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CONTENTS
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Brief introduction
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Characteristics of clad-rolled
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Process flow
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Steel grade
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Product classification i
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Supply capacity
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Product application
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Supply quality
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Test equipment
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Welding technoloEy of clad plate
.
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Transportation, storage, cutting
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Typical products
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A, +H4iX!E 5T+A+8. ++r^f 8+M++Etat1frlil1t1fErgH!186tr, l55U H!eAM*+f E{F "
+ L fr ll € A +8 tF # -E- 7 4 tr f B f + E! M f+ ++ +, 6lfr ffi
1 t,
rhAV Efttr Htn lHt L-AIA*$ 4++Z *+ Ffi 'L'F.frt1E
rg, u.&)ffi,EffiFE!,1Fffi,14afiffiflr:+e?,, rEEiJl*E7€4,FM++,frrRE!fif iq'E. ffifr*'f$, ,E=iElg
'#th621*'l;8" HtF.-=EtfrtldffiE+t)frt+afr\tr-;tn, +eE(,tF.ftft4ffiFtrFt4ll.++FElFffi , rlvR
,/J,t-il+ atr"
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Clad-Rolled plates, which are based on carbon structural steels, low alloy high strength structural steels or high strength
quenched and tempered steels as the base plate, single or both sides combined with stainless steel, special steel, etc. in a
certain degree through the clad rolling technology, to produce the Clad-Rolled plates.
This base material-cladding material combined mode, realizes different kinds of steel material properties blending into one.
ln the use offunctions, both the base plate strength as a structural component meets the requires ofcustomers'machining
and processing performance, and the cladding material with excellent corrosion resistance, wear resistance, high strength
are obtained. Moreover, Clad-Rolled plates, compared to the original single cladding plate production, have substitution and
high cost performance.Therefore, Clad-Rolled plate is a more economical and efficient Cladding product.
'iaqi*# Baosteel Clad-Rolled plates are employed in nuclear powel hydropower, pressure vessel, ship, structure steel, pipeline, deco-
'l a:rr!il:".;l
'lf#: .".. ration, such as variety of industry applications.
,' - ']tu;:jtl
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Our company, based on high grade heavy plate produce technology, and also using scientific research results over the years,
achieves full coverage of heavy plate, hot rolling and cold rolling coil, so as to supply Clad-Rolled plate/sheet with multiple
thickness specifi cations for customers.
AAflriE,
Brlef IntroductiCIn 02
+fE L),$E t* X +!1, +FE+i^AE. H Kilrr'{HfE t* Baosteel produces high technology, high value-added steel prod-
ucts, and has formed three major general product series: carbon
IEtri, fls. 4tEf8. ++tE=tFffi "+ two heavy plate
steel, stainless steel, special steel. Baosteel has
=Mfr,*frfi ^rt)
+8+Htr6+fr tr=t7Ft-t,et++A+L';!+aFt&',Elt)'iffi mill, several hot rolling and cold rolling production lines' Bao-
steel steel products can meet the customer's demands at home
Efr tfi & Foi|. 6f+ i[t8 HlF ffi H*, tE ff Fffi tr E and abroad, exporting to Japan, South Korea, Europe, the United
States and other forty countries and regions. Baosteel products
are widely used in automobiles, home appliances, petrochemical
trHtr=EA. ++tr. ER++W+4f trAf!ftX, industry, machinery manufacturing, energy, transportation, metal
f tZrUffi T)i+. A€. E;frlLI' tl1tfr ftllE. 6g)/F- products, aerospace, nuclear power, electronic instrumentation
and other industries.
itr. +,trfi!1ffi. flnxfii+. +rE.H+(yt 1=\!"
*+ffi
Specialty Alloys
+LHFetBffi.t# 02
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E J; .il
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03
Wij$,ir i;::iiiii::i:::.liiit;ll.li ,r*ssif$*w
E6 +P +9.^- frl.tr ilLtfr.EA. lFNf €6 fr! +[ft| Ee Clad plate can be divided into three types: mechanical clad,
explosion ciad and Claci-Rolled plate" Mechanical clad is gen-
= t+r2.,c^1L f1,ffr €6+n A- fiq ffi +H 1* +F EA erally used in production of clad pipe directly, and explosion
+8tr , fr)N+'tGF-ArE+tf;ljeA+izlr trlt).H+* EFEA ciad. rolled- clad comrnoniy produce clad steel plate frrst,
and then make into clad pipeor hot rolling. cold rolling clad
fE tF, EE -'-"* fri)tr ffiEe+8 H 4Zl& +t . )Q+IEA iTt platelcoil.
IN.t6.
The clad steei plate/coil of Baosteel is produced by Clad-Rol led
technology. After preparation work such as slab-ciad, the clad
plate is integrated with base plate by heating and rolling
+E?rrctr, E ftrtrr<F--t+il+att t+F, f|ffi technoloc.'y. The production processes are basically the same
with orciinary steei production. And explosive clad technique
is that a layer of expicsives is laid on the cladding plate" The
technology utilizes ultra-high pressure and ultra-high speed
Eirt6 E irnpact energy, tc achieve the solid metallurgy association.
tf# ia
-,tr'NF6, rt )ffi'lF45ErF EiF E! ffi
E! +
rEf ! ffi Etr)+ fr 6E *t[,e,tr tr= ial E! tr A )A €t5e " Because of the different clad technology principle, Clad-
Rollecl combined with expiosion clad in dimensionalaccuracy,
H +Feltr#E t4A, +afri)EA5lF;|f tr6ji^E/R'J surface ccndition and m;crostructure performance have their
respective advantages and disadvantages
fEtr. 4*6ffi )lt*-=1ErF'l+62 LABE EE H "
=H!'frtft
Therefore, Clad-Rolled technology can entirely replace explo-
wt(,, Fr6+1fr| +nAE4EA+€H'ltlFxf €a+n^H! sive clad technique, and tlre rnole ac{urate size control, the
+4+T, H EEfirll5ffiH!,R.J'+ft *Elg. 4ltF E! t*6m lJ mare excellent surface qr-rality and the better using perfor-
^
E!+8tqi?,t6FlrlR{18!ffi Fl#ffi ++AZ'EFtrrtt)Tfaa^E Welcome you to choose Clad-Rolled plate/coil of braosteel I
E-fE!l!!rril,ffi"
riilp/a,fF,ffi +tfi |l€a+nA+FE!=f E€A +8tF, t 6l
J
03 +LftUFAfEtF/# {:i.At}-rloLt.l:n FLAI srtIt5
Fleffi+FrUifit=
ffirmmmss ffiH*w 04
r-------r
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affil* [ .. ..
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EAIEtfiH!iEHttllE
Standard for Clad Plate
€Atfi iEH E [n+;lEJFFll IIE TFFn : lnternational Standards for clad plate:
AST \,1 A263-201 2 #?T+A+8FAtn ASTM 4263-2012 Stainless Chromium steel-clad plate
ASTM A264-201 2 Stainless Cr-Ni steel-clad plate
ASr M A26 4 *20 1 2 +&+RT+fr +8a,i.tn
ASTM A265-2012 Ni-Ni-Base alloy-clad steel plate
ASTM A265-20 1 2'Rt!+RA€EATF
cLAD-fioLLID FL,sr s.|tELs
- +Lf;UFetEffi/E 04
@
Effi
Base Plate
t
EtE iEH inE I,H IU ![ TFFzr : Chinese National Standards or lnternational Standards:
cB t T 7 00 -20 0 6 i&*LAt:E+Ft GB/T 700-2006 Carbon structural steel
HtElg4*t6ffiilEtrfEtF GBir 16270-2009 High strensth quenched and tempered
GBIT 16270-2005
cB/T159.1-2009{ft6eBdE,q4*ffifg structuresteel
GB/T 1 591 -2008 High strength low alloy structural steel
ASTM 4572 Standard specification for High-strength low-alloy columbium - vanadium structural steel
AsME 5A-51 6/5A-51 6M Standard specification for pressure vessel Plates, Carbon Steel, for Moderate- and Lower - temperature service
ASME,SA-533/SA-533MPressureVessel Plates,AlloySteel,QuenchedandTempered,Manganese-MolybdenumandManga.-.r:.;:
nese-Molybdenum-Nickel.
API 5L Specification for Line pipe
T .r':,:l:l
gffi.
- Cladding Plate
AsrM A240IA240M standard specification for chromium and chromium- Nickel stainless
Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications
lL
-
"'lrll
-
05 +LtrUFA+EiF/# f,LAD.ROLLED FLAT 5TE[15
=TEEATEFfi'}+
Prod uct Glassification 06
&F&
According to the Production Line
IEE6Etr
According to the cladding layers
Q235A i2Cr17Ni7
::l____-____ &ffi ffi r)zHlzi+afE ffi f+, ElE
Q2358 12Cr18Ni9 302 fi{t,l+. +,f+fr r55trrF1t/}rF+jt
_E_€ R {rE! ffi $f4,1+, #,f+T! $,t,H,rir
-fra1&trtjL7tlq&
Q23sC
ffiffi+8tl&.Eh R, itF+g'f+Rtt, ffi TE;H. .{Zr,
63"effif8, F€. '_:::llt: __ ___ :::--- __-_ + 6?,. tEtF.El+rS6. tri?EE+J..
Q345A
y;.wat*eh+ 4ft'14\TfAtE 022cr19Nil0 3041 €ffiirr. leffr#\fr+|itL"
Q3458 11+H; " Austenitic stain-
less steel Most widely used stainless steel ,has
General strength 10Cr18Ni12
good corrosion resistance plasticity
Q345C structural and pres-
sure vessel steel,
,toughness,weldability property in
06Cr20Ni11 strong oxidizing, neutral and weak
s5400 has good mechani-
cal properties.
:1_______ reducing medium.Used in petro-
06Cr23Ni l 3 3095
leum, chemical industry, nuclear
Q245R power, medical equipment, and
other industries.
Q345R 06C125Ni20 3i 05
{LAD.ROLI-ED FLAT sTETLs +LftUEAfEffi/E 06
.H,ffiff4E ++1S5-9ffi6
^vu
GBffHq Atst,+H€ 4+115-i9ffi6
Steel grade Characteristics and Classification GB Steel grade AlSl Steel grade characteristics and main
main purposes purposes
'l2CrMo 022C123Ni5Mo3N
12Ct12 403
'12Cr13
+gffi Txst& Jg. rFtrfr [ m1]Ei'+
A/B/D/E
swt84ffil'N
410
e*fr E, ffif ,Ef4,tss*+i{ft E!
$F14"
DH32 Ma rtensitic 41 0S
stainless steel Mainly used for high strength, hard,
T+if.trtry,friJ5 ness and wear resistance, and do
DH36 'fFffi)Hr€tr?qfrffi 2OCr13/30.Cr13 420 not require corrosion resistance
t8, iffi,?€Efift& field.
EH36 ?.rM*+tflffis*" 14Cr17Ni2 431
+tBEAtEH!{*ffi69
Saxppfiy ffimpmm$tys
07
48,t :E
wr =-=,rct- rq:z.==rr
6.r:FAI i8tp.Et1Zh,
@+E+ffi , ?ffiE The ability to produce Clad-Rolled steels with higher re-
quirements, including single side, multi-layers, and differ-
ft. FffiEF^+Etq+.
ent materials Clad-Rolled steels, etc.
# caplrn!,ff ffi 1+68,,effi rxiq+,Ee*tEHE Good performance, such as the application to the safety
injection tank in nuclear power station, with a very high
filfZ€tAA)tFA+IfuA" security.
.# -e-atm c +Eqaeffi+r*+lqit.l+ffi +n^ E! E Fl The team has the ability to provide material design, use
ffi42h" technology for customers.
EATEF!,fiH€FI*
ffirmdL$#t Appfifrsmt$*m
08
';1# ErriE Electrical Engineering
Petrochemical lndusftY
r*;t a;grur
Clad steel has been widely used as containers, towers'
heat
E tLig& +e r zl#ffiFlat/F f; rl tr 6 :.c. 1A ?"c. +4 t&
exchangers, pipes in petrochemical equipment' For
refin-
.o ::t'=
e;. --7^ t--:#.E;'E,trtgjH)r"F!^i.ft1 F
tdlrrL ing high-sulfur, high-salt and high acidity crude oil' clad
=lE=. stJet .an replace carbon steel and stainless steel used
in
+g)k*frUiq6l[: ,Fj,ElA. I&r]EJA' ,AlffiIE' fF'GjA the main refining equipment such as vacuum towers' ab-
Et ffi T'rA +&=e fiq H!4t * tr 6 : tm tiF f E T tE +E t'F * sorption towers, fractionating towers, and the stabilizers'
which increases corrosion resistance, heat resistance' as
"€
=fBEATEEE
ffiuxpp$p ffi*xm$$*p
09
RJfHH Dimension Precision
70.0
67.5
E 65.0
E
64
o
a
c) oz.5
Yc 62
.O
c
F
r{ 60.0
lqt
57.5
55.0
468 10
Double sides cladded hot rolling plate (3041 on up and bottom sides, Q2358
in the middle)
Double sides cladded cold rolling plate (3041 on up and bottom sides, Q2358 in the
middle)
req:irements
>31 0 350-460
5A-533TypeB QT+SPWHT
Cl.1+SA-240
Type304L
T_
11 +Lf;UF6$E+fi/# {LI\iJ-ri:{}i-L r.$ ri.;,r. 5r-i:ILr
tt'
j::;+r:L:,]1+,*$:riii.
+^v5/12
ff€tn,ts: GB/T 6396 2008 External bend test standard: GBfr 6396-2008
Side bend test standard: GB/T 6396-2008
fll1€tn#E: GB/T 6396 2008
Bond test standard: ASME 54264
4.*6dEtrtar)fE : ASM E 54264
,*wi$$
(a)l&4t*€tr= (Hv 259) / Clad layer on hot rolling steel (b) l&fLAEtr= ( Hv '1
52 ) / Base laver on hot rolling steel
-l
25
F6{fiE{i3EEffiit4HAE FA+Etr1i3i5EmiHE6s
25
2Q
2D
15
15
10
10
3 0L
I!fiEE
0 123456
DfriNE
+1fl)F:e+&W.tE 14
TtEtEttrrflftt6',E
SurfaceMa<hineryPerforman<eofStainlesssteelcladdedPlate
b-
(c) flt*ffi / HL surface
(d ))€+ttiFt ,f44tnH
Longitudinal cutting section of cold rolling plate
Eeffiitts0igE
T*we ffi*gm$pm*at& r0
@ eHil+n{+ifigotjl Tensile testins equipment
atfr ifAg+E,h
Equlpment name Performance
'16fJ0Ki\i
fty'.:fr,iLi
Max. !oad
;t11y\lt'EE O i',lii i lf i
Accu r*cy
t-
affi\ i+6ClEt,,
Equipment name Performa nce
ffi;t)+fr698 750J
Max:
lmpgc,l.f:neJgy
i;t!0698fitr 8Aa/o"750l
T-^st range
E,H{^)C ASTM/JI5/LSO/GB
st31!arfl,
)rF*ffJg 5.42 m/s
lmn95t soeg!
*#t!16+11frry+,ExF#E h tnT
Data acquisition device Resolution : 360/1 0000 = 0.036'
)it++1ftiffifff
=/m
Low temperature testing box Room temp - -196C
ah\ i+69+E;l^
Equipment name Performance
+10v
' E hE lvisEl
o"l:^o'l::"n:
,E€;iiffitr 1 0nA'400mA
cu:r:nt ralse
trE+f ;
Channel num
Accuracy of current
&tE l+69lEf.i'
Equipment name Performance
+:}Hffitr 120mmx90mm
S-cannlns ranse
'1mV
EEf,q
Sensitivity
r++hil+4 0.5Um
Stitch resolution
l,ErrrfE,q- 0-60Um
Amplitude
) ffiiell€t4#E lntercrystallinecorrosiontest
'+6glF4iit
ah\
Equipment name Performance
€lFrx+
Power of electric furnace
> {rEr4rEtHii[90fH cycle corrosion testing equipment
zt\ $€'glH+-
Performance
.':::r:":::ll::....
iE,trJ+fr|
Temperaiure range Room temp'-50'C
),il,=*++fill qd?|]fg'Fn)ftlg
liumidity range Saturatecj humidity : "1000/o
nfiEa?h 1-2ml/h
Spray capacity
EAtfiH!Hl**
kWm$#$mg YmmFNmm$mgy #ff ffi$md ffi$m*m
ffiffiw
iEHffiAEg* Applied Situation and Requirement
D)t YtEB ffiT +fr +F|FA tF^ +, €A{,F d-
tFtr 4 | rT The stainless steel clad plates used in most of industrial structure
4mm
" T'+fr l\e 6,ffi H tr -5 E tr= ttr tt 4 IL I li, ;,= ++AE are included with the wall thickness no more than 4mm. The
chemicai composition and properties of the base plate and clad-
,U;ffi,"68MX+t^)Cg*" ding plate shail meet the respective standard requirement.
W
7FfEf8€Affitrt*,t+++.€ Stainless Steel Clad Plate Weldability Characteristics
T'# +8 FA tFH!'e +q* t+€ +fr 6 E E i{ f4 : There are 2 issues in the weldability of stainless steel clad plate:
Wffi
EEM#+5EEtt#+trtt,t+ Base and Cladding Plate Weldability
I \!tE tA ffi 4+A fE €6 frF H tr M )F+
- qt fi *='k* 1+ 4i it The base plate of industrial structure stainjess steel clad plate is
low carbon or low alloy high strength steel with good weldability.
Table 1 1-i shows cladding plate weldability characteristics of dif-
'rA +8 Fe iFF.tr M )F+,€ l* 1 + ++H " ferent kinds ofstainless steel clad plate.
.LAD-ROLLED FLAT STEELs _ +Lfr|JEaffiffi/E 18
Tablell-lCladdingplateweldabiIityofdifferentkindsofstainlesssteelcladplate
J,E+i ,1,+ +t
ftfl+8t+ ITtJ4lalT,-*"q
{++ WeldabilitY characteristics
Kinds Typical products
1) l*#zlEtdlt4ix;
- E
2) ie+*+**ffi iq ffilw)E.tr'f,Bt4'{fi r"l EE ;
1)e't.€il1r,;lF.rflH!r]e
j*'lt,Rel!{Ett'fi Ll}*ft 1l{55;
2)Effi eEtr]62frWt11wt)x),8)7g.&',1862.'4|';
022C123 Ni5M03N(2205) 3) t[H o4Hf utfi Frrumfrffi+**,BE'i'L5ffi1tql+Tfi#'
DF
022C125Ni7Mo4N(2507) 1) Good weldabillity if the rate of double phase is optimal;
weld metal property;
2) Possibly phase rate missing will decrease
joint brittlement
3) Theprecipitating o phase and carbonitride causes weld
and decrease the corrosion resistance'
2)l&F7rExfHffi aefu#H?e,frft4N'Dl&-ottrBft'4N'tltfr*!;
ffiF\4N'L'n\jffi U1 l&f"
3) lITEt'it)HExlEl fi !E}*i&=lrfi XE*F+HT
10Cr15(429) €H!ffii41trt4"
0Cr1 7(430)
high cold cracking sensitivity in certain situation;
1
1) Fairly
(CGHAZ);
in coarse grain heat affect zone
2) Coarse grain and o phase brittlement
causes serious intergranular corrosion in the
3) Precipitating of the carbonitride
temperature range'
iocal HAZ during sensitization
2)ijai5ffia€'{F'?#e++#1+dE+l{tfii+fl!'fftfi&8ft'1A"NEI*I+4"6?BE
:['XE,
12611 3(41 0) 3) tr * E': le,tr te rrrflhlDzl&E I*Xi i a l+6P'
M
20cr1 3i 30cr13(420) crack often appear;
1) High quench hardening tendency and cold
content to obtain Iow carbon martensite with fairly good
2) Regulating carbon
ln *uid *"tul and improve its weldability;
strength and toughness
post-weld heat treatment will improve the integral property of the
3) Proper
weld joint.
19 +LftUF€tEiF/# rLAil-RCLLilr ri.rir s'irrls
pH 05crt7Ni4Cu4Nb(630)
2) h7txil+**rE,q5m1rtrt4 t+69, *etr-!q#cxj+**E{j5B ltE
0TCrt ZNiTAt(63i)
tr E!
'|,q
H tFTF Ji{TIIEEfrE.
'1)
Commonly, it has good weldability, preheating and post_heating aren,t
needed;
2) Precip;tation hardening aging treatment wjth the same procedure as base
metal is needed to assure the weld joint strength and corrosion resistance
properties.
*"."ri, o,'^rr,"",r";;" ;"rr r."",, oi, o"ro on"r" r," ; ;r; ;,,; ;".,,, r" r,, r,""i, r, *u,,,""r," r,u,n,"rr r,"u,,
PH: Precipitation hardening stainless steel " ""rr
aEn
E ilE E iE i+F FU
-5 tr t* {+ ++H Transition Layer Design Principle and Weldability
Characteristics
E;8tr=B!iQitlFIl]![T:
Transition layer design principles are
. ft+ fr, iEri€ + IN, + ti,h xfremF+_= E,ra fitRD)&.#
as follows:
r
:FffiffiEEdEEFM*+iE'* Consumables Selection for Stainless Steel Clad
Plate
for stain-
:
The main principles for the consumables selection
Tffi+8FlAtRll+}*M++E+++Pi€{EtlrJH[il less steel clad plate are as follows:
o E tr= J€}* M *-l 5 H tr= t& tE E D AZfrt*W+9E E Ee' o Equal strength matching assures the strength
and tough-
,Ri[EtrJE4CEEiN,E; ness of base Plate weld;
. chem-
Forcladding plate consumable selection' weld metal
.8tr=s.fxtlit'+-=Ft-rf,.Tin+l8*?1*EitEtr"lRitrietl+ ical compositLn shall be identical to stainless steel cladding
tN,+lihEEM-1y" plate.
*1 1 -2. 1 1 - 3h EtDrH ffiT',rr.'l{tEatFH tr=' E ;19 tr= 5 Table 11-2 and 11-3 show the recommend consumable
se-
E6013(E4303) FTAO-EL8
ERTos-6(ERso-6)
Q23sA-C
E60l s(E431s) HJ431/SJ101 -H08MnA
Q245R ERTos-G(ER5o-G)
E60i 6(E431 6)
Ar or CO,
F7A2.EM12
E7o1 s(E501 s) ER70S-6(ERs0-6)
Q345A-C Hi431/SJ101 -H1 0Mn2
E701 6(E501 6) ERTOS-G(ER5O.G)
Q345R
F8A2-EA1
ES01 s(Es51 s)
Q390
HJ431/sJ1 01 -
Q42O E8o1 6(Es51 6) ERS0s-G(ERss-G)
H08Mn2MoA/H08Mn2SiA
Q460 E801 8(Ess1 8)
F9A4-EA2
E901 s(E601 s)
ERgoS-G(ER6o-G) Ar. CO, or Hi431lSJ l01 -H1 0Mn2MoA
os50 E901 6(E601 6)
mixed gas
F8A4-EA3
E1 001s(E701s) ER100s-G
HJ431/5J101-H1 0Mn2MoA
Q620 E1 0016(E7016) (ER70-G)
F1 1A4.ENi1
E1 1 01 5(E7s1 s) ERl 1 OS.G
Q690 HJ431/SJ101 -H1 0MnNiMoA
01 6(E7s1 6)
(ER7s-G)
E1 1
F8A2.EA1
E601 0(E431 0) ER70s-6(ERs0-6) Pure CO. or -
HJ431lsj101-
xs2/x60 E801 0(Es51 0) ERTOS-G(ER5O.G) mixed gas
x65/X70 H08Mn2MoA/H08Mn2SiA
E801 8(Ess1 8) ER80S-G(ERs5-G)
21 +L#lltr8ffiffi/6 -f LAD'ROLLED FLAT 5T[ELS
ffi-.ffi'ffi-#"j*:ffiffi
E801 5-81
AIBIDIE
E701 s(E501 s) F7A2-EM12
DH32 ER70S-6(ERs0-5)
Ar or CO,
E701 6(Es01 6) (HJ431lSJ10l-H10Mn2)
DH36 ERToS-G(ER50-G)
tH36 E701 8(Es01 8)
-Td,tE4a <t^lR1JF'trt25e16
s)/9EMlF Electrode Gas shielded solid wire and gas
Transition layer
material AWS(GB) Specification AWS(GB) Specification '{R}F5'iA cas
ER309L(ER309L)
304/304t/305/308 E30eL(E3091)
C;8tr=Mlfr
+IB*?# alNR+FW2qeff.
Electrode Gas shielded solid wire and gas
Transition layer
material AWS(GB) Specification AWS(GB) Specification '{R}F-:'{A cas
Gas
:-p:l!':ll:-:..-. -...- " "- ":.t::'f":::i":..-,. ...". f l'I,,:11 :'1:.:t::lf,ii:1 . ",.".
304/3041
E3O8L (E3OBL) ER308L (ER308L) Hi260l51601 -H0Cr2 i Ni1 0
305/308
ElrliCrMo-3 ERNiCri\4o-3
312
(ENiCrMo-3) t!ftrtlcltvto :l
316/316L E3161 (E3161) ER315L (ER316L) SJ60'1-H 0Cr19N i12Mo2
405 ER409(ER409)
E430(E430)
429 ER430(ER430)
E308 L(E3081)
430 Ery9q!!!R:0BLl
ER439(ER439)
E309LMo
4341443
(E309MoL) ER446LMo
(ER446LMo)
E3081(E3081) ER420(ER420)
E309LMo ER309IMo
632 (E3o9LMo) (ER309LMo)
23 +LA)e-EMIWE' CLAD.ROLLED FIAT sTTELs
:ffi'ffiffi##rww
-Twlr'Famw*$*g:W
ffi"*$#grwry ffi# #,H-w# W.#mt*
l[il
tr.F.AZ Welding Procedure
@_
trt*Er*lEl+ Welding Process Selection
@
T*j+-5trt*tEtr4it Blanking and Welding BevelTYPe
frffi+1+ )lF+*l,qtrfi7rt-5,Rv
Applied condition Welding bevel type and dimension
65' t 5"
€e4!JCrg
Clad plate thickness<1 8mm
65' t 5'
65" r 5"
€a+Fr9lg
Clad plate thickness <18mm
)ftrR6ztrtrfi6*?
And only be single side welded
*.
F
I'
ii
i
, ,: +Lf;laent|nt€24
N_ffi+1+ E}*rqtrffi{5itJ
Applied condition Weldinq bevel type and dimenslon
5" a 1'
FAtF.trtr
Clad plate thickness 18-32mm
65. t
9"
65' t 5"
EGtF.tr==E
Clad plate thickness >28mm
65' a 5'
(1 )
-g-: -= ?:
60" t5'
7f-^;'.EEh\t nffi]a)
Stainless steel cladding plate is inside
of the fillet
Nffi#.I+ ,eErytrffi;c5,'<.1-
Applied condition Welding bevel type and dimension
z<t6f8g6fa5€6€x1i*
Butt welding of stainless steel clad
plate and tube
EEil
trff86r{f-5#EA Preparation and Assembling Before Welding
T'rA+8EAffi,lt6[€En, ffi gElltE X E&rlF' E+tu Before welding of stainless steel clad plate, some related prepa-
rations are needed, in which welding equipment, consumables,
,ei*M++t)t&ie'*++{f ,\F',fi lF trt2. i€ operators certifications, weldment cleaning and assembling, etc'
.{+)€rs. t-tr#Ea\n+" h74Ri[t?]*lFE,
'EE+*iq6. grilffiffi The water, corrosion and greasy shall be removed with mechani-
cal machining or organic solvent 20mm all around the bevel to
tl,tfiE ;*dn€-{,r1;6*U l+tF+*iH tr &H6'fIU 2O m mfi tr
guarantee the welding quality. When assembling the weldment
8 H! iAf4,' )H ;5+iEIE+)+ " l=lg+E tr E! *=4+48 with the same wall thickness, the misalignment shall be no more
^,z.. than 1/2 of the wall thickness of cladding plate, and not exceed
2mm. While for the stainless steel clad plate with different wall
trfrt 1 t 2, .H4ril tT2 m m . l=lgz! EJ H1T+^+TEAiF thickness, the company's design requirement shall be observed'
# Ed & +4 F'R ffi F iq i+F* +fi 4i " Efv'tr'L' lfrE H tr l,H tr Tack-weld shall be canied out in the base plate bevel'
H_trU11r"
r@
trFre** Welding Procedure Requirement
.8tr=1trtri€+t1tT1?.l64'l'F-tr=Tlfr f&tlttl; r The cladding stainless steel shall not be fused during the
base plate welding;
. Erl9tr=)€j*Ei, i&tE*FtEfl FHEAFEI 5 -2'5m m . ;
. Before transition layer welding, the distance between car-
. EiEtr=i€4i€ -p.tr.Z-4mm,lfi€#Etr,effiffitrM ' X bon weld and composite interface will be 1.5-2.5mm;
*?;6. *F,g.n i\r+n+, 1Ri[l?ift=rn, " \tTi'trtrT+A the thick stainless steel clad plate product, proper post-weld heat
+rj?Atij5t6'f+, E1rtr E! tF,trl& !IIE€267;*I\^'XF treatment can eliminate welding residual stress, which is benefit
= to improve the stress corrosion cracking resistance of the weld
++r xi,e j*+**+fr fvDtBI4,62"lE\+EEHt )' joint.
^M/r,
Iil-
trErEE&50 Welding Quality lnsPection
Fil4,tr, E El +€/\1-- tr r B. di ffi t0 g0 @,+fr tf xn,40 ^ it is approved by the site inspector. Product inspection includes
visual inspection, non-destructive testing, pressure testing, leak-
sO. ft +FtO9O. rE i iil gO fi! A+ii+iil90' iel*+*+ /: + age testing, mechanical and corrosion resistance testing of
the
weld joint.
+EEi'1.10 itr Jllt J- -J Et4's6Pi'r11- "
Iil-
Representative Stainless Steel Clad Plate Welding
E4TIf;IEE AtEtrtEElt*'l+E^gi+{fi and Weld Joint Evaluation
ft xj EE l4t 6 +2 m m E! Q 3 4 5 fi a AtT'rA+&Fe tfr;fr1-
Q345+3041stainless steel clad plate with wallthickness
of 6+2mm
i+'ffr " g - 1 Ffr
7 fri)EIFI*rz+9.^+R*51* +',14 6Z 11
has been conducted welding test and evaluation to develop
pipe
making welding procedure' Figure 1 l-1 shows the stainless steel
B)t4'+A+8-pat/Fie+*rqtrPi;.#'li+,E€IEF-tr^'
clad pLte bevel type. The integral weld includes cladding weld'
E)Jg,trf ! Etr, Ffitr-*?81! Xffi +rr G)k=+*E)* " tr I
transition layer weld and base weld, which have been welded by
11 - 2 (a) - (c) Ffi h B\Dt 4 ffi +&-=LA !R',.E !84 tr ie tr + manual TlG. Figure 1 1-2 (a)-(c) show different weld bead micro-
structure of stainless steel clad plate, respectively ln transverse
teffitR " +* +ffi^f"r +i+niE E t 5 57 lv1 P a, iilt+tsfi EEM
tensile test, the tensile strength is 557MPa and the specimen
frac-
\iE ED - a a #4+T frli'p=.l&}* + E 4 f n # € i'l g0' tured at base metal. The face and root bending test of weld joint
"
has been conducted at D=4a condition, and there isn't any cracks
in the tension surface. Figure 1 1 -3 (a) and (b) show obvious inter-
EA t1atr='trLiz *+ A T-E--6 +i BE E E! ffi F]E f Altr.E' 4 granular corrosion in as-weld state in the stainless steel claddinq
[1 O5O.C/3Omin tr)6!.tIE, HA)H [47*?iEe,trn!ffi weld, while after solution treatment at 1050!/30min, the inter-
granular corrosion almost disappear.
i4r€t4."
tr1 1 -1 z".ffi+&€effitrl*lEtr4it
Figure 1 1-1 The stainless steel clad plate bevel type
tr11_3tr#fEE}a$IEdrffiffigeffiFEtrs€RiaEffiiitgfiEEgE^wn'
intergranular corrosion testing in as-
Fiqure 1l-3 stainless steel cladding weld metal microstructure after
-Eld state and solution treatment state
,ilule*i:[*ni;i, **i
28
{,LAD ROLLED FI.AT sTEELS +L#\gi++Fl1ffi'16
kinds of
ffi, trE'[ftRl]fi. medium like water' dust' all
Avoid contactwith aggressive
acid and so on to Prevent
rust'
r-rE;rHK++46 f!)*tr5;Eg'
84tr x Be careful water invasion
into metal surface and plastic
film'
[ #uqu
q4'LE Fi' t\ffi' il* " Keep storehouse clean, dry
and ventilative' Clad plate covered
--,;85;fi EE! eEl
withDlasticfilmshouldbestoredawayfromdirectsunlight'and
D'ft'+ tr'outd be checked periodically'
fyffituEtK'n 7x}. ;fi . )iq;E;H€+Ej*1*frq' ftusti. Rrm
lr+'
ffi ++A, Eia trI*TF'ffi it4.,l+T
AzKAEi' EtqElg trffi il)q
[fi EF+EtIXtEE'6Zie]'{€
nfiEHHitE)Ei5q'R.
E
'ol+'f+€ Biluif E+)+' +lREtrXi!! ,,i*++lF*E!
/6 H 9j x'/E' [a EF r'u E
x lt s, [a EH E! Z: tfr f B & Et 9e' FB
[ft+4'{ft.
Cutting
EeffiHtuEll are
cutting and mechanicalshearing
n Cutting methods like plasma
&4 X ffi tlt 4n[fr 4
EAffiII tilxFr16= tTtHt)' L}
viable.
rTJEt)"
29 +LHFei;5ffi.16 (LA'D-ftoltLir FLrn srErl-S
Typieal Preducts r3
1 . &EFlEffiF:effiS A-240 Tv p e 3 0 4 L+SA- 5 3 3Tv p e B C l' 1
Clad-rolled steel plate for safety injection tank of nuclear plants
Background
Clad plates for safety injection tank ofthe nuclear plant CAPl 400'
tr4AlE^j$z. IfiECAP1 4OOtA€tfiA;Ifff ffi i=:Atn'' which is a demonstration project of pressurized water reactor de-
L5effiiltnEffitre+TIfr+ffi^g*8, +Fiergt. signed by State Nuclear Power Technology Corporation (SNPTC),
require high shear strength of bonding interface' Additionally,
there are strict standards of defect inspection for these clad plates,
which makes these plates rarely produced by Chinese before'
Service condition
TIF#-I+
?;IFAEV.HiAA A )+ ,\ e t +tr9-EtfrF.A+ iq Safety injection tank is an significant emergency facility of safety
injection system of nuclear plants. When the pressure in the nu-
&, E F, lvLIEtrt, [+ s ll + ]E Ei, A )I frff 6Et* trl3 tBE EA ;1i clear reactor decreases to medium level, boric acid will be injected
)+ JEfi [trtlft f + 4+*64t, lilirllrftnE?e' H ]-fi 'lR g into the core of the reactor unit to prevent the nuclear fuel rods
r+:"HE*& from melting to ensure the security of the nuclear plants, which
/l\tFfrl Eo
leads to the enhanced quality assurance of the secure injection
tank.
t h1'1Lfr2:1n'{+. )+fr.,€fE.iltn. ti€. 6€. fiU€' r Mechanical examination including tensile test, impact test,
drop-weight test, bend test, inter-granular corrosion and hard-
ffiie],trt4,. fr#qtFlg. ness test.
r fr*fitO)lf : tEF. {it+A. ;?:tr' t\e*" . Non-destructive examination including ultrasonic examina-
tion, magnetic examination, permeation test and bonding area
r,tr JH f E,H : tid:+&F.+Z trET':lfr l&tr'tz| fr\ trtrffi]9 e*E " fraction test.
customers
After the business contract between baosteel and
Type 3041+SA-
was signed, the clad-rolled steel plates 5A-240
E.Fi;+FAffiFrAtFSA-240 Tvpe3O4L+SA-53 3Tv- 533 Type B Cl for safety injection tank of nuclear plants was pro-
g*'
p e B C l.'1, f 8'fF H! €IF14 1l11trryIE:d.Er)ffi F
#tr du."d on the heavy-plate product line (maximum width
of 5 m)
require-
properties ofthe steel plates fulfilled the
nil,, irF F,\4 ffi + C A? 1 4 a 0 t'€ ifi E! ?
in Baosteel. The
S ffi F This
rnrTA ment of the customers, and were supervised by customers'
t+ fffi, 4r fr E + E+8+*&.A+tetrt8 t'F fi !
4 F-t X ar" E product will be used for safety injection tank ofthe nuclear plants
w ,$*s$isgw
. 1 p.3r..eri;es
=il-:
c r: cle flxrx)
11,;'z iEli
'fenlperai$.e 'n-1E
1Ti+q- ::itli:,r - €'+,=1+
;{r= Rm, \'rr'.l i:icngetioi A, imp,tct lequireC 3erdirg B:rdtnE
'C v;l*c J 5tr:n.tth>21 0 anqle cliarrefel
ReL, [iPa
licel grade Thi{kress inrt ) Witlth inrrl ir:i-rqilr {rrr; QLanlii:r {ilic.e) l{rrai wsighi I ii)
2. HffitSIfrtHES€iE
Pipeline for Strongly acidic gas 531254+Q3458
Background
=8,
254 belongs to super austenitic stainless steel, excellent corro-
s31254-e,iGt*.4fr '{A4tA+8, HA€:t*Cr. N i' Mo S31
sion resistance due to its high content of Cr, Ni, Mo alloy elements'
e evt lRF , mif4'l+ {,e'f+ " X ffi S 3 1 2 5 4 (iltEtr=E3 Cunently, 531254 + Q345B clad plate is mainly imported or do-
S3 1 254+ Q 3 AsBF_Affi.Zii) E tr di tr A lENf e A mestic Exploding Clad Plate.
:L) o
Service condition
TIF+l+
( >so.C ) fIEEEAE ( PH =2-3 ) ElFfi H! Gas with high temperature (> 5OC ) . strong acidic (PH :2-3) and
-E-tr'+iHtHlg corrosive.
BIHTAIHERIq-"
. fi'4fiP:R: -Bf,-
' EAB . Non-destructive examination including ultrasonic examina-
tion, bonding area fraction test'
1'469*1fr Properties
650 B0' 2a
531254+ 8-20 450 30 1
Q3458
33 +LftUF€tEtF/# {L/\D'RoLLED FLAr srEELs
ffiffiffiffi;rr#ffi
?'pep&*m# ffin*#ruw€"ru
3. TREA*EEiE
Nickel Based Alloy Clad Steel
Background
trffi TE)ft ,ft:r++i iE fi! EA t+/} JF H! 16 lHT,F ffi . !! The applications of nickel based alloy clad steel can be used in
high corrosive enviroment, such as transimission pipelines or stor-
JFiH 5 E H! )H 5 E! ra fdHE /Lh&ffi-+, trI DlrftlREF'
age tanks ofcrude oil and natual gas. lt can ensure safety and long
ifr . HEA,IH fi! ;H 5 E + E! €tr r,ff E! Ae E5fiiK fi! service life of pipes or storage tank in high-sulfur, strong acid oil
/#F=A and gas fields.
. h+I+AZ9.tr.: E)Hli'(#. E;E+n'fH. {ft)H)+fr. Hfs. r Mechanical properties: Strength, toughness, DWTI shear
strength, bending, hardness, CTOD, etc.
iltn, E ffi . Efif rFlg. t*fi #tr'f+ifr i0.
o Corrosion properties: Pitting corrosion, intergranular corro-
o Ef4iil90: A€tr=.Hl€t4. ffiialEH. E+W^rEMfrA sion, SCC, HlC, etc.
t4€; EMH!HlC. SScrEtqifr9d.
o Bonding requirement: Fulfill ASTM 4265 Classl.
o 1*49;i: ffig;ffi,EASTN/ 4265 ClasslH!*[ft9;i"
r High surface qualityand high thickness accuracy.
. .E-tE lg f Elg-=tElF E g* .
'lgAg*tfr Properties
t++48 Supplies
tx4
Ajoint assessment of825+X65 clad pipe manufacturing has been
-5 +E tH T,tr A-'l xi E6{,F HE rt4iJ EXA i+8, Edi conducted by China National Petroleum Corporation(CNPC) and
rI ifr ft ll o 6 1 0m mH4aEfr E, 6IF1$69)ffi ,39* " Baosteel. A clad pipe has been successfully manufactured and
\" the pipe properties meet all the requirements of a certain CNPC
project.
,: ! Ai.:'lli-)'t.Lli'1 Fi.rif 5-i!:'i:r':i +tftUEAtEtF/E 34
4. Bt#4tfffi*tfiH)€+LEeffi
Elevator
Cold-Rolled Steel Sheet for
Background
++e?*tfi ProPerties
'iF
ij* l=+.flr i;t *.;lii:,1;
t8f+HeB
Steel grade
,tr,qRq&,q +i+nqE,q
Strength Tensilestrength
G(++
Elongation
Etr{Ftr tT+,lH ;^+nG )+€
Yield of Hardness Erichsen value Deep drawing Cold bend
RpO.2,MPa Rm,MPa ASOllo Base metal lE,mm Value 180"(4d)
l,!Hittb Supplydimensions:
i8f+,He€
Steel grade
ilffi /+14
Specification Application
5. Ee€Ht*atfiZ"+frwEetE Mold
Plate for the Application of Precast Concrete
Special Ferritic Stainless Steel Clad
Background
#ffi
plate is the key point to the
I tr lL EF ;7")Ffr i tF ft ll'f + FF Eg E! 4lt lF tH e tF I E e
L]
High quality precast concrete mold
concrete components in the moderniza-
frJduction'of precast
fls di Tl^+8 IHt ion ot.on*rr.rion industry As the material of
mold plates' pure
ffr.* vilK4N'H! X ffi H 6H +Z f + " 4d6& insurmountable
its own
14 A ni 14 ffi *BEftE ItF r,l' H FE fi! "l "i' " h^\8 *ffi
has
E .urUon ,t""t or pure stainless steel
resistance' and rust can
issues. Carbon steel has poor corrosion
ifr tE, frlilfriFll 4+*ffi H! ;5 + " t+'+**4 T'+^+V)+ffi
While for
|""i..i""" the surface of concrete products easily
ffrE 11,'iE E H EE lg. Ftt l:EE,'iF ffi E f E + eZ frrnE
El ferriticstainlesssteel,thestrengthandtoughnessarerelatively
.
of mold.plates in
+ iow *f'ticf't may result in bending or cracking
ffi "-Yfi *rn* " EA € ffi +*.# 4 T- +^ +V)EA ilxih ure. speciat fe;itic steel
stainless clad plate is designed and hot
ffi'i r&+s 5 TtE f I ffi t+ M *+ E!'{/t ft H' +t|frht'ffr+^* of high quality ferritic stainless steel and
car-
;ld'ty . selection and
of the advantages
bon steel with a complete consideration
4^T+fr +V) 5 r&f E Ee tLtr E +1ft ffi |J
'fr ' disadvantaqes of both materials'
Service condition
I|F+4+
It is applicable for the production of
high surface quality of precast
trffi TE*H]FEH!'E)Ffr Iffi ft U'f+gF, ^trF'WfrS+
.on.r*" components due to its good surface finishing
quality
mold plates
ffi )r;Erg-5frim E, +EE€4to RH! fi#1$' ift 1Rfll t46q uni .orrorion i"sistance. Also, the installation of side
++A29-2fi ProPerties
2000mm
l[{8 Specifications of supply: 1 0"3000-4000mm*1 .€@#
€ffi+x* a*9
44f; 220-3s0 (r?''",
1^T+fr+E ood
Good
Special fer- 1o
ritic stainless
stee+Q345
i
I
37 +Ln)FeWlWE {-LAii-Rol l.!::ii F1,.41 5'f [81,5
':li
6. UffirFffrtEaeffi.
Duplex Stainless Steel Clad Plate
EH Background
ryt]=4 +^ +TF-A fE tF H + -H- r! 4E 4 tA tE tr mil*'1'S 6E The duplex stainless steel cladding layer in duplex stainless clad
steel has very good wear resistance and corrosion resistance, es-
{f . ffiit41+EE-+m^a.,AZ='*AB+'f ft €;92,(;ft f iE)fi trfi ! pecially the corrosion caused by chlorine ions. Furthermore, the
,tr *F & z,( # +-a E7 E! lE tq, tr Hi, €AE M -)! ffiffi+8+Z clad steel has excellent strength and low temperature toughness,
as well as excellent weldability. Duplex stainless clad steels have
been extensively used in hydropower engineering and petro-
)k?1'4
-=
El tr r I ++ " AEAWn+*6+fi Ta ffi& zK € I chemical fields in recent years.
tE+_=E;frlLr_+$FlEk.
trffi Tximf r*. mltq1+€-4iEE!'iFffi I4lH, /ttE€5 The clad steel is suitable in wear and corrosive enviroment, espe-
cially in corrosive environment containing chlorine ions, such as
87fi llEf ql^H"t[/KEiAA;r),'e=Ez,(;fr ,H)8;E-e,& sediment culverts in hydropower station and petrochemical pipes
H ffi TE)fr ILI-+ li JE E5 ffi t',tr tq'E €' ?i E g * H! H and equipment with requirements of high strength and high cor-
rosion resistance.
rE-11E6'"
. h+++629.;i: *i,ffr, )+fr.iltl. *fi4f;. tf€. E€. r Mechanical properties: Tensile strength . toughness. shear
strength. bonding strength. bending. hardness.
f,ffirFlg.
r Bonding rate: Fulfill ASTM A265 Classl.
' iRlh€*: ffiF)fr+F|fr, t564-te.
r Good plate flatness and high accuracy of thickness of clad
. EtF#:Mtr.H*€l9P>i : FeffiT+#trUE.rl.x+8F'tr steel.
t]T'r^+8frttr. tr+6tr g* 1! 4AE
"
I+e?+tfr Properties
s32205
+Q345C
545 22 A;fE cooa
!iLti5 +Lftll€effitFi# 38
.iAt-:.! til'iLi.'iii i'1'Al
7.frtgq:].
' ,Aeffitfi
3+Q2358
atd ,,"a" tor Wear-Resisting Pipe 3ocrl
Background
5ervice condition
r|E+4+ .C) wear-resisting and corrosion en-
(150 '
Higher temperature
E E-+;H le { < I sOC ) filEEmiE ' 14ffi14^1T']Fs-1&tr9"
vironment.
-n
quanttty
lxFir{ltaD(9x.e >uPP'v
{*fiilffie${E supply dimensions and
<rrdE
__a__ 4-=;-.-ff K19 F€
mlv Quantity{PieceJ
Totalweight/{t)
--4-
it!f+HP= 1,1,'1616(mm)
Length (mm)
6+8 2500-3000
30Cr13+Q2358
39 +L#!JCA'BtE/6 {LAs-Rott-[{] Fl-}.1 srrELs
8. i[iltHEiEE€tElfi
Clad plate for corrosion resistant pipeline 31 6L+Q3458
HH Background
3 1 6 L/trF E'lA T+E+8, HAe-*Cr' N iAE4iE, 3161 belongs to austenitic stainless steel, with good corrosion
resistance performance due to its high content of Cr, Ni and Mo
trA€--EE H! N.a oll*, ffiitH'l++A'{+. element.
E€-E)Hlg (<50C )f!5tAAE (PH=5-6) . FET At a certain temperature 1<SOC) . weakly acidic (PH =5-6) and
Corrosive environment (chloride concentration :100-1000 ppm).
)^lgEl 00- 1 000 ppmi,Qalff E 6 H!/trfqI6H,EE&.
FA{,Fg. Requirements
o h4tIAZE;i: *i,fH. )+fr.iltl. E€, H€. fil€. o Mechanical examination including tensile test, impact test,
shearing test, bend test, Pitting corrosion ,inter-granular corro-
H JEf4.. ffi iel,trf4. iF+*t+€Ee*? reffiilf++e7. sion and Welding performance.
. t-RIE*o.*: LEe-. E64" . Non-destructive examination including ultrasonic examina-
. fElgE* : r&f I Htr=f ! TtAf 8 Hll=lg *Elg g* j!
tion, bonding area fraction test.
El=lg
ry^r-r" r Accuracy of thickness: strict requirement on thickness
control of carbon steel as base material and stainless steel as
clad material.
'l+f;2*4fr Properties
6L
31
+03458 u-lu 430 6t8 cooa
+m$+,qF+
E#
llle +E
Nlz KJ9 #€(EK) ,g€
Steel grade Thickness (mm) Width(mm) Length (mm) Quantity(piece) Totalweight/(t)
-ffi+-
EUfBttH,frl€',ltRA=l BAOSHAN IRON & STEEL CO., LTD.
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