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SPE 50101

A Strategic Approach to Designing FPSO Vessel Power Generation Systems


Jonathan S. Colton, Georgia Institute of Technology, and Yee Weng Low, Kvaerner Singapore Pte Ltd/Georgia Institute of
Technology.

@@@f K% GOMY of Petroleum Engineer% k.


problems in one particular market sector (offshore) and then
Tfsie pap%rwas prspsrwt fw preserdstkm rstI’M 1S9S SPE Asia PsMa OS & Gas Cor#srenca be transportable to similar emerging engineering problems in
and Esfdii held in Perth, Auetmlii, 12-14 Osteber I SSS.
another market sector (land). Our strategy in the design of our
This psper was selsated for presentation by an SPS Program Committee felloMng review of
infwnratkes cmstsibwd in an aktrast subnrii by the aulhor(s). Cmrstemte of Ure papsr, es
design process discussed here uses this paradigm set – to
p+eaentsd, have ne4 been reviswsd by the Seaiety of Petroleum Errgi- and are subject to identi~ the generic design issues that are eomxnon to both
-fkm by the autkr(s). The msterial, as prssented, dess nd necsssarify reflect any
*Of tie SOC~W r.f Pe+mleum Engineers, b Mraara, or members. Papers presented at
business areas and then to build a design process around these
SPE meetings ara aubjsaf to publiilfon
Pelmkrm
reviaw by Edtorial Committees of tlta Socisty of
Engineera. Electronic repmduatien, disdrfbutkmr,or slorege of any pert of thii paper
basic requirements. We feel such an approach addresses the
fer cemmercid prrrposss wifheut the written consent ef the Society C4 Petroleum Enginssre is effectiveness and efficiency of a design process in an
pmhitx+erf. Pennkskm toreproduse inprint krssbfctedtoan skfracf ofntimsrettmn~
words; illusbstiorrs may not be copied. The abslmst must centsin sorsspimrmre organization.
edrnow!adgrnen+ c$wtrere and by *m the psper waa preaenfsd. W* Librerien, SPE, P.O.
Sox SS2SSS, Rtiardeon, TX 750SMSS6, USA., fSX 01-972-S52-94S5.
Offshore-based and Land-based Power Generation
Systems.
Abstract A survey of the chxdgn literature for both offshore-based and
A design process is proposed as a strategic approach for land-based power generation systems design indicates that power
designing FPSO vessels power generation systems. The design generation systems design for both land and offshore have many
process is formulated based on analyses of both offshore- common issues (see Table 1, [3], [4] and [5]). The final
based and land-based power generation system design issues, formulation of the problem for the two industries varied
and with the belief that the design process is both effective and aeeording to the major criteria that each faced. Offshorebased
efiicient if it treats as many of the relevant economic and systems have more restrictive operating safkty, weight and space
project engineering issues as possible. A design process criteria than land-based systems, whereas land-based systems
framework and a power generation systems design problem have greater concern for predicting power demand growth.
are described and discussed. Table 1 is a list of the desired major issues for the fiture
design of FPSO vessel power systems. This list was
Introduction. consolidated from the literature and papers presented at past
The design process, as a human endeavor, uses and allocates offshore technology conferences. Operating scenarios costs,
resources to meet an organization’s goals in the most effeetive safety measures, and both high ready availability and high
and efflcientl manner as implied by Simon [1] and Enchsen reliability are four of the most important issues relating to
[2]. Organizations will consider the overall economic issues power generation systems design. Availability and operation
and engineering specifications of the projeet prior to aeeepting and maintenance costs of the power generation systems are
the responsibility to underwrite the actualization of the project. expeeted to constitute a significant portion of the operational
At the conceptual design stage of a Floating Produetionj cost of the vessel [6], [7] and [8]. In additiow FPSO vessel
Storage and Off-loading vessel (FPSOV) power system we systems must be designed for long operating equipment life
are concerned that the resources used to create a design [9], [10] and [11].
process to solve a particular design problem also should be Similar to power generation systems for offshore
usefid to the organization’s overall strategic and business applications, land-based power generation systems designers
goals. The design process should have the ability to use the are confronted by multiple design scenarios and power
same organizational resources to solve one set of engineering demand uncertainties with respect to both short- and long-term
planning and configurations of the power systems. Since 1978
when the US Congress passed the Public Utilities Regulatory
1We define effectivenessas canying out as much of the useful Policies Aet (PURPA), this Aet has resulted in the usage of
activitiesto achieve the end goals as possible. Efficiencyis definedas
smaller gas turbines and steam turbine sets to produce
the swiftness in achievingthese goals. An example is illustrated by
the check-out counters in a supermarket. Increasing the number of electricity at more competitive rates [12]. These power
check-out counters is effectiveness. The swiftness by which the generation sets have similar power ratings found in the
customersclearthe countersis the efficiency.

339
2 JONATHAN S. COLTON AND YEE WENO LOW SPE 5010t

offshore-based power generation systems. Proposed design process approach.


Table 2 illustrates the design issues pertaining to both A proposed design approach is made for a FPSO vessel power-
offshore and land-based power generation systems design generation plant based on providing electrical power as the
tlom our sumey. Although offshore-based and land-based primary power source. The contlguration of this power generation
power generation systems can be considered to exist in two system also is designed to provide heating. Both economic and
separate business spheres, their major design issues engineering issues are used as criteria to determine and guide the
(engineering and economic) are very similar. modeling and eventual solution for the most economical solution
to meet the requirements of the engineering specifications.
Present design approach. Presently, dirwt mechanical power drive for gas compression is
Presently, the typical maritime and offshore industries not modeled. It can be modeled at a later stage if necessary.
approach for power generating system design apply what MM Typical power generation system contiguratio~ schematic line
rmd Bietz would call the variant approach to design [13]. Most dim and energy problem model that can be used for an FPSO
of the papers presented at offshore conferences indicate that vessel am depicted in F@res 1, 2 and 3.
present industrial practice is to use existing or similar plants to A design process approach using the problem statements
meet the majority of the project engineering criteria to fultll identified in Table 2 is used to guide both the creation of the
fi.mctional objectives. Systems are fhrther modified and whole design process and modeling the problem statement.
retrofitted or new sub-systems are added as ways to meet the The issues identified in Table 2 were decomposed into the
set of limctional requirements [9], [10], [14], [15], [16] & overall power generation system problem into an independent
[17]. modules framework as depicted in Figure 4. The design
The selection of the physical equipment is based on process framework is composed of an independent knowledge
meeting engineering specifications or the fimctions required database (KDB), modules of numerical and analytical models
fust [18], and then the final decision usuaily is based on an @ to @, main analytical modelers (AM I and AM II)
evaluation for lowest initial costs, reliability, and consisting of main objective problem statements, and a man-
manufacturing issues. Such an approach at the conceptual machine design interface, depicted as the monitor. The design
design stage is achieved mainly by using evaluation matrices process fhmework uses an object-oriented methodology to
[13] and [19]. Yamashita of Mitsui Shipbuilding presented address design connectivity across all domains. The problem
more than 65 criteria for the evaluation and selection of structure is formulated by using both investment economic
machinery systems [20]. The evaluation approach to power issues (e.g., investment costs), engineering criteria (e.g.,
generation systems integration is practical and can create weight layout, safkty distances, etc) and environmental
systems that have highly competitive initial costs. The major regulation requirements (e.g., NORSOK rules [8], etc.) at
drawback with the above approach at the concepturd design project conceptual stage. This modules formulation approach
stage is that project specifications are emphasized heavily as is adopted to reflect the fact that, in almost all high cost
engineering specifications. It does not attempt to look at the complex projects, the major decision tiecting the livelihood
overall project workscope issues concurrently with the for an engineering project to proce@ be postponed, or be
organization’s business interests. terminated is usually not the engineering diffkulties of the
For the land-based power generation systems desi~ the project but the financial and social commitments that must be
highly competitive US electricity market has encouraged made [28] to the project.
many state-of-the-art approaches to the optimal design of The knowledge database (KDB) serves as the heart of the
power generation systems. Power generation systems design concept design for power generation systems design process
as optimization problems have been solved by Iyer et al [21], framework. This knowledge database is connected to sets of
W1lkendorfet al [22], Fujita et al [23] and Maia et al [24]. Iyer modules created to address the desired objective statement
et al [21] considered the operational costs of the system and solution posed in AM I and AM II. The modules are made up
systems selections were conducted for power demands of numerical models of each design issue that the designer
involving multiple demand periods. Both Fujita et al [23] and likes to formulate. In Figure 4, a dotted module indicates a
Wilkendorf et al [22] have looked at the initial and on-going module that will be added into the design process framework
operational costs of a power generating systems configuration in the titure. In our design process, there are presently two
design problem. These cost-based approaches modeled the analytical modelers (AM I & AM II). One is based on the
power generation system design problem either as an initial selection of set of systems designed to meet the operating
capital or an operating cost model, and not as an cost and scenarios and operating modes of the vessel. The other is for
engineering model. The power demand problem was tackIed the optimal placement and layout of the power generation
by McDonald and Wang [25] & [26] as a forecasting and systems based on physical requirements and geometry. Both
simulation model to project power demands. Object-Oriented modelers output to the computer monitor, which acts as an
modeling sothvare was used by Rasanen et al {27] to simulate interface tir designers’ input and design process output. This
load analysis and demands using both daily and weekly allows a visual dimension to be added to the conceptual design
rhythms. Their objective was to use load analysis as a process to guide the concept design teams towards better
planning, maintenance and operation of network tool to build decision making. This approach shortened the design time
better engineering systems. between economic issues scenarios and concepts inputs and

340
SPE 50101 A STRATEGIC APPROACH TO DESK3NINGFPSO VESSEL PCWVERGENERATING SYSTEMS 3

systems specification generation. Such a design approach . .. . .. .. . ... ... . . . . .. ... . .. . .. ... ....(1)
framework has five major advantages. Fwst, all of these P, (t) = $ P, (t)
Sal
modules can be developed concurrently as separate models
and tested individually prior to being incorporated into the PT( t ) = ~so pow~ Pdik? as ti~ion of time
structure. This maximizes the effectiveness and eficiency of P,(t) = Individual systems power profiles as tbnction of time.
the whole design process. Resources are made to solve the
“ P“ (t)
major tecbno-economic issues of the project in a top-down and PI(t) = Utilities power profile= ~— . .. .. . ... (2)
overall perspective. *=1 s
Second, the modules’ development allows the level of
Here PI(t) is expressed as a laplacian fimction and PI( t ) is firs
analytical and mathematical complexity to be refined in stages
through the timeline continuum and this allows the design = 1 and P. ( t ) are individual utilities power units.
process itself to change with time and become adaptive to
handling fiture power generation design problems while Pz(t)= ~H(t–2n)– H(t–2n–1) . .. .. . . . ...(3)
maintaining an overall coherent structure. Third, the power n=o
generation systems, when designed, should have access to
Here P2 ( t ) is expressed in a heaviside fimction and Pz( t ) is fors
iniiormation and rules from both land-based and offshore-
= 2 and n being the number of periods per time period. Examples
based industries. Power’generation systems could be designed
Of ,%%SOf dflkrerlt SySttXllSpOWm load reqtientS w
to sets of requirements pertaining to these two industries and illustrated in F@ires 5 to 8. LXe cycle costs encompassing capital
their solutions can be compared. These comparisons will give
costs, opemting and probabilistic loss of production costs are
designers a feel for the trends in design between the two
modeled into the life cycle cost (LCC) module Q. The time value
industries and this will help them to judge the power
of money and investment decisions are considered in this module.
generation systems technology developments in the fiture.
Equations (4) to (7) show the cost model for net present value of
Fourt~ the design process rdlows present designem to
capital costs, operational costsand lost of production costs.
continue merging existing power generation systems with new
systems in a formal manner not based solely on criteria
Z.(t) =:zfl(t) ...................................... (4)
matching and evaluation. The existing power generation /9=1
systems information is entered into the knowledge database
and becomes one of the choices in the selection of future where ~ t ) = Total life cycle costs of the power generating
systems. The existing systems reliability condition also can be systems and +1( t ) = Total life cycle capital costs or
set up in the reliability module and this allows the conceptual
design team to assess the overall impact of maintainkg the old
zD=l(t) =Rt(t)~Ei (t) . .. ... ... .. . . .. .. . . .. . .. ..... (5)
system and to be able to assess alternative design ideas. The i=1
f~h advantage is that the design process allows major design
issues not encountered presently to be added as new modules here FQ(t) is the annual recove~ factor (can be geometric,
to facilitate solving fbture power generation systems design linear or constant); p = 1,... no. of equipment components and
problems. In other words, the design process framework is systems, Ei(t) = the equipment components and systems cost
made robust to facilitate internal changes to be made within its and is a fl.mction of time. Ei(t) are not necessary hardware
structure to enhance its context as well as allowing it to equipment components cost alone. NORSOK [8] capital cost
broadening its capability. components are composed of the following: Design and
Administratio~ Equipment and Material, Fabrication
Example discussion. Installation Commissioning, Insurance spares, and
Figures 1, 2, and 3 illustrate schematically the overall Reinvestment cost. The operating costs is represented by
problem statement formulation for the design of power equation (6) as follows:
generation systems. In our design process, the power
generation system configured is required to fi.dfill simulated
power scenarios in the most economical manner for the vessel
$& ~u(t)~j(t)
zp=~(t)=~ i=l
............................(6)
or plant. The power input scenarios module @ (please refer to
Figures 1,2, and 3) contains the power growth power demand ~Eg=Operating factors associated with each particular
variations, and the number of power profiles that are to be equipment p = 1,... no. of equipment and m = 1,... no. of
used in the numerical solution. Power demand scenarios are operating factors per equipment. NORSOK [8] operational
simulated as a time-based function both periodically and cost wmponents are composed of the following Man-hour,
throughout the operating lifetime of the systems to provide a spares and consumable, logistics, energy consumption,
feel to the designer on the types and changes to systems that insurance COS4and onshore support cost. The costs incurred in
will meet the project operating scenarios. Typical profiles for 10SSof production is represented by equation (7):
an oil field production (also called production profiles) can be
modeled as shown in equations (1) to (3). ZP=3(t) = Q ~pDL .................................. (7)

341
4 JONATHAN S. COLTON AND YEE WENG LOW SPE 50101

where Clav= Average no. of critical failures per year, stru@re fi.mction that is monotonically increasing (iiproving
p=Probability of production reduction due to ftiiures, with modifications). The procedure involves first computing the
D=Duration of production reductio~ and L=quantity of reliabMy of each of the equipment reliabdity, the basic power
production loss per time unit. Investment opportunity costs system diabilii and then the complete power genemtion system
and construction time effects are modeled as part of the reliabii. The availability, mdainab~ and spares allocation
economic problem statement. Figure 9 illustrates the effects of is solved as part of the overall design problem Wtement. Both the
the cat components and their behavior with time. The time availrdility and maintainability
“ numbers are used in the life cycle
effkct of the project schedule on construction cost is taken into cost iimction- Figure 13 ikstrates a configuration of a simple
consideration in the development of the model for the various system with redundancy consideration. The reliability fimction is
major cost values. Figure 10 illustrates the construction expressed in its general form as equation (12>
schedule for the construction of a typical FPSO vessel power
generation system. The financing opportunity cost penalty
involved with long construction time is illustrated in Figure
al(xJ= @(x,, x2,..., xn)=f
[
R @)&fi (k)
1=1 i=! 1
11. The increase in financing cost reflects loan financing for . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..(12)
the project. Figure 12 illustrates a particular twenty years, n and H me basic reliability structure timctions. A power
three-shift per day workmode scenario in the maintenance and system with redundancy is illustrated by Figure 13. Another
operation of the power plant systems. The figure reflects a system reliabWy as depicted in F@re 14 is modeled w
constant power output right from the beginning of plant
operation and non-negative power start-up operating cost. It RX =Rs1(O+Rs2(9+Rs3(0 ......... .................. (13)
includes maintenance and operating spares costs.
Environmental COZ cost is incorporated as a fi.mction of the The engineeringmodule @of Figure 4 contains the aIgebraic and
numerical modeliig between the attributes and associadve rules
continuous power output for the plant systems taking the
defining the relationships between the attributes and the state of
information from the environmental and safety modules @
the systems. Weig@ volumetric spaces, maximum and minimum
and @. Quantitative regulative rules such as C02 taxes and
power ratings as required by NORSOK and Class&cation
safety requirements governing criticality and redundancy of
Societies are modeled. This module also models the behavior and
systems as required by industry regulatory bodies [8] are
connectivity grammar to allow placement and layout to be
modeled in modules @l and @. Here, rules governing
optimized. The knowledge database (KDB) contains all the
mechanical equipment selectio% environmental care, and
objects and systems itiormation that form the system
technical safety requirements are formulated into engineering
configurations. In this knowledge database, the extensional
parameters and associative roles to allow numerical modeling.
attributes tiormation of objects and systems that makeup the
Three examples of such regulatory rules are given as follows:
final power generation systems are known. These information are
SO,N) < 0.2%(weight) ... .. . ... . .. ... ... .. . .. . ... ...(8) used as data by the ovemll design process. Such an approach is
able to utilize the prior engineering tiorrnation and knowledge
S02 is the sulphur dioxide discharge for each particular accumulated by an orgauizadon. In our approack the data are
equipment. presently stored in Microsofi EXCEL”” spreadsheet format. The
D 1~~~)< D I,W=, —-’~+ S@O=J=S@OEJ information is convertible into MICROSOFT ACCESS’’”
database form Figures 15 and 16 illustrate some of the systems
properties and attdmtes. The design process fia.mework uses
.... . ..... .. .. . . .. .. . . .. . .. .. .. (9) MICROSOFT VISUAL BASIC’” algorithm with its OLE object
Equation 9 shows a preferential rule as in equipment selection f-es to provide a plattiormfor all the design process activities
given the discharge of nitrogen oxides discharge of equipment 1 to take place and to i%cilitate inter- connectivity between the
and 2, the lower discharge value equipment is preferred. module. Figures 17 to 20 ilhstrate the interfhce written in Visurd
Basic where constant interfacing of iniiormation between
z C02 (tax) =0.12US$/m3 forgas engines .. . .. . . .. .. .... (10)
designers and computer is allowed. Analytical and mathematical
and models in the modules were developed by using both EXCEL
fimction fmtures and VIswd Basic mathematical programming
z C02(tax) = 0.12US$ I litre for diesel engines ....(11) language. The design process approach is first to allow the
analytical model be used for the optimal selection of systems
Equations (10) and (11) show the costs of operating either gas based on an object fimction statement. Then the results horn this
turtines or diesel engines as a tax operating cost. Such rules are analytical modulewill be passed to the second anrdytical module.
incorporated in the design. Reliti~lity module @ modeled the The second analytical model allows the optimal placement and
overall reliability of the whole power generation systems. The layout of the systems based on the behavior grammar
mathematical reliability model for the whole power generation
system is built from the two (simple series and parallel) reliability
structure models into a coherent reliability structure model. A 2The extensionalattributesdefine the object or class of objects
coherent structure is defined here as a mathematical reliabili~ in the real world. Example a car extensional attributes are ail its
aggregates,e.g., steeringwheel,seats and etc.

342
SPE 50101 A STRATEGIC APPROACH TO DESIGNING FPSO VESSEL POWER GENERATING SYSTEMS 5

connectivity between objects and systems [29]. The results of this Floating Production Storage and Offloading System. in 26th
module are fd to the interthce computer in graphical f- that Annual Offshore Technology Conference. 1994. Hou.stq
will show choices and decisions made by the designers. Figure 20 Texas. USA.: SPE, OTC 7443.
illustrates the output based on a particular set of economic 7. Corrigu M.M., Iboy, W. van. and Hong, Z. T. Luihua 11-
1 Development - MAXIMO Systematic Maintenance
scenario inputs. The selected equipment and all the relevant
System. in 1996 Offshore Technlogy Conference. 1996.
iniiortnatioq such as the seleded model of the systm its wei~ Houston: OTC 8190.
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simulated operating scenarios. Basically, the design process Lufcng 22-1 Development. in 1997 OEkhore Technology
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scenarios rather than having designers having to work from 12. Brennaq T.J., Palmer, K. L., Kopp, R J., KIUplli~ A. J.,
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13. P* G., and Beitz, W., Engineering Design. 2nd@ cd. K
The present work is an on-going part of a research contribution Wallace. 1996: Springer-Verlag. 544.
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in 1996 Ot%hore Technology Conference. 1996. Houstow
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for the design process approach to offsho~based power 15. Voorsh O.v. Operational Experience of FPSO Uisege Germ.
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ACKNOWLEDGMENTS 17. Voors~ O.v,, BaaQ J. de., LoenhouL van., and Kreke~ M.
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30. Nergaard, A,, Leaning, K., and Levett, C. Smcdvig
Production Unit 380- A New Concept. in 1996 Offshore maintenance and downtime) reduction [32], [71, [33], [34], [35],
Technology Conference. 1996. Housto~ Texas. USA.: SPE, J36], [16]
OTC 8257. High expectation on availability and [31], [9], [10], [14], [11],
31. Berkel, P.v. Managing Design and Construction of the reliability expected [15], [q, [33], [34], [36],
Central North Sea FPSO. in 1996 Offshore Technolo~ [lq, [3q
Conference. 1996. Houstow Texas. USA.: SPE, OTC 8074. Stringent safkty and environmental [6], [30], [31], [9], [10],
32. Pihi, S. Novel Cost Effective Installation Approach for
standards and regulations. [14], [1 1], [15], ~, [33],
Marginal Field - The Lufeng 22-1 Field Development in
[34], [35], [3q
China. in 1997 Of%hore Technology Conference. 1997.
Housto% Texas. USA.: SPE, OTC 8404. Compactand light weight J34], [351
33. Drawe 111,W.J., Raj, A., and Rawstron. P. J., Technical and
Economic Considerations in Developing Oilkhore Oil and
Gas Prospects Using Floating Production Systems. Marine Table 2 Des@ Issues for off-shore and land-based power
Technology, 1986. 23(3): p. 253-270. generation systems.
34. Grw H,G. Compact Systems for Power Generation and Oftsho* Land-
Nkrogen Injection. in 20th Annual Offshore Technology
Design Issnes based based
Conference.1988.HoustonjTexas.USA.: SPE,OTC 5840.
Systems Systems
35. Barsness,E.J., and MilIer,R T. PrehminaryDesignof a 10
MWE OTEC Power Plant and 50 MWE OTEC Power Power Growth Prediction I I (+)3
Modules.in 1M AnnualOffsshoreTechnologyConference. Power Demand Variation within I 1
1979.Huston,Texas.USA.: SPE, OTC 3587. one period (+)
36. Robcrton, R Hydro Electric Energy Solution for the Troll Number of Power Profiles (+)
Platform and Onshore Plant. in 1997 Of&here Technology Number of Operating Modes (+)
Conference.1997.Housto~ Texas.USA.: SPE,OTC 8415.
37. Smiti D.W., and Mawby, M. J. Use of Safety System Life Cycle Cost
PerformanceStandardsto Optimize Platfbrm Maintenance. Sd%tyReguktiOIIS
in 1997 OffkhoreTechnologyConference. 1997. Hous@ Environment Issues (+)
Texas.USA.: SPE,OTC 8363. -!3 Environment and
Condidons (+)
operational support (+)
Reliability I I
Weight and Size Issues (+) i
Equipment Opemtmg “ Life Issues I I (+)
TransportaMity (+)

3 symbol indicates greatcdheavier emphasis than the other


without this symboi,

344
SPE 50101 A STRATEGIC APPROACH TO DESIGNING FPSO VESSEL POWER GENERATING SYSTEMS 7

-q------. -* Heat Ouput


Exhaust Gas Gut
o [-,,. u
Boiler WI o* * *U
:::,,--:::
--:.-.-.,-
0 ‘-:;
r
o J7~B
c1 s
Sources- Heat Power Operating power
hlpllt Ge~eratiO~ Modes Demand
System Growth
Configurations and
Fuel
Scenarios
>
I
1

I
Figure 3: A diagrammatic guide to a electrical power
t
T 1 generation problem requirements.

II
,-------- !
Air In
:
,?
Generator #1 + ! Geaerator #2

)
la Transformer
c
Condense
)
T Power Out

Figure 1: A typical power generation system conflgtwation.

jh-g’Y524Jq~
............................. Modules

;
I
.........------
------
I
...........------
..........----
...... --, /
Analytical
Modeler I
Q Concept
Design
Team

Figure 4: A design process for FPSO vessel power generation

o Ss(-)kw
systems.

Figure 2: FPSO vessel line schematic of electric power


generation systems (adapted ilom [9]).

345
8 JONATHAN S. COLTON AND YEE WENG LOW SPE 50101

m- -*— Pmfl&
$fmar Fwr Ph.me$ ProfVe lhrae Phases Pfofik
; ‘%? W2w p view

b@c opemthlg Prtmp


r?vii

Figure 5: Oil fields production profiles design guide for designer.

[ FP$X) vessel systems utier m’ofiie~~

Vwi$si
millingS@8m Puwfi F@.p.irement iv V&a
[ “
Vtwis,d CW-LmdqI FC+W Requirements

+ ......—. “.. , -,- - ., .. .... ..,,.....


~ f}f!fd.,twdi~ Power PnWe \
;, ..._,-. . . .. ,., .
$

P.. ow
%
. . ...... - .- . . . ......—.
--------------..-,--+ ... . .......—... . ...
P,with * eomcsptmdkg ~ to k provided by \
,-.dcsigrter--- . - ,. . .... . . .. . . ..+. ... . .. ..”....--. .—.. ...... ... .. .. .. ...;
i
.—.—

Figure 6: FPSO vessel systems power requirement design guide designer.

346
SPE 50101 A STRATEGIC APPROACH TO DESIGNING FPSO VESSEL PCRNERGENERATING SYSTEMS 9

,,. ,,, ,.. , ... .


,., ..,, .,

Figure 7: Simulation of an oil field profile by approximation design guide for designer.

lMitiea Pmer Proiile ConstructkxrTime Effect on Project

-+-Design and Mmtnistraliw


costs

I&J-l
1
1.027
+Capilal EquipmentCosts

J5EEEE7 +

-
InstallationC.3+MS

Commissioning COS*

-x- Insumnca and Pmpci


o 2 4 6 LogisticCOSts
-.- Reinwsbnentand
Ywre 0.84 ~
UnraminlyCa8k
-+ Gwrall Pr@eciCostEW
o 5 10 15
Months

Figure 8: A typical vessel utilities power profiles.


costs.

347
10 JONATHAN S. COLTON AND YEE WENG LOW SPE 50101


m—~- lmq~~
r3.,4--- .-..--...-.—.. -—..-.--.. =..-..- .. .. —.——— ——=.
3
i.e. -- -—-.—————–-—-—- ___ _=.-
1 !
0,72-

0.1-

i Om- I

~ ~m

I
)
O.w

02 +CMmw I
0.02-

, 0 I
,. 1 3 6 7 9 n 13 m V m
0
0 2 4 e w 10 *2 %4 18 mmhwn
nm. m-
—.— ~.. —

Figure 11: Construction time effect on investment costs. F@re 12: Operational and long term cash flow
model.

b,
A

? f

o s,
o
S3

s
Q

.,,
Figure 13: Reliability model for a system S1with redundancy. Figure 14: A gas turbiie and diesel power generating system.
,. .,,., . . . .. . .. ..
.,’ ...: ‘,.,..”. .. :..,.:, .,,, :. ., ,’- ,. .,.,, . ...,. :,. .,, ,,” “,

r

,. ‘,,

“k,:,
; ~’,:
,3” ,!?.2: ‘~ .%.$$2,502
,4
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,,, ,9”
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y .’ Qh.iicCHii .@r*l, “: .%2 ““‘ $$22$.+

M.** C$TG
BSA(w
.../.,, ,,, ,... . .. . . . ./.

F@ure 15: Data of some gas turbine electric generators.

348
SPE 50101 A STRATEGIC APPROACH TO DESIGNING FPSO VESSEL POVVERGENERATING SYSTEMS 11

Figure 16: Data of some gas and steam turbine combination electric power generating systems.

Figure 17: Conceptual design guidelines for the design of FPSO vessel power generating systems.
.... .. . . .,,. . .. ... ... . .. . ., ,.
S’-** -m =-ts@-

‘m’-””’’”:”’
cMPi3Ymrm@e R.3&J&
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““-
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ent ~ Raquimomnl “’
.,,. ,:, ,. .,/ ,., , .,,
.,.1, ,, ,“” “:,;,’: ,.,:..::.:”:,.,
+ S@?W F+ORSOK & %@r-
:.” j,+;,” .:,:’” ., ::.,.:
& EIMrlxnnewkl %mdr&ML ~,
,., ,, “:., uemrti!kia Eauiymwn% tie *aiwted m.~~ q W
::. ,,. /...= . Sptem %* G@ma? !sL’lUl&t *Nd *GO,>”%,* Whtm
‘&nw7$ RWak4My R@@mmm@s
‘f,’,
,’, , ,, ,, “,j\” ‘$,, ‘“: .“
..1 ,. ,,.
“~q u~ct .- .-....” . . .. ....~ . . . . . .. . . . ... . ... . . . .
... ,. ., :,, ,’. ,., ,,
* W*IU KWuim&nt+
., .,. ...
-m SY%ieanEfHMcy
,: . . . :.~. ,’,. . ~’:’wstig?~: ‘
cimomlc Me@J;+~iwI .3i an M ,,;k.&&;..,:,; ‘- :“, ;-., >,<.,. :,, ‘
-+ .Wtil, VM ,m.wm a~r~m tme.%m@9L.
~mm~ ; --~ ., - ‘
~~ -’Q, “ “, -d”,
.,

Figure 18: Optimization criteria modeling of power generating systems design.

349
12 JONATHAN S. COLTON AND YEE WENG LCJfd SPE 50101

Figure 19: Schematic illustrations of power generation systems for designer.

.,
ma VewM&wx ~ ~
.,
,+ 4&&& ~+ u~~~ “~a.. ... . . :,... ,,. “..,.,, ;. ~ ~’~*a*” .. . . ..

:,c Te?dwlk.3J i:
/ t--gc+k ~~
/ .@~I=ti&tiEh+Qwx& ‘{:!?? :. ...” P2
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;- *a* &haws TFW3 M SFs&4mw - -““ -. =:---
.,
/ e L&J TM* G@@l’JS
~ ~ O*X4 Gsmxatot SYWW
,: &SWrtl EMrrc!wak% !s$lwr~ ~~
; & m@ fh~@&Q~~
! !7 Ga$-ftwbii ;;,
{ d LMese+ EngineI+ c. .... .. ... . ,. .,.:.,.,.:.. .. .......... .&..-,... .?
,.,-. ,..
,, .--.,. ..+.,..-.... .... .. .. .. ,.,. . . ... ,.....,. ,...J... , .,....”—..
~’
\- ug R-* p{iJ&&wn ‘. P&uw?OPmfikw&d km”; ;

/ @ 1. 13-&uFCIWPhases P&e
; r 2. “* ThCeo I=%@s P@!?
;:
~, ~ 3. P&J&3*,,~*w& F’r&& ;i~ uS$’#&@l ~ ““ :
: fl ~.Ch&gned SMOG& %%”. i!
‘...... .... ,.. ,.-. . . . ..”.:: .. .. . . . ;.- . ,. ...”.. . . .... ... . .. ..+ . .- J
‘~ ## R~s&@ @8 fi~ ~z ~~ “,,,: ““- .:-nb* ~ “~

i P %?4t7.%cIA CM T* et FWd Uwix


r ,.,. ,,:% ,, ;,,,”
: @’SCGoah&Mkd Fktds C$wb .;~ “
,:&3 : ‘,. .,, ~.,:,
: .,-, .. . . ...... . ”..,....,, . .. . .. . . ~ .. ... ... -------- .,..+”..- ..=. -——+.-t ;
..=.
.,,.,
....—. ...... u...
-.........,,- ......:
~ $kkxxb’n d FFw3 %tal PowiwsJ@#ils
-----
--.-’
.;
.!
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;
‘ wm_*3 ”’,. “.’ “’
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~,
L. ,,- ,,.. .. .. .. . .... . ... . . ... . .& ... . . ..- . . .. .. . . ... .... ... .. . ...._>., .:

Figure 20: Data output (or BOM of system) for power generation system design process.

350

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