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Painting
Thailand Standard Procedure
Thai-SP-Q/12
TABLE OF CONTENT
SCOPE..
REFERENCE DOCUMENT,.
COATING SYSTEM ..
PAINTING REPAIR ..
QUALITY
CLEAN-UP
APPROVED PRODUCTS
REVISION DETAILS.
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NOTES REGARDING VALIDITY OF THIS DOCUMENT:
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person or anily fo which itis adoressed ane any unaubhorsed uses sry prohibited, is proved for imted purpose and shat not
Pe'teproduced store electronical, tranetered a oer documents, issemineted or dislesed ty third partes witout the prior
‘ion consent of Aker Soltons. Any alachments are subj! fo tho specticresticbons ané confidential reguiatons stated thereln
{nd shat be treated accordingly. The Gocument flo be relumed upon request and in all events upon compton of use for which
Was provided.
AkerSolutionsDocument: Thai-SP-Q/1
CUSTOMER PROPERTIES Version: ot
Issue date: 07.05.2011
THAILAND STANDARD PROCEDURE. Page: 2ofs
41. SCOPE:
This specification is for a inorganic zinc primer, high build epoxy intermediate
coat and polyurethane top coat. This protective coating system is for long term
storage and offshore platform use, on carborialloy and stainless steel.
2. REFERENCE DOCUMENTS:
SSPC-SP 1
SSPC-SP 5
SIS 055900-SA2.5
s
. Coating System
1, Base Metal Cleaning
‘A. All grease and oil present on the surface of the components to be painted
shall be removed by “solvent cleaning’ in accordance with SSPC-SP 1
prior to abrasive blasting
B. All welding, burnouts, etc. shall be completed prior to grit blasting
operation. Flux, weld spatter or slag must be removed from the surface
prior to grit blasting. Rough welds edges and other sharp projections must
be ground smooth prior to blasting
C. Grit blasting shall be to SIS 055900 Sa2.5. An average surface profile shall
be 50 microns but shall not exceed 75 microns.
D. Application instructions — General
Mixing, thinning, pot life, application procedure, equipment, coverage,
curing, recoating, storage and number of coats shall be in accordance with
coating manufacturer's printed instructions or this specification whichever
is more stringent.
2. Primer Coat (1 coat)
Fast drying surface tolerant VOC compliant epoxy — Amerlock 2 or Amerlock
2AL
Colour: WhiteDocument: Thai-SP-Q/1
CUSTOMER PROPERTIES Version: ot
Issue date: 07.05.2011
THAILAND STANDARD PROCEDURE Page: 30f5
Drying Time: Touch dry 2 hours at 21°C (Recoat in 3 hours at 21°C)
Overcoat: 20 hours minimum @ 25°C
Pot Life; 1 hours @ 21°C
Film Thickness: 75 microns DFT
120 microns WFT
3. Intermedi ‘oat (1 coat)
Fast drying surface tolerant VOC compliant epoxy - Amerlock 2 or Amerlock
2AL
Colour: White
Drying Time: Touch dry 2 hours at 21°C (Recoat in 3 hours at 21°C)
Overcoat: 20 hours minimum @ 25°C
Pot Life: 4 hours @ 21°C
Film Thickness: 100 microns DFT
218 microns WET
4, Top Coat (1 coat)
Acrylic aliphatic polyurethane — Amerlock 450GL
Colour: Osha White/Osha Red/Osha Yellow
Drying Time: Touch dry 2 hours @ 21°C
Overcoat: 46 hours minimum @ 25°C
Pot Life: 20 hours @ 21°C
Film Thickness: 50 microns DFT
400 microns WFT‘Document
CUSTOMER PROPERTIES Version:
Issue date: 07.05.2011
THAILAND STANDARD PROCEDURE Page: 4of5
5, Total Dry Film Thickness
Total dry film thickness should be a minimum of 225 microns and a maximum
of 275 microns.
6. Maximum Time to Recoat
To avoid intercoat adhesion problems, recoating or touch-up shall take place
within the maximum times allocated for each coat per manufacturer’ s
specifications. If these times are exceeded, the paint surface shall be roughed
up by sanding before recoating or repair.
7. Shelf Life
Products’ exceeding the manufacturer's recommended shelf life shall not be
used
4. PAINT REPAIR
4. Pin Holes, Flows and Chips
‘A. Areas of pin holes, flows or chips shall be spot re-sand blasted or power tool
cleaned (on bare metal, a power wire brush shall not be used as a last step) to bare
metal and the edges feathered so that glossy areas surrounding the repair area are
dull prior to coating.
B Re-coat with brush or spray to meet the total dry film thickness as specified
rein.
2. Surface Preparation of Previously Coated Surfaces
Remove all rust, rust scale, other corrosive products, loose or heavy chalk, and loose
or scaling paint by sand or metal blast, high pressure water wash, or by hand or
power tool cleaning. (On bare metal, a power wire brush shall not be used as the last
Step). Where the primer or base coats have not been disturbed, ie, there exists
Surface chalking or top coat lifting, blistering or scaling, undercoat paint shall be
‘sanded and the edges feathered so that all glossy areas are dull prior to overcoating,
3. Repair Paint Application
‘A. Spray painting is recommended, brush application is allowable. If a brush is
used, top coat may have to be thinned so that total dry film thickness is not exceeded.
Primer shall be used over bare metal.
B. Abrush may be used on small areas, under eight inches square. In these areas,
the total dy film thickness may exceed the total dry film thickness of paragraph below
(Testing) by 75 microns maximum, but in no case shall any repair be less than the
minimum thickness of paragraph below (Total Thickness).Document:
CUSTOMER PROPERTIES Version:
Issue date: 07.06.2011
THAILAND STANDARD PROCEDURE Page: Sof
5. QUALITY
8.1
Total Thickness
1. Total thickness shall be tested with a dry film thickness gauge applied over
smooth flat surfaces only. Failure to meet the specified requirements shall be
deemed as nonconforming
2. Allrnon-conformances shall be repaired.
CLEAN-UP
Use acetone, MEK, lacquer thinners or manufacturer's recommended solvent for
clean-up.
APPROVED PRODUCTS
Approved products meeting this specification are listed below. Vendor shall submit
their specifications for approval by Aker Solutions (Services) Pte.,Ltd.
Dimet (Siam) Public Company Ltd.
Amerock 2 or Amerlock 2AL, Fast drying surface tolerant VOC compliant epoxy
‘Amerlock 450GL , Acrylic aliphatic polyurethane / finish coat
REVISON DETAILS
Rev.0 date 07/05/2011 Original issue