Electrical Panel Structure

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Alfa Laval Copenhagen A/S

Maskinvej 5
2860 Soborg
Denmark
+45 39 53 60 00
e-mail: info.dk@alfalaval.com
Customer ALFA LAVAL

Customer job number N1960
End user ALFA LAVAL
Panel ID VO10-20
Panel description Electrical Panel
Panel type VO10-20 Electrical Panel
AE Partner job number 77344

Project manager AE Partner VJ
Project start 07.12.2015
Latest change 01.04.2016
Document revision 01
Print date 01.04.2016
Previous page Next page

2
ALFA LAVAL Front page Customer: ALFA LAVAL Alfa Laval Data: = G1
Copenhagen A/S Project: N1960 Proj.Nr: 77344 + VO10-20
info.dk@alfalaval.com +45 39536000 Print date: 01.04.2016
This drawing may not be copied or disclosed to a third party
AEP010072 Electrical Panel Edited by : 01.04.2016 Page 1
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Structure of electrical drawings

Page overview description Page No Page overview description Page No
Title page 1 Motorstarters DOL, softstarter 300-399
Structure of electrical drawings 2 Motorstarters frequency converter 400-449
Table of contents 3-18 External supply, frequency converter supply 450-499
Document history 19 DI signals 500-599
Electric data / specification slate 20 DO signals including solenoid vavles 600-699
Identification of conductors in panel 21 DI+DO signals (example - APV valves) 700-745
Identification of components in panel 22 Valves with solenoids in panel 750-799
Safety instructions 23 AI signals 800-849
Installation instructions and start-up, transportation and storage 24 AO signals 850-899
Installation instruction EMC 25 Multi-signal devices like homogenizer and signal exchange 900-945
CE-Declaration 26 Air Supply, reduction circuits solenoid vavles, all air parts in panel 950-999
Component layouts 30-49 Bill of materials 1000-1099
Main breaker 100 Cable Overview 2000
Supply to UPS 101
Earth layout 102
Emergency stop contactors main power 103
Control voltage transformer and power supply 110-120
Service sockets 126
Ventilation 127
Panel light 128
PLC card and I/O overview 130-194
Network overview external profibus, devicenet, ethernet 195-199
Supply to PLC system, repeater, ethernet, modem etc 200-219
ASI controller and power supply 220-239
Ethernet circuits switch supply 240-249
Emergency stop relays 250-299

1 3
ALFA LAVAL Sturcture of electrical drawings Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
Table of contents
Page Page description Date Edited by
1 Front page 01.04.2016 vj
2 Sturcture of electrical drawings 01.04.2016 vj
3 Table of contents 01.04.2016 vj
4 Table of contents 01.04.2016 vj
19 Document History 01.04.2016 vj
20 Specification label 01.04.2016 vj
21 Identification of conductors 01.04.2016 vj
22 Identification of panel and components in panel 01.04.2016 vj
23 Safety instruction 01.04.2016 vj
24 Installation instructions and start-up, transportation and storage 01.04.2016 vj
25 Installation instruction EMC 01.04.2016 vj
26 CE-Declaration 01.04.2016 vj
30 Panel layout 01.04.2016 vj
40 Enclosure legend 01.04.2016 vj
100 Main Power Supply 01.04.2016 vj
102 Grounding layout 01.04.2016 vj
115 24VDC Supply 01.04.2016 vj
130 I/O Overview 01.04.2016 vj
195 Profinet Connections Overview 01.04.2016 vj
250 Emergency Stop 01.04.2016 vj
300 P370-1 Feed Pump Control (Option) 01.04.2016 vj
400 M701 Centrifuge VFD Power Supply 01.04.2016 vj
401 M701 Centrifuge Control 01.04.2016 vj
402 -B4020 Speed Transmitter 01.04.2016 vj

2 4
ALFA LAVAL Table of contents Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
Table of contents
Page Page description Date Edited by
500 PS220-1 Pressure switch utility water 01.04.2016 vj
600 Alarm light / Centrifuge run light + remote Alarm + Remote run / Remote control signals 01.04.2016 vj
601 Alarm horn (Option) SV301-1 / SV372-1 / SV376-1 Solenoid valves 01.04.2016 vj
800 YT750 Frame Vibration 01.04.2016 vj
900 Remote control signals 01.04.2016 vj
1000 Bill of materials 01.04.2016 vj
1001 Bill of materials 01.04.2016 vj
2000 Cable overview 01.04.2016 vj

3 19
ALFA LAVAL Table of contents Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
Document History
Rev. No Date Editor Page No
01 01.04.2016 VJ First Draft All

4 20
ALFA LAVAL Document History Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
Alfa Laval
Copenhagen A/S
Tel.: +45 39536000
Panel ID : VO10-20
Panel Description : Electrical Panel
Field Wiring Diagram : 77344
Enclosure Type : IP54
Installation temperature Min./Max. : 10°C/40°C
Maximum Voltage : 230 VAC
Phases : 1
Frequency : 50-60Hz
System Earthing : TN-C
Max. Switchboard Load : 16A
Total FLA : 2A
Largest Motor FLA : -
Short Circuit Rating:
Rated Short-time Withstand Current : 0.5kA / 1sec
Control Voltage : 24VDC

19 21
ALFA LAVAL Specification label Customer: ALFA LAVAL Alfa Laval Data: = G1
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Identification of Conductors in Panel

Wire Identification:
Wire Colour Code If a Relay is Supplied with a Conductor on Terminal A1 - this Conductor will be Numbered
as Wire No. A1. The Above Definition Meets the Demands for Enabling Identification of
Each Conductor at Each Terminal Connection, in Accordance with the Technical
Power Circuit : Black Documentation.
Neutral : Light Blue
Protection Wire : Yellow/Green
Power circuits min. crossection - 2.5mm²
Control Circuits:
Phase AC : Red
Neutral AC : Red
Positive DC : Dark blue
Negative DC : Dark blue
Strange Voltage (External

Supplied Circuits) : Orange

20 22
ALFA LAVAL Identification of conductors Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
Identification of panel and components in panel

Panel ID is named according Higher-Level Assignment (HLA) and Location Designation (LOC).
Letter Codes for Components 000000 -PX100EX
Example: =G1+A001
According EN/IEC 81346:
HLA: =G1 Plant name SEPARATOR TYPE
-P Alarm Horn
-A Control Panel
-P Amp Meter
LOC: +A001 Panel name PROJECT NUMBER ALFA LAVAL
-A Panel
-P Bell
-A Junction Box
-P Clock
-A Push Button Box
-P Counter
A Unit That Have More Then 1 Function
-P Display
Where is no Main Purpose
-P Horn
-P Indicator
-B Detector
-P Lamp
-B Encoder
-P LED Lamp
-B
-B
Limit stop
Measuring Element
-P Printer Finding page of component
-P Recorder
-B Photocell
-P Voltmeter Devices: PLC I/O Terminal rows: Cables: Wires:
-B Position Switch
-P Manometer 13
-B Proximity Switch 3
-B Pressure Switch -K2021 -K100 -X1102 -W1102
21 Wire numbers:
-Q Contactor 14
-B Sensor component:
Conunt Nr.
in path
Path 2
Identifier
Page 202
Path 1
Identifier
Page 110
Path 2
Terminal 3
Identifier
Page 110
-Q Motor Starter
Rack Nr
Card Nr
-B Tacho Generator terminal number
-Q Thyristor
-B Temperature Sensor
-Q Soft Starter
-C Battery
-R Reduction Valve
-C Capacitor
-R Resistor
-C Hard Disk
-R Diode Last digit in designation is path
-C Recorder Storage
All other digits - page number
-S Manual Valve
-E Fan
-S Potentiometer
-E
-E
Heating Device
Air Condition
-S Switch Other symbols used in drawings
-S Push Button
-S Service Breaker for Motor -L1 / 200.1
Circuit continues on the page
-F Circuit Breaker -L2 / 200.1
-F Fuse
-T Converter -L3 / 200.1
number by the arrow
-F Fuse Switch
-T Frequency Converter
-F Overload Protection
-T Servo Drive
-F Transient protection
-T Regulator /900.8
-F Intelligent Motor Starter ET200S
-T Transformer 1 3 5 13
-T Power Supply -Q1001
-G Dynamo
-T Signal Converter
Additional contacts of the breaker
2 4 6 14
-G Signal Generator are on page number by the symbol
-V Filter
-K CPU
-K Integrated Circuit
-W Cable
-K Micro Processor 1 3 5 A1
-W Air Tube
-K Relay -Q1004 -Q1004
-K Servo Control 2 4 6 230 V A2
-X Plug
-K Solenoid Valve
-X Terminal
-K Timer
-K E-Stop Relay 1 2
/100.4
-W10011
-M Actuator
3 4
/100.4 Additional contacts of the contactor
-M Electrical Motor 5 6
/100.4
are on page number by the symbol
-M Pump

21 23
ALFA LAVAL Identification of panel and components in panel Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
When electrical equipment is in operation, it is unavoidable that certain parts of the equipment carry hazardous voltage.
For this reason, serious bodily harm and damage to property can occur, if the following safety instructions are not observed.
1. Safety instruction
- Work on electrical plant or equipment may only be carried out in accordance with the rules of electrical engeneering by a qualified
electrician or by persons under the instruction and supervision of a qualified electrician.
- Machine and plant parts which are being subjected to inspection, maintenance and repair works must be switched to no-voltage and
secured against being switched back on again. Check first of all that the disconnected parts are not carrying any voltage, then
earth and short. Protect neighbouring parts, which are under voltage, against accidental contact by covering.
- The electrical system of the plant is to be inspected / checkedat regular intervals. Faults must be notified and corrected immediately.
- If repairs are necessary at live parts, then a second person must be called in, who can operate the emergency-off switch or main switch
in an emergency. Cordon of the work area with a red-white safety chain and a warning sign. Use only tools which are insulated against voltage.
- Use original fuses with prescribed amperage. The plant must be immediately shut down if faults occur in the electrical power supply.
- The currently valid circuit diagram provided together with the control cabinet is always to be used. Provisional copies with the stamp
"Preliminary copy" are invalid.
- The control cabinet is to be kept closed because splash water or uncontrolled reaching into the cabinet can lead to situations,
which are hazardous to life.
- Water should never be used to fight fires in electrical equipment. Only those fire extinguishers provided for this purpose may be used.

22 24
ALFA LAVAL Safety instruction Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
2. Instructions on installation and start-up
- Before start-up it should be checked whether the machine which is to be connected to the switchgear meets the conditions of the CE guidelines.
- The control cabinet may not be installed in rooms with a risk of explosion, i.e. Ex rated areas.
- Once the control cabinet has been completely connected up to the machine, tests according to DIN EN60204 Part 1 must be carried out
prior to the first start-up and after changes.
- For changes and extensions within the control cabinet the "wiring colours" must be observed for the electric wiring.
- During the installation, attention should be paid that conductors and their cross-sections are selected according to DIN EN60204 Part 1 and
are to be laid in accordance with this Standard.
- Cables and conductors are fed through the leading-in strips located on the cabinet floor or through screwed cable connectors installed
subsequently to suit the local conditions.
- Changes at or in the control cabinet must be agreed with us.
- When installing local devices, attention must be paid to the installation and operating instructions of these devices.
3. Transport and storage
- The control cabinet is to be packed prior to transport in such a way that no damage can be caused to the casing (e.g. using air-cushion-foil).
- The control cabinet must be secured on the transport means in such a way that it cannot slip or tip over.
- The control cabinet is to be transported professionally and in a workmanlike fashion.
- If the control cabinet is put into intermediate storage, then suitable precautions must be taken to prevent damage by dampness, vibration or shocks.

23 25
ALFA LAVAL Installation instructions and start-up, Customer: ALFA LAVAL Alfa Laval Data: = G1
Copenhagen A/S transportation and storage Project: N1960 Proj.Nr: 77344 + VO10-20
0 1 2 3 4 5 6 7 8 9
CONNECT CABLE SCREEN ( 360 ° )

TO EARTH RAIL IN PANEL
Cable
Cable Screen
Cable Screen
Pigtail
Cable

24 26
ALFA LAVAL Installation instruction EMC Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
CE-Declaration
The company AE partner Ganibu str. 1/3 LV-3401 Liepaja Latvia, hereby declares that the delivery of electric switchboard, control panel and similar
assembled components
- are manufactured acc the following standards:
2006/95/EC Low Voltage Regulative.

2006/42/EC Machinery Regulative
2004/108/EC EMC Regulative
- are designed according to the following standards:
DS/EN 60439-1:2002 Low-voltage switchgear and control gear assemblies - Part 1: Type-tested and partially tested assemblies.
DS/EN 60204-1:2006 Safety of machinery: Electrical equipment of machines - Part 1: General requirements.
- are intended to be incorporated in machines or assembled with other machine parts for incorporation in machines, covered by the EC Machine directive.
Placing into service is prohibited, until the machine it is to be incorporated into, is declared in conformity with all appropriate regulations e.g.
Machine directive.
This means that the company which are performing / responsible for the final connection, are responsible for the CE marking of components and the drawing
up of the final EEC- Declaration of conformity.
The above is one/more switch boards for a mechanical system, which prior to shipment to the customer, has not been mounted in a 100% test assembly.
Therefore it has not been possible to take into consideration, all safety aspects, which may arise when more system components are integrated, through an
electric control system, at the subsequent installation.
01.04.2016
AE Partner Project Manager: Valerijs Jouravlev
25 30
ALFA LAVAL CE-Declaration Customer: ALFA LAVAL Alfa Laval Data: = G1

0 1 2 3 4 5 6 7 8 9
Rittal 1073500
Panel RAL7035
W760xH760xD300
ENGRAVED PLATES:
(The engraved plates are fixed
with double sided adhesive tape)
760 mm
730 mm
1: PANEL IDENTIFICATION 1.
60x80
VO10-20 Dim: 120x55mm
Character height: 8mm 1 9
230VAC - 50-60Hz Color: white, characters: blue 630 mm 6 8 2 3 4
Inom: 16A - Icw: 0.5kA / 1sec
SITOP PSU100S
SIEMENS
6EP13 X10 L+ M 0+ 0- 1+ 1-
X11
L1 M L+ M 1M .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 2M 0 1 3M 0 1
X10
DI a DI b AQ AI AI AI
Alfa Laval N°: N1960 9680219549

24VDC 24VDC 24VDC INPUTS ANALOG ANALOG 24VDC ANALOG INPUTS
OUTPUTS INPUTS
-X1153
SIEMENS
X50
MC
5SY62
Drawing N°: 77344 - VO10-20 Electrical Panel

550 mm
0 1 2 3
DIAG
ERROR
RUN / STOP
MAINT
.0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5
DI a DI b AI
SM 1231
CPU 1215C
AI
DC/DC/DC
7
DQ a DQ b
.0 .1 .2 .3 .4 .5 .6 .7 .0 .1
LINK 215-1AG40-0XB0
Rx / Tx
6ES7231-4HD32-0XB0
L1 N PE ANALOG INPUTS
24VDC OUTPUTS
X12
DQ a DQ b AI
X1 P1 X1 P2 4L+ 4M .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 2+ 2- 3+ 3- X11
PROFINET (LAN)
MAC ADRESS
5
40x80
40x80
13 14 + + - -
Dim: 100x15mm
CENTRIFUGE
2: MAIN SWITCH Character height: 6.5mm
Color: white, characters: black
ALARM RUN
400 mm
60x80
10 11 370 mm
23
25
2. 12 13 14 15 17 18 19 20 21 22
-X1157
-X2503
-X3001
-X4011
-X5001
-X4023
-X6011
-X8001
-X9001
E-STOP 290 mm
RESET
27
280 mm SUPPLY
230VAC
16
24
26
PE
Dim: 30x45mm
Character height: 3mm
Color: white, characters: black 28
190 mm SH
110 mm
120x80
PANEL COMPONENTS
STICKERS Dim: 15x8mm
Color: yellow, characters: black
-F1151 Texts according to diagram EXTERNAL
330 mm
380 mm
430 mm
760 mm
SIGNALS
130 mm
704 mm
300 mm
M25 - 1pcs
M20 - 6pcs
M16 - 21pcs
90 mm
55 mm
mm
mm
mm
mm
mm
mm
380 mm
760 mm
150
180
210
250
290
330

26 40
ALFA LAVAL Panel layout Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
Enclosure legend
Location Device tag Type number Page No
1 K1320 6AV2123-2GB03-0AX0 132
2 B4020 KFD2-UFC-1.D 402
3 K1303 6ES7215-1AG40-0XB0 130
4 K1313 6ES7231-4HD32-0XB0 131
5 K4009 PLC-RPT- 24DC/21 401
6 F1151 5SY6210-7 115
7 X1153 30
8 K2500 750104 250
9 T1151 6EP1334-2BA20 115
10 P6001 XB4BVB4 600
11 P6003 XB4BVB1 600
12 Q1001 1SCA104811R1001 100
13 X1157 30
14 X2503 30
15 X3001 30
16 K3003 PLC-RPT- 24DC/21 300
17 X4011 30
18 X5001 30
19 X4023 30
20 X6011 30
21 X8001 30
22 X9001 30
23 K6000 PLC-RPT- 24DC/21 600
24 K6002 PLC-RPT- 24DC/21 600
25 K6004 PLC-RPT- 24DC/21 600
26 K6006 PLC-RPT- 24DC/21 600
27 S2502 XB4BA61 250
28 S2503 XB4BS8444 250

30 100
ALFA LAVAL Enclosure legend Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
230VAC / 115.0
N / 115.0
1 3 5
-Q1001
OT16F3 2 4 6
16A
PE
PE
-W10001 1 2 PE
JZ
3x
230VAC N PE
Power Supply
System Earthing TN-C

Voltage 230 VAC
50-60Hz

40 102
ALFA LAVAL Main Power Supply Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
Door PE
PE
10mm²
Panel PE
Frame
16mm²
Mounting PE PE PE
Plate PE
16mm²
PE PE
PE PE
SH
SH

100 115
ALFA LAVAL Grounding layout Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
100.9 / 230VAC
100.9 / N
1 3
-F1151 -X1153 2 4 6 8 10 12
5SY6210-7 2 4 4A 4A 4A 4A 4A 4A
C 10A
L1 N
-T1151
IN: 120/230 V AC
OUT: 24 V/10 A DC
PE - +
24VDC1 / 130.0 24VDC2 / 132.0 24VDC3 / 250.0 24VDC4 / 401.0 24VDC5 / 300.0
0VDC1 / 130.0 0VDC2 / 132.0 0VDC3 / 250.0 0VDC4 / 401.0 0VDC5 / 300.0
-X1153 1 3 5 7 9 11
PE PE
PE PE
-X1157 1 2
3210567
-W11571 1 2
LIYY-JZ
3x1.5 mm²
X1
24VDC
X2
-FG220-1
24VDC
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC Supply
Supply Supply Supply Supply Supply Supply Sight Glass
CPU, I/O HMI Internal VFD Control External
102 130
ALFA LAVAL 24VDC Supply Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
-K1303
S7-1200 SIEMENS
CPU 1215C DC/DC/DC -X11:1
/401.5 Mana
2M
-X11:2
-X10:1 + QW64 /401.5 M701 Speed Setpoint
+ - AO 0
L+
-X10:2 -X11:3
+ QW66 Spare
M AO 1
-X10:3
PE -X11:4
PE -X10:4 3M
L+
-X10:5 -X11:5
+ IW64 Spare
M AI 0
-X10:6 - + -X11:6
+ IW66 Spare
1M AI 1
-X10:7 - + -X12:1
ST740 Standstill /402.2 I0.0
DI a 4L+
-X10:8 -X12:2
Emergency stop OK /250.8 I0.1
DI a 4M
-X10:9
M701 Centrifuge Running /401.3 I0.2 -X12:3
DI a
-X10:10 Q0.0 /600.0 Alarm light + remote Alarm
DQ a
M701 Centrifuge Ready /401.4 I0.3 -X12:4
DI a
-X10:11 Q0.1 /600.2 Centrifuge run light + Remote run
DQ a
ST740 Overspeed Alarm /401.6 I0.4 -X12:5
DI a
-X10:12 Q0.2 /601.1 Alarm horn (Option)
DQ a
P370-1 Feed Pump Running /300.1 I0.5 -X12:6
DI a
-X10:13 Q0.3 /600.4 Remote Production
DQ a
P370-1 Feed Pump Ready /300.2 I0.6 -X12:7
DI a
-X10:14 Q0.4 /600.6 Remote CIP
DQ a
PS220-1 Pressure switch utility water /500.1 I0.7 -X12:8
DI a
-X10:15 Q0.5 /401.9 M701 Centrifuge Start
DQ a
Remote Start/Stop /900.1 I1.0 -X12:9
DI b
-X10:16 Q0.6 /300.3 P370-1 Feed Pump Start
DQ a
Remote Prod /900.2 I1.1 -X12:10
DI b
-X10:17 Q0.7 /601.3 AV301-1 Solenoid valve
DQ a
Remote CIP /900.3 I1.2 -X12:11
DI b
DQ b
Remote Discharge /900.3 I1.3 -X12:12
DI b
DQ b
Remote Acknowledge /900.4 I1.4
DI b
-X10:20 -X1:P1/PN
I1.5 /195.3 Profinet Port
DI b P1/PN
-X1:P2/PN
/195.3
P2/PN
6ES7215-1AG40-0XB0
115.2 / 24VDC1 24VDC1 / 131.0

115.2 / 0VDC1 0VDC1 / 131.0

115 131
ALFA LAVAL I/O Overview Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
-K1313
S7-1200 SIEMENS
SM1231 AI 4 x 13 Bit
- + -X10:1
L+
-X10:2
M
-X10:3
PE
PE
V
-X10:4
A IW68 /800.1 YT750 Frame Vibration
M0+
-X10:5
IW68- /800.1 Mana
M0-
V
-X10:6
A IW70 /401.1 M701 Current
M1+
-X10:7
IW70- /401.2 Mana
M1-
-X11:1
n.c.
-X11:2
n.c.
-X11:3
n.c.
V
-X11:4
A IW72 /402.5 ST740 Speed
M2+
-X11:5
IW72- /402.5 Mana
M2-
V
-X11:6
A IW74
M3+
-X11:7
IW74-
M3-
6ES7231-4HD32-0XB0
130.9 / 24VDC1
130.9 / 0VDC1

130 132
0 1 2 3 4 5 6 7 8 9
-K1320
Basic Panel SIEMENS

KTP700 Basic, 7"
-X80:1
L+
-X80:2
M
-X1:P1 /195.6 Profinet Port

PN
-X1/P1:1
TX+
-X1/P1:2
TX-
-X1/P1:3
RX+
-X1/P1:6
RX-
-X60:USB
USB
PE
PE
6AV2123-2GB03-0AX0
115.3 / 24VDC2
115.3 / 0VDC2

131 195
0 1 2 3 4 5 6 7 8 9
Customer Network
-K1303 -K1320
/130.3 /132.0
P2/PN
CPU 1215C DC/DC/DC -X1:P2/PN SIEMENS SIMATIC HMI SIEMENS
/130.5 KTP700 Basic PN, 7"
/130.5 /132.2
-X1:P1/PN -X1:P1
P1/PN PN
-W19531
Profinet
Profinet Profinet
Port Port

132 250
ALFA LAVAL Profinet Connections Overview Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
115.4 / 24VDC3
-K1303
CPU 1215C DC/DC/DC
/130.3
I0.1
8
13
-S2502
XB4BA61 14
Blue
Reset
-K2500 Y32
750104 A1 S12' S34 41
PNOZ s4 13 23 33
Safety Relay PNOZ s4 RESET /401.7 /401.7 /300.3
24VDC 14 24 34
A2 S11 S21 S12 S22 42
11 21
-S2503
XB4BS8444 12 22
E-Stop
115.4 / 0VDC3 0VDC3 / 300.3

PE PE
-X2503 1 2 3 4 5 6 7 8 9 10 11 12
3210567
24VDC Spare Emergency stop

Supply E-Stop PB OK

195 300
ALFA LAVAL Emergency Stop Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
-K1303 -K1303 -K1303

CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC
/130.3 /130.3 /130.5

I0.5 I0.6 Q0.6
12 13 9
33
-K2500
/250.7 34
A1
-K3003
2900299 A2
250.1 / 0VDC3 0VDC3 / 401.8
11
-K3003
/300.3
12 14
115.6 / 24VDC5 24VDC5 / 500.0

115.6 / 0VDC5 0VDC5 / 500.0
PE PE
SH SH
-X3001 1 2 3 4 5 6
3210567
-W30001 1 2 3 4 5
LIYY-JZ
7x0.75 mm²
-P370-1
Feed Pump
P370-1 P370-1 P370-1

Feed Pump Feed Pump Feed Pump
Running Ready Start
250 400
ALFA LAVAL P370-1 Customer: ALFA LAVAL Alfa Laval Data: = G1

Copenhagen A/S Feed Pump Control (Option) Project: N1960 Proj.Nr: 77344 + VO10-20
0 1 2 3 4 5 6 7 8 9
FIELD
/ L1
/ L2
/ L3
/ PE
-W40001 1 2 3 PE
LIYY-JZ
4x16 mm²
1 3 5
-F4000
3RV2332-4JC10
65A
I> I> I>
2 4 6
-W40002 1 2 3 PE
LIYY-JZ
4x16 mm²
-T4000
L1 L2 L3 PE
ACS580-01-045A-4+B056
T1/U T2/V T3/W PE' PE. SH 10 18

X2 X3
+24V DI6
-W40003 1 2 3 PE 1 2 -W40021
LIYY-JZ LIYCY-JZ
4x16 mm² 2x0.75 mm²
U V W
M
-M701 -TT730
18.5kW 3~
PE
CENTRIFUGE

300 401
ALFA LAVAL M701 Centrifuge VFD Customer: ALFA LAVAL Alfa Laval Data: = G1
Copenhagen A/S Power Supply Project: N1960 Proj.Nr: 77344 + VO10-20
0 1 2 3 4 5 6 7 8 9
115.5 / 24VDC4 24VDC4 / 402.0

115.5 / 0VDC4 0VDC4 / 402.0
-K1313 -K1303 -K1303 -K1303 -K1303 -K1303
SM1231 AI 4 x 13 Bit CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC
/131.4 /131.4 /130.3 /130.3 /130.5 /130.5 /130.3 /130.5

IW70 IW70- I0.2 I0.3 QW64 2M I0.4 Q0.5
6 7 9 10 2 1 11 8
10 12 14
-B4020 -K4009
12 11 /402.0 11
13 23
-K2500 /250.7
/250.6 14 24
A1
-K4009
2900299 A2
300.4 / 0VDC3 0VDC3 / 600.0
PE SH
PE
SH SH
-X4011 1 2 3 4 5 6 7 8 9 10
3210567
-W40101 1 2 3 4 5 6 7 8 9
LIYCY-JZ
12x0.75 mm²
-T4000 DCOM AO2+ AGND RO2A RO2C RO2B RO1A RO1C RO1B AI1 AGND SGND IN1 IN2 DI1 DI2 DI3 DI4 DI5
X2 XI X7 X6 XI X4 X3
12 8 9 23 22 24 20 19 21 2 3 36 37 38 13 14 15 16 17
Analog Analog inputs Safe Torque Off Start Digital inputs

output Relay output Relay output
RO2 RO1
14 11 /401.7
12
M701 M701 M701 M701 ST740 M701

Current Centrifuge Centrifuge Speed Overspeed Centrifuge
Running Ready Setpoint Alarm Start
400 402
ALFA LAVAL M701 Centrifuge Customer: ALFA LAVAL Alfa Laval Data: = G1
Copenhagen A/S Control Project: N1960 Proj.Nr: 77344 + VO10-20
0 1 2 3 4 5 6 7 8 9
401.9 / 24VDC4
401.9 / 0VDC4
-K1303 -K1313
CPU 1215C DC/DC/DC SM1231 AI 4 x 13 Bit
/130.3 /131.4 /131.4

I0.0 IW72- IW72
7 5 4
-B4020 23+ 24- 16 17 18 19+ 20- 7- 8+

KFD2-UFC-1.D
Power Supply Power Rail ERR Output II Output III Output IV
Output I Input I Input II

10 11 12 1+ 3- 13+ 14-
/401.7
PE PE
SH SH
-X4023 1 2
3210567
-W40231 1 2
LIYY-JZ
3x0.75 mm²
BU BN
-ST740
Inductive
ST740 proximity sensor ST740
Standstill Speed

401 500
ALFA LAVAL -B4020 Customer: ALFA LAVAL Alfa Laval Data: = G1

Copenhagen A/S Speed Transmitter Project: N1960 Proj.Nr: 77344 + VO10-20
0 1 2 3 4 5 6 7 8 9
-K1303
CPU 1215C DC/DC/DC
/130.3
I0.7
14
300.9 / 24VDC5 24VDC5 / 800.0

300.9 / 0VDC5 0VDC5 / 601.0
PE PE
-X5001 1 2 3
3210567
-W50001 bn bk bu
LIYY-JZ
3x0.75 mm²
-PS220-1
+24V Sig 0V
PS220-1
Pressure switch
utility water
402 600
ALFA LAVAL PS220-1 Customer: ALFA LAVAL Alfa Laval Data: = G1

Copenhagen A/S Pressure switch utility water Project: N1960 Proj.Nr: 77344 + VO10-20
0 1 2 3 4 5 6 7 8 9
-K1303 -K1303 -K1303 -K1303

CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC
/130.5 /130.5 /130.5 /130.5

Q0.0 Q0.1 Q0.3 Q0.4
3 4 6 7
A1 x1 A1 x1 A1 A1
-K6000 -P6001 -K6002 -P6003 -K6004 -K6006
2900299 A2 XB4BVB4 x2 2900299 A2 XB4BVB1 x2 2900299 A2 2900299 A2
RED WHITE
401.9 / 0VDC3
11 11 11 11
-K6000 -K6002 -K6004 -K6006
/600.0 /600.2 /600.4 /600.6
12 14 12 14 12 14 12 14
PE PE
-W60001 1 2 3 4 5 6 7 8
LIYY-JZ
9x0.75 mm²
Alarm light Centrifuge run Remote Remote

+ remote Alarm light Production CIP
+ Remote run
500 601
ALFA LAVAL Alarm light / Centrifuge run light Customer: ALFA LAVAL Alfa Laval Data: = G1
Copenhagen A/S + remote Alarm + Remote run / Remote control signals Project: N1960 Proj.Nr: 77344 + VO10-20
0 1 2 3 4 5 6 7 8 9
-K1303 -K1303 -K1303 -K1303

CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC
/130.5 /130.5 /130.5 /130.5

Q0.2 Q0.7 Q1.0 Q1.1
5 10 11 12
500.9 / 0VDC5 0VDC5 / 800.0

PE PE
-X6011 1 2 3 4 5 6 7 8
3210567
-W60101 1 2 -W60121 1 2 -W60141 1 2 -W60161 1 2
LIYY-JZ LIYY-JZ LIYY-JZ LIYY-JZ
3x1.5 mm² 3x1.5 mm² 3x1.5 mm² 3x1.5 mm²
-AV301-1 -AV370-1 -AV370-2
Alarm horn AV301-1 AV370-1 AV370-2

(Option) Solenoid valve Solenoid valve Solenoid valve

600 800
ALFA LAVAL Alarm horn (Option) Customer: ALFA LAVAL Alfa Laval Data: = G1
Copenhagen A/S SV301-1 / SV372-1 / SV376-1 Solenoid valves Project: N1960 Proj.Nr: 77344 + VO10-20
0 1 2 3 4 5 6 7 8 9
-K1313
SM1231 AI 4 x 13 Bit
/131.4 /131.4
IW68 IW68-
4 5
601.9 / 0VDC5
500.9 / 24VDC5 24VDC5 / 900.0
PE SH
PE
SH SH
-X8001 1 2
3210567
1 2
-W80001
LIYCY-JZ
2x0.75 mm²
-YT750
Monitran WH BK
4-20 mA
YT750
Frame Vibration

601 900
ALFA LAVAL YT750 Customer: ALFA LAVAL Alfa Laval Data: = G1

Copenhagen A/S Frame Vibration Project: N1960 Proj.Nr: 77344 + VO10-20
0 1 2 3 4 5 6 7 8 9
-K1303 -K1303 -K1303 -K1303 -K1303

CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC CPU 1215C DC/DC/DC
/130.3 /130.3 /130.3 /130.3 /130.3

I1.0 I1.1 I1.2 I1.3 I1.4
15 16 17 18 19
800.9 / 24VDC5
PE PE
-X9001 1 2 3 4 5 6
3210567
-W90001 1 2 3 4 5 6
LIYCY-JZ
7x0.75 mm²
Remote Remote Remote Remote Remote

Start/Stop Prod CIP Discharge Acknowledge

800 1000
ALFA LAVAL Remote control signals Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
Parts list
Device Quantity Designation Part number Supplyer
-B4020 1 Frequency Converter with Trip Value KFD2-UFC-1.D Pepperl+Fuchs
-CAB 1 Compact enclosures AE , whd 760x760x300 mm 1073500 Rittal
-CAB 1 Wiring plan pockets of plastic with self-adhesing fastening strips DIN A4 portrait 2514000 Rittal
-F1151 1 CIRCUIT BREAKER 400V 6KA, 2-POLE, C, 10A, D=70MM 5SY6210-7 Siemens
-K1303 1 CPU 1215C, DC/DC/DC 6ES7215-1AG40-0XB0 Siemens
-K1303 2 RJ45 Plug Connector (10/100MBIT/S) W. Rugged Metal Housing 6GK1901-1BB10-2AA0 Siemens
-K1313 1 SM 1231, 4AI 6ES7231-4HD32-0XB0 Siemens
-K1320 1 KTP700 BASIC 6AV2123-2GB03-0AX0 Siemens
-K1320 1 RJ45 Plug Connector (10/100MBIT/S) W. Rugged Metal Housing 6GK1901-1BB10-2AA0 Siemens
-K2500 1 PNOZsigma Safety relay 3n/o 1n/c 750104 PILZ
-K3003 1 Relay Module 2900299 Phönix Contact
-P6001 1 Red pilot light with integral LED, metal, complete unit XB4BVB4 Schneider Electric
-P6003 1 White pilot light with integral LED, metal, complete unit XB4BVB1 Schneider Electric
-Q1001 1 Switch disconnector OT16F3 16A 1SCA104811R1001 ABB
-Q1001 1 OXS6X250 Shaft for selector type handle 1SCA101660R1001 ABB
-Q1001 1 Handle IP65 OT16...125 1SCA105213R1001 ABB
-Q1001 1 Terminal shroud for OT16...40F3 3pole 1SCA105317R1001 ABB
-S2502 1 Blue flush unmarked Complete pushbutton 1 NO XB4BA61 Schneider Electric
-S2502 1 Transparent boot for circular flush pushbutton Ø22 ZBPA Schneider Electric
-S2503 1 Emergency Stop push button 2nc 22mm XB4BS8444 Schneider Electric
-T1151 1 SITOP PSU100S 24 V/10 A 6EP1334-2BA20 Siemens
-X1153 6 Installation level terminal block 3210539 Phönix Contact
-X1153 6 Fuse plug 3209248 Phönix Contact
-X1153 1 End cover 3210552 Phönix Contact
-X1153 2 End clamp 0800886 Phönix Contact
-X1157 1 Double-level terminal block 3210567 Phönix Contact

900 1001
ALFA LAVAL Bill of materials Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
Parts list
Device Quantity Designation Part number Supplyer

1000 2000
ALFA LAVAL Bill of materials Customer: ALFA LAVAL Alfa Laval Data: = G1
0 1 2 3 4 5 6 7 8 9
Cable overview
Cable designations From To Cable type Total cores Used cores Cross-section Cable length Page
-W10001 -Q1001;-PE 230VAC;N;PE JZ 3x 3 100
-W11571 -X1157 -FG220-1 LIYY-JZ 3 2 1.5 115
-W30001 -X3001;-K3003 -P370-1 LIYY-JZ 7 5 0.75 300
-W40101 -X4011;-SH -T4000 LIYCY-JZ 12 9 0.75 401
-W40231 LIYY-JZ 3 0 0.75 402
-W50001 -X5001 -PS220-1 LIYY-JZ 3 3 0.75 500
-W60001 -K6000;-K6002;-K6004;-K6006 LIYY-JZ 9 8 0.75 600
-W60101 -X6011 LIYY-JZ 3 2 1.5 601
-W60121 -X6011 -AV301-1 LIYY-JZ 3 2 1.5 601
-W60141 -X6011 -AV370-1 LIYY-JZ 3 2 1.5 601
-W60161 -X6011 -AV370-2 LIYY-JZ 3 2 1.5 601
-W80001 -X8001;-SH -YT750 LIYCY-JZ 2 1 0.75 800
-W90001 -X9001 LIYCY-JZ 7 6 0.75 900

1001
ALFA LAVAL Cable overview Customer: ALFA LAVAL Alfa Laval Data: = G1

Electrical Panel Structure

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Alfa Laval Copenhagen A/S

Customer ALFA LAVAL

End user ALFA LAVAL

AE Partner job number 77344

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Structure of electrical drawings

Structure of electrical drawings 2 Motorstarters frequency converter 400-449

Table of contents 3-18 External supply, frequency converter supply 450-499

Document history 19 DI signals 500-599

Electric data / specification slate 20 DO signals including solenoid vavles 600-699

Identification of conductors in panel 21 DI+DO signals (example - APV valves) 700-745

Identification of components in panel 22 Valves with solenoids in panel 750-799

Safety instructions 23 AI signals 800-849

Installation instructions and start-up, transportation and storage 24 AO signals 850-899

Component layouts 30-49 Bill of materials 1000-1099

Main breaker 100 Cable Overview 2000

Supply to UPS 101

Earth layout 102

Emergency stop contactors main power 103

Control voltage transformer and power supply 110-120

Service sockets 126

Panel light 128

PLC card and I/O overview 130-194

Network overview external profibus, devicenet, ethernet 195-199

Supply to PLC system, repeater, ethernet, modem etc 200-219

ASI controller and power supply 220-239

Ethernet circuits switch supply 240-249

Emergency stop relays 250-299

Previous page Next page

1 Front page 01.04.2016 vj

2 Sturcture of electrical drawings 01.04.2016 vj

3 Table of contents 01.04.2016 vj

4 Table of contents 01.04.2016 vj

19 Document History 01.04.2016 vj

20 Specification label 01.04.2016 vj

21 Identification of conductors 01.04.2016 vj

22 Identification of panel and components in panel 01.04.2016 vj

23 Safety instruction 01.04.2016 vj

24 Installation instructions and start-up, transportation and storage 01.04.2016 vj

25 Installation instruction EMC 01.04.2016 vj

30 Panel layout 01.04.2016 vj

40 Enclosure legend 01.04.2016 vj

100 Main Power Supply 01.04.2016 vj

102 Grounding layout 01.04.2016 vj

115 24VDC Supply 01.04.2016 vj

130 I/O Overview 01.04.2016 vj

131 I/O Overview 01.04.2016 vj

132 I/O Overview 01.04.2016 vj

195 Profinet Connections Overview 01.04.2016 vj

250 Emergency Stop 01.04.2016 vj

300 P370-1 Feed Pump Control (Option) 01.04.2016 vj

400 M701 Centrifuge VFD Power Supply 01.04.2016 vj

401 M701 Centrifuge Control 01.04.2016 vj

402 -B4020 Speed Transmitter 01.04.2016 vj

Previous page Next page

500 PS220-1 Pressure switch utility water 01.04.2016 vj

800 YT750 Frame Vibration 01.04.2016 vj

900 Remote control signals 01.04.2016 vj

1000 Bill of materials 01.04.2016 vj

1001 Bill of materials 01.04.2016 vj

2000 Cable overview 01.04.2016 vj