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PB 9990.

0002/2002
TECHNICAL INSTRUCTIONS FOR 9990.0002
TECHNICAL DATAS:
FUNCTION:
The direction of the rotation from the motor is up to down, i. e. the hose is pushed against
HOSE - CUT- AND BRUSH MACHINE the carving board during the cutting. To cut the hose you use the lever with as a push
device and blade protection. Because of the arrangement of the brush on the left side of the
machine the turning direction will be reached, in which the wire coiling shows, therefore
A fully developed machine for the cutting of hoses with and without steel wire braidings a sprouting of the wire braidings inside is prevented. The removal of the outer rubber layer
as well as removal from outer rubber layer at hydraulic hoses. is depending on the assemply instructions. The outer rubber layer can be removed accurate
up to the braiding or coiling. As well it is possible to remove the outer rubber layer partly,
A powerful special motor undertakes the drive. apart from a rest layer.

The specially finished blade cuts effortless all hoses up to c. 75 mm Ø. PUTTING INTO OPERATION:
Fix the machine
The grinding brush is bound in synthetic material and removes the outer rubber layer without Fix the blade and the brush and control it (if need be tighten up)
any difficulties. The mandrels are adjustable in 2 levels through shifting support tacks. Mains connection with CEE-type plug connector 16 Amps.
Out from that bending of the hose guarantees the longer life of the blade. Observe motor sense of rotation (if necessary, change phase wiring)
Before restart, observe again knife and brush.
TECHNICAL DATAS:
CUT- AND BRUSH PROCESS:
Operatingrange: from DN 4 (3/16") up to DN 50 (DN 32 4 SP) (DN = inside diameter) Cutting hose ware.
Dimensions: length 650 mm, width 420 mm, height 750 (300) mm Position hose on the cutting support so that the inner hose bending radius points toward the
blade, then push forward toward the holding pins.The distance of the holding pins depends on
Weight: c. 65 kg the hose ware diameter. small ø - small distance
Electro motor: 380 V 50 Hz 3 KW, 3000 Upm with protective switch large ø - large distance
Blade: special steel Ø 275 x 3 x Ø 30 mm HSS Guide hose in one go against the blade. When separating, the cut should go apart, so that the
blade will not jam on the sides - otherwise friction and heating of the blade.
Grindingbrush: round brush with synthetic layer Ø 0,3, 70 ° Shore, Ø 200 x 24 x 43,5 mm With heavy hose, reduce cutting pressure and observe motor speed.
extraction piece: Ø 80 mm (extraction unit 9990.0009 is available)
ATTENTION Improper working causes the blade to draw temper.
ACCESSOIRIES: Re-sharpen the blade with a rubstone in regular intervals or
send us your blade to re-sharpen or order a new one
1 mandrel: size 4 (ø 4,5 mm)
size 6 (ø 6,0 mm) REMOVAL OF OUTER RUBBER LAYER:
size 8 (ø 8,0 mm) For top rubber removal put hose on the brush mandrels provided. The brush mandrels are held in
size 10 (ø 9,5 mm) a clamping device. The brush length is determined by movement in axial direction. Material
size 13 (ø 12,7 mm) abrasion is continously adjustable with the star-handle tangential to the brush. Clamping lever
size 16 (ø 15,8 mm) sligthlyfastened, otherwise no tangentialadjustment possible.Afteradjustment, tightenclamping
size 20 (ø 19,0 mm) lever.
size 25 (ø 25,5 mm)
size 32 (ø 31,0 mm) MAINTENANCE:
Remove mains plug !!
SPECIAL ACCESSOIRIES: Check blade and brush for defective parts.
1 mandrel: size 3 (ø 3,0 mm) Remove protective hoods,clean machine.
size 40 (ø 37,0 mm) order - no.: 9990.0002 WEARING PARTS:
(UK)LTD Your supplier for COHLINE PRODUCTS Blade Ø 275 x 3 x ø 30,0 mm
Automotive Fluid Handling Technologies Grinding brush Ø 200 x 24 x ø 43,5 mm
The Loop, Kent Int. Business Park
GB MANSTON KENT CT12 5DE
Tel. (018 43) 82 29 25 - Fax (01843) 82 29 24

PB 9990.0003/07
D Operating instructions
Putting into operation:
Fix the machine onto a stable device. Make sure the voltage of the power supply system and
the machine are the same.
The engine is protected by built in thermal contact against overheating. If overheating switch off the
engine and restart. The restart protection prevent a unintentional start. Putting into operation is only
CUTTING MACHINE possible to use again the start button.

Cutting :
Our single-phase and heavy pulling cutting machine reaches such a high turning point, that With the retainer lock you have to adjust the correct guiding distance. If there is a big hose
you can cut high pressure hoses up to DN 32 with the standard slit blade. inside diametre resp. a big bend radius you have to adjust a big distance and if there is a small
Due to its lightweight of 20 kg this machine is also usable for the mobile use, under the hose inside diametre resp. a small bend radius you have to adjust a small distance. The cutting
condition that an electric power supply is available. of the hose without this preparation is dangerous and forbidden. You reduce friction and
heating. The chart speed have to corresponding to the thickness of the material. Pull resp. push
In coordination with our skiving unit 9990.0004 you will be in the position to use the most the hose regular in direction to the blade.Please avoid pushing and cut carefully. If you are
popular hoses without contamination but with mobility. cutting very big hoses, reduce the pressure on the hand lever and cut slowly.
Attention! The blade can be glowing and breaking if you handling malpractices.
A glowed out and deformed blade has to exchange immediately.

DESCRIPTION After marking the cutting length the machine has to start by adjust the main switch on I.
Fix the hose and push down the hand lever simultaneously without interruption.
working range: high pressure hoses up to DN 32, type 4 SH up to DN 25
Maintenance:
Size / measurements: 400 x 510 x 540 mm Before maintenance switch off the main switch and clean the machine from oil, fuel and/or other
weight: 20 Kg
maintenance means. Please use fiber free clothes, but not aggressive detergent. Screwing
connections please check and tighten. Against unchanged switch on during the maintenance
Drive: 2,2 kW guard with a warning sign. No welding or grinding on the machine without permission. Fire and
explosion risk.
Blade: 200 x 1,6 x 30 mm
Cleaning the machine daily with clothes and detergent (sprit). The blade is to control if there
extraction connection: Ø 40 mm
are breaches or other damages, the shell and the cables are to control if there are defects, also
max. outside: Ø 52 mm to control is if there are any unusual noise and vibrations and the machine is to keep dry.

Noise Level: 65 dBA Weekly control the blade sharpness, if possible resharp resp. if need be exchange. The safety
function of the blade protection pleae check. Attention ! The machine is to switch off.
The blade protection should be carefully moving with minimal effort and with wering a chain
glove in direction to the blade. The movement has to be constant and not to be jerky. If not you
have to control the spring mechanism of the blade protection.

The dismounting of the blade is to occur with the enclosed hook, to safe guard the blade
against torsion. Always use a chain glove while working on the blade. The blade is extremely
sharp! Loosen the screw/fastening srew with a spanner/hexagon socket in direction to the
blade, remove the flanged wheel and take out the blade.. The mounting occur reserve. Attend
on the concurring sense of rotation from the engine and the blade. If not concurring there is the
danger of destroying of the blade during cutting.
ORDER-NO.: 9990.0003

GmbH Your supplier for COHLINE PRODUCTS


Automotive Fluid Handling Technologies
Postfach/P.O.B. 12 41
D - 35662 DILLENBURG/GERMANY
Telefon/Phone 02771/399-0 - Telefax 02771/399-128
Internet: http://www.cohline.de e-mail: info@cohline.de
PB 9990.0006/2004

Description:
working range: from DN 06 up to DN 50
Hose Assembly Test Bench proof pressure:
actuation:
to 1300 bar
pneumatical pressure intensifier
Environmental requirements, product liability and upward wishes to quality from displaced volume: 1,1 l/min
your customers lead more and more to higher demands by manufacture. accessory drive: 0,38 kW 400 V-50 Hz-3 Ph
A hose line, which ist not resistant to high pressure load, could be very expensive connected load: air pressure 7 bar, ca. 20NI/min.
often even more expensive than the cost-value of a hose assembly test bench. pressure balance: automatically
test medium: water-oil-emulsion
Therefore, why risk some unnecessary? tank: 100 litre
By checking your quality, certainly you avoid the lowest risk in future. flood pump: 4,5 l/min.
dimensions test chamber: 1590 x 795 x 370 mm
Safe and efficient end control from hose lines will be a problem-free and quick matter. dimensions test bench: 2210 x 950 x 1325 mm
Take note particularly of the entire closed environmental space chamber, the safety valve weight: 210 kg (without filling)
- By opening the covering cap automatic pressure suppression within 1/10 seconds noise level: 72 dBA
took place, rapid filling and automatic ventilation of the test pieces, weight relieving
covering cap with safety washers, ecologically friendly water-oil-emulsion as test medium
and the easy, problem-free operation. accessories:
Also possible is the static pressure test from other hydraulic fittings, like i.e. valves, plug-O adaptor set, metric
hydraulic cylinders, cases, couplings and further components. plug-O adaptor set, english size
water-oil-emulsion
vacuum filter 100 µm
air pressure maintenance unit

PART-NO.: 9990.0006

Your supplier for COHLINE PRODUCTS


(UK)LTD
Automotive Fluid Handling Technologies
The Loop, Kent Int. Business Park
GB MANSTON KENT CT12 5DE
Tel. (018 43) 82 29 25 - Fax (01843) 82 29 24

PB 9990.0011/2002

OPERATING INSTRUCTIONS for 9990.0011


1. Convert and adjust of the swage diameter
For the wanted DN insert the press ring in the appropriate press die set acccording to
Service Hose Press with hand pump the respective skive and swage diameter chart. The press dies, which are still in the
tool, take out by hand with a slight turn from the open tool and then put in the above
The manual service hose press, distinguished through lower weight, high press power determined press dies. Basic numbers of each press die must be visible in front.
and mobility (well portable). The hydraulic press will be installed on the front edge of the
workbench so that the work piece could be put in free at the front or if need be at the back Now, the press stroke is to adjust on the micrometer.
and well accessible from all sides for maintenance works. On the fixed scale piece are the mm, on the rotating spindle the tenth mm of the press stroke
To press the hose fittings on the prepared hose end the corresponding press dies are given.
necessary. Example: Type 4064. .1000
All press die sets are marked with the minimum swaging diameter and could be falled of swage diameter Ø 21,2 mm
0,4 mm. The diameter results from a total closed press tool. The press stroke adjustment press die with the mark "Ø 20" DN 8/10
for the considered swage diameter you could take out from the respective skive and swage adjustment 21,2 mm - 20,0 mm = 1,2 mm scale adjustment
diameter chart.
The working range is from DN 04 up to DN 32, except 4 SP up to DN 16 and for 4 SH 2. Pressing of hose lines
up to DN 25. All hydraulic hoses could be pressed perfectly. The eight press die tool After the valve of the hand pump is closed, the hose line, which is to press, is inserted
works with tolerance balance. The press stroke is fully adjustable and will be given on the from behind into the press tool and is brought into press position, the hand pump will
micrometer scale. The precision micrometer with one red stop lamp guarantees an exact be operated. The socket must be stand approx. 1,5 mm below press die upper edge
indication of the swage diameters. Easy, fast re-setting, lubricant free and low in the to avoid a collar at the upper end of the socket.
maintenance.
Description: Tolerance of each swage diameter - 3/10.
working range: all hose qualities from 1 PTFE, 1 SHP, 2 SHP, 2 TE, 3 TE, 1 SN,
2 SN up to DN 32, 4 SP up to DN 16 and 4 SH up to DN 25 The hand pump will be operated so long until the optic swage diameter indication lights
dimensions: length 500 mm, width 420 mm, height 440 mm up. The valve of the hand pump will be opened now again, therefore also the press tool
weight: approximately 32 kg will be opened and the pressed hose line will be released.
press die set: 8 pieces
max. die length: 75 mm 3. Check the swage diameter
pressing force: 900 KN ( 90 t ) After the first pressing, check the swage-Ø according to the details of the respective
oil content: 5 l hydraulic oil HLP 22, DIN 51524 skive and swage diameter chart. Is a correction necessary, the press micrometer is
or Tellus 22 from SHELL to adjust new. The swage diameter will be measured in the middle of the socket between
the press frames.
Accessories: each 1 press die set for DN 5/6 Ø 17, DN 8/10 Ø 20,
DN 13/16 Ø 24, DN 20 Ø 32, DN 25 Ø 36 and DN 25 Ø 40 4. Maintenance
Special accessories: Carry out the oil change annually.
press die set Carry out the first oil change after 50 operating hours respectively 6 month.
DN 3 Ø 9 = order-no. 9990.0051.0300 According to demand we recommend to clean the machine from cinder (metal abrasion)
DN 4 Ø 14 = order-no. 9990.0051.0400 weekly and an oil control weekly.
DN 08/10 Ø 20 = order-no. 9990.0051.081051 Ventilation of the hydraulic system through serveral openings and closings of the
for low pressure hoses DN 13/16 (air brake hose) press tool.
press die set Attention !
DN 13/16 Ø 24 = order-no. 9990.0051.131651 If machine is not operated in accordance with this operation instruction, all warranty terms
are automatically terminated. This also applies if other than prescribed lubricants have
been used.
order-no. 9990.0011 Please pay attention to the safety rules.
(UK)LTD Your supplier for COHLINE PRODUCTS To operate the machine is allowed only by introduced persons.
Automotive Fluid Handling Technologies
The Loop, Kent Int. Business Park Danger! Improper operating of the press may cause crimping injuries of hands.
GB MANSTON KENT CT12 5DE
Tel. (018 43) 82 29 25 - Fax (01843) 82 29 24
Technical alterations reserve!
PB 9990.0012/2003
-2-
Description:
workingrange: all Cohline hose qualities from 2 TE, 3 TE, 1 SN, 2 SN (DN 4 up to DN 40)
4 SP up to DN 16 and 4 SH from DN 20
measurements: length 660 mm, width 540 mm, hight 780 mm
weight: approximately 160 kg without oil (with oil approximately 200 kg)
Workshop Hose Press opening distance: 100 mm without press dies
with electric hydraulic unit and manual steering
press die set: 8 pieces
The here represented, new developed, powerful and robust workshop hose press, order-no. 9990.0012, with
manual steering, is in inland and foreign countries patented. A product of long-standing experience and max. die length: 60 mm-maximum 85 mm
concipated for the use of small series as well as equiped with automatic turning off.
This type facilitates the installation in the smallest area. press force: 130.000 daN (130 t)
Preferably the machine should be installed on the left side on a stable workbench, so that hose lines could
put in at the front. But it is also possible to put the hose lines at the back left, so that the end of the fitting permissible press path: 15 mm diameter
shows forward.
engine: 380 V, 50 Hz, 3 kw ( alternating current 2,2 kW)
The pressing tool works with the lowest friction loss. Besides, extensive opening ways facilitate the pressing of
bent tubes on both sides and big flanges of hose lines. working speed : pressing 3,5 Ø mm/s , closing 3,5 Ø mm/s, opening 5,9 Ø mm/s
Four strong hydro cylinder work in axial direction onto 2 pressure plates. These again work onto 8 pressure tank: approximately 40 l hydraulic oil
segments moving centrical towards the middle axle.
accessories: each 1 press die set 8 pieces for DN 5/6 Ø 17, DN 8/10 Ø 20,
All press die sets are marked with the minimum swaging diameter. This diameter results from a total closed DN 13/16 Ø 24, DN 20 Ø 32, DN 25 Ø 36, DN 25 Ø 40,
press tool. The press stroke adjustment for the considered swage diameter you could take out from the DN 32 Ø 47 DN 40 Ø 54
respective skive and swage diameter chart. further press die sets for surcharge
The working range is from DN 4 up to DN 40. All our hydraulic hose qualities up to DN 40 (4 SP up to DN 16, 1 operating instructions, 1 die key,
4 SH the DN 20) could be pressed perfectly with an 8 die tool. Maximum swage diameter is 58 mm. Maximum 1 supply cable 3 m 5 x 1,5 without plug
fitting diameter is 64 mm (prior to pressing) 1 tube special lubricant OKS 260
special equipment: 1 depth stop
1.Start up
We deliver our hydraulic press "without" oil. After you have determined the location, we recommend
to use the following oil :
mineral-hydraulic oil SAE-HLP 46 as per DIN 51524/51525 (ISO 4406) either of Texaco Rando Oil HDB 46,
Esso Nuto H46 or Shell Tellus Oil 46.
In case of changing the hydraulic oil, you have always to ventilate the hydraulic system by means of
opening and closing the pressing tool while the main switch is on. The oil level has to stand in the
middle of the inspection glass. Please control.
Connecting the electric supply should be carried out by a trained electrician. Please observe the voltage
specified on the rating plate. Switch the main connection off-circuit and make sure that it cannot be
switched on again.Connect the electric connecting cable (4 x 4 mm², 3 m long) on the rear side of the
machine to the connecting of the power supply.The connection must comply with the relevant local
electricalregulations!
After take place of oil filling and connecting of electric supply, you have to check the direction of rotation
of the electric motor. The direction of rotation of the motor is indicated by an arrow. Operating the motor
in the wrong direction, the connection plug has to absolute reverse through exchange the L1 (black) and
order-no.: 9990.0012 L2 (blue) phases of the electric connection cable on the main supply.
Pressing the key open press the pressing tool opens itself and the press opening enlarge.
In case that the hydraulic press reach its maximum press opening, the pressing tool stops.
Your supplier for COHLINE PRODUCTS Pressing the key close press the pressing goes back and the press opening will be smaller.
(UK)LTD The pressing tool stops, independent of the adjust of the pressing micrometer.
Automotive Fluid Handling Technologies
The Loop, Kent Int. Business Park Caution: pressing micrometer use only by opened press tool!
GB MANSTON KENT CT12 5DE
Tel. (018 43) 82 29 25 - Fax (01843) 82 29 24

2. Convert press die set -3- -4-


4. Pressing of hose lines
The press die sets are marked with the minimum swaging diameter, see drawing left.
Before switch off the hose press the pressing tool has to be open entire. Use delivered die key Switch the main key of the machine of "I".
with the opening hole B press pin A backwards into base die C. Insert necessary press die set Inlay the hose line in the open pressing tool for pressing. It is important, that the socket has to be pressed
according to the appropriate skive and swage diameter chart, see drawing. Release pin A, now over the whole length, so that no collar in direction of the fitting arise. It is to be recommended, to inlay the
the press die is firmly mounted on the base die. hose line in the pressing tool, so that the press die set is approximately 1 - 2 mm above the socket. See drawing.
Press left key.
Reaching the adjusted swage diameter, the pressing tool stops.
Press right key to open the pressing tool and take out pressed hose line.
Importantnotice
Please press in the middle, because pressing to far from the middle means one-sided more wear and cone
Ø32 pressing. Pressing tool only small open for the lightly inserting or taking out of the hose line.
To large opening ways means squeeze danger for hands and loss of time. Change the pressing time
(i. e. extend it) to prevent the fitting from springing back. When large fittings are being processed, hold down
the key a bit longer (manual pressing time) in order to prevent any elastic expansion.
Attention! the permissible pressing distance of 15 mm must not be exceeded,
Mark= minimumswaging diameter otherwise the pressing tool may be damaged.
by press micrometer-scala 0,0 !
(lowest swaging diameter)

Removingdies
Prerequisites: the pressing tool has to be open, the machine has to be switched off.
Use delivered die key to press pin A backwards into base die C, remove the dies from base die C
and release pin A.

3. Adjust of the swage diameter


The swage-Ø is the outside-Ø of the pressed socket. The given swage-Ø and the selection for this 5. Check the swaging diameter
needed press dies is to take out from the prevailing skive and swage diameter chart. The difference
between the given swage-Ø and the selected press die set will be adjust on the press micrometer. After the first pressing check the swage-Ø according to the details of the respective skive and swage diameter
Through one rotation of the measuring spindle alterated the swage-Ø of exact 1 mm Ø. chart.
Is a correction necessary, you have to repeat the pressing in this way:
Caution: pressing micrometer use only by opened press tool!
Turn back the press micrometer anti-clock wise about the correcting measure.
Adjust examples: 4054.0800 swage-Ø 18,3 mm Example: 4064.1300adjustment 3,7 mm
- press die set-Ø 17 mm swage-Øhandicap 23,7 mm
= adjustment 1,3 mm = swage-Ø real 24,0 mm
difference 0,3 mm
4064.1300 swage-Ø 23,7 mm
- press die set-Ø 20 mm Turn back the press micrometer from before 3,7 to 3,4 anti-clock wise.
= adjustment 3,7 mm Inlay the wrong pressed hose again in the press tool and repeat the pressing.
4184.2000 swage-Ø 35,1 mm
- press die set-Ø 32 mm
= adjustment 3,1 mm
-5- PB 9990.0013/2003

6. Adjust the depth stop


As special accessory the hose press is supplied with a depth stop located at the back of the press tool.
It is used to ensure a secure and simple insertion of the hose line during pressing processes of small and
medium series applications.
First press hose line on one side without depth stop. As long as pressed side of hose line is still between
the dies the depth stop cone must moved against it and secured with a knurled screw.
Now the second side can be pressed using the depth stop. Workshop Hose Press
7.Safety/Hazards with electric hydraulic unit
The here represented workshop hose press, order-no. 9990.0013 is a product of long-standing experience.
To operate the machine is allowed only by an introduced person. The modern compact type design facilitates the installation in every pleasant working heigth in the smallest
Only for pressing hose lines. For other uses please keep consultation. area. Through a new system a press force of 240.000 daN (240t) will be reached, so that all our hydraulic hose
Danger: never reach into the pressing tool with your hands while the electric motor is running! qualities up to DN 50 4 SH could be pressed perfectly.The pressing tool works with the lowest friction loss.
Always make sure that there is an adequate safety distance of at least 120 mm to the pressing tool when you Besides, extensive opening ways facilitate the pressing of bent tubes on both sides and big flanges of hose lines.
insert a hose assembly! The eight press die tool works with tolerance balance. The press stroke is fully adjustable and will be given on
Always disconnect the machine from the power supply whenever maintenance work has to be carried out or the micrometer scale.
adjustments have to be made.
All press die sets are marked with the minimum swaging diameter. This diameter results from a total closed press
8.Maintenance tool. The press stroke adjustment for the considered swage diameter you could take out from the respective skive
and swage diameter chart. The working range is from DN 4 up to DN 50. All our hydraulic hose qualities up to DN
You have to remove daily any metal rubbed off from the pressed fittings with compressed air. 50 could be pressed perfectly with an 8 die tool.
Change the hydraulic oil annually. The precision micrometer with one red stop lamp guarantees an exact adjustment and indication of the swage
diameters. Easy, fast re-setting and low in the maintenance.
Oil filling see point 1. start up The sliding faces of the press dies will be lubricated with enclosed lubricant from time to time..
Description:
Changing the slide bearings workingrange: all hose qualities from 2 TE, 3 TE, 1 SN, 2 SN, 4 SP and 4 SH DN 4 up to DN 50
measurements: length 650 mm, width 270 mm, hight 425 mm
The changing must be carried out through two persons. weight: approximately 77 kg
Remove the screws of the casing and put them aside. opening distance: 100 mm
Remove the 5 hexagon screws at the front of the casing and take them off. press die set: 8 pieces
Push the two flat levers (screw driver) each left and right of the respective base die under the pressure springs. max. die length: maximum 100 mm
Lever the pressure springs up carefully. piston force: 80.000 daN (80 t)
Now, the second person pulls out the store bearing in front and the store bearing behind under the base die. press force: 240.000 daN (240 t)
Afterwards, clean the guiding groove (brush, rag). permissible press path: 8 mm diameter
Now, insert a new slide bearing. engine: 380 V, 50 Hz, 1,3 kw ( other voltages for extra costs)
Renew all store bearings one after another. 8 store bearings in front and 8 behind. oil content: approximately 0,9 l hydraulic oil HLP 36/45 from Total or Tellus 22 from Shell
Pay attention to potential compensation bearings below the slide bearings. delivery with oil, to start pressing interchange locking screw at tank(transportation
If they are available, they have been put again under the respective new slide bearings. security)
Accessories: each 1 press die set 8 pieces for DN 5/6 Ø 17, DN 8/10 Ø 20, DN 13/16 Ø 24,
When required change the dirt scrapers on the three lower base dies in front and behind. DN 20 Ø 32, DN 25 Ø 36, DN 25 Ø 40, DN 25 Ø 47, DN 32 Ø 50
They are available in the spare part-set. 1 operating instructions, 1 feed cable 3 m 5-lead without main plug
After changing mount the casing again.
1 tube special lubricant OKS 260
9. Adjusting the pressing micrometer Special accessories:
press die set
Loosen the screws on the backside of the casing and put them aside. DN 3 Ø 9 = order-no. 9990.0053.0300
Loosen the locknut of the contact screw. DN 4 Ø 14 = order-no. 9990.0053.0400
Turn the contact screw out to increase the pressing size, turn the contact screw in to reduce the pressing size. DN 40 Ø 57 = order-no. 9990.0053.4000
Tighten the locknut of the contact screw again. DN 50 Ø 71 = order-no. 9990.0053.5000
Mount the cover of the pressing micrometer´s housing again. DN 08/10 Ø 20 = order-no. 9990.0053.081051
Switch on the machine and check the pressing size when the pressing micrometer is set to zero. for low pressure hoses DN 13/16 (air brake hose)
Repeat the adjusting procedure if there is still a measureable deviation from the pressing size of the pressing die. DN 13/16 Ø 24 = order-no. 9990.0053.131651
for low pressure hoses DN 16 + 20
order-no.: 9990.0013
Your supplier for COHLINE PRODUCTS
(UK)LTD
Automotive Fluid Handling Technologies
The Loop, Kent Int. Business Park
GB MANSTON KENT CT12 5DE
Tel. (018 43) 82 29 25 - Fax (01843) 82 29 24

OPERATING INSTRUCTIONS for 9990.0013 PB 9990.0014/2002

1. Convert and adjust of the swage diameter


For the wanted DN insert the press ring in the appropriate press die set acccording to the respective
skive and swage diameter chart. Insert the press dies from top in the mortise of the press ring.
Basic numbers of each press die must be visible from above.
The press stroke is to adjust on the micrometer. On the fixed scale piece are the mm, on the
rotating spindle the tenth mm of the press stroke given. Workshop Hose Press
Example: Type 4064. .1000 with electric hydraulic unit and manual steering
press die with the mark "Ø 20" DN 8/10
socket Ø 24,9 mm, swage diameter Ø 21,0 mm The here represented, new developed, powerful and robust workshop hose press, order-no. 9990.0014, with
adjustment 24,9 mm - 21,0 mm = 3,9 mm scale adjustment manual steering, is in inland and foreign countries patented. A product of long-standing experience and
concipated for the use of small series as well as equiped with automatic turning off.
2. Pressing of hose lines This type facilitates the installation in the smallest area.
Preferably the machine should be installed on the left side on a stable workbench, so that hose lines could
Insert the pressing hose line in the press ring from bottom to top. In press position, that means put in at the front. But it is also possible to put the hose lines at the back left, so that the end of the fitting
while the press ring is screwed in clockwise, you have to look from top how the press dies stand shows forward.
to the socket. The socket must be stand approx. 1,5 mm below press die upper edge to avoid
a collar at the upper end of the socket. A compact tool makes sure, that the enormous high press power of 240 tons works in at the work piece.
Tolerance of each swage diameter - 3/10. The pressing tool works with the lowest friction loss. Besides, extensive opening ways facilitate the pressing
of bent tubes on both sides and big flanges of hose lines.
After the hose line is keeping from the press ring, push green START button. If swage diameter
is reached the red STOP button lightens up for control and the machine stops automatically. All press die sets are marked with the minimum swaging diameter. This diameter results from a total closed
Hose line is opened from the tool. press tool. The press stroke adjustment for the considered swage diameter you could take out from the
respective skive and swage diameter chart.
3. Check the swage diameter The working range is from DN 4 up to DN 80. All our hydraulic hose qualities up to DN 50 could be pressed
perfectly with an 8 die tool. Maximum swage diameter is 110 mm.
After the first pressing, check the swage-Ø according to the details of the respective The illustrated automatic microprocessor press steering and the mirror are special equipment and must be
skive and swage diameter chart. Is a correction necessary, the press micrometer is to adjust orderedseparately.
new.Scale spindle adjust 0 and the corrigated measure adjust new. This equipment is to recommend only in case of series production.
Example: swage diameter handicap 23,5 mm - real 24,0 mm
new adjustment: 0,5 mm
The swage diameter will be measured in the middle of the socket between the press
frames.
4. Adjusting the press micrometer
Adjusting the press micrometer turn-off machine at main switch and remove main plug.
Remove front plate. Loosen counter nut and contact screw. Enlarge swage diameter = loosen
contact screw, diminish swage diameter = tighten contact screw. Remount front plate. Install
mains operation. Turn-on machine and control press value.
5. Maintenance
After approx. 100 pressings lubricate bearing surface only with Anti-Size Loctite.
Lubricate the press ring with machine oil only. We recommend to change the hydraulic oil annually
and to clean the tool surface semi-annually.
Attention !
If machine is not operated in accordance with this operation instruction, all warranty terms
are automatically terminated. This also applies if other than prescribed lubricants have
been used. Do not use Tri, Per fluids or similar in the piston room. order-no.: 9990.0014
Please pay attention to the safety rules.
To operate the machine is allowed only by introduced persons.
Your supplier for COHLINE PRODUCTS
Danger! Improper operating of the press may cause crimping injuries of hands. (UK)LTD
Automotive Fluid Handling Technologies
Technical alterations reserve! The Loop, Kent Int. Business Park
GB MANSTON KENT CT12 5DE
Tel. (018 43) 82 29 25 - Fax (01843) 82 29 24
-2-
Description: 2. Convert press die set -3-

workingrange: all Cohline hose qualities from 2 TE, 3 TE, 1 SN, 2 SN, The press die sets are marked with the minimum swaging diameter, see drawing left.
4 SP and 4 SH, DN 6 to DN 50 (inclusive even to DN 80) Before switch off the hose press the pressing tool has to be open entire. Use delivered die key
with the opening hole B press pin A backwards into base die C. Insert necessary press die set
measurements: length 750 mm, width 530 mm, hight 670 mm according to the appropriate skive and swage diameter chart, see drawing. Release pin A, now
the press die is firmly mounted on the base die.
weight: approximately 180 kg without oil (with oil approximately 230 kg)
opening distance: 45 mm with press dies
press die set: 8 pieces
max. die length: 110 mm
adjustment range of the Ø32
press micrometer : up to 7 mm
press force: 2400 kN (240 t)
permissible press path: 15 mm diameter
engine: 400 V, 50 Hz, 3 kw (3 Ph) Mark= minimumswaging diameter
by press micrometer-scala 0,0 !
working speed : pressing 2,0 Ø mm/s , closing 3,5 Ø mm/s, opening 20,0 Ø mm/s (lowest swaging diameter)

tank: approximately 50 l hydraulic oil


accessories: each 1 press die set 8 pieces for DN 5/6 Ø 17, DN 8/10 Ø 20,
DN 13/16 Ø 24, DN 13/16 Ø 28, DN 20 Ø 32, DN 25 Ø 36, DN 25 Ø 40,
DN 32 Ø 47 DN 40 Ø 54, DN 40 Ø 57 + intermediate die set
further press die sets for surcharge Removingdies
1 operating instructions, 1 die key, Prerequisites: the pressing tool has to be open, the machine has to be switched off.
1 supply cable 5 m 4-veins without plug Use delivered die key to press pin A backwards into base die C, remove the dies from base die C
( the mirror on the photo and the swivelling control panel are special and release pin A.
equipment and must be ordered separately) For use the press die set with Ø 9 bis Ø 50 is the intermediate die set necessary.
Insert intermediate die set and press die set in the pressing tool.
1. Start up
We deliver our hydraulic press "without" oil. After you have determined the location, we recommend
to use the following oil :
mineral-hydraulic oil SAE-HLP 46 as per DIN 51524/51525 (ISO 4406) either of Texaco Rando Oil HDB 46, 3. Adjust of the swage diameter
Esso Nuto H46 or Shell Tellus Oil 46.
The swage-Ø is the outside-Ø of the pressed socket. The given swage-Ø and the selection for this
In case of changing the hydraulic oil, you have always to ventilate the hydraulic system by means of needed press dies is to take out from the prevailing skive and swage diameter chart. The difference
opening and closing the pressing tool while the main switch is on. The oil level has to stand in the between the given swage-Ø and the selected press die set will be adjust on the press micrometer.
middle of the inspection glass. Please control. Through one rotation of the measuring spindle alterated the swage-Ø of exact 1 mm Ø.
Connecting the electric supply should be carried out by a trained electrician. Please observe the voltage Caution: pressing micrometer use only by opened press tool!
specified on the rating plate. Switch the main connection off-circuit and make sure that it cannot be
switched on again.Connect the electric connecting cable (4 x 4 mm², 3 m long) on the rear side of the
machine to the connecting of the power supply.The connection must comply with the relevant local Adjust examples: 4054.0800 swage-Ø 18,3 mm
electricalregulations! - press die set-Ø 17 mm
= adjustment 1,3 mm
After take place of oil filling and connecting of electric supply, you have to check the direction of rotation
of the electric motor. The direction of rotation of the motor is indicated by an arrow. Operating the motor 4064.1300 swage-Ø 23,7 mm
in the wrong direction, the connection plug has to absolute reverse through exchange the L1 (black) and - press die set-Ø 20 mm
L2 (blue) phases of the electric connection cable on the main supply. = adjustment 3,7 mm
Pressing the key open press the pressing tool opens itself and the press opening enlarge. 4184.2000 swage-Ø 35,1 mm
In case that the hydraulic press reach its maximum press opening, the pressing tool stops. - press die set-Ø 32 mm
Pressing the key close press the pressing goes back and the press opening will be smaller. = adjustment 3,1 mm
The pressing tool stops, independent of the adjust of the pressing micrometer.
Caution: pressing micrometer use only by opened press tool!

-5-
-4- 6. Safety/Hazards
4. Pressing of hose lines
To operate the machine is allowed only by an introduced person.
Switch the main key of the machine of "I". Only for pressing hose lines. For other uses please keep consultation.
Inlay the hose line in the open pressing tool for pressing. It is important, that the socket has to be pressed Danger: never reach into the pressing tool with your hands while the electric motor is running!
over the whole length, so that no collar in direction of the fitting arise. It is to be recommended, to inlay the Always make sure that there is an adequate safety distance of at least 120 mm to the pressing tool when you
hose line in the pressing tool, so that the press die set is approximately 1 - 2 mm above the socket. See drawing. insert a hose assembly!
Press left key. Always disconnect the machine from the power supply whenever maintenance work has to be carried out or
Reaching the adjusted swage diameter, the pressing tool stops. adjustments have to be made.
Press right key to open the pressing tool and take out pressed hose line. 7. Maintenance
Importantnotice You have to remove daily any metal rubbed off from the pressed fittings with compressed air.
Change the hydraulic oil annually.
Please press in the middle, because pressing to far from the middle means one-sided more wear and cone
pressing. Pressing tool only small open for the lightly inserting or taking out of the hose line. Oil filling see point 1. start up
To large opening ways means squeeze danger for hands and loss of time. Change the pressing time
(i. e. extend it) to prevent the fitting from springing back. When large fittings are being processed, hold down 8. Adjusting the pressing micrometer
the key a bit longer (manual pressing time) in order to prevent any elastic expansion.
Loosen the screws on the backside of the casing and put them aside.
Attention! the permissible pressing distance of 15 mm must not be exceeded, Loosen the locknut of the contact screw.
otherwise the pressing tool may be damaged. Turn the contact screw out to increase the pressing size, turn the contact screw in to reduce the pressing size.
Tighten the locknut of the contact screw again.
Mount the cover of the pressing micrometer´s housing again.
Switch on the machine and check the pressing size when the pressing micrometer is set to zero.
Repeat the adjusting procedure if there is still a measureable deviation from the pressing size of the pressing die.

5. Check the swaging diameter


After the first pressing check the swage-Ø according to the details of the respective skive and swage diameter
chart.
Is a correction necessary, you have to repeat the pressing in this way:
Turn back the press micrometer anti-clock wise about the correcting measure.
Example: 4064.1300adjustment 3,7 mm
swage-Øhandicap 23,7 mm
= swage-Ø real 24,0 mm
difference 0,3 mm
Turn back the press micrometer from before 3,7 to 3,4 anti-clock wise.
Inlay the wrong pressed hose again in the press tool and repeat the pressing.
PB 9990.0017/0018/2003 P
D

Operating Instructions
LOW PRESSURE - PRESS TOOLS
Press tool for single production (9 - 17 mm) LOW PRESSURE - PRESS TOOLS 9990.0017 and 9990.0018
A press tool that is clamped into a vice, and has proven itself for repair work and the manufacture of single
fuel or oil lines. With the 6 press fingers of the tool sleeves from an inside diameter of
9 mm to an inside diameter of 17 mm can be pressed. This tool is not suitable for any larger size sleeves.
After pressing the press fingers have to be manually pushed back into the starting position. Dear customer,
TECHNICALDATA:
Operatingrange: from size 2 to size 10 Congratulations on purchasing a tool that will enable you to
Press tool: 6 press fingers manufacture low-pressure hoses.
Size: length 600 mm
width 160 mm However, the best tool can get damaged if misused, so never use
height 60 mm an extension lever or anything similar.
Weight: c. 4,5 kp
Order-No. 9990.0017 Use only hardened hose sleeves or those that have been heat-
Press tool for series production (9 - 28 mm) treated.
This tool is mounted on a work bench and will allow the manufacture of hose in small quantities. This tool can
press all sleeves from an inside diameter of 9 mm to an inside diameter of 28 mm. This press tool has 6 press
fingers, which after pressing will return into their original position by moving the lever arm back into the starting
If this advice is followed you will be more than satisfied with this
position. Included in the basic equipment are 2 sets of press fingers, which are easy to change by loosening the tool.
nuts and removing the face plate. Size 1 is used for sleeves up to an inside diameter of 17 mm and size 2 up to an
inside diameter of 28 mm. The exenter lever may have to be adjusted at the bottom of the lever arm. Insert the hose line into the press ring in such a way that the press
TECHNICALDATA: fingers lie flat against the middle of or directly below the sight hole
Operatingrange: from size 2 to size 16 of the hose sleeve.
Press tool: 6 press fingers
Accessories: 1 set of press fingers for sleeves
up to an inside diameter of 17 mm
1 set of press fingers for sleeves
up to an inside diameter of 28 mm
in the middle of or
Size: length 350 mm
width 130 mm below sight hole
height 630 mm
Weight: c. 17 kp

REMARK: Order-No.: 9990.0018


Please use only hardened sleeves with this brand mark

Your supplier for COHLINE PRODUCTS


(UK)LTD
Automotive Fluid Handling Technologies
The Loop, Kent Int. Business Park
GB MANSTON KENT CT12 5DE
Tel. (018 43) 82 29 25 - Fax (01843) 82 29 24

PB 9990.0020/0021/0027/2009 P
PB 9990.0021/2007 P
D

ASSEMBLY TOOLS FOR POLYAMIDE - TUBES


ASSEMBLY PLIERS for direct assembly at the vehicle MONTAGEGERÄTE FÜR PA - ROHRE
for polyamide tubes with 6 mm, 8 mm, 10 mm and 12 mm outside diamter.

Montagegerät mit Rohr-Abschneidevorrichtung für Schraub-


stockmontage für PA-Rohr mit 5 mm, 6 mm, 8 mm, 10 mm, 11 mm
und 12 mm Außendurchmesser.
ASSEMBLY UNIT
Part-No. 9990.0020 List price: • 165,00
Unit with tube cutting devise is easily mounted in a vise for polyamid tubing 5 mm,
6 mm, 8 mm, 10 mm, 11 mm, and 12 mm outside diameter.
ASSEMBLY UNIT with tube cutting devise is easily mounted in a vise for polyamid
tubing 5 mm, 6 mm, 8 mm, 10 mm, 11 mm, and 12 mm outside diameter.

Part-No. 9990.0021 List price: • 485,00

POLYAMIDE TUBE CUTTER for all polyamide tubes up to 15 mm outside diameter.

Bestell-Nr.: 9990.0021 Preis per Stück : 464,00 brutto


order-no. : price/each : €

Part-No. 9990.0027 List price: • 15,00

GmbH Your supplier for COHLINE PRODUCTS


GmbH Ihr Lieferant für
Your supplier for COHLINE PRODUCTS
Automotive Fluid Handling Technologies
Postfach/P.O.B. 12 41 Automotive Fluid Handling Technologies
D - 35662 DILLENBURG/GERMANY Postfach/P.O.B. 12 41
Telefon/Phone 02771/399-0 Telefax 02771/399-128 D - 35662 DILLENBURG/GERMANY
Internet: http://www.cohline.de e-mail: info@cohline.de Telefon/Phone 02771/399-0Telefax 02771/399-128
Internet: http://www.cohline.de e-mail: info@cohline.de
PB 9990.0024/2003 P

Gehört in jede Belongs to each


Werkstatt garage

ROHRBIEGEGERÄT TUBE BENDING TOOL


zum Biegen von for bending
Bremsleitungen brake lines
ø 4,75 und 6 mm in ø 4,75 and 6 mm in
verschiedenen Radien different radius
Vorteile Advantages
• leichte Handhabung • Easy handling
• Montage direkt am Arbeitsplatz • On-site fitting
• Schnelles und präzises Biegen • Quick and accurate bending
• Ohne Qualitätsveränderung • Without deformity

Bestell-Nr. 9990. .0024 Order-no. 9990. .0024


Preis per Stück: € 26,00 price/each : € 26,00

Ihr Lieferant für COHLINE PRODUCTS


(UK)LTD your supplier for
Automotive Fluid Handling Technologies
The Loop, Kent Int. Business Park
GB MANSTON KENT CT12 5DE
Tel. (018 43) 82 29 25 - Fax (01843) 82 29 24