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PII: S0032-3861(13)00366-2
DOI: 10.1016/j.polymer.2013.04.034
Reference: JPOL 16154
Please cite this article as: Shenogina NB, Tsig M, Patnaik SS, Mukhopadhyay SM, Molecular Modeling
of Elastic Properties of Thermosetting Polymers Using a Dynamic Deformation Approach, Polymer
(2013), doi: 10.1016/j.polymer.2013.04.034.
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Thermosetting Polymers Using a Dynamic
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Deformation Approach
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Natalia B. Shenogina1*, Mesfin Tsige2 *, Soumya S. Patnaik3, Sharmila M. Mukhopadhyay1
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1Department of Mechanical and Materials Engineering, Wright State University, Dayton, OH,
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USA; 2Department of Polymer Science, University of Akron, Akron, OH, USA; 3Aerospace
elastic constants.
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This paper employs fully atomistic molecular dynamics simulations to characterize relationships
between structural and elastic properties of thermosetting polymers both in glassy and rubbery
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state. The polymer system investigated consists of epoxy resin DGEBA and hardener DETDA.
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up to 35000 atoms with realistic structural characteristics was used. A dynamic deformation
approach has been used that takes into consideration both potential energy and thermal motions
in the structure. Small uniaxial, volumetric and shear deformations were applied to the systems
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to obtain elastic moduli. A method to independently determine Poisson’s ratio was proposed that
reduces statistical errors and circumvents the time scale limitations of molecular dynamics
simulations. The influence of variables such as extent of curing and length of epoxy strands on
elastic response at various temperatures was explored. Expected trends in the dependence of the
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elastic constants on these practical process parameters were shown. The relationship between the
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four independently calculated elastic constants was seen to comply with those predicted by the
classical theory of linear elasticity in an isotropic medium, which provides confidence in the
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validity of these simulations. Moreover, the elastic properties obtained are also in good
agreement with experimental data reported in the literature. Close agreements between predicted
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elastic constants and experimentally measured values underscore the ability of the approaches
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used in this study to provide realistic predictions of the mechanical response of thermosetting
polymers, both in glassy and rubbery states. These results show significant improvement over
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earlier studies based on a static approach which takes into account the potential energy
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I. Introduction
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Thermosetting polymers are important materials in a variety of applications due to their high
depend to a large extent on chemical structure and cross-linking density, as well as on the
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processing conditions such as temperature and pressure. Computer simulations for property
prediction reduce experimental costs and help with accelerating the development and
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Atomistic molecular dynamics simulations reported in the literature have provided great
insight into the elastic response of highly cross-linked polymer networks. Wu and Xu1 calculated
elastic moduli for diglycidyl ether of bisphenol A (DGEBA) cured with isophorone diamine
(IPD) using the static deformation approach. It was seen that use of the DREIDING force field
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resulted in unrealistically high elastic constants whereas the COMPASS force field yielded more
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reasonable but still high values compared to experimental measurements. Heine et al2 calculated
the elastic modulus of the united atom model of poly(dimethylsiloxane) (PDMS) networks as a
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function of strand length and found that to be in qualitative agreement with experimental data.
Fan and Yuen3 used a PCFF forcefield for EPON862/TETA (triethylenetetramine) structures
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and calculated Young’s modulus higher than the experimental value. Tack and Ford4 used fully
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atomistic MD simulations of EPON862/DETDA structures of oligomeric mixtures using CFF91
and COMPASS force fields, and their calculated value of bulk modulus was also found to be
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higher than the experimental value of a similar material (DGEBA/IPD). Clancy et al5 simulated
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curing of DGEBA/DETDA systems up to 86%. While their calculated Young’s and shear moduli
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these moduli on degree of cure was less consistent, particularly for high degrees of cure. Li and
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force field with atomic charges obtained using electronegativity equalization method. An
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increase in Young’s modulus with conversion degree was seen, but the trend of Poisson’s ratio
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was not clear, since the predicted values were extremely scattered, ranging from 0.2 to 0.5.
cured up to 76%. They applied different modes of deformation to the structures to directly obtain
two elastic constants and then used linear elastic formulae assuming isotropic materials to
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calculate the other two. While the Young’s and shear moduli were seen to increase, bulk
Although all of the above studies have made significant progress in predicting the mechanical
response of thermosetting polymer networks, many questions still remain unanswered. For
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example, the influence of degree of conversion and length of strands between cross-links on
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mechanical properties is still not fully understood, mainly due to difficulties in creating realistic
systems with conversion degree consistent with that typical in experiments. Moreover, small
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system sizes used in simulations lead to substantial amounts of scattering in mechanical
properties. Besides, the choice of forcefield is found to be critical in obtaining reasonable values
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of elastic constants. It must also be noted that a complete range of mechanical studies are
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generally not performed using atomistic simulations. Typically, one or two modes of
deformation are simulated with the assumption that elastic constants obtained from those can
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fully characterize the elastic response of the particular amorphous polymeric material. However,
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the long simulation times needed to reproduce macroscopic mechanical behavior of thermosets
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has led to studies using larger deformations (beyond the elastic limit) and with limited statistical
To answer some of the above mentioned questions and to also provide a systematic study of
reaction, length of resin strands and size of simulation cell at two different temperatures10. We
used the effective cross-linking procedure developed by Accelrys11 that allows construction of
highly cross-linked polymer networks having structural characteristics close to those in real
systems. The resulting systems are characterized by high conversion degrees and are free of
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internal stresses and geometrical distortions. In our recent paper10 we found that while properties
such as density, coefficient of thermal expansion and glass transition temperature were found to
be in good agreement with experimental data available in the literature12-17, the values of elastic
constants, calculated using static deformation approach, showed notable deviation from values
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reported in experiments16,18-23.
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In the present work we are employing a dynamic deformation approach, which takes into
account both the potential energy contribution and the influence of thermal motions in the
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structure on its mechanical behavior. We explore the influence of temperature, extent of curing
and length of epoxy strands on elastic properties of thermosetting materials. To verify that the
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acquired elastic properties meet assumptions of linear elasticity, we performed uniaxial,
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volumetric and shear deformation of the simulation cells and determined all four elastic
II. Methodology
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bisphenol A) epoxy oligomers and aromatic amine hardener DETDA (diethylene toluene
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diamine). The molecular structures of the initial components used for the cross-linking reaction
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Figure 1. Epoxy resin: DGEBA (diglycidyl ether of bisphenol A) with activated reactive sites
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(yellow); (b) Aromatic amine hardener: DETDA (diethylene toluene diamine). Reactive sites
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Initially, the reactants were randomly distributed in a simulation box using the Amorphous
Cell module of the Materials Studio commercial package11, and all subsequent molecular
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dynamics simulations were done with the Discover module of this software. Atomic interactions
are based on the Class II force field COMPASS24, which has been shown to provide accurate
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The cross-linking method developed by Accelrys11 was used to build highly cross-linked
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polymer networks. With this cross-linking method, it is possible to achieve high extents of
reaction typical of real systems, with no internal stresses and no geometrical distortions in the
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structures. More details about this method are given in Ref. 10.
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To study the influence of the extent of curing reaction on the mechanical properties of
thermoset networks (DGEBA/DETDA epoxy resin), six conversion degrees ranging from 50% to
95% were selected for each system. These structures were then equilibrated at room temperature
and at elevated temperature, as discussed in detail in our earlier paper10, to determine the
mechanical properties of the obtained networks both in glassy and rubbery states. Elevated
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temperature was chosen to 480K which is above the range of glass transition temperatures (396-
430K) found for these structures in our previous study10. To examine the effect of epoxy chain
length on the mechanical properties, we constructed several systems using short epoxy oligomers
of one, two or four monomer resin molecules, referred hereafter as mono-, di-, and tetramers,
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respectively. The system based on epoxy monomers consisted of 512 epoxy monomers and 256
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cross-linkers and will be denoted hereafter by (512,256). Similarly, dimer and tetramer based
structures are denoted by (256,128) and (128,64), respectively. Note that similar system sizes
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were used for all cases.
For better prediction of the elastic response of polymer networks and to reduce statistical
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scattering due to nanoscopically small simulation cells, data obtained from five topologically
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independent structures were averaged for each extent of reaction and epoxy chain length.
shear deformations of a small magnitude are instantly applied to a simulation cell in different
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directions and energy minimization subsequently performed. This approach was introduced by
Theodoru and Suter to study small deformations of polymers at relatively low temperatures. Due
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to its computational efficiency, this methodology allows the analysis of a large number of
properties data and to partially circumvent size limitations of the molecular dynamics
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simulations method. However, this approach takes into account only potential energy
contribution to the mechanical response of the material, neglecting the contribution of thermal
motions. It is known that local motions in polymers occur even at temperatures a few degrees
above absolute zero and become significant in the rubbery state. For this reason, deformation in
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polymers should be considered an intrinsically dynamic event that involves thermal activation of
molecular rearrangements and, therefore, the effect of temperature on the mechanical properties
cannot be ignored. This assertion was confirmed in the course of our previous study, where we
found that static approach did not accurately predict the mechanical response, especially at
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elevated temperatures.
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In the present study, we modeled stress-strain behavior using a dynamic approach, taking into
account potential energy as well as entropic and vibrational contributions to the elastic response
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of thermosetting polymers. The deformation of a given structure was applied in stepwise fashion
at a rate of 108 [1/s], which is typical for MD simulations. At each step the structure was
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deformed by 0.1% followed by energy minimization and equilibration at constant temperature
obtained by applying tension and compression uniaxial strains individually at each coordinate
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direction of the simulation cell and calculated as , where and are diagonal elements
Bulk modulus describes the material response to uniform pressure. In the present study it was
directions and determined as the initial slope of the curve representing the average of stress
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. (1)
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Similarly, shear modulus was obtained by applying shear deformation in each direction and
calculated as , where and are off-diagonal elements of the stress and strain
tensors. Poisson’s ratio was obtained in uniaxial deformation mode. The details of its
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determination are discussed in the next subsection.
Keeping in mind that nanoscopically small structures investigated using MD simulations are
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not perfectly isotropic and homogeneous, we performed uniaxial and shear deformations of
simulation cells in the three different directions and subsequently averaged the acquired data.
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It is also important to keep in mind that one of the characteristic features of amorphous
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polymers is shallow energy landscape26. As a consequence of the ability to rearrange at the
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molecular level, even at low deformations, linear mechanical response of these materials can be
observed only for very small deformations, typically below 1%. At such low deformation, the
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statistical scattering of the stresses computed from MD simulations can be significant.
Nevertheless, the slope of the stress-strain curve at infinitesimal deformation could be estimated
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by taking into account that it smoothly changes at small deformations from compression to
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tension deformation mode. Hence, to a first approximation, the slope in the vicinity of zero
deformation can be calculated as an average over the slopes of tension and compression stress-
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strain curves measured within a few percent of deformation. In this work, we deformed
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simulation cells up to 1.5% in uniaxial, volumetric and shear deformation modes, and elastic
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moduli were determined as an average over the slopes in tension and compression modes.
Poisson’s ratio can be measured as the ratio of lateral to longitudinal strain in uniaxial tests.
However, due to the viscoelastic behavior of polymers in the course of uniaxial deformation,
lateral stresses approach equilibrium zero values over a finite period of time and lateral
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contractions are strain rate dependent. Keeping in mind that experimental and MD simulations
strain rates differ by 10-12 orders of magnitude one can expect simulated Poisson’s ratio values
To address this issue and to obtain realistic values of Poisson’s ratio, we employed the
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following procedure to calculate this elastic constant. We applied stepwise uniaxial tension and
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simultaneous compression deformation in the transverse directions, corresponding to certain
values of Poisson’s ratio. Several Poisson’s ratios ranging from 0.0 to 0.5 were probed for each
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structure both at room and at elevated temperature and lateral stresses were monitored in the
course of deformation. At constant lateral conditions, when transverse shrinkage does not occur
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during uniaxial tension (ν=0.0), positive lateral stresses are developed during tensile deformation
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yielding positive slope of the lateral stress-axial strain curve . Such a behavior in simulated
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systems is predictable as typical experimental values of thermoset Poisson’s ratio fall in the
range of 0.33-0.40 at room temperature and rise to about 0.5 in the rubbery state19-22. In another
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limiting case of incompressible material (ν=0.5), lateral stresses approach equilibrium zero
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temperature, these slopes are negative in the case of tension, denoting too-large lateral
contraction for glassy state. Probing up to six values of Poisson’s ratio reveals linear dependence
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of the slopes of the lateral stress-axial strain curves on the probed Poisson’s ratios.
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Figure 2. The ratio of lateral stress to axial strain , developed in the course of uniaxial
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probed Poisson’s ratios. and are diagonal elements of the stress and strain tensors,
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respectively. Indexes denote transverse (i) and longitudinal (k) directions. The red line represents
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Figure 2 represents such a dependence, which characterizes lateral stresses developed in the
structure during uniaxial deformation at various probed Poisson’s ratios. Such dependences were
plotted for each extent of reaction, both at room and at elevated temperature. Each point on the
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plot represents an average over five structures and all three directions in tension and compression
simulations to reduce statistical errors and take into account anisotropic effects. To estimate the
Poisson’s ratio at which lateral stresses are not developed during deformation of a given
structure, a linear fit to the data was used (Figure 2) to interpolate the Poisson’s ratio value at the
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intersection of the fit with the horizontal axis. This Poisson’s ratio value is identified as true
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Poisson’s ratio of the given structure. This method was applied for each extent of reaction to
determine the Poisson’s ratios in the glassy state (at 298K) and rubbery state (at 480K). For a
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given structure at a given temperature Poisson’s ratio found using this approach was then used in
the direct measurement of Young's modulus, i.e., by keeping the Poisson ratio of the structure to
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this value during uniaxial deformation.
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D. Comparing Simulation Results with the Predictions of Linear Elasticity Theory
The theory of linear elasticity27 has been successfully used to describe the mechanical response
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of materials to infinitesimal deformations. The most common experimental means of polymer
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characterization are uniaxial tension and shear deformations, while bulk (volumetric) response
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and Poisson’s ratio experimental data are limited due to difficulties associated with making
precise measurements of very small deformations. Nevertheless, in experiments, having any two
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system, since the remaining constants are often obtained by using the theory of linear elasticity
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dynamics simulations are less homogeneous and less isotropic than macroscopic samples used in
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therefore generates unique mechanical properties, causing significant scattering in the data.
Furthermore, different deformation modes such as uniaxial, volumetric and shear strains may
with some deformation level within the range typically employed in MD simulations of
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amorphous polymers, elastic constant values obtained using two different deformation modes
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could be different beyond statistical errors28. It is thus very important to verify the compatibility
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There is a set of experimental papers28-32 in which the authors examined the experimental
limitations of deriving elastic constants from properties measured directly. Similar to these
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studies, we conducted independent simulations of uniaxial, volumetric and shear deformations to
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acquire all four elastic constants. We then used the theory of linear elasticity to calculate elastic
moduli from any two constants obtained by means of direct simulations. Finally, the calculated
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moduli were compared with the moduli obtained from direct simulations. The similarities and
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differences between moduli will be discussed at the end of the next section.
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To the best of our knowledge, this is a first reported comprehensive study of the mechanical
simulations with the corresponding material functions computed using the theory of linear
elasticity.
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Figure 3 shows the elastic constants of monomer-based structures obtained from direct
deformation simulations using both static (reported in Ref. 10) and dynamic approaches.
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Figure 3. Elastic moduli at 298K (blue closed symbols) and 480K (black open symbols) as a
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function of the extent of the reaction obtained from static (squares) and dynamic (circles)
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simulations: (a) Young’s modulus; (b) bulk modulus; (c) shear modulus; (d) Poisson’s ratio. Red
lines represent experimental values at room temperature: (a) Young’s modulus for
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GDEBA/DETDA structure18; (c) Shear modulus for similar epoxy structure23; (d) Poisson’s ratio
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for similar epoxy structures (lower border of shaded area –Ref.20; upper border of shaded area –
Young’s, bulk and shear moduli show monotonic increase with the degree of cure both in static
and dynamic simulations, reflecting the expected increase in material stiffness. The slopes of
dynamic curves, however, were found to be notably lower than that of static curves, as can be
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seen in the figure. The values of all three elastic moduli at both temperatures, obtained using
dynamic simulations, show excellent improvement compared to those found using static
simulations, a clear justification that one must fully account for dynamic effects. The Young’s
modulus of the dynamic simulations is in very good agreement with experimental data at room
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temperature18. Though no experimental data exist for the other moduli of the DGEBA/DETDA
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thermoset, the values obtained using dynamic simulations are within the range for common
thermosetting polymers19-23.
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The simulation results for elastic moduli can be understood if we recall that epoxy polymers
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stress-strain curve obtained from tensile simulations is shown. In this seemingly stepwise curve,
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regions of increasing of internal stresses alternate with regions of stress relaxation. The
relaxation in the stress is due to thermally activated molecular relaxations and results in
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decreasing Young’s modulus values. In contrast to this, the deformation level in static
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simulations was less than 0.1%, where molecular relaxations are less intensive, causing high
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stress derivative and unrealistically large elastic moduli values. Similar behavior can be observed
at the initial 0.3% deformation portion of the stress-strain curve. Moreover, extremely high
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deformation rates used in molecular dynamics simulations result in less intensive molecular
relaxations in polymeric systems and may increase the elastic moduli values.
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Poisson’s ratios (Figure 3d) obtained using dynamic simulations show different behavior from
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previously obtained static simulation results (also shown in the figure) both qualitatively and
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quantitatively. While the results of the static simulations show no dependence of Poisson’s ratio
on degree of cure, the dynamic results show a monotonic decrease in Poisson’s ratio with degree
of cure. The static approach gives unrealistically low values of Poisson’s ratio and will not be
discussed further. The values of Poisson’s ratio at high temperature are higher than that at room
temperature, displaying the behavior typical in rubbery and glassy states. The Poisson’s ratio
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value at high degree of cure at room temperature is found to be within the range of experimental
Figures 5 shows a comparison of the elastic constants obtained from direct simulations and by
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applying linear elasticity theory both at room and elevated temperatures. Almost all properties
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are found in excellent mutual agreement. However, both Poisson’s ratio and bulk modulus
calculated using direct Young’s and shear simulation results, represented as and ,
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respectively, are characterized by significant scattering of the data (Figure 5(b, d)). A close
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(3)
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used to calculate bulk modulus and Poisson’s ratio, respectively, reveals that these calculated
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values are sensitive to the ratio of Young's modulus to shear modulus. In equation (2), when the
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Young’s modulus is about three times higher than shear modulus, the uncertainty in the
calculated bulk modulus value grows dramatically and may grow to several orders of magnitude.
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In addition, since G is small, especially at elevated temperature, the ratio of E and G values in
the calculation of Poisson’s ratio using equation (3) causes significant scattering of the data.
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Note that a good agreement between all four elastic constants determined by different
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deformation modes is expected only under certain conditions, since molecular mechanisms
contributing to different deformation modes are not the same. For instance, uniform compression
involves local motions of molecular segments, while shear deformation involves both local and
significant variation in the values of elastic constants obtained by different deformation modes if
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large strains are imposed. Mutual agreement between all four elastic constants in our simulations
confirms that slopes of the stress-strain curves at infinitesimal deformations are calculated
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Figure 5. Elastic moduli at 298K (closed symbols) and 480K (open symbols) as a function of the
extent of the reaction calculated using direct dynamic simulations (squares) and using linear
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elasticity theory. (a) Young’s modulus: E(B,G) – red circles; E(B,ν) – green triangles; E(G,ν) –
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blue stars. (b) Bulk modulus: B(E,G) – red circles; B(E,ν) – green triangles; B(G,ν) – blue stars.
(c) Shear modulus: G(B,E) – red circles; G(B,ν) – green triangles; G(E,ν) – blue stars. (d)
Poisson’s ratio: ν (B,E) – red circles; ν (B,G) – green triangles; ν (E,G) – blue stars.
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obtained from direct deformation simulations using the dynamic approach. The dynamically
obtained Young’s, bulk and shear moduli of all oligomer-based structures show monotonic
increase with the degree of cure, while Poisson’s ratio values demonstrate notable decrease with
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extent of reaction, particularly at high temperature. It can be seen that elastic properties of
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oligomer-based structures reveal the same trend: structures with shorter distance between cross-
links tend to show more pronounced dependence on degree of cure as can be observed from the
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slope of the fitted lines.
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Figure 6. Elastic moduli at 298K (closed symbols) and 480K (open symbols) as a function of the
extent of the reaction for the atomic structures built using monomers (black squares), dimers (red
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circles) and tetramers(green triangles) of the epoxy resin: (a) Young’s modulus; (b) bulk
modulus; (c) shear modulus; (d) Poisson’s ratio. Solid lines represent linear fits to the data.
Conclusions
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This study uses a proven cross-linking procedure on large polymer systems containing up to
35000 atoms, to generate stress-free thermoset networks with high degree of cure. A dynamic
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deformation approach has been used to simulate the elastic response of the generated structures
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and predict their mechanical properties. The dependence of elastic constants on process
parameters such as temperature, degree of conversion and length of resin strands has been
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investigated in these simulations. Young’s, shear and bulk moduli, as well as Poisson’s ratio,
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were obtained directly at small deformations from atomistic simulations using uniaxial,
volumetric and shear deformation modes. A novel algorithm to calculate the Poisson’s ratio was
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proposed and found to successfully reduce statistical errors and circumvent the time-scale
parameters were shown to compare favorably with values calculated using linear elasticity
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theory.
The dynamic deformation approach has provided realistic values for mechanical properties,
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both in glassy and rubbery states. Values of Young’s, shear and bulk moduli and Poisson’s ratio
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at high extents of curing reaction were found to be in very good agreement with experimental
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data of actual cured polymers and show excellent improvement compared to elastic constants
calculated using the static deformation approach. This finding supports that thermal motions
have significant influence on the mechanical response of highly cross-linked polymers, both in
glassy and rubbery states. Further insight into the role of extent of reaction and length of resin
strands on elastic properties of thermosets was attained showing realistic mechanical response.
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To the best of our knowledge, this is the first reported paper that predicts all four elastic
them with the corresponding values computed using the theory of linear elasticity.
The approaches used in this study exhibit significant promise in their ability to predict the
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mechanical behavior of highly cross-linked polymeric materials.
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ACKNOWLEDGMENT
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This work was primarily supported by the Low Density Materials Program of the Air Force
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Office of Scientific Research Grant Number: FA9550-09-1-0358. The authors gratefully
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acknowledge Dr. Charles Lee (AFOSR) for valuable discussions, Wright State University for
partial salary support, and the Air Force Research Laboratory DoD Supercomputing Resource
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Center High Performance Computing for computer time.
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