Steam Quantity Estimation for Tank heating

1. HFO Storage Tank

Capacity = 5000 KL
Initial Temperature = 30 Deg. C
Final Temperature = 40 Deg. C
Mass of HFO = 5000000 Kg
Time for Batch heating = 6 hr
ecific Heat Coefficient (Average within the temp range)= 2.1 Kj/Kg-Deg.K
Steam Pressure = 3.5 Bar
Latent heat of condensation = 2153.79 Kj/Kg

Heating required = 105000000 Kj

Steam flow required= 8125.2 Kg/hr

2. HFO Settling Tank

Capacity = 1000 KL
Initial Temperature = 40 Deg. C
Final Temperature = 65 Deg. C
Mass of HFO = 1000000 Kg
Time for Batch heating = 6 hr
ecific Heat Coefficient (Average within the temp range)= 2.1 Kj/Kg-Deg.K
Steam Pressure = 3.5 Bar
Latent heat of condensation = 2153.79 Kj/Kg

Heating required = 52500000 Kj

Steam flow required= 4062.6 Kg/hr

3. HFO Clean Tank (55 KL)

Capacity = 55 KL
Initial Temperature = 65 Deg. C
Final Temperature = 100 Deg. C
Mass of HFO = 55000 Kg
Time for Batch heating = 6 hr
ecific Heat Coefficient (Average within the temp range)= 2.1 Kj/Kg-Deg.K
Steam Pressure = 3.5 Bar
Latent heat of condensation = 2153.79 Kj/Kg

Heating required = 4042500 Kj

Steam flow required= 312.82 Kg/hr
 Steam Quantity Estimation for Tank heating

4. Sludge Collecting Tank (1 KL)

Capacity = 1 KL
Initial Temperature = 30 Deg. C
Final Temperature = 50 Deg. C
Mass of Sludge = 1000 Kg
Time for Batch heating = 6 hr
ecific Heat Coefficient (Average within the temp range)= 2.1 Kj/Kg-Deg.K
Steam Pressure = 3.5 Bar
Latent heat of condensation = 2153.79 Kj/Kg

Heating required = 42000 Kj

Steam flow required= 3.25 Kg/hr

5. Drain Tank (300 L)

Capacity = 0.3 KL
Initial Temperature = 65 Deg. C
Final Temperature = 100 Deg. C
Mass of HFO = 300 Kg
Time for Batch heating = 6 hr
ecific Heat Coefficient (Average within the temp range)= 2.1 Kj/Kg-Deg.K
Steam Pressure = 3.5 Bar
Latent heat of condensation = 2153.79 Kj/Kg

Heating required = 22050 Kj

Steam flow required= 1.71 Kg/hr

Estimated total steam required for tank heating = 12505.59 Kg/hr

 Steam Quantity Estimation for separators, line heater and engine

1. HFO Purifiers:
Capacity = KL
Initial Temperature = Deg. C
Final Temperature = Deg. C
Mass of HFO = Kg
Time for Batch heating = hr
pecific Heat Coefficient (Average within the temp range)= Kj/Kg-Deg.K
Steam Pressure = Bar
Latent heat of condensation = Kj/Kg

Heating required = 0 Kj
Steam flow required= #DIV/0! Kg/hr

2. LO Purifiers:
Capacity = KL
Initial Temperature = Deg. C
Final Temperature = Deg. C
Mass of HFO = Kg
Time for Batch heating = hr
pecific Heat Coefficient (Average within the temp range)= Kj/Kg-Deg.K
Steam Pressure = Bar
Latent heat of condensation = Kj/Kg

Heating required = 0 Kj
Steam flow required= #DIV/0! Kg/hr

3. Viscosity Controller (Line Heater):

Capacity = KL
Initial Temperature = Deg. C
Final Temperature = Deg. C
Mass of HFO = Kg
Time for Batch heating = hr
pecific Heat Coefficient (Average within the temp range)= Kj/Kg-Deg.K
Steam Pressure = Bar
Latent heat of condensation = Kj/Kg

Heating required = 0 Kj
Steam flow required= #DIV/0! Kg/hr
 Steam Quantity Estimation for HFO line tracing

1. Steam tracing for 40 Deg. C. transfer line

Estimated heat loss from pipe = 6 w/m
Length of Pipe = 90 m
Latent heat of condensation = 2153.79 Kj/Kg

Steam flow required= 0.90 Kj/hr

2. Steam tracing for 65 Deg. C. transfer line

Estimated heat loss from pipe = 11.5 w/m
Length of Pipe = 30 m
Latent heat of condensation = 2153.79 Kj/Kg

Steam flow required= 0.58 Kj/hr

3. Steam tracing for 100 Deg. C. transfer line

Estimated heat loss from pipe = 11.5 w/m
Length of Pipe = 200 m
Latent heat of condensation = 2153.79 Kj/Kg

Steam flow required= 3.84 Kj/hr

Estimated total steam required for tank heating = 5.32 Kg/hr

 Adding Allowance
Area Tank/Equip/Line Qty Steam Demand (Kg/Hr) (Kg/hr)
HFO storage tank 1 8125.2 8937.7
HFO settling tank 1 4062.6 4468.9
Outside Engine Hall HFO clean tank 1 312.8 344.1
HFO purifier 1 0.0
Steam Tracing 1 3.4 3.7
Drain Tank 1 1.71 1.9
Sludge Tank 1 3.25 3.6
Inside Engine Hall LO purifier 1 0.0
Viscosity controller 1 0.0
Steam Tracing 1 2 2.1
Total Steam Demand :
Total Steam demand within
the area (kg/hr)

13754.4

7.6

13762.0
Useful Conversion:
Bar
3.5
Kg/hr
4000
Useful Conversion:
Psig
50.76326
Lb/hr
8818.49