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CHAPTER 19 Manufacturing cycle efficiency (MCE)

TERMS TO LEARN – Measure to evaluate response time


improvement efforts
Appraisal Costs Manufacturing cycle time (Manufacturing
– Costs incurred to detect which of the Lead Time)
individual units of products do not conform – How long it takes from the time an order
to specifications is received by manufacturing to the time a
Average waiting time finished good is produced -
– Average amount of time that an order – Sum of waiting time and manufacturing
waits in line before the machine is set up time for an order
and the order is processed On-time performance
Bottleneck – Delivery of a product or service by the
– Occurs in an operation when the work to time it is scheduled to be delivered
be performed approaches or exceeds the Pareto diagram
capacity available to do it – Chart that indicates how frequently each
Cause-and-effect diagram type of defect occurs, ordered from the
– Identifies potential causes of defects most frequent to the least frequent
using a diagram that resembles the bone Prevention costs
structure of a fish. (Fish-bone diagram) – Costs incurred to prevent the production
Conformance quality of products that do not conform to
– Performance of a product or service specifications
relative to its design and product Quality
specifications – Total features and characteristics of a
Control chart product or service made or performed
– A graph of a series of successive according to specifications to satisfy
observations of a particular step, customers at the time of purchase and
procedure, or operation taken at regular during use
intervals of time. Time driver
Costs of quality – Any factor that causes a change in the
– Costs incurred to prevent the production speed of an activity when the factor
of a low-quality product or the costs arising changes
as a result of such products. – Two time drivers;
Customer-response time  Uncertainty about when
– How long it takes from the time a customers will order products
customer places an order for a product or or services
service to the time the product or service is  Bottlenecks due to limited
delivered to the customer capacity
Design quality
– Refers to how closely the characteristics
of a product or service meet the needs
and wants of customers
External failure costs
– Costs incurred on defective products
after they have been shipped to customers
Internal failure costs
– Costs incurred on defective products
before they have been shipped to
customers
CHAPTER 20 – A “push-through” system that
TERMS TO LEARN manufactures finished goods for inventory
on the basis of demand forecasts
Backflush costing Ordering costs
– Costing system that omits recording some – Costs of preparing and issuing purchase
of the journal entries relating to the stages orders, receiving and inspecting the items
from the purchase of direct materials to included in the orders, and matching
the sale of finished goods invoices received, purchase orders and
Carrying costs delivery records to make payments
– Costs that arise while goods are being Purchase-order lead-time
held in the inventory – The time between placing an order and
Economic Order Quantity (EOQ) its delivery
– A decision model that, under a given set Purchasing costs
of assumptions, calculates the optimal – Cost of goods acquired from suppliers,
quantity of inventory to order including freight costs.
Enterprise resource planning (ERP) system Reorder point
– An integrated set of software modules – Quantity level of inventory on hand that
covering a company’s accounting, triggers a new purchase order
distribution, manufacturing, purchasing, Safety stock
human resources and other functions – Inventory held at all times regardless of
Inventory management the quantity of inventory ordered using the
–Planning, coordinating, and controlling EOQ model
activities related to the flow of inventory Sequential tracking
into, through, and out of the organization – A costing system in which the recording
Just-in-time (JIT) production of the journal entries occurs in the same
– A “demand-pull” manufacturing system order as actual purchases and progress in
that manufactures each component in a production
production line as soon as, and only when, Shrinkage costs
needed by the next step in the production – Result from theft by outsiders,
line embezzlement by employers,
Just-in-time (JIT) purchasing misclassifications, and clerical errors
– The purchase of materials (or goods) so Stockout costs
that they are delivered just as needed for – Costs that arise when a company runs
production (or sales) out of a particular item for which there is a
Lean accounting customer demand.
– A costing method that focuses on value Trigger point
streams, as distinguished from individual – A stage in the cycle, from the purchase
products or departments, thereby of direct materials and incurring of
eliminating waste in the accounting conversion costs to the sale of finished
process goods, at which journal entries are made in
Lean production the accounting system
- Another term for JIT Production Value streams
Manufacturing cells – All the value-added activities needed to
– Work areas with different types of design, manufacture, and deliver a given
equipment grouped together to make product or product line to customers
related products
Materials requirements planning (MRP)
system
CHAPTER 21 – Measures the time it will take to recoup,
TERMS TO LEARN in the form of expected future cash flows,
the net initial investment in a project
Accrual Accounting Rate-of-Return (AARR) Real Rate of Return
Method – Rate of return demanded to cover
– Divides the average annual (accrued investment risk if there is no inflation
accounting) income of a project by a Required Rate of Return
measure of the investment in it – Minimum acceptable annual rate of
Capital Budgeting return on investment
– Process of making long-run pricing Time Value of Money
decisions for investments in projects – A dollar (or any other monetary unit)
Cost of Capital received today is worth more than a dollar
– Another term for RRR received at any future time
Discount Rate
– Another term for RRR
Discounted Cash Flow (DCF) Method
– Measure all expected future cash inflows
and outflows of a project discounted back
to the present point in time
Discounted Payback Method
– Calculates the amount of time required
for the discounted expected future cash
flows to recoup the net initial investment in
a project
Hurdle Rate
– Another term for RRR
Inflation
– Decline in the general purchasing power
of monetary unit
Internal Rate of Return (IRR) Method
– Calculates the discount rate at which an
investment’s present value of all expected
cash inflows equals the present value of its
expected cash outflows
Net Present Value (NPV) Method
– Calculates the expected monetary gain
or loss from a project by discounting all
expected future cash inflows and outflows
back to the present point in time using the
required rate of return
Nominal Rate of Return
– The rate of return demanded to cover
investment risk and the decline in general
purchasing power of the monetary unit as
a result of expected inflation
Opportunity Cost of Capital
– Another term for RRR
Payback Method
CHAPTER 22 – Occurs when a decision’s benefit to one
TERMS TO LEARN subunit is more than offset by the costs to
the organization as whole
Autonomy Transfer Price
– Degree of freedom to make decisions – The price one subunit (department or
Decentralization division) chargers for a product/service
– An organizational structure that gives supplied to another subunit of the same
managers at lower levels the freedom to organization
make decisions
Dual Pricing
– Uses two separate transfer-pricing
methods to price each transfer from one
subunit to another
Dysfunctional Decision Making
– Another term for Suboptimal Decision
Making
Effort
– Extent to which managers strive or
endeavor in order to achieve a goal
Goal Congruence
– Exists when individuals and groups work
toward achieving the organization’s goals.
Managers working in their own best interest
take actions that align with the overall
goals of top management
Incongruent Decision Making
– Another term for Suboptimal Decision
Making
Intermediate Product
– Product or service transferred between
subunits of an organization
Management Control System
– A means of gathering and using
information to aid and coordinate
planning and control activities throughout
an organization and to guide the behavior
of its managers and employees
Motivation
– The desire to attain a selected goal (goal
congruent aspect) combined with the
resulting pursuit of that goal (effort aspect)
Perfectly Competitive Product
– Exists when there is a homogenous
product with buying prices equal to selling
prices and no individual buyers or sellers
can affect those prices by their own
actions
Suboptimal Decision Making
CHAPTER 23 Residual Income
TERMS TO LEARN – An accounting measure of income minus
a dollar amount for required return on an
Belief system accounting measure of investment.
– Articulate the missions, purpose, and core RI=Income – (RRR*investment)
values of a company. They describe the
accepted norms and patterns of Return on Investment
behaviour expected of all managers and – An accounting measure of income
other employees when interacting with divided by an accounting measure of
one another, shareholders, customers, and investment
communities. ROI = Income/Investment
Boundary System
– Describe standards of behaviour and
codes of conduct expected of all
employees, especially actions that are off
limits.
Current Cost
– The cost of purchasing an asset today
identical to the one currently held or the
cost of purchasing an asset that provides
services like the one currently held if an
identical asset cannot be purchased.
Diagnostic Control System
– Measures that help diagnose whether a
company is performing to expectations.
Economic Value Added
– is a variation of Residual Income used by
many companies.
Imputed Cost
– A cost recognized in particular situations
but not recorded in financial accounting
systems because it is an opportunity cost.
Interactive Control System
– Are formal information systems managers
use to focus the company’s attention and
learning on key strategic issues.
Investments
– Refers to the resources or assets used to
generate income.
Moral Hazard
– Describes a situation in which an
employee prefers to exert less effort
compared with the effort the owner desires
because the owner cannot accurately
monitor and enforce the employee’s
effort.

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