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MATERIAIS/CCB/IF/IFPP

QUALITY REQUIREMENTS

N°: 010 (Revision 4)


May 2011

SUBSEA EQUIPMENT
STANDARD
This document establishes the Inspection Requirements to be met
by the Organization to comply with the Purchase and Services
Order and other contractual technical documentation.

Made and approved by:


MATERIAIS/CDBS/IF/IFPP

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1 - OBJECTIVE

To define the parameters for adoption of a A, B, C an AEF type inspections, for the supply of
subsea equipments, based on the follow-up of the manufacturing process via the verification
of the applicability of the Quality Management and Guarantee System of the Organization and
of the Project, which must be used as the supply basis of these products, aiming the
minimum establishment of requirements which must be mentioned in the Quality Plan to be
presented by the Organization which is the manufacturer of the subsea equipment (national
or foreigner), for PETROBRAS approval. The equipment covered by the scope of this
requirement are listed below.

 Subsea Manifold
 Connection Modules
 Subsea Christmas Tree– WCT
 Production Adapter Base – PAB
 Subsea Wellheads
 Injection lines hanging systems
 PLET
 PLEM
 MOBO
 BAB MOBO
 RISER
 SSAO
 IN LINE
 ESDV

NOTE: Any and every exception and/or conflict noticed by the organization regarding the
contents of this requirement, must be identified and presented for evaluation and validation
of the responsible for the PETROBRAS resident inspection.

1.1 Reference Documents

Unless informed by PETROBRAS, other standards and specifications, the concept of reference
usage will be applied for inspection and recommended practices, always noting the date of
the last review and the date mentioned in the contract documents. Paragraphs, items, tables
and specifications cited in this requirement are considered as reference.

ABENDI NA-001 Qualification and Certification of Personnel in Non-Destructive Testing


ABRACO 001 Qualification and Certification of Personnel in Corrosion and Protection
ABNT NBR 5425 Guide for inspection by sampling in the quality control and certification
ABNT NBR 5426 Sampling plans and procedures on inspection by attributes
ABNT NBR ISO 9001 Quality Management Systems-Requirements
ABNT NBR ISO 10005 Quality Management-Guidelines for Quality Plans
ABNT NBR 11900 Ends of Steel Cable Ties
ABNT NBR 13541 Cargo Handling - Steel Cable Ties - Specification
ABNT NBR 13542 Cargo Handling – Load Ring
ABNT NBR 13543 Cargo Handling - Steel Cable Ties - Use and Inspection
ABNT NBR 13544 Cargo Handling – Thimbles for Steel Cable
ABNT NBR 13545 Cargo Handling - Shackles
ABNT NBR 14842 Criteria for Qualification and Certification of Welding Inspectors
ABNT NBR 15218 Criteria for Qualification and Certification of Inspectors of Industrial
Painting
API 5LD API 5LD Specification for CRA Clad or Lined Steel Pipe
API 6A Specification for Wellhead and Christmas Tree Equipment.
API RP 17A Design and Operation of Subsea Production Systems
API 17D Specification for Subsea Wellhead and Christmas Tree Equipment.

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API RP 17G Recommended Practice for Completion/Workover Risers
API RP 582 Welding Guidelines for the Chemical, Oil, and Gas Industries API,
recommended practice 582
API 650 Welded Steel Tanks for Oil Storage
API RP 14E Design and Installation of Offshore Production Piping
API RP 2A-WSD (RP2AWSD) Recommended Practice for Planning, Designing and
Constructing Fixed Offshore Platforms—Working Stress Design
API 1104 Welding of Pipelines and Related Facilities
ASME Sec II Materials
ASME Sec V Nondestructive Examination
ASME Sec VIII Div 1/2 Rules for Construction of Pressure Vessels.
ASME IX Welding and Brazing Qualifications.
ASME B16.34 Valves – Flanged, threaded and Welding End
ASME B31.1 Power Piping – ASME Code for Pressure Piping
ASME B31.3 Process Piping
ASME B31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and other
Liquids
ASME B31.8 Gas Transmission and Distribution Piping Systems
ASTM A263 Standard Specification for Stainless Chromium Steel-Clad Plate
ASTM A264 Standard Specification for Stainless Chromium-Nickel Steel-Clad Plate
ASTM A265 Standard Specification for Nickel and Nickel-Base Alloy-Clad Steel Plate
ASTM B117 Standard Practice for Operating Salt Spray (FOG) Apparatus
ASTM B 602 Standard Test Method for Attribute Sampling of Metallic and Inorganic
Coatings
ASTM B850 Post-Coating Treatments of Steel for Reducing Risk of Hydrogen
Embrittlement
ASTM E10 Standard Test Method for Brinell Hardness of Metallic Materials.
ASTM E 18 Standard Test Method for Rockwell Hardness of Metallic Materials
ASTM E384 Standard Test Method for Knoop and Vickers Hardness of Materials
ASTM D5894 Standard Practice for Cyclic Salt Fog/UV Exposure of Painted Metal,
(Alternating Exposures in a Fog/Dry Cabinet and a UV/Condensation Cabinet
AWS D1.1 Structural Welding Code -Steel
EN 473 Non-Destructive Testing -Qualification and Certification of NDT Personnel
– General Principles
EN 287-1 Qualification Test of Welders -Fusion Welding -Part 1: Steels.
EN 287-2 Qualification Test of Welders -Fusion Welding -Part 2: Aluminium and
Aluminium Alloys
EN 45013 General Criteria for Certification Bodies Operations of Personnel
E-QP-SEQ-073 Qualification and Certification of personnel and procedures abroad -
Guidelines
ET E&P PE 27-0189-C Procedure foir Standardization and Use of Steel Cables Slings at
the E&P-BC
ET-3000.00-1500-251-PAZ-001 High Resistance Steel Fasteners for Subsea Application
ET-3000.00-1500-251-PAZ-002 Traceability of High Resistance Steel Fasteners for Subsea
Application
ET-3000.00-1500-950-PMU-001 Chemical Nickel Coating by Inter-difusion
ET-3000.00-1516-940-PPC-001 Project of Cathodic Protection for Subsea Equipment
ET-3000.00-1500-940-PUR-001 Quality Plan for Manifolds and Subsea Equipment
ET-3000.00-1514-941-PSE-002 Documentation
ET-0001.00-9310-500-PEI-001 Compliance to NR-13 requirements for pressure vessels
Federal Standard 209 E Airborne Particulate Cleanliness Classes in Clean rooms
and Clean Zones
ISO 3452-1 Non-destructive testing — Penetrant testing — Part 1:
General principles
ISO 3745 Determination of Sound Power Levels of Noise Sources
Using Sound Pressure - Precision Methods for Anechoic and Hemi-Anechoic Rooms.

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ISO 9712 Non-Destructive Testing -Qualification and Certification of
Personnel
ISO 10423 Petroleum and Gas Natural Industries -Drilling and Production
Equipment
ISO 13628-6 Petroleum and Gas Natural Industries -Design and Operations of
Subsea Productions Systems
ISO 14644-1 Cleanrooms and Associated Controlled Environments
ISO 15156-1 Petroleum and natural gas industries — Materials for use in H2S-
containing environments in oil and gas production. Part 1: General principles for selection of
cracking-resistant materials
ISO 15156-2 Petroleum and natural gas industries — Materials for use in H2S-
containing environments in oil and gas production. Part 2: Cracking-resistant carbon and low-
alloy steels, and the use of cast irons
ISO 15156-3 Petroleum and natural gas industries — Materials for use in H2S-
containing environments in oil and gas production. Part 3: Cracking-resistant CRAs
(corrosion-resistant alloys) and other alloys
ISO 15609 part 1 a 5 Specification and qualification of welding procedures for metallic
materials – Welding procedure specification
ISO 15613 Specification and qualification of welding procedures for metallic
materials Qualification based on pre-production welding test
ISO 15614 part 1 Specification and qualification of welding procedures for metallic
materials — Welding procedure test — part 1 Arc and gas welding of steels and arc welding of
nickel and nickel alloys
ISO 15614 part 2 Specification and qualification of welding procedures for metallic
materials — Welding procedure test — part 2 Arc welding of aluminum and its alloys
ISO 15614 part 3 Specification and qualification of welding procedures for metallic
materials — Welding procedure test — part 3 Fusion welding of non-alloyed and low-alloyed
cast irons
ISO 15614 part 4 Specification and qualification of welding procedures for metallic
materials — Welding procedure test — part 4 Finishing welding of aluminum castings
ISO 15614 part 5 Specification and qualification of welding procedures for metallic
materials — Welding procedure test — part 5 Arc welding of titanium, zirconium and their
alloys
ISO 15614 part 6 Specification and qualification of welding procedures for metallic
materials — Welding procedure test — part 6 Arc and gas welding of copper and its alloys
ISO 15614 part 7 Specification and qualification of welding procedures for metallic
materials — Welding procedure test — part 7 Overlay welding
ISO 15614 part 8 Specification and qualification of welding procedures for metallic
materials — Welding procedure test — part 8 Welding of tubes to tube-plate joints
ISO 15614 part 9 Specification and qualification of welding procedures for metallic
materials — Welding procedure test — part 9 Arc underwater hyperbaric wet welding
ISO 15614 part 10 Specification and qualification of welding procedures for metallic
materials — Welding procedure test — part 10 Hyperbaric dry welding
ISO 15614 part 11 Specification and qualification of welding procedures for metallic
materials — Welding procedure test — part 11 Electron and laser beam welding
ISO 15614 part 12 Specification and qualification of welding procedures for metallic
materials — Welding procedure test — part 12 Spot, seam and projection welding
ISO 15614 part 13 Specification and qualification of welding procedures for metallic
materials — Welding procedure test — part 13 Resistance butt and flash welding
ISO/IEC 17024 Conformity Assessment -General Requirements for Bodies
Operating Certification of Persons
ISO/IEC 17025 General Requirements for the competence of testing and
calibration laboratories
ISO 17640 Non-destructive testing of welds — Ultrasonic testing of welded
joints
ISO 17671 part 5 Welding — Recommendations for welding of metallic materials —
Part 5: Welding of clad steels

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ISO 28781 Petroleum and natural gas industries -Down hole equipment -
Subsurface tubing mounted formation barrier valves and related equipment
NACE MR0175 Petroleum and Natural Gas Industries -Materials for Use in H2S-
Containing Environments in Oil and Gas Production
NACE 1F192 Use of Corrosion-Resistant Alloys in Oilfield Environments
NAS 1638 Cleanliness Requirements of Parts Used in Hydraulic Systems
NR-13 Boiler and Pressure Vessels
PETROBRAS N-0002 Painting of Industrial Equipment
PETROBRAS N-0013 Technical Requirements for Painting Services
PETROBRAS N-0115 Manufacturing and Assembly of Metallic Piping
PETROBRAS N-0133 Welding
PETROBRAS N-1591 Metals and Metallic Alloys - Identification through Magnet and
Points Tests
PETROBRAS N-1592 Non-Destructive Testing - Testing using magnet and per and
Points
PETROBRAS N-1594 Non-Destructive Testing, Ultrasonic
PETROBRAS N-1595 Non-Destructive Testing, Radiography
PETROBRAS N-1596 Non-Destructive Testing, Die Penetrant
PETROBRAS N-1597 Non-Destructive Testing, Visual
PETROBRAS N-1738 Discontinuities in Welded Joints - Castings, Forgings and Rolled
PETROBRAS N-1729 Aluminum Alloy Anodes
PETROBRAS N-1738 Discontinuities in Welded Joints - Castings, Forgings and Rolled
PETROBRAS N-1852 Oceanic Structures - Manufacturing and Assembly of Fixed Units
PETROBRAS N-1892 Ocean Structures - Lifting
PETROBRAS N-2004 Industrial Painting Inspection - Personnel Qualification
PETROBRAS N-2109 Dimensional Control - Personnel Qualification
PETROBRAS N-2301 Preparation of Technical Documentation of Welding
PETROBRAS N-2349 Safety in welding and cutting work
PETROBRAS N-2508 Metals and Metallic Alloys - Identification – Photographic
Standards
PETROBRAS N-2568 Anti-corrosion coatings applied by thermal spraying
SAE AS 4059 Aerospace Fluid Power -Cleanliness Classification for Hydraulic
Fluids
SAE ARP 5376 Methods, Locations and Criteria for System Sampling and
Measuring the Solid Particle Contamination of Hydraulic Fluids

1.2 Acronyms

ABENDI Brazilian Association of Non-Destructive Testing and Inspection


ABNT Brazilian Association of Technical Standards
ABRACO Brazilian Association of Corrosion
ACCP ASNT Central Certification Program
WCT Wet Christmas Tree
API American Petroleum Institute
ASME American Society of Mechanicals Engineering
ASNT American Society for Nondestructive Testing
ASTM American Society for Testing and Materials
AWS American Welding Society
PAB Production Adapter Base
BMSHA Subsea Muiti-phase Helium-Axial Pump
CRA Corrosion-resistant alloy
CFM Material Supply Conditions
FLC Flow Lines Connector
CM Corrosion Monitoring
COD Notice of Occurrence of Divergence
CSWIP Certification Scheme for Welding and Inspection Personnel
CVD Dual Change Valve

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DHSV Down Hole Safety Valve
EN European Standard
EHDM Electro Hydraulic Distribution Module
NDT Non-Destructive Testing
WPS Welding Procedure Specification
ET Technical Specification
ETU Electronic Test Unit
ESDV Emergency Shutdown Valve
FAT Factory Acceptance Test
FBTS Brazilian Foundation of Welding Technology
FD Data Sheet
FIBAP PAB Running Tool
GHSC Galvanically-induced hydrogen stress cracking
HBW Brinell hardness
HRB Rockwell hardness (B scale)
HRC Rockwell hardness (C scale)
HP Point-Hold
HPU Hydraulic Power Unit
HRC Rockwell Hardness C
IEC International Electro-technical Commission
IEIS Instruction of Specification of Welding Instruction
ISO International Organization for Standardization
"IN LINE" Equipment designed to be installed along with the pipelines, connected in
both extremities
LP Die Penetrant
MCS Master Control Station
VCM Vertical Connection Module
FLM Flow Lines Mandrel
MOBO Pumping Module
NACE National Association of Corrosion Engineers
NAS National Aerospace Standards
NBR Brazilian Standard
NR Regulatory Standard
PCS Request for Purchases and Services
PIT Inspection and Testing Plan
PIG Generic name of devices passed through ducts, driven by the
transported fluid and which can be conventional (for cleaning, product separation and
removal of liquids) or instrumented (fitted with instruments for detection and data recording)
PLEM Pipe Line End Manifold
PLET Pipe Line End Termination
PM Magnetic Particle
PSL Product Specification Level
PT Pressure Transmitter
PVT Performance Verification Test
PVT Pressure Verification Test
RM Request for Material
RNC Non-Compliance Report
RQPS Registration of Qualification of Welding Procedure
RQS Registration of Qualification of Welders
RWI Re-pumper and Water Injector
SCM Subsea Control Module
SCPS Subsea Wellhead System
SSAO Subsea water, oil and gas Separation Station
SSC Sulfide stress cracking
SCC Stress-corrosion cracking
SEM Subsea Electronics Module

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SEQUI Certification, Inspection and Quality Section
SESI Sensor Simulator
SOHIC Stress-oriented hydrogen-induced cracking
HSE Health, Safety and Environment
SNQC-CP National System of Qualification and Certification in Corrosion and
Protection
SNQC-END National System of Qualification and Certification of Personnel in Non-
Destructive Testing
SNQC-IS National System of Qualification and Certification of Welding Inspectors
SNT Society for Nondestructive Testing
SST Austenitic stainless steel
TPT Temperature and Pressure Transmitter
TRT Tree Running Tool
TWI Technology Welding Institute
UNS Unified (alloy) numbering system (from SAE, ASTM, Metals and alloys in
the Unified Numbering System)
VASP's Separator Vessel of process of pumping oil and gas
WP-Witness Point

2 – Definitions

2.1 Manufacture Inspection


The activity developed by PETROBRAS via its inspection entities or by companies contracted
by PETROBRAS, aiming the verification of conformity of the manufactured products according
to the contractual documents, on the organization plant.

2.2 Type of Inspection


It establishes the participation level of the PETROBRAS inspection in the follow-up of the
manufacturing process of the material. “A” and “B” type inspections have characteristics of
final inspection with emphasis in the finished product. Inspections “C” and ”AEF” types,
besides the follow-up of final events, verify the manufacturing process of the organization,
defining (or not) mandatory hold points along the manufacturing.

2.3 Hold Point


Is the inspection event, in the organization manufacturing cycle, which requires analysis,
verification or witnessing of the PETROBRAS inspection, and must be fulfilled for the
manufacturing process to continue. Hold points are defined in the contractual documents of
the Purchase and Service Orders (PCSs), in the Inspection Requirements or by the
PETROBRAs inspection when analyzing the Organization Inspection and Tests Plan.

2.4 Witness Point


Is the inspection event, in the organization manufacturing cycle, in which the organization
will notify the PETROBRAS inspection within contractual terms, aiming the analysis,
verification or witnessing of events agreed in the Inspection and Tests Plan (PIT), without
interruption of the manufacturing process.

2.5 Inspection "A"


Inspection mode characterized mainly by not existence of necessity of witnessing of final
testing by the PETROBRAS inspection, due to the reliability of the manufacturing process
and/or low complexity of the material to be supplied. At least the following verifications must
be executed, relative to components defined as critical:

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 Analysis of the documentation generated in the manufacturing cycle: raw material
certificates, registers of examinations and tests (e.g. visual and dimensional
inspection, hardness verification, non-destructive testing, integrity testing, functional
testing, welding operations, heat treatment, painting and coating), certificates of
calibration of instruments and equipment, welding and painting documentation, non-
compliance reports (NCRs), as well as other applicable documents;

 Final visual and dimensional inspection;

 Identification and packaging of the material.

2.6 Inspection type "B"


Inspection mode where at least the following verifications must be executed, applicable to
components defined as critical:

 Analysis of the documentation generated in the manufacturing cycle: raw material


certificates, registers of examinations and tests (e.g. visual and dimensional
inspection, hardness verification, non-destructive testing, integrity testing, functional
testing, welding operations, heat treatment, painting and coating), certificates of
calibration of instruments and equipment, welding and painting documentation, non-
compliance reports (NCRs), as well as other applicable documents;

 Final visual and dimensional inspection;

 Hardness verification;

 Follow-up of hydrostatic and/or pneumatic testing, where applicable;

 Monitoring of functional tests;

 Verificationlist of the assemblies.

2.7 – “C” or “AEF” type Inspection

The following verifications must be executed to the components defined as critical by the
Engineering. At PETROBRAS discretion, other components or metallic structures may be
subject to similar control.

2.7.1 – Manufacturing Inspection

Must be executed by the follow-up of the inspection activities via process evaluations and
complemented with HP or WP, previously defined in the approved Inspection and Test Plan
(PIT). It is to PETROBRAS Inspection to define the proper inspection pattern based on results
attained in the inspection follow-up, and may use a pattern or combine process evaluations
with HP/WP, giving more emphasis on evaluations of HP or WP inspections, according to
necessity or defined strategy.

2.7.2 Inspection Process Evaluation

The PETROBRAS Inspection, at any time in the manufacturing process, may evaluate the
effectiveness of the Quality System of the Organization or its subcontractor, according to this
Inspection Requirements, as well as standards for quality management systems applicable,
procedures of the Organization API standards and PETROBRAS contract documents. So that
these evaluations are carried out, is essential that the organization provide a minimal
structure, as follows:

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a) issue a weekly schedule, until the Thursday preceding the week in which the inspection
activities will be executed, reporting the events which must be verified;

b) Provide a Single-Point, which must be available to perform as a facilitator, so that a proper


interface with the inspection exists and to make available all necessary documentation in a
timely manner, to achieve the event of inspection;

c) Issue the non-compliance in cases where deviations are found, and those will be part of
the pending control of the PETROBRAS inspection, for monitoring the corrective actions. At
the discretion of the PETROBRAS inspection, other inspection documents may be issued;

d) Must prepare at every fifteen days a mapping of the non-compliances issued, referencing
the areas, problems encountered as well as registers generated, in order to provide to the
PETROBRAS inspection the knowledge of the critical points in the process, and thus allow a
better targeting and planning of the inspection activities.

***************************************************************

2.8 – Quality Plan and Inspection and Tests Plan

It is a document prepared by the Organization within established standards by NBR ISO


10005 Standard specifying the processes, procedures and associate resources which must be
applied, by whom and when, to satisfy the requirements of a specific enterprise, product,
process or contract considering the following activities:

a) Ensuring the compatibility of the project, applicable procedures and internal


documentation to the material which is object of the PCS, construction standards, technical
specifications and material requisitions;

b) Indication of devices and equipment, including the accuracies required for the achievement
of quality in the verifications executed (e.g., critical dimensions, functional tests etc.).

c) Indication of qualification of personnel performing the inspection and verification activities;

d) Identification of stages throughout the production cycle of the material, where the
verifications will be conducted, including those executed in sub-suppliers. Types of
examinations, tests or verifications to be made must be indicated;

e) Indication of procedures and acceptance standards for all features and quality
requirements, including those of subjective character and those of the sub-supplies;

f) Identification and preparation of records, mentioning the type of record, report, certificate,
graphic and other relevant technical documents;

g) The Quality Plan must be consistent with the contract documents cited in the PCS, such as
Inspection Requirements, technical standards and Materials Requisitions. It must be provided
of appropriate field where the PETROBRAS inspection will designate the holding points;

h) The Organization must identify of the Plan all technical standards of the project, processes,
qualification, codes, legislation and inspection. The Organization must own them and apply
them in the supply. Standards must be updated in the applicable review and available to
PETROBRAS inspection, upon request.

Note: If there are changes in the manufacturing planning established in the "Quality Plan"
approved during the manufacturing process, those must be submitted again to PETROBRAS,
for approval.

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2.8.2 Inspection and Test Plan (PIT)

The Inspection and Test Plan (PIT) is a document prepared by the Organization, which must
indicate the stages throughout the production cycle, where verifications and inspections are
executed, HP or WP. This document must indicate the types of examinations, tests or
verifications to be executed, applicable procedures and instructions, acceptance criteria,
records issued, including inspections executed in the sub-suppliers.

The PIT relative to inspections of type C must be submitted to PETROBRAS inspection for
approval before the start of the manufacturing activities.

A resubmission of the PIT is only necessary under the following conditions:

 Project change;

 Adaptation to new revision of the Inspection Requirement;

 Adaptation to new requirements specified in PCS, FD, RM and other applicable


documents;

 Revision of manufacturing standards;

 Results of evaluation of quality indicators.

The following characteristics must be considered when defining the components to be


included in the PIT:

 Exposure to production fluid (well pressure).


 Participation in hydraulic circuits of control or test, with exposure to pressures which
result in high levels of actuating tension.
 Main mechanical components of the critical systems of the equipment, mainly locking
systems.
 Relevant aspects of the design or manufacturing process, such as pioneering project
knowledge of the characteristics, operations or complexity of the manufacturing
process and volumetric NDT along the manufacturing.
 Requested in the contract documents, RMs and ETs.

Note: For equipment of Multiplexed Control System, a specific PIT must be developed to
comply with ET: 3549.00-1514-800-PAZ-001.

2.8.2.1 Procedures and instructions indicated in the PIT

The Organization must submit all drawings, procedures, welding documents (WPS, RQPS,
IEIS and RQS) and inspection instructions of all activities foreseen in the PIT. Procedures
must contain acceptance criteria referencing the respective standard. These must be
submitted for review and comment from PETROBRAS inspection.

If there are changes in the manufacturing planning established in the "Inspection and Testing
Plan," adopted during the manufacturing process, these must be submitted again to
PETROBRAS for their review and approval.

2.8.2.2 Notice of Inspection

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The Organization must summon the PETROBRAS inspection, according to established by the
General Conditions for Supply of Material - CFM/Contract for events designated as points of
monitoring, witnessing and mandatory holding, except when a different strategy is agreed at
the initial inspection meeting.

3 REQUIREMENTS FOR QUALITY GUIDELINES

3.1 Personnel Qualification

3.1.1 Qualification of Welding Inspectors

Welding Inspectors must be qualified and certified by independent bodies, at the adequate
levels of supply for PETROBRAS. The following levels of professionals in the welding area are
allowed:

a) Brazil: Welding Inspector Level I or Level II, certified by the SNQC-IS coordinated by
FBTS, according to NBR-14842 standard, the scope of qualifications of level II inspectors
must comply with the following codes and respective modalities:

· ASME VIII Division I (Pressure Vessels)


· ASME VIII Division II (Pressure Vessels)
· AWS D 1.1 (Metallic structures)
· ASME B31.1 (Piping)
· ASME B31.3 (Piping)
· ASME B31.4 (Oil pipelines and gas pipelines)
· ASME B31.8 (Oil pipelines and gas pipelines)
· API 1104 (Oil pipelines and gas pipelines)
· API 650 (Oil Storage Tanks)

b) Abroad: The bodies accredited to issue Certifications and Qualifications are listed in the
standard E-EQ-SEQ-073, issued by SEQUI/PETROBRAS.

· Europe: Certified Welding Engineer, Certified Welding Technologist, Certified Welding


Specialist, Certified Welding Inspector, according to EN-45013 or ISO/IEC 17024
(IIW/EWF/IIS, etc.)

· Other Countries: Qualified and Certified Personnel qualification whose qualification system
complies with EN-45013 or ISO/IEC 17024.

3.1.1.1 Mandatory requirements for welding inspectors in Brazil and abroad

Welding Inspector Level 2 or equivalent professional may be available in the Organization


only when their presence is necessary for the development of the powers provided by their
level, but all other qualified personnel must always be at the factory, supervising the welding
operations.

The pressurized subsea equipment, listed in the scope of this requirement, such as WCT, PAB,
Hangers, etc., must have their documents for preparation and control of welding issued and
approved by inspectors qualified to ASME VIII, according to criteria of divisions I or II. The
qualification for the structural components of Manifolds, PLETs etc., must meet the
qualification for the standard specified in the contract.

3.1.2 Qualification of Inspectors of Non-Destructive Testing (NDTs)

Inspectors of Non-Destructive Testing (visual examination, die penetrant, magnetic particle,


radiographic, ultrasonic and eddy current) Levels 1 and 2 must be certified by SNQC-END,

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according to standard NA-001 from ABENDE or independent international bodies meeting the
requirements of EN 45013 or ISO/IEC 17024 and operate according to the ISO9712 or EN 473
standards, in this case the prior approval of PETROBRAS is required.

It is allowed the use of professionals and procedures from sub-suppliers, since the immediate
availability of those resources is proven, where necessary, and that the procedures are
consistent with the examinations contracted and complying to the necessity of the supply to
PETROBRAS.

When using third-party procedures used by employees of the Organization, the presentation
of authorization for their use is required.

3.1.2.1 Mandatory requirements for NDT inspectors in Brazil and abroad

 The evidence of level of qualification of inspectors must be consulted on the ABENDE


website:
http://www.abendi.org.br/ -> Certificação de Pessoal -> documentos para download -
> NA-001.

 The evidence of certification of inspectors from abroad can be done through the
inspector's own stamp on the document, since this includes the qualification level, the
identification of the Inspector and the certifying body. The presentation of the
certification must be mandatory, since there are professionals working using a self-
certification system, allowed by the the practice ASNT SNT-TC-1A, which is not
accepted by PETROBRAS.

3.1.3 Qualification of Painting Inspectors

In Brazil, Painting Inspectors Levels 1 and 2 must be at least trained according to standards
ABRACO 001 and NBR 15218. Abroad, workers must be at least trained by independent
international bodies, which comply to requirements of EN 45013 or ISO/IEC 17024, in this
case the prior approval of PETROBRAS is required. One of the accepted professionals is the
Coating Inspector, qualified according to the Coating Inspector Program (CIP) by NACE.

Note: The availability and effective implementation of procedures for execution and
inspection of painting including control systematic for paints and solvents must be verified. It
must also be verified whether the procedure was previously approved by the Materials
Engineering of the Organization, meeting standards N-2, N-13 and N-2004.

3.2 Training/Qualification

The personnel involved in activities of Assurance and Quality Control (including third parties)
must be registered and licensed by the Quality System/Quality Control of the Organization,
using a procedure which defines specific training, its register, schedule of evaluations and
criteria for maintaining the license. These registers must be submitted to PETROBRAS.

3.2.1 Requirements for Non-Qualified Inspectors

3.2.1.1 Dimensional Inspector

Must be evidenced the availability of qualified dimensional control inspector. No qualification


by an agency external to the Organization is required, being accepted a training complying to
contents and workload of PETROBRAS standard N-2109-E 1st Amendment 27/05/2007, as
follows:

 Education and experience: Item 4.2 and Table 1;

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 Training for at least Level I of mode mechanics and boiler/piping: according to Item
4.3 and Annex B;

 Visual acuity: according to item 4.4.

3.2.1.2 Visual Inspector

Must be evidenced the availability of qualified inspector for visual inspection. No qualification
by an agency external to the Organization is required, being accepted a training complying to
contents of standards PETROBRAS N-1597 and N-1738.

3.2.1.3 Inspector for Alloys Recognition Test (Test by Points)

Must be evidenced the availability of qualified inspector for inspection of alloys recognition
test or be provided of instant analysis equipment of chemical elements (PMI - Positive
material identification). When using test by points, the qualification by an agency external to
the Organization is not required, being accepted training provided it is evidenced the practice
of contents of Standards PETROBRAS N-1591, N-1592 and N-2508.

3.3 Procedures Qualification

3.3.1 Procedures for Non-Destructive Testing (NDTs)

All NDTs procedures used in the Organization and national or foreign sub-suppliers must be
approved by a level 3 inspector. These must be qualified by independent international bodies
(in Brazil by ABENDE and abroad by bodies complying with ISO/IEC 17024 or equivalent, and
which operate according to ISO 9712 or EN 473). These procedures must have a method of
execution and acceptance criteria based on standard corresponding to the manufactured
material.

3.3.2 Painting Procedure

All procedures for standard PETROBRAS painting used by the Organization and national and
international sub-suppliers must be previously approved by the Materials Engineering of the
Organization, meeting standards N-2, N-13 and N-2004.

Procedures and Painting Inspection Plan must be submitted to the inspection agency before
starting the manufacturing.

3.3.3 Welding Procedures and Documents

Documents required for execution and control of welding must be prepared by a qualified
welding inspector, refer to designation and responsibilities specified in sub item 3.1, meeting
the requirements of design standards, contract documents and according to PETROBRAS
standards N-2301 and N-133. These documents must be available to welders, operators,
supervisors and welding inspectors, for consultation and use.

This requirement defines as a mandatory condition that besides the approval according to
item “3.1.1 b - Abroad" all components and equipment where welding operations were
necessary to be executed abroad, documents are validated by Level 2 welding inspector
certified under paragraph "3.1.1 a - Brazil," of this requirement. The organization must
submit when necessary an updated systematic control of WPSs elaborated, due to revisions
applied to standards of projects, addenda, cancellations, technical corrections, etc.

Notes:

Page 13 of 30
a) In orbital welding of tubing a specific procedure must be qualified meeting the
requirements of ASME B31.3 and API 6A/ISO10423.

b) In the execution of CRA welding the following standards must be complied: API
6A/ISO10423, ISO15609 Part 1 to 5, ISO15156 part 1 to 3, ISO15613, ISO15614 Part 1 to
13, ASME SEC IX, where applicable.

3.4 Technical Management Contract

The Organization must have a procedure for Documentation Control in order to ensure control
of revisions of project documents and keep track of changes and their justifications, a
Communication Plan with the purpose of establishing a communication channel between the
parties involved in the specification, purchase, manufacture and inspection of subsea
equipment used by PETROBRAS, thus contributing to the full integration of the various
sectors involved. Documents must transact only between the official representative defined
by the supplier (usually the contract manager) and PETROBRAS representatives defined in
the contract/project, so structuring the practice of a Single Point of Contact. The procedure
and the Communication Plan must be presented in the beginning of the supply, for
PETROBRAS knowledge and approval.

3.4.1 Contract Critical Review

All clarifying technical documents generated during the pre-sales and manufacturing phases
incorporated into the supply of the product must be available to the PETROBRAS inspection.
The Organization must submit in advance when requested or at the time of inspection a
spreadsheet and/or list of technical deviations, in chronological order, showing the deviations
between the PCS/Contract/Technical Documentation and the material presented. These
deviations must be formally approved by PETROBRAS.

3.4.2 Control of Sub-suppliers

The organization must define, based on ISO-9001, which are the minimum quality
requirements applicable to sub-suppliers, as well as technical features required by the
Engineering of the Organization. The same inspection patterns established for the
Organization in its Quality Plan and its Plan of Inspection and Testing must be applied to sub-
suppliers. The Organization must submit a list of qualified sub-suppliers for purchasing
materials and services of the scope of the supply, defining its strategy for monitoring for
knowledge and verification by PETROBRAS. It is up to PETROBRAS evaluate the strategy
presented by the Organization, and may even set a higher degree of monitoring, or its own
monitoring in conjunction with the supplier.

NOTE: Laboratories for testing must be approved in compliance with ABNT ISO/IEC 17025
and ABNT NBR ISO 9001.

3.5 Materials

3.5.1 Requirement for slings

The standards below must be met in the manufacture of slings used to handle subsea
equipment, unless otherwise specified by PETROBRAS:

· Slings - ABNT NBR 13541


· Master link - ABNT NBR 13542
· Steel Cable Ties - ABNT NBR 13543
· Thimbles for Steel Cables - ABNT NBR 13544
· Shackles – ABNT NBR 13545

Page 14 of 30
· Extremity of Steel Cable Ties - ABNT NBR 11900
. Procedures for Standardization and Use of Steel Cable Sling at E&P-BC-ET E&P PE 27-0189-
C.

3.5.2 Profile of Forged Material, Reduction Rate and Deformation rate.

The recommended practice is that the components which are containers or pressure
controllers can be manufactured from a forging with dimensions as close as practicable to the
size or finished shape. The raw material certificate must contain the reduction rate applied to
the forging process of the component and of the sample used for approval of the material.
The sample for execution of the mechanical and chemical tests must be according to API 6A.

NOTES:

a) It is recommended practice to use materials from a laminated bar limited to a maximum


diameter of 5", provided that the heat treatment is performed after the pre-machining,
according to regulatory requirements and the organization, in this case it must be evidenced
on the raw material certificate of the component. When necessary the use of materials from a
laminated bar out the specifications of this paragraph, the organization must present a study
showing the new condition and compliance to reduction rate specified, for PETROBRAS
approval.

b) For execution of non-destructive testing with ultrasound in forged rings or hollow forgings,
the Organization must foresee in the inspection procedure the use of a technique which
ensures that the sonic beam will reach the inner wall (hole), thus avoiding that depending on
the geometry of the forging any region is without a scanning.

3.5.3 Method of Quench Cooling

The ingress and exit temperature in the quench cooling medium must be informed on the raw
material certificates, complying to values established in the API 6A and the specifications of
the organization. For stainless steels quenched in the air, the temperature of part must be
controlled until it reaches the room temperature, and the Organization must present evidence
of the executed control.

3.5.4 Elastomers

All elastomers must meet the requirements of API 6A, according to the quality level
established in the Components Classification Table herein, unless otherwise specified by
PETROBRAS.
Compounds used in elastomeric seals, subject to pressure from the well or hydraulic circuits
of critical control must be qualified by the Organization which is the manufacturer of the
subsea equipment. The change of the sub-supplier and approved compound is not allowed,
without this new compound being subject to a new qualification. The Components
Classification Table contained in this document defines the seals considered as critical and
establishes the quality level PSL-3 for these.

At least the topics below must be verified at the receiving inspection, provided as a reference
the standard API 6A 20th Ed Oct 2010, Effective date April 2011, the item "7.4.8 Non-metallic
seals (PSL 1 to PSL 4), see table 28"

a) Batch identification;
b) Hardness;
c) Cure Date;
d) Shelf life;
e) Physical and chemical properties.

Page 15 of 30
Note: The practice of manufacturing o-rings and gaskets with amendments is not allowed.

3.5.5 Fasteners

All fasteners must meet the requirements of item 8.8 and 10.3 of API 6A (19th Ed Ad4 Dec.
2008) and PETROBRAS Technical Specification: ET-3000.00-1500-251-PAZ-001 - High
Tensile Fasteners for Subsea Application.
-----------------------------------------
3.6 Technical Documentation

The following requirements apply to the Organization and sub-suppliers.

3.6.1 Painting Report

The Painting Process Control Report must contain the register per layer containing the
minimum parameters established in standards rule, namely: Organization and type of paint,
layer thickness, adherence level, paint batch, validity, room temperature, degree of surface
treatment, layer interval, relative humidity, surface temperature of the part, dew point and
procedure used. In cases where a painting HP is foreseen the painting inspection report must
also be submitted. In all cases, the paint certificates must be attached, incorporating the
results of tests applicable to them.

3.6.2 Dimensional Report

It will be considered as mandatory the registration of all dimensions considered as


standardized by PETROBRAS (see 3.17 of this requirement, as a compliment) according to
contract documents and technical specifications applicable to the component or equipment
inspected. Other dimensional control reports must contain the records specified according to
the classification of PSL level corresponding component or equipment, critical dimensions
defined by the Engineering of the Organization and in compliance to procedures and work
instructions of the Organization.

3.6.3 Registration of Monitoring of Welding

All welding of equipment and subsea structures must be provided of maps and lists of welded
joints with purposes of traceability, informing the WPS and IEIS, base metal and addition,
NDT executed, repairs, dimensional (prepared according to PETROBRAS standard N-2301
Annex A, approved by a qualified welding inspector). The execution of welding will be
performed by welders and welding operators qualified with periodic control of welded joints
by welding inspector qualified through performance record, according to requirements of
PETROBRAS N-2301, Annexes D and G . Powers and responsibilities for approval of
documents cited, see sub-item 3.1.1 of this requirement.

3.6.3.1 Instruction of execution and inspection of welding (IEIS)

At the discretion of the organization the IEIS document may be used as support during
welding operations, where all joints to be welded to the equipment or component must be
detailed. However, when the number of joints of the equipment is so high that
individualization is impracticable or inadequate, the grouping of identical joints is allowed. In
any case, the traceability between the individual joint and applicable welding procedure must
be ensured according to standard PETROBRAS N-2301. If the organization does not allow the
use of WPS in the factory the IEIS document is regarded as mandatory emission at the
described conditions according to standard PETROBRAS N-2301.

3.6.4 Hardness Report

Reports for Hardness Testing Registers must contain at least the following information:

Page 16 of 30
a) Entity performing the test;
b) Identification of the test standard and type of hardness;
c) Identification (serial number) of the testing machine and the standard sample used for
calibration of the machine, secondary standard;
d) Identification and date of issue with the name of the issuer of the certificate of calibration
of the testing machine and the standard sample used;
e) Identification of test pieces;
f) Quantity of pieces inspected,
g) Hardness values specified and found;
h) Identification of the standard or specification of the Organization for evaluation of results;
i) Signature of the inspector performing the test, with its identification;
j) Load applied in the penetration;
k) Type of penetrator used;
l) Final report.

3.6.5 Heat Treatment Report

It is recommended that reports For Heat Treatment Registers show at least the requirements
below. Failure to comply with this recommended practice, it will be to the organization to
prove that the properties specified in the project are being met with execution of counter
evidence.

a) Type of heat treatment performed;


b) Identification of the heat treatment procedure applicable;
c) Identification of the execution standard applied;
d) Parameters required for executions, namely:

 Starting and ending temperatures of the controls;


 · Minimum and maximum velocity of heating;
 · Minimum and maximum treatment temperature;
 · Minimum and maximum treatment times;
 · Minimum and maximum velocity of cooling;
 · Maximum temperature differences between thermocouples;

e) Identification of equipment;
f) Identification (serial number) of the temperatures register used;
g) Identification, issue date and name of issuer entity of the calibration certificates of the
temperature recorder and thermocouples used, indication of method of execution, namely:
 Treatment in oven;
 Localized Treatment;

h) Indication of heating medium used;


i) Type, quantity and identification (number and color on the graph) of thermocouples used,
sketch indicating the location and position of thermocouples and the treated areas of interest
when used in dissimilar materials.
j) Register of temperature of the part over time (time x temperature chart) identifying the
thermocouples used;
k) Final Opinion concluding that the heat treatment was performed under the procedures and
applicable standards;
l) QUALIFITIOCATION of the oven complies to Appendix M of standard API 6A 20th Ed
Oct2010, Effective date April 2011.

3.6.6 Analysis of Technical Documentation

Page 17 of 30
The Organization must submit all technical documentation foreseen in the PIT in real time,
with its release in the internal and external manufacturing process, before starting the
assembly of each sub component.

Before the assembly of the sub components, the Organization must issue a document (the
assembly set-out is recommended) proving that all documentation referred to in the PIT has
been examined and released by PETROBRAS inspection.

3.7 Normative Conflict

It is defined that in case of normative conflicts the request for clarification must be made by
the Organization during the contract critical analysis. The hierarchy of norms to be followed
must be the as follows:

1st) CFM
2 nd.) PCS
3 rd.) RM
4 th.) ET
5 th.) INSPECTION REQUIREMENT
6 th.) PETROBRAS STANDARDS

3.8 Project

3.8.1 Study of clearances and tolerances

It must be verified if the design of the equipment includes studies of clearances and
tolerances, covering the clearances necessary for operating at the maximum and minimum
conditions of the project (pressure and temperature). This study must cover the conditions of
assembly and functional aspects.

3.8.2 Validation of Project

It must be verified if the project of the equipment is appropriately qualified and if the
validation limits were set by the Organization, for the key variables (equipment constructive
conditions that define the need for retesting, if changed), according to API 6A/17D. The
Organization must submit the list of components or features of the project for PETROBRAS
approval and monitoring.

The organization must present a study of risk and reliability of the project of Control System
for Manifold, DPR Systems and Top Side equipment.

3.8.3 Special Metallurgy

When an equipment with special metallurgy is specified, the Organization must provide a
basic drawing defining the areas to be coated, with the approval of PETROBRAS/CENPES, for
information of the PETROBRAS Inspection. For the case of CRA welding, see special features
in sub-item 3.3.3 notes a) and b).

3.8.4 Qualification of Seals

Metal seals used in sealing interfaces must be qualified for the depth required for the
equipment. This qualification must be approved by PETROBRAS and the documentation must
be available for consultation, at any time.

3.8.5 Adequacy of the Welding Project

Page 18 of 30
All welds, including repairs, used in the manufacture of subsea equipment must have their
respective WPS/RQPS/IEIS verified regarding their suitability in relation to the welding
project, by a qualified welding inspector according to item 3.1.1 of this document.

3.8.6 Hardness Differential at Sealing Areas

When not informed in the contract documents, the design of sealing areas for "BX" rings must
provide a minimum differential of 40 HBW hardness between the metal ring (lower hardness),
and the groove (higher hardness). For other components used in sealing areas other than
seal named "BX" (examples: AX, VGX, couplings, etc.), the concept of the project of the
organization and the requirements eventually informed in the contract documents are
applicable.

3.8.7 Isometric Drawing Control Hydraulic Lines

The organization must generate the isometric drawing of the control hydraulic lines or, as an
option, one as-built drawing of the first subsea equipment, which must be approved by
PETROBRAS, before its release.

Notes:

a) The lines of instrumentation must be protected against shocks and vibrations;


b) Considering the history of corrosion of tubing on offshore facilities of PETROBRAS, it is now
defined that all AISI 316L stainless steel tubing the molybdenum content is equal or higher
than 2,5%.

3.8.8 Critical Components

The project must define as critical items those components which are part of pressure
containing and controlling and which interfere with the operation, maintenance, safety and
life time of the product. This definition must be established in the Plan of Inspection and
Testing according to the of classification table of components contained in this document.

3.8.9 Requirement of Inspection of Sealing Surfaces

Surfaces of areas of metal x metal sealing of valves (seats and gates) must be grinded and
lapped, being controlled the roughness and flatness. The method of optical crystal with
monochromatic light source must be used to control the flatness.

3.8.10 Metallic Coatings

3.8.10.1 Coatings for Fasteners

Requirements established in the PETROBRAS Technical Specification "Manufacturing and


Inspection Requirements for Bolts, studs and nuts for Subsea Use" must be used for
fasteners.

3.8.10.2 Classification of the electroless nickel coating

a) Electroless nickel - Normal process

For the use of electroless nickel coating, the Organization must qualify the process through
accelerated corrosion test according to ASTM B117, for qualification of the bath parameters.
The exposure time of this test must be at least 1000 hours in Salt Spray. This test will be
executed in the pilot batch of supply and repeated every 12 (twelve) months in production
batch. The number of coupons to be tested will be determined by sampling, according to
Table 3 of ASTM B602.

Page 19 of 30
The Organization must issue procedures for repair of electroless nickel coating.

b) Electroless nickel - Process for interdiffusion

The organization must present a specific procedure for the nickel coating by interdiffusion
when required in the contract documents or the project, following provisions of ET-3000.00-
1500-950-PMU-001, as basic requirement for the development.

3.8.10.3 Qualification procedure for the coating process by Thermal Spraying


Metallizing.

When required the Organization must qualify a procedure according to requirements of


standard N-2568 PETROBRAS. Applicators must have training for the execution. The
documentation of execution and inspection of the metalizing must be submitted for
PETROBRAS previous approval.

3.8.11 Compatibility Study between Fluids and Elastomers

The organization must present a study of compatibility between:

a) The well fluids according to informed in the documents and contract regulations regarding
elastomers,
b) Fluids of the control system for all components of the hydraulic circuit, e.g. materials in
contact with DCVs, solenoid valves, bladders of the compensation system, elastomers and
thermoplastics in general and acceptable conditions of temperature of the equipment and
usage environment (ISO13628-6, items C1.9 and C1.10).

3.8.12 Non-Metallic Coatings

The use of fluoropolymers coating must be qualified by the Organization, through accelerated
corrosion test according to ASTM B117. The exposure time of this test must be at least 1000
hours in Salt Spray, with the acceptance criteria when the samples present at maximum
evidence of red corrosion in 5% of its area. Documents must be presented for knowledge of
PETROBRAS inspection.

3.9 Control of Sub-suppliers of products and services

It is the role of the main supplier organization to certify and ensure that their sub-suppliers of
products and services at any level of provision meet the requests below. Sub-suppliers not
complying with the specifications below will have a time to limited 6 (six) months for
compliance to the specified via the action plan, and the supplier organization must follow this
action plan so that this limit is met. In the case of non-compliance, it will be removed from
the list of sub-suppliers.

3.9.1 Requirement of Personnel Qualification in Sub-Supplier of products and


services

Inspection activities performed by sub-suppliers must be executed by qualified inspectors


according to item 3.1 and 3.2 of this inspection requirement.

3.9.2 List of Qualified Sub-Suppliers

The Organization must submit a list of approved national and international sub-suppliers, for
the purchase of materials and services of the scope of supply, setting out its strategy for
follow-up, for PETROBRAS verification and knowledge.

Page 20 of 30
It is PETROBRAS role to approve the strategy presented by the Organization, and may change
the degree of monitoring or execution of monitoring together with the Organization.

At any time of manufacture PETROBRAS may recommend to the Organization the rejection of
a sub-supplier of products and services presenting instances of non-compliance considered as
re-incident and treated inappropriately.

3.9.3 Minimum Requirements for Sub-Suppliers

The organization must preferably set as a minimum requirement for sub-suppliers the
certification according to DIN ISO 9001. The same inspection standards established for the
Organization are applicable to the Sub-suppliers, according to the Quality Plan and Inspection
and Testing Plan mentioned in item 2.8 of this requirement.

3.9.4 Documentation for Imported Materials

For imported components the Organization must comply with requirements defined according
to the quality plan and inspection and testing plan established by the organization for the
national market, including certificates of compliance and from third party, where applicable.

3.10 Identification and Traceability

3.10.1 Traceability of Critical Components

The organization must identify and track all critical components defined for the project,
according to the Classification Table of Components of this Inspection Requirement. This
strategy must be defined in the Quality Plan and Inspection and Testing Plan.

3.10.2 Traceability of Fasteners

Requirements established in the PETROBRAS Technical Specification “ET-3000.00-1500-251-


PAZ-002 - Traceability of High Strength Steel Fasteners for Subsea Application” must be used
for fasteners.

3.11 Handling, Storage and Preservation.

3.11.1 Procedures for Handling, Preservation and Storage.

3.11.1.1 Product

The organization must present procedures or specific instructions for handling, preservation,
packaging and transportation for all components and equipment foreseen in the scope of
supply. These procedures must provide maintenance recommendations for long term storage,
and establish testing requirements, replacement of elastomeric rings, protection of sealing
areas, protection against ultraviolet rays, replacement of control fluid, handling during
manufacturing and other procedures.

3.11.1.2 Testing Devices

All test devices which may influence the final result of the equipment and for retaining the
original features and its respective performance throughout its life time, the organization
must maintain records with the usage control, wearing and disposal when necessary, of the
devices. This item is considered as critical when applied to components used in sealing areas
(e.g., AX, VGX, BX, coupling, etc.), fasteners, pressurization tools, test bases, etc. The
Organization must establish these criteria by procedures or work instructions detailing the
specific control of each component or recommendations applicable.

Page 21 of 30
3.11.2 Preservation of Sealing Areas

Valve seats, gates and other sealing surfaces must be protected from impact or other types of
mechanical damage, dust, chips and other impurities, including during periods of assembly
and internal testing.

3.11.3 Preservation after tests

Procedures must provide conditions for preservation of the components especially after the
execution of final tests, where they must be drained and lubricated, where applicable.

3.11.4 Storage of Elastomers

Procedures must provide for storage conditions of elastomers, containing at least information
regarding: storage in air conditioned rooms with temperature below 49 °C, ultraviolet rays
protection, moisture, ozone and radioactivity, as well as the validity of the compound.

3.11.5 Control System Equipment

In the storage of SCM, MCS, HPU and other peripherals, functional tests within a maximum
period of 6 (six) months without use must be executed. These equipments must be protected
from ultraviolet rays and exposure to weather, dust, metal particles and other impurities.
It is recommended that the electronic equipment, sensors, SEMs and others must be stored in
air-conditioned and dehumidified area.
Hydraulic couplings of SCMs must be cleaned and protected with plastic covers from damage
and contamination, as well as the electrical connectors, before and after assembly in the SCM
(ISO 13628-6, item 5.3.1).

3.11.6 Storage of Tubing

The Organization must store tubing in a proper place, with extremities capped to prevent
ingress of contaminants, as well as provide protection for contamination by carbon steel.

12.3 Identification and Marking

3.12.1 Identification Requirements

The equipment must be marked on the outer surface according to specified in Table 39
(Marking Requirements and locations) of standard API 6A 20th Ed Oct2010, Effective date
April 2011. The marking must contain the designation "ISO10423", temperature class,
material class, product specification level, performance requirement level, date of
manufacture (month and year) and name or brand of the Organization.

3.12.1.1 Identification Requirements for Control System Equipment

The nameplate of a SCM must include: configuration, communication protocols and maximum
and minimum temperatures of use.
All communication configurations between devices (SCM, MCS, HPU, ETU and other
interfaces) must be identified.

3.12.2 Identification Method

The identification must be executed using low stress stamps, except for cases allowed in
standard API 6A and contract documents.

3.12.3 Other Identifications

Page 22 of 30
All equipment must contain the identification required for handling operations, transportation,
installation, equipment test and safety devices, according to defined in technical
specifications and standards PETROBRAS and API 6A and 17D, for example:

 Information for lock/unlock and open/closed, with photographic record;


 Number of turns and torque for opening and closing valves;
 Indication of test functions;
 Load limits and lifting points;
 Guidelines for landing;
 Contractual information.

3.13 Process Control

3.13.1 Welding Inspection

All weld inspections must be executed by qualified Welding Inspectors observing the tasks
outlined in paragraph 3.1.1 of this requirement. All documents used in the execution of the
inspection must be validated observing also the definitions of paragraph 3.1.1 of this
Requirement.

3.13.2 Heat Treatment

All heat treatment processes (e.g., stress relieving, solubilization, quenching and tempering,
dehydrogenation) must be achieved through a procedure elaborated according to applicable
standards. The plan must indicate at least:

 Requirements foreseen in the support standard;


 Traceability of materials treated, with the respective samples;
 Location of the parts in the oven;
 Location of thermocouples according to layout of the oven;
 The resolution and frequency of calibration of all thermocouples and graphic recorders;
 Indication of compliance to API 6A 20th Ed Oct2010, Effective date April 2011
Appendix M.

Note: The heat treatment report must be accompanied by chart with thermal cycling,
position and number of thermocouples (for localized heat treatment), time and temperature
level, heating and cooling rates and traceability of the batch/part and approval by responsible
technician , refer to sub-item 3.6.5 of this Requirement.

3.13.3 Control System Components

Technicians executing electronic soldering services of electrical connectors, electrical cables,


electronic cards, sensors and other electronic communication elements must be qualified by
the Organization or institution accredited.

Welders must be qualified according to EN 287-1 + A1 and EN 287-2 + A1 or ASME IX.

The Organization must ensure that after assembly of any equipment of the Control System,
any type of welding or electric arch start may not be executed.

The Organization must ensure that after assembly of the accumulators or compensator
systems, those do not present failures in the bladders due to deficiency of the hydraulic filling
method.

The Organization must ensure full sealing of the Outer Can of the SEM with Non-destructive
testing (LP or PM) and nitrogen test in its structure.

Page 23 of 30
The Organization must ensure that the hydraulic piping must be welded, except for the piping
connections to the hydraulic actuators and internal connections of the SCM. In this case,
connections will be of material compatible with the piping, using double-ferule type seals.

The Organization must ensure the proper cleaning (spray air or ultrasonic system) to prevent
clogging in small passages of control valves of pressure controlling components of the
internal blocks of the SCM.

3.13.4 Goose Neck

PETROBRAS considers the welding of the lifting padeye of the goose neck as a pressure
containing, due to reinforcement and integrity conditions of to the piping, fitting in this case
its treatment as PSL 3.

3.13.5 Sampling Inspection

The inspection criteria for sampling, when adopted by PETROBRAS inspection, must be
conducted according to ABNT NBR 5426 level of inspection "II," sampling plan "simple",
inspection "normal", and NQA "2.5%". For tests with pressure, integrity or sealing
(hydrostatic or gas), the sampling inspection criteria is not applicable.

3.14 Inspection, Testing and Register.

3.14.1 Control System

For equipment with Multiplexed Control System, the specific PIT and Technical Specification
PETROBRAS relating to the control system must be met.

The organization must present a final acceptance testing of the equipment in hyperbaric
chamber, complying to PETROBRAS Technical Specification regarding the control system.

The Organization must present a procedure establishing pressurization and depressurization


cycles in the SCM hyperbaric test, ensuring exemption of risks or damage to equipment and
safety to those involved. The description of the maximum times of pressure building and
dropping applied must be include In this procedure, and in the tightness test of the Outer Can
and Electrical Can, nitrogen with vacuum formation must be used and these must not be
painted.

3.14.2 Requirements for Pressure Tests

Integrity tests, FAT, and PVT, must be monitored using two pressure gauges, transducers,
register with graphics card (since complying with normative resolution) or computerized
according to applicable procedure and standard API 6A. Fluids used must be according to SAE
AS4059.

The monitoring of the test with gas must be visual, via video camera when necessary, and
there must be no bubbles.

The water of the tank used to keep the equipment submerged in the test with gas must be
clean enough to allow the visualization with clarity the monitoring points.

It must be ensured that in a possible leakage the gas is free to emerge on the surface of the
tank. For that, it must be verified if the areas above the monitored point can trap gas from
leakage, for example, concave parts. If this condition is found, installation of camera
monitoring must be executed.

Page 24 of 30
The equipment must provide conditions for removal of all liquid fluid from the cavity to be
tested. It will not be allowed to remove liquid by flowing gas in the system, if the draining
outlet is not located at the bottom part of the cavity, since this process does not ensure the
complete removal of the liquid.

All hydrostatic tests must be executed before any testing with gas.

Notes:

a) All instruments of the pressure monitoring system mentioned above must be calibrated
including the qualification of the set software and graphics card.
b) After the tests, the Organization must provide a seal for all connectors of the hydraulic
connections (e.g. "jigs").

3.14.3 Requirement for Pressure Test Procedure

The procedures for integrity tests, FAT, and PVT must have at least the following information:
applicable standards, description of the tests, acceptance criteria, test fluid, chloride content
(for materials subject to corrosion by chlorides), use of corrosion inhibitors, filters, conditions
and adequacy of the panel, lighting, resolution and calibration of pressure gauges. The
procedure must be submitted for PETROBRAS approval, before implementation.

Note: The test with gas must mandatorily be executed with the equipment submerged.

3.14.4 Restriction on Use of the Teflon® on Sealing Test

The use tape, Teflon® paste or sealants, as auxiliary element for obtaining sealing tightness
of threads or any other component is not allowed.

3.14.5 Procedure for Document Control

The organization must provide a procedure for issuing, control and archiving the registers of
the Inspection and Testing activities of (internal to their process and their sub-suppliers). This
procedure must be verified by the PETROBRAS inspection and allowed to be traceable within
the Quality Assurance systematic of the Organization. The minimum time for archiving the
registers must be "FIVE YEARS", according to item 7.5.1.3 (Records Control) of the standard
API 6A 20th Ed Oct2010, Effective date April 2011.

3.14.6 Pressure Stabilization in the Test Pressure at Ambient Temperature

During the execution of tests of integrity, FAT, PVT, pressure variations are allowed at room
temperature, if no visible leakage occurs during the retention periods of the pressure
specified for the test. The pressure will be considered stabilized when the rate of change does
not exceed 5% of the test pressure per hour or 3,45 MPa/h (500 psi/h), whichever is less.
The application of proportionality (5%, i.e. 0,0833% per minute) of the criterion for
stabilizing the pressure is allowed in cases where the monitoring period is different than one
hour, more or less than one hour, for example: test period of 15 minutes, the maximum
acceptable pressure drop is 1,25% of the test pressure.

3.14.7 Pressure Test at Painted Equipment

For integrity test of painted equipment, only forged component may be considered, not being
allowed to apply this concept to butt welds. This concept must not be applied to PVT test.

3.14.8 Pressure Test on Multiple Bores

Page 25 of 30
All integrity tests of components containing multiple holes or orifices (bores) must have each
one individually tested or that they are not adjacent, to ensure that there is no
intercommunication. This concept applies to bodies with passages of fluid of the well, as well
as other bodies with passage of control lines, such as chemical injection lines, command lines
of actuators, lines reserves, etc.

3.14.9 Back Seat Test - When Applicable

All valves provided of back seat must be subjected to hydrostatic test sealing, as follows:

a) The test will consist of two holding times;


b) The monitoring time of each period must be 15 minutes;
c) The first and second test periods will be at the nominal working pressure. When the test
fluid is water, a cycling must be performed between the periods.
For test with gas, all of the residual liquid fluid of the cavity must be drained. The first test
period will be at the nominal working pressure and the second must be at a pressure between
5% and 10% of the nominal working pressure.

Note: The pressure must be reduced to zero between the primary and secondary holding
periods.

3.14.10 Volumetric Examination on Welding Coatings - Overlay

Volumetric examination must be executed in the coated regions (full clad) with weld overlay
process, in order to protect against corrosion due to contact with hydrocarbon and injected
fluids and in the sealing areas, e.g. AX, VGX, BX, coupling , Tubing hanger, etc. Procedures
and qualified professionals, according to items 3.1, 3.2 and 3.3 of this requirement.

3.14.11 Procedure for Passage of PIG

The Organization must have a procedure for passage of PIG approved by PETROBRAS/EQSB,
and this must contain at least the following items:

a) Type (foam or rigid) and models of PIG;


b) Quantity of passage x PIG;
c) Direction of passage;
d) Pressure at the application line upstream the PIG, with graphic recording;
e) Acceptance Criteria.

Note: It is recommended the use of PIG in the hydraulic lines, when orbital welding is used.

3.14.12 Torque Procedure for Fasteners

The Organization must have a procedure for execution of torque on fasteners. This procedure
must also include a register proving the monitoring of the required torque, by the
organization. After completion and witness of the PETROBRAS inspection, the organization
must provide a seal for them.

3.14.13 Flushing Procedure

The degree of cleanliness to be achieved in the samples must present a class compatible with
the project, according to established in the RMs and ETs relative to each contract, however
these must be free of metal particles, since those might interfere with the reading of
electronic equipment installed in the equipment.

Page 26 of 30
The Organization must have a flushing procedure developed according to SAE AS4059
(formerly NAS1638 inactive for new projects from 2001) and ARP5376, and it must contain at
least:

a) Particles counting method;


b) Device to be used;
c) Cleaning Class;
d) Flow rate, temperature and pressure of the flushing process.

3.14.14 Technique for Verification of the Welding Coating Thickness

The Organization must have a systematic for verification of thickness of coating by welding
(overlay) in the sealing areas, internal of tubes and internal passages of hubs. This
systematic may use measurement technique by electronic device. For all cases, the issue of
register of the thickness obtained is mandatory..

3:14:15 Quantity (TIME) of Heat Treatments

Welding procedures used in manufacturing and repairs by welding must be consistent with
the quantity or maximum time of heat treatment executed on the components during
manufacturing, according to PETROBRAS standard N-133. At least one additional cycle must
be provided in the procedure, to allow the possibility of future repairs during operation of the
component or equipment.

3.14.16 Substitution of Non-Destructive Testing

The magnetic particles examination (PM) on “wet” and sealing surfaces which can not be
executed due to limited access must be replaced by another NDT, with sensitivity at least
equal in detecting defects.

3.14.17 Form and Position Inspection

Every form and position inspection must be executed using three-dimensional machine.

3.14.18 Cathodic Protection Electrical Continuity Testing

Provisions of ET-3500.00-1516-940-PDS-011 must be adopted for the electrical continuity


test. The organization must present a plan for electrical continuity test, indicating the
verification points, acceptance criteria and test instrument.

3.14.19 Demagnetizing

Some materials may present residual magnetization mainly cylindrical parts with reduced
dimensions. This magnetization may interfere in subsequent operations, therefore it is
necessary to perform the demagnetizing of components considered as pressure containing. It
is recommended to demagnetize all components through a procedure to be approved by
PETROBRAS.

After reading using an calibrated instrument, a Gaussmeter, for example, indicate 3 or more
gauss, the result must be registered on a form to be defined by the organization. If after the
demagnetization the result remains above 3 gauss, the organization must issue a technical
report with evidences stating that the exceeding will not interfere in subsequent operations.

3.14.20 Lifting Padeyes

Page 27 of 30
Padeyes welded on steel structures, skids or directly on equipment must comply with
requirements of PETROBRAS N133, 1852, N1892 and N2683, with results registered on a
form to be defined by the organization (the same being included in the data book), in relation
to:

 Welding procedures and qualified welders, in compliance with sub-item 3.1 of this
Requirement
 Visual Inspection according to sub-item 3.2.1.1 of this Requirement;
 Execution of NDT - PM and US on angle welds, with full penetration, in plates
according to procedures and instructions of the Organization, approved according
to item 3.1 and 3.3 of this Requirement.
 When required, evidence approval of the load test of lifting padeyes, after
completion of manufacture.

Note: NDT - LP can only be used in areas of difficult access, with previous presentation by
the Organization to PETROBRAS, with the necessary justifications.

3.14.21 Hardness Test

It must comply with ASTM E10 for Brinell hardness or ASTM E18 for Rockwell hardness.
Hardness testing executed with equipment type Poldi and Equotip will not be accepted.

3.14.22 Dimensional Inspection of components, sub-assemblies and mounted


assemblies - HP/WP events

The dimensional inspection will be executed per sampling, except for dimensions considered"
PETROBRAS standard," defined in corresponding technical specifications and being informed
in the contract documents. For other dimensions, the criticality must be considered according
to the sequence below:

1st) Dimensions considered as critical by the Engineering of the Organization and form and
position dimensions. Definition according to procedures and indicated in the drawings or
related documents,

2nd) Threads for pressure. Threads used for fixing, only visual inspection must be
considered,

3rd) Dimensions considered as "open" tolerance

NOTES:

a) It is recommended in the sample inspection the application according to provided in sub-


item 3.13.5 of this Requirement. If the organization is provided, in its management, specific
procedures for inspection by sampling, they must be submitted for evaluation by PETROBRAS
and possibility of usage.

b) The dimensional inspection report generated by the Organization must be reviewed in its
entirety and dimensions effectively inspected must be signed, providing evidence of follow-up
by the PETROBRAS inspection.

c) Components reworked due to nonconformity, the criterion of inspection by sampling is not


applicable.

d) Components which, according to quality indicators of the organization are considered as


critical due to the frequency of rework, the criterion of inspection by sampling is not
applicable.

Page 28 of 30
e) PETROBRAS Standardized dimensions and dimensions of Equipment Interfaces, with form
and position, may not be inspected by sampling and must be verified by instruments,
independent of the Manufacturing Process.

3.14.23 Receiving Inspection

The Organization must demonstrate the effectiveness, through redundancy tests, of raw
materials certificates and or Certificate of Compliance for contracted services. This verification
must be as follows:

 Receipt of the raw material in the supplier – A sample test must be executed, via the
use of PMI, according to sub-items 3.2.1.3, 3.14.5 where applicable.

 Services contracted (machining, welding, coating, forging and others), the


Organization must perform periodic re-qualification tests, using the same
requirements and parameters of the initial qualification of the service. The
qualification criteria as well as the intervals to be applied must be agreed with
PETROBRAS.

3.15 Control of Measuring and Testing Instruments

3.15.1 Calibration Control Plan for Tool Machines

The Organization must submit a calibration control plan and maintenance schedule of
machine tools according to technical requirements of their manufacturers. The plan must
include the machine status regarding error and manufacturing tolerances of the components
according to the machining program, a maintenance system including prevention actions,
such as periodic reviews, verifications of geometry of the machines (when applicable) and
control of wear of tooling.

3.15.2 Calibration Control Plan for Instruments and Testing Equipment

The organization must submit a calibration control plan of instruments and test equipment
used in the activities of inspection, measuring and testing, in compliance with regulatory
conditions and contract documents. Instruments must be calibrated for the resolution defined
in the project and also the criteria established by RBC - Brazilian Calibration Network.
If the organization does not have specific procedures to define the calibration parameters, the
provisions of standard API 6A 20th Ed Oct2010, Effective date April 2011, Item 7.2.2
"Pressure measuring devices" will be adopted, for all instruments and test equipment used.

3.15.3 Laboratories for Calibration of Instruments

Calibrations must be performed in laboratories accredited by INMETRO or international bodies


with which the INMETRO has a mutual recognition agreement. Alternatively, calibrations
performed with traceable RBC standards may be accepted, but with the obligation to attach
the certificate calibration of the standard to the instrument report.

3.15.4 Requirement for Calibration of Heat Treatment Measuring Instruments

Instruments for temperature measuring used for heat treatment must meet the requirements
set by the Organization for calibration. If this does not have a specific procedure defining the
calibration parameters, the provisions of API Standard 6A must be adopted as reference.

Note: The oven must be qualified according to standard API 6A 20th Ed Oct2010, Effective
date April 2011, Rev. M.

Page 29 of 30
3.16 Control and Treatment of Non-Compliances

3.16.1 Treatment of Non-Compliances

The organization must control and treat any non-compliance of its industrial line and national
and international sub-suppliers, according to their specific procedure, complying with the
following PETROBRAS requirements:

a) Non-compliances requiring approval in real time: deviations of standardized dimensions,


repair by welding not foreseen in the project, repair by use of engineering practices not
foreseen by the project (e.g., bushing, dimensional repairs by metallization using hard
chromium or nickel plating), changes of project on qualified equipment (e.g. swivel, actuators
and valves), repetitive leaks during component testing, breakage or deformation of
components during assembly and testing and not-compliances with “use as is” evaluation on
requirements established in contracts. The inspector agency, if deemed necessary, may get
support from CENPES or user, for their analysis;

b) Non-compliances requiring knowledge: other nonconformities not covered in the item


above must be submitted to the inspector agency, after the evaluation of the Engineering, for
process monitoring;

c) Any non-compliance must present an analysis of the deviation and technical report
substantiated by the Engineering of the Organization;

d) The Organization must demonstrate corrective actions for non-compliance issued and
provide mechanisms for evidence of its effectiveness;

e) The organization must perform statistical control of nonconformities generated in the


process and provide to PETROBRAS, when requested;

f) In the evaluation of non-compliances where weld repairs are necessary, the following
issues must be addressed: NDTs, material-specific requirements, heat treatment necessity,
applicable inspections, welding procedures and other applicable aspects. These non-
conformities must be submitted for approval of PETROBRAS inspection, so that items to be
witnessed by them are marked.

3.17 Normative and Standardized Dimensions Deviations

All deviations of standardized dimensions must be formally approved by the contract


management from PETROBRAS. The PETROBRAS Inspection (see definition in item 2 of this
Requirement) does not have powers and responsibilities on the acceptance of concessions in
deviations of standardized dimensions as well as any legal or contractual deviation, it is
competence of the Organization to rework the deviations for the condition of the project. For
those cases when the organization decides to request concessions, it must be submitted via
the Contract Management, accompanied with the following technical dossier:

 Report of non-compliance of the Organization and of the Resident Inspection (if


applicable);
 Analysis of Engineering, justifying with analytical calculation report the possibility of
use with the deviation relative to the non-compliance, as well as the deviation from
the safety factor specified in the contract and manufacturing standards;
 Survey of operational risk in the condition of the deviation being analyzed;
 Optional Failure Tree for this condition;
 Survey of indemnification against the cost of the contract;
 Survey of the scope of the deviation compared to the PCSs in backlog or similar
applications.

Page 30 of 30
Note:

a) This technical dossier must be included in the Equipment Data Book and Certificate of
Compliance.

b) It is recommended that the organization establishes a procedure for management of this


practice, to be approved by PETROBRAS.

3.18 Clean Room for Assembly, Disassembly, Test of Actuators, SCMs and equipment
with required cleanliness class

The Organization must have a clean room for assembly, disassembly and test of equipment
with required cleanliness class, among which we cite, as example, valves and actuators,
hydraulic systems for cleaning and others. The level at which these particles need to be
removed depends on the specific needs of each equipment or component to be manufactured
in compliance with cleanliness defined in the ETs, RMs and contractual documentation which
compose the degree of operability of these.

The organization must classify and certify the clean room in compliance with ISO 14644-1
(formerly Federal Standard 209 E), which establishes the classification levels of cleanliness,
being suggested the following configuration: Entrance Hall, Laboratory, Semi-Clean Room and
Clean Room, however, as a complimentary requirement at least one level specified below.

Dimensions of each room depend on the manufacturing needs of each supplier, however, it is
noteworthy that the classification of the room is based on the number of particles per m³. The
human presence and the intensity of activities are the major generators of contamination of a
controlled environment, then it follows that the larger the environment, more activities can
be executed simultaneously, since the dispersal capacity of the room.

It will be mandatory for the organization to issue a a procedure or work instruction with the
conditions of operation of the clean room, where the minimum requirements that must be
controlled must be observed when the room is in operation, among which we cite the
following examples: frequency of calibration of the room, air conditioning, positive pressure,
control of relative humidity, temperature control, tools utilization control and equipment of
specific use of the room, including the use of special clothing, training for service members
and maintenance and cleaning.

Note: If there is a need for welding of wires of SEM with the DCVs and sensors of the SCM,
this activity must be performed with limited access in a room with humidity control,
temperature and positive pressure (ISO 13628-6, item 5.1.2.5).

319 Table of minimal PSL Classification of Assemblies and Sub-Assemblies

When not specified in the contract documents, the following tables define the quality
requirements for components, assemblies and sub assemblies. Any PSL rating lower than that
shown in this table must be approved by PETROBRAS.

Components not included in the table below must be defined by the Engineering of the
Organization in the classification of API6A, API17D, if applicable, considering the operating
parameters as well as the quality level required for the equipment (see Appendix F of API 6A
20th Ed. Oct2010, Effective date April 2011). This classification must be submitted for
analysis of PETROBRAS.

4 SMS

4.1 Circulation of persons

Page 31 of 30
In areas where pressurized hoses exist, safety must be ensured if the circulation of people is
necessary.

4.2 Hydrostatic Test and with Gas

The test with gas requires special care, and the presence of the safety technician of the
Organization must be requested, before its start.

It is accepted and recommended the use of volume reducers in tests involving a large volume
of gas.

The equipment must provide conditions for removal of all liquid fluid from the cavity to be
tested. The removal of liquid by flowing gas in the system will not be allowed, if the draining
port is not located at the bottom of the cavity, since this process does not ensure the
complete removal of the liquid.

4.3 Disposal of Waste

Disposal of waste must follow local laws.

5 DATA BOOK

When required by contract, the Organization must issue a Data Book of the products,
containing at least the following items:

a) Certificate of compliance with warranty time according to RM (including elastomers and


fasteners);

b) Raw materials Certificate and examinations according to API 6A, 17D and applicable
standards of PETROBRAS;

c) Registers of Non-destructive testing according to API 6A and 17D;

d) Registers of hydrostatic and pneumatic testing according to API 6A and 17D;

e) Qualifications of the welding process, welders and operators, according to API 6A, 17D or
project standard;

f) Radiographic maps and drawings of details of welding;

g) Registers of dimensional inspection, mainly containing critical dimensions;

h) Inspection and Test Plan (PIT) approved by PETROBRAS, of all products to be released;

i) Identification and inclusion of all inspection reports issued by PETROBRAS inspection,


relevant to the released products;

j) Identification and inclusion of critical non-conformities of the Organization/sub-supplier and


corrective actions taken, relevant to the released products;

k) Assembly drawings and hydraulic diagrams;

l) Assembly order containing the traceability of all critical components of the project, reported
in the PIT.

Page 32 of 30
OBS.: The Data Book must be provided in Portuguese and in electronic media, unless
requested otherwise.

6 – Table for minimum PSL Classification for Assemblies and Sub-assemblies

WCT/PLEM/PLET/ILT/ESDV/”IN LINE”
QUALITY REQUIREMENTS
REQUIRED
ITEM COMPONENTS API 6A, except where
LEVEL
informed
1 Wet Christmas Tree/Tree Cap
Production, Annulus and Crossover
1.1 PSL-3 Table 17 1,18 3
Loops
1.2 Master valve block PSL-3 Table 17 ,18 3
1.3 Production wing valve block PSL-3 Table 17,18 3
1.4 Annulus wing valve block PSL-3 Table 17,18 3
1.5 Annulus and production stabs PSL-3 Table 17,18 3
1.6 Reentry Mandrel Body PSL-3 Table 17,18 3
1.7 DHSV 1 and 2 stabs PSL-2 Table-17
Body of Wet Christmas Tree Cap or 3
1.8 PSL-3 Table 17,18
Adapter body
3
1.9 Flow lines Mandrel body/CLF upper body PSL-3 Table 17,18
1.10 Compensator vessel ------ Note 13,17
2 Tubing Hanger
2.1 Tubing Hanger body PSL-3 Tables 18 ³ and 37
Tubing Hanger SUB/Cross Over /Lifting
2.2 SUB (Pup Joint)/ Crossover SUB/ PSL-3 Table 17,18 3. Note 7
Passage SUB
3 Production Adapter Base
3
3.1 Mandrel/PAB Body/Tubing Head PSL-3 Table 17,18
3
3.2 Body or Hub of the Flowlines Mandrel PSL-3 Table 17,18
Production, Annulus and Crossover 3
3.3 PSL-3 Table 17,18
Loops
3
3.4 Pig Valve Block PSL-3 Table 17,18
Metal-to-metal Bushing Body or Metal- 3
3.5 PSL-3 Table 17,18
to-metal sleeve Body
3
3.6 Hub Production VCM PSL-3 Table 17,18
3
3.7 Hub Annulus VCM PSL-3 Table 17,18
3
3.8 Hub Umbilical VCM PSL-2 Table 17,18
3
3.9 Hydraulic Hub PSL-2 Table 17,18
Other components – metal-to-metal
3.10 bushing/VGX test bushing/metal-to- PSL-2 Table-17
metal sleeve
Connectors:
WCT/FLC/FLM/CAP/PAB/ANNULUS
4 VCM /PRODUCTION VCM/ ------ See note 2
UMBILICAL VCM/PLEM VCM/PLET
VCM/ILT VCM/TOOLS
Internal body (contact to well-fluid) Ex.:
3
4.1 Body of Production and Annulus VCM PSL-3 Table-17 / 18
connector
External body/external sleeve/ upper
3
4.2 body /external cylinder (no contact to PSL-3 Table-17 / 18
well fluid)
3
4.3 Umbilical VCM Body or Hub PSL-3 Table-17 / 18
Came ring /locking piston/locking sleeve 3
4.4 PSL-3 Table-17 / 18
or actuator ring

Page 33 of 30
Dogs /locking ring/dog/segmented 3
4.5 PSL-3 Table-17 / 18
bushing (finger)/locking segments
4.6 FLC connector lower body PSL-3 Table-17
Tree cap connector lower body/reaction 3
4.7 PSL-3 Table-17 / 18
ring
3
4.8 PAB connector lower body PSL-3 Table-17 / 18
Wet Christmas Tree connector lower 3
4.9 PSL-3 Table-17 / 18
body
4.10 Mechanical unlocking rod PSL-3 Table-22
4.11 Locking/unlocking piston PSL-3 Table-17
Table-17, except for
Soft landing assembly (piston, sleeve,
4.12 PSL-2 rod, which must
rod, etc.)
comply with Table 22.
Table-11, except for
Hydraulic cylinder (piston, sleeve, rod,
4.13 PSL-2 rod, which must
etc.)
comply with Table 13
4.14 Primary Piston PSL-3 Table-17 / 18 3
4.15 Secondary Piston/Adapter Piston ------ Note 17
4.16 External cylinder/external sleeve PSL-3 Table-17 / 18 3
5 Metallic Seals
3
5.1 Seals: VX, VGX, BX, SRX, SSD, AX, etc PSL-3 Table-24 / 18
Hydraulic interface connectors for control
5.2 --- Note 12
lines (coupling)
6 Actuator
3
6.1 Bonnet body PSL-3 Table-17 / 18
3
6.2 Bonnet PSL-3 Table-17 / 18
6.3 Stem or lower stem PSL-3 Table-22
3
6.4 Piston for actuator PSL-2 Table-17 / 18
6.5 Intermediary stem for actuator PSL-3 Table-22
6.6 Upper stem PSL-2 Table-22
External sleeve or external cylinder or
6.7 ------ Note 17
spring housing
6.8 Actuator Cap/Guide Cap ------ Note 17
6.9 Piston Guiding Bushing ------ Note 17
6.10 Spring ------ Note 17
3
6.11 Internal Piston Sleeve PSL-2 Table-17 / 18
3
6.12 External Piston Sleeve PSL-2 Table-17 / 18
3
6.13 Bonnet Plug PSL-3 Table-17 / 18
3
6.14 Packing Gland PSL-2 Table-17 / 18
6.15 Actuator nut PSL-2 Table-22
3
6.16 Piston Chamber Body PSL-3 Table-17 / 18
7 Valves
Valve seats subjected to well fluid, ex.:
3
7.1 M1, M2, XO, S1, S2, PIG, W1, W2, IQ1, PSL-3 Table-23 / 18
IQ2, etc.
Gates of valves subjected to well fluid,
3
7.2 ex.: M1, M2, XO, S1, S2, PIG, W1, W2, PSL-3 Table-23 / 18
IQ1, IQ2, etc.
Bodies of valves subjected to well fluid, 3
7.3 PSL-3 Table-23 / 18
ex.: IQ1, IQ2, etc.
Valve2 stems subjected to well fluid, ex.:
7.4 M1, M2, XO, S1, S PIG, W1, W2, IQ1, PSL-3 Table-22
IQ2, etc.
Control hydraulic circuit valves, not
7.5 ---- Note 5
subjected to well fluid.
7.6 Actuator relief valve. ---- Note 5

Page 34 of 30
7.7 DHSV 1 and 2 Valves PSL-2 Note 10
8 Structures
Metallic structures,
8.1 WCT/PAB/VCM/CAP/FIBAP/Tree Running PSL-2 Notes 6, 8, 9
Tool
Metallic structures for PLEM, PLET, ILT,
8.2 --- Notes 6, 8, 9
ESDV, “IN LINE”

9 ELASTOMERIC SEALS
9.1 Seals of annular and production SUBs PSL-3 Table-28
Kit of seals between stem and bonnet
9.2 PSL-3 Table-28
(actuator packing)
9.3 Seals mounted on Packing Gland PSL-3 Table-28
Seals used in actuators and connectors,
9.4 which in case of failure will not allow the PSL-3 Table-28
open/close or lock/unlock functions.
Seals used as backup for metal x metal
9.5 sealing of parts pressurized with well PSL-3 Table-28
fluid
All other seals used in control hydraulic
circuits, not subject to well fluid, e.g.:
9.6 connector seals, Soft land, cylinders, PSL-2 Table-28
actuators, not included in conditions
mentioned above.
According to
Bladder for accumulators and
9.7 requirements of the
compensators
Organization
Goose Neck for VCM: WCT, PLEM,
10 PSL-3
PLET, ESDV, “IN LINE” and ILT
3
10.1 Pipe PSL-3 Table-17 / 18
3
10.2 Cube PSL-3 Table-17 / 18
3
10.3 Flange PSL-3 Table-17 / 18
3
10.4 Swivel PSL-3 Table-17 / 18
3
10.5 Hub PETROBRAS Standard PSL-2 Table-17 / 18
11 General Welding
Welding of components subject to well 3
11.1 PSL-3 Table-17 / 18
pressure
PSL-3
Welding of structures: WCT, PAB, VCM,
(unless 6
11.2 Goose Neck, CAP, FIBAP, Tree Running Table 18
otherwise
Tool
specified)
Welding of structural components linked
11.3 PSL-3 Table 18 6
to parts subjected to well pressure
Welding of structures PLEM, PLET, ILT,
11.4 --- Notes 6, 8, 9
ESDV, “IN LINE”
12 FASTENERS
Studs, Bolts, Nuts, used on all Tables: 27, 62,
12.1 PSL-3
pressurized parts D.1/D.2, Note 18
Studs, Bolts, Nuts used on panels,
12.2 --- Table 27, 62, Note 18
structures, etc.
13 Hydraulic Control Lines
Lines used for open/close function for
well control valves M1, M2, W1, W2, XO,
13.1 S1, S2, DHSV 1 and 2, connectors --- Note 11
locking and unlocking and chemical
injection lines.

Page 35 of 30
Lines used for soft land actuation
13.2 function, VX seal test monitoring, lock --- Note 5
and unlock funnel, etc.

RUNNING TOOLS - WET CHRISTMAS


TREE/FIBAP/TUBING HANGER
14.0
RUNNING TOOL/MXM BUSHING
RUNNING TOOL
14.1 TRT Body PSL-3 Table-17 / 18 3
14.2 FIBAP Body PSL-2 Table-17 / 18 3
14.3 FIBAP functions connector body PSL-2 Table-17 / 18 3
14.4 Riser pin of TRT MC 12DX PSL-3 Table-17 / 18 3
14.5 Test box – Riser of TRT MC 12DX PSL-3 Table-17 / 18 3
14.6 Riser Pin of FIBAP MC 12 DX PSL-2 Table-17 / 18 3
14.7 TRT intermediary block PSL-3 Table-17 / 18 3
14.8 Annulus wing block of TRT PSL-3 Table-17 / 18 3
3
Table-17 / 18 and
14.9 Accumulator PSL-2
Note 13
3
14.10 Production and annulus SUBs of TRT PSL-3 Table-17 / 18
Riser pin adapter of tubing hanger 3
14.11 PSL-2 Table-17 / 18
running tool
Master piston of tubing hanger running 3
14.12 PSL-2 Table-17 / 18
tool
3
14.13 Sleeve of tubing hanger running tool PSL-2 Table-17 / 18
3
14.14 Body of tubing hanger running tool PSL-2 Table-17 / 18
Production SB of tubing hanger running 3
14.15 PSL-2 Table-17 / 18
tool
Annulus SUB of tubing hanger running 3
14.16 PSL-2 Table-17 / 18
tool
Internal body of metal x metal bushing 3
14.17 PSL-2 Table-17 / 18
running tool
External body of metal x metal bushing 3
14.18 PSL-2 Table-17 / 18
running tool
Test sleeve of metal x metal bushing 3
14.19 PSL-2 Table-17 / 18
running tool
Requirements for Connectors, actuators,
14.20 seals, valves, etc., see specific --- Note 11
requirements for these items

COMPLETION AND WORKOVER RISER


REQUIRED QUALITY
ITEM COMPONENTS
LEVEL REQUIREMENTS
1 RISER Note-14
1.1 External sleeve Note-14 API RP 17G
1.2 2” and 4” Sealing SUB Note-14 API RP 17G
1.3 2” and 4” Threaded Stab Note-14 API RP 17G
1.4 Hydraulic SUB Note-14 API RP 17G
1.5 Retention plate Note-14 API RP 17G
1.6 Sealing plate Note-14 API RP 17G
1.7 2” piping Note-14 API RP 17G
1.8 4” piping Note-14 API RP 17G
1.9 Box and pin Note-14 API RP 17G
1.10 Dog Note-14 API RP 17G
1.11 Dog locking bolt Note-14 API RP 17G
1.12 Hydraulic lines Note-14 API RP 17G

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1.13 Elastomeric seals Note-14 API RP 17G

SUBSEA WELLHEAD SYSTEM


REQUIRED QUALITY REQUIREMENTS
ITEM COMPONENTS
LEVEL API 6A
1 WELLHEAD
3
PSL-3 API 6A Table – 17 and 18
1.1 High-pressure housing
API 17D Item 1001.5
3
PSL-2 API 6A Table – 17 and 18
1.2 Low-pressure housing (30”)
API 17D Item 1001.4
1.3 Wear bushing --- API 17D 1001.8
3
PSL-2 API 6A Table – 17 and 18
1.4 Casing hanger
API 17D Item 1001.6
3
PSL-2 API 6A Table – 17 and 18
1.4 Universal Pack off
API 17D Item 1001.7
1.6 Installation and testing tool --- API 17D Item 1001.10

MUDLINE
REQUIRED QUALITY REQUIREMENTS
ITEM COMPONENTS
LEVEL API 6A
1 MUDLINE ASSEMBLY
1.1 Casing hanger --- API 17D Item 1102.2
1.2 Running tool --- API 17D Item 1102.3
1.3 Abandonment cap --- API 17D Item 1102.4
1.4 Support SUB --- API 17D Item 1103.1
1.5 Elastomeric seals PSL-2 Table 28 API 6A

MANIFOLD
REQUIRED QUALITY REQUIREMENTS
ITEM COMPONENTS
LEVEL API 6A
VCM (EXPORTATION,
1
IMPORTATION and EHDM)
1.1 Goose Neck PSL-3
3
1.1.1 Tube, cube, flange, swivel PSL-3 Table-17 / 18
Importation, exportation and METAL-TO-
1.2
EHDM VCM connector METAL SEAL
3
1.2.1 Body PSL-3 Table-17 / 18
Came Ring/Locking Piston/Locking 3
1.2.2 PSL-3 Table-17 / 18
Sleeve or Actuator Ring
Dogs/Locking Ring/Segmented 3
1.2.3 PSL-3 Table-17 / 18
bushing (finger)
Table-171, except for Stem
1.2.4 Hydraulic cylinder PSL-3 which must comply with
Table 22.
1.2.5 Rod/stem mechanical release PSL-3 Table – 22
1.2.6 Metal to Metal Seal PSL-3 Table - 23
1.2.7 Seal plate PSL-3 Table – 17
1.2.8 Coupling PSL-3 Table - 23
Table-17, except for Stem
1.2.9 Seal Plate Retainer/Release System PSL-2 which must comply with
Table 22.
1.2.10 Soft landing PSL-3 Table-17, except for Stem

Page 37 of 30
which must comply with
Table 22.
1.3 ROV Panel
1.3.1 ROV interface PSL-2 Table-17
1.3.2 Hot stab interface PSL-2 Table-23
1.3.3 Hot stab tool PSL-2 Table-17
1.3.4 Blind Hot Stab (Stab blind insert) PSL-2 Table-23
1.4 Structure
1.4.1 Lower guide --- N1852, Note 6
1.4.2 Cover --- N1852, Note 6
1.4.3 Panel bracket --- N1852, Note 6
1.5 HUB
3
1.5.1 Body PSL-3 Table-17 / 18
1.5.2 Coupling PSL-3 Table – 23
1.5.3 Guide structure --- N1852, Note 6
1.5.4 Protection cap PSL-2 Table-17
2 MULTIPHASE METER MODULE
2.1 HUB
3
2.1.1 Body PSL-3 Table-17 / 18
2.1.2 Coupling PSL-3 Table – 23
2.1.3 Guide Funnel structure --- N1852, Note 6
2.1.4 Intermediary structure --- N1852, Note 6
2.2 CONNECTOR
3
2.2.1 Body PSL-3 Table-17 / 18
Came Ring/Locking Piston/Locking 3
2.2.2 PSL-3 Table-17 / 18
Sleeve or Actuator Ring
2.2.3 Dog PSL-3 Table-17 / 18 3
Table-17, except for Stem
2.2.4 Hydraulic cylinder PSL-3 which must comply with
Table 22.
2.2.5 Mechanical release Rod/stem PSL-2 Table – 22
2.2.6 Metal-to-Metal Seal PSL-3 Table - 24
2.3 MULTIPHASE METER MANDREL
3
2.3.1 Body PSL-3 Table-17 / 18
2.3.2 Protection cap PSL-2 Table-17
2.3.3 Guide structure --- N1852, Note 6
3 CHOKE MODULE
3.1 HUB
3
3.1.1 Body PSL-3 Table-17 / 18
3.1.2 Coupling PSL-3 Table – 23
3.1.3 Guide Funnel structure --- N1852, Note 6
3.1.4 Main structure --- N1852, Note 6
3.2 CONNECTOR
3
3.2.1 Body PSL-3 Table-17 / 18
3
3.2.2 Came ring PSL-3 Table-17 / 18
3
3.2.3 Dog PSL-3 Table-17 / 18

Page 38 of 30
Table-17, except for Stem
3.2.4 Hydraulic cylinder PSL-3 which must comply with
Table 22.
3.2.5 Integrated outlet –knees PSL-3 Table-17 / 18 3
3.2.6 Coupling PSL-3 Table - 23
3.2.7 Metal-to-Metal Seal PSL-3 Table - 24
3.3 CHOKE MODULE MANDREL
3
3.3.1 Upper body PSL-3 Table-17 / 18
3
3.3.2 Lower body PSL-3 Table-17 / 18
3
3.3.3 Flow lines PSL-3 Table-17 / 18
3.3.4 Protection cap PSL-2 Table - 17
3.3.5 Coupling PSL-3 Table - 23
4 SKIDS AND BASES
4.1 VCM TEST BASE
3
4.1.1 Hub PSL-2 Table-17 / 18
4.1.2 Coupling PSL-2 Table – 23
4.1.3 Guide funnel structure --- N1852, Note 6
4.1.4 Positioning structure --- N1852, Note 6
MULTIPHASE METER/CHOKE
4.2
MODULE TEST BASES
3
4.2.1 Body PSL-2 Table-17 / 18
4.2.2 Coupling PSL-2 Table – 23
4.2.3 Structure --- N1852, Note 6
4.3 ABANDONMENT BASE
3
4.3.1 Hub PSL-2 Table-17 / 18
4.3.2 Coupling PSL-2 Table – 23
4.3.3 Structure --- N1852, Note 6
4.4 TRANSPORTATION SKID
4.4.1 Structure --- N1852, Note 6
5 TOOLS
5.1 Universal Running Tool
3
5.1.1 Main body PSL-3 Table-17 / 18
3
5.1.2 Upper SUB PSL-3 Table-17 / 18
3
5.1.3 Came ring PSL-2 Table-17 / 18
5.1.4 Dog PSL-2 Table-17 / 18 3
Table-17, except for Stem
5.1.5 Hydraulic cylinder PSL-2 which must comply with
Table 22.
5.1.6 Hot stab interface PSL-2 Table-23
5.1.7 Blind Hot Stab (Stab blind insert) PSL-2 Table-23
5.1.8 Coupling PSL-2 Table-23
5.1.9 Structure --- N1852, Note 6
5.2 MANIFOLD RUNNIG TOOL
3
5.2.1 Body PSL-3 Table-17 / 18
3
5.2.2 Came ring PSL-2 Table-17 / 18
3
5.2.3 Dog PSL-2 Table-17 / 18

Page 39 of 30
Table-17, except for Stem
5.2.4 Hydraulic cylinder PSL-2 which must comply with
Table 22.
5.2.5 Hot stab interface PSL-2 Table-23
5.2.6 Blind Hot Stab (Stab blind insert) PSL-2 Table-23
5.2.7 Coupling PSL-2 Table-23
5.2.8 Structure --- N1852, Note 6
5.3 HOT STAB TOOL
3
5.3.1 Body PSL-3 Table-17 / 18
5.4 SEAL REPLACEMENT TOOL
5.4.1 Hot stab interface --- Note 16
5.4.2 Blind Hot Stab (Stab blind insert) --- Note 16
Table-17, except for Stem
5.4.3 Retainer/release system - seal plate PSL-2 which must comply with
Table 22.
5.4.4 Structure --- N1852, Note 6
GATE, BALL, CHECK AND CHOKE
6
VALVES
3
6.1 Body PSL-3 Table-17 / 18
3
6.2 Seat PSL-3 Table-18 / 23
6.3 Gate/ball/Sealing surfaces PSL-3 Table-18 3 / 23
6.4 Stem PSL-3 Table-22
7 VALVE ACTUATORS
3
7.1 Bonnet body PSL-3 Table-17 / 18
3
7.2 Bonnet PSL-3 Table-17 / 18
7.3 Stem or lower stem PSL-3 Table-22
3
7.4 Piston for actuator PSL-2 Table-17 / 18
7.5 Intermediary stem for actuator PSL-2 Table-22
7.6 Upper stem PSL-2 Table-22
3
7.7 External sleeve or external Cylinder PSL-2 Table-17 / 18
3
7.8 Actuator cap PSL-2 Table-17 / 18
3
7.9 Piston guide bushing PSL-2 Table-17 / 18
7.10 Spring ET /BS
3
7.11 Internal piston sleeve PSL-2 Table-17 / 18
3
7.12 External piston sleeve PSL-2 Table-17 / 18
3
7.13 Bonnet plug PSL-3 Table-17 / 18
3
7.14 Packing gland PSL-2 Table-17 / 18
7.15 Actuator nut PSL-2 Table-22
8 PIPING
3,
8.1 Manifold Piping PSL - 3 Table-17 / 18 N-133
9 CONTROL SYSTEMS
9.1 SCM --- Note 16
9.2 HPU --- Note 16
9.3 DUMMY SCM --- Note 16
9.4 TUBING --- Note 16
10 MANIFOLD STRUCTURE

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10.1 MATERIAL API RP 2A WSD
10.2 Structure and Supports Note 6
11 FASTENERS
Tables 27, 62, D.1 and D.2,
11.1 Studs, Bolts, Nuts PSL-3
Note 18
Studs, Bolts, Nuts used in panels, Tables 27, 62, D.1 and D.2,
11.2 ---
structures, etc. Note 18
12 ELASTOMERIC SEALS
Kit of seals between stem and
12.1 PSL-3 Table-28
bonnet (actuator packings)
12.2 Seals mounted on Packing Gland PSL-3 Table-28
Seals used in actuators and
connectors, which in case of failure
12.3 PSL-3 Table-28
will not allow the open/close or
lock/unlock functions.
Seals used as backup for metal x
12.4 metal sealing of parts pressurized PSL-3 Table-28
with well fluid
All other seals used in control
hydraulic circuits, not subject to
well fluid, e.g.: connector seals,
12.5 PSL-2 Table-28
Soft land, cylinders, actuators, not
included in conditions mentioned
above.
13 WELDINGS
Welding of component subject to a
13.1 PSL-3 Table- 17 and 18
well pressure
Welding of structural components
13.2 linked to parts subject to well PSL-3 Table- 17 and 18
pressure
13.3 Manifold structure welding --- Note 6
13.4 Welding of structures of MVC,
--- Note 6
CHOKE, EHDM, etc.
13.5 Welding of skid, test base, etc --- Note 6
13.6 Welding of Manifold piping PSL-3 N-115, Note 6
13.7 Welding of instrumentation PSL-3 Table 18, Note 4
14 METALLIC SEALS
14.1 Seals: BX, SRX, SSD, AX, KX, etc. PSL-3 Table-24
Goose Neck for Importation and
15 PSL-3
Exportation MCVs
3
15.1 Pipe PSL-3 Table-17 / 18
3
15.2 Cube PSL-3 Table-17 / 18
3
15.3 Flange PSL-3 Table-17 / 18
3
15.4 Swivel PSL-3 Table-17 / 18
3
15.5 Hub PETROBRAS standard PSL-2 Table-17 / 18

7 NOTES REGARDING TABLE ITEM 6 OF THIS QUALIRY REQUIREMENT:

a) Normative references mentioned in the table above

 API 6A – 20a Ed.Oct 2010, Effective April 2011

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Table 17 — Quality control requirements for bodies, bonnets, end and outlet connections and
clamp hub end connectors.
Table 18 — Quality control requirements for welding.
Table 22 — Quality control requirements for stems.
Table 23 — Quality control requirements for valve-bore sealing mechanisms and choke trim
Table 24 — Quality control requirements for ring joint gaskets
Table 27 — Quality control requirements for studs and nuts
Table 28 — Quality control requirements for non-metallic seals
Table 37 — Quality control requirements for casing and tubing hanger mandrels.
Table 62 — Bolting requirements for end flanges
Table D.1 — Recommended torques for flange bolting (SI units).
Table D.2 — Recommended torques for flange bolting (USC units)

 API 17D 1ª Ed, Oct1992

SECTION 300 Design and performance – general requirements


303.5 Unpressurized primary structural
SECTION 600 Quality control – general requirements
604 Lifting devices
SECTION 1000 Specific requirements subsea wellhead and tubing hanger equipment
1001.4 Conductor housing.
1001.5 Wellhead housing.
1001.6 Casing hangers.
1001.7 Annulus seal assemblies.
1001.8 Bore protectors and wear bushings.
1001.10 Running, retrieving and testing tools
SECTION 1100 Mudline equipment – Specific requirements
1102.2 Casing hangers
1102.3 Casing hanger running and tieback tools,
1102.4 Abandonment caps.
1103.1 Tieback adapters.

b) Notes mentioned on the table above:

1 The test pressure for lines assembled externally to the wing valves must be according to
ASME B 31.3/31.4 /31.8 standards, that means 1.5 times the nominal working pressure.

2 If any connector component is not listed in table above and this component when in failure
condition may allow unlocking, it must be considered as standard requirement PSL 3, Table
17 and 18.

3 if applicable.

4 Requirements must be according to the specified on the Organization design and


requirements of the RM, if applicable. When applicable, die penetrant must be executed in
hydraulic tubing orbital welding, execution and execution criteria must be according to API
6A.

5 Must be classified according to Organization design and RM requirements, except for


sealing and integrity tests, which must follow API 6A /17D - PSL2 requirements.

6 Welding of structures must be according to API 6A reference table 18, API 17D, API RP2A-
WSD, N133, AWS D1.1, N1852, ASME SEC IX, when applicable.

7 For the test of the Tubing Hanger the provisions of API 17 D item 1002.4b.1 must be
considered, that means, the test of the body must be according to section 5 and the set

Page 42 of 30
Tubing Hanger with the extension SUB, must be executed with pressure limited to the thread
pressure, however, it must not be less than 1.5 times than the working pressure.

8 Unless otherwise specified, every metallic structure must be considered as PSL-2.

9 The supportation beams of the sets in the moon pool must be considered as lifting
devices, therefore the NDTs requirements according to API 17D item 604 are applicable.

10 DHSV valves must be tested according to criteria of API 6A/17D using PSL-3 quality level.
The quality level applied to the design and manufacture must be PSL-2, using tables: 17
(body), 22 (stem) and 23 valve plug and seat, 28 (elastomers).

11 Must be classified according to Organization design and RM requirements, except for


sealing and integrity tests, which must follow API 6A /17D – PSL3 requirements.

12 As defined by the Organization. Requirements must comply to specified by the design pof
the Organization and, if applicable, the RM requirements.

13 If applicable (see pressure and temperature classes) it must also be according


requirements of ASME Section VIII – Div. I and NR 13.

14 Criteria of standard API RP 17G are applicable, unless otherwise specified.

15 This note was canceled in Revision 4.

16 As defined by the Organization.

17 Items relating to this note are considered as without PSL classification, however those
must comply with minimum requirement of: Traceability, NDT – Superficial on finished
product, NDT - Volumetric in the raw material.

18 ET-3000.00-1500-251-PAZ-001 Requirements for Manufacturing and Inspection of Studs


and Nuts for Subsea Use.

Page 43 of 30

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