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Abstract
The degree of fiber–matrix adhesion and its effect on the mechanical reinforcement of short henequen fibers and a polyethylene matrix was
studied. The surface treatments were: an alkali treatment, a silane coupling agent and the pre-impregnation process of the HDPE/xylene
solution. The presence of Si–O–cellulose and Si–O–Si bonds on the lignocellulosic surface confirmed that the silane coupling agent was
efficiently held on the fibres surface through both condensation with cellulose hydroxyl groups and self-condensation between silanol groups.
The fiber–matrix interface shear strength (IFSS) was used as an indicator of the fiber–matrix adhesion improvement, and also to determine
a suitable value of fiber length in order to process the composite with relative ease. It was noticed that the IFSS observed for the different fiber
surface treatments increased and such interface strength almost doubled only by changing the mechanical interaction and the chemical
interactions between fiber and matrix.
HDPE-henequen fiber composite materials were prepared with a 20% v/v fiber content and the tensile, flexural and shear properties were
studied. The comparison of tensile properties of the composites showed that the silane treatment and the matrix-resin pre-impregnation
process of the fiber produced a significant increase in tensile strength, while the tensile modulus remained relatively unaffected. The increase
in tensile strength was only possible when the henequen fibers were treated first with an alkaline solution. It was also shown that the silane
treatment produced a significant increase in flexural strength while the flexural modulus also remained relatively unaffected. The shear
properties of the composites also increased significantly, but, only when the henequen fibers were treated with the silane coupling agent.
Scanning electron microscopy (SEM) studies of the composites failure surfaces also indicated that there is an improved adhesion between
fiber and matrix. Examination of the failure surfaces also indicated differences in the interfacial failure mode. With increasing fiber–matrix
adhesion the failure mode changed from interfacial failure and considerable fiber pull-out from the matrix for the untreated fiber to matrix
yielding and fiber and matrix tearing for the alkaline, matrix-resin pre-impregnation and silane treated fibers.
q 2005 Elsevier Ltd. All rights reserved.
undergo some breakage while being intensively mixed with itself (intramolecular) and between other cellulose macro-
the polymeric matrix, but this is not as notorious as with molecules (intermolecular).
brittle or mineral fibers. Also, natural fibers impart the The characteristics of henequen fibers have been studied
composite high specific stiffness and strength, a desirable by several authors. The chemical analysis of the fibers
fiber aspect ratio, biodegradability, they are readily indicated that their main component is cellulose (60%),
available from natural sources and most important, have a hemicellulose (28%), lignin (8%), extractives (4%). The
low cost per unit volume basis. It should also be mentioned structural arrangement of these components in the fiber, as
that the hollow nature of vegetable fibers may impart in other natural hard fibers, is in such a way that lignin acts
acoustic insulation or damping properties to certain types of as a cementant matrix for the cellulosic fibers, which posses
matrices. their own structure. The mechanical properties of the
One difficulty that has prevented a more extended henequen fibers are a consequence of such structural
utilization of the henequen fibers is a lack of a good arrangement. The mechanical properties of the henequen
adhesion to most polymeric matrices. The hydrophilic fibers are: tensile strength, 500G70 MPa, strain at break,
nature of natural fibers adversely affects adhesion to a 4.8G1.1% and Young’s modulus, 13.2G3.1 GPa.
hydrophobic matrix and as a result, it may cause a loss of
strength. To prevent this, the fiber surface has to be modified
in order to promote adhesion.
2. Materials and experimental procedures
Several methods to modify the natural fiber surface such
as: graft copolymerization of monomers onto the fiber
High density polyethylene, HDPE (Petrothene) extrusion
surface, the use of maleic anhydride copolymers, alkyl
grade, was supplied by Quantum Chemical Inc. A melt flow
succinic anhydride, stearic acid, etc. have been proposed. It
index (MFI) for the HDPE of 0.33 g/10 min was determined
is also known that the use of coupling agents such as silanes,
following the ASTM standard D-1238-79 at 190 8C and
titanates, zirconates, triazine compounds, etc. also improves
using a weight of 2160 g. A density for the HDPE of
fiber–matrix adhesion [10–14]. Furthermore, is has been
0.96 g/cm3 was determined following the ASTM standard
proven that pre-impregnation of the fiber with the polyolefin
D-792-86, using benzene as an immersion liquid. The
solution will also improve fiber–matrix adhesion [15]. The
melting point (135 8C) was determined in a DSC-7 Perkin–
mechanical properties of a fiber-reinforced polymer com-
Elmer calorimeter.
posite depend not only on the properties of constituents, but
Henequen fibers with an average diameter of 180 mm,
also on the properties of the region surrounding the fiber
approximately, were used in the form of short fibers (6 mm
known as the interphase. Stress transfer from the matrix to
long) and it was supplied by Desfibradora Yucateca, S.A.
the fiber takes place at such interphase and, therefore, it is
(DESFIYUSA Co.) of Mérida, Yucatán, México.
important to characterise its properties to better understand
Sodium hydroxide and xylene, reagent grade from
the performance of the composite. In this paper, the degree
Técnica Quı́mica S.A., were used for the various surface
of mechanical reinforcement for a thermoplastic matrix that
treatments. As a coupling agent, vinyltris (2-methoxy-
can be achieved with short-natural fibers by modifying the
ethoxy) silane (Silane A-172) from Union Carbide was
fiber surface by different treatments and the optimization of
used. Dicumyl Peroxide from Polyscience was used as
the composite material properties is studied. The chemical
catalyst to the reaction between the silane coupling agent
surface modification of henequen fibres was carried out
and the polymer.
using an organofunctional silane coupling agent in a
methanol/water medium. Heat treatment (curing) was
applied after reaching the equilibrium adsorption of the 2.1. Fiber surface treatments
pre-hydrolysed silane onto the lignocellulosic substrate. The
modified fibers were then characterised by diffuse reflec- The nomenclature for the different henequen fiber
tance infrared spectroscopy (DRIFT). surface treatments used is shown in Table 1.
Keyword Description
Depending on their origin, natural fibers can be grouped
Fib Fiber without treatment
into bast (jute, banana, flax, hemp, kenaf, mesta), leaf
FIBNA Fiber treated with a NaOH aqueous solution
(pineapple, sisal, henequen, screw pine) and seed or fruit FIBPRE Fiber pre-impregnated with dissolved HDPE
fibers (coir, cotton, oil palm). Cellulose is the main FIBNAPRE Fiber treated with a NaOH aqueous solution and then
component of the henequen fibers and the elementary unit pre-impregnated with dissolved HDPE
of a cellulose macromolecule is anhydro d-glucose, which FIBSIL Fiber treated with a silane coupling agent
FIBNASIL Fiber treated with a NaOH aqueous solution and then
contains three hydroxyl (OH–) groups. These hydroxyl
with a silane coupling agent
groups form hydrogen bonds inside the macromolecule
P.J. Herrera-Franco, A. Valadez-González / Composites: Part B 36 (2005) 597–608 599
The fibers were treated with a NaOH aqueous solution 2.6.1. Fiber pull-out
(2% w/v) for 1 h at 25 8C, then, they were washed with Is a direct method used for the characterization of the
distilled water until all the sodium hydroxide was fiber–matrix interphase and relies on the use of single fiber–
eliminated, that is, until the water no longer indicated any matrix adhesion and detection of failure modes. In this test
alkalinity reaction. Subsequently, the fibers were dried at the fiber is pulled out of the matrix (Fig. 1), which can be
60 8C for 24 h.
a block of resin, a disc, or a droplet [16]. In this case, one 25 8C. The Iosipescu shear test specimens were cut from the
end of the fiber was embedded in the middle plane of a plate laminates obtained previously, and the dimensions of
made from the resin. The fibers were first aligned on a plate specimens were 76 mm of length, 19 mm of wide, 2 mm
and a second one was used to complete the assembly. The of thickness and the distance between the two 908 notches
samples were made using compression molding at a was 12 mm. The cross-speed used was 0.5 mm/min.
pressure of 1 ton using a Carver laboratory press and a
temperature of 180 8C. The load and displacements were 2.8. Infrared spectroscopy (FTIR)
monitored continuously and upon fiber pull-out, the load (P)
registered at debonding was converted into an average The FTIR analysis was performed using a Nicolet model
interfacial shear strength (t) by Protege 460 Magna IR spectrometer. Diffuse reflectance
spectroscopy (DRIFTS), with a deuterated triglycine
P
tZ sulphate (DTGS–KBr) detector, was used. In order to
pdL obtain a good resolution spectra it was necessary to mill the
where d is the fiber diameter, L is the embedded length of henequen fibers to an average length of 0.2 mm. The milled
the fiber. The force was applied by holding one end of the fibers were then mixed with an analytical grade KBr and the
resin plate fixed and pulling from the free end of the fiber spectra were recorded with a 2 cmK1 resolution and 200
using an Instron Universal Testing Machine Model 1125, scans.
equipped with a 50 kg load cell, after conditioning at 25 8C
and a loading speed of 0.02 mm/min was used. 2.9. Scanning electron microscopy
2.6.2. Single fiber fragmentation The failure surfaces of shear for specimens will be used
In this method, a single-fiber coupon is loaded in tension to illustrate the effect of the different fiber surface treatments
to determine the stress transfer efficiency at the fiber–matrix and their effect on the effective properties of the composite.
interphase. Upon load application, the tensile stress on the This analysis was performed using a Zeiss DSM 940A
fiber (sf) increases and fragmentation occurs at points where Scanning Electron Microscope (SEM). Fracture surfaces of
its tensile strength is reached. This fragmentation process the composite samples were coated with gold and then
continues as the applied stress is continuously increased. At analyzed using the SEM operated at 20 keV.
some point, the fiber fragments become so short that stress
transferred to the fiber though the interface is no longer high
enough to cause any further fiber breakage. When this 3. Results and discussion
occurs, it is said that a critical fiber fragment length (lc) has
been reached [16]. To a first approximation, the interface 3.1. Surface treatments
shear strength (t) is calculated from a simple relationship
obtained from a force balance on a fiber fragment and the 3.1.1. Alkaline treatment
recognition of the random nature of the fiber-fragmentation Alkaline treatments, similarly as with other lignocellu-
process as: lose fibers, induced variation in the physicochemical
properties of henerquén fibers. Valadez et al. using [18]
sf 1 FTIR and TGA pointed out that these lignocellulosic fibers
t Z G 1K
2b a can experience a significant weight loss due to the partial
dissolution of hemicellulose, lignin and pectin. They clearly
here G is the gamma function, a and b are Weibull shape
identified that the band around 1730 cmK1, corresponding
and scale parameters.
to hemicellulose, disappears when the fiber is treated by a
dilute NaOH aqueous solution. The DRIFT spectra of FIB
2.7. Mechanical properties and FIBNA and their subtraction in the region between 1500
and 650 cmK1 are shown in Fig. 2. It could be appreciated
Both, tensile and flexural tests were performed using an that the strong band at 1240 cmK1 disappears whereas two
Instron Universal Testing Machine Model 1125, equipped bands become evident, the doublet at 1200 and 1230 cmK1.
with a 500 kg load cell, after conditioning at 25 8C These behavior has been associated to the mercerization of
according to ASTM standards D638 and D790, respectively. lignocellulosic fibres [19,20]. Mercerization removes waxy
The cross-head speed used for the type IV tensile specimens epidermal tissue, adhesive pectins and hemicelluloses that
was 5 mm/min. For the Flexural test (three point bending) a bind fiber bundles to each other and to the pectin and
specimen with nominal dimensions of 50!25!2 mm3, a hemicellulose rich sheats of the core [21]. In Fig. 3, features
span of 32 mm and a cross-head of 1 mm/min were used. of the fibers surfaces are shown. A comparison between the
The Iosipescu Shear Test was carried out following the native fiber and the alkaline treated one reveals topogra-
ASTM D-5379 standard using a Wyoming Shear Test phical changes because of the removal of low molecular
Fixture adapted to the Instron machine, after conditioning at weight compounds resulting in a formation of a rougher
P.J. Herrera-Franco, A. Valadez-González / Composites: Part B 36 (2005) 597–608 601
1060
1111
0.4
965
1161
Absorbance(a.u)
700
895
1240
0.0
Absorbance(a.u)
1370
1320
1240
1370
0.3
1600 1400 1200 1000 800 600
1430
Wavenumber(cm–1)
0.2
1230
1200
895
1
0.1
700
650
FIB
FIBNA
0.0
1500 1350 1200 1050 900 750
Wavenumber(cm–1)
shows fiber critical lengths and fiber aspect ratios obtained 300
for the different fiber surface treatments, obtained using the fib
fibna
single fiber fragmentation test.
mely high pressures are developed, and consequently, very STRAIN (mm/mm)
shear stresses can produce fiber breakage or splitting. Fig. 5. Typical average interfacial shear stress from pull-out experiments
The increase in the respective calculated IFSS values versus displacement curves for HDPE and henequen fibers subjected to
were 5.4 MPa (FIB), 9.2 MPa for FIBNAPRE and 16.0 MPa different surface treatments.
in the case of FIBNASIL. The initial treatment with the
aqueous solution of NaOH removed some lignin and reaches its maximum value there are clearly significant
hemicelluloses from the fiber surface, thus, the fiber surface differences in the way of these curves drop. It can be seen
area also increased. Such fiber surface increase resulted in a that during the pull-out process the debond force follows a
larger area of contact between the fiber and the matrix. linear behavior but the slope differs between them
Then, the hydroxyl groups on the cellulose fibers could depending on the fiber–matrix interactions. For the
better react with the silane-coupling agent because a larger untreated and the alkaline solution treated henequen fibers,
number on possible reaction sites were available. It is it can be seen that after reaching the maximum force value,
interesting to note that even though a pre-impregnation of then, there is a smooth transition and a decrease in a linear
the fiber with a solution of the matrix ensures a better fiber fashion until the total embedded length of fiber is pulled-out.
wetting, there was a decrease of the measured fiber critical This behavior agrees well with the behavior of a poor
length, and the corresponding increase of the IFSS, does not interphase that results as a consequence of the incompat-
seem to improve considerably. ibility of the hydrophilic fiber and hydrophobic matrix.
Typical curves of average interfacial shear stress versus In the case of a combination of the alkaline solution and
displacement are shown in Fig. 5. It can be noted that all the the matrix-pre-impregnation treatment, the pull-out force
curves shown in this figure exhibit the non-linear behavior was higher than that observed for the previous fiber
characteristic of a ductile matrix. However, once the load treatments. After reaching a maximum the pull-out process
takes place more rapidly but some frictional effects could be
mentioned. That is, after failure of the interphase, the fiber
1100
1061
0.1
1100
1061
665
1200
Absorbance(a.u)
1330
0.0
0.3
1370
1240
–0.1
1500 1350 1200 1050
Wavenumber(cm–1)
900 750 600
treatments, but the interphase failed and pull-out process
0.2
occurred catastrophically.
From the load-embedded length curve two character-
0.1 istics should be noted: the initial portion of the curve is
700
765
linear only in a very small portion and that the slope varies
840
FIBSIL
0.0
FIBNASIL for each surface treatment. The first is indicative of a ductile
interphase behavior and the second that the interaction
1500 1350 1200 1050 900 750 between fiber and matrix is different for each treatment.
Wavenumber(cm–1) Several authors [15,28,29] have pointed out that the
silanization of the natural fibers modifies the surface
Fig. 4. Fourier Transform Infrared (FTIR) survey spectra for (a) silane
coupling agent solution treated henequen fibers (FIBSIL) and (b) silane
properties and increases the fiber–matrix interaction. The
coupling agent solution plus NaOH aqueous solution treated henequen silane used in this study has two functional groups: an
fibers FIBNASIL. ethoxy–methoxy group able to react with hydroxil groups of
P.J. Herrera-Franco, A. Valadez-González / Composites: Part B 36 (2005) 597–608 603
henequen fibers and a vinyl group which reacts with HDPE, the case of FIBSIL and to both, mechanical and chemical
so a picture of this interphase is one with silane groups interactions in the case of FIBNASIL. No noticeable effect
chemically attached to fiber surface on one side and bonded on the elastic modulus was noticed from the fiber–matrix
with some chains of the matrix in the other one. interface improvements of the HDPE-henequen fibers
composites (Fig. 7). Bisanda et al. [22] showed that the
3.4. Mechanical properties mercerization of sisal fibres (0.5 N NaOH-solution for 72 h)
greatly improved the resin pick-up or wettability of the
In order to determine whether any statistically signifi- fibres, which resulted in a 21% rise in the compressive
cant difference existed between the values of mechanical strength of the composite. It is believed that this alkali
properties as a result of the application of one or more treatment results in an improvement in the interfacial
different fiber surface treatments, a One Way Analysis of bonding by giving rise to additional sites of mechanical
Varianza (ANOVA), was performed. All pairwise multiple interlocking, hence promoting more resin/fibre interpene-
comparison procedures were performed following a tration at the interface.
Student–Newman–Keuls method. Also, all strength values It is observed in this study, that the ratio between values
for the different fiber surface modifications are related to of fiber–matrix interfacial shear strength for the different
the strength obtained for the untreated fibers. fiber surface techniques with respect to the untreated fibers
is different from the ratio of material property values
3.5. Tensile test results obtained from the composites using treated fibers and the
untreated fibers. It is well known that the fiber reinforcing
The tensile strength of the HDPE/henequen fibers effect is most efficient along the fiber axis orientation.
(80:20 v/v) composites is shown in Fig. 6. When the fiber However, the processing technique will dictate the final
surface was modified with an aqueous NaOH solution fiber orientation distribution, one of the most important
(FIBNA) or with the pre-impregnation process (FIBPRE), characteristics, which will determine the composite mech-
the tensile strength of the composite did not seem to anical properties. The anisotropy expected from an injection
improve noticeably. With the pre-impregnation process molded part is not the same as that found in extruded or
(FIBNAPRE), the tensile properties of the composite compression molded parts.
showed a small improvement. The tensile strength increases Furthermore, the mathematical prediction of a composite
11% resulting from the pre-impregnation process resulted in stiffness is well established for common fiber orientation
an enhancement of the mechanical interlocking. However, distributions: (1) when all the fibers are oriented parallel to
when the silane coupling agent (FIBSIL) is used, a 19% the test direction, (2) when all the fibers are oriented in a
increase in the tensile strength was observed. Furthermore, transverse direction, perpendicular to the test direction and
when the henequen fibers are first treated with alkaline (3) when all the fibers are randomly oriented. The formulas
solution and then with the silane coupling agent (FIB- developed for these different scenarios have been developed
NASIL) a 30% increase in the tensile strength was observed. for fibers, which because of the high stiffness will remain
This increment is attributed to chemical interactions in
straight after processing. However, in the case of natural
Fig. 6. Tensile strength of a HDPE/henequen-fiber (80:20 v/v) composite, Fig. 7. Elastic modulus of a HDPE/henequen-fiber (80:20 v/v) composite,
plotted as a function of fiber surface treatment. plotted as a function of fiber surface treatment.
604 P.J. Herrera-Franco, A. Valadez-González / Composites: Part B 36 (2005) 597–608
2400
FLEXURAL STRENGTH
2000
1600
1200
800
400
0
FIB FIBNA FIBPRE FIBNAPRE FIBSIL FIBNASIL
TYPE OF FIBER SURFACE TREATMENT
"
(a) the untreated, NaOH, FIB aqueous dilute solution treated, and those
subjected to a matrix pre-impregnation and to a silane coupling agent and Fig. 10. Photo-micrographs of a HDPE/henequen-fiber (80:20 v/v)
(b) FIBNA; (c) FIBNASIL and (d) FIBNAPRE. composite fracture surfaces of a sample subjected to tensile stresses, for
606 P.J. Herrera-Franco, A. Valadez-González / Composites: Part B 36 (2005) 597–608
20
18
16
SHEAR STRENGTH(MPa)
14
12
10
0
FIB FIBNA FIBPRE FIBNAPRE FIBSIL FIBNASIL
TYPE OF FIBER SURFACE TREATMENT
polymer. Another feature of this fiber treatment is on the to matrix failure. The interface failure was mainly a
matrix failure mode, because appreciable shear yielding frictional type failure, and only for the pre-impregnated
rather than tearing is observed. It can be inferred that and silane treated fibers, matrix tearing and shearing was
mechanical interlocking and friction are responsible for the observed. The silane surface treated fibers also showed a
observed composite strength increment. Fig. 12(c) shows layer of polymer covering the fibers even after failure.
the failure surface for the composite with fibers treated with The mechanical properties determined from the tensile,
the aqueous NaOH solution and the silane coupling agent. It flexural and shear tests exhibit a similar behavior for each of
can be observed that the fibers are still coated with the the different fiber surface treatments but the effect of the
matrix and that the matrix failed by shear yield flow and fiber surface treatment was more noticeable for the shear
tearing from the fiber. If the matrix failure mode of the properties.
untreated fiber composite is compared to the pre-impreg-
nated fiber composite, it can be seen that it changes from
tearing mode to shear yielding. Then, from these matrix
failure modes, it can be said that there exists a higher force Acknowledgements
transfer capability at the fiber–matrix interface in the
composites with fibers treated by pre-impregnation and a The authors would like to express the support given by
silane coupling agent. It should be pointed out that the the Consejo Nacional de Ciencia y Tecnologı́a [Grant #
matrix properties are an upper bound for the composite 5116-A9406]. Also, the authors would like to thank Ms S.B.
strength, especially when the fiber–matrix adhesion is Andrade-Canto for the SEM photomicrographs and M.V.
strong, in this case, such upper bound is given by the Moreno-Chulim for the FTIR analysis.
yield strength of the matrix.
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