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Clacl-llollecl Flat Steels


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CONTENTS

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Brief introduction

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Characteristics of clad-rolled

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Process flow

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Steel grade

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Product classification i
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Supply capacity

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Product application

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Supply quality

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Test equipment

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Welding technoloEy of clad plate

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Transportation, storage, cutting

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Typical products
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Clad-Rolled plates, which are based on carbon structural steels, low alloy high strength structural steels or high strength
quenched and tempered steels as the base plate, single or both sides combined with stainless steel, special steel, etc. in a
certain degree through the clad rolling technology, to produce the Clad-Rolled plates.

This base material-cladding material combined mode, realizes different kinds of steel material properties blending into one.
ln the use offunctions, both the base plate strength as a structural component meets the requires ofcustomers'machining
and processing performance, and the cladding material with excellent corrosion resistance, wear resistance, high strength
are obtained. Moreover, Clad-Rolled plates, compared to the original single cladding plate production, have substitution and
high cost performance.Therefore, Clad-Rolled plate is a more economical and efficient Cladding product.
'iaqi*# Baosteel Clad-Rolled plates are employed in nuclear powel hydropower, pressure vessel, ship, structure steel, pipeline, deco-
'l a:rr!il:".;l
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Our company, based on high grade heavy plate produce technology, and also using scientific research results over the years,
achieves full coverage of heavy plate, hot rolling and cold rolling coil, so as to supply Clad-Rolled plate/sheet with multiple
thickness specifi cations for customers.

Thank you for choosing Baosteel Clad-Rolled productions.


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AAflriE,
Brlef IntroductiCIn 02
+fE L),$E t* X +!1, +FE+i^AE. H Kilrr'{HfE t* Baosteel produces high technology, high value-added steel prod-
ucts, and has formed three major general product series: carbon
IEtri, fls. 4tEf8. ++tE=tFffi "+ two heavy plate
steel, stainless steel, special steel. Baosteel has
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+8+Htr6+fr tr=t7Ft-t,et++A+L';!+aFt&',Elt)'iffi mill, several hot rolling and cold rolling production lines' Bao-
steel steel products can meet the customer's demands at home
Efr tfi & Foi|. 6f+ i[t8 HlF ffi H*, tE ff Fffi tr E and abroad, exporting to Japan, South Korea, Europe, the United
States and other forty countries and regions. Baosteel products
are widely used in automobiles, home appliances, petrochemical
trHtr=EA. ++tr. ER++W+4f trAf!ftX, industry, machinery manufacturing, energy, transportation, metal

f tZrUffi T)i+. A€. E;frlLI' tl1tfr ftllE. 6g)/F- products, aerospace, nuclear power, electronic instrumentation
and other industries.
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Specialty Alloys
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E6 +P +9.^- frl.tr ilLtfr.EA. lFNf €6 fr! +[ft| Ee Clad plate can be divided into three types: mechanical clad,
explosion ciad and Claci-Rolled plate" Mechanical clad is gen-
= t+r2.,c^1L f1,ffr €6+n A- fiq ffi +H 1* +F EA erally used in production of clad pipe directly, and explosion
+8tr , fr)N+'tGF-ArE+tf;ljeA+izlr trlt).H+* EFEA ciad. rolled- clad comrnoniy produce clad steel plate frrst,
and then make into clad pipeor hot rolling. cold rolling clad
fE tF, EE -'-"* fri)tr ffiEe+8 H 4Zl& +t . )Q+IEA iTt platelcoil.
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The clad steei plate/coil of Baosteel is produced by Clad-Rol led
technology. After preparation work such as slab-ciad, the clad
plate is integrated with base plate by heating and rolling
+E?rrctr, E ftrtrr<F--t+il+att t+F, f|ffi technoloc.'y. The production processes are basically the same
with orciinary steei production. And explosive clad technique
is that a layer of expicsives is laid on the cladding plate" The
technology utilizes ultra-high pressure and ultra-high speed
Eirt6 E irnpact energy, tc achieve the solid metallurgy association.
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rEf ! ffi Etr)+ fr 6E *t[,e,tr tr= ial E! tr A )A €t5e " Because of the different clad technology principle, Clad-
Rollecl combined with expiosion clad in dimensionalaccuracy,
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respective advantages and disadvantages
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Therefore, Clad-Rolled technology can entirely replace explo-
wt(,, Fr6+1fr| +nAE4EA+€H'ltlFxf €a+n^H! sive clad technique, and tlre rnole ac{urate size control, the
+4+T, H EEfirll5ffiH!,R.J'+ft *Elg. 4ltF E! t*6m lJ mare excellent surface qr-rality and the better using perfor-

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mance.

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E!+8tqi?,t6FlrlR{18!ffi Fl#ffi ++AZ'EFtrrtt)Tfaa^E Welcome you to choose Clad-Rolled plate/coil of braosteel I

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Cladding steel

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Standard for Clad Plate

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trH H! El t Chinese National Standards for Stainless Steel Clad Plate:

NB47002.1 -2009. GB/T81 65-2008 N847002.1 -2009. GB/T81 65-2008


Stainless steel-clad plate
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€Atfi iEH E [n+;lEJFFll IIE TFFn : lnternational Standards for clad plate:

AST \,1 A263-201 2 #?T+A+8FAtn ASTM 4263-2012 Stainless Chromium steel-clad plate
ASTM A264-201 2 Stainless Cr-Ni steel-clad plate
ASr M A26 4 *20 1 2 +&+RT+fr +8a,i.tn
ASTM A265-2012 Ni-Ni-Base alloy-clad steel plate
ASTM A265-20 1 2'Rt!+RA€EATF
cLAD-fioLLID FL,sr s.|tELs
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Base Plate

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EtE iEH inE I,H IU ![ TFFzr : Chinese National Standards or lnternational Standards:
cB t T 7 00 -20 0 6 i&*LAt:E+Ft GB/T 700-2006 Carbon structural steel
HtElg4*t6ffiilEtrfEtF GBir 16270-2009 High strensth quenched and tempered
GBIT 16270-2005
cB/T159.1-2009{ft6eBdE,q4*ffifg structuresteel
GB/T 1 591 -2008 High strength low alloy structural steel

EN10025 Hot rolled products ofstructural steels

JIS G 31 01 Rolled steels for general structure


JIS G 3106 Rolled steels forwelded structure
ASTM A709 Standard specification for structural steel for bridges

ASTM 4572 Standard specification for High-strength low-alloy columbium - vanadium structural steel

GBIT 713 Steel plates for boilers and pressure vessels

ASME 5A-387/SA-387M Pressure vessel plates, Alloy steel, Chromium-molybdenum

AsME 5A-51 6/5A-51 6M Standard specification for pressure vessel Plates, Carbon Steel, for Moderate- and Lower - temperature service

ASME,SA-533/SA-533MPressureVessel Plates,AlloySteel,QuenchedandTempered,Manganese-MolybdenumandManga.-.r:.;:
nese-Molybdenum-Nickel.
API 5L Specification for Line pipe

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- Cladding Plate

EtE iE H tn,E lH IIJ t. !E TFF zs : Chinese National Standards or lnternational Standards:


cB t r 4237 4+A+8fl+LtT{F f I f I H GBn 4237 Hot rolled stainless steel plate, sheet and strip
G82451 1 Stainless steel plate, sheet and strip for pressure equipments
c 3 t T 20 5 A -20 1 3 +RM+RA +tF GB/I 2054-2013 Nickel and nickel alloy plate

AsrM A240IA240M standard specification for chromium and chromium- Nickel stainless
Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications

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According to the Production Line

I*B ruo. F1* Production line l9lgfiE rhickness(mm) ffitr€tr width(mm)

ol JFtF Heavy plate 5-400 900-4500

l&fl6 hot rolled coil 1.5-25.4 600-1600

i$41# cold rolled coil o.17-4.5 700-1 500

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According to the cladding layers

l?€ t,to. F6tr=W Cladding layer quantity

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02 xRH€6 Double side cladded

According to the Cladding Material


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El=tAt+ base matenal F.trUX+ Claddins material

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Steel grade Characteristics and Classification GB Steel grade AlSl Steel grade characteristics and main
main purposes purposes

Q235A i2Cr17Ni7
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Q2358 12Cr18Ni9 302 fi{t,l+. +,f+fr r55trrF1t/}rF+jt
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Q23sC
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63"effif8, F€. '_:::llt: __ ___ :::--- __-_ + 6?,. tEtF.El+rS6. tri?EE+J..
Q345A
y;.wat*eh+ 4ft'14\TfAtE 022cr19Nil0 3041 €ffiirr. leffr#\fr+|itL"
Q3458 11+H; " Austenitic stain-
less steel Most widely used stainless steel ,has
General strength 10Cr18Ni12
good corrosion resistance plasticity
Q345C structural and pres-
sure vessel steel,
,toughness,weldability property in
06Cr20Ni11 strong oxidizing, neutral and weak
s5400 has good mechani-
cal properties.
:1_______ reducing medium.Used in petro-
06Cr23Ni l 3 3095
leum, chemical industry, nuclear
Q245R power, medical equipment, and
other industries.
Q345R 06C125Ni20 3i 05
{LAD.ROLI-ED FLAT sTETLs +LftUEAfEffi/E 06

HtrM*+ Base material €tr=M** claddins material

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Steel grade Characteristics and Classification GB Steel grade AlSl Steel grade characteristics and main
main purposes purposes

Q390 015C120Ni1BMo6 312


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Q420
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Q460
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Qss0 R{+" 022Crl7Ni12Mo2 3161 E€'Rffi H!mt'&,f+, 4 t+tr!fir,ts,rr
R, {€}*{+R{T, ffi T6iH.,nr.
Q690 High strength struc-
tural steel,,used il
oCr18N_i12Mo3-T.i. &42. $tFEP*iS6. Eff#,tfit.
53s5M i. roltZ.
sorts of industrial -Lv r+\- ;Eig
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structure and facili- Austenitic stain- 06Cr19Ni13Mo3 317
S42OM
ties, good mechani- less steel Most widely used stainless steel ,has
cal properties. good corrosion resistance plasticity
S460M
,toughness,weldability property in
strong oxidizing, neutral and weak
6)HX/.t-:,Ki6i 022Cr19Ni13Mo3 reducing medium.Used in petro,
Ht*,ffi+Ft,
,f+6gRi7.
#e 317L
leum, chemical industry, nuclear
power, medical equipment, and
06Cr1 8Ni1 1Ti 321
Oil and gas pipeline
other industries.
steel, good mechani-
cal properties. 06Cr'l8Ni11Nb 347

'l2CrMo 022C123Ni5Mo3N

l2CrMoR ryffiT16t8 R++,f+, ffi T6tffi .,ttr6?"e. )e


Duplex stain 022C123Ni4MoCuN 2304 /(tllEiq'@+"
14CrMo HtH,EX6#,ffi lesssteel Excellent characteristics both aus-
+8, tr€-ftH!ffit' 022C125Ni6Mo2N tenite and ferrite stainless steel,
l4CrMoR
E)H1'S6gfERir used in oil, chemical containers, wa-
att?a/]+++a?" 022Cr25Ni7Mo4N 2507 ter treatment facilities, etc.
15CrMo
High temperature
'l5CrMoR
pressure vessel o6c1t3Al oo: RiT H! ffi 1HT4.l,EVHffi IATDffiI.Uh
5A516Gr.70 steel,with high tem- fuh RrEl'L6? . ffi f ti )€ zJ< Q 6.
perature resistant 10Cr15 429 €'4,1F45fi!]{diq6.
54387Gr.1 1
performance and +x*1 T+rt+8
Eood mechanical Ferritic stainless Good resistance to pitting corro-
properties. 430
SA387Gr.l2 steel sion, crevice corrosion and chloride
stress corrosion resistance, used for
5A387Gr.22 10C117Mo 434 seawater equipment, organic acid
and alkali production equipment.
5A533C11
019Cr21CuTi 443

12Ct12 403

'12Cr13
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A/B/D/E
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DH32 Ma rtensitic 41 0S
stainless steel Mainly used for high strength, hard,
T+if.trtry,friJ5 ness and wear resistance, and do
DH36 'fFffi)Hr€tr?qfrffi 2OCr13/30.Cr13 420 not require corrosion resistance
t8, iffi,?€Efift& field.
EH36 ?.rM*+tflffis*" 14Cr17Ni2 431

Ship plate, comply


EH4O with the require-
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ments of classifica- R)ft6F'ftAT+ffX _


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FH36 tion society Precipitation- 07Cr17Ni7Al 631
hardening stainless
steel 'EIEI+"
High strength, toughness and good
FH4O 07Cr15Ni7M02Al 632 corrosion resistance, usually as
wear-resisting, corrosion resistant
structure parts .
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@+E+ffi , ?ffiE The ability to produce Clad-Rolled steels with higher re-
quirements, including single side, multi-layers, and differ-
ft. FffiEF^+Etq+.
ent materials Clad-Rolled steels, etc.

The ability to supply the thickness ranqes from 0.9 to


fr,tra6i|Rfrl1?h" 400mm and wider range Clad-Rolled plates.

# caplrn!,ff ffi 1+68,,effi rxiq+,Ee*tEHE Good performance, such as the application to the safety
injection tank in nuclear power station, with a very high
filfZ€tAA)tFA+IfuA" security.

.# -e-atm c +Eqaeffi+r*+lqit.l+ffi +n^ E! E Fl The team has the ability to provide material design, use
ffi42h" technology for customers.

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The ability to develop a personalized Clad-Rolled plates
customers.
for

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, Ue. 4t For the steei liners used in sediment bottom holes, diver-
sion bottom outlets, lock culverts and gates in hydropower
fi A t +l,EEtr. +l l,F H!?l tES, ^HE AP*EEmt',tr i+.
r
industry, the basic requirements are high wear resistance,
,l+f!tr= F!m1H1+. +effi T++6. +++. ;g good impact resistance and adequate corrosion resis-
'i)+f;
€. fift z,(?ESEE'Ii TxiI4'fRg*filtEE, F+/R+
tance. The liners are mainly used for silos, hoppers, chutes,
" ft dehydrators and other parts.
-=F fi! S o,F! )lE
F-fii,ift IfE H! H tn, T+A+&F-i +E
Due to the more strictly enviromental protection policies,
tFt4fr,NXE-rH!HEMX+. some air desulfurization projects are applied in order to re-
duce SO, in the air. For those projects, the clad steel plates
will become the preferred material of thermal power
pla nts.

ffi na#eg. {iaffi Pressure Vessels, Storage Tanks

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Clad steel plates can reduce the consumption of high price
metals or alloys, and reduce project cost significantly. Clad
'fft IfEtr,l " HtE rtETffil;&i-ialaI Wfr,4tr E! )A€ steel has excellent mechanical properties. The base ma-
tE;, Ftr e.rifildtt4tt'l$EE, 4tltrlrl&lE. )O€. terial and cladding layer can form strongly metallurgical
combination. Clad steel can be processed with a variety
fl EU. *?+*+6f+trrr. 4R+,E,ti#ftefilTtrffi 6, Htr of hot pressing, bending, cutting, welding, etc. According
MX+E] r),,rFffi Q23 5 B . Q3 4 5 R-s6f+ *f&f8 f! 6 to the applications of storage tanks, the base material can
be selected from Q2358, Q345R carbon steels and other
#+8 " F'trtI#+El t/'fFffi 3 04. 3 1 6 Lf ! nnt]4'rfr+Ft vessel steels. The cladding layer can be austenitic stainless
+8f+,t4+H! 4+A+8 " tZ ffiT]trtril UAfrfie, A2 steels such as 304,3161, duplex stainless steel, and so on.
The materials and the thicknesses can be freely combined
iffi ,"2. tr,f.Lr,[a fte H!1'+ 6E e* to meet the property requirements of the different chemi-
"
cal storage tanks.
f r.Aii s*iL[D rLAr 51[[1.: +LftUEeffiiE/# 08

Petrochemical lndusftY
r*;t a;grur
Clad steel has been widely used as containers, towers'
heat
E tLig& +e r zl#ffiFlat/F f; rl tr 6 :.c. 1A ?"c. +4 t&
exchangers, pipes in petrochemical equipment' For
refin-
.o ::t'=
e;. --7^ t--:#.E;'E,trtgjH)r"F!^i.ft1 F
tdlrrL ing high-sulfur, high-salt and high acidity crude oil' clad
=lE=. stJet .an replace carbon steel and stainless steel used
in
+g)k*frUiq6l[: ,Fj,ElA. I&r]EJA' ,AlffiIE' fF'GjA the main refining equipment such as vacuum towers' ab-
Et ffi T'rA +&=e fiq H!4t * tr 6 : tm tiF f E T tE +E t'F * sorption towers, fractionating towers, and the stabilizers'
which increases corrosion resistance, heat resistance' as
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frll well as the service life of equipment' The advantages of
iq6 E!1F ffi +lJR " [EExiE;H, X2*--,H! f, &tE xi clad steel are more obvious in the development of oil
and
natural gas fields with high HrS,50 and nitrogen ions'
E H rS . S o&A -r, E7 --frAlr+,ts.-' T'r^nEe tn'
'9r+FlrIEEE.

Coal Chemical lndustry


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coal
China has plentiful coal resources and the large-scale
+'i tr lH &'ft ),H +8, fr,X-frl= lluntaffi ffii xi+fi 4 industry is demanding new energy-saving materials for its

applicaiions. Stainless steel clad plates have been widely


liq-
used in the equipment of coal chemical gasification'
621-:.').H4LJ frl--1\L' tulN" F.4L,r-ffi)fr4+" 6d;iq uefaction, coking and coal tar chemicals for their excellent
&4=+lr)zuffi" performance.

Constructional Molding Plate


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With the development of the construction industry' con-
structional mold plates will be extensively used' Currently
)zriffi "
J+-7
tri).E h t t'ffi +EiFefh
| l\
at\7i
=l'lft
r' carbon steel is mainly used as constructional mold
plates
= ^J-
t-E+x*{atlFF'fAz'lE+8"lql,x+TtF.ffi if 4Js on market. Some pure ferritic and austenitic stainless
products But the
steel
disadvan-
Fa-xffi are used in some high-end
/6tErgTE, +**1^T',6+8187n+++', F E 444 tages of the carbon steel, pure ferritic stainless .tl":l .ot
=. prire austenitic stainless steel limit its use in the field of the
+A+W.nw^I++ EWA-.,)*fr'8;;,. tr E t& f E -5 t* #l^T constructional mold plates. For carbon steel, it has
poor
Faffi,€Afrit4"E 5 EE resistance, and low surface quality For ferritic
+fr +&frlFi, El t).'lF & a,H corrosion
tough-
stainless steel, it has very poor low temperature
+r'l4E!F'f+EEd, trffi ruffi ElErD6. ness, while for austenitic stainless steel, it does not have
of
ferromagnetism which is important for the installation
side mold plates With the combination of carbon steel
and ferritic stainless steel, the clad steel can obtain the
and
best match of the corrosion resistance and toughness'
therefore it may have bright application prospects'

Mobile Containers and Ancillary Transport Equipment


m ftAtEEEe.EB€iEffiiiqE
glycol'
For manufacturing tanks or dedicated tankers for
Z - A+' t4t tH )H .'('L Ltr f+
-+
)1&1A H! nl ft e t n €ffi tg € olive oil, chemicals and other liquids'
B!ft!]tr.
r

=fBEATEEE
ffiuxpp$p ffi*xm$$*p
09
RJfHH Dimension Precision

An example for the dimension precision of stainless steel


Clad-Rolled plates.
}4f;ll EtnxHtFl9,H62mm, EIF.EET nm,,tr[c
The aim is the base plate with thickness 62mm, the clad_
tnFtn Jt)t ( O -2m m ), -fr,rh+f.
=P*H{fi ding plate with thickness 7mm, the tolerance for both lay_
t+l+ffi" ers are (0-2mm), which has been successfully produced
and supplying.

EEFE'Hf+'[IIEE Sampling measurement of substrate layer thickness

70.0

67.5

E 65.0
E
64
o
a
c) oz.5
Yc 62
.O
c
F
r{ 60.0
lqt

57.5

55.0
468 10

)I|lE,* vteasurement points

,FAFtr Cladding Boundary


xn tre6l&+Lt8,l,F ( it m4'#+B-.!F+T Hfi&f I HtF ) Single side cladded hot rolling plate (stainless steel on the
upper layer + carbon steel on the bottom layer)

(a) ElEWIfr, / Macroscopic morphology '' (b) f,t:rtt\tF / Micro-structure


= tr=Fi€J**tfE;tF ( _t1-*83941, S iel Q235 B)

Double sides cladded hot rolling plate (3041 on up and bottom sides, Q2358
in the middle)

ya t *\ffirit7,frtiF, / Macroscopic morphology (b) ,'*6FH / Micro-structure

= tr=F:eje*LlB+rq ( iT*8364 1, S ialQ235B )

Double sides cladded cold rolling plate (3041 on up and bottom sides, Q2358 in the
middle)

G) #'ffi;F^i.flMnH / Macroscopic morphologv ( b) 4EAFE / Micro-structure

E'NiEtr Shearing Strength

An application example of stainless clad rolled plate to the


u-F EMHTI^+8-ieffi+t tElg +r^*
safety injection tank in nuclear power station as foilow:
Shear strength results

MIrt if;)lt* €6tEl=i= tEtF{nE Px (flPa) *)Jl|'lH ( N/Pa )

Sample location Technica Measurement


Steel grade Deliverycondition Thickness(mrn) I

req:irements

>31 0 350-460
5A-533TypeB QT+SPWHT
Cl.1+SA-240
Type304L
T_
11 +Lf;UF6$E+fi/# {LI\iJ-ri:{}i-L r.$ ri.;,r. 5r-i:ILr

tt'
j::;+r:L:,]1+,*$:riii.

iil4+4^,C Standard: cB/T6396-2oog

+^v5/12

W=1.5a"10. 1 a"<3mm; an22W

€ffi,1+69 Bend Property

THE4'AfEEatF.+ffifryil+ An example for bend property of stainless clad steel as follow

ff€tn,ts: GB/T 6396 2008 External bend test standard: GBfr 6396-2008
Side bend test standard: GB/T 6396-2008
fll1€tn#E: GB/T 6396 2008
Bond test standard: ASME 54264
4.*6dEtrtar)fE : ASM E 54264

9t4tr1:#, / External bend test sample

/ side bend test


12

,*wi$$

= tr=F6tF3 04 L+ e23 b B +3 0 4tE ffiWtH (.E, +) +tE (6)


Bend test samples of 3041+Q235B+3041

IEtrt+E^E Hardness ProPertY

3041+Q2358+3041 as an example(hot rolled coil)


L){3 O4 L+ e23 5 B+3 04 Ll&+[6t 4il

(a)l&4t*€tr= (Hv 259) / Clad layer on hot rolling steel (b) l&fLAEtr= ( Hv '1
52 ) / Base laver on hot rolling steel

(a),€41tr;A*trtr= (Hv 169) !'


Clad layer on cold rolling steel(solid solution)
13 +LfrUFAfBIfi/E i.AL]

tn{+E6g Tensile Strength


L).304 t+ Q235 B+304 L+A+L6tfurlrtl , +n{+ tsfi 3041+Q2358+3041as an example (hot rolled coil)
AFIlE'n\tr=

fi(+frt'\fr, / Tensile test sampte

trff€milHE6g Corrosion Resistance of Weld


L){1 . 5 m mifl t83 04 r+ e23 5B fi a AL)e+aT,rA+B 3041+Q2358+3041as an example (cold rollecl coil)
E *F-llF,r7tl
P='.lx)J

-l
25
F6{fiE{i3EEffiit4HAE FA+Etr1i3i5EmiHE6s
25

2Q
2D

15
15

10
10

3 0L
I!fiEE
0 123456
DfriNE

'l?ttrfrttH / Appearance of wetding seam

E ielf€t4 lntergranular Corrosion


tO)!!]4n)e / Test standard:ASTM 4262 E

';. ' ' '

ffi lal trIf,frt1ft / I n te r g ra n u I a r co r ros i o n sa m p Ie


I

+1fl)F:e+&W.tE 14

TtEtEttrrflftt6',E
SurfaceMa<hineryPerforman<eofStainlesssteelcladdedPlate

(a ) 8KfFH / BK Mirror face \1o.4*ffi / No.4 surface

b-
(c) flt*ffi / HL surface
(d ))€+ttiFt ,f44tnH
Longitudinal cutting section of cold rolling plate

Eeffiitts0igE
T*we ffi*gm$pm*at& r0
@ eHil+n{+ifigotjl Tensile testins equipment

atfr ifAg+E,h
Equlpment name Performance
'16fJ0Ki\i
fty'.:fr,iLi
Max. !oad

;t11y\lt'EE O i',lii i lf i
Accu r*cy

- 1'{ii +: li: r--ai.'i

txtgngo ffieter Gnqe ienlith:l0 ftlnr 2C5 rnm

i ii+ii )liilg tiE


Aicuraay

:AEl fl 0L1'l 10Llffn1lrfiin


S i:*erl
15 +tf;1'l€6fEtfi/6 {",r,;\i;-Q{}i,ri:D Ii/.i iii:i:i :l

t-

@ a;p;++l;tg0ilt lmpactTestins Equipment

affi\ i+6ClEt,,
Equipment name Performa nce

ffi;t)+fr698 750J
Max:
lmpgc,l.f:neJgy
i;t!0698fitr 8Aa/o"750l
T-^st range

E,H{^)C ASTM/JI5/LSO/GB
st31!arfl,
)rF*ffJg 5.42 m/s
lmn95t soeg!

*#t!16+11frry+,ExF#E h tnT
Data acquisition device Resolution : 360/1 0000 = 0.036'

)it++1ftiffifff
=/m
Low temperature testing box Room temp - -196C

@ gtll;tgoilt ShearTesting Equipment

*tniitg06[ / Shear testing machine fltn jil90*E / sheartesting rig


Et4iit$fiigE CorrosionTesting Equipment

?trE1EE&'fy Multichannel potentiostat

ah\ i+69+E;l^
Equipment name Performance

+10v
' E hE lvisEl
o"l:^o'l::"n:
,E€;iiffitr 1 0nA'400mA
cu:r:nt ralse

trE+f ;
Channel num

4t) L4E)v a \o/a

Accuracy of current

> H,trf4.'fy Pitting corrosion instrument

&tE l+69lEf.i'
Equipment name Performance

+:}Hffitr 120mmx90mm
S-cannlns ranse

'1mV
EEf,q
Sensitivity

r++hil+4 0.5Um
Stitch resolution

l,ErrrfE,q- 0-60Um
Amplitude

) ffiiell€t4#E lntercrystallinecorrosiontest

'+6glF4iit
ah\
Equipment name Performance

€lFrx+
Power of electric furnace
> {rEr4rEtHii[90fH cycle corrosion testing equipment

zt\ $€'glH+-
Performance
.':::r:":::ll::....
iE,trJ+fr|
Temperaiure range Room temp'-50'C

),il,=*++fill qd?|]fg'Fn)ftlg
liumidity range Saturatecj humidity : "1000/o

nfiEa?h 1-2ml/h
Spray capacity

EAtfiH!Hl**
kWm$#$mg YmmFNmm$mgy #ff ffi$md ffi$m*m

ffiffiw
iEHffiAEg* Applied Situation and Requirement
D)t YtEB ffiT +fr +F|FA tF^ +, €A{,F d-
tFtr 4 | rT The stainless steel clad plates used in most of industrial structure
4mm
" T'+fr l\e 6,ffi H tr -5 E tr= ttr tt 4 IL I li, ;,= ++AE are included with the wall thickness no more than 4mm. The
chemicai composition and properties of the base plate and clad-
,U;ffi,"68MX+t^)Cg*" ding plate shail meet the respective standard requirement.

W
7FfEf8€Affitrt*,t+++.€ Stainless Steel Clad Plate Weldability Characteristics
T'# +8 FA tFH!'e +q* t+€ +fr 6 E E i{ f4 : There are 2 issues in the weldability of stainless steel clad plate:

(1 ) E,trf&f 8 fr nF.trTffi+t1A.9 E! tFl*,14 ;


(1 ) Respective weldability ofcarbon steel base plate and stain-
less steel cladding plate.
(2) 8 tr=te,E € tr -= 8 tr'(?ttr€ itr ,z r
Et H! tE trfiF+lF ffi (2) Effective of base and cladding weld metal diluting each
xi'**1+6gH!V16"
other to weld joint properties.

To decrease the abovedilution, transition layer is needed between


H g )k=+* E ),q,tr, +tr Ee IE tr 1+ iE'* M )fi +
-E iF
j* r base and cladding weld, and welding quality will be guaranteed
by consumables optimal section and welding procedure.
z*iRitr]FE.

Wffi
EEM#+5EEtt#+trtt,t+ Base and Cladding Plate Weldability
I \!tE tA ffi 4+A fE €6 frF H tr M )F+
- qt fi *='k* 1+ 4i it The base plate of industrial structure stainjess steel clad plate is
low carbon or low alloy high strength steel with good weldability.
Table 1 1-i shows cladding plate weldability characteristics of dif-
'rA +8 Fe iFF.tr M )F+,€ l* 1 + ++H " ferent kinds ofstainless steel clad plate.
.LAD-ROLLED FLAT STEELs _ +Lfr|JEaffiffi/E 18

Tablell-lCladdingplateweldabiIityofdifferentkindsofstainlesssteelcladplate
J,E+i ,1,+ +t
ftfl+8t+ ITtJ4lalT,-*"q
{++ WeldabilitY characteristics
Kinds Typical products

1) l*#zlEtdlt4ix;
- E
2) ie+*+**ffi iq ffilw)E.tr'f,Bt4'{fi r"l EE ;

3),e'*+**q69fi i[ 6 t*H'fAEt o tE€ff E!'fft)HEft1t;


022Cr1 9Ni1 0(3041) piTHlie}* H'
A o22cr'17Ni12Mo2(3161)
4) #$*a, 41ft4 T+^+S^trtLFi
06Cr1 8Ni1 lTi(321) 1) High hot cracking sensitivity;
corrosion sensitivity in weld
joint;
2) Obvious intergranular and stress
6-ferrite and o
3) Low temperature brittlement caused by possibly appeared
phase in weld joint;
good weldabillity'
4) Overall, austenite stainless steel has

1)e't.€il1r,;lF.rflH!r]e
j*'lt,Rel!{Ett'fi Ll}*ft 1l{55;

2)Effi eEtr]62frWt11wt)x),8)7g.&',1862.'4|';
022C123 Ni5M03N(2205) 3) t[H o4Hf utfi Frrumfrffi+**,BE'i'L5ffi1tql+Tfi#'
DF
022C125Ni7Mo4N(2507) 1) Good weldabillity if the rate of double phase is optimal;
weld metal property;
2) Possibly phase rate missing will decrease
joint brittlement
3) Theprecipitating o phase and carbonitride causes weld
and decrease the corrosion resistance'

1 Hter^e E:€fi E H! iei* )++Ef R'ls ;

2)l&F7rExfHffi aefu#H?e,frft4N'Dl&-ottrBft'4N'tltfr*!;
ffiF\4N'L'n\jffi U1 l&f"
3) lITEt'it)HExlEl fi !E}*i&=lrfi XE*F+HT
10Cr15(429) €H!ffii41trt4"
0Cr1 7(430)
high cold cracking sensitivity in certain situation;
1
1) Fairly
(CGHAZ);
in coarse grain heat affect zone
2) Coarse grain and o phase brittlement
causes serious intergranular corrosion in the
3) Precipitating of the carbonitride
temperature range'
iocal HAZ during sensitization

2)ijai5ffia€'{F'?#e++#1+dE+l{tfii+fl!'fftfi&8ft'1A"NEI*I+4"6?BE
:['XE,
12611 3(41 0) 3) tr * E': le,tr te rrrflhlDzl&E I*Xi i a l+6P'
M
20cr1 3i 30cr13(420) crack often appear;
1) High quench hardening tendency and cold
content to obtain Iow carbon martensite with fairly good
2) Regulating carbon
ln *uid *"tul and improve its weldability;
strength and toughness
post-weld heat treatment will improve the integral property of the
3) Proper
weld joint.
19 +LftUF€tEiF/# rLAil-RCLLilr ri.rir s'irrls

,:!ll1, =.Il"u" ,irg:"ll -.,tr"r l!:.1,i;1 ,:,,-,,.l',


).i:.' ."--.-, 'r"":,{:r i:r
i:,,r :t.riq-'lj.'
:i:iLi, :qr., rz

.' ':=i: I . ,!":


i'i:;i:

f++ &ryfEf+ xe'*$++H


Ki nds Typical products Weldability characteristics

1 ) -fiS1t^E6R!+8!tF1*i$, fr ffi *FeiiFt&f [,tri& ;

pH 05crt7Ni4Cu4Nb(630)
2) h7txil+**rE,q5m1rtrt4 t+69, *etr-!q#cxj+**E{j5B ltE
0TCrt ZNiTAt(63i)
tr E!
'|,q
H tFTF Ji{TIIEEfrE.
'1)
Commonly, it has good weldability, preheating and post_heating aren,t
needed;
2) Precip;tation hardening aging treatment wjth the same procedure as base
metal is needed to assure the weld joint strength and corrosion resistance
properties.

*"."ri, o,'^rr,"",r";;" ;"rr r."",, oi, o"ro on"r" r," ; ;r; ;,,; ;".,,, r" r,, r,""i, r, *u,,,""r," r,u,n,"rr r,"u,,
PH: Precipitation hardening stainless steel " ""rr

aEn
E ilE E iE i+F FU
-5 tr t* {+ ++H Transition Layer Design Principle and Weldability
Characteristics
E;8tr=B!iQitlFIl]![T:
Transition layer design principles are
. ft+ fr, iEri€ + IN, + ti,h xfremF+_= E,ra fitRD)&.#
as follows:

. Avoiding weld metal chemical composition miss matching


sJtfr li,H\'lE t:EEfalL, ;
to bring martensite and weld metal brittlement;
. 9,fi ?l.E,trH!ff; X+,ffffi mtrEXH!Ae-*AE[+,lft , . Compensating alloy content decreasing caused by base
'fRitr +q' + mf JE tA 1 $ e^ E; plate dilution and assuring weld joint corrosion resistance
properties;
. tr€. Rlffilp,l+fr !il,t4, Mft,t5r,a N_hfi*E x|)9. "
e Good ductility and toughness to avoid stress cracking and
xi+I H ffi4'ffi +NF:AtF, E ),q,tr H! )iF+*-fiq
!L 4* 46 failure of the structure.
El#25Cr-1 3N i(Mo)f !25Cr-20 N (Mo)4iE+*M++, i
For the industrial structure stainless steel clad plates, 25Cr_
iel*,t+fr ,g*i#, tr6LlTt$,* : 13Ni(Mo) and 25Cr-20Ni(Mo) consumables are usually se-
^ lected for transition layer welding with the following feature:

* Obvious hot cracking sensitivity;


$ H gx 4n tr * f H DE,ratr d rE ;tr E lkF tE ffi r'et,E f 4,1rfr lq ;
x lntergranular corrosion need to be reduce through proper
* j),H measures;
-5 Etr=Et't+ffi
E )tr E E'fRitrE,E i H! #,1+T Zi
'F 1iT lF
I lf chemical composition can be transited stably from base
plate to cladding plate, transition layer thickness should be as
thinner as it can.
CLAD_ROLLED FLAT 5TEELS _ +LfrIFLEffiffi.I#' 2O

r
:FffiffiEEdEEFM*+iE'* Consumables Selection for Stainless Steel Clad
Plate

for stain-
:
The main principles for the consumables selection
Tffi+8FlAtRll+}*M++E+++Pi€{EtlrJH[il less steel clad plate are as follows:

o E tr= J€}* M *-l 5 H tr= t& tE E D AZfrt*W+9E E Ee' o Equal strength matching assures the strength
and tough-
,Ri[EtrJE4CEEiN,E; ness of base Plate weld;

Chemical composition can be transited stably from


base
. U)lg trie+*M #+62ir?*IEHtr= 5Etr=4N'1F'iA-t H! r
plate to cladding Plate;
v 14:+:r*
ttd'[r//x,
.

. chem-
Forcladding plate consumable selection' weld metal
.8tr=s.fxtlit'+-=Ft-rf,.Tin+l8*?1*EitEtr"lRitrietl+ ical compositLn shall be identical to stainless steel cladding

tN,+lihEEM-1y" plate.

*1 1 -2. 1 1 - 3h EtDrH ffiT',rr.'l{tEatFH tr=' E ;19 tr= 5 Table 11-2 and 11-3 show the recommend consumable
se-

plans for the base plate, transition layer and cladding


lection
FE'trP*ttrtf\IFtrfrlFEF*" plate of common stainless steel clad plate'

T1 1 _2 HH 6ffi TE EEffi HEtrM ffi EE'+E


* plate
plans for base plate of common stainless steel clad
Table 1l-2 Recommend consumable selection

=T#'trEa nl *+Fi'eat55ltfi and gas rEEJIIie225tr*!l


Submerged arc welding wire and flux
Electrode Gas shielded solid wire
HEMJF
Base plate
.{x}F5,ff J.F*|l+ErzAWS(GB)4€
AWS(GB)4€ AWS(GB)48
Gas Flux and wire sPecification
-4 Specification Specification

E6013(E4303) FTAO-EL8
ERTos-6(ERso-6)
Q23sA-C
E60l s(E431s) HJ431/SJ101 -H08MnA
Q245R ERTos-G(ER5o-G)
E60i 6(E431 6)
Ar or CO,
F7A2.EM12
E7o1 s(E501 s) ER70S-6(ERs0-6)
Q345A-C Hi431/SJ101 -H1 0Mn2
E701 6(E501 6) ERTOS-G(ER5O.G)
Q345R
F8A2-EA1
ES01 s(Es51 s)
Q390
HJ431/sJ1 01 -
Q42O E8o1 6(Es51 6) ERS0s-G(ERss-G)
H08Mn2MoA/H08Mn2SiA
Q460 E801 8(Ess1 8)

F9A4-EA2
E901 s(E601 s)
ERgoS-G(ER6o-G) Ar. CO, or Hi431lSJ l01 -H1 0Mn2MoA
os50 E901 6(E601 6)
mixed gas
F8A4-EA3
E1 001s(E701s) ER100s-G
HJ431/5J101-H1 0Mn2MoA
Q620 E1 0016(E7016) (ER70-G)

F1 1A4.ENi1
E1 1 01 5(E7s1 s) ERl 1 OS.G
Q690 HJ431/SJ101 -H1 0MnNiMoA
01 6(E7s1 6)
(ER7s-G)
E1 1

F8A2.EA1
E601 0(E431 0) ER70s-6(ERs0-6) Pure CO. or -
HJ431lsj101-
xs2/x60 E801 0(Es51 0) ERTOS-G(ER5O.G) mixed gas
x65/X70 H08Mn2MoA/H08Mn2SiA
E801 8(Ess1 8) ER80S-G(ERs5-G)
21 +L#lltr8ffiffi/6 -f LAD'ROLLED FLAT 5T[ELS

ffi-.ffi'ffi-#"j*:ffiffi

-T608-q -=46lRlF:",€tzEFIA €qti\ier25lexl


Electrode Gas shielded solid wire and gas Submerged arc welding wire and flux
Hf=MlF
Base plate ,{R}F5,iA i?frlJ+:l€zznws(GB)4€
AWS(GB)4€ AWS(GB)fl€
5pecification Specification Gas Flux and wire specification

E801 5-81

l2CrMo (Ess 1 s-81 )


'l2CrMoR E801 6-81
(Ess 1 6- B1 ) ER80S-82 Ar. CO, or F8A2'EB2
(ER5s-82) mixed gas (HJ350/SJ1 01 -H13CrMoA)

l4CrMo E801 5-82


't4CrMoR (Essl s-82)
15CrMo E801 6-82
l5CrMoR (Ess 1 6-82)

AIBIDIE
E701 s(E501 s) F7A2-EM12
DH32 ER70S-6(ERs0-5)
Ar or CO,
E701 6(Es01 6) (HJ431lSJ10l-H10Mn2)
DH36 ERToS-G(ER50-G)
tH36 E701 8(Es01 8)

EH40 E8015(Ess1s) Ar. COror F8A4.ENi2


FH36 E8016(Ess16) ER8O5.G(ER55-G)
mixed gas (HJ431/SJ1 01 -H1 0MnNi2A)
FH40 E8o1S(Ess18)

#1 3 H HZ^ffi+N€jA Ifi ig ;]H E -5 g'E.trM fg-Fift E


1
_ *
Table 1 1-3 Recommend consumable selection plans '+ for transition layer and cladding plate of common stain-
less steel clad Plate

N;19tratr1*M*+i$6$}+ER Consumable selection plans for transition layer

-Td,tE4a <t^lR1JF'trt25e16
s)/9EMlF Electrode Gas shielded solid wire and gas
Transition layer
material AWS(GB) Specification AWS(GB) Specification '{R}F5'iA cas

ER309L(ER309L)
304/304t/305/308 E30eL(E3091)

E310 (E310) ER31 0(ER31 0)


3095/310S

ENiCrMo-3 (ENiCrMo-3) ENiCrMo-3(ENiCrMo-3)

E309LMo (E309LMo) ER309LMo(ER309LMo)


316t316L13171317L
E3091 (E3091) ER3o9(ER3o9)
321

E309LNb (E309LNb) ER309LN b(ER309LN b) Ar or mixed gas


347

E309LMo (E309MoL) E309LMo(E309MoL)


220512304 E2209(E2209) ER2209(ER2209)

E309LMo (E309LMo) ER309LMo(ER309LMo)


2506

E7s94 (E2594) E2594(E2594)

40514291430 E3o9L (E3o9L) r' ER309L (ER309L)

4341443 E309LMo (E309LMo) ER309LMo (ER309LMo)


{ i.n D Rir!..r. ii D Fi-frr. 5 r[ [L.s .. +LnJE.eiE+n l 6 22

il).J9,tr)tF+*Mt++S#E+#E* Consu ma ble selection pla ns for transition layer

C;8tr=Mlfr
+IB*?# alNR+FW2qeff.
Electrode Gas shielded solid wire and gas
Transition layer
material AWS(GB) Specification AWS(GB) Specification '{R}F-:'{A cas

403141014201431 E3091 (E3091) ER309L (ER309L)

E3091 (E3091) ER309L (ER309L)


Ar or mixed gas
630/631/632
E309LMo (E309MoL) ER309LMo (ER309MoL)

Etr*F}*M*++E#s}+E* Consumable selection plans for cladding plate

+I€,€* a4 tR+F'{?22-54l6 1EgrfiJet25J€*t]


g.tr+trffi. Electrode Gas shielded solid wire and gas Submerged arc welding wire and flux
Cladding plate ,fF}F€,IA q+ P
AWS(cB)ru€ AVV-ltrrJr+5 'l,C*)1 +'!q c: D1+\)

Gas
:-p:l!':ll:-:..-. -...- " "- ":.t::'f":::i":..-,. ...". f l'I,,:11 :'1:.:t::lf,ii:1 . ",.".
304/3041
E3O8L (E3OBL) ER308L (ER308L) Hi260l51601 -H0Cr2 i Ni1 0
305/308

309/310S E31 0 (F31 0) ER309L (ER309L) H J260i S 1601 -H0C121 Nil O

ElrliCrMo-3 ERNiCri\4o-3
312
(ENiCrMo-3) t!ftrtlcltvto :l
316/316L E3161 (E3161) ER315L (ER316L) SJ60'1-H 0Cr19N i12Mo2

3171317L (E3l7r) ER3i 7L (ER3 r 7L)


:3171
32',| (:'T'l
'l:nf '::'' 1:ou1'l
E3O9LNb
347 ER347(ER347)
(E3o9LNb)

2205 E2209(E2209j ER2209(ER2209) SJ60'l -H 00C122N i9lvlo3

2506 E2s93(E2s93) ER25s3(ER2ss3) Ar or mixed gas

2507 E2s94(E2594) ER2594(ER2594)

405 ER409(ER409)
E430(E430)
429 ER430(ER430)
E308 L(E3081)
430 Ery9q!!!R:0BLl

ER439(ER439)
E309LMo
4341443
(E309MoL) ER446LMo
(ER446LMo)

E41 0(E41 0) ER41 0(ER41 0)

E3081(E3081) ER420(ER420)

630 E630(E630) ER530(ER630)

631 E3091 (E30eL) ER3O9L (ER3O9L)

E309LMo ER309IMo
632 (E3o9LMo) (ER309LMo)
23 +LA)e-EMIWE' CLAD.ROLLED FIAT sTTELs

:ffi'ffiffi##rww
-Twlr'Famw*$*g:W
ffi"*$#grwry ffi# #,H-w# W.#mt*

l[il
tr.F.AZ Welding Procedure

@_
trt*Er*lEl+ Welding Process Selection

++ \i I ffi T'# +8 Fe tE, H tr=frr E tr=M f + E! lF


!! tE +E
For industrial structure stainless steel clad plate, shielded metal
arc welding (SMAW), Tungsten inert gas arc welding (TlG), Gas
+*E] t). xffi +r Je# € 5ll\*F (s rvl AW ) . fg {ft fi E[\ i€ metal arc welding (GMAW), Submerged arc welding (SAW) etc.
( r I G) . \6 4(,te,\l lRtF I? ( G N/ AW ) . jE EII{. t? (s AW ) are often applied in base and cladding plate welding, while SAW
isn't used in transition layer welding'
fqTXffi lE illt t? (SAW ) .
_a, E ;H tr= f ! )F+* -

@
T*j+-5trt*tEtr4it Blanking and Welding BevelTYPe

Mechanical cutting is prior to be used in stainless steel clad plate


T+^+&-A ffi{Jr ft X ffi fr1 tnt tn=t)E ;*1s1=T f +, tn El E
blanking with smooth and glossy surface. Table 11-4 shows the
,M'{R+++#/t)8. EgH!l?+*fi trru;rln* 11- 4Ffr main welding bevel type, including butt and fillet.
E+E\t +*frrffi}* m + +* * fl . fr
^,
=t

#11 - 4 -".ffjqEaeffiEgtrl* tE tr 4rt


Table 1 1-4 The main welding bevel type

frffi+1+ )lF+*l,qtrfi7rt-5,Rv
Applied condition Welding bevel type and dimension

65' t 5"

€e4!JCrg
Clad plate thickness<1 8mm

65' t 5'

65" r 5"

€a+Fr9lg
Clad plate thickness <18mm

)ftrR6ztrtrfi6*?
And only be single side welded

*.
F
I'
ii
i
, ,: +Lf;laent|nt€24

N_ffi+1+ E}*rqtrffi{5itJ
Applied condition Weldinq bevel type and dimenslon

5" a 1'

FAtF.trtr
Clad plate thickness 18-32mm

65. t
9"
65' t 5"

EGtF.tr==E
Clad plate thickness >28mm

65' a 5'

I*F tr= i? lE xi E tr= tr ii€'f ft f6 *T 4


at6e
For situation of low dilution of base
weld to claddinq weld

(1 )
-g-: -= ?:

60" t5'

7f-^;'.EEh\t nffi]a)
Stainless steel cladding plate is inside
of the fillet

4 +E +88 tr E t I illll fi ! ft }q- ).


Stainless steel cladding plate is outside
of the fillet
l-

25 +tftUEe$Etfi/# - cLAD-ROLLED FLAr srEEL"s

Nffi#.I+ ,eErytrffi;c5,'<.1-
Applied condition Welding bevel type and dimension

z<t6f8g6fa5€6€x1i*
Butt welding of stainless steel clad
plate and tube

EEil
trff86r{f-5#EA Preparation and Assembling Before Welding

T'rA+8EAffi,lt6[€En, ffi gElltE X E&rlF' E+tu Before welding of stainless steel clad plate, some related prepa-
rations are needed, in which welding equipment, consumables,
,ei*M++t)t&ie'*++{f ,\F',fi lF trt2. i€ operators certifications, weldment cleaning and assembling, etc'
.{+)€rs. t-tr#Ea\n+" h74Ri[t?]*lFE,
'EE+*iq6. grilffiffi The water, corrosion and greasy shall be removed with mechani-
cal machining or organic solvent 20mm all around the bevel to
tl,tfiE ;*dn€-{,r1;6*U l+tF+*iH tr &H6'fIU 2O m mfi tr
guarantee the welding quality. When assembling the weldment
8 H! iAf4,' )H ;5+iEIE+)+ " l=lg+E tr E! *=4+48 with the same wall thickness, the misalignment shall be no more
^,z.. than 1/2 of the wall thickness of cladding plate, and not exceed
2mm. While for the stainless steel clad plate with different wall
trfrt 1 t 2, .H4ril tT2 m m . l=lgz! EJ H1T+^+TEAiF thickness, the company's design requirement shall be observed'
# Ed & +4 F'R ffi F iq i+F* +fi 4i " Efv'tr'L' lfrE H tr l,H tr Tack-weld shall be canied out in the base plate bevel'

H_trU11r"

r@
trFre** Welding Procedure Requirement

i? j* llF ri The welding sequence of stainless steel clad plate is as follows:


T ffi +8 Fe +frxi ++ +* * H! E : tr ft i€ 1* H tr=
firstly, base carbon steel plate is welded, then the transition layet
finally the stainless steel cladding plate. lf it is impossible, the de-
;* +a Rtr- xt+lilF H+F,|i, [lJ H gE{,Effi F iqi+g* " sign requirement shall be observed.

.8tr=1trtri€+t1tT1?.l64'l'F-tr=Tlfr f&tlttl; r The cladding stainless steel shall not be fused during the
base plate welding;
. Erl9tr=)€j*Ei, i&tE*FtEfl FHEAFEI 5 -2'5m m . ;
. Before transition layer welding, the distance between car-
. EiEtr=i€4i€ -p.tr.Z-4mm,lfi€#Etr,effiffitrM ' X bon weld and composite interface will be 1.5-2.5mm;

*ffi?i4ti&ffiA; . Fairly lower heat input is recommended for transition layer


welding with thickness 2-4mm, which shall cover base weld
. EE;Htr=itr rE lfr|tiEtr=H! i++*, tr468Xffi fil t H!
and base metal;
ii?}*i&tfiA; o Fairly lower heat input is recommended for cladding plate
. *[^H!Z'fEtl8E6{fi Fffi i6*?Ei, FgEl]ie+*rZ welding on transition layer;

r Welding procedure qualification is necessary before the


stainless steel clad plate product' According to qualified weld-
{Fi€}*i'uIE'lPT8tr+. L
ing procedure, welding procedure specification(WPS) will be
constituted and observed in the field construction.
t i,.qij il'iii- i i:1,) i: i-A i :l1 i:li i: +LfrlF-eli8ffi'16 26

r@ Post-weld Cleaning and Heat Treatment


trE;EIE-5I*!!IIE
After welding, the slag, overlap and spatters shall be cleaned in
4 +^ +S Ee ffi.'l?+* ft niE, F P tE FA )k? iE & -H- 6'l[l E! the weld and all around it to assure good weld appearance
For

*?;6. *F,g.n i\r+n+, 1Ri[l?ift=rn, " \tTi'trtrT+A the thick stainless steel clad plate product, proper post-weld heat
+rj?Atij5t6'f+, E1rtr E! tF,trl& !IIE€267;*I\^'XF treatment can eliminate welding residual stress, which is benefit
= to improve the stress corrosion cracking resistance of the weld
++r xi,e j*+**+fr fvDtBI4,62"lE\+EEHt )' joint.
^M/r,

Iil-
trErEE&50 Welding Quality lnsPection

Stainless steel clad plate weld joint quality inspection shall


be
4'+A EA ffi,le L' +* + l-F E t0 90 /t1 H l+ il € \!+9-62
+S
done by special training and certificated person'Welding quality
1*, +l+ €-{E X'A /tritr+ H! /t F E1r " E+* lF Et0c0
I inspection includes process inspection and product inspection'
€ +E I J+ tO 9d f E Fi ffi 40 40 "'lE+-*-IB L-=frrnJkffi.& Welding working procedure can be shifted to the next one when

Fil4,tr, E El +€/\1-- tr r B. di ffi t0 g0 @,+fr tf xn,40 ^ it is approved by the site inspector. Product inspection includes
visual inspection, non-destructive testing, pressure testing, leak-
sO. ft +FtO9O. rE i iil gO fi! A+ii+iil90' iel*+*+ /: + age testing, mechanical and corrosion resistance testing of
the
weld joint.
+EEi'1.10 itr Jllt J- -J Et4's6Pi'r11- "

Iil-
Representative Stainless Steel Clad Plate Welding
E4TIf;IEE AtEtrtEElt*'l+E^gi+{fi and Weld Joint Evaluation
ft xj EE l4t 6 +2 m m E! Q 3 4 5 fi a AtT'rA+&Fe tfr;fr1-
Q345+3041stainless steel clad plate with wallthickness
of 6+2mm
i+'ffr " g - 1 Ffr
7 fri)EIFI*rz+9.^+R*51* +',14 6Z 11
has been conducted welding test and evaluation to develop
pipe
making welding procedure' Figure 1 l-1 shows the stainless steel
B)t4'+A+8-pat/Fie+*rqtrPi;.#'li+,E€IEF-tr^'
clad pLte bevel type. The integral weld includes cladding weld'
E)Jg,trf ! Etr, Ffitr-*?81! Xffi +rr G)k=+*E)* " tr I
transition layer weld and base weld, which have been welded by
11 - 2 (a) - (c) Ffi h B\Dt 4 ffi +&-=LA !R',.E !84 tr ie tr + manual TlG. Figure 1 1-2 (a)-(c) show different weld bead micro-
structure of stainless steel clad plate, respectively ln transverse
teffitR " +* +ffi^f"r +i+niE E t 5 57 lv1 P a, iilt+tsfi EEM
tensile test, the tensile strength is 557MPa and the specimen
frac-
\iE ED - a a #4+T frli'p=.l&}* + E 4 f n # € i'l g0' tured at base metal. The face and root bending test of weld joint
"
has been conducted at D=4a condition, and there isn't any cracks
in the tension surface. Figure 1 1 -3 (a) and (b) show obvious inter-
EA t1atr='trLiz *+ A T-E--6 +i BE E E! ffi F]E f Altr.E' 4 granular corrosion in as-weld state in the stainless steel claddinq
[1 O5O.C/3Omin tr)6!.tIE, HA)H [47*?iEe,trn!ffi weld, while after solution treatment at 1050!/30min, the inter-
granular corrosion almost disappear.
i4r€t4."

tr1 1 -1 z".ffi+&€effitrl*lEtr4it
Figure 1 1-1 The stainless steel clad plate bevel type

,qtrf€ttO.5mm, lBllHt'1 nrm


Root face is 0.5mm, assembling gap is 1mm
27 +LAJF:EWWI# CLAD-ROILED FLAT sTEELs

W*E#amryY**fu**&*gg #€ #Em W*mE*

gE6 EtriEefE EtE


H11 -2 6ffi iBEeffi tr
steel clad plate
Figure 11-2 Different weld bead microstructure of stainless

( b) E;t9tr=itrr€ / rransition laver weld


(c) Etr=)F4i€ / Base Plate weld
(a) Etr='ltFr-tr / claddins weld

tr11_3tr#fEE}a$IEdrffiffigeffiFEtrs€RiaEffiiitgfiEEgE^wn'
intergranular corrosion testing in as-
Fiqure 1l-3 stainless steel cladding weld metal microstructure after
-Eld state and solution treatment state

b) tr;6i-LIE# / solution treatment state


(a) j(Ffr / As-weld state (

,ilule*i:[*ni;i, **i
28
{,LAD ROLLED FI.AT sTEELS +L#\gi++Fl1ffi'16

EeffiAtJif+fi, T+liE IIEU g I2


ilI'ti'3pt*ttion, storage' ffi unt*[ rx

TransPortation and Storage


Eeffifi!ia+6i.i?{ifi
tu*ffi\t)4i' f ll ffi tafii4i+t f ' RE6E
tf Ei
* Avoidsurfacescratchesintransportation,rubberorsleep-ercan
;;;;;; to"cial tools will be beter' Workins
with sloves to
tr4ff Ei
4:At*.trj5'*' +Fx
prevent contamination with fi ngerprint'
*,+t+n+We+f € HrA' )yffitu+AtvP
recommended'
4€EiEffi+€. Appropriative hanger is

EE''F{X{Fffi fE ztt\ald as possible' it should be covered when


fr *H!Bi{r+eiy'{Fffi €il H! Stored inside as you can
careful range of temperature and-moisture
in
,tor"i.rir,a". Be
An awnrew, FtEtEd E -*lfr ' k't)\fr41fr+8EE# ri"t"f,r"r* *n'.h may leads to condensation phenomena'

kinds of
ffi, trE'[ftRl]fi. medium like water' dust' all
Avoid contactwith aggressive
acid and so on to Prevent
rust'

r-rE;rHK++46 f!)*tr5;Eg'
84tr x Be careful water invasion
into metal surface and plastic
film'
[ #uqu
q4'LE Fi' t\ffi' il* " Keep storehouse clean, dry
and ventilative' Clad plate covered
--,;85;fi EE! eEl
withDlasticfilmshouldbestoredawayfromdirectsunlight'and
D'ft'+ tr'outd be checked periodically'
fyffituEtK'n 7x}. ;fi . )iq;E;H€+Ej*1*frq' ftusti. Rrm

lr+'
ffi ++A, Eia trI*TF'ffi it4.,l+T
AzKAEi' EtqElg trffi il)q
[fi EF+EtIXtEE'6Zie]'{€
nfiEHHitE)Ei5q'R.
E
'ol+'f+€ Biluif E+)+' +lREtrXi!! ,,i*++lF*E!
/6 H 9j x'/E' [a EF r'u E
x lt s, [a EH E! Z: tfr f B & Et 9e' FB

gEIEEHq]-F ( [a'H#66ttr ) r-lvBIrH


g.,u
[{*!toe,
+* Jo+rnu+e*Mx+f; ;a;8, x trl''tE Er4' l---rn FF

[ft+4'{ft.

Cutting
EeffiHtuEll are
cutting and mechanicalshearing
n Cutting methods like plasma
&4 X ffi tlt 4n[fr 4
EAffiII tilxFr16= tTtHt)' L}
viable.

rTJEt)"
29 +LHFei;5ffi.16 (LA'D-ftoltLir FLrn srErl-S

Typieal Preducts r3
1 . &EFlEffiF:effiS A-240 Tv p e 3 0 4 L+SA- 5 3 3Tv p e B C l' 1
Clad-rolled steel plate for safety injection tank of nuclear plants

Background

Clad plates for safety injection tank ofthe nuclear plant CAPl 400'
tr4AlE^j$z. IfiECAP1 4OOtA€tfiA;Ifff ffi i=:Atn'' which is a demonstration project of pressurized water reactor de-
L5effiiltnEffitre+TIfr+ffi^g*8, +Fiergt. signed by State Nuclear Power Technology Corporation (SNPTC),
require high shear strength of bonding interface' Additionally,
there are strict standards of defect inspection for these clad plates,
which makes these plates rarely produced by Chinese before'

Service condition
TIF#-I+
?;IFAEV.HiAA A )+ ,\ e t +tr9-EtfrF.A+ iq Safety injection tank is an significant emergency facility of safety
injection system of nuclear plants. When the pressure in the nu-
&, E F, lvLIEtrt, [+ s ll + ]E Ei, A )I frff 6Et* trl3 tBE EA ;1i clear reactor decreases to medium level, boric acid will be injected
)+ JEfi [trtlft f + 4+*64t, lilirllrftnE?e' H ]-fi 'lR g into the core of the reactor unit to prevent the nuclear fuel rods
r+:"HE*& from melting to ensure the security of the nuclear plants, which
/l\tFfrl Eo
leads to the enhanced quality assurance of the secure injection
tank.

Requirements of Clad Steel


EE-,1,X=)X

t h1'1Lfr2:1n'{+. )+fr.,€fE.iltn. ti€. 6€. fiU€' r Mechanical examination including tensile test, impact test,
drop-weight test, bend test, inter-granular corrosion and hard-
ffiie],trt4,. fr#qtFlg. ness test.

r fr*fitO)lf : tEF. {it+A. ;?:tr' t\e*" . Non-destructive examination including ultrasonic examina-
tion, magnetic examination, permeation test and bonding area
r,tr JH f E,H : tid:+&F.+Z trET':lfr l&tr'tz| fr\ trtrffi]9 e*E " fraction test.

. Accuracy ofthickness: strict requirement on thickness control


ofcarbon steel as base material and stainless steel as clad material'
.-Lrr.ii RilrLi:D ii-Ai' i]rrL.5 +Lf;llFAtBtE/6 30

customers
After the business contract between baosteel and
Type 3041+SA-
was signed, the clad-rolled steel plates 5A-240
E.Fi;+FAffiFrAtFSA-240 Tvpe3O4L+SA-53 3Tv- 533 Type B Cl for safety injection tank of nuclear plants was pro-
g*'
p e B C l.'1, f 8'fF H! €IF14 1l11trryIE:d.Er)ffi F
#tr du."d on the heavy-plate product line (maximum width
of 5 m)
require-
properties ofthe steel plates fulfilled the
nil,, irF F,\4 ffi + C A? 1 4 a 0 t'€ ifi E! ?
in Baosteel. The
S ffi F This
rnrTA ment of the customers, and were supervised by customers'
t+ fffi, 4r fr E + E+8+*&.A+tetrt8 t'F fi !
4 F-t X ar" E product will be used for safety injection tank ofthe nuclear plants

CAP14oO,indicating a big step of steels


produced by Chinese
J ./:'-Y " heavy-plat€ steels'
- steelworks towarcls high-quality
-
3'I 4Lf;UEE'Xffi/6

w ,$*s$isgw

. 1 p.3r..eri;es
=il-:

iir l a=F, +i'lriiili i:r+-it l irr,r --:iI.,i i 1,.,( El )


'=jtlSEiri
et,iirili(tF-rl
:t 9ei ihicknes: Tensilc ie:l {transverse) iixpa.i 1e5l ikr.gitrCinal ) 5h3ar 5tfenqth,'l,1Pa Bendlnat te:l {rr;nsver!e )

c r: cle flxrx)
11,;'z iEli
'fenlperai$.e 'n-1E
1Ti+q- ::itli:,r - €'+,=1+
;{r= Rm, \'rr'.l i:icngetioi A, imp,tct lequireC 3erdirg B:rdtnE
'C v;l*c J 5tr:n.tth>21 0 anqle cliarrefel
ReL, [iPa

5A533C11 6217 555 661 75 1ri 1 80' 3.5a


r l04L

Hf F,ri:l Supirly daie: 20l 5.3

f+lii.ll,lEflif ri+ Suppiy <linensir:n5 an.i o,Jantity

: !lrrl jril:-] il.: I li, i-: -:-

licel grade Thi{kress inrt ) Witlth inrrl ir:i-rqilr {rrr; QLanlii:r {ilic.e) l{rrai wsighi I ii)

5A533 rl0r+L 57+7 4000-70[0 71 i49.6


.!-/r,,il nfli-i.iii iLAi s1[[|.|i +LftU€A+lEtF/6 32

2. HffitSIfrtHES€iE
Pipeline for Strongly acidic gas 531254+Q3458

Background
=8,
254 belongs to super austenitic stainless steel, excellent corro-
s31254-e,iGt*.4fr '{A4tA+8, HA€:t*Cr. N i' Mo S31

sion resistance due to its high content of Cr, Ni, Mo alloy elements'
e evt lRF , mif4'l+ {,e'f+ " X ffi S 3 1 2 5 4 (iltEtr=E3 Cunently, 531254 + Q345B clad plate is mainly imported or do-
S3 1 254+ Q 3 AsBF_Affi.Zii) E tr di tr A lENf e A mestic Exploding Clad Plate.

:L) o

Service condition
TIF+l+
( >so.C ) fIEEEAE ( PH =2-3 ) ElFfi H! Gas with high temperature (> 5OC ) . strong acidic (PH :2-3) and
-E-tr'+iHtHlg corrosive.
BIHTAIHERIq-"

Requirements of Clad Steel


Ee{Fs*
o h?l:EBV: +n{F. )+fr.4tn. H€. H€.1[14. H,E r Mechanical examination including tensile test, impact test,
shearing test, bend test, pitting corrosion, inter-granular corro-
t4. ffi iallBt4. ie+* E6g&'i?1i+ffi1t41469. sion and welding Performance'

. fi'4fiP:R: -Bf,-
' EAB . Non-destructive examination including ultrasonic examina-
tion, bonding area fraction test'

. Accuracy of thickness: strict requirement on thickness con-


J'?}E
trol of carbon steel as base material and stainless steel as clad
material.

1'469*1fr Properties

__- )+friilco (4r'rd) *iltete


H+€ l=r +n{sifito (ffird)
(transverse) lmpact test (longitudinal )
Affiifrco(ffir4)
strength /MPa Bending test
Shear (transverse )
Steel Thickness Tensile test
_
qrade (mm)
TtrfR }i+nBq]g 1sK+ ;HH )+fi,iH +ilt)c*-t Effift,q EffiH1=
BAE Rm, MPa Elongation Required
A, T^emperature impact Bending Bending
a/o 'C vaiue J strength>210 angle diameter
ReL, Mpa

650 B0' 2a
531254+ 8-20 450 30 1

Q3458
33 +LftUF€tEtF/# {L/\D'RoLLED FLAr srEELs

ffiffiffiffi;rr#ffi
?'pep&*m# ffin*#ruw€"ru

3. TREA*EEiE
Nickel Based Alloy Clad Steel

Background

)H5 E H A€' fi 87. 6fi EAffi SETffi H€-4i


8fi,44?-", Crude oil and natural gas exploited from fields often contain cor-
rosive substance such as hydrogen sulfidg chloride, sulfate and
E! EAE . 82 5+FEA € EEE &+8#Eifi fE 5'RE
other ions. UN508825 nickel-based alloy clad steel has the advan-
'E
6 e 6 E F! {rr H, 4 t),'1+ ttr tr 6 tr Efrt fr1re tr -= +'I I+ tages of both base material and cladding material.Thus, it can en-
sure sufficient strength and toughness of backing steel as well as
U&-6)4! Etr'{rr P E! mitH'f+ .
the excellent corrosion resistance ofthe cladding material.

r|F#4+ Service condition

trffi TE)ft ,ft:r++i iE fi! EA t+/} JF H! 16 lHT,F ffi . !! The applications of nickel based alloy clad steel can be used in
high corrosive enviroment, such as transimission pipelines or stor-
JFiH 5 E H! )H 5 E! ra fdHE /Lh&ffi-+, trI DlrftlREF'
age tanks ofcrude oil and natual gas. lt can ensure safety and long
ifr . HEA,IH fi! ;H 5 E + E! €tr r,ff E! Ae E5fiiK fi! service life of pipes or storage tank in high-sulfur, strong acid oil
/#F=A and gas fields.

A='DXk>J\ Requirements of Clad Steel

. h+I+AZ9.tr.: E)Hli'(#. E;E+n'fH. {ft)H)+fr. Hfs. r Mechanical properties: Strength, toughness, DWTI shear
strength, bending, hardness, CTOD, etc.
iltn, E ffi . Efif rFlg. t*fi #tr'f+ifr i0.
o Corrosion properties: Pitting corrosion, intergranular corro-
o Ef4iil90: A€tr=.Hl€t4. ffiialEH. E+W^rEMfrA sion, SCC, HlC, etc.
t4€; EMH!HlC. SScrEtqifr9d.
o Bonding requirement: Fulfill ASTM 4265 Classl.
o 1*49;i: ffig;ffi,EASTN/ 4265 ClasslH!*[ft9;i"
r High surface qualityand high thickness accuracy.
. .E-tE lg f Elg-=tElF E g* .

'lgAg*tfr Properties

h+= +n{Sii[90 (t-&H) )+#ifrco (4 rE) 4tn94lg DWrr


Steel Thickness Tensile test (transverse) lmpact test (longitudinal ) Shear strength /MPa
grade (mm)
I-/:E BIX +n+niErg ,f+K* )Rlg )+fr,fH ffi)Eg* Tempera- *tnffi
EE]g Rm, MPa Elongation A, Temperature lmpact Required ture rtrl-\*li
1r\tJ t^
ReL, MPa
o/o "C value J strength>250 u sAo/n

825+X65 3+22 594 10 10oo/o

t++48 Supplies
tx4
Ajoint assessment of825+X65 clad pipe manufacturing has been
-5 +E tH T,tr A-'l xi E6{,F HE rt4iJ EXA i+8, Edi conducted by China National Petroleum Corporation(CNPC) and
rI ifr ft ll o 6 1 0m mH4aEfr E, 6IF1$69)ffi ,39* " Baosteel. A clad pipe has been successfully manufactured and
\" the pipe properties meet all the requirements of a certain CNPC
project.
,: ! Ai.:'lli-)'t.Lli'1 Fi.rif 5-i!:'i:r':i +tftUEAtEtF/E 34

4. Bt#4tfffi*tfiH)€+LEeffi
Elevator
Cold-Rolled Steel Sheet for
Background

=F steel sheet is a kind of energy-effi-


3041+BDTO1 +3041 cold-rolled
3 o 4L+ B DTO 1 +304LBt#4 lfE*fhffi )QfLF-AiS'F- .,Jr-r, n'."i.ff'.
*aterial which is combined with carbon
steel as

3041 stainless steel as clad


metal on double sur-
O.t" *",ri."4 of stainless steel
corrosion resistance
+ ^h +" +.+ EhhF,+86 t+ M++++ ls
- - -,1>YPazra) face. lt owns both excellent
also
fBE!l!.€l-ea " and oood mechanical property
of carbon steel'
i::]:T^""1 't
H! ft1 t4'l+' x Ftr t&tl!
R'I+ fr\ fr + iit'"r"t' 3041' the cost of this material
4k*, B.rt, HH4t6 tl8 ::iH"#il*',r-.' ""el clad
[#{ft r1i A' f ;z
q application prospect of cold-rolled
is obviously reduced, the
i*eZ, n U e" fi 's+R+E+ft€ tre' material can be Predicted'
&ffiT*fftEtF+$Fldi"
Service condition
s-\F+-4+
environment' such as decorative
)i^+ft Suitable used in atmospheric
)E ffi T
jt --, l€ fq 16 tE*'f+T E! E 6+ * tft $F Jii'
Excellent surface appearance' good formability
Ol""f
,nemxtntt. e*Mf+E€ RirH!*ffi *tfi
l4' -ft '" "'""r,"t
and corrosion resistance are required'

Il &3 O 44' 61l1)tri-l' t&H! E H'tl


iS'4 t "
A3 rt" Kl

Requirements of Clad Steel


tr6ffie* r Surface: High quality is necessary'
defections such as
FFrE'
E>F : #tft $Fj4EF xi F E'*:ffilmTe€.*l
permitted'
o *ffi ,.rrt.ftut, pi,i.reases, dirts are not
+ €+ ft* IrA fi gABTt't+ ilrA'
)t' are needed'
9t \fr.,Fr H . iF )H . )-
\t)) - r Processing: Good formability and weldability
trs IFM*+ t!
i' r**** a tlu/i *E + & ffi lit++ " +tl il
ffi * ffi '
r Corrosion resistance: The same with conventional
304' it is
of
t? t F lF E'+ft * {ft {R )+ 4L'di composition and microstructure
''a
-f-:l-fi=tr!M+P$ ll
n"lr."r""J of chemical
clad laYer.
property' dimensional
+i+',T€ l4 . Other requirements: Mechanical
+IrrE't, e*M++Ftr' R t+a\n'ffiLAe7l' precision and shaPe control etc''
azn-J?+*'l+e?"
g**EFtr+^]-t,18tfr)i
. EfH 6HIVT"A+$-4+'
l46E :

E t4.tt, iAEAE trH tril Etr=TiAt84N'Ylih'&P+t'+F


rzilf?1+ft!*'lRiE.
r HE*;i : h+l+Al' Ri*€Eet'Ffi714fr11+"

++e?*tfi ProPerties

\D ) E+4 / clad metal


Cross sectionstate
(b)Ht/ / Base metal
la I dlffia^ll-fr:'ifr' /
ie$Tffit8Feffi&4HiBtE4q
+304L cold-rolled sheet
Typical microstructure of 304L+BDTOI
-------....T

35 +Lf;tJ€efEfF/E [tAo fi.]Lr [r) rliil' 5i!:ii 5

i''iiltt )ii"jc a""1)


9:'ei:i
.'''*'r;1.i1.rt i'li?:,. 'i ).u.l#
.?t tt . (\
'i.

'iF
ij* l=+.flr i;t *.;lii:,1;

t8f+HeB
Steel grade
,tr,qRq&,q +i+nqE,q
Strength Tensilestrength
G(++
Elongation
Etr{Ftr tT+,lH ;^+nG )+€
Yield of Hardness Erichsen value Deep drawing Cold bend
RpO.2,MPa Rm,MPa ASOllo Base metal lE,mm Value 180"(4d)

3041+BDTO1+3041 395 158


A,fE cooa

I*H= -HE Dare: 20i s. t -201 s.8

l,!Hittb Supplydimensions:

i8f+,He€
Steel grade
ilffi /+14
Specification Application

3041+BDTO t+3041 0.89, 1.2. 1.4 1.8"12',]9*C


6:.e€trH{fi
Outter panel

3041+BDTO1 +3041 1.2"1219"C €t#H{fi


Elevator

3041+BDTO1+3041 1.2"1219"C €,tritffi


Door

E^rF,t# / Elevator €,Eilt& / ooor


ijLA.l-sri:[L.s +tftllEatmffi/# 36

5. Ee€Ht*atfiZ"+frwEetE Mold
Plate for the Application of Precast Concrete
Special Ferritic Stainless Steel Clad

Background
#ffi
plate is the key point to the
I tr lL EF ;7")Ffr i tF ft ll'f + FF Eg E! 4lt lF tH e tF I E e
L]
High quality precast concrete mold
concrete components in the moderniza-
frJduction'of precast
fls di Tl^+8 IHt ion ot.on*rr.rion industry As the material of
mold plates' pure
ffr.* vilK4N'H! X ffi H 6H +Z f + " 4d6& insurmountable
its own
14 A ni 14 ffi *BEftE ItF r,l' H FE fi! "l "i' " h^\8 *ffi
has
E .urUon ,t""t or pure stainless steel
resistance' and rust can
issues. Carbon steel has poor corrosion
ifr tE, frlilfriFll 4+*ffi H! ;5 + " t+'+**4 T'+^+V)+ffi
While for
|""i..i""" the surface of concrete products easily
ffrE 11,'iE E H EE lg. Ftt l:EE,'iF ffi E f E + eZ frrnE
El ferriticstainlesssteel,thestrengthandtoughnessarerelatively
.
of mold.plates in
+ iow *f'ticf't may result in bending or cracking
ffi "-Yfi *rn* " EA € ffi +*.# 4 T- +^ +V)EA ilxih ure. speciat fe;itic steel
stainless clad plate is designed and hot

ffi'i r&+s 5 TtE f I ffi t+ M *+ E!'{/t ft H' +t|frht'ffr+^* of high quality ferritic stainless steel and
car-
;ld'ty . selection and
of the advantages
bon steel with a complete consideration
4^T+fr +V) 5 r&f E Ee tLtr E +1ft ffi |J
'fr ' disadvantaqes of both materials'

Service condition
I|F+4+
It is applicable for the production of
high surface quality of precast
trffi TE*H]FEH!'E)Ffr Iffi ft U'f+gF, ^trF'WfrS+
.on.r*" components due to its good surface finishing
quality
mold plates
ffi )r;Erg-5frim E, +EE€4to RH! fi#1$' ift 1Rfll t46q uni .orrorion i"sistance. Also, the installation of side

.un b" *ith its excellent ferromagnetic properties'


H!A*. "nrrr"d

Requirements of Clad Steel


EA{iFq)X
r Surface quality: Very strict and high
requirement of
qruiity Generally, pitting, crease' contamination are
,uriu."
H. tT)H. )5++ft*[fi. not allowed.
. Flatness: High flatness ofclad plates is required for the
. +#Eg* : E:'tF ffiTfrUE;E)Ffr :l1nftll'f+' fEt'FFe
manufacture of Precast concrete'
.E=6h \l/ lS
1D<tdtr)-r-E/x"
-
r shall have high
Corrosion resistance:The cladding material
. BIAt462 : -AtFF.tr=#F.E€4AEElmiHt4'
l+' corrosion resistance.
r toughness' as
Mechanical Properties: High strength and
. h1\462:Etr4iEH!ffi ie.Sflnl:' V,n<lhRAttEA well as excellent bonding properties'
,f+6s.

++A29-2fi ProPerties

2000mm
l[{8 Specifications of supply: 1 0"3000-4000mm*1 .€@#

,d= t,:re.-t li (tSti') )+*i;rco (ti\rE) ffi€ Htq€& S=Et4'i'tgd


hv+5 =E
t=)v
lmpact test (longitudlnal ) Bendinq(2d) Pitting Salt mist test
Steel ThicknessTensiletest(TD)
grade (mm)
trf;FtElg +fi,+ntfirg {sK+ )Rrg )+*18 180'
YS Rp0.2, UTS Rm, ELA,7o, Temperature Absorbed
.C energy;
MPa lMPa

€ffi+x* a*9
44f; 220-3s0 (r?''",
1^T+fr+E ood
Good
Special fer- 1o

ritic stainless
stee+Q345
i
I
37 +Ln)FeWlWE {-LAii-Rol l.!::ii F1,.41 5'f [81,5

':li

6. UffirFffrtEaeffi.
Duplex Stainless Steel Clad Plate

EH Background

ryt]=4 +^ +TF-A fE tF H + -H- r! 4E 4 tA tE tr mil*'1'S 6E The duplex stainless steel cladding layer in duplex stainless clad
steel has very good wear resistance and corrosion resistance, es-
{f . ffiit41+EE-+m^a.,AZ='*AB+'f ft €;92,(;ft f iE)fi trfi ! pecially the corrosion caused by chlorine ions. Furthermore, the
,tr *F & z,( # +-a E7 E! lE tq, tr Hi, €AE M -)! ffiffi+8+Z clad steel has excellent strength and low temperature toughness,
as well as excellent weldability. Duplex stainless clad steels have
been extensively used in hydropower engineering and petro-
)k?1'4
-=
El tr r I ++ " AEAWn+*6+fi Ta ffi& zK € I chemical fields in recent years.
tE+_=E;frlLr_+$FlEk.

T4++4+ Service condition

trffi Tximf r*. mltq1+€-4iEE!'iFffi I4lH, /ttE€5 The clad steel is suitable in wear and corrosive enviroment, espe-
cially in corrosive environment containing chlorine ions, such as
87fi llEf ql^H"t[/KEiAA;r),'e=Ez,(;fr ,H)8;E-e,& sediment culverts in hydropower station and petrochemical pipes
H ffi TE)fr ILI-+ li JE E5 ffi t',tr tq'E €' ?i E g * H! H and equipment with requirements of high strength and high cor-
rosion resistance.
rE-11E6'"

E6tFgX Requirements of Clad Steel

. h+++629.;i: *i,ffr, )+fr.iltl. *fi4f;. tf€. E€. r Mechanical properties: Tensile strength . toughness. shear
strength. bonding strength. bending. hardness.
f,ffirFlg.
r Bonding rate: Fulfill ASTM A265 Classl.
' iRlh€*: ffiF)fr+F|fr, t564-te.
r Good plate flatness and high accuracy of thickness of clad
. EtF#:Mtr.H*€l9P>i : FeffiT+#trUE.rl.x+8F'tr steel.
t]T'r^+8frttr. tr+6tr g* 1! 4AE
"

I+e?+tfr Properties

*[46 Specifications of supply: 4+20*1 2000mm*3000mm

,CHE fi,f$)*co (&f{) )+t)frco(4,\B) *t/lltr €ffiifr90(ffi6)


Steel Thickness Tensile test {TD} CVN {RD) ShearStrength MPa Bending 4fitE\g.je
grade (mm)
,trEF liln {SK* )Ejg )+t'f€ +,r)gP'i 4ffift19 +ffiF:6 Bondins
qEtr EL Tem- Absorbed Requirement>210 Diameter ''J;"Jn'"
'EJg
YSRp0.2, UTS Rm,
A,o/a, Pera- energy
ture
iJonJ"
MPa MPa r r

s32205
+Q345C
545 22 A;fE cooa
!iLti5 +Lftll€effitFi# 38
.iAt-:.! til'iLi.'iii i'1'Al

7.frtgq:].
' ,Aeffitfi
3+Q2358
atd ,,"a" tor Wear-Resisting Pipe 3ocrl
Background

=F. to martensite stainless steel' with extremely


HA fut*C' Cr A F# 30Cr13 belongs
und corrosion resistance due
to its high
3 O C r 1 3 tre-4* 46T'+fr +8' ffi;;;;rtun."
content of C, Cr alloY elements'
E, #E{&qEH!ffiiE lsTr-EE!ffiit4't+'

5ervice condition
r|E+4+ .C) wear-resisting and corrosion en-
(150 '
Higher temperature
E E-+;H le { < I sOC ) filEEmiE ' 14ffi14^1T']Fs-1&tr9"
vironment.
-n

Requirements of Clad Steel


€6tqg* shearstrensth'
. fi+r+ezs.F: r&rr'Etr=)F fr,=r,ffi*rr'T.,*+,tr ;,ffi:::51i1?!l'Jil"-'nnness'
including ultrasonic exami-
tFE&ffitrE o l'+ t Non-destructive examination
test'
t- 1L=+ t'.+ nation' bonding area fraction
. {ui1hE>x: -=4i.<
)E!t" ' &a-'

' r;tr=E\areu* n&18ter=rrT+ht8atr'reffiHz)Fr' :ff:in%il:l':i:;:;?'::'J;:'il:["i] il''l"'XTl'"'"'


clad material'
+{6 o

{taE*4fi ProPerties --dird-E-€::*


,na-ffffif ._ "*tnqtr- €ffiii-96(4#f"r)
€Ers FB .. i,fi;'Ji"""-' _ :TT:::19:1,:k_"u*':*
;[i" ,'l'$""* ffla*Gp-;a^-*,1
Flo
lnn**.-* FryFrs Affitril+ nequi'"m"nt>zto Diameter
piate fFo"'ut""
Base plate claddins tJonJ" ll$*t
50 350 25 >6a
115H8 O
30Cr13 10-50 57HRC
+Q2358

RtrE^HE SuPPlYdate: 2015'9

quanttty
lxFir{ltaD(9x.e >uPP'v
{*fiilffie${E supply dimensions and
<rrdE
__a__ 4-=;-.-ff K19 F€
mlv Quantity{PieceJ
Totalweight/{t)
--4-
it!f+HP= 1,1,'1616(mm)
Length (mm)

6+8 2500-3000
30Cr13+Q2358
39 +L#!JCA'BtE/6 {LAs-Rott-[{] Fl-}.1 srrELs

,$ft fjsj,i ?ri" fi'5 li. ;' $,f4


'"""$

;rt f; iti:*,t $ $':i g"'il";:)*:€t*,J"!'tgi'

8. i[iltHEiEE€tElfi
Clad plate for corrosion resistant pipeline 31 6L+Q3458

HH Background

3 1 6 L/trF E'lA T+E+8, HAe-*Cr' N iAE4iE, 3161 belongs to austenitic stainless steel, with good corrosion
resistance performance due to its high content of Cr, Ni and Mo
trA€--EE H! N.a oll*, ffiitH'l++A'{+. element.

r|F#4+ Service condition

E€-E)Hlg (<50C )f!5tAAE (PH=5-6) . FET At a certain temperature 1<SOC) . weakly acidic (PH =5-6) and
Corrosive environment (chloride concentration :100-1000 ppm).
)^lgEl 00- 1 000 ppmi,Qalff E 6 H!/trfqI6H,EE&.

FA{,Fg. Requirements

o h4tIAZE;i: *i,fH. )+fr.iltl. E€, H€. fil€. o Mechanical examination including tensile test, impact test,
shearing test, bend test, Pitting corrosion ,inter-granular corro-
H JEf4.. ffi iel,trf4. iF+*t+€Ee*? reffiilf++e7. sion and Welding performance.
. t-RIE*o.*: LEe-. E64" . Non-destructive examination including ultrasonic examina-
. fElgE* : r&f I Htr=f ! TtAf 8 Hll=lg *Elg g* j!
tion, bonding area fraction test.
El=lg
ry^r-r" r Accuracy of thickness: strict requirement on thickness
control of carbon steel as base material and stainless steel as
clad material.

'l+f;2*4fr Properties

,q4€ tCH +n.1#ifr90 (4-ftrq) )+*)fi90 (r,\E) eII"EE €ffiifreo(4frrE)


Steel Thickness Tensiletest (TD) CVN(RD) Shear Strength MPa Bending
grade (mm)
itr,EECEJH l'ru]iiEj9 1+K'4 ,Els )+IiH 4,r';€ E-.R €ffifrrg €ffiH1=
YS Rp0.2, UTS Rm, EL A, o/0, Temperature Absorbed Requirement>210 Angle Diameter
MPa MPa 'C energy J ]80" 2a

6L
31
+03458 u-lu 430 6t8 cooa

1*f; E.H,q Supply date: 2015.9

!Xffi1lnt4}-4kB supply dimensions and quantity

+m$+,qF+
E#
llle +E
Nlz KJ9 #€(EK) ,g€
Steel grade Thickness (mm) Width(mm) Length (mm) Quantity(piece) Totalweight/(t)

31 6L+Q3458 3+1 0 2s00-3000 12000 51 160

-ffi+-
EUfBttH,frl€',ltRA=l BAOSHAN IRON & STEEL CO., LTD.
http ://bg. baosteel.com
http://bg. baosteel.com

t{dESrtEM,fr+$HC*F fiJTf;,ffi(+i^+,i.) EfFIEF#I*fr EINE'&


Hot Plate & Engineering Materails Sales Deparlment Research lnstitute (R & D Center) Baosteel Service Hotline Baosteel Online
jblt, tieHilr,g;EJffi1 51€ ftll, t;EHilE+HrH885E
http:i/esales. baosteel.com
400-820-8590
HFffi,201999 HItiH,201900
Eifr, 021-26642550 H1A, 021-26647273
l|EH, 021-26645077 fFH, 021-26647069

t;EHfEtFIMfrAHFRA-A r+l{EfEH'f,HAEFRA-A ILHEINJTfrHAAFftAA FIAI+ffltr'f;lrHaAFR/AA


EiE, 021-5050e696 R iE, 020-3221 geee EiE,010-56512000 Bifi: 028-85335388
.ltH, i€8,010-56512199 .{€8, 028-85335680
02r-68404618 1+H, 020-3221e555

fit!.HtFJ++H AEFR/A-A ;TFEEfE*ItfrAHFRA_A t'€HfE6H€I3RA_A


Bifr, 027-842e8800 EiE,024-31391158 {rt,021-26640781 Bifr, 021-26640606

lEH, 027-84298224 ,l€8,024-31391160 IEH, 021-26640700 lEH, 021-26640666

H+HiE6ffitt*,it EE+*Ffi H$EEif|JT8fi5€FRAA Elt<^+*Ffi BcMf*rt+it Htffi+*Ffr


HOWATRADING CO,, LTD. SEOUL OFFICE BAO AUSTRALIA PTY LTD. MELBOURNE OFFICE BGM CO., LTD KAOHSIUNG OFFICE

TEL:0081-3-32379121 TEL:0082-2-5080893 TEL:0061-8-94810535 TEL: 0061 -03-96636830 IEL. Q082-70422591 0 TEL: 00886-7-3356606

FAX:0081-3-32379123 FAX:0082-2-5080891 FAX:0061-8-94810536 FAX:0061-03-96636835 FAX: 0082-3 1 -35 1 4558 FAX: 00886-7-3356609

EIW+frlnEfrA€FRA-"] E+f*effi"{tt$ H*F6E'{ttA FIrtrE,'ftt$ H6BE|rE€FRAA


BAOSTEEL SINGAPORE PTE LTD, VIETNAM OFFICE THAILAND OFFICE INDONESIA OFFICE BAOSTEEL INDIA COMPANY PRIVATE LTD.

TEL:0065-63336818 TEL:0084-8-9100126 TEL:0066-2-6368485 rEL:QQ62-21'579Q6240'1 rEL 0091-22-30071700


FAX:0065-633368!9 FAX:0084-8-9100124 FAX:0066-2-2348989 FAX: 0062-21-57901599 FAx 0091-22-30071777

HfmEijll{€FRA-E =fFitrIiIT€FRA-E HfE+FA-"]


BAOSTEEL EUROPEGMBH BAOSTEEL ESPANA, S.L. BAOSTEEL MIDDLE EAST FZE
TEL: 0049-40-41994156 TEL:0034-93-4119325 TEL:00971-4-8840458
FAX:0049-40-41994130 FAX:0034-93-4119330 FAX:00971-4-8840485

HfEHtfltFlMHffi$,i'€FR/2.\al E€E4Et'fttrl
BAOSTEEL ITALIA DISTRIBUTION CENTER SPA BAOSTEEL CENTRALAND EAST EUROPE REPRESENTAT IVE OFFICE
TEL: 0039-010-5308872 rEL:0048-32-7315012
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EtEE;'ll,lH5€FRAEJ i#MAILR*,SL. in€t,ft*lI


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TEL:001-201-3073355 TEL:00't-949-7526789 TEL:001-905-7315885

FAX:001-201-3073358 FAX:001-949-7521234

EtrE.lttti HfEEtr'€'FRAA +fituE,lttft


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