RENR2807-03

BOOM CYLINDER
April 2014
ARM CYLINDER BOOM CYLINDER FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

54
MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Pa5 Pb5
VALVE ENVELOPES VALVES VALVE PORTS
Pb8 Pa8

B8 A8 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

FLOW CONTROL VALVES CHECK VALVES

Pa8 B1 C1
Pb8 AB A B
A1 D1

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
TANK
FLUID STORAGE RESERVOIRS
R1 R3

A2 D2
B2 C2 55
301.5 and 301.6
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

RIGHT
JOYSTICK Mini Hydraulic Excavator
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

RIGHT
Hydraulic System COMBINATION CONTROLS
LEFT
JOYSTICK JOYSTICK
L3
1 3
L1 R1
1 3
R3
301.5: 301.6:
3YW1-UP BDH1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

BOOM LOCK VALVE ATTACHMENT

OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

BLADE CYLINDER
56
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

PILOT PATTERN CHANGE ATTACHMENT

60
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
7 8
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

7 8 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
PILOT MANIFOLD B

UNIDIRECTIONAL UNIDIRECTIONAL

BLADE CYLINDER
FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER

SHUTOFF VALVE
DIRECTION

LINE RESTRICTIONS © 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

36 ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)
BUCKET CYLINDER 45
G
46 M
57 41 42 48 50 51 52 53
47 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)

(FLUID) (GAS / AIR)
3
44 6 8

RENR2807-03
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
9 11 (ADJUSTABLE) SWITCH

58
B9 A9 59
ELECTRICAL SYMBOLS (ELECTRICAL)
Pb9 Pa9

5
PRESSURE TEMPERATURE LEVEL FLOW
FLOW SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

R2 R4
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
2 4
CURRENT STANDARD CURRENT STANDARD
TANK
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”

13 WIRE

16 Page,
34 325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR

12 CIRCUIT NUMBER WIRE WIRE GAUGE

35 IDENTIFICATION COLOR 325-PK
7 PREVIOUS STANDARD
RIGHT
JOYSTICK 37 1
WIRE WIRE COLOR

38 325-PK-14 B A
SECOND AUXILIARY FUNCTION ATTACHMENT 10 14 15 16 17 18 19 20 21 22 23
39 4 CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)

24 25 26 27 28 29 30 31 32 33
40
 7 6 5 4 3 2 1

36
45
46
41 42 48 50 51 52 53
2 47
1 3 3
44 6
E 8 E
9 11

4 5

13
34
12
7 35
7
37 1
38
10 14 15 16 17 18 19 20 21 22 23
10 8 39 4
9 24 25 26 27 28 29 30 31 32 33
D 12 40 D
10

14 15
LINE PATTERNS
13
Pressure Line

Pilot / Load Sensing Pressure

16 17 18 19 20 21 22 23 24 25 26
Drain / Return Lines

Component Group

CALLOUTS
52 Components (By number)
C C

28
HYDRAULIC COMPONENTS
Item Component Item Component
33 No. No.
27 1 Left Travel Motor 31 Pump (1) Main Relief Valve

11 2 Right Travel Motor 32 Pump (2) Main Relief Valve

29 3 Swing Motor 33 Stick Cylinder Rod End Relief Valve
4 Blade Cylinder 34 Pump (1) Pressure Tap
30 31 32 5 Boom Swing Cylinder 35 Pump (2) Pressure Tap
(Dimensions: 34 inches x 24 inches)

6 Swing Relief Valve 36 Hydraulic Oil Cooler

7 Bucket Cylinder 37 Tandem Pump (1) and (2)
8 Stick Cylinder 38 Engine
9 Swing Relief Valve 39
RENR2807-03

Auxiliary Pump (3)

34 10 Swivel 40 Pump (3) Pressure Tap
11 Bucket Cylinder Head End Relief Valve 41 Boom Lower Control Valve
B 12 Boom Cylinder 42
B
36 35 38 40 Pilot Oil Filter
13 Auxiliary Function Quick Disconnects 43 Right Hand Pilot Control Valve
14 Main Control Valve 44 Left Hand Pilot Control Valve
15 Pilot Pressure Tap 45 Hydraulic Tank

46 16 Bucket Control Valve 46 Oil Sampling Tap

47 17 Boom Control Valve 47 Return Oil Filter
43 18 Attachment Control Valve 48 Auxiliary Pump Pressure Regulating Valve
44 19 Straight Travel Valve 49 Two -Speed Valve
20 Right Travel Motor Control Valve 50 Pilot Oil Accumulator
45 48 49 50 51 21 Stick Control Valve 51 Solenoid Valve (Pilot Oil Shut-Off)
37 39
37 22 Auxiliary Control Valve 52 Pilot Oil Manifold
53 23 Unload Valve 53 Pressure Reducing Valve
24 Swing Motor Control Valve 54 Load Control Valve (Boom)
25 Blade Control Valve 55 Selector Valve
16 Page,

26 Boom Swing Control Valve 56 Shutoff Valve

27 Boom Cylinder Rod End Relief Valve 57 Ball Valve
28 Stick Cylinder Head End Relief Valve 58 Quick Coupler (Male)
29 Auxiliary Pump (3) Main Relief Valve 59 Quick Coupler (Female)
A 30 60 A
53 Boom Cylinder Head End Relief Valve Connecter

THIS SCHEMATIC IS FOR THE 301.5 AND 301.6 MINI HYDRAULIC EXCAVATOR HYDRAULIC SYSTEM
MEDIA NUMBER: RENR2807-03
SCHEMATIC PART NUMBER: 155-2596
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1