Rubber

plantations that often attacked are the ones near

jungle or bushes, it also attack all kinds of plant.


Figure 3.32 - Sus Verrucosus
Boar usually lives in a group in the jungle or

bushes. Its base is made out of bushes that are gathered to become big. Few times in a

year boar reproduce and every time it reproduces around 4-10 baby.

During daytime this animal hides in their home and during night time it looks for

food at fields, yards, and plantations.

Control

Control and prevention of pest should be done together and integrated by driving it

out, make border, captured and poisoned.

i) Driven Out
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Boar is driven out by ringing or hitting the clappers or drum. This will work because

boars are sensitive to sound which will make them run out of the plantation. Putting tigers

waste on the road that boars usually pass can also drive boars away. Other than tiger’s

waste stuff like perfume, camphor, pig oil mixed with human hair or mixture of sulfur or

red onion with lime can be used. Boar can also be driven out by placing pieces of boar

caught and out it on trees around the road that boars usually pass. Another way is to clear

all the bushes in the plantation.

ii) Border Making

Boar is blocked by putting bamboo fence or wood fence as high as 1.5m around the

plantation. To prevent damages to the fence, the bamboo or wood of these fence are put

together tightly. If bamboo fence is not effective then the fence can be made by cement

and brick with thickness of 15 cm and minimum height of 1.5m. This fence is more

effective and expensive. Boar can be stopped by making drain around the plantation too.

The drain’s depth should be 1.5m with the width of its lower surface 1.5m and its top

surface 2m. this prevents boar from coming because if the boar fall into the drain, it can’t

get out anymore which makes it easy to catch, so boars avoids deep drains. To make sure

that boar don’t come into the plantation, both fence and drain should be made.

iii) Captured

Boar can be captured by hunting it down using fire and sharp weapons such as

spear and arrow. They also can be captured by snaring them using metal wire and put it

on the road that the boars usually pass. The snares are made to trap boars as it made

contact to it. Boars can also be captured using baits such as banana, jackfruit, or smelly

fish. The hook will be tangled with the wire that is attached to the tree. It is made so that

when the bait is eaten the animal that ate it will not survive. Another way is capturing it

using pitfalls. These pitfalls are out at places that boars usually pass with the depth of

1.5m, length 2-2.5m. On top of the hole put covers that looks natural and on top of this
R u b b e r P l a n t a t i o n B u s i n e s s | 48

cover bait is put. Boar can also be captured using a trap box. Similar to the idea of a pit

fall but a box is used to trap it.

iv) Poisoned

Boar can also be poisoned using a traditional poison that can be made using 1kg

mixture of seashell, 1kg juice of fresh tube root and 1kg grated forest yam. Mixture is put

inside the bamboo or I can be fermented first for about 2-3 days in soil. After that the

poison is mixed with the bait and put at place where boars usually pass.

Boar can also be poisoned using chemical such as zinc phosphide, phosphorus paste

and insecticide Temik 10G. Zinc phosphide or phosphorus paste should be out in capsule or

plastic ampoules. Each ampoules includes 4-5g of zinc phosphide or 10g of phosphorus

paste. This poison is then put in the bait. The bait will be cassava, sweet potato,

jackfruit, etc.

Disease Disturbance

Diseases often cause heavy damage to rubber plants. Every year loss that appears

can reach about millions of rupiah for every hectare of the rubber plantation. Most of that

loss is not caused by damage on rubber plant only, but also the cost of disease control that

is very expensive. Cause of disease that can be commonly seen is mushrooms. While

bacteria and fungi is rarely seen and do not cause heavy damage. So solve this loss the

way of controlling will have to have a gainful strategy. Which means prevention is better

than cure.

i. Root Disease – White Root Disease

Symptoms

Plants leaves will turn pale yellow with its tip folded inside. The leaves might

wither and the branches will die. A sick plant will be producing flower, leaves and fruit

early. At root white root mushrooms can be found and quite thick. These mushrooms stick
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strongly to the root that if you pull it the tree will be damaged. The root of the sick plant

will rot, soften and turns brown.

Cause

The cause of this disease is the

mushroom with a scientific name of

Rigidoprus lignosus. These mushrooms

shape its body like a cap for the root,

plant stump and base of stem. The body

of the mushroom is yellowish-orange

coloured and at the surface it has small


Figure 3.33 - Rigidoprus Lignosus
holes where the spores are. This disease

is a very dangerous disease for rubber business. This disease has high intensity of death

where a rubber plant age 3 years will die in 6 months and a rubber plant age 6 years die in

1 year. However the plant’s death depends on how much disease it carries below the soil.

White root disease often cause damage at places with sandy and loose soil. Also

the place that used to plant plants with this disease might be that disease’s nest. The

disease’s transmission happens by contact between rubber tree roots with the remnants of

old plant roots or sick plant. Apart from contact, transmission can also happen because of

the wind blow spreading the spores. As the spores made contact to the tree it will grow

and form colonies.

Control

There are few ways of controlling white root disease, these are the following:

1) Remnants of roots or plant stubble in plantation area are the place for mushrooms to

grow, therefore it needs to be get rid of or burnt. If this can’t be done on the entire

plantation then at least 1 meter away from the planting hole needs to be clean.
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2) Planting good cover crops. Cover crops such as nuts are recommended, nuts like

Pueraria javanica, Centrosema Pubescene, Calopogonium mucunoides, Psophocarpus

palustris or Calopogonium caemleum. These type of plants is used to speed up the

activity of microbe which increase the speed of root remnants or plant stubble to rot.

It will also indirectly press the growth of white root mushroom.

3) Planting healthy seedlings that are free from white root disease. If seedling is

suspected to be carrying this disease, then this seedling will need to be dipped into

copper sulphate pentahydrate solution before planted.

Checking for sick plant

Checking sick plant can be done in a lot of ways, these are some of it:

1) Check for plant canopy throughout the rubber plantation area is done 4 times a year,

started since plant age 6 months. While checking with mulch is deon 2 times a year

during the start and end of rainy season.

2) Plant that has already been treated is checked back after 6 months of medication by

opening the root’s neck. If thread of the mushroom at the root section that is found

out not covered by medicine, then medication should be done again. If after 2 nd check

that is done 12 months later still have mushroom thread, then treatment/medication

must be done again.

ii. Stem Disease – Spotted Cancer

Symptoms

Early symptoms are hard to detect because it starts below the bark. If the skin is

scraped, sick bark can be detected as a reddish-brown colour is seen. At the sick part,

latex fluid will come out as a reddish-brown coloured and a bad smell.
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Cause

The cause of this disease is mushroom

Phytophthora plamivora, it has white hyphae

threat which is not visible with bare eyes. It can

cause death to rubber plants, especially to plants

that is at high moisture and wet climate places.

Transmission happens through wind and rain as


Figure 3.34 - Phytophthora plamivora

the spores spreads.

Control

1) GT 1 should not be planted at places that are disease-prone.

2) Distance between plants should not be too close.

3) Cover crops and weed should be cleaned to lower the moisture.

4) Swollen part is cut until all the swollen part is gone. The cut needs to be put Difolatan

4F 3% with brush, then it is covered with petroleum (shell otina compound) to speed

up the recovery of tree bark. Part of wood that is cut will be covered by tar.

Checking for sick plant

1) Check for plant is done once a week, starting at the starting of rainy season, especially

at the plantations that has high moisture or often attacked by spotted cancer.

2) Treatment needs to be done immediately if at stem or branches produces reddish-

brown coloured latex that has an awful smell.


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3) Plant that has already been treated still needs to be checked once a week. If attacked

is expended, skin that is sick is cut and that cut skin is destroyed the cut on the plant

is put Diafolatan 4F 3%.

iii. Tapping Field Disease – Line Cancer

Symptoms

The starting of attack is the sign of thin white membrane and not that clear

covering tapping field. If scratch, black or brown plumb line can be seen. This line will

group together and form a black route. At this part brown coloured latex that smells will

come out. Breakdown of tapping field will slow down the bark recovery.

Cause

The cause of this disease is fungus Phytophthora plamivora that will also cause the

spotted cancer. This disease causes damage in the form of a swell or curves at previous

old tapping field; therefore the next tapping is really hard to do.

Line cancer can be found at moist and wet climate places and places with tapped

fields too close to the ground. Transmission happens through the spread of spores by wind

and rain.

Control

1) PR 107, PR 261, LBC 1320, WR 101 should not be planted in high moisture and wet

climate area as it is prone to this disease. PR 300, PR 303 can be planted at this place.

2) Rubber plants should not be planted to close to each other.

3) Excessive cover crops should be cut and get rid of the weed growing.

4) Fertilization needs to be done to speed up the tapped skin recovery.

5) Tapping can’t be too deep.


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6) Avoid tapping close to ground.

7) Treatment using fungicide; Dipolatan 4F 2%, Difolatan 80 WP 2%, Demosan 0.5% and

Actidione 0.5% will be applied as long as 5-10 cm below tapping.

Checking for sick plant

Check is done every tire of tap during the rainy season, especially to plantation

that has high moisture and often attacked by line cancer. Treatment is done immediately

if disease’s symptoms are seen. Plants this are treated are checked every week. If the

bark is swollen, then treatment is done by putting Difolation 4F 2% at swollen part.

iv. Leaf Disease – Colletotrichum Disease

Symptoms

Young leaves looks supple and black coloured, wrinkled, its tips are dead and rolled

then withers. Brown or black spots can be found on old leaves then it will become holes,

wrinkled and part of its tip withered. Buds, branches and fruits shows symptoms like the

leaves.

Cause

The cause of this disease is fungus Colletotrichum

gloeosporoides, its spore produces a lot of spotted leaves

in moist condition or rain. Fungus hyphae threads are not

clear if seen with bare eyes. This fungus caused the

leaves to wither and its growth delayed. Plantation that

has plant that just have now leaves during rainy season. Figure 3.35 - Colletotrichum Disease

Apart from that, plantations at high places with high rainfall often get very badly

attacked. Disease transmission is done by spreading its spore by wind and rain.

Control
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1) Plantation at high places and high moisture can’t plant PR 225, PR 300, PR 3o3,

however BPM 1, LCB 1320, PR 261, AVROS 2037, GT 1 can be planted.

2) To speed up the shaping of new leaves, extra fertilizer is put several times intil the

leaves turns green.

3) Grafting is done on the height of 2m from ground surface when the plant is 2-3

years in field.

4) Leaves are withered first with the spray of cocdylic acid.

5) To protect the plant, fungicide Dithane M-45 0.25%, Manzate M-200 0.2%, Cobox

0.5%, or Cupravit 0.5% is put as much as 5 sprays using hose once a week. Cobox

and Cupravit is not recommended to be used on producing plant as it lowers down

the quality of latex.


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~CHAPTER 4~
TAPPING PROCESS

Tapping

The purpose of doing this is to open the latex vessels in the tree bark so that latex

will flow faster. To gain good tapping product, tapping must follow a certain procedure so

that you will gain high production, beneficial and sustainable with still looking at the

plants health factor.

Mature Tapping Determination

Before you start tapping, you have to know whether they are ready to be tapped or

not. Ways to see if they are ready are its age and its trunk girth. Plantation that has

normal growth with be ready at the age of 5 years, and the latex will stay for 25-35 years.

However, this is considered not accurate because there are also other factors that can

affect the growth that can’t be controlled by human.

The product gain depends on the plants characteristic to the environment. Good

environment will affect the plant as it has vast growth. Bad environment on the other

hand will produce slow growth. Age is the factor that determines its maturity, other way is

also to measure its trunk girth.


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Measuring its trunk girth is said to be the most accurate reading for maturity.

Rubber tree that is ready to be tapped is the tree with the height 1m from the grafting

distance or from ground. The trunk girth is 45cm. Rubber plantation start being tapped if

55% of the tree is ready to be tapped or show maturity.

Figure 4.36 - Measuring Trunk Girth

Tapping Tools

i. Patron

Patron is made out of a piece of wood with the length of 130cm that is

completed with zinc plate with the width of ±4cm and length between 50 - 60cm.

Zinc plate and the wood will make a 120° angle. The usage of this tool is to draw

the tapping field that stays tilted.

ii. Tapping Knife Figure 4.37 - Patron

There are 2 types of tapping knife, which is lower

tapping knife and upper tapping knife. These knives have

high level of sharpness. The sharpness of the knife will

effect on the speed of tapping and the neatness of tapping.


Figure 4.38 - Tapping Knife
Upper tapping knife is used to tap upper tapping field with

the height above 13ocm. Lower tapping knife is used to tap lower tapping field with height
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starting from 130cm. Tapping knife have a long handle to makes tapping from the ground

easier.

iii. Spout

Spout is made out of zinc with the width of 25cm and length around

8 – 10cm. The spout is stab into the tree 5cm from the dot or lower tip of

tapping route. Spout should not be stab too deep as it might disturb the

cambium and other vessels of the rubber tree. It is used for the latex to

flow to the collective cup.


Figure 4.39 - Spout

iv. Collection Cup

This tool is used to collect latex. This tool can be

made from plastic, clay or aluminium. Clay ones is cheap,

easy to get and not durable. Plastic ones are durable,

however hard to find and expensive. The aluminium ones

is hard to find, expensive, durable, and it guarantee the


Figure 4.40 - Collection Cup

latex quality.

v. Cup Hanger

This tool is the place to put the collection cup. Metal wire is

used to make this. Nail and other sharp material can’t be used to

put this hanger up because it may hurt the cambium. So a special


Figure 4.41 - Cup Hanger
tool called the hanger thread.

vi. Hanger Thread

This tool is used to anchor the ring so it is a must to be

prepared. Made from metal wire or palm fibre.

Figure 4.42 - Hanger Thread


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vii. Meter

Used to determine the height of tapping field and

measure the trunk girth of rubber tree. Meters that are used are

made out of wood and the other is the roll type. Wood is for

measuring the height of the tapping field and the roll one is to

measure the trunk girth.


Figure 4.43 - Meter

viii. Mal Knife

This tool is used to incise rubber tree bark while drawing the tapping field.

It is made from long iron with a sharp end and its handle is made out of wood or

plastic. The sharp part is used for incising rubber tree bark.

ix. Calliper

This toll is used to measure the thickness of the bark left while tapping. Figure 4.44 - Mal
Knife
Purpose is to make sure it did not reach the cambium or the heartwood

vessels. Made out of iron, its tip is like a needle with the length of 1 - 1.5mm.

Drawing Tapping Field

To gain good and plenty tapping result, drawing of tapping field is

essential. Of tapping field is drawn wrongly, the making of tapping field will
Figure 4.45 - Calliper

be affected. Here we need to determine the height of the starting of tapping, determine

the correct direction of tapping and determine the length of tapping field. The height of

the tapping field depends on the number of latex vessels. The higher the tapping field, the

lesser the latex vessels which means that there will be less latex produced.

For lower tapping on tuber tree from seeds, the height of the first tapping opening

should be 90 – 100 cm from the ground surface to the lower tapping field. The second
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opening will be at 130 cm. The first one for grafted plant will be 130 cm from the grafting

convergence limit to the lowest field. For upper tapping, either from seeds or grafting,

tapping field is done at height around 260 cm from the ground surface on the opposite side

of the lower tapping. Keep tapping until the lowest upper tapping point with a distance 10

cm from the highest lower tapping point.

Supplementary crop, the height of first tapping opening is 130 cm above the

grafting convergence limit of the same height as the other plants. Spiral starts from the

top left, bottom right with the angle of 30 - 45° to a horizontal line. The direction of

tapping can’t be reversed because it is related strongly to the latex production.

Execution of Tapping

Rubber tree’s bark needs to be cleaned before tapped. In the execution of tapping,

matters that need to be noted is slice thickness, slice depth, execution time and tapping

fielde bark recovery.

i. Tapping Slice Thickness

Latex will flow out if tree bark is sliced. Latex will first flows out very quickly, then

it slows down and eventually stopped. It stops because the latex vessels are blocked by

the dry latex. Latex vessels have to be opened by slicing the rubber tree. Bark slicing

doesn’t need to be thick. The thicker, the faster it finishes and the less time it produces.

Slice thickness that is recommended is 1.5 – 2 mm. bark consumption per month or per

year determined by tapping formula used.

Examples of tapping formula are:

1) S/2, d/2 100% 2) S/1, d/4, 100% 3) S/2, d/3, 67%

The meaning of these symbols are, S/2 means tapping semicircle of tree stem and d/2

means that tree is tapped every 2 days once. 100% is the tapping intensity. Therefore, if

the tree is tapped 2 days once, then rubber tree bark that’s used is 2.5cm/month or
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10cm/quarter or 3ocm/year. Also if the tree is tapped 3 days once, then rubber tree bark

that is used is 2cm/month or 8cm/quarter or 24cm/year.

To be able to control the plantation more easily, tapping field or rubber tree bark

usually given sign of limitation to slice. These signs usually made for consumption per

quarter or per 2 months with sign number 2-3 fruits.

ii. Tapping Slice Depth

If the slice thickness depends on the amount of tree bark that is consumed during

tapping, then the thickness of the slice effect on the number of latex vessels cut files.

Thee deeper the slice, the more latex vessels are cut. Bark’s thickness until 7mm in

cambium layer has the most latex vessels. Therefore, tapping should be done as deep as

possible , however don’t touch its cambium layer. Slice depth that is recommended is 1 –

1.5 mm from the cambium layer. If during tapping, cambium layer is touched, then

recovered tree bark will be damaged and later it will affect the latex production. Severe

tapping or dead tapping, tapping depth needs to be less than 1mm tree bark left.

Tapping too shallow causes less latex vessels that are cut, especially the inside

part that is the part that contains the most latex vessels. With the reduction of latex

vessels that’s sliced than total latex that comes out will decrease.
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To know whether the cambium is too close, usually tapper use calliper. The sharp

end of this tool is stabbed in the remaining tree bark. Of the needle of the calliper went in

thoroughly and still feel soft, and then the cambium is still 1.5mm away. If it is hard then

it is somewhere 1.5mm left. Depth


Figuremeasuring effects the
4.46 - Cross-section production
of a rubber stem a lot.

iii. Execution Time

Latex can flow out from the latex vessels because of turgor. Turgor is the pressure

on the cell wall of the plant cell. More or less the cell effect the amount of pressure on

cell wall. If there are more cells, the more pressure on cell wall. High pressure will

increase the amount of latex that flows out from the latex vessels. Therefore, tapping is

recommended to start when turgor is high, that is before the reduction of cell through

evaporation on leaves duting the bright daylight. Tapping should be done in the morning at

5 – 6 am. While latex collection should be done on 8-10 am.

iv. Tapping Field Bark Recovery

Bark recovery on tapping field needs to be noted. Wrong tapping formula

determination and tapping that’s too thick or deep will cause abnormal beak recovery of

the tapping field. This matter will give effect on the production r the plant’s health. If all
R u b b e r P l a n t a t i o n B u s i n e s s | 62

activity introductions are made nicely and fulfil the requirement, then the tree bark will

recover after 6 years. In practical, skin recovery can be tapped again after 9 years for first

bark recovery and after 8 years to be tapped again is determined by recovered bark

thickness, minimum already reached 7mm.

Frequency and Intensity of Tapping

Tapping frequency is the time interval with the S.I unit in Day(d), week(w),

month(m), year(y). these units depends on the taping system. If tapping is done

continuously everyday then that tapping is marked with d/1, if 2 days once it will bed d/2

and so on.

On periodic tapping, duration of tapping is marked with the number given, while

duration of rotation to top bark back marked with divisor. For example 3 w/9, this means

that it is tapped for 3 week within 9 weeks’ time, or rest for 6 months. For tapping

changes place, tree bark tapped on 2 different tapping field by the way of taking turns

following specific time interval. Sign from this system is multiplication of 2 factors stated

inside the bracket. Both factors are the total of tapping field used and value for the

duration of tapping. Both factors are the total of tapping field used and value for the

duration of tapping. The denominator is the tapping rotation duration. Like: d/2(2x2d/4)

means 2 field tapping by taking turn with tree that is tapped 2 days once.

The result of multiplication the number in bracket always one because it will not

affect the tapping calculation intensity that is stated in 1%. Intensity is determined by the

length of the slice and frequency of tapping. Normal tapping intensity is 100% that is

stated with S/4, d/1, 100% sign which means that it is tapped every day on ¼ tree spiral.

Tapping intensity calculation done with multiplication of fractional digits on tapping

formula with 400%. For example: s/2, d/2, 1005 comes from ½ x ½ x 400% = 100%, then s/

2, d/3, 67% comes from ½ x 1/3 x 400% = 67%.


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Need to be noted that 400% tapping intensity called severe tapping intensity and

dead tapping. Usually 1st tapping intensity will only be 67% and will only reach 100%

intensity after 3 years.

Exploitation System

Rubber exploitation system is the latex collection system that follows specific

instruction with the goal of gaining high production by beneficial economics and

sustainability of plants health. Currently 2 systems are known, which are conventional and

stimulation. Conventional tapping exploitation system that does not involve a stimulus and

Stimulation tapping exploitation system is a system that involves stimuli. There are also

other systems such as stab tapping system.

i. Conventional Exploitation System

This system is mostly used compare to other systems. This system has advantages

such as it doesn’t depend on stimuli and suitable with the plant’s condition even though

the growth is not that good. However, there are also disadvantages such as tapping field

bark will finish faster, probability of damaged tree bark is higher, work needed is higher

and very hard to increase its production. Duration that’s used for conventional

exploitation system is 30 years.

Table 4.8 - Conventational Tapping Exploitation System

No. Exploitation Subsystem Time Duration (Year)


0(I) Plant still not productive yet 5
1(II) 1/2S, d/3 2
2(II) 1/2S, d/2 3
3(II) 1/2S, d/2 4
4(III) 1/2S, d/2 4
5(III) 1/2S, d/2 4
6-7(VI) 1/2S, d/2(2 x y/2) 4
8-9(V) Free tapping 4
Total 30
Source: Balai Penelitian Perkebunan Sembawa
R u b b e r P l a n t a t i o n B u s i n e s s | 64

ii. Stimulation Exploitation System

This system is harder to accomplish than the conventional system. Not all rubber is

compatible with this system. For instance, if the dry rubber content is less that 30% then

the response to the stimuli is not good. Applying stimuli is meant to increase production

that can be done on tree are more than 15. However, if using tapping system with low

intensity (s/2, d/4, 50% or s/2, d/3, 67%) then the usage of stimuli can start on plant age

10. Appliance of stimuli without lowering its intensity will affect the plant’s growth,

especially young plant. Therefore, applying stimuli to young plant is not recommended.

Usual stimuli that can be ised it active Ethephon that has the brand of Ethrel, ELS and

cepha.

Appliance of stimuli on rubber tree has 3 ways:

1) For lower tapping stimuli is applied directly under the tapping slice. While for upper

tapping, stimulus is applied directly above the tapping slice. Before stimuli is applied,

tree bark is scrapped first.

2) Stimulus is applied on the tapping flow.

3) Stimulus is applied on the tapping field which is the tree bark left on top of the

cambium. This way usually done on plant that I matured after 5 years

From the 3 ways mention above the one that is generally used is the first one. Duration of

stimuli appliance on tapping flow is 2 weeks once or one month once. While on tree bark

or tapping field is every month or every 2 months.

Ways and frequency of stimuli appliance can affect the amount of stimuli given. As

example on the appliance of 2 months once, amount of stimuli needed are 1.5 – 2g.

Amount of active material every time stimuli applied can be counted with formula:

(weight of stimuli x % formulation x 1000 mg) like ; in 2g ethrel with formulation 5% have
R u b b e r P l a n t a t i o n B u s i n e s s | 65

(2 x 5/100 x 1000) = 1000 mg active material. Stimulus needed on the flow system is 0.5 –

1 g every time applied.

By noting the stimuli appliance frequency and tapping formula, so the width of the

road or fuel that can be applied can be determined. If appliance every month once with

tapping formula s/2, d/2, then the width of appliance field is 15 x 1-1.5mm = 15 – 22.5

mm. while appliance 2 months once with the same tapping formula, then the width of

appliance field is 30 x 1-1.5mm = 30-45 mm.

The one that needs to be noted is every limit of the bark that needs to be applied

is marked. Even though applying stimuli seems easy, but there are possibilities of failure.

Therefore, matters that are listed below needs to be noted:

a) Should not use intensity more than 100%.

b) When the leaves are withering, just grow, or in the middle of rainy season, stimulus

should not be used.

c) Stimuli should not be used on abnormal plants.

d) Fertilizing is done completely with potassium dosage more than usual (without

stimulus) during the time 4-6 months before stimulation.

e) Stimulus is only recommended to be put on plants age above 15 or on recovering tree

bark.

f) Don’t keep using stimulus during production time as it lower the quality of the latex.

Stimulation is done as long as 6 years during rubber production still maximal.


R u b b e r P l a n t a t i o n B u s i n e s s | 66

Table 4.9 - Stimulation Tapping Exploitation System

No. Exploitation Subsystem Time Duration (Year)


0(I) Plant still not productive yet 5
1(II) 1/2S, d/3 2
2(II) 1/2S, d/2 3
3(II) 1/2S, d/2 4
4(III) 1/2S, d/2 4
5(III) 1/2S, d/3 + st(G), W/2, 10m/12 4
6-7(VI) 1/2S, d/3(a x y/2) + st(B), m/1, 4
10m/12
8-9(V) Free tapping 4
Total Source: Balai Penelitian Perkebunan
30 Sembawa

iii. Stab Exploitation System

Stab tapping is done by stabbing the tree bark with needle. This method is created

because there are parts of the tree bark that is wasted if done by conventional or

stimulation method. The advantages of this system are that:

a) Latex production is high, higher than other system.

b) Sugar level still high.

c) Sugar movement in tree bark is not blocked. This is important for long-lasting

production.

d) Plant growth can be repaired because there are interaction between growth abd sugar

composition in latex.

e) It is easier to do, there’s not need to hire specialist.

f) Tapping flow’s dryness can be avoided.

Stab tapping is done on rubber plant that is still age 3 years. This matter is to

shorten the not producing time. Other function maybe extended the economic age of

rubber plant. This is caused because stab exploitation system does not trouble the matter
R u b b e r P l a n t a t i o n B u s i n e s s | 67

of wearing tree bark. Together with this, treatment for tapping field for disease can be

avoided.

Stab tapping execution technique is done by stabbing needle on one straight flow

on tree bark that has applied Ethrel. As needle, diameter of steel wire is 0.8mm or can

also needle with the same diameter. Its length needs to be the same as the thickness of

tree bark less 1mm to prevent wire to touch the cambium.

Before stabbed with wire, tree bark is scrapped thinly making a route before

coloured using Ethrel. Width of road 2cm and length 100cm. Ethrel that is using active

materials 2.5%. ways to make Ethrel solution is one part of Ethrel 10% mixed with 3 part

heavy palm oil. Every road is coloured with Ethrel as much as 2g.

Stab with wire is done on the middle part of the route. Between punctures with

one another is connected and becomes 1 straight line to channel the latex. Distance

between punctures is 10 cm. stabbing is done every 3 days once. Next stabbing have a 1

cm distance above the previous one.

Every time interval of a month or 10 days tapping, the whole route will be fully

stabbed. After that, new route is made on the right side of the old route around 1 cm. The

pathway between will be useful when the time comes.


R u b b e r P l a n t a t i o n B u s i n e s s | 68

Bibliography

Interview

Fery. "How to start a rubber plantation." Personal interview. 30 July 2012.

Book

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