International 4300 PDF Service Manual - ELECTRICAL CIRCUIT DIAGRAMS PDF

SERVICE MANUAL
SERVICE MANUAL SECTION
3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built
After March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS
Truck Model: 3200

Start Date: 03/11/2004
Truck Model: 4200
Truck Model: 4300
Truck Model: 4400
Truck Model: 7300
Truck Model: 7400
Truck Model: 7500
Truck Model: 7600
Truck Model: 8500
Truck Model: 8600
S082854
Copyright © 06/17/2004 International Truck and Engine Corporation
Downloaded from www.Manualslib.com manuals search engine

S082854
06/17/2004
S082854
Copyright © 06/17/2004 International Truck and Engine Corporation

3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built After i
March 10, 2004 — ELECTRICAL CIRCUIT DIAGRAMS
Table of Contents
INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .1

CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .1
NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P. 6. . . . .6
CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. .7
CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. .8
SCHEMATIC SYMBOL CHART, P. 9.. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .9
RELAY FUNCTIONS, P. 10.. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .10
LAMP BULB CHART, P. 11. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .11
INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER IDENTIFICATION,
P.12.. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. .12
12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . .13

ACCESSORY, P. 1. .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. .13
BATTERY FEEDS, CAB, P. 2. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..14
BATTERY, P. 3. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. ..15
1708 DATA LINK, P. 4. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .16
SWITCH DATA LINK, P. 5. . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . .17
DRIVETRAIN 1939 DATA LINK (CAB), P. 6. .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .18
DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .19
GROUNDS CHASSIS, P. 8. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . .20
GROUNDS CHASSIS, P. 9. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . .21
GROUNDS IP, P. 10.. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. ..22
GROUNDS IP, P. 11. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. ..23
IGNITION CAB, P. 12.. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . ..24
IGNITION CAB, P. 13.. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . ..25
IGNITION FEEDS, CHASSIS, P. 14. . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .26
START, P. 15.. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. ..27
CAB ACCESSORIES (CHAPTER 3). .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. ..28

CIGAR LIGHTER AND POWER FEEDS, P. 1. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .28
CB POWER, P. 2. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . ..29
COMPASS AND TEMPERATURE DISPLAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. .31
CREW DOORS WINDOWS AND LOCKS (POWER), P. 5. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. .32
HORN, DUAL ELECTRIC, P. 6. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..33
MIRRORS (HEATED, LIGHTED AND POWER), P. 7. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. ..34
RADIO (ENTERTAINMENT), SPEAKERS, P. 8. .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. .35
WINDSHIELD WIPER AND WASHER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
2–WAY RADIO, P. 10. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .37
SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . .38
LIGHTED AIR SHIELD, P. 12.. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. ..39
ROOF AUX. LOAD, P. 13.. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. .40
SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . . . . . . . . .41
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SELF CONTAINED AIR SEAT, P. 15. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. .42

DIGITAL CLOCK PTC, P. 16.. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . ..43
TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17. .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .44
HEATED SEATS FOR 7700 MODELS ONLY, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
BACKUP CAMERA, P. 19. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . ..46
XATA COMPUTER, P. 20. .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . ..47
KEYLESS IGNITION SYSTEM, P. 21. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .48
12V CHARGING + CRANKING SYSTEM (CHAPTER 4). .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .49

I6 EGR ENGINES, P. 1. . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .49
V8 AVNT ENGINES, P. 2.. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .50
CATERPILLAR, CUMMINS ISM ENGINES, P. 3. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .51
I6 HEUI ENGINES, P. 4. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .52
CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P. 5. .. . . . .. . . . ..53
I6 EGR ENGINES WITH AIR START, P. 6. .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. .54
FANS AND ENGINE ACCESSORIES (CHAPTER 5). .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .55

FAN WIRING, P. 1.. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .55
ETHER START, P. 2. .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . ..56
SNOW VALVE, P. 3.. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .57
FAN WIRING, CATERPILLAR AND CUMMINS, P. 4.. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .58
ELECTRONIC ENGINES (CHAPTER 6). .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .59

ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINE CRUISE CONTROL AND BODY BUILDER
CONNECTIONS, P. 2. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .60
ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY BUILDER
CONNECTIONS, P. 4. .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .62
CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
CUMMINS ISM ENGINE, P. 6.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .64
I6 HEUI ENGINE, P. 7. . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . ..65
I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH MANUAL
TRANSMISSION, P. 8. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . ..66
GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
IP/GAUGE LIST, P. 1. .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . ..67
WARNING LIGHT LIST, P. 2. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .68
WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3. . . . .69
ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER TEMP
GAUGE CIRCUITS, P. 4. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .70
IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
AIR PRESSURE INPUT CIRCUIT, P. 6.. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .72
AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . . . . . . . .73
FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P.
8.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .74
GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN FUEL LIGHTS,
P. 9. .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .75
GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP.
GAUGE, P. 10.. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .76
GAUGES AND WARNING LIGHTS — AMMETER, P. 11. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .77
ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . ..78
FRONT AXLE ENGAGEMENT LAMP, P. 13. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .79
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LIGHTS (CHAPTER 8).. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. ..80

BACK UP LIGHTS, P. 1.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .80
LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P. 2. . . . . .81
LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS (CONT.), P.
3. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..82
LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4. . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . .83
DOME LIGHT, MAP LIGHT, P. 5. . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . .84
DOME LIGHT, MAP LIGHT (CONT.), P. 6. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . ..85
FOG LIGHT AND WORK LIGHT, P. 7.. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. .86
HEADLIGHTS, P. 8. .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. .87
AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9. . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . .88
PANEL LIGHTS, P. 10.. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..89
CHASSIS ACCESSORIES (CHAPTER 9). .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. ..90

AIR DRYER AND HEATED DRAIN VALVE, P. 1.. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. .90
ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .91
ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .92
ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4.. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. .93
ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL HEATER
N/WARN LIGHTS, P. 7. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. ..96
BRAKE SYSTEM, HYDRAULIC, P. 8. . . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . .97
FUEL TRANSFER PUMP, P. 9. . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . .98
BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10. . . . . . . . . . . . . . . . . . . . . . .99
BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . . . . . . . .100
BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12. . . . . . . . . . . . . . . . . . . . . . . .101
BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY BUILDER,
P. 13. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .102
AIR SOLENOID 4–WAY PACK, P. 14. . . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .103
REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P.
15.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .104
HYD POWER PARK, P. 16.. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .105
AIR SUSPENSION, P. 17.. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .106
AUX. TRAILER, ACC CONTROLLED, P. 18. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .107
AUX. TRAILER, BTRY CONTROLLED, P. 19. . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .108
LIFT AXLES (NON-STEERABLE), P. 20. .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .109
LIFT AXLES (STEERABLE), P. 21. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . ..110
AIR ACTUATED PARK BRAKE, P. 22. .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .111
ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .112
ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .113
LIFT AXLES, WITH NON—STEERABLE FOR SS MODELS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
LECTRASHIFT ACCOMMODATION, P. 28. . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . .117
AUXILIARY 40 AMP CIRCUIT, P. 29.. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . ..118
HOURMETER, CUSTOMER MOUNTED PTO, P. 30.. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . ..119
REMOTE START/ STOP, P. 31.. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .120
LIFT AXLE WITH 14RAR, P. 32. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .121
LIFT GATE, P. 33. .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .122
LIFT AXLE MULTIPLEX, P. 34. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .123
TRANSMISSIONS (CHAPTER 10). . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .124
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ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124

ALLISON MD TRANSMISSION, P. 2. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..125
ALLISON MD TRANSMISSION (WTEC), P. 3. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . .126
ALLISON MD TRANSMISSION (CONT.), P. 4. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. .127
TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . ..128
EATON AUTOSHIFT TRANSMISSION, P. 6.. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . .129
EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . ..130
EATON LIGHTNING TRANSMISSION, P. 8. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. ..131
ALLISON HD TRANSMISSION, P. 9. .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . ..132
ALLISON HD TRANSMISSION, P. 10. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . .133
ALLISON HD TRANSMISSION, P. 11. . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . .134
ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
ALLISON HD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 13. . . . . . . . . . . . . .136
ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14. . . . . . . . . . . . . . . .137
TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P.
15. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..138
TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED EFFECTS, P.
16. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..139
AIR CONDITIONING (CHAPTER 11).. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. ..140

HVAC SYSTEMS, P. 1. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. .140
AIR CONDITIONING (ONLY), P. 2. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. ..141
AUTOTHERM SYSTEMS, P. 3.. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . ..142
CONNECTOR COMPOSITES (CHAPTER 12). . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. .143

CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2. . . . . . . . . . . . . . . . .144
CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . .145
CONNECTOR COMPOSITE (1011), P. 4. . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .146
CONNECTOR COMPOSITE (1012), P. 5. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. .147
CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8. . . . . . . . . . . . . . . . . . . .150
CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9. . . . . . . . . . . . . . . . . . . . . .151
CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . ..152
CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P. 11. . . . . . . . .153
CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. .. . .. . .. .. . .. . ..154
CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13. . . . . . . . . . . . . . . . . . . . . . . . .155
CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813), (1814),
(1815), P. 14. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . ..156
CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M), (1915),
P. 15. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .157
CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M), (2005M),
P. 16. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .158
CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F), (2022M), (2111M),
(2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P. 17. . .159
CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M),
(2503F, M), (2600F, M), P. 18.. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . ..160
CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M),
(3200F, M), (3201M), (3202), (3203M), P. 19. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . .161
CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . . .. . . . . . . .162
CONNECTOR COMPOSITE (4001), P. 21.. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. ..163
CONNECTOR COMPOSITE (4002), P. 22.. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. ..164
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CONNECTOR COMPOSITE (4003), P. 23. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .165

CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .166
CONNECTOR COMPOSITE (4014/1700), P. 26. .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .168
CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P.
27.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .169
CONNECTOR COMPOSITES (4070), (4071), (4087), (4098), (4101), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . .171
CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .173
CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H), (4410M),
(4411), P. 32. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .174
CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460), P.
33.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .175
CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840), (4850), P. 35. . . . . .177
CONNECTOR COMPOSITES (4900), (4910), (4950), (4951), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
CONNECTOR COMPOSITES (6007), (6011), P. 37.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .179
CONNECTOR COMPOSITES (6013M), (6014), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
CONNECTOR COMPOSITES (6200), (6316), (6323), (6332), (6333), (6334), (6400), (6401M), (6401),
(6406), (6407), (6407D), (6409), (6500), P. 40.. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .182
CONNECTOR COMPOSITES (6550), (6703), (6704), (6708), (7103), (7104), (7104A), (7105), (7106),
(7111), P. 41. . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .183
CONNECTOR COMPOSITES (7204), (7205), (7206), (7211), (7212), (7213), P. 43. . . . . . . . . . . . . . . . . .185
45.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .187
(7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .188
CONNECTOR COMPOSITES (7800), (7801M), (7803), (7900), (7901), P. 47. . . . . . . . . . . . . . . . . . . . . . . . .189
48.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .190
(8502A), P. 49. . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .191
CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601),
(8602), P. 50. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .192
P. 52. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .194
CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265), (9303A), P. 53. . . . . . .195
P. 55. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .197
CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198
CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .201
CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .202
CONNECTOR COMPOSITES (9717A), (9717B), P. 61. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .203
P. 62. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .204
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CONNECTOR COMPOSITES (9777), (9778), (9800), P. 63.. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. ..205

(9865M), (9900), (9900A), (9913A), P. 64.. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . ..206
CONNECTOR COMPOSITES (9913B), (9914), (4100), (4109), (4112), (6502), (7107), (7208), (7615),
P. 65. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .207
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INSTRUCTIONS AND CHARTS (CHAPTER 1)

CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATIOIN AND LOCATION
PREFIX DESIGNATIONS
PREFIX LOCATION
A Cab-instrument Panel Module
B Cab-Driver Control Module
C Cab-Header/Clearance Lights
D Cab-Roof/Rear Panel
E Cab-Left Door/Doors
F Cab-Right Door/Doors
H Cab-Sleeper
J Cab-Dash(outside)
K Engine/Radiator
L Transmission
M Chassis/Front End (Cab Dash Panel Forward)
N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)
P Chassis/Wheel Base Section
R Chassis/Suspension/Rear Axle/Axles
S Chassis/AF Section/Stop/Tail/Turn Lights
CIRCUIT NUMBER AND IDENTIFICATIONS
CIRCUIT
NUMBER COLOR DESCRIPTION
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+)

GY 1708 DATA LINK, SWITCH DATA LINK (-)
4 SERIAL/DATA COMMUNICATION J1922
5 YL DRIVE TRAIN J1939 DATA LINK (+)

GN DRIVE TRAIN J1939 DATA LINK (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 09AUG00 AE08-52365 01
Figure 1 Circuit Number Identification and Location Chart
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CHAPTER 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATION AND LOCATION (CONT.)
CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)
CIRCUIT DESCRIPTION
COLOR
NUMBER
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS/ENGINE GROUND
11 WH CAB/SLEEPER GROUND
12 LTBL ACCESSORY FEED
13 PK IGNITION FEED
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG/PRE-HEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22
23 TN ENGINE FAN/SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H 09AUG00 AE08-52365 02
Figure 2 Circuit Number Identification and Location Chart (Cont.)
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CHAPTER 1
CIRCUIT COLOR DESCRIPTION

NUMBER
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTI - THEFT WARNING
46 GY POWER TAKE - OFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING/MARKER LIGHTS
55 OR TURN SIGNAL - FEED
56 OR TURN SIGNAL LIGHTS - LEFT

YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
57 OR TURN SIGNAL LIGHTS - RIGHT

LT GN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)

P52778H 15 MAY 00 AE08-52365 03
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CHAPTER 1
CIRCUIT COLOR DESCRIPTION

NUMBER
58 BN CLEARANCE/IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY/DOME LIGHTS
64 YL FOG/DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHT
66 YL DAYTIME RUNNING LIGHTS
67
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
70 OR STOP LIGHTS
RD STOP LIGHTS (BODY BUILDER CONNECTION)
71 OR BACK - UP LIGHTS
LTBL BACK - UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED; MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
81 LTGN POWER DOOR LOCKS

P52778H 15MAY00 AE08-52365 04
S082854

S082854

NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION,

P. 6
Figure 6 NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification
S082854

CIRCUIT DIAGRAM INSTRUCTIONS, P. 7

CHAPTER 1
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT DIAGRAM INSTRUCTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A - SWITCH AND RELAY POSITIONS AS SHOWN ON

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION B - MULTIPLE CONNECTIONS ARE DISPLAYED ON
WITH IGNITION OFF UNLESS OTHERWISE NOTED. SCHEMATIC AS SHOWN. REFER TO CONNECTOR
COMPOSITE WITH APPLICABLE NUMBER FRO MORE
COMPLETE INFORMATION.
30 86
12 AND/OR 12
87A 87 85
INDICATES
SWITCH: RELAY - SUPPRESSED SWITCH CASE SINGLE IN-LINE CONNECTORS DISPLAYED
MANUAL/MECHANICAL MAGNETIC GROUND AS SHOWN WITH OR WITHOUT CONNECTOR
SUPPRESSED NUMBER.
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.
LOCATION/CIRCUIT NUMBER
WIRE GAUGE/WIRE COLOR
BUSS IN FUSE/CIRCUIT LOCATION IN FUSE/CIRCUIT

PRINTED BREAKER CONNECTOR BREAKER CONNECTION
CIRCUIT IN
INSTRUMENT F1
CLUSTER A FUSE RATING
VOLTMETER
20A
B
D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.
A60 A55A/A60
16OR 16OR
A55A
16OR
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL
CONNECTIONS OR CONTACTS.
CONTACT
WIRE A12A A128
CONNECTION
WIRE CONNECTION
INTERNAL
B CONNECTION BUSSED CONTACT
A 16BN
S A S S S ETHER
I I F18 F19
I SWITCH
A I OFF
OFF A OFF
OFF 16RD
20A
GND S I A
KEY SWITCH PIGTAIL

A12
F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT
IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED
PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE
COLOR WHITE SHALL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX LOCATION SUFFIX
COMMON GROUND G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT INDICATES
CIRCUIT NUMBER INDIVIDUAL GROUND A GROUND CIRCUIT.
INDICATES A GROUND
CIRCUIT NUMBER
CIRCUIT.

P52778H 15MAY00 AE08-52365 07
Figure 7 Circuit Diagram Instructions
S082854

CIRCUIT DIAGRAM INSTRUCTIONS, P. 8

CHAPTER 1
CIRCUIT DIAGRAM INSTRUCTIONS
G - ABBREVIATIONS: COLOR, NOUN AND ENGINE
COLOR ABBREVIATION NOUN ABBREVIATION

AQ - AQUA LT GN - LIGHT GREEN A G GROUND
ACCESSORY
BK - BLACK OR - ORANGE ACC GND
BL - BLUE AC - AIR CONDITIONER I IGNITION
PK - PINK
BN - BROWN AUX - AUXILIARY IGN
PL - PURPLE
DK GN - DARK GREEN AWG - AMERICAN WIRE GAUGE IND - INDICATOR
RD - RED
GD - GOLD SIL - SILVER B L - LEFT
BAT BATTERY LT - LIGHT
GY - GRAY TN - TAN
GN - GREEN VT - VIOLET CONN- CONNECTION OR CONNECTOR W/O - WITHOUT
LT BL - LIGHT BLUE DRL - DAYTIME RUNNING LIGHTS OPT - OPTIONAL
WH - WHITE
YL - YELLOW ENG - ENGINE R - RIGHT
FWD - FORWARD S - START OR SENDER
GA - GAUGE THERMO - THERMOSTAT
W/ - WITH
ENGINE ABBREVIATION
ISM - MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL
N14E PLUS - MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL
C-10,C-12 - MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL
V8-AVNT - MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL
I6-HEUI - MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL

P52778H 10AUG00 AE08-52365 08
Figure 8 Circuit Diagram Instructions (Cont.)
S082854

SCHEMATIC SYMBOL CHART, P. 9

CHAPTER 1
SCHEMATIC SYMBOL CHART
SYMBOL DESCRIPTION DESCRIPTION SYMBOL

MALE/FEMALE IN-LINE CONNECTION
FEMALE TERMINAL
HORN
MALE TERMINAL
GROUND
SPEAKER - SOUND SYSTEM

FUSE
LIGHT EMITTING DIODE

MAGNETIC SWITCH
RESISTOR
SWITCH CONTACT, NORMALLY OPEN

SWITCH CONTACT, NORMALLY CLOSED
JUNCTION POINT LIGHT - SINGLE FILMENT
SPLICE
LIGHT - DOUBLE FILAMENT

SWITCH-PRESSURE
SENDER - OIL, WATER,

SWITCH-MANUAL/MECHANICAL FUEL, TEMPERATURE
30 86
RELAY-SUPPRESSED
87A 87 85
SOLENOID - GENERAL USAGE
MOTOR - ELECTRIC
CIGAR LIGHTER

P52778H 19MAY00 AE08-52365 09
Figure 9 Schematic Symbol Chart
S082854

RELAY FUNCTIONS, P. 10

CHAPTER 1
RELAY FUNCTIONS AND WIRING GUIDE
RELAY FUNCTIONS
MINIATURE RELAY FUNCTION AND WIRING GUIDE
1 5
30 86
87A 87 85
3 4 2
RELAY SCHEMATIC
ENERGIZING COIL
NORMALLY CLOSED CONTACT
NORMALLY OPEN CONTACT

COMMON CONTACT 86 87
30
87A
85
ENERGIZING COIL
TYPICAL RELAY (INSERTION END)
85
87A
A 87
C E 30 E A C
D D
B B
86
FUSEBLOCK SOCKET FUSEBLOCK SOCKET
CONNECTOR SOCKET CONNECTOR SOCKET
CABLE INSERTIN END RELAY INSERTION END
MICRO RELAY FUNCTION AND WIRING GUIDE

RELAY SCHEMATIC
86 30
85 87 87A
COMMON
CONTACT
3
NORMALLY 86 87
OPEN
5 87A
CONTACT
ENERGIZING COIL 1 30 85
2 4 ENERGIZING COIL
NORMALLY
CLOSED TYPICAL RELAY (INSERTION END)
CONTACT

CNA 23AUG02 MINI RELAY #2 WAS #5. B 56507K P52778H 21JUN00 AE08-52365 10
Figure 10 Relay Functions
S082854

LAMP BULB CHART, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

LAMP BULB CHART
BULB APPLICATION CANDLEPOWER OR WATTS BULB TRADE NUMBER

BACK-UP LIGHTS 32 CANDLEPOWER GE1156
CLEARANCE & INDENTIFICATION 3 CANDLEPOWER GE193
COURTESY LIGHT 3 CANDLEPOWER GE168
DOME LIGHTS 12 CANDLEPOWER GE561
FOG LIGHTS 55 CANDLEPOWER VH550
HEAD LIGHTS:
LOW BEAMS 65 WATTS GE9007
HIGH BEAMS 65 WATTS GE9007
INSTRUMENT CLUSTER:
GAUGE BACK LIGHT 082S270538-3
GAUGE WARNING LED (RED) 082S272109-3
RANGE INHIBIT LED (YELLOW) 082S272109-4
COLD AMBIENT PROTECTION LED (YELLOW) 082S272109-4
FUEL FILTER LED (YELLOW) 082S272109-4
WARN ENGINE LED (YELLOW) 082S272109-4
STOP ENGINE LED (RED) 082S272109-3
BRAKE PRESSURE LED (RED) 082S272109-3
BRAKE FLUID LED (RED) 082S272109-3
WAIT TO START LED (YELLOW) 082S272109-4
CHECK TRANSMISSION LED (YELLOW) 082S272109-4
TRAILER ABS LED (YELLOW) 082S272109-4
WASHER FLUID LED (YELLOW) 082S272109-4
LEFT TURN SIGNAL LED (GREEN) 082S272109-2
TRACTION CONTROL LED (GREEN) 082S272109-2
WATER IN FUEL LED(YELLOW) 082S272109-4
PARK FLUID LED LIGHT (RED) 082S272109-3
CHECK ELECTRICAL SYSTEMS LED (YELLOW) 082S272109-4
PARK BRAKE LED (RED) 082S272109-3
CRUISE CTRL ACTIVE LED (GREEN) 082S272109-2
ANTILOCK BRAKING SYSTEM LED (YELLOW) 082S272109-4
RIGHT TURN LED (GREEN) 082S272109-2
COOLANT LEVEL LED (RED) 082S272109-3
SEAT BELT LED (RED) 082S272109-3
HIGH BEAM ICON LED (BLUE) 082S272109-5
CHECK AIR CONDITIONER LED (YELLOW) 082S272109-4
RETARD OVER HEAT LED (RED) 082S272109-3
PTO/THROTTLE LED (RED) 082S272109-3
MAP LIGHT 3 CANDLEPOWER 1816
SIDE MARKER 2458
STOP & TURN/TAIL & LICENSE PLATE 32/3 CANDLEPOWER 1157
TURN SIGNAL/MARKER (FENDER) 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK-UP) LIGHT 4411
PEC 18JUN01 REVISED DRWG SHEET. B P54634F P52778H 20JUN00 AE08-52365 11
Figure 11 Lamp Bulb Chart
S082854

INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER

IDENTIFICATION, P.12
CHAPTER 1
INTERNATIONAL V8 & I6 ECM

CONTROLLER CONNECTORS PIN
NUMBER IDENTIFICATION
CONNECTOR X3 REFERENCE (6020) CONNECTOR X4 REFERENCE (6021)
ECM TERM DESCRIPTION ECM TERM DESCRIPTION

PIN # PIN #
1 FPM FUEL PUMP MONITIOR 1 KL.87 BATTERY POWER
2 FLI FUEL LEVEL INDICATOR 2 KL.87 BATTERY POWER
3 KL.15 IGNITION FEED 3 NOT POPULATED
4 ECL ENGINE COOLANT LEVEL 4 VBREF SENSOR REFERENCE VOLTAGE
5 MPR MAIN POWER RELAY 5 NOT POPULATED
6 KL.31 GROUND 6 LSI_SPARE2 LOW SPEED INPUT 2
7 KL.31 GROUND 7 NOT POPULATED
8 DDS DRIVELINE DISENAGE SWITCH 8 NOT POPULATED
9 FPC FUEL PUMP CONTROL 9 VSS- VEHICLE SPEED SENSOR-
10 TCSS TORQUE CURVE SELECT SWITCH 10 VSS+ VEHICLE SPEED SENSOR+
11 TACH TACHOMETER CONTROL 11 NOT POPULATED
12 CAN1+ DRIVETRAIN J1939 DATALINK + 12 IVS IDLE VALIDATION SWITCH
13 CAN1- DRIVETRAIN J1939 DATALINK - 13 NOT POPULATED
14 RAS RESUME/ACCELERATE 14 EFAN ELECTRIC FAN CONTROL
15 CAN1-SHLD DRIVETRAIN 1939 DATALINK SHLD 15 LSO_SPARE4 LOW SIDE OUTPUT 4
16 NOT POPULATED 16 NOT POPULATED
17 VSS_CAL VEHICLE SPEED SENSOR 17 NOT POPULATED

CALIBRATION
18 VRE VEHICLE RETARDER ENABLE 18 APS ACCELERATION POSITION SENSOR
19 RPRE REMOTE PRESET PTO ENABLE 19 NOT POPULATED
20 RVAR REMOTE VARIABLE PTO ENABLE 20 ATA+ J1708 DATALINK +
21 SCS SET/COAST 21 ATA- J1708 DATALINK -
22 ESHTR ELECTRONIC SHUTTER RELAY 22 NOT POPULATED
23 ECI ENGINE CRANK INHIBIT 23 GSC GENSET SPEED CONTROL
24 BAP BAROMETRIC AIR PRESSURE 24 KL.31B SENSOR REFERENCE GROUND

CNA 25FEB03 B 58928S
PIN 6 OF CONN X4 INOUT
CHANGED TO INPUT
P54304U 16JAN01 AE08-52365 12
Figure 12 International V8 and I6 ECM Controller Connectors Pin Number Identification
S082854

12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

ACCESSORY, P. 1

CHAPTER 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION. ACCESSORY
CAB FUSE
BLOCK MEGAFUSE
(1011) OPTIONAL 100 A
SPLICE
A14AS A14BB A14AAA A14AA
DIAG G2 C2 E2 A2 10RD 6RD 6RD 6RD
CONN F6
5A
(1650)
H2 D2 F2 B2
B
A98
18VT
18RD
A15
A
B
KEY S A S A
SWITCH S
S
I I I
(1100) A I A
OFF OFF OFF OFF
GND S I A
D C
A14AT
10RD
A13DH ACCESSORY
18PK
RELAY
A12AB
18LTBL (CAB FUSE BLOCK)
DIODE ASSY (1012)
(1106M) A12M BODY BUILDERS CONN
16LTBL (CH 9, PG 10)
J4 G4
86 30
A B
A13DD
85 87 87A CAB FUSE

18PK
10LTBL
A12 G3 J3 BLOCK
18LTBL
A12B
(1013)
5A
A3 B3 TRAILER AUX/
A12D A12S
A11-GAF
10LTBL 16LTBL ROOF AUX

(CH 3, PG 12)
16WH
TO IGN RELAY F35

SEE CH02_12
A4 5A B4
A12E A78L POWER MIRRORS
10LTBL 18LTGN
(CH 3, PG 7)
F36
A12P SWITCH PACK

E1 5A F1 18LTBL
A12C (CH 3, PG 11)
TO IGNITION 10LTBL
RELAY 2 ELECT SYSTEM
F5 A12N
18LTBL CONTROLLER
SEE CH02_12
(1600)
CAB FUSE A86F CB RADIO

G1 10A H1 16LTGN (CH 3, PG 2)
BLOCK
(1011)
F1 A86 RADIO
18LTGN (CH 3, PG 8)

CNA 12SEP02 DVD/A12M WAS CONNECTED C 56507Z
TO F21. RELEASE NO. DATE PART NO. SHEET
P52778H 09AUG00 AE08-52366 01
Figure 13 Accessory
S082854

BATTERY FEEDS, CAB, P. 2

CHAPTER 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION. BATTERY FEEDS, CAB
30A
A14 PWR WIN/LOCK (DRIVER)
10RD A3 F15 B3 CH 3_04
30A
A14AB PWR WIN/LOCK(PASS)
10RD CH 3_04
A4 F13 B4
CAB FUSE 10A
BLOCK
(1011) C4 D4 DOME LT/RADIO MEMORY CH 3_08 CH 8_05
F12
20A
A14AS
10RD A2 F14 B2 AUX PWR CH 03_01
5A
HVAC CONTROL CH 11_01
C2 D2
F10
5A
E2 F6 F2 KEY SW & DIAG CH 2_01, 12, 15
15A
G2 F2 H2 INSTR CLUSTER CH 7_05

A14AA
6RD
A14AV IGNITION RELAY (1012) D4 SEE CH02_12

10RD D4
A14AT G4 ACCESSORY RELAY (1012) G4

10RD SEE CH 2_01
CAB FUSE
BLOCK
(1012)
A14AA
6RD
100A
OR
MEGA
FUSE
CAB FUSE
STUD
BLOCK
(1013)
A14FJ
G4 OPTIONAL IGN RELAY (1013) G4
A14AAB
10RD SEE CH 2_13

6RD
A14FM
BLOCK 10RD B2 TBD
A2
1&2 F44
D2 TBD
C2
F42
CAB FUSE
BLOCK F2 LIGHTED AIR SHIELD SEE CH 3_12
E2
OR (1014) F40
10A
AIR SEAT/QUALCOM SEE CH 3_15
G2 H2
BLOCK F38
1&2 30A
A14EG SEE CH 3_05
10RD A1 B1 PWR WIN/LOCK (TRAVEL CREW)
F43
A14FR G4
10RD ROOF MOUNTED ASSY
BLOCK
3&4

D U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 23AUG02 DVD/ADDED F38 TO FUSE 56507Z
RELEASE NO. DATE PART NO. SHEET
BLOCK 1014.
P52778H 21JUN00 AE08-52366 02
Figure 14 Battery Feeds, Cab
S082854

BATTERY, P. 3

CHAPTER 2
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 12V POWER DISTRIBUTION -
INTERNATIONAL TRUCK AND ENGINE CORPORATION. BATTERY (CONT)
MEGAFUSE
FROM START SOLENOID
K14H A14AA
4RD 6RD CAB FEED CH02_01,02,12,15
J90* J90
16BK 12GY HYDRAMAX MOTOR RELAY CH09_08
*FUSEABLE LINK
*
12RD
J14H
12BL
4RD
SYSTEM
CONTROLLER
* *
14GY 12BL 12RD
40A J17D STARTER RELAY CH02_15,CH04_01,02

10PK
A1
60A
J14V
J14MM PTC BODY BUILDER FEED CH03_01

6RD
A2 8RD
40A
A5
40A
J44
10RD POWER PARK MOTOR CH09_16
A6
J14R TAIL MARKER RELAY FEED CH09_10
10RD
J14S STOP RELAY FEED CH09_10

12RD
F2-A2 30A
J44J
F2-B2 18GY TRAILER ABS RELAY CH09_11
15A
IGN RELAY R9 CH02_14
J57T
F2-E2 F2-F2 12OR TRLR RIGHT TURN RELAY CH09_11
15A
J56T TRLR LEFT TURN RELAY CH09_11
F2-G2 F2-H2 12OR
12RD
J14T
20A W/BODY BUILDER

25A W/AUX TRLR SOCKET
12RD
J14D
J14BB BODY ACCESSORY RELAY CH09_10

F2-A3 14RD J72
12OR TRLR AUX CTR PIN RELAY CH09_11
5A F2-B3
J26D PAM MODULE CH07_11
F2-C3 F2-D3 18TN
5A J14X
16RD FORWARD REMOTE POWER MODULE CH09_15
J14M J14W
10RDF2-E3 16RD REAR REMOTE POWER MODULE CH09_15
F2-F3
20A
J19 FUEL HEATER & WIF MODULE CH07_09,CH09_07
F2-G3 F2-H3 16GY
10A
J92FB LCT SHIFT RELAY CHO3_17
F2-C4 F2-D4 16TN
30A
J14AW
F2-C4 12RD EATON AUTOSHIFT CH10_06
F2-D4
12RD
J14J
J94A AIR ABS RELAY CH09_02

12GY
30A W/AIR ABS
25A W/HYD ABS J94HC
14GY HYD ABS MOD RELAY CH09_06
F2-E4 F2-F4
25A
J94H HYD ABS ECU RELAY CH09_04
14GY
F2-G4 F2-H4

CNA 25SEP02 DVD/ADDED LCT SHIFT C 56507Z
RELAY, REMOVED J92UA. RELEASE NO. DATE PART NO. SHEET
P52778H 30JUN00 AE08-52366 03
Figure 15 Battery
S082854

1708 DATA LINK, P. 4
CHAPTER 2
1708 DATA LINK
DIAGNOSTIC
F G CONN
(1650) AUTOSHIFT
SELECTOR
DIAGNOSTIC (7905M)
CONN F G
(1650)
B2
C2
N/EATON AUTOSHIFT
TRANSMISSION W/EATON AUTOSHIFT
TRANSMISSION
9 10 9 10
W/ALLISON HD WTEC
TCM TRANSMISSION
BULKHEAD
W/AIR ABS BRAKES (7214)
9 10
PASS THRU
AT DASH 15
AIR ABS (4014)
ECU #1
(4024)
14
G3
ECU "S"
CONN BLACK
J1708 SPLICE DASH (7204F)
G2 (4820) (4705F2)
SEE CH09_04
C3 16 17
SEE CH09_04
C4 (4820) 15 1
J1708 SPLICE
DASH/CENTER
CHASSIS
(9700)
(W/HYD ABS BRAKES) W/ALLISON WTEC TRANSMISSION
ENGINE
(4103) 10 11
10 11 10 11 10 11
IDM2
(6011) IDM2
(6011)
3
3
2
16 17 20 21 20 21
ECM ECM 2 ECM2

CONN CONN CONN
(6007) (6021) (6021)
W/I6-HEUI ENGINES W/I6-EGR ENGINES W/V8-AVNT ENGINES
U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 ADDED I6-HEUI ENGINES. E 58774T
P52778H 19JUN00 AE08-52366 04
Figure 16 1708 Data Link
S082854

SWITCH DATA LINK, P. 5

CHAPTER 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION. SWITCH DATA LINK
ELECT SYSTEM
CONTROLLER
(1600)
30 29
20DKBL
A3E(+)
A3F(-)
20GY
A3Y(+)
18DKBL
A3Z(-)
18GY
18DKBL
A3P(-)
A3N(+)
18GY
18DKBL
18DKBL
A3W(+)
A3J(+)
A3K(-)
A3X(-)
18GY
18GY
DOOR POD SWITCH DOOR POD CREW

A B PASSENGER D E PACK B A DRIVER E B DOOR
(3204) (1101) (3200)
(2600)
18DKBL
D3Y(+)
D3Z(-)
18DKBL
18GY
E3W(+)
18DKBL
E3X(-)
E3W(+)
18GY
E3X(-)
18GY
DOOR POD
D C SIGNAL C D DOOR POD
SIGNAL
(3202) (3202)
D3BB(+)
18DKBL
18DKBL
D3CC(-)
D3AA(-)
D3B(+)
18GY
18GY
LEFT CREW RIGHT CREW

DOOR POD B A B A DOOR POD
(3208) (3208)
T3BB(+)
18DKBL
T3BB(+)
18DKBL
T3AA(-)
T3AA(-)
18GY
18GY
DOOR POD DOOR POD

SIGNAL C D C D SIGNAL
(3209) (3209)

P52778H 25AUG00 AE08-52366 05
Figure 17 Switch Data Link
S082854

DRIVETRAIN 1939 DATA LINK (CAB), P. 6
CHAPTER 2
DRIVETRAIN 1939 DATA LINK (CAB)
TERMINATING
DASH PASS THRU RESISTOR
(4014) (1657M)
11
A 120
C
12
TO
DRIVETRAIN
J1939
SEE CH02_07
34 35 C D A B OPTIONAL
GAUGES
ELECT SYSTEM DIAGNOSTIC (1659)
CONTROLLER CONNECTOR
(1600) (1650)
J1939 A CLUSTER
B 4 5 A B
SHIFTER (1500)
(1652)
AUTO HVAC
(1658)
W/ EATON
AUTOSHIFT
11 10
SEE CH07_05
SEE CH07_05
SEE CH10_07
SEE CH10_07
OPTIONAL
GAUGE PACK
(1510)

CNA 12SEP03 REVISED 1510 PIN OUTS. C 58774T
P52778H 09AUG00 AE08-52366 06
Figure 18 Drivetrain 1939 Data Link (Cab)
S082854

DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7
CHAPTER 2
DRIVETRAIN 1939 DATA LINK (CHASSIS)
NOTE: NOT ALL MODULES NEED BE PRESENT.

J1939 BACKBONE BY-PASSES MISSING Y-SPLICES.
AIR ABS W/ AIR ABS BRAKES

ECU #1
(4024)
W/AMMETER or PYROMETER
C3
D2
(+)
20YL
D3
(-) (+) PAM MODULE

20GN 20YL (4087)
FROM DASH (+) (-) 7

J5R(+)
PASS THRU 20GN SEE CH07_11
20YL 20YL
(4014) 9
N/AMMETER (+) 8
(-) OR J5R(-)
SEE CH02_06 20YL 20GN SEE CH07_11
20GN PYROMETER
(-)
20GN
W/ ALLISON HD XMSN
TCM ENGINE/
BULKHEAD XMSN
(7214) (7800)
37 L5B183 D
L5B183
18YL
L5B183
18YL
18YL
38 E
18YL
(+)
L5B184 18YL
(+)
L5B184
18GN
18GN
18GN
(-)
A
120 ENGINE/
ohms DASH
(4103)
C
(+) 7 W/V8-AVNT OR
18YL I6-EGR ENGINES
9
ECU "S" CONN (+) (-) 8 ECM2

BLACK 18YL 18GN
(7204F) (6020)
13 (+) (-) (+) 12

18YL CAN(+)
18GN 18YL
12 15
29 13
(-) (-) CAN(-)
18GN 18GN
W/WTEC
I6-HEUI ENGINES
ECU "J1" CONN
(7305F) A
29 ECM
120 ohms
31 C (6007)
32 19
18
W/LCT WITHOUT WTEC 20

SEE Chapter 10, Sheet 1 WITHOUT LCT
U00TRH2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 ADDED I6-HEUI; REVISED LCT G 58774T
CONN 7305F PINOUTS.
P52778H 22JUN00 AE08-52366 07
Figure 19 Drivetrain 1939 Data Link (Chassis)
S082854

GROUNDS CHASSIS, P. 8

CHAPTER 2
GROUNDS, CHASSIS
J94-GHA
14WH HYD ABS GND CH09_04
J94-GHB
14WH HYD ABS GND CH09_04
J94-GHC HYD ABS MOD GND CH09_04

14WH
J94-GH
10WH J94-GHD HYD MOD PUMP RELAY GND CH09_06
18WH
J94-GHE ABS WARN LIGHT RELAY GND CH09_06

18WH
J94-GHF ABS EVENT RELAY GND CH09_06

18WH
J94-GAC
18WH AIR ABS GND CH09_02
STARTER J94-GAB AIR ABS GND CH09_02

GND 18WH
J94-GA
(4036) 12WH J94-GAA
18WH AIR ABS GND CH09_02
J11-GL
4WH GND J94-GAD ABS ECU POWER RELAY GND CH09_02
18WH
(4005)
(4006)
J11-GQR REAR REMOTE SOLENOID POWER MOD

14WH GND CH09_15
J5M(D) J1939 GND CH09_15

20WH
J11-GPM
14WH
J5M(S) SYSTEM CONTROLLER SHD GND CH09_15
20 SHLD
J11-GQS FWD REMOTE POWER MOD CH09_15
14WH
(FWD ONLY)
J11-GPN
16WH FWD REMOTE POWER MOD CH09_15
(FWD AND REAR)
J11-G
12WH FWD CHASSIS GND CH03_6, CH08_02
J11-GD PRIMARY IGN RELAY GND CH02_14

18WH
J11-GJ
10WH J11-GA REAR CHASSIS GND
14WH CH07_08; CH08_01,02; CH09_01,09
J82-G WIPER MOTOR GND CH03_09
16WH

52778H 26MAY00 AE08-52366 08
Figure 20 Grounds Chassis
S082854

GROUNDS CHASSIS, P. 9

CHAPTER 2
GROUNDS, CHASSIS
J11-GBB BODY BUILDER GND CH9_10

12WH
J11-GBG
12WH
J11-GBR ACCESSORY BODY BUILDER RELAY CH9_10
18WH
J11-GH TRAILER SOCKET GND CH9_11

8WH
J11-GW TRAILER ABS CENTER PIN RELAY CH9_11

18WH
J11-GM
8WH
J56-GH
18WH TRAILER LEFT TURN RELAY CH9_11
J57-GH
18WH TRAILER RIGHT TURN RELAY CH9_11
J72-G TRAILER AUX CENTER PIN RELAY CH9_11

18WH
J19-G
18WH FUEL HEATER RELAY CH9_07
J17-GR1 CRANK INHIBIT W/AUTO NEUTRAL CH10_05

18PK
STARTER GND
(4036)
J65-G
18WH WORK LIGHT GND CH08_05
J11-GL
4WH
GND J19-GA FUEL FILTER WARNING LIGHT GND CH07_09

16WH
(4005)
(4006)
J90-G
16WH FLOW SWITCH GND CH09_8
J44-GA
16WH POWER PARK GND
J44-G
10WH POWER PARK GND
J11-GAM EATON AUTOSHIFT GND

12WH
J90-GM
12WH HYDRAMAX MOTOR CH9_08
J11-GPM
16WH PAM MODULE CH7_11
J11-GPN FORWARD REMOTE POWER MODULE CH9_15

16WH
J61-G
18WH AIR SUSPENSION SOLENOID CH9_17

52778H 26MAY00 AE08-52366 09
Figure 21 Grounds Chassis (Cont.)
S082854

GROUNDS IP, P. 10

CHAPTER 2
GROUNDS, IP
DIAGNOSTIC
CONNECTOR
A98-G
18WH
(1650)
A
A63-GA
20WH MARKER LTR GND CH8_04
A11-GF
16WH DOME LT GND CH8_04
A11-GAB SYSTEM CONTROLLER

20WH
1
(1600)
A11-G
10WH
A11-GAA
18WH WASHER GND CH3_09
A28-G
18WH CLUSTER GND CH7_05
A11-GAD
16WH
FB2 IGN RELAY GND CH2_12
A86-G
18WH RADIO GND CH3_08
A74-G
18WH HVAC CONTROL GND CH11_01
A11-GA
10WH A11-GDB
18WH SWITCH PAK GND CH3_11
A84-G CIGAR LTR GND CH3_01

14WH
CAB GND
A86-GA
STUD 14WH AUX PWR GND CH3_01
(1851)
(1852)
(1859)
A11-GAH SYSTEM CONTROLLER

14WH
B (1601)
A73-G
12WH PWM GND CH11_01

PEC 16JAN01 PRODUCTION RELEASE. A P54304U DATE PART NO.
RELEASE NO. SHEET
CNA 22AUG02 RMVD CLUSTER GND CH7_05 B 56507K 52778H 9AUG00 AE08-52366 10
Figure 22 Grounds IP
S082854

GROUNDS IP, P. 11

CHAPTER 2
GROUNDS, IP
A11-GDW COURTESY LIGHT DRV CH8_04

18WH
A11-GDX
16WH
A11-GDV COURTESY LIGHT PASS CH8_04
18WH
A81-GA
12WH POWER WINDOW / LOCK DRV CH3_04
A81-G
12WH POWER WINDOW / LOCK PASS CH3_04
A11-GH
8WH
A81-GB POWER WINDOW / LOCK PASS

12WH
TRAVEL CREW CH3_05
A81-GC POWER WINDOW / LOCK DRV

GND STUD 12WH
TRAVEL CREW CH3_05
(1858)
(1862)
(1552F)
A A11-GAL
12WH
B A11-GBA
18WH OPT IGN RELAY GND CH2_13 A186 TRANSMISSION GND
A62-GC 18DKBL
18WH SHIFTER GND CH10_01 CH10_03
C A62-GD
18WH
SNOW VALVE A188 TRANSMISSION GND
A23-GA 5B SWITCH 18DKBL
D 18WH CH10_03
BUSS BAR
(1901)
A11-GDY SEE CH05_03 MIRROR SWITCH
E 12WH
ETHER START SEE CH03_07
A62-GF IP AIR HORN SW SWITCH
F 16WH CH3_06 (1010)
A21-G 10 SEE
G 16WH CH05_02
H A41-G PREMIUM TRIM GND
18WH
CH3_03
J
A28-GC AUTO NEUTRAL LIGHT

K 18TN
SEE CH10_05
GROUND
(1003)

P52778H 9AUG00 AE08-52366 11
Figure 23 Grounds IP
S082854

IGNITION CAB, P. 12
Figure 24 Ignition Cab
S082854

IGNITION CAB, P. 13
CHAPTER 2
12 VOLT POWER DISTRIBUTION -

IGNITION CAB (CONT)
G2 E2 C2 A2
CAB FUSE BLOCK
F6 5A (1011)
H2 F2 D2 B2
18RD
A15
A
B
S S A
A S S KEY SWITCH
I I
I I (1100)
A A
OFF OFF OFF OFF
S I A
GND
D C
DIODE ASSY
A13DH
(1106M)
18PK
18LTBL
A12AB
A B
18LTBL
A13DD
A12
18PK
TO ACC RELAY
CH2_01
A11-GBA
18WH SEE CH02_11
A13DB J4
18PK
85
G3 A11-GAM
A13DB 16WH SEE CH03_13
86
REMOTE STOP RELAY 18PK
87
CH09_31 J3
A13FA
10PK A13F SATELLITE COMMUNICATION
10A QUAL COMM-IMCT SYSTEM
A14FJ 16PK
BATT FEED
10RD A13E
SEE CH03_14
87A
30
G4 G2 H2 16PK
CH2_02 F28
C2
CAB FUSE
BLOCK 10A SNOW VALVE SWITCH
IGNITION A13DA CONNECTOR
(1013) 18PK
A2 F34 B2 SEE CH05_03
CAB FUSE
BLOCK
(1013)
A13FB
10PK
5A
A86P 2 WAY RADIO
16LTGN
E2 F2 SEE CH03_10
F30
5A
G1 F36 H1
7.5A
A21C ETHER START
16TN
A1 B1 SEE CH05_02
F33
CAB FUSE 5A
BLOCK A59H
18BK LIFT AXLES
(1013)
C1 D1 A59J
F31
18BK SEE CH09_25
5A
A49C
OPTIONAL WARNING
18GY
E1 LIGHTS
F29 F1
A49E
18GY SEE CH07_08

CNA 12SEP03 F30 WAS 10A F 58774T
P52778H 09AUG00 AE08-52366 13
Figure 25 Ignition Cab (Cont.)
S082854

IGNITION FEEDS, CHASSIS, P. 14
Figure 26 Ignition Feeds, Chassis
S082854

START, P. 15
CHAPTER 2
12VOLT POWER DISTRIBUTION - START
MEGAFUSE
100A
TO START SOLENOID POS K14H A14AA A14AAA A14BB
CH04_01,02 4RD 6RD 6RD 6RD
14GY
A14AS
10RD
G2 E2 C2 A2
FUSE BLOCK #2 F6 5A
(1011)
H2 F2 D2 B2
18RD
A15
A
B
S S A
A S S
I I
KEY I I
A A
SWITCH OFF OFF OFF OFF
(1100) S I A
GND
B D A104EB TO REMOTE STOP RELAY
18DKBL
CH9_31
A17
SEE CH10_05
18PK
SEE CH10_13
J17D
10PK
W/AUTO NEUTRAL
A17
18PK SEE CH10_09
TO ENGINE N/AUTO NEUTRAL
ECM W/HD WTEC
CH4_1,2
18PK
A17
8 PASS THRU
AT DASH
(4014)
R12-2
18PK
J17
J17S
18PK 86
R12-5
85
87
R12-4 J17E TO START SOLENOID

10PK
R12-1 CH4_1,2
R12-3
30
87A
(4003)
STARTER
RELAYS
NOTE:
SHOWN NOT WITH WTEC AUTONEUTRAL

ALSO SEE CH10_5

CNA 12SEP03 ADDED A17 FOR HD WTEC. F 58774T
P52778H 10AUG00 AE08-52366 15
Figure 27 Start
S082854

CAB ACCESSORIES (CHAPTER 3)

CIGAR LIGHTER AND POWER FEEDS, P. 1

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. CIGAR LIGHTER & POWER FEEDS
CAB FUSE BLOCK CIG LTR

CIGAR LIGHTER
(1011) PWR (STANDARD EQUIPMENT)
F3 (1854)
G3 H3
A84
(CH 2, PG 2) 14LTGN
15A CIG LTR
A11-GA A84-G
10WH 14WH
NEG CIG LTR

STUD GND
(1851) (1853)
A86-GA
14WH
POINT A
TO POINT A (OPTIONAL WIRING 1)

THIS SHEET
CAB FUSE BLOCK AUXILIARY CIG LTR
(1011) POWER PWR SOURCE
F14 (10) (1860)
A2 B2
A B
A86M A86M
(CH 2, PG 2) 14LTGN 14LTGN
20A A
B
A86-GA A86-GA
14WH 14WH
TO POINT A
(OPTIONAL WIRING 2)
THIS SHEET
CAB FUSE BLOCK AUXILIARY TWO POST
F14 (10) (1861)
A2 B2
A A86N A
A86M
20A B B
A86-GA A86-GB
14WH 14WH
(OPTIONAL WIRING 3)
TO POINT A
THIS SHEET CAB FUSE BLOCK AUXILIARY CIG LTR
F14 (10) (1860)
A2 B2 B
A86M A A86M
20A A
B
A86-GA A86-GA
14WH 14WH
TWO POST
PWR SOURCE
(1861)
A86N A
14LTGN
B
A86-GB
14WH
60AMP POWER FEED
PTC BODY BUILDER

BODY BUILDER
DCM BATT FEED
FEED STUD
(1820)
(1870)
MAXIFUSE A2
J14MM
BLOCK 8RD
P14
8RD
(4000) 60A A

CNA 23AUG02 F14 WAS F2 B 56507K P52778H 26JUN00 AE08-52367 01
Figure 28 Cigar Lighter and Power Feeds
S082854

CB POWER, P. 2

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. CB POWER
(CH 2, PG 1)
G1
CAB FUSE
10A F1
BLOCK
(1011) H1
16LTGN
A11-GF A11-G
16WH 10WH
A86F
ROOF/IP
CONN NEGATIVE
12 11
STUD
(2000)
(1851)
16LTGN
D11-GF
16WH
D86F
CONSOLE/
ROOF
A B
(2502)
C11-GF
16WH
16LTGN
C86F
C86-GF
16WH
A B
CB RADIO
POWER
(2303)
U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 23AUG02 CHGD F20 TO F1, 1012 TO 1011 B 56507K P52778H 25AUG00 AE08-52367 02
Figure 29 CB Power
S082854

COMPASS AND TEMPERATURE DISPLAY, P. 3

CHAPTER 3
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMPASS AND
INTERNATIONAL TRUCK AND ENGINE CORPORATION. TEMPERATURE DISPLAY
TEMP
A B
SENDER
(8601)
18GY
18GY
M41A
M41
AUX FWD/DASH
B C
CAB FUSE (4305)
BLOCK
(1012)
PANEL LIGHT
A1
BUSS BAR
18GY
18GY
(1002)
J41A
J41
5A F23 SEE CH08_08
B1 G
A62F 35 34
PASS THRU
18DKBL
(4014)
18GY
A41B
A41
18GY
H
A41-G A41A
18WH 18GY
GROUND
(1003) CONSOLE/IP
1 2 3 4 10 PREMIUM
(2503)
C41-G
18WH
C41A
18GY
18GY
C41B
18GY
C41
18DKBL
C62F
DOME/READING LIGHT
A D E G H
COMPASS/TEMP UNIT
(2117)
GROUND
DIMMER
12V IGN
TEMP +
TEMP -
COMPASS/TEMP
MODULE

PEC 16JAN01 PRODUCTION RELEASE. A P54304U DATE PART NO.
RELEASE NO. SHEET
CNA 23AUG02 RMVD 1200, F23 WAS F10 B 56507K P52778H 25AUG00 AE08-52367 03
Figure 30 Compass and Temperature Display
S082854

FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4

CHAPTER 3
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FRONT DOORS
INTERNATIONAL TRUCK AND ENGINE CORPORATION. WINDOWS AND LOCKS (POWER)
NEGATIVE
A11-GH
STUD 10WH
30A
(1858) A81B
12LTGN
CAB FUSE BLOCK
B3 A3
(1011)
F15
SEE CH03_05 A81-GC
12WH
SEE CH03_05 A81-GB 30A

12WH A81A
12LTGN CAB FUSE BLOCK
SEE CH03_05 A3Y(+) B4 A4
18DKBL (1011)
F16
SEE CH03_05 A3Z(-)
18GY
29
SYSTEM A3E(+) A3N(+)
20DKBL 18DKBL
CONTROLLER
A3F(-)
(1600) 20GY A3W(+)
30 18DKBL
A3P(-)
18GY
A3X(-)
18GY
DOOR DOOR
POD SIGNAL POD SIGNAL
DOOR/IP DOOR/IP
(3202) (3202)
(3200) (3204)
A A
ADDRESS 2 ADDRESS 2
B A A B
E3W(+) E3W(+)
ADDRESS 1 18DKBL 18DKBL
ADDRESS 1
C B B C
E3X(-) E3X(-)
DATA - DATA -
DOOR POD
DOOR POD
18GY 18GY
D C C D
DATA + DATA +
E D D E
E81-GA A81-GA A81-G E81-GA
GND 12WH 12WH 12WH 12WH GND
F E E F
G F F G
E81B E81B
POWER 12LTGN 12LTGN POWER
DRIVER
PASSENGER
A A
E83E E83E
WINDOW 14LTGN 14LTGN
WINDOW
B B
E83A E83A
WINDOW 14LTGN 14LTGN WINDOW
C C
E81A E81A
LOCK 14LTGN 14LTGN LOCK
D D
LOCK LOCK
DOOR
DOOR
POD LOAD
POD LOAD
14LTGN
14LTGN
(3201)
E81E
E81E
(3201)
ite_drawn:
B A A B B A A B
NOTE:
THE DOTTED LINES
ARE AN OPTION FOR TRAVEL DOOR WINDOW WINDOW DOOR
LOCK MOTOR MOTOR LOCK
CREW DOOR PODS
(3203) (3100) (3100) (3203)

CNA 23AUG02 F15 WAS F27, F16 WAS F34, B 56507K DATE PART NO.
RELEASE NO. SHEET
1011 WAS 1013 P52778H 25AUG00 AE08-52367 04
Figure 31 Front Doors Windows and Locks (Power)
S082854

CREW DOORS WINDOWS AND LOCKS (POWER), P. 5

CHAPTER 3
CREW DOORS
WINDOWS AND LOCKS (POWER)
30A
A81C
12LTGN
CAB FUSE BLOCK
H1 G1
(1014)
F37
30A
A81D
12LTGN
CAB FUSE BLOCK
B1 A1 (1014)
F43
SEE CH03_04
SEE CH03_04
SEE CH03_04
SEE CH03_04
A81-GB
18DKBL
A81-GC
12WH
A3Y(+)
A3Z(-)
12WH
18GY
ROOF / IP
A B C D E F CREW DOOR
(2600)
D81-GC
D81-GB
18DKBL
D3Z(-)
12WH
D3Y+)
12WH
18GY
DOOR DOOR
LEFT CREW
RIGHT CREW POD SIGNAL
POD SIGNAL DOOR POD
DOOR POD
(3209) (2601) (3209)
(2602)
A A
ADDRESS 2 ADDRESS 2
B A A B
T3BB(+) D3B(+) T3BB(+)
ADDRESS 1 D3BB(+) ADDRESS 1
18DKBL 18DKBL 18DKBL
18DKBL
C B B C
T3AA(-) D3AA(-) T3AA(-)
DATA - D3CC(-)
18GY
DATA -
DOOR POD
DOOR POD
18GY 18GY 18GY
D C C D
T81E D81C D81D T81E
DATA + 12LTGN 12LTGN 12LTGN 12LTGN DATA +
E D D E
T81-GD D81-GF D81-GD T81-GD
GND 12WH 12WH 12WH 12WH
GND
F E E F
T8A D81-GE T8A
18WH 18WH 18WH
G F F G
D81-GG T8B
POWER T8B 18WH 18WH
POWER
18WH
LEFT CREW
RIGHT CREW
A A
T83F T83F
WINDOW
B B
T83C T83C
WINDOW
C C
T81C T81C
LOCK 12LTGN 12LTGN LOCK
D D
LOCK LOCK
DOOR DOOR
POD LOAD POD LOAD
12LTGN
12LTGN
T81F
(3210) (3210)
T81F
ite_drawn:
B A A B B A A B
DOOR WINDOW WINDOW DOOR

LOCK MOTOR MOTOR LOCK
(3211) (3002) (3002) (3211)

CNA 22AUG02 F37 WAS F28, F43 WAS F35 B 56507K RELEASE NO. DATE PART NO. SHEET
1014 WAS 1013 P52778H 25AUG00 AE08-52367 05
Figure 32 Crew Doors Windows and Locks (Power)
S082854

HORN, DUAL ELECTRIC, P. 6

CHAPTER 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION. HORN, DUAL ELECTRIC
RIGHT SIDE
ELECT HORN
(8312)
B
M85-GE M85-GC
16WH 16WH
A
M85L
16GY
20 (8301)
B
M85-GD B
16WH M85-GA
CITY HORN
16WH
AIR HORN
A M85K M85J A
16GY 16GY
LEFT SIDE
20
ELECT HORN GROUND

(8311) ADAPTER #2
(8801)
20
18
RADIATOR
CLOCK GND
A D C GROUND
SPRING (8600)
ADAPTER #1
(1809) A (8800)
RADIATOR M11-GC
18GY
12WH
B9R
M85E
16GY
18GY
B85B
M11-GD
12WH
M11-G
12WH
18GY
18GY
B85C
B9V
A4 B10 B11 W/INSTRUMENT PANEL HORN SWITCH

CAB/DCM
(1800) FWD CHASSIS/DASH
HORN 10 13
(4301)
A85K SWITCH
18GY (1018)
J85AA
20GY
A85B
16GY
A85L
18GY 2B
18GY
20GY
A85C
A9M
A9V
20GY
A85C
18GY 3 J11-G J11-GJ

12WH 10WH
8 (4006)
GND 2
20GY
18DKBL
10
A9H
A62R
SYSTEM SYSTEM
A62-GF
CONTROLLER
18WH
3 13 5 E CONTROLLER
ZERO VOLT REF
ELEC HORN SW
(1600) BROWN FRONT

AIR HORN
(4007)
PANEL LIGHT
BUSS BAR E
(1002)
SEE CH08_08 GROUND
F ADAPTER
(1003)

U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
P52778H 19JUN00 AE08-52367 06
Figure 33 Horn, Dual Electric
S082854

MIRRORS (HEATED, LIGHTED AND POWER), P. 7

CHAPTER 3
MIRRORS (HEATED, LIGHTED & POWER)
SYSTEM CONTROLLER H G
(1601)
14LTGN
A78
CAB FUSE A4
BLOCK
5A
F36
(1013)
B4
16LTGN
16LTGN
A78M
A78P
A1 CAB FUSE
G2
BLOCK
(1011)
10A F18 10A F13
H2
B1
CAB FUSE
BLOCK
(1012)
DRIVER
POWER
MIRROR
SEE CH02_11
L/R
AXIS
A
20YL
B
SEE CH08_10
U/D
C
AXIS
18RD
D
18DKGN
E
HEATER
18BK
F
LIGHT PASSENGER
G
Power
16LTGN
ANT GND Mirror
16BN
A58S
A78H
DOOR/IP
A11-GDY
18DKBL
MIRROR
12WH
A62D
(3003)
L/R
A
A78D
A AXIS
18OR
MIRROR 18LTGN
A
B B
SWITCH A78E
18BN
18LTGN
B
C C
A78F
18YL
18LTGN
C
U/D
D D AXIS
A78J
18RD
16LTGN D
A1 E E
20OR 18LTGN
E
A2 F F HEATER
A58U A58T
20BL 18BK
18BN 18BN F
A3 G G
20YL A78L
18LTGN G LIGHT
A4 H H
18BK A78-GD A78-GB
16WH
B1 J
16WH
J
ANT GND
20OR
B2 K K
20WH
B3
20BN
B4 DOOR/IP
20BL
MIRROR
(3000)

CNA 23AUG02 REV FUSE BLOCK/DEL A. GND B 56507K 52778H 25AUG00 AE08-52367 07
Figure 34 Mirrors (Heated, Lighted and Power)
S082854

RADIO (ENTERTAINMENT), SPEAKERS, P. 8
CHAPTER 3
RADIO (ENTERTAINMENT), SPEAKERS
SEE CH08 PG 03
PARK LIGHTS
CAB FUSE BLOCK CAB FUSE BLOCK
(1011) (1011)
CLUSTER 1 C4 G1
CONN A62 10A 10A
(1500) 18DKBL
F12 F1
D4 H1
18LTGN
18LTGN
A86A
A86
W/PREMIUM
RADIO ONLY
3 A86M
PARK LIGHTS 18LTGN
14 A86J
2
LEFT CONSOLE LEFT CONSOLE -
20LTGN
12 8
A86L
RIGHT CONSOLE 20LTGN RIGHT CONSOLE -
4 6
RADIO POWER RADIO POWER
11 7
RIGHT FRONT + A86K RIGHT FRONT +
20LTGN
13 1
LEFT FRONT + A86H LEFT FRONT +
20LTGN
7 12
RADIO MEMORY RADIO MEMORY
PREMIUM AM-FM CASSETTE

RADIO BASE RADIO
6 11
PANEL LIGHT A62E PANEL LIGHT
20DKBL
16 4
LEFT REAR - A86C LEFT REAR -
20LTGN
10 10
RIGHT REAR - A86E RIGHT REAR -
20LTGN
9 A86D
7
RIGHT REAR + 20LTGN RIGHT REAR +
15 3
LEFT REAR + A86B LEFT REAR +
20LTGN
8 5
GROUND GROUND
RADIO RADIO
CONN CONN
(1300) (1301)
PREMIUM
ROOF ROOF
CONN CONN
(2503) (2000)
A86-G
20WH
8 7 9 6 13 1 5 4
W/PREMIUM
CAB TRIM
ONLY
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
C86H
C86K
C86J
D86C
D86D
D86B
D86E
C86L
A11-GA
10WH
A B A B A B A B
+ - + - + - + - GND STUD
(1851)
LEFT RIGHT LEFT REAR RIGHT REAR

CONSOLE CONSOLE SPEAKER SPEAKER
SPEAKER SPEAKER (2302) (2301)
(2305) (2304)
NOTE: REAR SPEAKER WIRING IS THE

SAME FOR STD, EXTENDED AND
TRAVEL CREW CAB.

CNA 16MAR04 REV PINOUTS ON CONN 1300, E 50174W
ADDED CH8_03 CALLOUT, 1011
WAS 1012, FUSE F21 WAS F23. 52778H 25AUG00 AE08-52367 08
Figure 35 Radio (Entertainment), Speakers
S082854

WINDSHIELD WIPER AND WASHER PUMP, P. 9
CHAPTER 3
WINDSHIELD WIPER AND WASHER PUMP
SYSTEM CONTROLLER
WIPER MOTOR
BLUE
(4015) (4008)
C/B
B+ A F WIPER HIGH
J82B J82F
16GY 16GY WINDING
PRK B J82P
WV50V 16GY
A 2.2uF x2
GND C
J82-G
4.4uH x3 16WH
HI D
J82H
16GY
LO E J82L
16GY
J82HL
J82FA
16GY
J82FB
18GY
18GY
WIPER PWR WIPER
SYSTEM CONTROLLER HI-LOW
J11-GJ
RELAY
10WH
(4004) (4003) RELAY
(4003)
R1-5 R2-5
85
85
29 R2-2
J82RP R1-2
18GY
86
86
87
87
R1-4 R2-4
R1-3 R1-1 R2-1 R2-3

J82HLP
16GY
GND 2
87A
87A
30
30
(4006)
20
J82RH
18GY
SYSTEM
TURN SIGNAL CONTROLLER
SWITCH
DCM (1600)
CONNECTOR
(1810) (1800)
WIPER 0
8 C9 22
20GN B82 A82 WIPER 0
18GY 20GY
WIPER 1
20RD 11 C1 23
B82A A82A WIPER 1
18GY 20GY
WIPER 2
5 B1 24
20OR B82B A82B WIPER 2
18GY 20GY
7 A4 3
20WH A9H
B9S B9U A9V (250) ZERO VOLT REFERENCE
WASHER 18GY 18GY 18GY 20GY
12 A5 28
20YL A87C A87A WASHER PUMP
B87A
18GY 18GY 20GY
6 A3
A11-GAA
B11-GAA
18GY
18WH
A11-G
10WH
NEGATIVE
WASHER FLUID STUD
LEVEL SENSOR CENTER
ZERO VOLT REF (1852) SYSTEM CONTROLLER
(4022) CHASSIS
SPLICE (4004)
J87C (9700)
(4830)
18GY
D6 12 LOW WASHER
N87HA N87EA J87CA FLUID LIGHT DIGITAL
18GY 18GY 18GY
2 1 D3
PASS THRU
D2 AT DASH
(4014)
1 30
N87DB J87BB A87B NOTE:
18GY 18GY 18GY ALL DASH LINES REFER TO
WASHER PUMP J87B RH-MRD MODELS.
(4021) 18GY
2 5 AMP
N87DB F1-D2 F1-C2
J87KB MINIFUSE
18GY 18GY
BLOCK
J87KA
18GY (4001)

CNA 12SEP03 4021 WAS 9747. 4022 WAS 9748. E 58928S
4830 WAS 8802. 52778H 10AUG00 AE08-52367 09
Figure 36 Windshield Wiper and Washer Pump
S082854

2–WAY RADIO, P. 10

CHAPTER 3
2-WAY RADIO
SEE CH02_13
BATTERY
A13FA
18PK
N14HB
10RD
N14-GD
10WH
A
(9265) 2-WAY RADIO

A
20A NEGATIVE CONN
B (9263)
N14HC
10RD
N14-GD
10WH
2-WAY RADIO
POSITIVE CONN A
(9264)
N14HC
10RD
2-WAY
RADIO
A B
CONN
(6334)
J14-GD
J14HC
16WH
16RD
E2
CAB FUSE
(4014) 21 28
F30 BLOCK
PASS THRU 5A
(1013)
F2
16LTGN
A14HC
A11-GAP
16RD
16WH
A86P
POSITIVE
2-WAY RADIO BTRY
NEGATIVE
2-WAY RADIO BTRY
2-WAY RADIO
CONNECTION

CNA 22AUG02 A13FA WAS A13DF, F30 WAS C 56507K RELEASE NO. DATE PART NO. SHEET
F38, 1013 WAS 1014 P52778H 19JUN00 AE08-52367 10
Figure 37 2–Way Radio
S082854

SWITCH PACK, OPTIONAL GAUGE PACK, P. 11

CHAPTER 3
SWITCH PACK, OPTIONAL GAUGE PACK
CLUSTER
(1500) CAB FUSE
SYSTEM BLOCK NEG STUD
CONTROLLER 30 29 1
(1011) (1851)
(1600) E1
A11-GA
10WH
5A F5
F1
CAB FUSE SWITCH PACK
18DKBL
(1101)
BLOCK
A62
(1014) A11-GDB
A
18WH GROUND
E1 B
A12P
5A F39 18LTBL POWER
C
A62C
F1 18DKBL BACKLIGHT
D
A3E(+) A3J(+)
20DKBL 18DKBL SWITCH D/L +
E
A3F(-) A3K(-)
20GY 18GY SWITCH D/L -
F
ADDRESS SEL
(1101A)
A
GROUND
A14FF B
18RD A12FC
18LTBL POWER
C
BACKLIGHT
D
OPTIONAL GUAGE SWITCH D/L +
PACK E
(1510) SWITCH D/L -
F
ADDRESS SEL
7
BATTERY
8
ACCESSORY
1
A11-GJ
GROUND 18WH
2
SWITCH PACK
A62S (1101)
BACKLIGHT 18DKBL
SWITCH PACK
5 A
TO PREVIOUS
A5C(+)
DRIVE TRAIN J1939 (+) 20YL GROUND
6 B
A5C(-)
DRIVE TRAIN J1939 (-) 20LTGN
POWER
3 C
BACKLIGHT
4 D
SWITCH D/L +
9 E
SWITCH D/L -
10 F
ADDRESS SEL
11
(1101A)
PACK OR OPTIONAL
12 A
TO NEXT SWITCH
GROUND
GAUGE PACK
13 B
POWER
14 C
BACKLIGHT
D
SWITCH D/L +
DRIVETRAIN E
J1939 SWITCH D/L -

F
(1659)
ADDRESS SEL
NOTE:
FOR MULTIPLE SWITCH PACKS,
A CONNECT 1101 OF NEXT SWITCH
PACK TO 1101A OF PREVIOUS
SWITCH PACK. CONNECT OPTIONAL
B GAUGE PACK TO LAST SWITCH
PACK.

CNA 23AUG02 A12FC WAS A13FC;F39 WAS C 56507K RELEASE NO. DATE PART NO. SHEET
F12;F5 WAS F19. P52778H 09AUG00 AE08-52367 11
Figure 38 Switch Pack, Optional Gauge Pack
S082854

LIGHTED AIR SHIELD, P. 12

CHAPTER 3
LIGHTED AIR SHIELD
18BK
18WH
WH
BK
B A
IP/AUX ROOF
CONNECTION
(2022)
A11-GHF
A58AD
18BN
18WH
GROUND
87A
ADAPTER
30
BUSS BAR D4
(1003)
F3
A58AC
18BN
87
CAB FUSE BLOCK
SYSTEM
86
6 A58AE D3 (1014)
CONTROL 20BN
10A
(1600)
85
A58AB
BATTERY FEED
18BN
F4 SEE CH02_02
F2 E2 F40
CONTROL = (HEADLIGHTS AND /OR PARK LIGHTS) & ACC

PEC 18JUN01 MULTIPLE CHANGES A P54634F RELEASE NO. DATE PART NO. SHEET
CNA 23AUG02 F40 WAS F39. B 56507K P54304U 16JAN01 AE08-52367 12
Figure 39 Lighted Air Shield
S082854

ROOF AUX. LOAD, P. 13

CHAPTER 3
ROOF AUX LOAD
D58-GW
D58W
14BN
14WH
GROUND
IP/AUX ROOF ADAPTER
J
CONNECTION
A B BUSS BAR
(2021) (1003)
A11-GHE
14LTBL
A12-GB
14WH
14WH
A12U
B4
CAB FUSE
20A
BLOCK
F45
(1014)
A4
CAB FUSE
BLOCK
(1013)
A11-GAM
SEE CH02_13 18WH
CAB FUSE
BLOCK
14LTBL
(1013)
A12Z
J3 G3
A3
AUX ROOF LOAD 87A 87 85
5A
CAB FUSE F35 AUX ROOF LOAD
BLOCK #4 B3 SWITCH CONNECTOR
(1014) 30 (1915)
86
BATT FEED A14FR G4 J4 A12X

2B
SEE CH02_02 10RD 14LTBL
PANEL LIGHT A12Y 3

14LTBL
ADAPTER
BUSS BAR A12V
7
14LTBL
(1002)
J 8
A62U
SEE CH08_08 18DKBL
9
A12-GA
18WH

CNA 23AUG02 A3 WAS G1; B3 WAS H1 B 56507K RELEASE NO. DATE PART NO. SHEET
1013 WAS 1012. P54304U 16JAN01 AE08-52367 13
Figure 40 Roof Aux. Load
S082854

SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14

CHAPTER 3
SATELLITE COMMUNICATION
QUALCOMM-MCT & IMCT SYSTEMS
MSG
LIGHT
CAB FUSE OPT WARN LIGHT

BLOCK
C F CONNECTOR
(1014) (1555M)
16DKBL
J1708 PUBLIC (+)
A62B
10A
F28 A13E D (1660)
16PK A3AB(+)
G2
H2 A13F 16DKBL
16PK A3AB(-)
10A
18GY
F38 A14AF
D
16RD J1708 PUBLIC (-)
B2 A2 (1661)
QUALCOMM POWER A11-GG NEG STUD

16WH
(1902F) (1865)
C E F A B D
MCT SYSTEM
QUALCOMM POWER CONN
IMCT SYSTEM
IMCT (2700M)
QUALCOMM PWR CONN
(2702M)
QUALCOMM SYSTEM D11-GG
16WH
D62B
16DKBL
D13F
16PK
D14AF
16RD MCT SYSTEM
QUALCOMM
C B A D POWER-CONN
(2701F)
D3AB(+)
B A C D
16DKBL
18DKBL
D3AB(-)
D14AF
16RD
D13F
D62B
16PK
18GY
16DKBL
16LTGN
16RD
14QA
11-GQ
16WH
13QA
62QA
D11-GG
16WH
IMCT SYSTEM
C E F A B D
QUALCOMM
POWER CONN C E F A B D
(2703M)
11-GQC
11-GQB
14QC
16RD
16OR
14QB
16WH
BROWN
YELLOW
16WH
GREEN
WHITE
BLACK
RED
COMMUNICATION
B A E F D C
CONNECTOR UNIT
(XXXX)
9 TERMINAL
DISPLAY/KEYBOARD CABLE
CONNECTOR MCT
QUALCOMM SYSTEM
PANIC BUTTON A
(NOT USED)
A
TTRACS
(NOT USED) B
ORANGE
YELLOW
BROWN
YELLOW
BLACK
BLACK
BLACK
GREEN
BLUE
WHITE
RED
IMCT SATELLITE
ANTENNA CONNECTION
CONNECTOR

CNA 23AUG02 F28 WAS F36;F38 WAS F37. A 56507K RELEASE NO. DATE PART NO. SHEET
P54304U 16JAN01 AE08-52367 14
Figure 41 Satellite Communication Qualcomm-MCT and IMCT Systems
S082854

SELF CONTAINED AIR SEAT, P. 15
CHAPTER 3
SELF CONTAINED AIR SEAT
FROM BATT FEED

FUSE F38
14RD
A14J
DASH GROUND
STUD
WH
14RD
14WH
RD
A B
AIR SEAT
(1918)
U00ARW2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 CHANGED FORMAT B 58774T
P54634F 31MAY01 AE08-52367 15
Figure 42 Self Contained Air Seat
S082854

DIGITAL CLOCK PTC, P. 16
CHAPTER 3
DIGITAL CLOCK PTC
GEOMETRY WAS
REMOVED

CNA 12SEP03 CHANGED FORMAT 58774T
P54634F 05MAY01 AE08-52367 16
Figure 43 Digital Clock PTC
S082854

TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17
CHAPTER 3
XMSN ALLISON LCT COLUMN SHIFTER
BATT
IGN
F1-G2
F2-C4
10A
10A
(4001)
F1-H2
F2-D4
J92FN
J92FB
16TN
16TN
J92FBA
16TN
85 87 87A
MICRO
RELAY
(4002)
86 30
SYSTEM
CONTROLLER
(4004)
J92NB
16TN
19
J92RD
16TN
XMSN
G (4705)
ECU "J1"
K13M4
GRAY
18PK
(7305)
2 K13#102
18PK
4 K13#104
18PK
K13M3
18PK
NSBU SW
E VEHICLE
(7301)

CNA 12SEP03 CHANGED FORMAT D 58774T
55043Z 02JAN02 AE08-52367 17
Figure 44 Transmission Allison LCT Column Shifter
S082854

HEATED SEATS FOR 7700 MODELS ONLY, P. 18
Figure 45 Heated Seats for 7700 Models Only
S082854

BACKUP CAMERA, P. 19
SAFTEY VISION
MONITOR CONNECTION
(9999)
GB12BK
GB12-G
18LTGN
GB12RD
18BK
18RD
BACKUP MONITOR
PROVISION
(6900A)
A12-G
18LTGN
18BK
A12BK
CAB FUSE BLOCK

(1013)
5A
A12RD
18RD
C2 D2 CAB
GROUND
BACKUP CIRCUIT
FOR MONITOR
(9997)
18LTGN
J71BK
BACKUP LAMP
(4810)
Figure 46 Backup Camera
S082854

XATA COMPUTER, P. 20
XATA COMPUTER
PROVISION
(734M)
A11-GZ
18DKBL
A98(-)
18GY
A98(+)
18WH
CAB FUSE 5A J1708 PUBLIC (-)

BLOCK A14Z CONN
(1014) 18RD
C2 D2 (1661)
J1708 PUBLIC (+)

CONN
(1660)
Figure 47 XATA Computer
S082854

KEYLESS IGNITION SYSTEM, P. 21
START STOP ANT.
BP15 BP15
18RD 18RD
KEYSWITCH
DS17 KEYSWITCH
CONTROL TO 18PK
DS17
PLUG IP 18PK CONTROL TO
(1100M) SWITCH
EC12AB EC12AB (1100M)
18LTBL 18LTBL
EJ13DD EJ13DD
18PK 18PK
SWITCH SWITCH
Figure 48 Keyless Ignition System
S082854

12V CHARGING + CRANKING SYSTEM (CHAPTER 4)

I6 EGR ENGINES, P. 1
Figure 49 I6 EGR Engines
S082854

V8 AVNT ENGINES, P. 2

CHAPTER 4
CHARGING AND CRANKING
(V8-AVNT) ENGINES
STARTER
ISO & POWER
RELAY
(4003)
PASS THRU
AT DASH
(4014) J17S
86
18PK
J17 R12-5 R12-2
KEYSWITCH S A17 18PK
85
18PK
8
87
R12-4
R12-1
J17D
R12-3 10PK
87A
30
GLOW PLUG
RELAY
14GY ENGINE/
J17E
(4057)
10PK
DASH
ALTERNATOR
K18
6PK
J17E FUSIBLE CONN
SEE CH10_05
10PK
LINK (4103)
W/AUTO NEUTRAL
G
K2 ECM POWER/
B
4RD C 17
STARTER SOLENOID
R
(4105)
K14H J14H
FUSIBLE 4RD 4RD
K17C
LINKS
10PK
100A
BATTERIES MAXIFUSE
MEGA-
4WH
K2-G
FUSE BLOCK
1/0RD 1/0RD 1/0RD 4/0RD
B S (4000)
CRANK MOTOR
SOLENOID
18PK
K17L
1/0BK 1/0BK 1/0BK 4/0BK M
N14AY
10RD
B K17K
18PK
G A
K10-GC K17L
1BK 18PK
ENGINE
BLOCK CRANKING
ENGINE MOTOR
N14-G
GND
10WH
ECM
40A
FEED ECM2
2/0BK
23
FUSE (6020)
K11-GL
B
4WH
(9254)
N14BA
10RD
FRAME
GND
ECM
NEGATIVE ECM POSITIVE
A A
(9260) FEED
(9261)
N97-G
GND
N97AA
10WH
10RD
(4005)
TO ECM2 CLEAN
POWER/GROUND CONN
(A-12V,B-GND)
(6323F) NOTE:
SEE CH06_03 FOR CIRCUIT K18 FUSELINK IS 10RS
FOR CIRCUIT K14H FUSELINKS ARE 2-12BL
FOR CIRCUIT K2 FUSELINKS ARE 2-12BL

JKP 11JAN02 REV CRANKING MOTOR. C 55043Z
CNA 23AUG02 DEL MAXI FUSE BLOCK 4004 D 56507K P52778H 10AUG00 AE08-52368 02
Figure 50 V8 AVNT Engines
S082854

CATERPILLAR, CUMMINS ISM ENGINES, P. 3
CHAPTER 4

CAT ENGINES, CUMMINS ISM
ALTERNATOR
R
K2
B
4RD
FUSIBLE
G
LINKS
4WH
K2-G
BATTERIES
CRANK MOTOR
B S
SOLENOID
1RD 4RD
M
1BK 4BK
G
A K17J
16PK
K10-GC
1BK B
ENGINE
K11-GL
BLOCK
4WH
CRANKING
16PK
K17S
GND THERMAL
(6303) MOTOR
2BK
OVERCRANK
(6316) NEG
STUD DCM CLUTCH
(1863) (1800) SWITCH
CAB DASH/
FRAME A17-GH D8 B17H
GND ENG 16 15
GND (4103) 18WH 18PK
(4005) B
J17J
J17S
18PK
18PK
18 D7
J17J A17J B17J A
18PK 18PK 18PK
8
A17
STARTER 18PK
ISO & PWR
18PK
J17
NOT W/ RELAY PASS
THERMAL KEY SWITCH
(4003) THRU "S" TERMINAL
OVERCRANK (4014) CH02_15
DASH/ENG
85
(4103) R12-5
86
R12-2
87
17 MEGA FUSE
K17F J17F R12-4
14PK 14PK 100 AMPS
18
K17G J17G R12-1 J17D FUSIBLE LINK
14PK 14PK 10PK 14GY
87A
30
NOTES:
FOR 4 GAUGE CHARGE CIRCUITS K2-FL & K2A-FL FUSELINKS ARE 2 - 12BL
FOR 1 GAUGE CHARGE CIRCUITS K2D-FL, K2E-FL & K2F-FL FUSELINKS ARE 3 - 10RS
FOR 1 GAUGE CHARGE CIRCUITS K2B-G & K2B

CNA 12SEP03 CHANGED FORMAT C 58774T
55043Z 01-04-02 AE08-52368 03
Figure 51 Caterpillar, Cummins ISM Engines
S082854

I6 HEUI ENGINES, P. 4
CHAPTER 4

I6-HEUI ENGINES
STARTER
ISO & POWER
RELAY
(4003)
PASS THRU
AT DASH
J17S
(4014)
18PK
86
R12-2
KEYSWITCH S A17 J17 R12-5
(1100) B 18PK 18PK
85
8
87
R12-4
R12-1 J17D
R12-3 10PK
87A
30
J17E
10PK
ALTERNATOR FUSIBLE FUSIBLE
LINKS W/AUTO NEUTRAL LINK
J17E ENGINE/
SEE NOTE 10PK SEE CH10_05 DASH
G 14GY (4103)
K2*
C
B
4RD ECM POWER 17
R
STARTER
(4101)
K14H J14H
FUSIBLE 4RD 4RD
K17C
LINKS
10PK
SEE NOTE
100A
BATTERIES MAXIFUSE
K2-G*
CRANKING
4WH
MOTOR BLOCK (4000)

B S MEGAFUSE
1/0RD 2/0RD SOLENOID
M THERMAL
1/0BK
K17M
OVERCRANK
18PK
G B (6316) K17K
18PK
A K17L
K10-GC 18PK
1BK
W/THERMAL N/THERMAL
ENGINE OVERCRANK
CRANKING OVERCRANK
BLOCK PROTECTION PROTECTION
MOTOR
GND
2/0BK
2/0BK
ECM
46
K11-GL
(6007)
4WH
FRAME FRAME
GND GND
DASH PANEL
GND
(4005)
NOTE:
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2-GA & K2A FUSELINK ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-12RS

CNA 12SEP03 RELEASE FOR PRODUCTION. - 58774T
58774T 12SEP03 AE08-52368 04
Figure 52 I6 HEUI Engines
S082854

CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P. 5
CHAPTER 4
CAT ENGINES, CUMMINS ISM &
W/EATON ULTRASHIFT/DM2
ALTERNATOR
R
K2
B
4RD
FUSIBLE
G
LINKS
K2-G
4WH
BATTERIES
CRANK MOTOR
B S
1RD 4RD
SOLENOID
M
1BK 4BK
G
A K17J
16PK
K10-GC
1BK B
ENGINE
K11-GL
BLOCK
4WH
GND CRANKING
K17S
16PK
MOTOR
THERMAL
(6303) OVERCRANK
2BK
(6316) DASH/
ENG 16 15
(4103)
CAB
FRAME
J17-G
18WH
GND
(4005) GND
18PK
J17S
NEG
STUD
(4005)
NOT W/
THERMAL STARTER PASS
OVERCRANK ISO & PWR THRU
J17-G
18WH
RELAY (4014)
(4003)
8 KEY SWITCH
J17 A17
DASH/ENG "S" TERMINAL
85
R12-5 18PK 18PK

(4103) CH02_15,
CH10_18
R12-2
86
87
17 R12-4 MEGA FUSE

K17F J17F
14PK 14PK 100 AMPS
18
K17G J17G R12-1 J17D FUSIBLE LINK
14PK 14PK 10PK 14GY
87A
30
NOTES:
FOR 4 GAUGE CHARGE CIRCUITS K2-FL & K2A-FL FUSELINKS ARE 2 - 12BL
FOR 1 GAUGE CHARGE CIRCUITS K2D-FL, K2E-FL & K2F-FL FUSELINKS ARE 3 - 10RS
FOR 1 GAUGE CHARGE CIRCUITS K2B-G & K2B

CNA 17DEC03 RELEASE FOR PRODUCTION. - 58689K
58689K 17NOV03 AE08-52368 05
Figure 53 Caterpillar Engines, Cummins ISM and with Eaton Ultrashift/DM2
S082854

I6 EGR ENGINES WITH AIR START, P. 6
CHAPTER 4
I6-EGR ENGINES W/ AIR START
W/REMOTE
W/ALLISON MD XMSN START/STOP
(CH 10_05) (CH09_31)
18DKBL
18DKBL
J104CC
J104K
18PK
18PK
J17
J17
STARTER
ISO & POWER
RELAY
(4003)
J17S
18PK
86
PASS THRU R12-2
AT DASH
(4014) R12-5
85
KEYSWITCH S A17 J17
87
(1100) B 18PK 18PK
8 R12-4
R12-1 J17D
R12-3 87A 10PK
30
N/ALLISON MD TRANS
10PK
J17E
ALTERNATOR FUSIBLE FUSIBLE

LINKS W/AUTO NEUTRAL LINK
J17E
10PK SEE CH10_05
SEE NOTE
14GY ENGINE/
G
K2* DASH
C 17
B
4RD ECM POWER (4103)

R
STARTER
(4101)
FUSIBLE K14H J14H
LINKS 4RD 4RD
SEE NOTE
10PK
K17C
(GRID HEATER) 100A

MAXIFUSE
K17M
18PK
K2-G*
BLOCK (4000)
4WH
MEGAFUSE
1/0RD 2/0RD
POWER
BATTERIES STUD
1/0BK 2/0BK
ENGINE FRAME
BLOCK GND
GND
K17-G
10WH
AIR START
ENGINE
(6398)
KA17C
10PK ECM 2
23
2/0BK
(6020)
K11-GL
4WH
AIR START
SOLENOID
FRAME
GND
KA17-G
10WH
DASH PANEL
GND
(4005)
NOTE:
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSELINK ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-10RS

CNA 11MAR04 RELEASE FOR PRODUCTION. 59169P
59169P 05MAR04 AE08-52368 06
Figure 54 I6 EGR Engines with Air Start
S082854

FANS AND ENGINE ACCESSORIES (CHAPTER 5)

FAN WIRING, P. 1
CHAPTER 5
FAN WIRING
I6 EGR/HEUI WITH FAN SOLENOID
FAN
SOLENOID I6 HEUI ENGINE
HARNESS CONN
(6401)
A
ENGINE
CONTROLLER
N/BODY BUILDER FAN AIR

A B SOLENOID
MINI FUSE BLOCKS (4111)
(4001) K23A K97B
16TN 18VT
14 14
J23FS K23A K23B K97B
SEE CH02_14 16TN ECM 2
18TN 16TN 18VT (6021)
ENGINE/DASH
(4103) K97DF W/BODYBUILDER
18VT CONNECTIONS
V8-AVNT WITH FAN CLUTCH
FAN
CLUTCH
(J23Z)
FAN RELAY
(4002) A B ELECTRIC
FAN
(6406)
M1-A3
86
MINI FUSE BLOCKS M1-C4 ENGINE BLOCK

(4001) GROUND
K23-G
85
16WH (6412)
87
J23Z M1-A4 M1-B3 J23

SEE CH02_14 18TN K23
18TN 18TN
30
87A
15
ECM2 FOR V8
(6021)
J23A K23A ELECTRIC FAN

18TN 18TN RELAY CONTROL
14 14
ENGINE/DASH ENGINE HARNESS

(4103) (6401)
FOR I6 HEUI
K23A
SINGLE BOX
18TN
A

CNA 12SEP03 ADDED HEUI TO I6 DESG; ADDED E 58774T
CONN 6401
P52778H 10AUG00 AE08-52369 01
Figure 55 Fan Wiring
S082854

ETHER START, P. 2

CHAPTER 5
ETHER START
ETHER START SWITCH

(1010) CAB FUSE
BLOCK
(1013)
7
10A
2B
3
A21C
16TN SEE CH02_13
1
B1 A1
GROUND
BUS BAR F33
6
(1003)
5B
4
10
8
SEE CH02_11
G
PANEL LIGHT
A21-G A21B
16WH 16TN BUSS BAR
F
(1002)
SEE CH08_08
16TN
A21E
PASS THRU
29
(4014)
18TN
J21E
J21F
18TN
ENGINE/DASH
12
(4103) FWD CHASSIS/DASH
22 19
(4301)
THERMAL SWITCH
(6650)
A
M21D
M21C
18TN
18TN
K21B
16TN
K21-G
16WH
SPLICE BLOCK B
(6704)
ETHER START
A B
(8400)
K10-GA
FOR USE WITH

K10-G
18WH
18WH
CAT ENGINES
ETHER
K10-GB
K10-GU
14WH
14WH
ENGINE BOTTLE
ENGINE BLOCK CONTROL
BLOCK GND VALVE
GND (6340)
(6302)

JKP 11JAN02 ADDED CAT ENGINE. B 55043Z DATE PART NO.
RELEASE NO. SHEET
CNA 25AUG02 F33 WAS F30 C 56507K P52778H 21JUN00 AE08-52369 02
Figure 56 Ether Start
S082854

SNOW VALVE, P. 3

CHAPTER 5
SNOW VALVE
SNOW VALVE WARNING

CAB FUSE BLOCK LIGHT IN CLUSTER
SNOW VALVE
IGN RELAY (1013)
A2
SEE CH02_13
10A F34
OPTIONAL WARNING
B2 H A LIGHT CONNECTOR
SNOW VALVE (1555)
SWITCH
18TN
(1901)
A23M
9
7
9 7
2B
3
3
GROUND BUSS BAR A13DA 2B
(1003) 18PK 1
1
5B
6
6
D
A23-GA 5B
18WH
4
4
10
SEE CH02_11
8
8
PANEL LIGHT
BUSS BAR A62P
18LTBL
18TN
18TN
18TN
(1002) C
A23K
A23L
A23J
18TN
18TN
A23H
A23F
SEE CH08_08
PASS THRU
31 27 26 25 24
AT DASH
(4014)
18TN
J23L
18TN
18TN
18TN
J23H
18TN
J23K
J23J
J23F
SNOW VALVE
(4120)
E D C B A
CURRENT
PROTECT
NC READ DUAL FUNCTION

SWITCH REED SWITCH
(NO & NC)
SNOW VALVE
MODULE
MOTOR

CNA 25AUG02 ADDED F34 LABEL B 56507K P52778H 21JUN00 AE08-52369 03
Figure 57 Snow Valve
S082854

FAN WIRING, CATERPILLAR AND CUMMINS, P. 4
CHAPTER 5
FAN WIRING, CAT AND CUMMINS
FAN
SOLENOID
W/CUMMINS ISM
FAN AIR
A B SOLENOID
(6409)
ENGINE
CONTROLLER
(6014)
38
K23N
16TN
ENG BLOCK
K23-G K10-GU GROUND
16WH 14WH (6340)
W/CATERPILLAR
ENGINE
CONTROLLER
(6013)
11
K23N
16TN

CNA 12SEP03 CHANGED FORMAT A 58774T
56507Z 04OCT02 AE08-52369 04
Figure 58 Fan Wiring, Caterpillar and Cummins
S082854

ELECTRONIC ENGINES (CHAPTER 6)

ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1
CHAPTER 6
ELECTRONIC ENGINE CONTROLS

(I6-EGR) ENGINES
CLEAN POWER ECM / IDM

NEGATIVE
K97-GB & GROUND (9260) BATTERIES
16WH (6323)
4
K97-GA K97-G N97-G N14-G
12WH 10WH 10WH 10WH
IDM2 (6011)
1 B A
40A
K97Y K97T K97X N97AA N14BA N14AY
10VT 10VT 10RD 10RD
12 12VT
A A B A 10RD
K97AB POWER/ A B ENGINE IDM
6 16VT STARTER N97B FEED FUSE
SOLENOID 10RD (9254) N14BD
(6704) (4105) C C 10RD
J97TA
8 GND
10VT
K97M ECM / IDM
16VT K97MA 40A
9 12RD POSITIVE
(9261) N14BC
10 10RD
B A
J97XA 9 ENGINE ECM / IDM
K97-GV 10VT POS FEED FUSE
6 16WH (4103) J97HB (9258)
14VT
K97-GW
16WH
7
K34-G
M1-G4 M1-G3
18WH
LOW R8-3 R8-4 R8-5 85

K97AZ
COOLANT 30
16VT
SENSOR 87A 87 86
J97TC
LT-(6400M) ECM / IDM

16VT
J97JA
RT-(6401) A B 18VT MICRO RELAY
K34A 87A 87 86 (4002)
ECM2 (6020)
4 18TN 30 85 M1-H3 M1-J3 M1-J4

R8-1 R8-2
ENGINE/ IDM
DASH PWR RELAY
(4003)
J97LD
18VT
(4103)
16VT
J97J
20A
J97LC
16VT
J97HA
12 F2-B4 F2-A4
16VT
K97LA J97LA
16VT 1 18VT MINI FUSE BLOCK
K97J (4001)
18VT 18
5
5A FROM PRIMARY
K97C K97UA J97UA J13S J13CW IGNITION
3 18VT 18VT 19 16VT
F1-F1 F1-E1
14PK 10PK RELAY (R9-4)
(4003) CH 02_14
F1-H4
24 MINI FUSE BLOCK
(4001) 10A MINI-FUSE BLOCKS
F1-G4 ENGINE ECM
(4001)
K97F K97H J97H
1 16VT 14VT 21 14VT
K97Z 3 BAP
16VT PASS THRU DCM 2 1 SENSOR
ECM2 (6021)
2 AT DASH (1808)
CONN
B97Q
18VT
(4014) (1800)
APS/IVS
B97AH
B97AE
K97K J97QA A97Q (1804)

18VT
18VT
18VT 3 18VT 7 18VT C10

K99T J99V
A
A99V B99V
18VT 5 18VT 1 18VT C4 18VT
18
B
K97D K97R J97Y A97Y B97Y B97AD

18VT 18VT 6 18VT 2 18VT B4 18VT 18VT
24
C
K97 J97P A97P B97P B97AF

18VT 4 18VT 18VT C5 18VT 18VT
4 5
D
K99S J99U A99U B99U

18VT 2 18VT 4 18VT B5 18VT
12
E
F
B99E
C6 18VT
A99E
18VT
(6011)
IDM2
K97S
16VT
5A B2
5 B INTAKE AIR
TEMP SENSORS F24 CAB FUSE
(6703) BLOCK
K97E A (LOCATED ON (1012)
16VT
A2
C2
AIR INTAKE)
E2
A13AH FROM PRIMARY

10PK IGNITION FEED
RELAY

CNA 18MAY04 CIRCUIT K97AB WAS F 59249M
K97-FL
20VT P52778H 10AUG00 AE08-52370 01
Figure 59 Electronic Engine Controls, I6–EGR Engines
S082854

ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINE CRUISE CONTROL AND BODY

BUILDER CONNECTIONS, P. 2

CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT ELECTRONIC ENGINE CONTROLS - I6-EGR ENGINE
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CRUISE CONTROL & BODY BUILDER CONNECTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION. WITH MANUAL TRANSMISSION
FROM PRIMARY
ENGINE/ N/AIR FAN DRIVE
IGNITION J13CW J13S
10PK 14PK DASH
RELAY F1-E1
STEERING WHEEL SWITCHES 10A (4103)

(4003) J23FS K97DF
(CH 2, PG 14)
F1-G1 18TN
14
18VT BODY
F1-H1 K97DF
K23A
16TN 18VT BUILDER
CRUISE OFF
CRUISE ON
MINI FUSE BLOCK
CITY HORN
AIR HORN
RESUME
SET
(4001) W/AIR FAN DRIVE
1210 OHM
6190 OHM
2370 OHM
21
ECM2 (6020)
K46B
SET/COAST SWITCH - SCS 18GY
20
CLUTCH K97CC
REMOTE PTO VARIABLE - RVAR 18VT
D C B A SWITCH 19
(1807) REMOTE PTO PRESET - RPRE
K97CB
18VT
BODY
17
CLOCK
VEHICLE SPD SENSOR CHAN A - VSSCALA
K47B BUILDER
18GY
SPRING 14
K46A
(1809) RESUME/ACCEL SWITCH - RAS 18GY
1200
1200
11
K97AR
TACHOMETER CHANNEL A - TACA 18VT
D C B A
D C B A
TURN
B9S
SIGNAL 18GY
SWITCH 7
(1810) 18GY
B9R
B17H
18GY
B96A
18PK
18PK
B9VB
18VT
B17J
B9VG
A
18GY
150
6.8V
B9VF
18GY
ECM 2 ECM 2
B
(6020) (6021)
18VT
B96
STOP LIGHT
(1814)
B9VH
W/HYD
18GY
8 9 10
18RD
B70C
BRAKES
18GY
B9V
B70CB
18OR
C
D
150
6.8V
STOP LIGHT
B70C #1
6.8V
18OR
W/AIR BRAKES
150
(1823)
C
D
18GY
K47A
B70CA
18OR
STOP LIGHT
18GY
18PK
K17E
K47
C11
B12
D8
D7
A4
DCM
B9
#2
W/AIR BRAKES CONN
18GY
(1824) (1800)
A9V
XMSN/ B A
20RD
A70C
A96A
20VT
20VT
A96
DASH
A17H
16PK
18PK
A17J
(4705)
20GY
A9H
18
SYSTEM J17J
18PK
CONTROLLER
33
10
17
F
3
PASS THRU
(1600) TRANS SPEED
AT DASH
F24 SENSOR
(4014) 5A
NOTE: B2 (7601)
A2
ONLY ONE STOP LIGHT SWITCH USED CAB FUSE

W/AIR BRAKES & W/TRACTOR BLOCK
99E C2
ACCELERATOR 16VT (1012)
PEDAL
E2
A13AH IGNITION FEED FROM
10PK
IGNITION RELAY
CNA 25FEB03 CHANGED TO MATCH I6-EGR D 56126S
ENGINE CHANGES.
P52778H 10AUG00 AE08-52370 02
Figure 60 Electronic Engine Controls, I6–EGR Engine Cruise Control and Body Builder Connections
S082854

ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3

CHAPTER 6
(V8-AVNT) ENGINES
ECM2 CLEAN ECM

POWER & GROUND NEGATIVE
(6323) (9260) BATTERIES
K97-GA K97-G N97-G N14-G

12WH 10WH 10WH 10WH
1 A
B
IDM2 (6011)
40A
K97Y K97T K97X N97AA N14BA N14AY
12VT 10VT 10VT 10RD 10RD 10RD
12 A A B A
ENGINE MINI-FUSE A B
8
BLOCK ECM POSITIVE ENGINE ECM
BLOCK ECM POWER/
GND FEED (9261) FEED FUSE
(4001) STARTER
J97TA
6
10VT
K97M 10A
(9254)
16VT SOLENOID (4105)
9
J97XA
10VT
F2-B4 F2-A4
10
MINI-FUSE BLOCKS
10A
F1-G4
J97HB ENGINE ECM
18VT
K97-GV
F1-H4
(4001)
J97HA
16WH
J97LB
J97LD
6
J97TC
18VT
18VT
16VT
10VT
K97-GW
16WH
7 LOW R11-2
K34-G
R11-1
16WH
COOLANT R8-3 R8-4 R8-5
30 85
K97AZ
SENSOR ECM ISO &
18VT
87A 87 86
(6400M) POWER RELAY
A B
(4003)
K34A
18TN 87A 87 86
4 30
ECM2 (6020)
85
R11-3 R11-4 R11-5
R8-1 R8-2
J97JA
J97LA
18VT
ENGINE/
18VT
V8 IDM
J97LC
J97H
16VT
18VT
DASH
K97LC
POWER RELAY
16VT
18VT
J97J
(4103)
(4003)
12
K97LA
16PL 1
K97J
18VT
5 18 FROM PRIMARY
5A IGNITION
K97C K97UA J97UA J13S J13CW
18VT 18VT 18VT 14PK 10PK RELAY (R9-4)
3 19 F1-F1 F1-E1 (4003)
MINI FUSE BLOCK
24
(4001)
K97F K97H
16VT 16PL
1 21 BAP
K97Z 3
16VT
DCM 2 1
SENSOR
2 PASS THRU (1808)
CONN
ECM2 (6021)
B97Q
18VT
AT DASH
(1800)
(4014) APS/IVS
B97AH
(1804)
B97AE
K97K J97QA A97Q
18VT
18VT
18VT 18VT 18VT
3 7 C10
A
K99T J99V A99V B99V
18VT 18VT 18VT 18VT
18 5 1 C4
B
K97D J97Y A97Y B97Y B97AD
18VT 18VT 18VT 18VT 18VT
24 6 2 B4
C
K97 J97P A97P B97P B97AF
18VT 18VT 18VT 18VT 18VT
4 4 5 C5
D
K99S J99U A99U B99U
18VT 18VT 18VT 18VT
12 2 4 B5
E
A99W B99W
18VT 18VT
3 B6
F
B99E
18VT
C6
18VT
A99E
CAB FUSE
B2
BLOCK
F24
5A
(1012)
A2
C2
E2
FROM PRIMARY
A13AH
10PK
IGNITION FEED
RELAY

CNA 22AUG02 B4 WAS D4,A4 WAS C4,F24 C 56507K RELEASE NO. DATE PART NO. SHEET
WAS F13,A2 WAS A1. P52778H 10AUG00 AE08-52370 03
Figure 61 Electronic Engine Controls, (V8–AVNT) Engines
S082854

ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY

BUILDER CONNECTIONS, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 6

ELECTRONIC ENGINE CONTROLS - V8-AVNT
ENGINE CRUISE CONTROL & BODY BUILDER CONNECTIONS
STEERING WHEEL SWITCHES CRUISE OFF TO FUEL FILTER

K97DF
CRUISE ON
CITY HORN
(6708) SEE CH07_09 18VT

AIR HORN
RESUME
SET
21
ECM2 (6020)
K46B
1210 OHM
6190 OHM
2370 OHM
SET PTO SPEED - SCS
18GY
20
VARIABLE PTO ENABLE -K97CC
RVAR
18VT
19 BODY
K97CB
PRESET PTO ENABLE - RPRE
17 18VT BUILDER
VEHICLE SPD SENSOR CAL CNTRLK47B
- VSS_CAL
14 18GY
K46A
RESUME PTO SPEED - RAS
D C B A 11 18GY
TACHOMETER CONTROL -K97AR
TACH
18VT
CLOCK CLUTCH
1200
SPRING
1200
SWITCH
(1809) (1807)
D C B A D C B A
STOP LIGHT
(1814)
18GY
B9VB
18GY
B17H
B96A
18PK
18PK
18VT
18VT
B17J
B9R
B96
150
B9VG
18GY STOP LIGHT
6.8V
#1
6.8V
B9VF W/AIR BRAKES

18GY (1823)
150
B
B70CA
18OR
18GY
W/HYD
B9S
BRAKES STOP LIGHT

#2
D
B9VH W/AIR BRAKES

18GY
6.8V
(1824)
7
ECM2 ECM2
150
18RD
B70C
(6020) (6021)
C
B70C B70CB
18OR
18GY
TURN SIGNAL 18OR 8 9 10

B9V
SWITCH
(1810)
DCM
B12
C11
B9
A4
D8
D7
CONN
18GY
K47A
18GY
18PK
L17E
18GY
(1800) XMSN/
K47
A9V
20RD
A70C
DASH
A17H
A96A
18PK
18PK
20VT
20VT
A17J
A96
(4705)
20GY
A9H
18 F
J17J
33
10
17
18PK
3
SYSTEM PASS THRU

CONTROLLER AT DASH
(4014) 5A
(1600) B A
F2 E2
NOTE: CAB FUSE F24 TRANS SPEED
BLOCK SENSOR
ONLY ONE STOP LIGHT SWITCH USED (1012) C2 (7601)
W/AIR BRAKES & W/TRACTOR
A13AH IGNITION FEED FROM
10PK
A2 INGITION RELAY
CNA 9SEO02 DVD/RMVD ENG/TRANS CONND 56507Z
(7800). RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08-52370 04
Figure 62 Electronic Engine Controls, V8–AVNT Engine Cruise Control and Body Builder Connections
S082854

CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5
CHAPTER 6
CAT C10, C11, C12 & C13 ENGINES
ACCEL. PEDAL
SENSOR
(1805) A B C
B99V
18VT
18VT
B97P
18VT
B97Y
DIAGNOSTIC
DCM (1650)
(1800) C5 B4 C4
A5AE(+)
18YL
C
A5AS(-) A5AF(-)
20LTGN 18LTGN
D
A5AR(+)
20YL A5AN(+)
20YL SYS CONTROLLER
18LTGN
J1708 & 5V
A5B(+)
A5AC(+)
20LTGN
34
18VT
A97P
A5AD(-)
A5B(-)
(1600)
18YL
REF SPLICE A5AP(-)
A97Y
A99V
18VT
18VT
20YL
(4820) 20LTGN
35
PASS THRU A5AL(+)
5 2 12 11 1
(4014) 18YL CLUSTER
4 (1500)
A5AM(-)
18LTGN
5
A5AG(+)
18YL J1939
A PUBLIC
A5AH(-)
J5C(-) W/BENDIX
(1652)
18LTGN
J5C(+) W/BENDIX
C
MINI FUSE (4001)
20GN
IGN FEED
20YL
CH02_14
J5E(+) W/WABCO
F1-F1
J5E(-) W/WABCO
F1-E1
5 AMP
SYS CONTROL G
BLUE J77B
16GN ENGINE/TRANSMISSION
(4008)
18DKBL
(7800)
J3B(+)
20GN
20YL
J3B(-)
J97U
18VT
18GY
J99V
18VT
J97P
18VT
J97Y
18VT
K5AE E
DASH 18LTGN
(4103) 20 4 6 10 11 19 8 7 5 K5U D
18YL
16LTGN
18LTGN
18DKBL
K3B(-)
K97Y
18VT
K97U
K3A(+)
18VT
18GY
B
18YL
K77B
K5S
K5T
A
BATTERIES
FREON B
ECM NEG
COMP
(6200) FEED
A K77-G K10-GU (9260)
N14AY
16WH 14WH
10RD
K97-GA N97-G A N14-G
ENGINE GND (6340) 10WH
10WH 10WH
B N14BA
K97AM N97AA
10VT 10RD 10RD
A A B A
CLEAN PWR ECM POS 30A
& GND FEED
(6323) (9261)
20LTGN
K97-GD
K34-GA
K97-GE
16WH
K97YA
14WH
14WH
K97AT
K97AS
18VT
K97P
16TN
K34C
16TN
16GY
16GY
K34D
16TN
K47A
K99V
18VT
18VT
20YL
K34B
14VT
14VT
K5W
K5V
K47
A B C D 2 4 5 8 9 70 32 33 34 49 50 52 53 54 65 66 67
LOW COOLANT ECM (6013)

(6407)

CNA 12SEP03 CHANGED FORMAT C 58774T
55043Z 16DEC01 AE08-52370 05
Figure 63 Caterpillar C10, C11, C12, and C13 Engines
S082854

CUMMINS ISM ENGINE, P. 6
CHAPTER 6
CUMMINS ISM ENGINE
ACCEL PEDAL SENSOR/

IVS
DIAGNOSTIC C
A5AE(+)
(1650) 18YL
(1804)
D C B A D E F
A5AF(-)
18LTGN
B99W
18VT
18VT
B97Y
B97P
18VT
18VT
18VT
B99V
B99U
A99E
18VT
20LTGN
A5AS(-)
20LTGN
A5AD(-)
DCM
35 C5 B4 C4 B5 B6 C6 (1800)
SYS A5AP(-)
CONTRL 20LTGN
34
(1600) A5AN(+)
20YL
A5AR(+)
20YL
A5AC(+)
20YL
18LTGN
A5B(+)
A5B(-)
A99W
18VT
18VT
A97Y
A97P
A99V
A99U
A99E
18VT
18VT
18VT
18VT
18YL
CLUSTER 4 A5AL(+)
(1500) 18YL
5 PASS
A5AM(-)
12 11 5 2 1 4 3 7 THRU
18LTGN (4014)
J1939 A
A5AG(+)
PUBLIC 18YL
J5C(+) W/ BENDIX
(1652) C
J5C(-) W/ BENDIX
A5AH(-) J1708 & 5V
18LTGN REF SPLICE
(4820)
20YL
20GN
MINI FUSE
(4001)
J5E(+) W/ WABCO
5A
J5E(-) W/ WABCO
IGN FEED
CH02_14
F1-F1 BATTERIES
F1-E1
20GN
20YL
SYS CONTROL
G
J77B BLUE
18DKBL
J3B(+)
J3B(-)
16GN (4008)
J99W
18GY
18VT
18VT
18VT
18VT
18VT
18VT
J97Q
18VT
J97P
J97Y
J97U
J99V
J99U
N14AY
10RD
DASH
8 7 4 6 5 2 1 3 10 11 19 20 (4103)
A
ENGINE/TRANS
18LTGN
(7800)
18VT
K97U
18YL
K5T
K5S
30A
B
E
K5AE
N/2004 ISM ENGINES
N14BA
18LTGN
10RD
D
K5U
18YL
ECM
POS
B A FEED
K47A ENGINE
GND (9261)
16GY
A (6340)
K47
N97AA
16GY
10RD
K10-GU
14WH
LOW CLEAN
COOLANT PWR
(6407D) A
(6323)
A
K34E
16TN
18DKBL
K10-GV
20LTGN
16LTGN
K97AM
K3A(+)
K97U1
B
K97U2
K3B(-)
K99W
12WH
18GY
K77-G
18VT
18VT
12VT
12VT
K97Q
16WH
18VT
18VT
18VT
18VT
K97Y
K99V
K99U
K77B
18VT
20YL
K97P
K5W
K5V
K34-GB
16WH
FREON ECM
B A COMP 1 2 4 PWR
32 28 27 36 46 47 22 23 9 1 11 34 10 20 39
(6200) (6015)
ECM (6014)

CNA 16SEP03 ADDED N/2004 ISM ENGINES B 58689Z
NOTE.
56507Z 04OCT02 AE08-52370 06
Figure 64 Cummins ISM Engine
S082854

I6 HEUI ENGINE, P. 7
CHAPTER 6

(I6-HEUI) ENGINES
47
16
M1-A4 M1-A3
ENGINE/ EXHAUST BRAKE
30 85 MULTIFED TERMINAL/BUSS BAR
DASH RELAY
(4103) (4002)
MINIFUSE
ENGINE 87A BLOCK
EXHAUST 87 86
BLOCK (4001)
BRAKE
GND SOLENOID EXHAUST M1-B3 M1-C3 M1-C4 F1-E2 FROM SECONDARY
(6500) BRAKE IGNITION RELAY
SOLENOID (4003)
(6502)
B
A F1-B2
F1-A2
18 15
5A
ENGINE/ ECM
CLEAN POWER
(6704) DASH NEGATIVE
(4103) & GROUND
LOW GND (6323) (9260) BATTERIES
COOLANT
SENSOR
(6400) ECM POWER/ A
A B B
ENGINE/ STARTER 40A
DASH (4105)
10
(4103) A A B A
B
ENGINE ECM
ECM POSITIVE FEED FUSE
25 FEED (9261) (9254)
18
ECM (6007)
1
R11-1 R11-2
2
30 85
23
POWER RELAY
(4003)
42
ECM POWER/ 87A 87 86
STARTER
21 (4105) R11-3 R11-4 R11-5
22
A
ENGINE/
DASH
41 (4103)
5A FROM PRIMARY
IGNITION
24 19 F1-F1 F1-E1 RELAY (R9-4)
(4003) CH 02_14
MINI FUSE BLOCK
(4001)
3 BAP
2 1 SENSOR
PASS THRU DCM/CAB
AT DASH (1808)
CONN
(4014) (1800)
APS/IVS
(1804)
29 3 7 C10
A
8 5 1 C4
B
11 6 2 B4
C
3 4 5 C5
D
27 2 4 B5
E
F
C6
B2
B
INTAKE AIR
TEMP SENSORS CAB FUSE
BLOCK
5A
(6703) F24
A (1012)
(LOCATED ON
A2
E2
C2
12 AIR INTAKE)
FROM PRIMARY
IGNITION FEED
RELAY
U00JLH3 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 RELEASE FOR PRODUCTION. - 58774T
58774T 12SEP03 AE08-52370 07
Figure 65 I6 HEUI Engine
S082854

I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH

MANUAL TRANSMISSION, P. 8
CHAPTER 6
ELECTRONIC ENGINE CONTROLS - I6-HEUI ENGINE

CRUISE CONTROL & BODY BUILDER CONNECTIONS
WITH MANUAL TRANSMISSION
FROM PRIMARY N/AIR FAN DRIVE

IGNITION J13CW J13S
10PK 14PK ENGINE/
RELAY F1-E1 DASH
(4003) 10A (4103)
STEERING WHEEL SWITCHES J23FS K97DF
18TN 18VT BODY
(CH 2, PG 14) F1-G1 BUILDER
F1-H1 14 K23A K97DF
16TN 18VT
CRUISE ON
CRUISE OFF
CITY HORN
AIR HORN
RESUME
MINI FUSE BLOCK
W/AIR FAN DRIVE
SET
(4001)
4 K97HE
1210 OHM
6190 OHM
2370 OHM
HYD PRESSURE GOVERNOR ENABLE - HGE 18VT
5 K97DD
REMOTE VOLTAGE REFERENCE - VCREF 18VT
6 K97HM
REMOTE ACCEL POS. SENSOR RTN - RPS_RTN
18VT
7 K97WA
REMOTE VOLTAGE REF. GND - VCREF GND 18VT
CLUTCH
D C B A 13
SWITCH K97EA
(1807) HYD PRESSURE GOVERNOR SENSOR - HPS 18VT
30 K99F
REMOTE ACCELERATOR POS SENSOR - RPS 18VT
CLOCK
SPRING 31 K46A
(1809) RESUME/ACCEL SWITCH - RAS
18GY
1200
32
1200
K46B
SET/COAST SWITCH - SCS 18GY
ECM (6007)
BODY
36 K97CC BUILDER
REMOTE PTO VARIABLE - RVAR 18VT
D C B A 37 K97CB
REMOTE PTO PRESET - RPRE 18VT
D C B A 49 K97HG
TURN B9S HYD PRESSURE GOVERNOR LAMP - HMI 18VT
SIGNAL 18GY 54 K97WL
SWITCH 7 OIL WATER LAMP - OWL 18VT
18GY
(1810) 55
B9R
K97EW
B17H
18GY
18VT
B96A
B9VB
18PK
B17J
18PK
ENGINE WARNING LAMP - WARN 18VT
58 K47B
VEHICLE SPD SENSOR CHAN A - VSSCALA 18GY
B9VG 59 K97AR
A
18GY TACHOMETER CHANNEL A - TACA 18VT

150
9 K97XC
TRANSFER CASE SWITCH - XCS 18VT
39
6.8V
B9VF
18GY 40
B
26
18VT
B96
STOP LIGHT
B9VH
18GY
(1814) W/HYD
18RD
B70C
18GY
K47A
BRAKES
18GY
18GY
B9V
K17E
18PK
K47
B70CB
18OR D
C
150
6.8V
ENG/TRANS
CONN C B A
STOP LIGHT
B70C (7800)
#1
6.8V
18OR W/AIR BRAKES

150
(1823)
C
D
18GY
L47E
B70CA
18OR
L47D
18GY
L17D
18PK
STOP LIGHT
C11
D7
A4
D8
B12
B9
#2
W/AIR BRAKES DCM
CONN
18GY
(1824)
A9V
(1800)
XMSN/
20RD
B A
A70C
A96A
20VT
20VT
DASH
A96
A17H
18PK
A17J
18PK
(4705)
20GY
A9H
18
SYSTEM J17J
CONTROLLER 18PK
17
F
33
10
(1600) PASS THRU

AT DASH
(4014) TRANS SPEED
F2 SENSOR
NOTE: 5A
B2 (7601)
A2
ONLY ONE STOP LIGHT SWITCH USED
W/AIR BRAKES & W/TRACTOR
CAB FUSE
99E C2 BLOCK
ACCELERATOR 16VT (1012)
PEDAL
E2 A13AH TO CAB FUSE

10PK BLOCK
(1011) A2
U00DLV1 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

CNA 12SEP03 RELEASE FOR PRODUCTION - 58774T
58774T 12SEP03 AE08-52370 08
Figure 66 I6 HEUI Engine Cruise Control and Body Builder Connections with Manual Transmission
S082854

International 4300 PDF Service Manual - ELECTRICAL CIRCUIT DIAGRAMS PDF

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SERVICE MANUAL

SERVICE MANUAL SECTION

Truck Model: 3200

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INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .1

12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . .13

CAB ACCESSORIES (CHAPTER 3). .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. ..28

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SELF CONTAINED AIR SEAT, P. 15. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. .42

12V CHARGING + CRANKING SYSTEM (CHAPTER 4). .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .49

FANS AND ENGINE ACCESSORIES (CHAPTER 5). .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .55

ELECTRONIC ENGINES (CHAPTER 6). .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .59

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LIGHTS (CHAPTER 8).. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. ..80

CHASSIS ACCESSORIES (CHAPTER 9). .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. ..90

TRANSMISSIONS (CHAPTER 10). . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .124

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ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124

AIR CONDITIONING (CHAPTER 11).. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. ..140

CONNECTOR COMPOSITES (CHAPTER 12). . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. .143

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CONNECTOR COMPOSITE (4003), P. 23. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .165

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CONNECTOR COMPOSITES (9777), (9778), (9800), P. 63.. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. ..205

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INSTRUCTIONS AND CHARTS (CHAPTER 1)

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

A Cab-instrument Panel Module

B Cab-Driver Control Module

M Chassis/Front End (Cab Dash Panel Forward)

N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)

P Chassis/Wheel Base Section

S Chassis/AF Section/Stop/Tail/Turn Lights

CIRCUIT NUMBER AND IDENTIFICATIONS

1 LTBL ALTERNATOR - FIELD

3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+)

4 SERIAL/DATA COMMUNICATION J1922

5 YL DRIVE TRAIN J1939 DATA LINK (+)

6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

Figure 1 Circuit Number Identification and Location Chart

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CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

9 GY ZERO VOLT REFERENCE (ZVR)

12 LTBL ACCESSORY FEED

15 RD KEY SWITCH FEED

20 LTGN REMOTE POWER MODULE

21 TN COLD START CONTROLS (ETHER)

24 GY ENGINE EXHAUST BRAKE

28 TN INSTRUMENTS AND GAUGES

29 TN ENGINE WATER TEMPERATURE

30 TN ENGINE OIL TEMPERATURE

31 TN TRANSMISSION OIL TEMPERATURE

32 TN AXLE OIL TEMPERATURE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

Figure 2 Circuit Number Identification and Location Chart (Cont.)

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CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)