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DON'T

GUESS,
MEASURE
A Guide to Soil Thermal Resistivity
Thermal
Resistivity
\`th r-m l, rē-zis-`ti-v -tē\

The heat transfer


capability through
a substance by
conduction1

NOTE:

Thermal
Resistivity is
also referred
to as Rho.

National Electric
1

Code (2014)
C P

PREFACE 05

THEORY 06
1
Never Use Standard Values 09
2
Understand Water Content 14 Electricity flowing in a It is the reciprocal of thermal
conductor generates heat. Any conductivity. In buried cable
3
Density Affects Rho 19 resistance to heat flow between applications, soil thermal
the cable and the ambient resistivity is an essential factor in
4
Rho Must Be Measured 22
environment causes the cable the Neher-McGrath calculations
5
Consider Site-Specific Variables 24 temperature to rise. When which allow engineers to
cables are buried, soil forms predict the temperature of
MEASURE 26
part of the thermal resistance, buried cable and determine
1
Two Ways to Test 29 and thus soil thermal properties cable ampacity ratings.
become an important part of
2
Create a Dryout Curve 32 cable design. Thermal resistivity is often
3
Things to Keep in Mind 38 reported in different
Even in a well-designed system, measurement units.
4
Reporting Rho 40 the soil may account for half Internationally it is reported in
of the total thermal resistance. SI units as °K-m/W (degrees
5
Standards 41
Engineers need to treat soil Kelvin-meter per watt). In
STUDIES 42 thermal resistivity with as much the United States it is more
respect as they do the cables commonly reported as
1
Wind Farms 45 and ducts. °C-cm/W (degrees Celsius-
2
Data Centers 46 centimeter per watt).
Thermal resistivity, or Rho,
3
Public Utilities 49 is defined in the National
Electrical Code (2014) as “the
4
Underwater Cables 50
heat transfer capability through
REFERENCES 52 a substance by conduction.”

04 05
1
Never Use “Standard” Values 09

Look at the Variables 11

What to Learn from the Models 12

2
Understand Water Content 14

T
Water Content in the Field 15

Critical Water Content 16

3
Density Affects Rho 19

Grading Counts 20

4
Rho Must Be Measured 22

Instrumentation 22

Lab Services 22

5
Consider Site-Specific Variables 24

Unique Situation 24

Watch the Surface 24

Consider Engineered Backfill Material 25

Hot Spots 25
T 1
NEVER USE
STANDARD
VALUES

In February 1998, The official report cites “insufficient


a series of four appreciation of the importance of soil
power cable conditions” as a primary cause of the crisis.
failures blacked
out New Zealand’s That failure, while spectacular, is far from the
most important only one. Power engineer Keith Lane always
commercial district educates his clients about the importance
This [thermal for nearly five
weeks.
of assessing thermal Rho. “We tell them,
‘This is a real thing. If you don’t account for
resistivity] is a this condition, you will have a failure.’”

real thing...
Thermal Properties

Volumetric MJ g
Density
Heat Capacity m 3K cm3

Thermal ˚C-cm W Thermal


Resistivity W m-K Conductivity

09
LOOK AT THE VARIABLES

The variables that affect You can find mathematical


thermal resistivity in soils models for making this
and other porous materials computation in several scientific
include density, water content, publications, including
temperature and composition. Introduction to Thermal
Properties of Soils (deVries,
years Table 1 shows the thermal 1963) and Environmental
of
THERMAL properties of the elements in Biophysics (Campbell and
a typical soil. These elements Norman, 1998). These models
RESEARCH
SHOWS
normally occur as mixtures in are based on dielectric mixing
soil. The thermal resistivity of models, and treat the overall
the mixture is quite difficult to resistivity as a weighted parallel
••Thermal resistivity compute, since it depends not combination of the constituent
of porous materials
like soil, rock, only on the thermal resistivities resistivities.
and concrete are of the components, but also on
not constants. their geometric arrangement. We used these methods to
calculate how the thermal
••There is no resistivity of soil varies with
“typical” value for
90% of soil types. changes in water content,
TABLE 1 composition, density and
••Soil and rock Rho Thermal Properties of Common Soil temperature. The results of
values actually
vary from 10 to Constituents. Adapted from Campbell these computations are shown
& Norman (1998) in Figures 2, 4 and 5.
1,000 ˚C-cm/W.

••Resistivity changes
with density,
water content,
Thermal Thermal Vol. Heat
temperature, and
Density Conductivity Resistivity Capacity
soil composition.
g/cm3 W/m-K ˚C-cm/W MJ/m3K

Quartz 2.66 8.8 11 2.13

Soil Minerals 2.65 2.5 40 2.31


PHOTO
Granite 2.64 3.0 33 2.16
Studying the effect of heat
on shale rock on the Energy Organic Matter 1.30 0.25 400 2.50
Research and Development
Administration’s Water 1.00 0.58 172 4.18
reservation in Oak Ridge, Ice 0.92 2.5 40 2.10
TN (DOE, c. 1977)
Air 0.0012 0.026 3846 0.0012

11
WHAT TO Without knowing anything about the
LEARN FROM weighting factors for these in an actual soil
THE MODELS or fill material, four things should be clear:

Organized in 01 Air is bad. In order to achieve


Figure 1 are five acceptably low thermal resistivity,
constituents that fill must be tightly packed.
are important in
determining the
thermal resistivity 02 Organic matter, no matter how wet,
of soil. will still have a very high resistivity.

03 Replacing air with water helps,


but water alone is still not a
very good conductor.
FIGURE 1
Thermal Resistivities of
Common Soil Constituents 04 Fill materials high in quartz
will have the lowest resistivity,
other things being equal.
In general, the thermal FIGURE 2
3846 resistivity of a mixture is strongly Water Content and Thermal Resistivities
Air
influenced by the component of Common Soil Components
400 with the highest resistivity. Dry
Organic Matter
quartz sand and dry loam soil
172 have comparable resistivities,
Water
even though the resistivity of
the minerals differs by a factor
of 3 (Table 1). As the limiting
resistivity becomes smaller,
differences in the resistivities
40 of the other components have
Other Soil Minerals
a larger effect. For example, THE RESISTIVITY OF WET ORGANIC
11 dry quartz and loam differ in SOIL, THOUGH BETTER THAN
Quartz WHEN DRY, IS STILL MUCH TOO
resistivity by about 10%, while
HIGH TO PROVIDE REASONABLE
water-saturated quartz sand HEAT DISSIPATION FOR BURIED
Thermal Resistivities has about half the resistivity of CABLE (SEE FIGURE 2).
(˚C-cm/W)
saturated loam (Figure 2).

12 13
T 2 Higher
Resistivity
WATER CONTENT
IN THE FIELD
Soil Profiles

Understand Figure 3 is a graphical


representation of different
Water mineral, water and air mixtures

CARBONTON SERIES
that make up a soil. At a static
Content density, the soil minerals are
constant whereas water and air
compete for the same space.
A quick draining soil like Soil thermal resistivity changes
coarse sand will respond based on the amount of water
differently to precipitation or air held in the soil pores.
than a fine silt soil. Asphalt Figure 2 shows the impact
and concrete coverings like of the air and water ratio on
roads and sidewalks with the thermal resistivity of three
good drainage systems different soils. It is clear that the
can prevent moisture from thermal resistivity of a soil will

DUCKSTON SERIES
reaching soil. Plants can draw vary by a factor of 5 to 10 as its
moisture out of soil, but only water content changes.
to a certain point. And soil
below and even slightly above Since thermal resistivity varies
a water table can remain so much with water content,
saturated (all pores filled with and water content in soil is so
water) as is displayed in the variable due to precipitation,
bottom frame of Figure 3. drainage, evapotranspiration,
and moving water tables, it is
important to fully understand
the water content of soil.

YEAGER SERIES
Lower
Resistivity
FIGURE 3 PHOTOS
Continuum of Mineral, Water, and Air Soil profiles by John A. Kelley, USDA
Mixtures Relating to Thermal Resistivity Natural Resources Conservation
Air Molecules Service (Kelley, 2010)
Mineral Particles
Water Molecules

14 15
CRITICAL WATER CONTENT

Minimum water content in is more closely related to the


the root zone of growing hydraulic properties than the SOIL THERMAL
STABILITY IS A MORE
plants typically ranges from thermal properties of the soil. ACCURATE MODEL FOR
0.05 m³/m³ in sands to 0.1 or GETTING AT CRITICAL
0.15 m³/m³ for finer texture WATER CONTENT. SOIL
THERMAL STABILITY IS
soils. These water contents Above the critical water CONTROLLED BY THE
correspond, roughly, to the content, soil acts like a “heat SYSTEMATIC COUPLING
water contents threshold pipe” to rapidly and effectively OF HEAT, WATER
VAPOR, AND LIQUID
in Figure 2 where resistivity transport heat through soil WATER THROUGH
increases rapidly with pores. In this process the water THE TRANSPORT
decreasing water content. This within the pores evaporates OF LATENT HEAT BY
VAPOR FLUX IN THE
threshold is sometimes called on the “hot” side, transports SOIL (DEVRIES, 1963,
the critical water content and latent heat across the pore, TAYLOR & CAVAZZA,
then condenses on the “cool” 1954). FOR MORE ON
THERMAL STABILITY
side and flows back across the VISIT:
particle surfaces to re-evaporate
on the “hot” side. In a moist THERMALRESISTIVITY.COM/STABILITY
FIGURE 4 soil at room temperature,
Water Content and Thermal Resistivities 10 to 20% of the total heat
of a Silt Loam at Different Temperatures transport occurs in this way.
This phenomenon is strongly PHOTO
Electrical utility
installation

temperature dependent, around the cable and increasing


roughly doubling for each its resistivity. This results in
10 °C temperature rise. additional heating, which drives
away additional moisture. This
The critical water content point is a thermal runaway condition.
is significant in buried cable
design, because when the Temperature does play a role
soil moisture level around the in determining the thermal
cable approaches this point, resistivity of the soil in the
the cable heat will drive the critical water content zone as
moisture away, drying the soil can be seen in Figure 4.

16 17
T 3
Density NOTICE THAT THE
GREEN CURVE IN
FIGURES 2, 4, AND 5
Affects Rho ARE THE SAME PLOT
AS THEY REPRESENT
THE SAME DATA FOR A
Figure 5 shows how important COMMON LOAM SOIL.
compaction is for achieving acceptably
low thermal resistivity in backfill
materials.

A value often assumed for thermal


resistivity of soil in buried cable calculations
is 90 °C-cm/W. Typical density for a field FIGURE 5
soil that can sustain plant growth is around Bulk Densities and
1.5 g/cm³. At this density, even a quartz Thermal Resistivities
soil has a resistivity more than 4 times the for a Loam Soil
assumed value.

PHOTO
Electrical conduit
pipe in trench

19
GRADING COUNTS

It is worth mentioning that


arbitrarily high densities are not
6 LESSONS
Frome
Th DATA
attainable just by compaction.
Uniform sized particles pack 01 Soil thermal resistivity
to a given maximum density. values are influenced
To attain densities beyond that by soil composition,
without crushing particles, compaction, moisture,
smaller particles are added to and temperature.
the voids between the larger
particles. Highest densities are
therefore attained by using well- 02 Soil composition high
graded materials. in organics is bad;
composition high in
quartz is good.

03 Increasing soil
moisture can lower
resistivity values.

04 The compaction/solid
fraction/density of soil
plays an important role
in thermal resistivity
because air spaces
limit the flow of heat.

05 Temperature becomes
more critical as soil dries.

06 Air is bad, water is better,


PHOTO but a high quartz content
Dozer lined up soil, well graded and
on the jobsite compacted with high
levels of moisture is best.

From Table 1 and Figures 2, 4, and 5

21
T 4 INSTRUMENTATION

ASTM D5334 suggests “a


needle probe having a large
Rho length to diameter ratio to
simulate conditions for an
Must Be infinitely long, infinitely thin
heating source.” There are
Measured two types of heated needle
instruments. As outlined in IEEE
442 (1981), a “Field Thermal
Needle” is approximately 200
While it is possible to cm long and 8 mm in diameter.
compute thermal resistivity, it IEEE 442 (1981) suggests a
is usually easier to measure it “Laboratory Thermal Needle”
directly. The measurement of is 100 mm long and 2.4 mm
soil thermal properties should in diameter. The terminology
be guided by a standard like of field and laboratory is a little
ASTM D5334-14, “Standard misleading as a small needle
Test Method for Determination can be used in the field as
of Thermal Conductivity of long as one can access the soil
Soil and Soft Rock by Thermal of interest. The field needle
Needle Probe Procedure,” is an acceptable method for
IEEE 442 (1981), “Guide measuring soil thermal resistivity
for Soil Thermal Resistivity where the soil of interest can’t
Measurements” or “Methods be reached through a test pit or
of Soil Analysis” by Soil sample boring.
Science Society of America.

Measuring the thermal resistivity LAB SERVICES


of soil using the heated needle
technique as suggested in the There are numerous companies
standards mentioned above is that are willing to do thermal
straightforward. Adhering to resistivity lab tests and/or
a few measurement tips can create thermal dryout curves.
ensure you get accurate data. For information on labs in your PHOTO
area or Decagon lab services Measuring rho in
call 509-332-5599 or email the field during
an installation
thermal@decagon.com.

22
T 5
Consider In addition to the issues
discussed above there are
Site- also several site-specific issues
that need to be taken into
Specific account when designing and
implementing underground
Variables power cable systems. These
include the depth of burial,
surface conditions, backfill,
and surrounding vegetation.

PHOTO
UNIQUE SITUATION Excavator begins
backfilling a trench
Powering data centers is a unique challenge. Data Centers have
enormous building footprints with rain drainage systems that move
water away from the soil under the building. If the soil is dry to
begin with or dries out from cable heat, there is no chance for soil CONSIDER ENGINEERED BACKFILL MATERIAL
moisture replenishment. Data centers also have large, constant
power demands coming through highly concentrated cable Lower dry resistivities than those shown in Figure 2 can be
configurations. Applying “standard” values in this unique situation achieved using specially designed backfill materials. For example,
is a recipe for disaster. one thermally stable backfill can be poured in place, and has a
dry resistivity of around 75 °C-cm/W, decreasing to below 50
°C-cm/W when wet. When native backfill is not suitable, thermally
WATCH THE SURFACE enhanced engineered backfill may be required to ensure adequate
thermal conditions.
Surface conditions will also impact the water and energy exchange
between the soil and atmosphere and hence the thermal
environment around the cables. In cities the surface will more than HOT SPOTS
likely be covered by roads, buildings, parks or gardens, while in
rural areas bare soil or vegetative cover will be most common. It is Potential ‘hot spots’ along the cable route (such as zones of well
important that surface condition and its impact on the underlying drained sandy soils or vegetated areas that could lead to significant
thermal environment be taken into account, and especially soil drying) should receive particular attention to ensure long-term
any change in surface condition that could result in unwanted success of any installation. Clay soils in particular can crack on
consequences. Adding vegetation for example could result in drying, resulting in development of air gaps around cables, and
significant soil drying, with potential consequences as discussed every effort must be made to avoid these situations.
earlier.

24 25
1
Two Ways to Test 29

Field Testing 29

Lab Testing 30

M
2
Create a Dryout Curve 32

3
Things to Keep in Mind 38

Oven Dry VS. Air Dry 38

Methods for Clay Soils 38

Finding Rho at Maximum Density 39

Temperature Considerations 39

4
Reporting Rho 40

5
Standards

ASTM 5334-14 41

IEEE 442 (1981) 41

SSSA Book Series: 5 41


M 1
Two Ways
to Test
There are two ways to test the
thermal resistivity of soil. You
can either test directly in the
field or take a soil sample and
test in a lab.

If you don’t FIELD TESTING

Field measurements
account for this typically don’t give you
much information. A field
condition you will measurement is a single
snapshot of soil thermal

have a failure... resistivity in time. Relying on


the snapshot of Rho can lead to
poor design because thermal
resistivity is dependent on soil
water content, which is affected
by precipitation, drainage,
evapotranspiration, and moving
water tables.

PHOTOS
TOP: Needle is inserted into
ground during field testing

BOTTOM: Soil sample from


the field is tested in the lab

28
If a client insists on specifying field testing even after you explain
why this is a bad idea, make sure to measure thermal resistivity No matter if you
••Small needles will ••Allow the needle to
bend so do not force thermally equilibrate
at the depth of the buried cable, and make sure that the soil are measuring in them into the soil. with the soil/material
temperature is not changing rapidly during the measurement the field or lab, Instead, attempt being measured. For
(ie., that direct sunlight is not heating the soil in the bottom of the here are some tips a few insertions small needles 2-5
trench). It would also be a good idea to measure soil water content to find a site that minutes is usually
the needle can be enough time.
and report that value with the thermal resistivity. completely buried in
the soil. If necessary ••Make sure the
use a pilot pin or sample’s temperature
LAB TESTING drill a pilot hole. is stable. Changing
temperatures (other

The lab environment allows for of intact cores or specifying


••Ensure there is good than the heating
needle to sample needle) can throw
soil variable manipulation to bulk density for loose soils. If contact. If the needle off calculations.
better represent the changing the field soil is to be compacted feels loose in a pilot
soil characteristics over time. during cable installation (e.g. hole, start over with ••Take multiple
a new hole or use measurements at
packed to 95% of maximum different sites in
thermal grease to
As you have read throughout density as determined by the improve needle to the same soil. A
this guide, water content Proctor test), this bulk density sample contact. minimum of three
and density are critical values should be mimicked during lab readings allow you
in determining the thermal testing. to compare data
to identify bad
resistivity of soil. In the lab readings and confirm
the water content can be During lab testing, it is also the accuracy of a
manipulated to generate a critical to monitor conditions set of readings.
complete picture of the soil’s that may affect measurements,
thermal resistivity, typically such as moisture gradients
through the creation of a in the soil sample (eg., dry
thermal dryout curve. In the lab outside, wet inside) and soil
different densities can also be cracking during drydown in
established for cases where soil high-clay samples. Cracking
will be compacted to densities in high-clay soils presents
different than the natural state. problems not just in the lab but
to the overall installation, where
When sampling for lab testing, cracks can create dangerous air
be sure to consider bulk density pockets around cables.
by either preserving natural bulk
density through the collection PHOTO
Measuring Rho
in the field

30
M 2
Create a
Dryout
Curve
The thermal resistivity of a soil The main variable for a soil in
depends on its water content, place is therefore moisture
bulk density, temperature content. The purpose of the
and composition. For a soil in thermal dryout curve is to
place, the composition and represent the effect of soil
density are fixed, and the moisture content on thermal
temperature typically varies resistivity. This section details a
over a narrow enough range simple method for developing
to have only a small effect on a soil thermal dryout curve.
thermal resistivity. (Note: this
is not the case if the soil will
freeze during cold months).

SOME LABS TAKE


AN “AS-RECEIVED”
RHO VALUE TO
CHECK AGAINST THE
CALCULATED CURVE.

PHOTO
Soil sampling
being conducted
in Walker Branch
PHOTO
Watershed.
Soil sample gradually (DOE, c. 1973)
air dries

32 33
From the weight measurement, compute the

Getting
density and water content when wet. This set of
measurements fixes two points on the drydown

STARTED
CREATING A DRYOUT CURVE
curve with direct measurements. You can then
interpolate the curve between these two points
using an equation from Campbell (1985):

Equation 1
Rho (mK/W) =
01 Prepare a soil sample, at least 5 1 A + B + (D–A)(1–g)
cm diameter and 10 cm deep,
either by coring undisturbed where is the volumetric water content (m3m-3).
soil or re-compacting a soil The constants in the equation are determined
sample to the desired density. from the measurements.

Equation 1
02 Saturate the sample with water D=
by placing it in a pan of water 2 Rhodry
around 9 cm deep and allowing
it to stand overnight.

Equation
B = 2.8 = 2.8
b
03 Insert the thermal needle probe
into the sample and take a thermal 3 s
s

resistivity reading. Weigh the


sample and record the weight where s(m3m-3) is the solids fraction of the soil,
and thermal resistivity. b
is the measured bulk density (g/cm3) of the
sample and s is the particle density, generally
assumed to be 2.65 g/cm3.
04 Place the sample in a 105 °C
oven to fully dry it. The term g is discussed below, but has a value of
1 when the soil is wet so, from Equation 1 and the
measurements at saturation:
05 Cool the sample to room temperature
and take a thermal resistivity Equation 1
A= –B
measurement and weight.
4 Rhowet wet

where Rhowet is the thermal conductivity of the


wet soil.

34 35
The function g goes from a value of 0 for dry soil
to 1 for wet soil. If g = 0 and θ = 0 are substituted
into Equation 1 we get Rho = Rhodry. If g = 1 and
= wet are substituted, Rho = Rhowet.

The function g is computed from:

Equation 1
g=
5 1+( θθ )
-5
o

where o is a cutoff water content for liquid return


flow in the soil (read more about the critical water
content). The function is shown in Figure 6. FIGURE 6 TABLE 2
Liquid return flow for Typical Clay Fraction, Critcal Water Content, and Air
The cutoff water content can be estimated from the three soil types. Dry Water Content Values for Common Soil Textures
the clay fraction of the sample using the equation

Equation
θo = 0.3073mc + 0.0334
6 Clay
Fraction
Critical Water
Content
Air Dry Water
Content (wad)

g/g m3/m3 g/g


If the clay content is not known it can be Sand 0.03 0.043 0.003
estimated from the soil texture using the
Loamy Sand 0.07 0.055 0.005
following Table 2. Clay content, of course, varies
Sandy Loam 0.10 0.064 0.015
within a textural class. The cutoff water content
given by Equation 6 is also shown in Table 2. Sandy Clay Loam 0.27 0.116 0.048

Loam 0.18 0.089 0.035

Sandy Clay 0.40 0.156 0.068

Silt Loam 0.15 0.079 0.033

Silt 0.07 0.055 0.025

Note the units used in Equation 1 are mK/W, Clay Loam 0.34 0.0138 0.058
multiply by 100 to get °C-cm/W. Silty Clay Loam 0.33 0.135 0.055

Silty Clay 0.45 0.172 0.068

Clay 0.60 0.218 0.078

36 37
M 3
Things to
Keep in
Mind
OVEN DRY VS. AIR DRY

In the thermal dryout equations, trench is excavated and the fill


the Rhodry value is for oven allowed to dry for an extended PHOTO
dry soil. This water content is period of time on the soil The sun sets on cold
lower than is ever encountered surface before it is replaced. It ground scarred by
ice and tire tracks
in nature. Its value therefore would always be wise to wet
should not be considered the the fill around a buried cable,
resistivity of naturally dry soil. both to increase its density
and to reduce its resistivity. A
Table 2 gives approximate little moisture goes a long way FINDING RHO AT MAXIMUM DENSITY
values for air dry water content in decreasing resistivity at the
of soil. Soil in place will almost dry end. Also note that the One would often like to know the thermal resistivity of a sample
always have higher water high water content matching packed to maximum density. Once optimum water content for
contents than air dry. One point does not need to be at maximum density is determined using standard methods, a sample
exception might occur if a saturation. at the optimum water content can be packed and its thermal
resistivity determined. This becomes the wet matching point.

METHODS FOR CLAY SOILS


TEMPERATURE CONSIDERATIONS
Swelling clay soils shrink and crack as they dry. Such soils present
special problems for the methods outlined here. The wet or The dryout curves using these procedures are for the temperature
saturated measurement can be made as outlined here, but the at which the measurements are made. Temperature has little effect
dry measurement needs to be done in a different way. It is hard on saturated and dry soil resistivity, but significantly affects the
to give methods that will work in every situation, but the dry resistivity of soil at intermediate water contents. (See Figure 4) For
resistivity of these soils can sometimes be measured by taking a thermal resistivities at temperatures other than room temperature,
clod or ped of the dry soil, carefully drilling a hole for the probe, either detailed models or a full set of measurements must be used.
inserting the probe with adequate thermal grease and making the The interpolation method given here for creating thermal dryout
measurement. curves will not work.

38 39
M 4
M 5
Reporting Standards
Rho ASTM 5334-14, IEEE 442 To understand the standards
(1981), and SSSA Book Series: and the specific elements
Figure 7 contains portions of an actual 5 are three standards that of compliance, download a
Thermal Dryout Curve Report. For more guide soil thermal resistivity detailed application note at:
information please visit: FIGURE 7 measurements.
Thermal Dryout THERMALRESISTIVITY.COM/STANDARDS
THERMALRESISTIVITY.COM Curve Report

ASTM 5334-14

Standard Test Method for Determination of


Thermal Conductivity of Soil and Soft Rock
by Thermal Needle Probe Procedure.

IEEE 442 (1981)

Guide for Soil Thermal Resistivity


Measurements.

SSSA BOOK SERIES: 5

Methods of Soil Analysis, Part 4. Physical


Methods. Volume 5 (2002).

40 41
S Power engineers
Keith Lane and
Scott Coburn of
Lane Coburn and
Associates spoke
to us about how
ignoring Rho
can lead to
1

3
Wind Farms

Data Centers

Public Utilities

catastrophic
failure.
4
Underwater Cables
S 1
Wind Farms
“A few years ago I participated
in a soils field trip. One of the
sites visited was in southeastern
Washington where hundreds
of wind power generators have
been installed. The group asked
why some of the generators
were not working and were told
that the underground cables

These cases connecting those generators


to the grid had burned out.
The operators said the wind
are in litigation blown soil (loess) that makes up
that area had especially high
because of thermal resistivity. They claimed
that this fact was not known

failure... until the problems with burned


out cables emerged.

“The thermal properties of this


soil are not unusual; in fact,
they’re well understood by soil
scientists. The real problem was
one that many of you likely have
encountered: soils information
usually isn’t sought as part
of the design. People only
start asking questions when PHOTO
problems arise. That approach, Wind farm sitting
of course, is an expensive one.” atop the rolling
hills of the Palouse
(Campbell, 2008).
S 2
Data
Centers
“Data Centers are a new
challenge for power
engineers,” says Lane. “During
the early years of data center
design, there was not a true
understanding of the effects
of heating in underground
electrical systems. The NEC PHOTO
[National Electrical Code] Cable Racks at
offered some guidance, but Grid Computing
Center, Fermilab
in general engineers didn’t with Blue Lights
understand the effects of load (DOE, 2007)
factor and Rho value. They
designed electrical systems for
critical environments like they on switchgear and failed says. “We tell them, ‘This is a Most businesses can’t accept
would for a normal building, conductor insulation. It’s just a real thing. If you don’t account the expense of gross over-
and used a standard Rho value matter of time until you have a for this condition, you will have design. Lane and Coburn
taken from the NEC that we catastrophic failure.” a failure.’ I’ve acted as an expert have instead done the work
now know to be false.” witness in cases where [the to understand the factors
“I’ve seen pictures of two year original designer] assumed a involved in complex Neher-
The results were sometimes old switchgear that looks like thermal Rho of 90. These cases McGrath heatings and 3-D
catastrophic. “When PVC it’s 100 years old,” adds Lane’s are in litigation because of modeling, work they’ve shared
conductors overheat, they partner, Scott Coburn. failure.” in a website at Neher-Mcgrath.
outgas chlorine,” explains com. And they never assume a
Lane. “The chlorine gas can Lane and Coburn agree that One solution to the problem is Rho value of 90. They require
mix with moisture often found even now quite a few electrical to be extremely conservative all sites to be tested and use the
in underground systems and engineers are just not aware of in the design, but this type actual Rho of the native soil in
create hydrochloric acid (HCL) these issues. “We always start of design dramatically and their calculations.
that can result in corrosion by educating our clients,” Lane unnecessarily increases costs.

46 47
S 3
Public
Utilities
In February 1998, a series two oil filled cables were fully
of four power cable failures reliable –up to their full nominal
blacked out New Zealand’s rating of 60MVA. In fact the
most important commercial rating of these cables was
district for nearly five weeks. much lower due to the ground
The official investigation into the conditions in which they were
failure cited improper ampacity buried. When they were loaded
rating of the buried cables. to more than half their nominal
rating they would have started
“Soil and geographic to overheat.
conditions can have a major
influence on the performance “Once the cables were installed
of the cable and for this reason most of these issues would not
these conditions need to be detected by conventional
be monitored. In particular routine cable maintenance
accurate data is needed on practices and there are grounds
the soil temperature and soil to believe that Mercury
resistivity. Because these Energy may have been lulled
conditions can change over into a false sense of security.
time it may be necessary to also Mercury’s false sense of security
change the supply capacity is confirmed by an apparent
rating of the cables over time. lack of precautions that other
operators may have taken
“Both the gas and oil cables following the failure of the two
were installed in soil conditions gas filled cables.” (Auckland
PHOTO which did not allow the cables Power Supply Failure 1988).
Transfer station to achieve their specified rating.
with high-line Mercury had a view that the
poles in the
background

49
S 4
Underwater
Cables
Denmark

“In the situation described in Denmark, it was stated that ‘Cooling


conditions for a submarine cable are normally assumed to be very
good and the ampacity is based on a low value of thermal resistivity
of the seabed.’ Since the land section had a thermal resistivity of 43
to 54 °C-cm/Watt, it was assumed that the value in the seabed was
equally as low. After two joints failed in service, it was discovered in
laboratory investigations that the seabed material contained high
organic levels and that the thermal resistivity was 105 °C-cm/Watt.
Needle probes into the seabed discovered a Rho of 94 °C-cm/
Watt.

London

“In the London investigation, they found the [Rho of the] silt in the
bottom of canals to be as high as 118 °C-cm/Watt and that even
higher values could be reached in the presence of heated cables.

Lake Champlain

“The Lake Champlain 115 kV cables were installed in 1958 and


failed in 1969 at a depth of about 300 feet. A sample of the soil
near the failure was sent to a laboratory for analysis. They found the
silt to have an average value of Rho of 90 to 100 even though the
silt ‘was not tested in the condition that it was in the lake bottom.’ PHOTO
The new cable rating was based on the lake bed silt to have a Rho Offshore wind park
of 140 °C-cm/Watt.” (Thue, 2003). in the Baltic Sea
(Prinkle, 2007)

50
R P
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6ohDbW

52 53
Special thanks to everyone that
contributed to this guide and
helped make it possible.
24 - 07 - 15

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