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IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 19, NO.

3, SEPTEMBER 2004 547

Development of a Novel Wind Turbine Simulator


for Wind Energy Conversion Systems Using an
Inverter-Controlled Induction Motor
Hossein Madadi Kojabadi, Liuchen Chang, Senior Member, IEEE, and Tobie Boutot

Abstract—A wind turbine simulator for wind energy conversion ergy conversion systems. The WTS has allowed us to develop,
systems has been developed with a view to design, evaluate, and test test, and evaluate wind turbine drive train components and
of actual wind turbine drive trains including generators, transmis- systems, and has significantly improved R&D effectiveness
sions, power-electronic converters and controllers. The simulator
consists of a 10-hp induction motor (IM) which drives a gener- and efficiency.
ator and is driven by a 10-kW variable speed drive inverter and In the past few years, there have been a few studies on wind
real-time control software. In this simulator, a microcontroller, a turbine simulators. Authors of [6]–[8] utilized separately ex-
PC interfaced to LAB Windows I/O board, and an IGBT inverter- cited dc motors with controlled armature current. Reference [6]
controlled induction motor are used instead of a real wind turbine presented a wind turbine simulator using the electromagnetic
to supply shaft torque. A control program based on C language is
developed that obtains wind profiles and, by using turbine charac- (EM) torque equation of a dc machine. The armature and the
teristics and rotation speed of IM, calculates the theoretical shaft field circuits were controlled so that the dc machine generated
torque of a real wind turbine. Comparing with this torque value, the static characteristics of a constant pitch wind turbine. In
the shaft torque of the IM is regulated accordingly by controlling [9], a more general approach of WTS was presented by the
stator current demand and frequency demand of the inverter. In application of a dc motor. In [10], a microcomputer-controlled
this way, the inverter driven induction motor acts like a real wind
turbine to the energy conversion system. The drive is controlled SCR-DC motor was used to supply the shaft torque. A dc ma-
using the measured shaft torque directly, instead of estimating it chine, although is ideal from the standpoint of control, is, in gen-
as conventional drives do. The experimental results of the proposed eral, bulky and expensive compare with an AC machine and it
simulator show that this scheme is viable and accurate. This paper needs frequent maintenance due to its commutators and brushes.
reports the operating principles, theoretical analyses, and test re- In our research project, an IGBT inverter-controlled squirrel
sults of this wind turbine simulator.
cage induction motor (IM) was used instead of a dc motor as
Index Terms—Induction motor, performance coefficient, tip a WTS. This drive is controlled using the measured shaft torque
speed ratio, wind turbine simulator.
directly, instead of estimating it as conventional drives do. The
proposed novel structure for WTS is achieved in two closed
I. INTRODUCTION loops of control: speed control and torque control. This paper
will present the working principles, structures, and test results
E LECTRICITY generation using wind energy has been
well recognized as environmentally friendly, socially ben-
eficial, and economically competitive for many applications.
of this wind turbine simulator.
The structure of the wind turbine simulator is depicted in
Fig. 1. In this figure, wind simulator, three-phase IGBT inverter,
For research into wind energy conversion systems, especially
and IM behave like a real wind turbine in steady states. The wind
innovative wind turbine generators, power-electronic con-
simulator was programmed in C language by applications of a
verters, maximum power extraction algorithms, and advanced
wind turbine model, torque PI controller, and IM model. Each
controls, the provision of a controlled test environment with
of these WTS parts will be discussed in detail in Sections II–VI.
steady-state characteristics of wind turbines is significant. In
order to enhance the research and design (R&D) quality and
productivity, the authors have developed a novel wind turbine II. WIND TURBINE MODEL AND SIMULATOR
simulator (WTS). This WTS simulates steady-state wind The steady-state wind turbine model is given by the power-
turbine behaviors in a controlled environment without reliance speed characteristics shown in Fig. 2. The curves in Fig. 2 rep-
on natural wind resources and actual wind turbines, for the resent the characteristics of a 3-kW, three-blade horizontal axis
purpose of R&D into wind turbine drive trains, especially en- wind turbine with a rotor diameter of 4.5 m. These curves can be
obtained by wind turbine tests or calculated during the design
Manuscript received September 21, 2001; revised March 9, 2003. Paper no. by manufacturers. At a given wind speed, the operating point
TEC-00135-2002. This work was supported by the Natural Science and Engi- of the wind turbine is determined by the intersection between
neering Research Council (NSERC) of Canada.
H. M. Kojabadi is with the Electrical Engineering Department, Sahand Uni- the turbine characteristic and the load characteristic. Usually,
versity of Technology, Tabriz 51335/1996, Iran (e-mail: hmadadi64@yahoo.ca). the turbine load is an electrical generator, such as an induction
L. Chang and T. Boutot are with the Electrical Engineering Department, generator, synchronous generator, or permanent-magnet (PM)
University of New Brunswick, Fredericton, NB E3B 5A3, Canada (e-mail:
lchang@unb.ca). synchronous generator. From Fig. 2, it is noted that the shaft
Digital Object Identifier 10.1109/TEC.2004.832070 power of the wind turbine is related to its shaft speed
0885-8969/04$20.00 © 2004 IEEE
548 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 19, NO. 3, SEPTEMBER 2004

Fig. 1. System structure of the wind turbine simulator.

and wind speed . In practice, the characteristics of a wind


turbine can also be represented in a simplified form of power
performance coefficient and tip speed ratio as shown
in Fig. 3 for the same wind turbine in Fig. 2. The curve is
usually used in industry to describe the characteristics of a wind
turbine. The tip speed ratio of a turbine is given by
Fig. 2. Power–speed characteristics of a wind turbine.
(1)

where is the turbine rotor radius in meters, turbine rotor


speed in revolutions per minute (r/min), and wind speed in
. The turbine output power is given by

(2)

In a wind turbine simulator, the power-speed characteristics


of a wind turbine are physically implemented by an induction
motor drive. The shaft power and speed of the induction
motor represent the power and speed of the wind turbine rotor.
An inverter fed IM is used to drive a load (i.e., a generator as if
it were driven by a real wind turbine). In order to reproduce the
turbine characteristics of Figs. 2 and 3 in a laboratory, a micro-
controller- and PC-based control system is developed. The wind
speed signal needed for the simulator is supplied from wind pro- Fig. 3. C 0  characteristic of a real wind turbine.
files which can be obtained from measured wind data of a site
or can be set in any artificial form by users. Thus, researchers where , , , , , and are the magnetizing
can conduct their studies on wind turbine drive trains in a con- inductance, stator resistance, electrical angular speed, stator
trollable test environment in replacement of an uncontrollable inductance, magnetizing voltage, and stator supply voltage,
field one. respectively. The rotor leakage reactance is much smaller than
the equivalent rotor load resistance
III. INDUCTION MOTOR MODEL
The model of an induction machine is highly nonlinear and
mutually coupled. The complexity of the model is dictated by where is the slip, and and are the rotor resistance and
the purpose for which the model is employed. A simplified inductance, respectively.
equivalent circuit model of an induction machine is shown The stator impedance is much smaller than the reflected rotor
in Fig. 4. It is used to develop an appropriate controller with impedance at normal operations
an approximate input-output model which relates the stator
voltage input , and the outputs, namely the angular speed
and the developed torque . The model is established based
on the following assumptions.
The IM model consists of
• The dynamics of the electrical subsystem are neglected as
• an algebraic equation which governs the flux linkage
its time constant is substantially smaller than that of the
, the supply frequency , the output current , and
mechanical subsystem.
the slip frequency , as given by . The
• The core loss resistance is ignored.
equation takes the form of [1], [2], and [5]
• The impedance of the magnetizing circuit is much larger
than the impedance of the stator, that is
(3)

where
KOJABADI et al.: DEVELOPMENT OF A NOVEL WIND TURBINE SIMULATOR FOR WIND ENERGY CONVERSION SYSTEMS 549

Fig. 4. Induction motor model.

• a dynamic equation derived from Newton’s law of motion


that relates the rotor angular speed , motor electro-
mechanical torque , and load torque , is given by Fig. 5. Controller for the induction motor.

(4)

where and are the motor friction coefficient and inertia,


respectively. The motor torque is related to the slip frequency
and stator current by an algebraic equation .
The function takes the form of [1], [2], and [5]

(5) Fig. 6. Closed-loop control.

Equation (3) reveals the relationship between the stator current


is the model of the induction motor whose input is the control
and the slip frequency at a given flux which is a constant
input , and outputs are the rotor angular speed and torque
in the constant torque operating regime and is a variable in the
. The digital controller synthesizes the control input from
constant power operating regime. This relationship can
the feedback signals of and , and the setpoint . The
be obtained from (3) by offline point-by-point calculations, and
closed-loop system has two loops (i.e., an inner torque loop and
then stored in a table for access by a digital control system as
an outer power loop as shown in Fig. 6). To design a controller,
described in Section IV.
the plant model is linearized about the operating point. Consid-
ering the nonlinear equations and , we get
IV. DIGITAL CONTROLLER
For a specified power and speed , the stator current and (6)
frequency demands (i.e., and ) of the induction motor can
be calculated by a control program based on the model of the in- where
duction motor. These demands are then sent to an IGBT inverter
as the control variables. A torque/speed sensor mounted on the (7)
shaft of the induction motor detects the actual torque, speed, and
power in order to form a closed-loop control system. In such a where . Hence, the linearized plant model
way, the operating characteristic (i.e., the power-speed curve of becomes
the wind turbine is established for a particular wind speed). As
far as the electrical generator is concerned, the steady-state shaft (8)
power and speed are the same as if it were driven by a real tur-
where
bine. The user can define a wind speed profile as the input to
the wind simulator model, thus achieving the simulated wind
turbine under time-varying wind speeds as obtained by the ac- (9)
tual anemometer readings. The structure of the controller for the
induction motor is shown in Fig. 5. The rotor speed and where is a state variable of the controlled plant.
the shaft torque are the feedback signals from the torque/speed The digital controller is thus given by
transducer. The torque error determines the demand stator cur-
rent by a proportional integral (PI) regulator. This demand (10)
stator current, in turn, determines the required slip frequency
based on the function generator in a tabular format as de- where is the sample period, , and is an
fined by (3). integrator part of the PI controller which is regarded as a state
variable of the controller. The stator current is calculated based
A. Closed-Loop Control System on the principles of the controller as shown in Fig. 6
The closed-loop control system is formed of the plant namely
the IM and a digital PI controller as shown in Fig. 6. The plant (11)
550 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 19, NO. 3, SEPTEMBER 2004

B. Design of the Controller TABLE I


INDUCTION MOTOR PARAMETERS
The controller is designed as follows.
• The plant is discretized using a zero-order equivalent.
• The inner torque loop is designed for a given operating
condition by choosing the PI optimal gains and to
meet requirements of response overshoot and speed [3].
• The outer power loop is designed to be slow as compared
to the inner loop [4].
The discretized model of the plant is derived from (9)

(12)

The discretized closed-loop model of the plant and the controller


can be written in a compact form

(13)

where . The gains and are chosen to stabilize


the closed-loop system for a given operating point as determined
by .

V. INVERTER CONTROL
The three-phase IGBT inverter converts the fixed dc link
voltage obtained from a three-phase bridge rectifier into a
three-phase variable frequency variable current source, feeding
Fig. 7. Tested power–speed characteristics of a WTS.
to the induction machine as the prime mover of a synchronous
generator, which acts as the load of the wind turbine. The
inverter is controlled by an Intel 80C196KD microcontroller. VI. EXPERIMENTAL RESULTS
The microcontroller accepts current and frequency signals The described wind turbine simulator has been implemented
from the output of the wind simulator as the demand input and and tested in our laboratory. The wind turbine model and the
sends out the appropriate triggering pulses to the IGBT driver digital PI controller are realized using a PC interfaced to LAB
circuits, based on the errors between the demand current and Windows I/O board. This LAB Windows system is equipped
actual current using the current hysteresis control strategy. The with eight A/D channels and two D/A channels for control and
current hysteresis control forces the inverter output currents to acquisition purposes. The controller generates the current and
track demand current waveforms within a hysteresis band. The frequency demands for the IGBT inverter. The inverter control
output currents are detected by current sensors and compared system is implemented by an Intel 80C196KD microcontroller
with the demand current waveforms. When an output current and associated hardware-software. In this research, a horizontal
exceeds the upper band, the IGBT gate control signal will be axis wind turbine as described by Figs. 2 and 3 is used. The
switched to an appropriate state to reduce the actual current. parameters of the IM are listed in Table I.
The IGBT gate control state will be properly switched again The power–speed characteristics of WTS at different wind
when the actual output current drops below the lower band. speeds as measured during tests are shown in Fig. 7, and are
Regulating the magnitude of the sinusoidal demand current compared with those of a wind turbine of Fig. 2. Based on (1)
waveform will provide an effective control to the inverter output and (2), the characteristic can be derived from the mea-
power. The hysteresis bandwidth can be decided by considering sured characteristics of Fig. 7. The measured
the switching frequency limitations and the switching losses of characteristic is compared with that of the wind turbine given in
the IGBT modules. Since output currents are always detected Fig. 3, as presented in Fig. 8. Both Figs. 7 and 8 verify that the
and regulated, the current hysteresis control scheme has a developed wind turbine simulator reproduces the steady-state
fast current response and provides an inherent overcurrent characteristics of a given wind turbine at various wind condi-
protection. However, the scheme may be more expensive to tions. The power response of a WTS that simulating a 8.5-kW,
implement due to the requirements for current sensors and three-blade horizontal axis wind turbine with a rotor diameter
fast A/D conversion devices. The microcontroller system for of 6.1 m is shown in Fig. 9. When the system was initially set
the IGBT inverter incorporates various hardware and software at 2.6 kW, the output power increased until it reached the ref-
protection functions such as overcurrent, overvoltage, and erence power of 2.6 kW. At 4.3 s, the load had a step increase.
undervoltage and overtemperature protections. After a transient period, the power reached the steady state at
KOJABADI et al.: DEVELOPMENT OF A NOVEL WIND TURBINE SIMULATOR FOR WIND ENERGY CONVERSION SYSTEMS 551

Fig. 8. C 0  characteristics of a WT and WTS.

Fig. 10. WTS speed and tip speed ratio responses at a perturbation; upper
trace—response of IM speed under different loads; middle trace—reference
power of WTS; lower trace—tip speed ratio of WTS.

Fig. 9. An 8.5-kW WTS power response to a step increase; upper


trace—reference power of WTS; middle trace—produced power of IM; lower
trace—error power.

a high power level determined by the wind turbine model. The


lower trace of Fig. 9 shows the steady-state error of output and
reference powers.
The response of the wind turbine speed (i.e., IM rotor speed) Fig. 11. Upper trace—tip speed ratio of WTS under different loads; middle
and tip speed ratio are shown in Fig. 10 under a load perturba- trace—performance coefficient of WTS; lower trace—output power of IM.
tion (i.e., an increase in output power during a period from 2.2 s,
to 3.6 s). During the load increase, both the motor speed and tip the wind turbine characteristic of Fig. 3. Figs. 9–11 con-
speed ratio were decreased, as clearly as indicated by the firm the steady-state performance of the developed wind turbine
characteristic of Fig. 3 and performance (1) and (2). The re- simulator under the designed digital controllers. The reference
sponses of the tip speed ratio and coefficient are shown in Fig. 11 torque can be calculated based on the following equation:
under a load power increase at a constant wind speed. When
the output power was increased, the tip speed ratio was reduced
and the performance coefficient was increased as governed by
552 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 19, NO. 3, SEPTEMBER 2004

REFERENCES
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Fig. 12. An 8.5-kW WTS torque response to a load increase; upper jing Int. Conf. Electrical Machines, Beijing, China, 1987, pp. 865–868.
trace—reference torque of the torque-controller; middle trace—measured
or feedback torque; lower trace—error between the reference and measured
torques.
Hossein Madadi Kojabadi received the B.Sc. and
M.Sc. degrees in electrical engineering (Hons.) from
In the WTS control system, is compared with the actual the University of Tabriz, Tabriz, Iran, in 1989 and
torque measured from the IM shaft in order to find the torque 1992, respectively, and the Ph.D. degree in electrical
error. A specially designed controller as shown in Fig. 5 forces engineering from the University of New Brunswick,
Fredericton, NB, Canada, in 2003.
the output torque of the WTS tracking the reference torque Currently, he is a Postdoctoral Fellow with the
. The reference torque, measured torque, and error between University of New Brunswick. Since 1993, he has
them (i.e., the wind turbine) of 8.5-kW WTS are shown in been a faculty member with Sahand University
of Technology, Tabriz, Iran. His research interests
Fig. 12. The lower trace of this figure shows that after some include variable speed drives, power electronics,
transients, the shaft torque of IM always tracks the reference electrical machines, state estimation, energy conversion, control, and
torque of controller. Therefore, the error is always zero at steady applications.
states. It can be observed that in all figures the transition time
takes less than 1 s at the startup of WTS before the algorithm
reaches its steady states. Liuchen Chang (S’87–M’92–SM’99) received the
B.Sc. degree from Northern Jiaotong University,
Beijing, China, in 1982, the M.Sc. degree from
VII. CONCLUSION the China Academy of Railway Sciences, Beijing,
China, in 1984, and the Ph.D. degree from Queen’s
In order to improve the effectiveness and efficiency of University, Kingston, ON, Canada, in 1991.
research into wind energy conversion systems, a novel wind Currently, he is a Professor and Chair in Environ-
turbine simulator has been developed to create a controlled test mental Design Engineering at the University of New
Brunswick, Fredericton, NB, Canada. His research
environment for drive trains of wind turbines. The simulator is interests include distributed power generation,
realized using an IGBT inverter controlled induction motor drive. renewable energy, electrical machines, variable
The wind turbine model and the digital controller are developed speed drives, finite-element analysis and design, power-electronic converters,
and electric-vehicle traction systems.
on a C-language platform for easy access, programming, and
modifications. Various wind turbines and wind profiles can be
incorporated in the control software. The inverter controller
itself is developed on an assembly language platform for fast Tobie Boutot was born in Edmunston, NB, Canada,
in 1971. He received the B.Sc. degree in electrical
execution of the control tasks and fault protection functions. The engineering from the University of New Brunswick,
experimental results show that the steady-state characteristics of Fredericton, NB, Canada.
the WTS are similar to those of the given wind turbine. Various He has worked on numerous power converter
projects from 1 kW to more than 100 kW. His
tests conducted on the developed WTS for two wind turbines research interests include electrical machines, power
and the resultant responses of a variety of WTS parameters electronics, variable speed drives, inverters, and
have confirmed the performance of the wind turbine simulator energy storage.
under the designed digital controllers.

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