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Desarmado y Armado
3304B & 3306B INDUSTRIAL & MARINE ENGINES
Número de medio -SENR1189-00 Fecha de publicación -23/08/1996 Fecha de actualización -13/06/2005
SENR11890032
Cylinder Pack
SMCS - 1216-012; 1239-011
Start By:
NOTICE
Keep all parts clean from contaminants. Contaminants put into the
system may cause rapid wear and shortened component life.
1. Turn the crankshaft until two of the pistons are at bottom center. Remove two rod cap bolts (1) from
each rod. Remove rod caps (2).
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2. Using a soft hammer, tape rod (3) away from crankshaft and remove bearing half (4).
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1. Install clean liners or cylinder packs (without the filler band or the rubber seals), spacer plate gasket
and clean spacer plate.
2. Install bolts and washers, as indicated above, in the holes indicated with an X. Install all bolts or the
six bolts around the liner. Tighten the bolts to a torque of 95 N·m (70 lb ft).
3. Use Tool (B) to measure the liner projection at four positions. Place tool next to each hold down bolt
and record the measurement. Record measurements for each of the four cylinders and divide by four to
find the average.
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4. If the liner projections are out of specification, try rotating the liner or install the liner in another bore
to see if the measurements improve.
5. Do not exceed the maximum liner projection of 0.175 mm (.0069 in). Excessive liner projection will
contribute to liner flange cracking.
6. With the proper liner projection, mark the liners in the proper position and set them aside.
7. When the engine is ready for final assembly, the O-ring seals, cylinder liner block and upper filler
band must be lubricated before installation.
8. If the lower O-rings are black in color, apply liquid soap on the lower O-ring seals and the cylinder
block. Use clean engine oil on the upper filler band.
9. If the lower O-rings are brown in color, apply engine oil on the lower O-ring seals, the cylinder block
and the upper filler band.
NOTE: Apply liquid soap and/or clean engine oil immediately before assembly. If applied too early,
the filler bands may swell and be pinched under the liners during installation.
10. Put liquid soap on bottom liner bore in block, on grooves in lower liner and on O-ring seals on the
liner.
11. Put filler band (5) in clean SAE 30 oil for a moment and install on liner. Install cylinder pack
immediately in the cylinder block (before expansion of filler band).
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Typical Example
12. Make sure the mark on liner is in alignment with the mark on the block. Use Tooling (A) to push the
liner into position.
13. Repeat Steps 1 through 3 for the remainder of the cylinder liners.
14. Install the pistons and connecting rods. Refer to the topic "Pistons & Connecting Rods" in this
manual.
End By:
Copyright 1993 - 2008 Caterpillar Inc. Wed Jun 11 11:55:05 EST 2008
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