Project No. Ref.No.

: LSGS-10-PO0110
User / Customer : Ha Noi PC Page No, : I of I
Project'iitle
DocumentTitle :

$BeGifiGation
I
for
Ganped Super Thermat Resistant Aluminum Allov Gonductor.
Steel Reinforced
(GZTACSR 150mm2)

,\-'i

7 Jan. 31, 2011 Add Ampacity and Sag Tension sheet K, H. SEO J. S. GIL K. I. SOHN

0 June 29, 2010 Original Issue K. H. SEO ]. S. GIL K. i. SOHN

Rev. No. Date Descriptions Prepared By Reviewed By Approved By

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Ref. No. : LSGS-10-PO0110
Rev. No. : 1
Page No. : 2 of B

1, Scope
This specification covers design, manufacture and tests of 2100C grade concentric.lay-strand gapped
super thermal-resistant aluminum-alloy conductor, steel reinforced, i.e, GZI'ACSR for use on overhead
electric utility power lines.

2. General requirements
2-1 Applicable standard
IEC 61089 Round wire concentric lay.overhead electrical stranded conductors
IEC 60888 Zinc-coated steel wires for stranded conductors
IEC 62004 Thermal-resistant aluminum alloy wire for overhead line conductor

2'2.In case the numerical values in this specification and the applicable standard values are different, the
numerical lralues in this specificaUon have priority. Furthermore, items other than specified in this
, .-
.J
) specification shall be subjected to prior approval.

3. Materials and construction

3-1 Super thermaFresistant alumin um-alloy wire
Super thermal-resistant aluminum.alloy wire shall meet eaeh of the reguirements specified below,
before stranding.
(1) Material
= Super thermal-resistant aluminum-alloy wire shall meet the requirements of standard IEC 6200+
AT3

. (2) Quatity
Super thermal-resistant aluminum.alloy wire shall be uniform in quality and smooth in surhce and
free from practically harmful defects such as flaw, rust, cnck, etc.
(3) The properties of super thermal-resistant aluminum-alloy wire shall be specified in Table 1.

lTable 1] Prope*ies of super thermal-resistant aluminum-alloy wire before stranding

DescripUon Unit Specification
Layer Inner Outer
Shape . Trapezoid Trapezoid
Note2)
Diameter (d) and tolerance mm TW (2.92 TW (2,94N0t"2)
Minimum tensile strength MPa L70
Minimum elongation at fracture o/o
1.6
Minimum conductivity at 20oC o/oIACS 60
Minimum thermal resistant properties o/o
90
Wrapping properties (d x Eturns) Not break
x Nste: 1. The density and constant-mass temperature coefficient of resistance at 20oC are based on
2J gl cm3 and 0,0040/0C respectively.
2. Equivalent wire diameter calculated from cross-sectional area of wire after stranding,
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ffiAabBe Rev. No. i 1
Page No. : 3 of B

- 3-2 Steel wire

Steel wire and heat resistant grease shall meet each of the requirements specified below, before

--
stranding.
(1) Material
ThesteelcorewireusedshallmeettherequirementsofstandardIEc608B8.
(2) Quality
Steel wlre shall be uniform in quality and smooth in surface and free from practically harmful
defects such as flaw, rust, crack, etc
(3) The propefties of steel wire and heat resistant grease shall be specified in Table 2 and Table 3,

[Tabl6 2] Propeilies of steel wire before stranding

Description Unit Specification
'Diameter (d) and tolerance mm 2.0 + 0.03
v)

Minimum tensile strength MPa L,770

o/o 2.0
Minimum elongation at fracture
Minimum number of twists Nos. L4
Wrapping properties (4d x Bturns) Not break
Minimum mass of zinc coating g/mz 215
Adherence of zinc coating (4d x 8turns) Not crack or flake
x Note: 1) The density at 20 oC
is based on 7.8g/cm3.

lTable 3l Propefties of heat resistant grease

Description Unit Specification

Type of grease Neutral

oc 740
Minimum drop point temperature

.;J 3-3. strandin I

Stranded conductor shall be composed of steel wires and super thermal-resistant aluminum-alloy wires
which are stranded uniformly and tightty in the composition as shown in Table 4. The gap between steel
cores and inner aluminum layers shall be filled with heat resistant grease. Central steel wire of steel
core shall not be greased.
In all constructions, the successive layers have opposite direction lay and the direction of outer most
" layers shall be right-handed (Z direction).
The lay ratio of the various layers of wires in stranded conductor shall conform to Table 5.
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3-4. Joints
There shall be no joinis of any kind made in the finished steel wires.
Slectric butt welding or cold-pressure welds in the finished individual aluminum wires composing the

same wire or in any other wire of the completed conductor,

[Table 4] Structure and propefties ofstranded

of stranded conductor
Description Unit Specification
Conductor designation GA'ACSR 150mm2
Steel core Nos./mm 7 12,0
Structure
Aluminum
Inner Nos./mm L0lrw Q.82)
Outer Nos./mm & lrw Qs4)
'*'1 Minimum breaking strength KN 59.1
Steel core mm2 2ts9
Calculated cross
Aluminum mm2 L57.5
sectional area ')
Total mm2 L79.5
Steelcore mm 6.0
Overall diameter 1
Conductor mrn L6.4
Nominal weight') kglkm 623.s
*)
D.C resistance at 20oC ohm/km 0.L874
Steel core GPa 205.9
Modulus of elasticity')
Conductor GPa 79.5
Coefficient of linear Steel core tloc 11.5 x 10'6
expanslon') Conductor lfc 19.3 x 10{
Continuous 0c
Maximum zLA
Openting temperature For emergency o/^
244
Strand length per reel m 2,000
Tolerance in conductor length per reel o/o -01 +1
The direction of lay of the outer.most layer Right-hand (Z)
x Note: 1) Tabulated (x) values are for reference calculated on standard diameter, lay ratio and density.

[Table 5l Lay ratio

Lay ratio
Super thermal-resistant aluminum-alloy wire
Steelwire
1s layer (inside) I Z* layer (Outside)
76 - 2.6 10-16 I 10-14
* Note: Lay ratio is based on the nominal outside diameter of that layer.
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4. Test and inspection

Conductor tests shall be carried out in accordance with applicable standards for following items and shall
be satisfied with the requirements of applicable standards except as modified in this specification. The
sampling rate for acceptance test shall be 100/0.

e 5l Tesj and

Test items Type Test Acceptance Test Remarks

t
ADDearance o o
Diameter o o
E'! c: Tensile strenqth
No€)
o o
o=> Elonqation o 0
Prv>x
k?-9 D.C. resistance/ Conductivitv o o
K6E Thermal resistance test for 400h o
,i.a
E
Thermal resistance test for th o o
Wraooinq o o
) Aooearance o o
Diameter o o
.=
o Tensile strenqth "oq o o
Elongation o o
=
o,
0, Torsion o o
tn o
Wrappinq o
Zinc Mass o o
coatinq Adherence o o
Heat resistant qrease Droo ooint temoerature o
ADoearance o o
Stranded
Structure o o
conductor
Lay ratio and direction of lay o o
x Note: If tensile strength tests after stranding are requested by purchaser, tensile strengths of the wires
removed from the completed conductors shall not be less than 95% of the minimum tensile
strength specified for the wire before stranding,

5. Packing and marking

All conductors shalt be generally shipped on best commercial practice non-returnable steel reels covered
with wooden laggings in accordance with Appendix B.
Each length of conductor shatl be wound on a separate conductor reel and the conductor ends shall be
securely fastened to the reel to prevent the conductor from becoming loose in transit or during placing
operations.
At least details given below shall be distinctly marked on weather-proof metallic materials on both outer
sides ofthe reel flange:
' 1) Conductor designation
- 2) Length of cable in meters
- 3) Net & gross weights in kilograms
- 4) Reel number
- 5) Name of the manufacturer
6) Year of manufacture
7) Arrow showing the direction the drum shall be rolled
 Ref. No. : LSGS-I0-PO01l0
fuffi-eabile Rev. No.
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: I
No. : 6 of 8

Arpendix A Cross-sectional view of conductor

Super thermal-resistant aluminum-alloy wire

(10frW(2.B2mm) ZTAL + L4[TN(2.94mm) II-AL)

Heat-resistant Grease

S<tra high tensile strength galvanized steel wire

(7i2.0mm EST)

x Note: Center wire of steel core could not be greased.

I
Aonendix B Cross-sectional view of steel reel

x Note: 1. Conductor length is based on 2,000m

2. Net weightt !,247k9, Gross weight: L,670kg
3. AII dimensions are only reference value.
4. Other conductor length is available on specially designed reels, if required by customen
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Page No. :7 of B

Appendix C Ampacity vs Temperature Calcutation Sheet

Conductor temperature of GZIACSR

R.ac (Ohm/km) at 50Hz
Current carrying capacity (A)
fc) at 50Hz
75 0.2284 382
80 0.232L 478
8s 0.23s8 450
90 0.2395 480
95 0.2433 508
100 0.2471 534
105 0.2508 559
110 0.2545 s82
1r5 0.2583 6M
t?0 o.z62a 625
125 0.2658
J
645
130 0.2595 665
135 4.2732 684
140 0.277A 702
L45 0.2807 72n
1s0 0.2844 737
15s 0.2882 753
160 4.29L9 770
155 0.2957 786
170 4.2994 801
175 0.3031 815
180 0.3069 831
185 0.3106 846
190 0.3143 860
19s 0.3181 875
200 0.3218 889
205 0.32s6 902
21.0 0.3293 916
l?
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Apoendix D Sag Comparison Sheet

Loaded Conductor ACSR 150

Span GA-ACSR conductor
current lemperalure (In aasA)
Iengih
of GTACSR of GZI.ACSR
(m) Sag (m) Tension (N) Sag (m) Tension (N)
(A) ec)
100 685 13s t.57 4,704 1.57 4,867
200 685 135 4.07 7,256 4.47 7,509
300 68s 135 8,07 8,227 8.07 8,52L
400 68s 135 14.63 8,069 14.63 8,355
500 685 135 23.08 7,992 23.08 8277
600 685 135 33.41 7,949 33.41 8233
700 685 135 45.63 7,973 45.63 8/205
800 68s 135 59.72 7,906 59.72 8,189
900 685 135 75.69 7,895 75.69 8,L77
1,000 68s 135 93.55 7,886 93.55 8,168

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