Steps of progressing in Electromechanical component:

Process design → HFD (Hydraulic Flow Diagram) → layout, plant operation and control philosophy → P&ID
(Piping and Instrumentation Diagram: covers duty parameters of mechanical equipment) → Load list (of
electrical equipment) → SLD (Single Line Diagram preparation: electrical) → SLD single line diagram of plant
with component ratings, Lighting layout, Earthing layout, Cable layout, Preparation of electrical requirement
data sheet → Requirement data sheet → Floating enquiry → Purchase order → Obtaining QAP →

BEP: Basic Engineering Package: constitutes all the above.

KUIDFC Dept.: Generally document of DPR consists of three nos. of volumes:

Volume I: Report
Volume II: Designs
Volume III: Estimate (Process Design)
Note: all the three volumes may be included in one document and depends on size or otherwise three volumes
are separated.

Sluice Gates Data Notes:

1. No sluice gates at:
Single gate for Inlet chamber and Bypass chamber at SPS.
Outlets at Mech. coarse screen chambers at SPS,
Inlets of Distribution chamber,

2. Details of values of Water Levels: IL of Chamber (Invert Level) and Opening, Water Level on Seating
and Unseating Side (Flow Top Level) (Size of Sluice Gate i.e. size of opening to be maintained at
vertical wall of chamber may be determined to suit designed flow or difference between water level
and seating side and invert level of chamber), Platform Level (of chamber where person stands for
operating wheel of Sluice Gate), Mounting Wall Thickness, Platform Thickness are shown in GAD
(General arrangement Drawing of PTU at STP and in Architecture and Section Plan of SPS (Sewage
Pumping Station) and Wet Well.
3. Platform Level at Inlet side of Chamber remains higher than that of outlet side.
4. Size of Sluice Gate (i.e. size of opening to be maintained at vertical wall of chamber) of Inlet side
remains higher than that of outlet side for inlets of Mech. coarse screen chamber at SPS and Fine
screen chambers of STP.
5. In Ilkal case, a. values of Water Levels: IL (Invert Level) of Chamber /Opening are identical.
6. Values of Invert Level of chamber are values of invert level of previous chamber/inflow side.
7. Values of seating level at inlet are top water level of previous structure i.e. of inlet side/ inflow side.
8. Values of Unseating level at outlet are dropped top water level towards next structure i.e. of outlet
side/outflow side.
9. In Ilkal case, Values of Water Level on a. Seating and b. Unseating Side (Flow Top Level),

a. Are identical for Inlet/Bypass/ Inlets of coarse screen, chambers of SPS.

b. Values of unseating side are lower than that of seating side at inlets of Mech. and Manual fine
screen chambers by 200 mm. at STP.
c. Values of unseating side and that of seating side at outlets of Mech. and Manual fine screen
chambers at STP, are identical.
d. Values of unseating side are lower than that of seating side at inlets of Grit chamber by 200 mm.
at STP.
e. Values of unseating side and that of seating side at outlets of Grit chamber at STP, are identical.
f. Values of unseating side are lower than that of seating side at inlets of Grease Trap chamber by
300 mm. at STP.
g. Values of unseating side are higher than that of seating side at outlets of Grease Trap chamber
by 20 mm. at STP
h. Values of unseating side are lower than that of seating side at outlets of Distribution chamber by
500 mm. at STP
 10. Value of Platform level is inclusive/exclusive of platform thickness.

Site Sub- Name of Chamber Provision of Sluice

Work Gate at
Inlet of Outlet of
Chamber Chamber
Ilkal SPS Inlet chamber √ X
Bypass chamber √ X
Mech. Coarse Screen √ X
STP Mech. Fine Screen √ √
Manual Fine Screen √ √
Grit Chamber √ √
Grease Trap √ √
Distribution Chamber X √

Letter No.: UPLEEL/ILKAL/288/Dated: 07-10-2015

To,
Project Manager/Executive Engg.,
NKUSIP, Belgaum Division,
KUIDFC, Belgaum.
Subject: HFD (Hydraulic Flow Diagram) and P&ID (Piping and Instrumentation Diagram).
Ref.: 1. Balance works of construction of sewerage network and FAL type STP of 8 mld capacity in Ilkal city
Municipal Council and improvements to Urban drainage system in Ilkal CMC, Bagalkot District. Contract
Package No. 02 ILK 02, Agreement No.: CMC / ADB / KUIDFC-NKUSIP / Contract Agreement Reg. No. 729
/2013-14 / Dated 24-03-2014.

Respected Sir,

Please issue drawings of following,

1. Piping and Instrument Diagram (consisting duty parameters of mechanical
equipment, All the Instruments involved in the project, Mechanical equipment details in the
equipment schedule etc.)
2. Hydraulic Flow Diagram (consisting layout, plant operation and control
philosophy, etc.)
3. (SLD) Single Line Diagram of plant with component ratings,
4. Lighting layout,
5. Earthing layout,
6. Cable layout

Please provide,
a. Operation and control philosophy of the plant.
b. GAD for all the units.
c. Mechanical GAD for screens, Pumps, Valves & Gates.

For proceeding further, we request you to provide following clarification/information,

1. Mechanical equipment details in the equipment schedule.
2. Missing Pipe line sizes/Channel Sizes.
3. All the Instruments involved in the project to be shown in P&ID. Isolation & Drain valves for
PG. Apart from PG and DLS no other instrument is shown. Level Instrument not shown
anywhere not even in the wet well.
4. Trapped Grease and Grit disposal part is not clear so as to where to be disposed and by
whom.
5. Valve type in the Valve schedule is not provided.
6. Blower and Air line in the grit chamber not shown.
7. As per BOQ there are 16.0 Nos. of sluice gates whereas recently issued drawings propose
21.0 nos. GT-20 and GT-21 doesn't exist instead there is an isolation valve of 450 mm dia
with valve pit, please confirm.
8. Valve numbering and listing in the valves schedule has been missed out some valves some of
them are the drain valves from FAL. Please clarify
9. Alarm list is incomplete. Alarm AL 01 and AL 02 are not clear.
10. Apart from this issued document, we need the GAD for all the units.
11. Mechanical GAD for screens, Pumps, Valves & Gates would be provided by us after the
receipt from supplier.
12. Please provide Operation and control philosophy of the plant