Beruflich Dokumente
Kultur Dokumente
Oilflow Diagram
HCR900-DSII
Contents
1 P1 pump Main valve (5) Feed, Impact, Hyd. oil heat, Travel R
52cc/rev
Pilot Filter
1:1
5 P5 pump Dust collector modular valve Dust collector P4 P5
DR2 S1 DR1 3
1
16.2cc/rev
Main Valve (5) P1 side
2
1 P1 relief valve
Reverse feed
Main valve (5) 2
relief valve
B3 A3 B2 A2 B1 A1
16MPa 16MPa Set the max. pressure in the reverse feed
2 circuit
3
19MPa
1 後 加 3 Hyd. oil heat
4 relief valve
前
25MPa 19MPa Set the max. pressure in the hyd. oil heat
circuit
TRAVEL R
IMPACT
FEED
NC1
CLS-FR Negative control
4
CLS-FF relief valve
前 打 後
T1 P1 CLS-PH CLS-TRR
2.9MPa Set the negative control pressure to the P1
P1 side pump
1 P2 relief valve
2 Forward rotation
relief valve
3
Main valve (5) 14MPa Set the max. pressure in the forward
A6 B6 A5 B4 rotation circuit
18MPa
3 Reverse rotation
14MPa
relief valve
2 逆 1
4 前
18MPa Set the max. pressure in the reverse
25MPa rotation circuit
Negative control
TRAVEL L
CLS-RR
ROTATION
4
NC2 relief valve
後 正
P2 T2
Set the negative control pressure to the P2
CLS-TLR CLS-RF
2.9MPa
P2 side pump
2 Relief valve
Set pilot pressure to control pump swash plate.
3 Solenoild valve RM
Select one pilot pressure from two pilot lines.
H N
4 Solenoild valve R
H:1.3MPa N:1.9MPa Activate pump control circuit.
NCP2
SOL-RM PS1
NC2 PS2
COMP.
3 P3 P2 P1
1 P3
H
4
1:1
2
PS SOL-R GP3 P4 P5
4 MPa DR2 S1 DR1
N
GSP
DR
2 Solenoid valve FR
Direct forward feed oil flow to reverse feed.
FG 3 Solenoild valve FP
Feed Modular Valve Cut-off forward feed remote control line.
25 MPa
4 Throttle control valve
V FF Increase forward feed flow.
3
5 Relief valve
SOL-FP Regulate forward feed pressure.
1
VR
FP A B FR
5 16MPa 2
SOL-FR P T
DR P T
DR
4
Feed remote control valve in cab
3 Relief valve
L
Regulate damper cotrol (actual) pressure.
ACC
Damper modular valve PH
A
GDP
φ1.8
DD 1
φ0.7 RD
FF
φ0.7
2 3
Rotation
P
DR
Impact
Forward feed
Pressure Gauges
7
PG
Impact pressure 40MPa scale Impact pressure Indicate impact pressure
RG
Rotation pressure 25MPa scale Rotation pressure Indicate drilling rotation pressure
FG
Feed pressure 25MPa scale Feed pressure Indicate foward feed pressure
Not indicate pressure in fast foward feed
AG
Flushing pressure 1.6MPa scale Flushing pressure Indicate air flushing pressure
P1/P2 Pump Unload
8
TRAVEL L
CLS-RR
TRAVEL R
IMPACT
FEED
ROTATION
CLS-FR
CLS-FF
NC2 P2 T2 T1 P1 NC1
PS1 GP1 P1 P2 GP2 PS2 CLS-TLR CLS-RF CLS-PH CLS-TRR
C D
1:1
NC2
P4 P5
P1 P2 DR2 S1 DR1
DR SUCTION
P1 Negative control
NC1
0.9φ
PC1
0.9φ
Cut-off control A
NC2
P1 P2 P2 Negative control
DR SUCTION
P1/P2 Pump Performance Curve
10
Flow〔ℓ/min〕
・Negative control 70ℓ
2.9MPa
・Constant pressure control 20ℓ
Maintain constant pressure regardless
oil flow. 0
10 20 30 40 50 MPa 〔P1+P2〕
Impact in N mode : 17.5 MPa 1 2 3 4 MPa 〔Negative control pressure〕
Impact in H mode : 14.0 MPa
Pressure〔MPa〕
P3 Pump Unload
11
21MPa
P3 pump unload condition
NCP2
P3
GNC2 NC2
SOL-RM
Oil cooler fan
H
A
GP3
P3
PS SOL-R
4 MPa
N
GSP
DR
GP4
GP5
18MPa
P
P4
E P5
Travel Circuit (Forward)
13
Travel motor
〔Main circuit〕
When the spool valve is moved, P2 pump oil flows to the travel motor causing the motor to
rotate. Once the spool valve is switched, the negative control line is cut-off and the pump
discharges maximum oil flow.
B A
A6 B6 A5 B4 B3 A3 B2 A2 B1 A1
18MPa 16MPa
25MPa 25MPa
1:1
P4 P5
DR2 S1 DR1
TRAVEL L
CLS-RR
TRAVEL R
IMPACT
FEED
NC1
ROTATION
CLS-FR
NC2
CLS-TLR 後 正 CLS-FF
前 打 後
CLS-RF P2 T2 T1 P1 CLS-PH CLS-TRR
Drifter
pump pressure reaches setting level of the relief valve (PH), the 19MPa
spool valve (A) will move to left causing P1 pump pressure oil to 25MPa
flow to the large chamber of the control piston. The control piston
P1 PC1
moves to decrease flow and maintain setting level of the relief
valve (PH).
TRAVEL R
IMPACT
FEED
NC1
The impact pressure can be regulated by the relief valve (PH). CLS-FR
CLS-FF
Drifter
160 cm3/rev
TRAVEL R
IMPACT
FEED
NC1
CLS-FR
CLS-FF
T1 P1 CLS-PH CLS-TRR
25MPa
〔Main circuit〕
When the impact spool valve is moved to heat side, P1 pump oil
is blocked at B2 port. Therefore the relief valve (A) will open and
the oil returns to the hydraulic tank.
TRAVEL R
IMPACT
FEED
NC1
CLS-FR
CLS-FF
T1 P1 CLS-PH CLS-TRR
P1
Forward Feed Circuit
17
Main circuits P1 pump Main valve (5) Feed modular valve Feed motor Deceleration valve
RED. CS04 When the feed spool valve is moved to the fast notch of the forward side, P1 pump
DR
oil flows to the feed modular valve, then it flows to the feed motor through the sole-
noid valve FR and the reducing valve. The primary forward feed pressure can be
regulated by the relief valve (A) and the secondary feed pressure (actual control
pressure) can be regulated by the feed remote control valve (B).
A 16MPa
IMPACT
FP SOL-FR P T CLS-FR
Reverse feed (Φ0.9)
DR P T FEED
B Deceleration valve
CLS-FF Fast reverse feed (Φ4.4)
DR P1
P1
Feed remote control valve
Fast Foward Feed Circuit
18
Main circuits P1 pump Main valve (5) Feed modular valve Feed motor Deceleration valve
〔Main circuit〕
Feed motor
CS04 The pump flow is same as the forward feed circuit.
DR RED.
When the feed spool valve is moved to the second notch of the forward side, the
proximity switch CLS-FF is turned on, causing the solenoid valve FP to be energized.
The pilot line to the feed remote control valve will be cut-off, the forward feed pres-
sure is controlled under the relief valve (A).
A 16MPa
VR 25MPa
DR
A A B FR Reverse feed (Φ0.9)
IMPACT
CLS-FR
FP SOL-FR P T
DR P T FEED Fast reverse feed (Φ4.4)
Deceleration valve
DR P1 CLS-FF
P1
Feed remote control valve
Reverse Feed Circuit
19
Main circuit P1 pump Main valve (5) Feed modular valve Deceleration valve Feed motor
B 16MPa
VR 25MPa
DR
A B FR
IMPACT
FEED Reverse feed (Φ0.9)
FP SOL-FR P T
DR P T 4.3ℓ/min
Deceleration valve CLS-FR
Fast reverse feed (Φ4.4)
DR P1 92ℓ/min
P1 CLS-FF
Feed remote control valve
Reverse Feed Deceleration Circuit
20
Main circuit P1 pump Main valve (5) Feed modular valve Deceleration valve Feed motor
B 16MPa
Detail of feed spool valve
A B Relief valve for reverse feed
Fast forward feed (Φ4.4)
FG Main valve (5)
25 MPa
Forward feed (Φ1.0)
Feed modular valve A B
B
16MPa
V FF
⇒
B
SOL-FP
VR 25MPa
DR Reverse feed
A B FR (Φ0.9)
IMPACT
FEED
FP SOL-FR P T
DR P T Fast reverse feed (Φ4.4)
Deceleration valve CLS-FR 92ℓ/min
DR P1
P1 CLS-FF
Feed remote control valve
Anti-jamming Feed Reverse Circuit
21
Main circuit P1 pump Main valve (5) Feed modular valve Deceleration valve Feed motor
VR
DR 25MPa 25MPa
A A B FR
IMPACT
CLS-FR
T2
FP SOL-FR P T
ROTATION
DR P T FEED
Deceleration valve
DR P1 CLS-FF
P1
Feed remote control valve P2
Forward Rotation in N mode Circuit
22
Pilot circuit P3 pump Pump modular valve P2 pump regulator Power shift control
〔Main circuit〕
When the rotation spool valve is moved to forward side, P2 pump oil flows to the port “RF” of the
drifter rotation motor.
RF RR
Main valve (5) 〔Pilot circuit〕
A5 B4
18MPa When the rotation lever is moved to the forward rotation, the proximity switch CLS-RF is turned
on. With the proximity switch is turned on, the solenoid valve R is energized, causing pilot pres-
sure to flow to the P2 pump regulator. Pilot pressure PS (4MPa) is applied to both of P1 and P2
14MPa pump regulator, it works to increase pump power. Pilot pressure NC2 (1.9MPa) is applied to P2
pump regulator, it works to decrease flow. The rotation speed can be regulated by the relief valve
(N).
Initial setting: for T38 thread, 160 min-1
25MPa for T45 thread, 140 min-1
NCP2
T2 GNC2 NC2
SOL-RM
ROTATION
CLS-RR
PS P3
H
Pilot circuit P3 pump Pump modular valve P2 pump regulator Power shift control
〔Main circuit〕
Oilflow is same as the Forward rotation in N mode circuit.
RF RR
Main valve (5) 〔Pilot circuit〕
A5 B4
18MPa Basic operation is same as Forward rotaion in N mode circuit.
When the mode selector switch is turned on, the solenoid valve
RM is energized, causing the relief valve (H) to operate.
14MPa H Mode
The pressure setting of the relief valve (H) is 1.3MPa, it’s lower
N Mode
than the relief valve (N), rotation speed will increase to 250 min-1.
25MPa
NCP2
T2 GNC2 NC2
ROTATION
CLS-RR
SOL-RM
1.3MPa
P3
H
〔Main circuit〕
When the rotation spool valve is moved to reverse side, P2 pump oil flows to the port “RR”” of
RF RR the drifter rotation motor.
Main valve (5)
A5 B4 〔Pilot circuit〕
18MPa
The operation is same as Forward rotaion in H mode circuit.
When the rotation lever is moved to the reverse rotation, the proximity switch CLS-RR is turned
14MPa on. With the proximity switch is turned on, the solenoid valve RM is energized.
25MPa
NCP2
T2 GNC2 NC2
ROTATION
CLS-RR SOL-RM
1.3MPa
正
P3
H
CLS-RF
Main circuit P3 pump Boom control valve Double operate check valve Oscillating cylinders
Oscillating When the oscillating spool valve is moved, P3 pump oil flows
A cylinders to the oscillating cylinder (A) through the double operate
check valve (C) and the oscillating lock valve (B).
The oscillating lock valve blocks one side of the hydraulic
B cylinder oil flow to stop the cylinder operation.
The P3 maximum pressure can be regulated by the relief
valve (D).
C
φ1.5
D A B A B A B A B A B A B A B A B A B A B
21MPa
BN
P3
Dust Collector Circuit
26
Dust collector
Main circuit P5 pump Dust collector modular valve Fan motor
3200 min -1
〔Main circuit〕 DR
P5 pump oil flows to the dust collector modular valve. When the dust collector
switch is turned on, solenoid valve DC is energized, block flow to the reservoir,
causing pressure oil to direct the fan motor and the motor to operate.
The P5 maximum pressure can be regulated by the relief valve (A) and the fan OUT IN
speed can be regulated by the flow control valve (B).
18MPa
P4 P5
DR2 S1 DR1 P
E P5
Hydraulic pumps
〔Operation〕
1) Impact pressure is delivered to the port “P”.
2) Rotation pressure is delivered to the port “RD”, it operates the pilot directional φ1.5
control valve (A), the impact pressure flows to the drifter damper room
through the reducing valve (B). ACC
H
3) The impact pressure is also flows to the relief valve (C). This relief valve
regulates actual damper pressure. RF RR
4) Forward feed pressure is delivered to the port “FF”. This pressure oil works
to increase the damper pressure. As the feed pressure increases, the L
damper pressure increases.
ACC
Initial setting: The damper pressure is set at 10MPa when the feed pressure is 4MPa. Damper modular valve PH
A
GDP
φ1.8
DD A
φ0.7 RD
FF
φ0.7
B C
Rotation
P
DR
Impact
Forward feed
Travel Motor
28
Travel motor
Not operating Operating
A D
A B A B
〔Operation〕
1) Pressure oil open the check valve (A) and it flows to the axial piston
cylinder. However the motor does not rotate at this time.
2) Pressure oil pushes the spool valve (D) causing return line to connect.
Also it unlocks the mechanical parking break (C) then the motor starts
rotating.
Feed Motor
29
Feed Motor
Not operating Operating
RED. DR RED. DR
B
A
A B A B
〔Operation〕
1) Pressure oil open the check valve (A) and it flows to the axial piston
cylinder. However the motor does not rotate at this time.
2) Pressure oil pushes the spool valve (B) causing return line to connect.
Also it moves the spool valve (C), unlocks the mechanical parking
break (D) then the motor starts rotating.