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Mett-Bio

Metallurgical Testing & Services


Testing I Analysis I Consulting I Project Devlopment I Training
NABL
accredited laboratory
We Fit Quality As Standard

www.mett-bio.com
About us
Established in 2013, Mett-Bio Metallurgical Testing & Services now an ISO/IEC 17025:2005 Accredited through
National Accreditation Board for Testing and Calibration Laboratories (NABL) is fostering its industry-leading
reputation for being the dominant Metallurgical and Corrosion Testing firm. We are engaged in managing a ubiquitous
portfolio, which includes a much-anticipated range of Corrosion Testing, Failure Analysis and Metallurgical Consulting Services.

Our national clientele highly appreciates our testing offerings due to the quality standards offered over testing ranges,
continual effective Quality Management System along with timely and competitive services. Further, we take pride of the
dedicated approach of our highly trained service professionals which is the foundation of our success.

Our testing services feature wide array of corrosion, metallurgical testing, Failure Analysis services accomplished using our
robust laboratory setup, Lab Quality Management System and experienced service professionals to meet the requirements of
various applicable National and International Testing standard.

We serve Fabrication, engineering, automobile, mechanical, metallurgical, petrochemical and various other industries.
We also deal in Research and Development by supporting the on-going projects in Technical Institutes. Apar from leveraging
the cutting-edge research and testing services, we emphasize on careful material selection and alloy design, which makes us
able to deliver latest testing systems without compromising on quality. Moreover, we rejoice on our set standards of quality and
performance that gained us huge trust from our valued patrons.

Our effective Quality Management System is the driving force behind our industrial excellence. Our highly trained professionals
and their continual involvement motivates us to bring the highest levels of productivity and efficiency in our product designs

Major Laboratory Deliverables : Ensure Time Bound Delivery of Tests Reports to the Desired Level of Customer Satisfaction
E n s u r i n g C o n f i d e n t i a l i t y o f C u s t o m e r T e s t i n g R e s u l t s

Quality Policy .
“We At Mett-Bio Metallurgical Testing & Services Shell Achieve Customer Satisfaction by providing high Quality
and Timely Test Result Along With Expert Technical Support and Cost Effective Solution. all the Employee of
Mett-Bio MTS are Committed to continually meet customer expectation by implementing the relevant national
and International Testing Standard including ISO/IEC 17025 :2005 and good laboratory Practice through total
personal involvement for continually improvement of management system. it is commitment of all the Employee
to get familiarize with the quality documentation as well as implementation of the Polices and Procedure.”

Our Mission
“To meet customer expectations with continual improvements in our Quality managements systems through
innovative testing services and total employee involvement.”

Our Vision
“To be one of worlds most trusted testing labs.”

www.mett-bio.com
Metallurgical Testing & Consulting Services
Metallography
Micro structure Examination Carburization
Macro structure Examination Orientation in Microstructure
Grain Size Measurement Inclusion Content / Rating
Coating Evaluation Intergranular Oxidation
Nodule Count Plating Thickness
Phase Volume Determination Determination of volume Fraction
Depth of Decarburization Determination of delta ferrite Content

Advance Metalloghraphy
Scaning Electron Microcopy (SEM)
Electro Dispersion Spectirocopy(EDS)
X-Ray Diffraction (XRD)
Fractography
HOT Metallography
Colour Metallography

In-Situ Metallography
Remaining Life Assessment Health
Assessment of Critical Component
Operating at high Temperature & Pressure
Failure Analysis Graphitization
Creep Analysis Thermal Fatigue
Corrosion Fatigue Oxidation
Degradation of Pearlite Hydrogen Embrittlement
Grain Growth Sigma Phase Precipitation

Metallurgical Process Consulting


Mett-Bio provides consulting services for troubleshooting design, process and metallurgical operations. Implementing
the principles of design and manufacturing is critical for achieving Productivity, Profitability and meeting project schedules.
We provide metallurgical engineering expertise to aid clients with design and manufacturing decisions and problems.
Our extensive consulting service includes selection of better materials, identifying opportunities to use lower cost materials
without compromising performance and reliability and much more….
Metallurgical Process Improvement in terms of efficiency and effectiveness
Materials selection for new designs, cost reduction, and quality improvement
Alloy Development
Research and development
Supplier evaluation
Manufacturing process development
Failure analysis
Process Certificate for Metallurgical &Mechanical Soundness
Product Developments
Supplier Evaluation
www.mett-bio.com
Failure & Root Cause Analysis
Failure Analysis is the investigation of part failure performed by systematically examining, testing and
Analysing the failure with the objective of determining the root cause of failure and the corrective action needed to
prevent future failures. Mett-Bio uses its training and experience in the fields of metallurgy and materials, fracture
mechanics, corrosion, stress analysis, and welding to provide an engineering analysis of failures. Our metallurgical failure
analysis team provide expertise on following:

Root cause Analysis


Potential Failure Mode
Litigation Support
Gives an insight to prevent a failure in future

Our team of experts handles:


Corrosion Failures: Corrosion failures usually require a thorough understanding of operating conditions.
Material failure related to corrosion which may require immediate preservation and protection. Corrosion failures
usually require a thorough understanding of operating conditions. Factors that are often important for corrosion
are usually over looked by plant operators or others involved in the problem.We can assess and mitigate your
corrosion problems and find the best alloy and/or coating for your needs

Material or Part Failure: A failure related to breakdown of an object or part or component due to various factors
that affects strength, stability and chemical composition. Failure analyses involving weldments and castings
frequently identify imperfections as the cause of failure without addressing stresses. Mett-Bio has extensive
experience with the analysis of weldments and castings with imperfections and/or code discrepancies.

Our wide experience in the field of failure analysis enables us to bring multiple perspectives in investigating variety of
matters such as:
·ProductFailure
·Poor manufacturing Quality
·Damage
·Consumer Product liability

We serve following Industries:

·Chemical processing and Pharmaceutical Industries


·Refining
·Oil & gas
·Pulp & paper
·Manufacturing
·Water Systems
·Power, Utilities and Boilers
·Heat Exchangers
·Machinery and Construction Industries.

For more information on all of Metallurgical Consulting & failure analysis capabilities,
contact Mett-Bio Metallurgical Testing & Services directly.

www.mett-bio.com
Corrosion Testing & Analysis
Intergranular Corrosion Testing
ASTM A 262 (PRACTICE : A,B,C,E&F) Austenitic Stainless Steel Grade
ASTM A 763 (PRACTICE : W,X,Y&Z) Feritic Stainless Steel Grade
ASTM A 923 (PRACTICE : A & C) Duplex Stainless Steel Grade
ASTM G 28 (PRACTICE : A) Ni-Cr Bearing Alloys

Pitting & Crevice Corrosion Testing


ASTM G 48 (PRACTICE : A, B, C, D, E & F)
Pitting Potential

Salt Spray Testing


ASTM B 117 (NSS/ASS)
ASTM B 368 (CASS)
ASTM D 1735
ASTM D 2247
ASTM G 85 continuous / Cyclic acetic acid-salt spray test,
seawater acidified test (SWAAT)
SO2 salt spray test,
dilute electrolyte cyclic fog dry test.
IS-9844
Hydrogen Induced Cracking (HIC)
NACE TM 0284

Sulphide stress cracking (SSC) &


Stress Corrosion Cracking(SCC)
NACE TM 0177
Method A : Constant Load (Tensile Test)
Method B : Bent-Beam Test
Method C : C-Ring Test
Method D : Double Cantilever Beam (DCB) Test

Chloride Stress Corrosion Cracking (CSC)


ASTM G 36

Electrochemical Corrosion Testing


Potentiodynamic Polarisation & Cyclic Polarisation
Tafel plote
electrochemical potentiokinetic reactivation(EPR)
zero resistance ammeter (ZRA)
Electrochemical impedance spectroscopy (EIS)

Corrosion Potential of Ferrous & Non Ferrous Alloy


Corrosion Potential Measurement - Metal , Non Metal & Coating
Half Cell Potential - RCC
Corrosion Resistance Measurements
Mix- Potential Measurement
Electrolytic Determination of Porosity in Gold Electroplates
Chloride ingress measurements and corrosion potential mapping study
www.mett-bio.com
Atmospheric Corrosion Examination
As per American Society for Metals(ASM), atmospheric corrosion is most naturally occurring
inevitable phenomena. Natural environment corrosion testing involves on-site laboratory for
real time atmospheric and sea water immersion corrosion investigations. This technique is
time consuming but the result can set unmatched standards in lifetime predictions. This test
method provide the most satisfactory results as compared to other accelerated test methods.

Effect of following natural conditions can be monitored using weight loss corrosion
measurements by employing carbon steel coupons:

§ Temperature both ambient and panel specific


§ Relative humidity
§ Chloride Deposition
§ Sulphur Deposition

Natural environment corrosion test can be employed in :

Designing a standard for the development of specification and requirements for;


a. Safety
b. Materials
c. Equipment
d. Quality assurance inspection

Weld Testing & Failure Analysis

Mett-Bio Metallurgical Testing and services offers verities of weld tests, Weld quality analysis &
Weld failure analysis to its manufacturing clients. Mett-Bio MTS offers Third party weld test, welder
qualification Services for welder certification and welding procedure qualification.
Our scope includes:
Welding Procedures Specification - WPS
Welding Procedure Qualification - WPQ
Procedure Qualification Record - PQR
Electrode Qualification
Welding process auditing and improvement services
Coupon Testing as per Welding Procedure Qualification

Mett-bio Metallurgical Testing & Services with it’s expertise is capable of carrying out root cause
Analysis for Weld Failure Such As
Weld Overload Weld Defect
Poor Welding Method Joint Design
Metallurgical Failure
www.mett-bio.com
On-Site Testing & Inspection

Remaining Life Assessments In-Situ Metallography Leeb Hardness

Positive Material Identification LFET


Corrosion Inspection & Servey

Coating Thickness Coating Analysis & Inspection Visual Inspection

On-site surveys and coating


system recommendations Soil Bearing Capacity Soil Resistivity

Third Party Inspection

Mett-Bio Metallurgical Testing & Services testing and services provides Technical inspection, verification, Testing and conformity
assessment services for different industries.
Our scope includes:
o In-Process Inspection
o Statutory and Voluntary Inspections
o Material Testing and Non-Destructive Testing
o Product Certification
o Document Verification
o Welding Inspection
o Witness tests
o Qualification of welding procedures and Welders
o Certification of materials and welding consumables
o Assessment of corrosion and erosion of plant
o Pre-shipment inspection
o Design verification

www.mett-bio.com
Mett-Bio Metallurgical Testing & Services E : mettbio@hotmail.com
Shed No.04/05, Abhinav Arcade Near W : www.mett-bio.com
Ashtha Complex Viratnagar-SP Ring Road T : +91 81608 79796
Cross Odhav,
Ahmedabad-382415 Guj(INDIA).

www.mett-bio.com

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