PIPE PLANT(SW)

SAIL
MONITORING OF IMS OBJECTIVES
RSP
(2017-18)
PARAMETERS NORM APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR
AVERAGE
2017-18 17 17 17 17 17 17 17 17 17 18 18 18 REMARKS
QMS & API Q1
PRODUCTION 2324 2411 2130 2555 1810 720 2106 2329 2504 3027
DESPTCH 1973 1511 1247 1473 1948 3532 2087 1913 3410 3028
IS YIELD (MIN%)
FOR 6-10 mm THICK PIPES 97.47 97.48 98.68 95.5 97.31 97.52 97.50 98.4 97.93 96.15 99.17 97.54
ABOVE 10 mm THICK PIPES 98.67 98.04 100 98.67 98.65 98.68 --- --- 98.72 96.07 --- 98.41
DELAYS (MAX)
MECHANICAL DELAY 1.0% 12:00 12:00 13:30 13:30 13:20 08:00 10:00 10:30 10:00 12:00 11:36
(AS % OF M/C AVAILABILITY) 13:30 0.96% 0.96% 1.0% 1.0% 0.95% 0.57% 0.74% 0.8% 0.74% 0.89%
ELECTRICAL DELAY 0.68% 8:30 8:00 8:30 8:30 8:00 6:00 8:00 8:00 8:15 8:30
8:00
(AS % OF M/C AVAILABILITY) 8:30 0.68% 0.64% 0.68% 0.68% 0.62% 0.47% 0.64% 0.64% 0.66% 0.68%
MATERIAL YIELD (MIN%)
FOR PIPES UPTO 22” DIA 92.51 86.1 -- --- --- 92.54 92.53 93.52 --- 91.77 89.96 91.29

FOR PIPES OF 24” & ABOVE 93.68 85.62 89.63 93.01 90.60 93.72 --- ---- 90.10 90.70 ---- 90.48

API YIELD (MIN%) 90.26 ---- --- --- --- --- --- ---- --- --- ---- ----

EMS

SP. OIL CONSUMPTION (MAX)

0.41 0.41 0.40 0.41 0.40 0.41 0.40 0.39 0.38 0.39 0.35 0.397
(LTR / MT)
NOISE LEVEL Below 90
89.2 ---- --- --- ---- ---- 89.4 --- ---- ---- 89.3
IN BEVELING MACHINE dB
DUST LEVEL
< 7.45
AT FLUX SYSTEMS OF M2.1& M2.2 4.8 ---- --- --- ---- ---- 2.6 --- ---- --- 3.7
Mg/M3
(MAX)
 OHSAS

REPORTABLE ACCIDENT (MAX) NIL NIL NIL NIL NIL NIL NIL NIL NIL NIL NIL NIL

HEALTH CHECK UP (100%) 10 15 10 12 18 22 5 3 4 99 NOS.

NIL
( ALL EMPLOYEES) 99 Nos. NOS. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. (100%)
EOT CRANE LIMIT SWITCH CHECK
100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
(FOR 5 CRANES)

FIRE HYDRANT CHECK (2 NOS.) 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%

CHECKING OF 12 NOS. OF V-BELT

100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
GUARDS
CHECKING OF 12 NOS. OF
100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
COUPLING GUARDS

- SD