PROPOSAL WELDING PROCEDURE SPECIFICATION WPS No: NCT-SCN-PRO-T01-00022C

NCTL Project DATE: 17/06/2008

PIPE OD 30" x 15.88 mm (Manufacturer - ILVA) to PIPE OD 30" x
REV: R 02
12.70mm (Manufacturer - EUROPIPE)
FIRING LINE - Automatic
PQR No : TO BE QUALIFIED JOINT DESIGN SEE ADDITIONAL INFORMATION FOR LEGEND
A
WELDING SPEC. : API 1104 20th Edition and DEP 61.40.20.30 June 93
GRADE/TYPE : API 5L X60/ISO 3183-3 L415MC
DIAMETER : 30"
B
WALL THICKNESS : 12.70 mm/15.88mm

WELDING POSITION : 5G
12.70m 15.88m
m m
WELDING DIRECTION : DOWNHILL
PREHEAT TEMP. : 50°C C
INTERPASS TEMP. : 50°C - 300°C
D
PREHEAT METHOD : PROPANE / INDUCTION /
: ELECTRICAL RESISTANCE
E
MEASUREMENT BY : DIGITAL THERMOMETER / Slope < 1:4
: TEMPILSTIK
PREPARATION METHOD : MACHINED FILL SEQUENCE
ALIGNMENT METHOD : INTERNAL CLAMP WITH BACKING SHOES
ALIGNMENT REMOVED : AFTER FIRST RUN IS 100% COMPLETED
PIPE PULLED : AFTER HOT PASS IS 100% COMPLETED
CLEANING METHOD : GRIND / POWER BRUSH / HAND TOOLS
NUMBER OF WELDERS : 2 Minimum
NUMBER OF TORCH PER BUG : ONE
TIME LAPSE BETWEEN 12.70mm 15.88mm
FIRST TWO PASSES : 5 MINUTES MAXIMUM Side Side
WELD MAY COOL AFTER : COMPLETION OF JOINT
PASS WELDING CONSUMABLE DIA. DC FLUX/ GAS AMPS VOLTS WFS SET TRAVEL HEAT
PROCESS +VE/ GAS FLOW SPEED SPEED INPUT
(mm) -VE TYPE (lpm) (m/min) (cm/min) (cm/min) (kJ/mm)
ROOT GMAW ESAB OK 12.66 1.0 +VE 100% CO2 30 - 36 230 - 300 25 - 30 12 82 tbc tbq
ER70S-6
HOT GMAW ESAB OK 12.66 1.0 +VE 100% CO2 30 - 36 210 - 250 29 - 32 11 55 tbc tbq
ER70S-6
1st FILL GMAW ESAB OK 12.66 1.0 +VE 70%CO2 - 30%Ar 30 - 36 200 - 260 29 - 34 11 55 tbc tbq
ER70S-6
SUBS GMAW ESAB OK 12.66 1.0 +VE 70%CO2 - 30%Ar 27 - 33 200 - 260 28 - 34 11 55 tbc tbq
FILLS ER70S-6
STRIP GMAW ESAB OK 12.66 1.0 +VE 70%CO2 - 30%Ar 27 - 33 180 - 250 25 - 29 9 60 tbc tbq
ER70S-6
CAP GMAW ESAB OK 12.66 1.0 +VE 70%CO2 - 30%Ar 27 - 33 160 - 200 23 - 27 7,5 35 tbc tbq
ER70S-6

ADDITIONAL INFORMATION
1. AUTOMATIC WELDING WITH PASSO TECHNOLOGY. EACH RUN MAY BE PERFORMED WITH ONE TORCH. LEGEND FOR JOINT DESIGN CONFIGURATION
2. AWS CONSUMABLE CLASSIFICATION: ESAB OK 12.66 = AWS 5.18 ER70S-6.
3. TEMPERATURE MEASUREMENT TAKEN AT 75 mm FROM BEVEL EDGE
4. SET SPEED REPRESENT SET VALUE AND MAY BE VARIED +/- 15% BY OPERATOR DURING WELDING A = 3° +1/-0
5. TRAVEL SPEED SHALL BE VALUES OBTAINED DURING WPQR AND MAY VARIED +/- 10% B = 2,4 mm
6. W.F.S. AMPERAGE & VOLTAGE MAY VARIED +/- 10% C = 1+/- 0,2 mm
7. HEAT INPUT SHALL BE VALUES OBTAINED DURING WPQR. D = 2,5+/- 0,4 mm
8. TORCH ANGLE: 5° - 10° / STICK OUT 5 - 15 mm E = 30°+/- 5
9. FREEWHEELING MAY BE APPLIED BETWEEN 5 AND 7 O'CLOCK POSITION ON CAPPING RUN

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 PROPOSAL WELDING PROCEDURE SPECIFICATION WPS No: NCT-SCN-PRO-T01-00022C MTR

NCTL Project DATE: 17/06/2008

PIPE OD 30" x 15.88 mm (Manufacturer - ILVA) to PIPE OD 30" x 12.70mm
REV: R 02
(Manufacturer - EUROPIPE)
MID-THICKNESS REPAIR
PQR No : TO BE QUALIFIED JOINT DESIGN
A= 8 mm - 14 mm
A
WELDING SPEC. : API 1104 20th Edition and DEP 61.40.20.30 June 93 B= 8 mm Minimum
GRADE/TYPE : API 5L X60/ISO 3183-3 L415MC
DIAMETER : 30"
WALL THICKNESS : 12.70 mm/15.88mm B

WELDING POSITION : 5G
WELDING DIRECTION : UPHILL
12.70mm
PREHEAT TEMP. : 100°C LOCALIZED 15.88 mm
Side Side
INTERPASS TEMP. : 100°C - 300°C
PREHEAT METHOD : PROPANE
: FILL SEQUENCE
MEASUREMENT BY : DIGITAL THERMOMETER /
: TEMPILSTIK
PREPARATION METHOD : ARC AIR GOUGING AND/OR GRINDING
ALIGNMENT METHOD : NA
ALIGNMENT REMOVED : NA
PIPE PULLED : AFTER REPAIR COMPLETION
CLEANING METHOD : GRIND / POWER BRUSH / HAND TOOLS
NUMBER OF WELDERS : ONE 12.70mm
Side 15.88mm
TIME LAPSE BETWEEN : Side
FIRST TWO PASSES : NA
WELD MAY COOL AFTER : AFTER REPAIR COMPLETION
PASS WELDING CONSUMABLE DIA. DC FLUX/ GAS AMPS VOLTS WFS TRAVEL HEAT
PROCESS +VE/ GAS FLOW SPEED INPUT
(mm) -VE TYPE (lpm) (m/min) (cm/min) (kJ/mm)
FILL FCAW ESAB 1.2 +VE 20% CO2 - 80%Ar 15 - 25 180 - 210 17,5 - 23 7.0 12 - 26 tbq
OK TUBROD 15.17
CAP FCAW ESAB 1.2 +VE 20% CO2 - 80%Ar 15 - 25 160 - 185 17,5 - 21 6.0 13 - 22 tbq
OK TUBROD 15.17

ADDITIONAL INFORMATION
1. AWS CONSUMABLE CLASSIFICATION: TUBROD OK 15.17 = AWS 5.29 E81T1-Ni1
2. FCAW TORCH ANGLE: 0° TO 30°; STICK OUT 19 TO 25 mm
3. TEMPERATURE MEASUREMENT TAKEN AT 75 mm FROM BEVEL EDGE AT REPAIR LOCATION
4. AMPERAGE & VOLTAGE MAY VARIED +/- 10%
5. HEAT INPUT SHALL BE VALUES OBTAINED DURING WPQR
6. REMOVAL OF DEFECTIVE ZONE BY GRINDING AND/OR ARC AIR GOUGING (GRINDING WILL BE APPLIED AFTER ARC AIR GOUGING)
7. THE EXCAVATED AREA WILL BE CHECKED BY VISUAL TEST AND MPI
8. AFTER COMPLETION OF WELD REPAIR THE SAME WILL BE CHECKED IN ACCORDANCE WITH PRIMARLY SYSTEM OF NDT TO BE PERFORMED FOR ORIGINAL WELD
9. BEFORE GOUGING PREHEAT TEMPERATURE SHALL BE AT LEAST 50°C

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 PROPOSAL WELDING PROCEDURE SPECIFICATION WPS No: NCT-SCN-PRO-T01-00022C FTR

NCTL Project DATE: 17/06/2008

PIPE OD 30" x 15.88 mm (Manufacturer - ILVA) to PIPE OD 30" x 12.70mm
REV: R 02
(Manufacturer - EUROPIPE)
FULL-THICKNESS REPAIR
PQR No : TO BE QUALIFIED JOINT DESIGN
B
A= 3 mm - 5 mm
WELDING SPEC. : API 1104 20th Edition and DEP 61.40.20.30 June 93 B= 12 mm - 15 mm
GRADE/TYPE : API 5L X60/ISO 3183-3 L415MC
DIAMETER : 30" 15.88mm
WALL THICKNESS : 12.70 mm/15.88mm 12.70mm Side
Side

WELDING POSITION : 5G
WELDING DIRECTION : UPHILL
PREHEAT TEMP. : 100°C LOCALIZED
INTERPASS TEMP. : 100°C - 300°C
PREHEAT METHOD : PROPANE
: FILL SEQUENCE
MEASUREMENT BY : DIGITAL THERMOMETER /
: TEMPILSTIK
PREPARATION METHOD : ARC AIR GOUGING AND/OR GRINDING
ALIGNMENT METHOD : NA
ALIGNMENT REMOVED : NA
PIPE PULLED : AFTER REPAIR COMPLETION
CLEANING METHOD : GRIND / POWER BRUSH / HAND TOOLS 15.88mm
12.70mm
NUMBER OF WELDERS : ONE Side Side
TIME LAPSE BETWEEN :
FIRST TWO PASSES : 5 MIN. MAX.
WELD MAY COOL AFTER : AFTER REPAIR COMPLETION
PASS WELDING CONSUMABLE DIA. DC FLUX/ GAS AMPS VOLTS WFS TRAVEL HEAT
PROCESS +VE/ GAS FLOW SPEED INPUT
(mm) -VE TYPE (lpm) (m/min) (cm/min) (kJ/mm)
ROOT SMAW LINCOLN 3.2 +VE N/A N/A 55 - 95 22 - 29 N/A 5-6 tbq
FLEETWELD 5P+
HOT SMAW LINCOLN 2.5 +VE N/A N/A 70 - 100 21 - 27 N/A 5-8 tbq
KRYO 1
FILL FCAW ESAB 1.2 +VE 20% CO2 - 80%Ar 15 - 25 180 - 210 17,5 - 23 7.0 12 - 26 tbq
OK TUBROD 15.17
CAP FCAW ESAB 1.2 +VE 20% CO2 - 80%Ar 15 - 25 160 - 185 17,5 - 21 6.0 13 - 22 tbq
OK TUBROD 15.17

ADDITIONAL INFORMATION
1. AWS CONSUMABLE CLASSIFICATION: FLEETWELD=AWS A5.1 E 6010; KRYO 1 = AWS 5.5 E7018-G; TUBROD OK 15.17 = AWS 5.29 E81T1-Ni1
2. FCAW TORCH ANGLE: 0° TO 30°; STICK OUT 19 TO 25 mm
3. TEMPERATURE MEASUREMENT TAKEN AT 75 mm FROM BEVEL EDGE AT REPAIR LOCATION
4. AMPERAGE & VOLTAGE MAY VARIED +/- 10%
5. HEAT INPUT SHALL BE VALUES OBTAINED DURING WPQR
6. REMOVAL OF DEFECTIVE ZONE BY GRINDING AND/OR ARC AIR GOUGING (GRINDING WILL BE APPLIED AFTER ARC AIR GOUGING)
7. THERMAL GOUGING IS NOT TO BE USED FOR REMOVAL OF WELD ROOT; IT IS TO BE DONE BY MECHANICAL MEANS
8. THE EXCAVATED AREA WILL BE CHECKED BY VISUAL TEST AND MPI
9. AFTER COMPLETION OF WELD REPAIR THE SAME WILL BE CHECKED IN ACCORDANCE WITH PRIMARLY SYSTEM OF NDT TO BE PERFORMED FOR ORIGINAL WELD
10. BEFORE GOUGING PREHEAT TEMPERATURE SHALL BE AT LEAST 50°C

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 PROPOSAL WELDING PROCEDURE SPECIFICATION WPS No: NCT-SCN-PRO-T01-00022C CR

NCTL Project DATE: 17/06/2008

PIPE OD 30" x 15.88 mm (Manufacturer - ILVA) to PIPE OD 30" x 12.70mm
REV: R 02
(Manufacturer - EUROPIPE)
CAP REPAIR
PQR No : TO BE QUALIFIED JOINT DESIGN

WELDING SPEC. : API 1104 20th Edition and DEP 61.40.20.30 June 93 A
GRADE/TYPE : API 5L X60/ISO 3183-3 L415MC
DIAMETER : 30" B
WALL THICKNESS : 12.70 mm/15.88mm
A = 8 mm - 16 mm
B = 3 mm
WELDING POSITION : 5G
WELDING DIRECTION : UPHILL 12.70mm Side 15.88mm Side
PREHEAT TEMP. : 100°C LOCALIZED
INTERPASS TEMP. : 100°C - 300°C
PREHEAT METHOD : PROPANE
: FILL SEQUENCE
MEASUREMENT BY : DIGITAL THERMOMETER /
: TEMPILSTIK
PREPARATION METHOD : GRINDING
ALIGNMENT METHOD : NA CAP
ALIGNMENT REMOVED : NA
PIPE PULLED : AFTER REPAIR COMPLETION 12.70mm Side 15.88mm Side
CLEANING METHOD : GRIND / POWER BRUSH / HAND TOOLS
NUMBER OF WELDERS : ONE
TIME LAPSE BETWEEN :
FIRST TWO PASSES : NA
WELD MAY COOL AFTER : AFTER REPAIR COMPLETION
PASS WELDING CONSUMABLE DIA. DC FLUX/ GAS AMPS VOLTS WFS TRAVEL HEAT
PROCESS +VE/ GAS FLOW SPEED INPUT
(mm) -VE TYPE (lpm) (m/min) (cm/min) (kJ/mm)

CAP FCAW ESAB 1.2 +VE 20% CO2 - 80%Ar 15 - 25 160 - 185 17,5 - 21 6.0 13 - 22 tbq
OK TUBROD 15.17

ADDITIONAL INFORMATION
1. AWS CONSUMABLE CLASSIFICATION: TUBROD OK 15.17 = AWS 5.29 E81T1-Ni1
2. FCAW TORCH ANGLE: 0° TO 30°; STICK OUT 19 TO 25 mm
3. TEMPERATURE MEASUREMENT TAKEN AT 75 mm FROM BEVEL EDGE AT REPAIR LOCATION
4. AMPERAGE & VOLTAGE MAY VARIED +/- 10%
5. HEAT INPUT SHALL BE VALUES OBTAINED DURING WPQR
6. REMOVAL OF DEFECTIVE ZONE BY GRINDING
7. THE EXCAVATED AREA WILL BE CHECKED BY VISUAL TEST AND MPI
8. AFTER COMPLETION OF WELD REPAIR THE SAME WILL BE CHECKED IN ACCORDANCE WITH PRIMARLY SYSTEM OF NDT TO BE PERFORMED FOR ORIGINAL WELD

SAIPEM: COMPANY: