Beruflich Dokumente
Kultur Dokumente
Prashan Francis
B.Sc. Special (Geo.,SL), M.Sc.(Gem., SL), M.Sc.(Petro., Canada),
Ph.D. (Gem. ,SL),Dip. Mkt (UK), G.G. (GIA, USA), A.J.P. (GIA,
USA), MGA (SL)
Director General
Gem &Jewellery Research & Training Institute, Sri Lanka
(Ministry of Mahaweli Development and Environment)
A publication of
Gem & Jewellery Research & Training Institute, Sri Lanka
2018
Sri Lanka's mineral resources can enrich
country's coffers
© Prashan Francis
2018.
ISBN 978-955-8382-04-2
Preface
Sri Lanka is gifted with many varieties of high quality mineral
resources; yet, most minerals are exported in its unrefined
state for a paltry amount. Most of Sri Lankan minerals are
highly sought after by industrial countries because they are
considered as ultra- pure and of very high quality. Yet, it is
disheartening to realize that its present contribution to the
national economy is a minimum. If these minerals are
exported after subjecting them to a value addition process,
then, we could earn a fortune.
I
In addition, this covers most aspects of mineral resources,
especially the aspects of value addition. This book is
produced, mainly for the target group mentioned earlier and
not intended for financial gains. Most probably, this book
would be either distributed free or at a trivial price to cover
the printing cost.
Prashan Francis
II
Acknowledgement
Many individuals had facilitated the preparation of the
articles collected in this book and their contributions are
greatly appreciated. I am grateful to Mr. S. Sutharshan for the
designing of the cover page.
Prashan Francis
III
Contents Page
Preface I
Acknowledgement III
1- Mineral sand 1
Mineral sand; nature's bountiful gift to Lanka.
2- Graphite 17
Lanka’s graphite industry needs innovation.
3- Limestone 33
Another golden era for limestone in the offing.
4- Clay 44
Sri Lanka’s clay; magnanimous gift to locals through the ages.
5- Vein quartz 63
Vein quartz from Sri Lanka alias ‘Silicon Valley’.
6- Salt 74
Lanka's salt can enrich country's coffers.
7- Gold 85
Sri Lanka’s gold; past & present.
8- Iron-ore 94
Lanka’s iron ore needs innovation to regain its past glory.
9- Gemstones 103
From time immemorial Lankan gemstones have been
sought after by royals.
IV
1- Mineral sand
Mineral sand; nature's bountiful gift to Lanka
1
Mineral sand deposit and its mining at Pulmoddai
3
Extraction of constituent minerals from Lankan mineral sand
commenced way back in 1963. Initially, ilmenite,
subsequently, rutile and zircon were separated. After initial
screening this sand is separated, depending on its magnetic
property, as magnetic and non-magnetic fractions.
Thereafter, the non-magnetic fraction is again subdivided,
using its conductive property, as conductive and non-
conductive minerals. Gravity separation and electro-
magnetic separation were also initiated to fine tune the
process in due course.
4
There is a significant improvement achieved by Sri Lanka in
the process of mineral extraction out of its sand deposit, but
for the last several decades, starting from the inception of
exploration, it had not succeeded in the technique of real
value addition to its heavy minerals such as ilmenite, rutile
and zircon.
5
Paints containing titanium dioxide as a primary component
6
Generally, titanium dioxide is manufactured in different
forms with different properties such as pigment grade and
the nano size of its particles.
It is also used as a
versatile filler in
rubber, plastic and
ceramics. In addition,
it is the primary
component used in
the manufacture of
pharmaceuticals and
food colouring
(accepted vibrant
food colours in
candies, cookies and
sweets).
7
In the case of foods, pharmaceuticals and cosmetics, where
colouring agent “white” stand out from the rest, the
incorporation of pigmentary titanium dioxide is quite evident
in coffee whiteners, toothpaste, white coloured medicinal
pills and various types of cosmetics. Cosmetics such as
natural white moisture cream, whitening cream, morning and
night cream, moistening refresher, vanishing cream, skin
protecting cream, face washing milk, powder make-up, etc.
9
In addition, it is widely used in pharmaceutical industries
mainly due to its non-toxic effect and its adaptability to
incorporate the recent advances in nanotechnology.
10
Rutile sand too can be used to produce this titanium metal.
This is considered a very expensive metal because of the
complexity of the present extraction process called “Kroll
process”. Anyhow, Cambridge University scientists recently
announced a method called “FFC Cambridge Process” which
could produce pure titanium directly from titanium dioxide.
This could substantially reduce production costs in the very
near future and also increase its output.
11
Fastest aircraft made of titanium metal capable of withstanding
aerodynamic friction
12
Body implants made of titanium metal
13
Zircon, the other major mineral variety out of mineral sand,
can also withstand high temperatures. Therefore, it is used in
furnaces and foundries. Furthermore, zircon is highly sought
after by sophisticated ceramic industries producing dental
crowns, metering nozzles and ceramic knives.
14
One may ask why Sri Lanka is not adapting the value addition
process for materials derived from mineral sand. Ostensibly,
the inference would be that Sri Lanka lacks the necessary
technology or the expertise to do so. But it is a fact that some
of the Sri Lankans have now risen to various prestigious
scientific positions in the world-famous research
organizations and have also been involved in researching on
substances, which could definitely be derived from local
mineral sand too.
15
Accordingly, if they are successful in developing a simple
economically viable methodology to extract titanium dioxide,
then they could accrue exorbitant profits. The importance of
this venture would be exceedingly realized once they are able
to produce nano titanium dioxide, which has a very high
demand in food, pharmaceutical and cosmetic industries.
16
2- Graphite
Lanka’s graphite industry needs innovation
17
For example, diamond is considered the hardest substance in
the world; whereas, graphite is considered one of the softest
material. This is mainly due to their different atomic
arrangements. Graphite is an opaque mineral having iron
black colour and a greasy feel to the touch. It is mainly
popular as a pencil component, because it makes a black mark
on any surface, even though it does not contain any lead.
18
Local community were conversant with graphite and its uses
since many centuries, but its economic importance as a prime
exporting commodity, comparable to tea and rubber, came to
lime-light, during the colonial era. Sri Lanka is also considered
the only country where vein graphite is commercially mined.
The first two decades of the 20th century was the golden age
for Sri Lanka’s graphite industry. In those days there were
nearly 3000 graphite mines in operation. The demand for
graphite was at its peak during the First World War, mainly
because there were very few suppliers at the time to compete
in the trade. The highest ever recorded graphite export was
33,411 metric tons and it took place in 1916. At that time this
amounted to 35% of the world graphite consumption.
After the World War I and World War II the demand for
graphite declined and most of the small graphite mines and
pits were abandoned.
19
Only several major mines, namely, the Bogala,
Kahatagaha/Kolongaha and Ragedara were in operation
owing to the fact that these could compete in the world
market; as a result of being equipped with modern machinery
(“molpathal") and being managed by professionals. All these
mines, produced raw graphite such as graphite lumps, chips
and powder according to the requirement of their clients.
Among them graphite lumps are foremost as a prime product.
20
One of the most noteworthy traditions at the time was that
graphite or plumbago gave rise to a subculture among the
graphite producing regions. Most families in those villages
depended for their entire livelihood on the graphite industry.
Some miners had to survive by working long hours
underground for consecutive days, undergoing all sorts of
hardships.
Apart from poems and words there are some beliefs and
practices introduced to the country’s tradition as a result of
the graphite industry. This sort of thing cropped up to subdue
miner’s panic regarding probable accidents in earlier day
graphite mining, which employed insecure and unsafe
practices.
21
In addition, even village names have some bearing on
graphite. The best example is the village name ‘Kaluaggala’.
Within this area small spherical graphite type similar to the
shape of a Sinhalese delicacy called ‘Aggala’ was found.
Therefore, the village name originated as Kaluaggala.
22
In addition, all the workers were dressed in clean uniforms;
equipped with hard hats and boots. Some even wore gloves
and masks as a safety precaution while carrying out the work
entrusted to them. All hard hats were fitted with LED
flashlights, which are very light compared to the heavy
battery-operated flashlights used earlier.
23
At present, mainly two major mines are in operation
excluding Ragedera; namely, the Bogala and Kahatagaha
mines. 90% of the Bogala mine is owned by Germany’s
Graphit Kropfmuhl AG. The Kahatagaha mine is owned by the
government of Sri Lanka and is managed by Kahatagaha
Graphite Lanka Limited. The Bogala mine is currently being
mined at a depth of 1650 feet and produces around 250
metric tons, monthly. The Kahatagaha mine is currently being
mined at a depth of 1100 feet and produces around 100
metric tons, monthly. It hopes to increase the production to
150 metric tons, within the next couple of years.
24
Both these mines produce different raw graphite varieties
according to the requirement of their clients. These varieties
differ in their carbon content, size, shape and price. After the
introduction of ‘froth flotation’ plant some of the mines
became capable of increasing the carbon content and value
addition of the low-grade material including some previously
discarded slag material.
25
Although, the world is experiencing technological advances,
two centuries old graphite industry of Sri Lanka does not
seem to have acquired any of those. There is hardly any
innovation in Sri Lanka’s exports. It still depends on high
quality raw graphite flakes such as lumps, chips and graphite
powder of 97% to 99% carbon range. It was revealed that
women, who are involved in the sorting of graphite chips have
developed exceptional talents as a result of their experience.
They are capable of differentiating graphite chips according
to its carbon percentage merely by a quick glance and a touch
of the fingertips. They sort chips into separate piles of grades
97%, 98% and 99% very quickly.
26
In spite of most people’s belief that Sri Lanka is far behind
major graphite exporters such as China, it too had made a
noteworthy impact on the world market. Most industrial
countries seek Lanka’s graphite because it has the greatest
degree of cohesiveness and ability to cope up with situations
that require greater thermal and electrical conductivity.
27
Study of the uses of graphite should be based on conventional
products and leading thereafter to high-tech products. The
major industries that use graphite are the steel and refractory
industries. Balance 40% of graphite is used making
lubricants, expanded graphite applications and carbon
products. Following is a short list of some of the uses of
graphite.
28
Several conventional uses of graphite
29
Carbon nano tubes are composed of carbon atoms built at
nano-scales. Nowaday, scientists are looking for their
exceptional properties. Most interesting feature of these
tubes is that their strength is approximately 100 times that of
steel, while the weight is one-sixth of the weight of steel.
30
Another noteworthy high-tech material is graphene
(A monolayer of graphite is called graphene) sometimes
called, “the miracle material.” Graphene has some
extraordinary properties.
31
As such, it is time to collaborate with some parties to develop
high-tech material instead of exporting the raw material
itself. Recently there was an MOU signed between Kahatagha
Graphite Lanka Limited and the University of Colombo for
high tech graphite research and development. So, the
approach of another golden age for graphite seems not very
far. Furthermore, this would supplement country’s GDP, once
the above-mentioned proposals are implemented Sri Lanka
has the necessary expertise. Lankan experts are considered
some of the world’s best.
32
3 – Limestone
Another golden era for limestone in the offing
33
Coral and shell deposits having a very high percentage of
calcium carbonate are found in the southern and some parts
of northern regions. Though coral is found at various places
along the coast, best known coral beds are found along the
coastal belt in between Ambalangoda and Matara. Whereas,
shell deposits are located mainly in the vicinity of Hungama.
34
In addition, some parts of hill country; namely, Kandy, Matale,
Nalanda, Habarana, Kandarawa, Balangoda, Bibile, Badulla
and Welimada are rich with a crystalline variety of limestone
called dolomite available as sporadic occurrences. Among
them the highest quality limestone (dolomite) is abundant in
the Matale area.
35
Furthermore, a deposit of large pure limestone called calcite
is found in the Balangoda region, which is currently used in
the porcelain industry. This material appears as white, yellow
or blue. Blue and yellow colour varieties are highly sought
after for decorative uses. They are used to decorate indoor
gardens in most urban homes.
36
Although there is no evidence during the ancient times as to
the use of any cement comparable to the material used
nowadays, our ancestors had used some sort of blended
cement comprising burnt paddy husks, several types of clays,
some fine fiber material and a large portion of hydrated lime
powder. This was the bonding material applied in
constructions such as sluices in irrigation tanks, many ancient
buildings and Buddhist shrines.
Those days the cement layers found within the stone walls
were rather thin compared to today’s applications, but the
faces of each stone had been cut and shaped to exactly fit the
void created by the adjoining stones, thus, ensuring the
strength.
37
Preservation of some of these structures reveals the long-
lasting effect of the ancient cements and mortars.
38
Today lime is an important component in a variety of
industries. The uses of limestone are detailed as follows: the
manufacture of quicklime (calcium oxide); the preparation of
slaked lime (calcium hydroxide); the preparation of cement
and mortar; the application as a soil conditioner to neutralize
acidity in soils; the application in the production of glass; its
introduction as a white pigment in plastics, paint, tiles and
toothpaste; its application in chemical industries such as
cattle feed industries, PVC pipe and cable compounding
industries, paper industries as a coagulant as well as a
bleaching agent; purification process in sugar and dyes as a
carbon dioxide absorber; in porcelain industry and in food
industry. In addition, lime is good filler in many industries
such as rubber, paints, ceramic, plastics, soap, detergents,
tiles and welding electrodes.
The draw back in this method is that the coconut trunks and
coconut husks used as firewood have gone up in price.
Further handicap of this method is its inability to burn the
raw material entirely. Limestones that are not burned fully
eventually get wasted during the addition of water for slaked
lime production. This method is somewhat successful in
burning coral and shell, but not for dolomite.
39
Dolomite kiln found in Matale area
40
Hence, right now some people have achieved remarkable
success in producing very high-quality lime out of dolomite
almost comparable with coral or shell lime. Only thing needed
right now is to give recognition and encouragement to these
people who are conversant with these innovative ideas.
41
As such, it is time to produce cement from our own raw
material that is from Miocene limestone found in the northern
and north western parts of the country. This is an industry
started as a frontier industry just after the independence
around nineteen fifties.
42
If everything goes well instead of importing cement; Sri Lanka
can soon export its own cement. Furthermore, Sri Lanka can
anticipate a good progress with the other limestone allied
industries as well.
43
4 – Clay
Sri Lanka’s clay; magnanimous gift to locals through the
ages
Everyone knows what clay is: small children are very fond of
playing with clay, despite, the objections of their parents.
According to the scientists’ clay is a natural, earthy, fine-
grained material. Once mixed with water it is capable of
molding into any shape. It could be hardened by drying under
the sun or burning in a kiln.
44
Lankan map depicting provinces abundant with clay mineral and
the locations of different types of clay deposits
45
The clay industry is one of the oldest industries prevalent
during the era of the ancient river valley civilizations such as
Mesopotamia, a valley formed by Euphrates and Tigris rivers;
the ancient Indus valley cities of Mohanjo-daro and
Harappan; the Hwang-Ho (Yellow) River valley, the Nile river
valley, etc. From ancient times clay is considered the most
abundant and seemingly worthless substance found on the
Earth.
Local wattle and daub house displaying clay walls and a thatched roof
46
In-depth study is needed to evaluate the current progress so
far achieved by the proper use of clay deposits. Unlike other
mineral resources Sri Lanka can boast of its clay deposits
because this is the only mineral resource that is not exported
in its natural state.
47
Even in urban homes the trend is to replace saucepans by clay
pots and pans for cooking sometimes placing them even on
gas burners. Some segment of the society seeks porcelain and
ceramics to adorn their homes, especially, the dinner tables;
for the sake of prestige.
48
Shaping a clay pot on a potter’s wheel
Olden days clay utensils were used for day to day household
chores, for religious purposes and especially for funeral urns.
Several large terracotta urns had been found at prehistoric
burial grounds such as Ibbankatuwa and Pomparippu along
with human remains.
Many other clay artifacts are also found at these sites. Among
the artifacts clay seals and clay beads are of prime
importance. The potsherds and roofing tile pieces unearthed
all over the island, bear witness to the uses of clay for various
purposes in the past.
49
The advance technique of firing clay vessels, especially red
ware, was carried out from 3rd Century AD to the present. As
for the modernization, only the furnaces or the energy source
were modified or replaced, but other than that there is not
much change with the technique. It is the same old technique.
In Sri Lanka the most common and abundant variety is the red
clay. This is called red clay because once it is properly burned
it turns red. People knew the importance and uses of this clay
variety from ancient times. During the past few decades the
importance of clay utensils diminished with the introduction
of aluminum and non-stick cooking utensils; the use of gas
and electric cookers.
50
So far, very few are concerned with the health hazards that
arise from using these aluminum utensils. For example,
during the cooking process it is customary to add acidic
ingredients like vinegar and lime to acquire the taste or
flavour; these in turn react with these utensils to produce
substances harmful to human health; thus, the continuous use
of these utensils could create several health-hazards.
51
Red clay cooking utensils ideally suited for gas and electric cookers
52
Sri Lankans knew the use of other clay materials too. They use
the white clay variety called “makulumati” applied as a base
for picture painting and as a special mortar to give a mirror
like finish to the wall. This technique was practiced from
earlier times. The application of this technique is evident over
the 5th century AD frescoes and the mirror wall at Sigiriya.
53
During the period of maritime trade, in between 7th to 8th
century AD, glazed pottery was introduced to the country. Its
manufacture needed high temperatures as well as advanced
technology; hence the production was limited to the urban
cities such as Anuradhapura and Tissamaharama. Ordinary
citizen could not afford and did not require glazed pottery; it
was exclusively used by the elite community as a sign of
prestige.
Today Sri Lanka is famous throughout the world for its fine
quality porcelain. Since most of the raw material such as
kaolinite, ball clay, quartz and feldspar are available in the
country, this industry generates a huge income to supplement
the national economy. The only problem faced by the industry
is the energy problem. Since the energy consumption is very
high, huge cost is incurred to provide the required energy.
About 40 percent of the cost of production is for energy.
54
The elaborate designs and exquisite elegance of the ceramic
products manufactured by Sri Lanka are very popular
throughout the globe. As a result of the perfect combination
of advanced technology and indigenous craftsmanship, Sri
Lankan products are sought after by reputable department
stores situated all over the world.
Most people are unaware of the fact that kaolin can be used
as a primary ingredient in a number of high-tech industries,
and as an accessory material in many other industries such as
paper industry, paint industry, automotive industry
(catalytic converters, filters, valves, airbag sensors, ceramic
rotors, spark plugs, piston rings, etc.), medical or the bio-
ceramics industry (orthopedic joint replacement, prosthesis,
dental restoration, etc.), aerospace industry (space shuttle
tiles, thermal barriers, fuel cells, etc.) and heavily as a
versatile filler material in plastic/rubber industry.
On the other hand, red clay is heavily used for pots, pans,
building bricks, paving bricks, roof tiles, terra-cotta facing
tiles, ornaments, etc. Recent research has shown that there is
a possibility of using red clay for floor tiles and ceramic; once
subjected to some treatments.
55
Beautiful Sri Lankan porcelain tableware
56
According to the experts this clay contains a considerable
amount of impurities such as quartz and several other
substances; therefore, it needs purification for its use as a hi-
tech raw material. A lucrative business can be established
with the hi-tech uses of this material that could attract a
massive amount of foreign exchange to the country.
The same thing is true for the Nylon industry as well, where
small addition of this clay variety will enhance the strength of
the Nylon by several magnitudes.
57
Montmorillonite clay deposits at Murunkan, Mannar
This is true for cosmetics and inks too. In addition, this is ideal
for water treatment applications such as removing oil, grease,
radionuclide and heavy metals. These days, a rapid increase
of kidney disease is recorded in some parts of the country. It
is assumed that this is due to some heavy elements found in
insecticides. In that case it is most appropriate to make use of
this extraordinary clay type to carry out water treatment in
these areas.
58
Because montmorillonite can easily combine with polymers;
at present, polymer/nano clay composites are very popular
due to their mechanical strength, flame retardant property
and easy processing ability.
59
The use of polymer/clay nanocomposites in automobile industry
60
In order to produce high-tech goods out of clay, Sri Lanka has
all the requisite raw material and the expertise. The experts
working here are considered very competent. Problem is that
they are scattered and there is no proper mechanism to bring
such expertise under one roof.
The income generated can easily be used for the benefit of the
locals. It is also the country’s obligation to handover the
benefits to the future generation.
61
While discussing the significance of clay, it is worthwhile to
note that after the death and burial, every human, whosoever,
contributes to the formation of a tiny fraction of clay.
Duration of life is short. Everyone has a responsibility to
boost up country’s economy. As such, this is the ideal
opportunity to take the initiative of using this clay material
for hi-tech value addition.
62
5 - Vein quartz
Vein quartz from Sri Lanka alias ‘Silicon Valley’
63
Heap of vein quartz lumps (mostly exported in raw form)
64
Lankans knew the art of making spectacle lenses out of
quartz. The industry could be traced back to the period of
King Bhuvanekabahu IV (1346-1353), ruler of Sri Lanka
during the Gampola period. It is also believed that Sri Lankans
were the first to wear specially made spectacles to rectify
squint as well as glasses to protect eyes from the harmful
effects of bright sunlight {spectacles fitted with smoky
(brown) quartz lenses}.
65
Sanchi stupa in India adorned with a chatra
66
Vein quartz is found in various colours, some transparent like
water (clear quartz); some having milky colour (milky
quartz); some having brown/ash colour (smoky quartz) and
some having rose or pink colour (rose quartz). Since, these
colours are pleasing to the eye, Sri Lankans, who are very
competent in making beautiful objects, decided to make
carvings out of them, especially, Buddha statues.
67
Apart from that, they were conversant with the value of
quartz and its long-lasting uses. The pink quartz mountain
range found at Namal Uyana provides clear evidence as to its
significance. Since, it appeared as a heap of salt the nearby
villagers called it “Lunugal Debala” meaning Salt Mountain.
68
Today, pure vein quartz has a huge demand because of its
very special property called piezoelectricity. This property of
quartz crystal is its capability to produce electricity, when it
is subjected to a mechanical stress. The word ‘piezo’ in Greek
means pressure; therefore, piezoelectricity means electricity
resulting from pressure. Quartz crystals maintain a precise
frequency standard during the generation of piezoelectricity,
hence could regulate a quartz watch or clock to indicate
precise times (here quartz is used in watches because it acts
as a piezoelectric oscillator).
69
Solar cells made of silicon (high purity quartz)
70
Although it is feasible to produce a variety of value added
products out of our vein quartz, so far no one had come
forward to venture into this type of value added quartz
industry. Currently, the most discouraging disclosure is that
Sri Lanka still imports end-products derived from vein quartz
from elsewhere such as solar cells, computer chips and silicon
carbide, at an exorbitant price compared to the price of quartz
exports.
One may ask why Sri Lanka is not adapting the value addition
process for quartz and silica sand. Ostensibly, the inference
would be that Sri Lanka lacks the necessary technology or the
expertise to do so. Nevertheless, Sri Lanka even has Nano
technology coupled with essential expertise at the moment.
Sri Lankan experts are considered as some of the world’s best.
Hence, at the moment, it is advisable to collect the vital
expertise and channel it towards the entrepreneurs.
71
If the government cannot immediately encourage these
entrepreneurs to produce finished goods out of vein quartz it
should curtail the raw material exports because most of the
countries that import our vein quartz just stock pile our
product in order to gain exorbitant profits in future.
Furthermore, the entrepreneurs may require funding to
setup associated businesses as such banks must supplement
their needs.
72
The money thus saved can be used for development projects
and to increase the quality of life in the country. In addition,
solar energy is 100% environmental friendly and it also
inhibits the heavy pollution caused by thermal power plants.
Some solar panels could be easily fixed into Sri Lankan conventional
roofing tiles (No Asbestos + 100% solar energy)
73
6 – Salt
Lanka's salt can enrich country's coffers
74
Salt is a biological necessity of human life and had been used
by humans since prehistoric era. As such, salt is a much
sought-after commodity throughout the world and it had
been interlinked with the daily lives of people since ancient
times.
75
In the past salt bar was an expensive commodity in arid regions
For most people in Sri Lanka the word salt implies merely the
white granules found in the coconut shell (Lunupolkatta), a
utensil used to store salt, in local village kitchens or the
contents of a salt shaker adorning the dining tables of middle
and elite communities.
76
This practice signifies the excellence of salt as the substance
sought-after by human tasty buds whenever they consume
food to gratify their hunger, but other than that they are
ignorant of so many diverse uses of salt.
77
Salt is used since prehistoric times as a very effective and
widely used food preservative. The earliest hunters used salt
to preserve the excess meat for consumption during
inclement weather conditions or to barter with other
commodities. Same types of activities were carried out among
the fisherman. Even today the fishermen are using salt to
treat fish for later use.
78
Yet, it is surprising to note that people in Sri Lanka still fail to
identify the economic importance of this valuable resource.
This unawareness is emphasized by the fact that some
amount of salt is still being imported from elsewhere. The
main reason behind this is that Sri Lankans still prefer to have
commodities imported from elsewhere; this trend is
sometimes referred to as colonial mentality.
79
People collecting salt from a local saltern
80
Fortunately, in the recent past some private entrepreneurs
too have come to the forefront to invest in salt manufacturing.
Recently one company declared that it had begun commercial
production of salt adapting pure vacuum dried (PVD)
technology. They affirmed that salt could be produced 100%
free from any impurities using this technology. If this trend
continues and if an increasing number of private
entrepreneurs happen to invest in salt production, it would
be very healthy for the country’s economy.
81
Use of plaster of paris cast for the treatment of a kid’s bone fracture
82
Hybrid car incorporated with a lithium battery
83
In recent times the world has stepped on to a nano-age. As
such, scientists have identified most of 14,000 salt based
industries that fall within the high-tech category. Even with
all these technological advances it is surprising to note that
Sri Lanka had not yet identified the economic importance of
this valuable resource. This resource can yield exorbitant
profits in the future, provided it is properly handled for the
production of hi-tech goods; thereby, Lanka can earn
substantial export earnings.
84
7 – Gold
Sri Lanka’s gold; past & present
85
Evidence shows that even during Anuradhapura (the oldest
kingdom in the country) period coins had been in use; during
the latter stages gold coins had also been in circulation.
“Mahavamsa” refers to gold discoveries that had taken place
during King Dutugemunu’s period.
86
Large cast gold ingots discovered from Sri Lanka.
87
Gold ear ornament found during Sigiriya excavations
88
Gold nuggets mostly found associated with gem mining
89
But fortunately, in the recent past there had been several gold
rushes in certain areas of the country indicating the nature’s
bounty. Most often the ordinary villagers gained the benefit
from these gold rushes, especially the recent gold rush at
Pugoda (Kelani River).
90
Within a few days people on the whole gathered a
considerable quantity of gold; but the rush lasted only for a
short time. Just like the gold rush in Maha-oya this find also
got exhausted in a short while bringing riches to many lucky
villagers. They mostly found small quantities of very fine gold
flakes or dust accumulated at the bottom of the pan; gold goes
down due to its very high density.
Even today people pan for gold in the Walawe river and its
tributaries to earn their daily bread. Most prominent among
these are Konegaha Mankada in Walawe river. Panning in
these places had been carried out for the last five years.
91
In view of the experts’ opinion that the country’s gold
deposits are scattered and unsuited for large scale mining, at
least the small scale alluvial mining operations should be
promoted. This sort of operation does not need capital, but a
proper pan could be quite useful; besides, the environmental
damage of the operation is negligible.
92
When large overseas mining companies are involved in
mining, the safety of the environment is at stake because they
will never consider the country as their own. They will try to
earn a fast buck at the expense of the environment. Finally,
the land would be unproductive leaving no room for further
activity.
93
8 - Iron ore
Lanka’s iron ore needs innovation to regain its past glory
Those days iron was more valuable than gold or silver. There
are some records showing that iron was exchanged with
silver at the rate of 40 times its weight. Although iron ore is
very common in many parts of the world, ancient people were
not always successful in getting the full use of iron ore
because it is a hard material having a high melting point.
Somehow with time they were able to obtain some crude steel
mixed with slag out of a fraction of iron ore trapped inside the
kiln that got burned along with the earthenware.
94
Since 3rd century BC, ahead of other countries, a substantial
metal industry based on iron technology was in existence in
the country.
95
Village blacksmith making steel tools
96
If the person goes little beyond and seek the help of locals he
or she can find the traces of ancient furnaces that did the
miracle of generating enough heat to produce the best quality
steel. Sri Lanka encounters powerful monsoonal winds,
especially, during the period June to September and locals got
the maximum use of it in the process of iron ore smelting.
97
According to historical records the iron manufactured in Sri
Lanka finally ended up in Magamtota harbour (Hambantota)
to be exported elsewhere mainly to manufacture weapons.
This steel was highly priced and widely sought after by many
countries. Some believed that much of this steel finally ended
in Damascus, Syria, because the admiration of their qualities
was esteemed throughout the Islamic literature. At the same
time, the origin of this steel was mentioned in the Syrian
records as ‘Sivhala’ (Sri Lanka). Accordingly, the legendary
Damascus swords, renowned for their sharpness and
durability, were gifted to the world by Sri Lanka.
98
Some experts believe that Damascus swords were made in Sri
Lanka and exported as finished products. If that is the case it
would be an ideal research topic for the Sri Lankan scientist
to discover the hidden methodology of its manufacturing
process.
Even in the recent past the colonial rulers had identified the
importance of Sri Lankan iron ore. They had observed large
masses of iron ore such as hematite, limonite, goethite and
magnetite some of them extending for a distance of fifteen
miles. Samples, collected from these deposits, were sent to
London and these had revealed an inclusion of 68.7% to
79.5% ferric oxide, which in turn is equivalent to 48% to 55%
of metallic iron.
99
In that sense, children of this country are left with a mineral
resource, which they could put into better use in the near
future with the application of modern technology.
The country’s iron ore resource can be divided into two broad
categories such as hydrated iron oxides (limonite, goethite)
occurring near the surface and magnetite associated with
iron-bearing formations within the crystalline complexes.
100
According to the estimates it holds 4.5 million tons of ore
reserves with an average grade of 1.5% of Cu and 38–39% of
soluble Fe.
101
Requirement of the hi-tech methodology for the separation of
inherent metals of ‘Seruwila’ iron ore deposit drew the
attention of several scientists from Sri Lankan universities to
experiment with this iron deposit as a priority project. At
present, they are making the blueprint to harvest this
resource and subject it to the manufacturing process of value
added products, together with the corporation of other
government organizations as well.
102
9 – Gemstones
From time immemorial Lankan gemstones have been
sought after by royals
Among all these gem varieties the most prolific and most
important variety is the sapphire that belongs to the
corundum family. The members of the corundum family
include the transparent, yellow, green, orange, purple, pink
and colour- changing sapphires, together with the very rare
padmaraga (colour of Lotus flower) and the red colour rubies.
In addition, star sapphires and star rubies.
103
Sapphires having different colours
Sri Lanka today produces the best blue sapphires having the
colour named as corn flower blue; sometimes named as royal
blue or peacock feather blue. Blue sapphires of this colour are
highly sought after by the jewelers all over the world.
104
Gemstones of Sri Lanka adorn the royal crowns of many
countries and are exhibited in many museums world over.
Legends reveal that King Solomon presented Queen Sheba
with gems brought from Sri Lanka. Marco Polo, the explorer,
mentions in one of his journals about a gemstone he had
encountered in Sri Lanka then known as Ceylon, thus “A span
in length, without a flow brilliant beyond compare.”
In ancient Sri Lanka, all lands other than the grants by the king
to a nobleman or to an individual known as “Nindagam”,
belong to the King, therefore, it follows to reason that
whatever spoils including gems that come off the land, were
King’s property. The gem-mining was governed by certain
laws and regulations.
105
For quite some time Sri Lankans have mastered the art of gem
exploration, simply observing the residual sediment material
found on the riverbanks, they could predict gem deposits. In
addition, they use a long steel rod called “Illumkura”.
Inserting the rod into the ground and pulling it thereafter,
they inspect the material adhered to the rod.
106
They are always successful in carrying out environmentally
friendly and sustainable mining operations. As such, they use
local materials, which are freely available in the surrounding
environment, namely, Arecanut timber, and other locally
available wood; and for water retention Kekilla leaves. This
ancient practice is modernized merely by the addition of
water pumps for dewatering.
107
It is quite noteworthy that Sri Lankans had practiced gem
enhancement from ancient times. They are masters in
removing unwanted hues in rubies and other sapphires by
using a simple charcoal hearth and blow pipes for its
activation.
They decide the burning time by just looking at the stone and
manipulate the blowing sequence consecutively throughout
the entire stipulated time and get the desired results dead
accurate. This method is practiced even today, despite all the
advances in modern times, especially, for removing the
unwanted hues in rubies and pink sapphires.
108
Padmaraga is considered a very rare gem throughout the
world and it is highly esteemed among sapphire varieties.
Sometimes it is considered the kingpin of the sapphire family.
The name “padmaraga” is akin to certain sounds in Sri Lankan
vocabulary, hence the name is supposed to have originated in
this country.
109
Whereupon, Sri Lanka lost millions of dollars in the past,
while Thailand made enormous profits. At present, this
scenario is changed because Sri Lankans too have acquired
high tech methods and they are conversant in the techniques
of colour enhancement in sapphires and several other
varieties.
110
Round brilliant diamond
111
This is an opportunity in the offing for Sri Lanka gem trade to
open its doors to the outside world.
112
10 – Apatite
Eppawala apatite is a money- spinner for innovative
users
113
Location Map of Eppawala Apatite
(Source: Survey Dept. 1:63360 topographic map of Anuradapura)
114
This carbonatite deposit consists of six elevated hills having
apatite bearing rock and covers an area of approximately 324
hectares of land. It is also believed to extend to a depth of 50ft
beneath the ground. This source is estimated to contain,
nearly, 60 million MT of phosphates, which is sufficient for
1500 years if exploited in a sustainable manner.
115
Sometime ago the Institute of Fundamental Studies carried
out a study that involved the dumping of Eppwala apatite
within “muthurajawela” marshy land in order to improve the
solubility by subjecting it to react with bio-generated acids
found in marshy lands.
116
Although, most universities and research institutions are
involved in the research relating to Eppawala apatite and
achieved some amount of success, the Lanka Phosphate
limited still engages in the conventional process of fertilizer
production such as screening, sorting, crushing and grinding
of apatite. The company was able to produce high grade rock
phosphate, HERP (38% P2O5) by crushing fresh apatite
crystals that are not weathered, whereas, by crushing the
mixed material it could only produce common Eppawala Rock
phosphate, ERP (28% P2O5).
117
Apatite crushing plant
118
Each year Sri Lanka spends billions of rupees to import Triple
Super Phosphate (TSP) and Single Super Phosphate (SSP).
Therefore, the value addition of Eppawala rock phosphate is
an essential task that could save a considerable amount of
foreign exchange. Lanka Phosphate Limited had recently
introduced a plan to produce Single Super Phosphate (SSP).
In order to successfully carry out this project it needs a cheap
source of acid, especially, a cheap source of sulphuric acid.
119
Consequently, Sri Lankan scientists could create a novel
process to manufacture Single Super Phosphate using
hydrochloric acid as a substitute for sulphuric acid. Producing
locally made phosphate fertilizers such as SSP would be an
advantage to the agriculture sector. Cheap phosphate
fertilizer would lead to increased yields creating far reaching
economic benefits not only to the farmer but also to the whole
country. If this becomes a reality once again we could expect
a ‘Granary of the East’.
120
Up to date Lankan
carvers used serpentine
to make beautiful
carvings; at the moment
most of the serpentine
deposits are exhausted
and the remaining
deposits are not
allowed for mining. As
such, research is done
to find out the potential
of Eppawala apatite as a
substitute for
serpentine and to find
out its basic properties
that could match the
properties of a good
carving material.
Table clock made of apatite slab
121
The primary requirement of any good carving material is its
softness (Apatite = 5 Moha scale), workability (not many
cleavages, partings and fractures) and the adaptability to
effect an ideal polish without much effort. Apatite fulfills all
these requirements. It could be given an appropriate polish
using cheaper polishing powder such as cerium dioxide or
chromic oxide (hard rocks need expensive polishing powders
such as diamond powder). As such, this is yet another value
addition process for Eppawala apatite.
122
11 - Saltpeter (Potassium nitrate)
Ancient Lankan made guns powered by local gunpowder
123
There is a very clear ancient document providing evidence as
to the existence of a gun licensing practice more than seven
hundred and fifty years ago in Sri Lanka. This is the famous
ancient copper plate inscription now kept by the government
archivist.
124
In addition, also the family names like, Kodituwakku,
Wedikkara, Wedisinghe etc. are in existence from the days of
our ancient kings. In fact, those names could also have derived
as a result of the king’s ‘rajakariya’ system (the work
allocation by the king) because most professions dedicated to
the king were associated with guns.
125
Sri Lanka’s ancient revolvers
126
Entrance to a Nitro cave at Meemure
Most people think that our Nitro caves at Meemure were only
discovered after the Portuguese invasion. Nevertheless,
according to the copper plate inscription, it is evident that
Nitro caves too were discovered long before the arrival of the
Portuguese.
127
Accepted ratio of ingredients to produce gunpowder
128
This saltpeter or potassium nitrate is formed out of the
excrement of bats inhabiting these caves for many centuries.
These caves even now give shelter to a horde of bats. This
material can be harvested from deep inside these caves,
where it is protected from sunlight, rain and wind.
129
Bat excrement is an ideal fertilizer due to its chemical
composition. It is rich in nitrogen and phosphorous and
provides the important chemicals necessary for the growth of
crops. It also has beneficial fungi and bacteria.
130
Sri Lanka’s mineral resources
131
132