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Combatting the Pollution of the Power Distribution Systems By Electronic Equipment

Richard Red1 Paolo Tenti J. Daan van Wyk


ELF1 S.A. University of Padova Rand Afrikaans University
Derrey-la-Cabuche Dept. of Electronics and Informatics Industrial Electronics Technology
CH-1756 Onnens FR Via Gradenigo 6/a Research Group
Switzerland 35131 Padova P.O.Box 524
2006 Auckland Park
Johannesburg
Republic of South Africa

Abstract-The increasing number of line-powered electronic an existing ski lift caused tripping of the capacitor bank of
equipment cause severe pollution in the power distribution another plant, a few kilometers away. This happened due to
system, mainly by producing distorted line currents and voltages. the resonance between the two compensation systems through
In this paper we review the various aspects of power-line the line inductance, which caused large harmonic currents in
pollution, and provide a general overview of how to combat the
the capacitor bank, exceeding its rms current capability.
distortion caused by rectifier loads. We also consider the EMI
and cost issues of line-harmonics reduction. All of these problems can be traced back to a common
origiq excessive waveform distortion in the power distribution
system. This distortion has a number of detrimental effects,
I. EFFECTS,ORIGIN, AND CATEGORIES OF POLLUTION IN THE including overheating of the various components of the
POWER SYSTEM distribution system, mechanical oscillations in generators and
motors, electrical resonances leading to insulation or capacitor
In January 1992 a new computer system was installed in failure, increased audio noise, impaired performance of
one of the buildings of the large French insurance company power-line communication systems, and unpredictable
GROUPAMA. Shortly after it was energized, the main circuit behavior of installed protection systems. In addition to the
breaker tripped and disconnected the whole system. At the distortion, other undesirable phenomena are also becoming
expense of considerable time and money, the reason for the more and more prevalent on the power lines, for example
interruption was found: The current in the neutral conductor voltage fluctuation, flicker, sags (dips), and radio-frequency
was 65% of the phase currents, but the rating of its protective interference.
relay was only 50% of those protecting the phase conductors. The main cause of all these phenomena, which can be
In the US, a Midwest utility reported a transformer failure considered a sort of electromagneticenvironmental pollution,
where the transformer was not overloaded beyond its kVA is the increasing usage of line-powered electronic equipment,
rating but where the customer's load was primarily such as computers, color TVs, electronic ballasts for
variable-speed motor drives with high harmonic content. In gas-discharge lamps, solid-state motor controllers over the
another reported case,a 300-kVA transformer failed, although entire range from watts to megawatts, battery chargers, and
a clamp-on averaging-type ammeter showed no overload. A electronic control of a large variety of industrial loads. The
replacement transformer also failed soon after installation. line side of all these equipment incorporates a rectifier circuit
Eventually a measurement with a true-rms meter revealed that or circuits followed by some form of a switching power
the transformer was significantly overloaded with harmonic processor. Unless specially so designed, the rectifiers draw
currents. distorted line current. Note that not only the rectifiers are
In 1991, a new skiing plant (double-rope cableway) was responsible for line harmonics. Phase-angle controllers,
installed in the Italian Alps, next to the massif of the commonly used for power regulation in heaters and lamp
Marmolada. The plant rated to convey 3600 persons per hour, dimmers also produce waveforms with substantial harmonic
has two 2 - M w dc motor drives, fed by thyristor rectifiers. At content and high frequency interference. Due to the
this location, the drives were powered from a relatively weak nonlinearity of the gas discharge even the standard fluorescent
20-kV grid. During acceptance testing, the plant caused a lamp with its magnetic ballast is a significant contributor to
voltage distortion of about 18% in the grid, forcing the utility line harmonics.
to disconnect the plant until a less polluting (12-pulse) rectifier In addition to the harmonics, which pollute the line in the
configuration was installed. Furthermore-also in t h s low k€€zrange, high-frequency pollution (up to several tens of
region-the installation of a passive compensation system megahertz) is created by the microsecond and submicrosecond
(tuned filters plus a capacitor bank for VAR compensation) for edges of the waveforms of the switching power processors.

0-7803-3704-2/97 $10.00 0 1 997 IEEE 42


(3) More equipment are interconnected in the user’s local
power system, causing increasing amount of locally
generated disturbances.
(4) The proportion of polluting (mostly electronic) load is
increasing.

A serious consequence of the increasing amount of


electronic load is the increase in the neutral current. A recent
survey conducted in six office buildings at a large university
complex in the US determined a mean ratio of the neutral
current to the phase current of 133.1%. Such high neutral
Harmonic distortion Interharmonics currents indicates that the dominant load is single-phase
rectifiers powering electronic equipment; this is considered
characteristic of any present and future high-tech environment.

111. STANDARDS AND wGULATIONS

It was recognized already in the 1930s that unintentional


Notches- Frequency variation
man-made electromagnetic noise can interfere with radio
reception. Regulatory work-with the purpose of ensuring
interference-& reception--started as early as 1933 in Europe.
During the following decades the engineering discipline of
electromagnetic compatibility (EMC) was developed, together
with the formidable array of emission and immunity standards,
Swell which are presently in effect. Those standards are enforced by
various national or regional regulations.
Line harmonics and flicker, the two low-frequency
conducted emission phenomena, drew the attention of the
. . I . . ... ... .. standardization bodies rather late. In 1982 the IEC
(Intemational Electrotechnical Commission) released its
Flicker Outage three-part standard as “IEC 555: Disturbances in supply
systems caused by household appliances and similar electrical
Fig. 1. Categories of electromagnetic pollution of the power line. equipment, Part 1: Definitions, Part 2: Harmonics, Part 3:
Voltage fluctuations.” That standard, especially the part
Fig. 1 shows the various categories of electromagnetic discussing harmonics, underwent several amendments and
pollution. Electronic equipment are responsible for a major eventually became part of the IEC 1000 family of EMC
portion of EMI, harmonic distortion, interharmonics, notches, standards in the mid 1990s, as IEC 1000-3-2, “Limits for
and flicker in the power distribution system. harmonic current emissions (equipment input current < 16 A
per phase),” and IEC 1000-3-3, “Limitation of voltage
11. TRENDS fluctuation and flicker in low-voltage supply systems for
equipment with rated current 116 A.” (Note that for
Global power consumption is expected to rapidly increase equipment with 2 16 A per phase the equivalent standards are
in the future,although at Werent rates in different parts of the not yet released.)
world. The biggest growth will be observed in the developing In the United States the ANSI/JEEE Standard 519-1992,
countries. For Eastern Asia the International Energy Agency ‘WEE “ m e n d e d practices and requirements for harmonic
forecasts a 5.4% annual increase, control in electrical power systems,” sets limits to both the
The growing power consumption will inevitably lead to voltage and current harmonics. That standard is an update of
deterioratingpower quality, not so much because of a decline the previous E E E Standard 519-1981, “IEEE guide for
in the quality of high-voltage distribution (that is actually harmonic control and reactive compensation of static power
improving), but rather because of four other reasons: converters,” which dealt only with voltage harmonics.
In the above harmonic standards two distinct approaches
(1) More users are affected by each utility disturbance. are apparent. The IEC standards limit the harmonic emission
(2) The user equipment become more sensitive to produced by the equipment, while the IEEE Std 519-1992
disturbances. limits the emission at the point of common coupling with the

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Fig. 4. Single-phase active non-isolatedline-harmonics reduction circuits.

solution is conditional for proper metering and tariffs, power


flow studies and proper control of the active power filters
discussed in Section VI (for more information see [ 11 and [2],
and the bibliography of [3]).
Fig. 2. Single-phasepassive line-harmonics reduction circuits.

IV. HARMONIC REDUCTION TECHNIQUES


IN LOW-POWER,
SINGLE-PHASE APPLICATIONS

To achieve compliance with the European harmonic


regulations in low-power single-phase applications, either a
passive or an active line-current shaping circuit must be
inserted between the line and the rest of the equipment.
Alternatively, the equipment must be substantially redesigned.
Fig. 2 shows some of the popular passive low-harmonic
rectifiers, Fig. 3 shows the corresponding line-current
waveforms.
Passive rectifier circuits are reliable and cost-effective;
also, they do not generate E M , rather contribute to filtering.
They are, however, bulky and heavy, and are not very practical
for applications where the line voltage varies over a wide
range. In such cases, active circuits must be used. Fig. 4a
shows the most popular single-phase active circuit, the boost
Fig. 3. Characteristic line-current waveforms of single-phase passive line- rectifier. That circuit is capable of providing essentially
harmonics reduction circuits. harmonic-free line-current waveform while maintaining
regulation at line voltages from 85 to 270 Vac. It is also
consumer. Another important difference is that once the IEC lighter in weight than the passive circuits. Other active non-
standards, which are only proposals, are accepted by isolated line-current shaping circuits include the buck rectifier
CENELEC (Comite Europeen de Normalisation (Fig. 4b) and the single-switch and two-switch buck-boost
Elmo-technique or European Standardization Committee for rectifiers (Figs. 4c and 4d).
Electrical Products), they become European standards, which Low-harmonic isolated ac/dc converters include the two-
means that compliance with them is enforced by law. In stage system (passive or active low-harmonic rectifier plus
contrary, compliance with IEEE standards is only isolated dc/dc converter, e.g. the boost-flyback circuit in
recommended. In Japan, where the IEC harmonic standard Fig. 5), and a variety of single-stage solutions. Fig. 6 shows
was adopted, the compliance is also only voluntary. such circuits with the storage capacitor at the output side,
One issue that remains internationally unresolved at including the flyback rectifier (Fig. 6a), the isolated SEPIC
present, is a universally agreed upon definition of the different rectifier (Fig. 6b), and the parallel-loaded full-bridge resonant
electrical power or current components when the voltage and converter/rectifier (Fig. 6c). The main advantage of those
m n t in the distribution network are distorted. Even among schemes is that both the topologies and the control are simple.
utilities this fundamental question lingers on. Its eventual They have, however, a number of serious drawbacks, e.g., large

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Fig. 5. Two-stage solution:boost rectXer with dddc converter.

Fig. 8. Three-phaserectifier with line-side inductors.

(Fig. 7d, [7]). We consider some of these circuits the most


promising solutions for highly cost-sensitive applications, e.g.
computer and telecom power supplies or battery chargers.
Similar single-stage approaches are also available for
applications with high-frequency ac output, e.g. electronic
ballasts.
The drawbacks of all active solutions are higher cost,
r e d u d reliability, and the fact that they inject high-frequency
noise into the line. To reduce this noise to the level permitted
by the standards, extra filtering is required.
There are a huge number of papers discussing single-phase
line-harmonics reduction techniques. For a general overview
of the field, and for a detailed list of references, see [ti] or [9].
Fig. 6 . Single-phase isolated line-harmonics reduction circuits with the storage
capacitor located on the output side.
V. HARMONICREDUCTION
TECHNIQUESIN LOW-POWER,
THREE-PHASE
APPLICATIONS

The power range for low-power three-phase equipment is


typically between 3 and 10 kW.Equipment in this category is
requiredto satis@ the class A limits of the IEC 1000-3-2 norm.
Passive solutions, e.g. the one shown in Fig. 8 (three
inductors in series with the three phases), are acceptable in
many applications. They have the same advantages and
disadvantages as the single-phase passive circuits. Such
circuits are easily scalable, and may be used at medium or high
, power levels (see Section VI for further comments).
The classical active solutions include the six-switch buck
and boost rectifiers (Figs. 9a and 9b). Considering the
Fig. 7. Single-phaseisolated line-harmonics reduction circuits with the storage
complex control requirements and the poor exploitation of the
capacitor located on the input side. semiconductor devices, those circuits are only marginally
acceptable in low-power, lowcost applications.
low-hquency output ripple, excessively large storage capacitor Compared with the six-switch boost rectifier, the three-
at low output voltage, slow response to sudden line or load switch three-level circuit of Fig. 10 (“Vienna rectifier,” [lo])
changes, and fluctuating throughput power. Practically all of offers better switch exploitation and lower switching ripple
those drawbacks can be eliminated by moving the storage under similar operating conditions. However, the amount of
capacitor back to the input side. Fig. 7 shows several such requiredhardware is still too much for low-power and lowcost
circuits, the BlFRED (Boost-Integrated-Flyback-Rectifier- applications. For those applications the single-switch solutions
Mdc converter) (Fig. 7%[4]), boosvflyback combination with of Fig. 11 show the greatest potential. The description of those
diode (Fig. 7b, [ 5 ] ) , boosvflyback combination with capacitor circuits can be found in [ 111 (for Fig. 1la), in [ 121 (for Figs.
(Fig. 7c, [6]), boosusoft-switching half-bridge combination 1lb and 1IC), and in [ 131 (for Fig. 1Id).

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f: - __
t---

Fig.9.Six-switch buck (a) and boost @)three-phaserectifiers.

,
I J

(4
Fig. 1 1. Single-switchthree-phase rectifim: boost (a), buck (b),
ZCS-QR (c) and (d).
Fig. 10.The Vienna rectifier.

harmonic currents if the supply voltage is even moderately


W.PROVISIONS FOR MEDIUM AND HIGH POWER distorted, thus ampllfjing the voltage distortion. In addition,
APPLICATIONS passive compensatorsconnected to different grid nodes tend to
interact, causing resonant currents to flow through the line
Compared to equipment at low power ( 4 0 kW), industrial inductances, and generating unexpected voltage harmonics at
applications in the range from 10 kW to several megawatt are the consumer's terminals.
subject to very different rules, since no mandatory standards In the past much ingenuity had been expended on the
hold regarding their harmonic pollution at low frequencies. It transformers which feed the ac/dc converters, and also on the
is a matter of discussion between the utility and the consumer converter circuits, such that the harmonics reflected to the
to set the minimum power factor and the amount of current (or supply were as small as possible. This was achieved by various
voltage) distortion allowed at the point of common coupling stardelta and zig-zag transformer arrangements, by cascaded
(PCC)-these limits being strongly dependent on the identical converter banks phase-shifted with regard to each
short-circuit current capability at the PCC. other, by unsymmetrical control of banks of converters and
For a long time, only the reactive power absorption was various other techniques (see, e.g. [14]). However, the
limited by utilities. The typical solution was to insert suitable availability of turn-off power semiconductors, such as IGBTs
capacitor banks (possibly switched on and off by thyristors) and GTOs, have made the construction of PWM rectifiers
across the load terminals. Recently, the utilities have paid feasible with close to unity input power factor and negligible
more attention to the injection of current harmonics into the harmonics, with IGBTs at present being the favorite at power
grid, often enforcing the user to apply harmonic reduction levels of 100 kW and below.
techniques based on passive filters, either tuned or low-pass. Other modern solutions use switching compensators, as
Unfortunately, due to their low impedance at harmonic active filters for reducing the distortion and increasing the
frequencies, these passive compensation devices absorb large power factor. The compensators can be controlled so as to

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absorb any current waveform specified to the control system,
thus compensating for reactive and harmonic currents r-7-r-
PWM
converter
L
I l l
irrespective of the voltage distortion. The compensated loads
becomes nearly resistive, damping the resonances and resulting
in a better opemtion of the entire grid. Switching compensators
build on the technology developed for PWM inverters,
containing many power semiconductors. This implies that the AF-CONTROL
solutions are more expensive than passive solutions, so the current sink
current trend is to design integrated compensating systems, 8 (Active Filter)
including passive and switching components, in order to
provide the specified performance at a minimum cost.
Fig. 12 shows the general schematic of an integrated
compensation system, including thyristor-switched capacitors
and inductors, passive filters and switching converters.
For loads, which are fed by uncontrolled diode rectifiers T r i a b l e
three-phase
and are subject to current harmonics regulations (e.g., power capacitor
supplies for telecommunications), an increasingly popular
solution is to insert an active filter for the harmonics in parallel
with the load, providing the minimum compensation currents
needed to meet the required harmonic limitations. In some
traction applications, this active harmonic filter is inserted in ...
parallel to the directvoltage linkbetween rectifier and inverter.
The advantage of this approach is the much reduced rating of
- T Variable
three-Dhase
the filter in relation to the existing converters. This solution is inductor
also useful for retrofitting existing plants.

AF TSC TCR n
VI.ELECTROMAGNETIC
COMPATIBILITY AND GRID I I 1 Load
INST
ABILITY

An insidious drawback of all solutions involving power


electronic converters is that they generate high-frequency
pollution, i.e. conducted and radiated noise in the 10-kHzto
100-MHz range [15]. The high-frequency noise can have a
detrimental effect on the operation of surrounding electronic
equipment [161. This aspect is carefully taken into account in
the IEC 1000 standards, which define compliance tests to
e m the electromagnetic compatibility of industrial products Fig. 12. Integrated compensation.
[17]. Today, one of the most difficult trade-offs of line (a) Using a controlled, voltage-fed PWM converter to obtain a controlled three
phase current sink as active filter (AF)
harmonic reduction is to achieve that the additional high (b) Using thyristor switched capacitor banks (TSC) to obtain an effective three
frequency pollution is sufficiently limited, without a large phase variable capacitor.
increase in cost and size [181. (c) Using thyristor controlled reactors (TCR) to obtain an effective three phase
variable inductor.
Another operational aspect of powerelectronics equipment (d) Integrating AF, TSC, TCR with a tuned filter to achieve the desired
regards the stability of a grid. Many power-electronics compensation strategy.
equipment are designed to draw constant power irrespective of
line voltage fluctuations. Thus, when the line voltage VII. COST OF THEPOWER-LINE
POLLUTION
decreases they absorb higher current, resulting in a “negative
Merenthl resistance” operation that may pose serious stability It is very difficult to make a meaningful statement on the cost
problems to the grid. Because today constant-power loads are of the pollution of the power line. It has been estimated that in
not yet prevailing, this issue has not been investigated in depth. the United States alone poor power quality causes about S 13.3
However, under the future pressure of regulations requiring billion damage per year [ 191. A sigruficant portion of the
that loads draw low harmonic currents, it is expected that powerquality problems is related to harmonic distortion, so a
constant-power harmonic-reducing line interfaces become few billion dollars could probably be saved if the majority of
commonplace, making grid instability a quite realistic danger. the loads would include low-harmonic line interfaces.

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Another side of the balance sheet is the cost of the means of [6] M. Albach, “Flyback converter with capacitively coupled boost
eliminating or reducing the harmonic distortion and the Converter stage,” Proceedings of EPE ‘95, pp. 3.362-3.367.
resulting increased EM. It is interesting to note that
[7] R. Redl, “A new soft-switching dcldc converter and its
harmonics reduction in low-power equipment, e.g., personal application in an off-line power supply with integral high-
computem, pays back in less than three years, due to reduction quality rectification,” PESC ‘96Record, pp. 402407.
of building wiring losses alone [20].
[8] R. Redl, “Power factor correction in single-phase switching
mode power-supplies-an overview,” ZntemationalJournal of
SUMMARY Electronics, vo1.77(5), Nov. 1994, pp. 555-582.

The recent proliferation of nonlinear load, especially the [9] R. Redl, “Low-cost line-harmonics reduction,” Seminar at
electronic equipment with their f r o n t a d rectifiers, leads to a APEC ‘95, Dallas, TX,March 5-9,1995.
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system. Realizing that the distortion has many undesirable three-level unity power factor PWM rectifier,” Proceedings of
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companies, started to demand compliance with harmonic Germany, June 28-30, pp. 125-138.
regulations. In this paper we (1) reviewed the effect of
distortion through case studies, (2) gave a brief summary of the [1I] A. R Prasad, P. D. Ziogas, S. Manias,“An active power factor
related trends and regulatory activities, (3) presented an correction technique for three-phase diode rectifiers,” PESC ’89
overview of the harmonic-reduction techniques, including low- Record, pp. 58-66. Reprinted in ZEEE Transactions on Power
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provisions for medium and high power applications, (4) [12] E. Ismail and R. W. Erickson, “A single transistor three phase
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balance sheet of harmonics reduction.
[ 131 J. Pforr and L. Hobson, “A novel power factor corrected single
ended resonant converter with three phase supply,” PESC ‘92
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