Catalogo Snowkey - Compressed

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lndustrial Complete
Flake lce Machine

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Operation lnstruction
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FUJIAN SNOWMAN CO.,LTD.
%wwww§w,wryr ADD: Dongshan Road,Min.jiangkou lndustrial District,
Fuj¡an,Ch¡na. P.C.: 350200
TEL: +86 S91-28701111 ¡4¡1 +86 591-28709222
Project, Flake lce Machine Http://ww.snowkey.com E-ma¡l:info@snowkey.com
Foreword
Thanks you very much for your favor and trust in the Snowkey equipments!
As a professional manufacturer in the refrigeration industry, Fujian Snowman Co.,Ltd operates
strictly under the supervision of lSO9001 Quality Management System and targets on providing
products of the highest quality. The reliable and high-quality parts certified by the ISO'14000 and CE
are used; thus, the performance of the equipments is stable and reliable. Snowkey will firmly hold the
idea of 'advocate technology, innovation & development', and provide high quality service for
customers all the time.
The manual introduces the operation and safety notes of SNOWKEY's series of flake ice machine.
Please read it carefully and all the operators must grasp all the instructions within, which can ensure
the safety use of the equipment and reduce or avoid equipment damage. This manual aims at
helping you use the equipment in the right way and it is not the explanation of the configuration of the
equipment. As for the information of configuration, you can refer to the related contract (if any) or
consult the distributor. The pictures herein are for reference only. lf any inconsistence, the product
shall prevail.
All information in the manual are the latest till the time of printing. SNOWKEY will continually
improve the products; therefore, SNOWKEY reserve the rights to change in any situation without
notification. Any forms of guarantee will not be made regarding the accuracy, reliability and contents
of the manual, unless required by the applied law.
The contents of the manual are protected by the Copyright Law. lt cannot be copied or reprinted in
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any way, or transferred through cable or wireleg§ netwoi1<, or translated into any language without
Snowkey's prior authorization.

FUJIAN SNOWMAN CO ,LTD.
ffiwmmm*mwrrwry, ADD: Dongshan Road,Minjiangkou lndustrial District,
Fujian,Chiná. P.C.:350200
TEL: +86 591-28701111 FAX: +86 591-28709222
Http:i/www.snowkey.com E'mail:info@snowkey.com
Project, Flake lce Machine
lmportant instruction in the manual

I Safety guidance
The safety indication in the manual is instructions to provent dangerous happening.Should strictly
follow the safety indication.
The following is safety indication type,expression and use way in the manual:
§ nttention
r Points for avoiding dangerous and personnel minor injury.
arn¡ng
r Points for avoiding personnel serious injury and serious safety accident.
2 Authorized officer
Maintenance and operation for the ice maker should be taken by qualified or authorized
refrigeration professional personnel.Professional refrigeration personnel's qualifications and
expertise should meet related effective rules including our company's authorization and
recognization.
Should especially notice the mark for usrs' safety in the using process.
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Fujian,China. P.C.: 350200
TEL: +86 591-28701111 FAx: +86 591-28709222
Http://www.snowkey.com E-mail:info@snowkey.com
Table of contents
FUJIAN SNOWMAN CO. LTD.
ffiffiffiffi##ffiw; ADD: Dongshan Road,Minjiangkou lndustrial District,
Fuj¡an,China. P.C.: 350200
TEL: +86 591-28701111 FAX: +86 591-2870s22?
Http://ww.snowkey.com E-mail:info@snowkey.com
4 Water tank cleaning . . . .......... 13
5 Water cooling condenser Cleaning..... ................... 14
6 Air cooling condenser cleaning..,... ......................... 14
7 Lubrication................... ..........................14
maintenance............
B Preventative ...... 15
\{ Service & Adjustment.................. .............. 17
control.........
1 Replacement of full ice .......................17
2 Replacement of water pump .....,........ 18
3 Replacement and adjustment of water float valves. ................. '18
4 Replacement of speed reducer motor.......... ......... 18
5 Replacement of air suction fi1ter............. ................ 19
6 Replacement of drying fi1ter........,.... ..........."............20
7 Replacement of pressure gauge and dual-pressure switch.......... ...............20
8 Replacement of solenoidva1ve............ ...................20
9 Replacement and adjustment of expansion va1ve........ ............21
l0 Feeding of brine(0.751-200........... .........................21
Vil Remedies for ordinary breakdowns......,.......... ............23
IV
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lntrod uction
This introduction outlines the correct procedures for operating and maintaining your
refrigeration plant.
This plant is a product of long-lasting experience of our engineers and technicians in the field of
refrigeration technologies. lt has been assembled with care at our modern manufacturing site.
Although only high quality components were used which have proved to be highly reliable even
under difficult operating conditions, a minimum of preventive maintenance is necessary in order to
keep the plant operative and to minimize the costs for repair and maintenance.
Please bear in mind that, only when the following instructions are followed conscientiously can the
rated performance of the installation be reached. Please read these instructions carefully before
operating the plant.
You are sure to get satisfactory answers after carefully reading through these operating
instructions.
1. Personnel
Appoint one capable chief operator who is fully responsible for the proper operation of the plant.
The chief operator and other people in charge of repair, maintenance, starting and stopping the plant
should be experienced in the field of refrigeration. Basic knowledge in the field of electric installations
is highly recommended.
lmproper manipulation of the major components of the plant especially the electrical ones can
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cause damage and reduce its efficiency ,.i
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2. Operating stuff and powersupply'
2.1 Water
ln order to ensure the correct working of ice machines and pumps, Water quality should meet
edible water health standard.
CAUTION: Different water specifications may cause build-up of scale and/or rust in the water
circuit. Furthermore, the productivity of the ice plant may be severely affected.
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2.2 Refrigerant
The ice plant is designed for use with refrigerant R22. Never fill or refill other refrigerant than R22
to the refrigeration cycle of the plant. Only use clean, oil-free and water-free refrigerant.
2.3 Refrigeration oil
The reciprocating compressors are charged with a kind of high quality refrigeration oil. For oil refill
please refer to the Technical lnformation Bulletin of the compressor section. The chemical and
physical properties of the refill oil must conform to the specifications of the original filling.
3. Maintenance of the flake ice plant
Detailed lnstructions for repair and maintenance of the major components of the flake ice plant can
be found in this manual. Please refer to these documents in order to keep the plant in optimum
operation conditions.
We recommend the following time schedule for maintenance work:
1) Twice a day, inspect the distribution pan of the ice machine for partially plugged nozzles from
where water may drip into the storage bin. Clean the pan and nozzles as required.
2) Once a day, inspect the water tank for plugged water inlet pipes and abnormal water charge.
Drain the water out of the water tank and flush it with clean water.
4. Furthermore
1) Keep the interior and surroundings of the ice plant clean.
2) After every 500 operating hours and each major repair work at the compressor and refrigeration
cycle, the refrigeration oil should be replaced ,,,"

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Operation instruction
I Product profile
The SNOWKEY series of ice flake machine produced by our company is an internally scraping
vertical-type column-shape ice machine, and all its components are designed on the basis of
modules and thus easy to operate, clean and maintain. ln order to convenience the communications
of its managers and operators with our technical supporters, hereinafter follows the brief introduction
of both the general structural principles and names and functions of main components of the
machine.
1 lce-making principle
The whole process of making ice with SNOWKEY ice machine is very easy and direct. Just charge
it with water, connect to the refrigeration system and switch on to start, and in 10 minutes ice flakes
will be produced. You can refer to the following drawing for the detailed process of ice flake
production inside the ice machine.
2 Structural principle
The ice machine body

consists of 4 main parts.
nater distrubrting tube
2.1 Evaporator
It is in the evaporator that ice
. flakes are produced. The
refrigerant in the refrigeration
xater con¡ect dlsh

', system exchanges heat with
water through the inner wall of
the evaporator. As a result, lots
of heat is absorbed, then the

temperature of the water flowing
over the surface of the inner wall sharply reduces to below the freezing point and thus ice is
immediately produced.
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2.2 Unit of water feed and circulation
Unit of water feed and circulation consists of water tank, water pump, water supply line, water
distributing pan, water connecting dish, and water guidance trough" The water flow line is detailed as
follows:
The water from external source flows into the water tank where there is a float valve for controlling
interior water level. Too much water inside the water tank is discharged from the overflow opening,
so a pipe must be connected to the opening to guide water to the discharging place. Then water is
guided to the upper part of the ice machine body through the line by the pump of the water tank,
charged into the water distributing pan through the water supply opening in the upper part and evenly
sprinkled onto the inner wall of the evaporator by water distributing pan. The water that doesn't
freeze on the inner wall falls onto the water connecting dish, flows into the guidance trough and then
into the water tank for recirculation.
2.3 Partof main shaft drive
The low speed counterclockwise rotation of main shaft is driven by the reducer with a motor.
2.4 lce-scraping part
As shown in the diagrams, the ice blades secured by the brackets extending from the top and
bottom ends of the main shaft fall into two types, or spiral and rake. These two types are used for ice
machines with different structures. So please pay attention to the type of your machine.
The ice blades cut through the ice layer around the inner wall of the evaporator and peel off the ice
of certain thickness from the wall, and then evenly;shaped ice flakes are formed and fall out of the
ice drop opening of the ice machine body. ,, t' " '
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TEL: +86 591-28701111 FAX: +86 591-28709222
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II Safety points for attention
arnrng
I Never enter the evaporator casually when the ice machine is running!
I While the ice machine is running or stopping, never approach the red pipes to avoid
being scorched.
r ln the course of service, never forget to ensure that the machine has completely stopped
and the main power supply disconnected before performing other operations.
I ln case of long-tem standstill, please disconnect the main power switch to avoid hazards
of electric shock.
r ln case of sudden externa! power cutoff, disconnect main power switch and check power
supply. Electricity mustn't be recovered in case of abnormalities. Make sure that every
motor rotates in the correct direction before starting.
r During non-checking period, no matter the equipment is running or not, please do ensure
the shutoff valve, connecting the safety valve, is fully opened.
¿\ ntte n tio n
r Only those specially trained and experienced in the maintenance and operation of
refrigeration equipment can operate the system.
r Carefully read through the instructions and understand all items contained so as to
correctly install, connect, function,: ó¡ierate and maintain. Following the standards
specified in the file is very important to realizing rated performance and keeping the
operators safe.
r Carefully'read through the operating instructions, strictly follow standards and carry out
maintenance and service in the charge of adequate operators.
r This manual must be kept by the actual final user.
I The technical standards contained herein are subject to change without separate notice,
r The operator on duty should keep watching over the functioning of distribution box and
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FUJIAN SNOWMAN CO ,tTD

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operation table as well as failure indicator lights, and timely solve problems detected.
This product is manufactured in strict accordance with the related state standards and safety
requirements, so it is safe and reliable on the premise of correct operation. The following points
should be paid special attention to while testing, operating and servicing the ice machine. Make sure
that these persons understand and follow the instructions thoroughly.
1) Read this manual carefully before operating the machine.
2) Never put your body or other foreign matters into the observation hole.
3) Ensure that the machine has stopped and the main power supply disconnected before
performing maintenance.
4) ln case of external power cutoff, disconnect main power switch, observe ice freezing on the
evaporator and check to ensure power supply isn't abnormal before power recovery. Make sure that
the reducer rotates in the correct direction after starting.
5) Conscientiously check the refrigeration piping to timely detect refrigerant leakage and take
preventive measures. Ensure that the site is well ventilated and replenish mechanical ventilating
equipment if necessary.
6) Be careful of the equipment inside, only professionals are allowed to open the control box.
7) To avoid causing any problems and damages of the machine do not change any of the control
system without our consent.
8) For long life of the components, do not knock on them with any tough objects.
9) Be careful of the high temperature pipes (red color), Never get close to them or it may cause
10) ln case of long-term standstill, disconnect all the power supply inside the control box to avoid
electric shocks; disconnect all the power supply while repairing and maintaining.
'11) Operation instructions for refrigerant plant operators and signs with safety hints have to be
posted clearly visible in the machinery container.
12) Parts of the refrigerant cycle are under high pressure. Do not open pipes or components
improperly.
13) Parts of the components heat up during operation. Be particularly careful when approaching
components of the high-pressure discharge section of the compressor.

6
FUJIAN SNO\AATAN CO., LTD,
%ww#K§ww#,6. ADD: Dongshan Road,M¡nj¡angkou lndustr¡al D¡strict,
Fujian,China. P,C.: 350200
TEL: +86 591-28701111 FAX: +86 591-28709222
Project, Flake lce Machine Http://www.snowkey.com E-mail:info@snowkey.com
14) Never work on any equipment without another person present.
15) Do not smoke in the machine room.
16) Gaseous refrigerant has a higher specific density than the ambient air. ln case of refrigerant
. leakage the ground has to be ventilated in order to avoid building up of an oxygen-poor atmosphere.
17) Before any manipulation at active components and compressors particularly before opening of
covers of active components, make sure that the appliance has been switched off correctly.
The following rules must be followed.
(1) Switch off the component (main switch)
(2) Secure against reconnection

,
(3) Check for tension
(4) ProtecUcover adjacent components
'18) Special procedures have to be followed for work at the ice generator.
, (1)Disconnect electricity and push the emergency stop button for performing any maintenance to
the ice machine.
(2) When required to work inside the ice machine, there must be a standby person outside of the
machine.
lf air switches are stopped as a result of "overload stop" of the machine, check and correct before
restarting.
19) Manipulation at the refrigerant and electricalcycles must be carried out only by authorized and
experienced staff.
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TEL.+86 591-28701111 FAX: +86 591-28709222
III lnstallation and debugging
1 Choice of site location
The installation site should meet the following conditions:
1) The foundation at the installation site should be constructed to ensure weight-bearing and
vibration absorption as required by our company;
2) While choosing a suitable installation site, how to convenience the use and transport of ice
should be taken into full account;
3) The ice machine must be placed indoors. The ambient room temperature should range from
5--35'C and not under 0"C áll year long and be kept from rising excessively in summer.
4) Pay attention to lighting but avoid direct exposure to sunshine.
5) Enough space around the system for its inspection and maintenance.
2 Steps of lifting and unloading
Since the ice machine body is quite heavy, we require our users to provide facilities of lifting and
transport in the course of unloading and moving in accordance with the following safety instructions:
1)While unloading the ice machine from such vehicles as van and truck, please pay full attention
to safety and secure against excessive inclination since the weight of the machine is unevenly
distributed in every direction.
2) Upon unloading the machine, never haste to uncrate but move the machine together with the
carton as near to the installation site as possible and then uncrate.
3) Check for fractures or damages while unpacking, and qontact our company's after-sales service
department upon finding any fractures or damá$es "
4)After unpacking, sort and count the whole set of equipment one by one according to the packing
\
list inside the file delivered with the machine.
5) The ice machine is processed with so high precision that falls or in'rpacts should be avoided as
much as possible. Especially even if a tolerance of one thousandth of a millimeter happens to the
central main shaft, the longterm use of the machine will be affected.
3 Debugging
3.1 Refrigeration system connection

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Please refer to refrigeration principle diagram for the refrigeration quantity and refrigeration line
connection required for the evaporator.
3. 2 Req u rements for electricity

i d istri bution
Please refer to diagram of electrical principles for connection of distribution box and operating
table.
3.3 Pre-operation check
Please recheck as follows after the ice machine is installed and prepared for formal operation.
1) Observe the sight glass of the reducer to see whether lubricant oil has been charged.
2) Check whether the sight glass is full of refrigeration.
2) Check whether input power voltage is within the normal range.
3) Check whether the power connection wires of every motor are secured and reliably grounded.
4) Check whether all the setscrews are tightened.
5) Open the water inlet valve, feed water into the circulating water tank and keep the water level at
about2l3 of the water tank height.

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6) Check whether the water supply pressure is within the range of standard pressure (0.1Mpa-
0,6Mpa).
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FUJIAN SNOWMAN CO LTD,

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TEL: +86 591-28701111 FAX| +86 591-28709222
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N Operations
I Preparations before operation
1 . Connected to the outside controlled power line of the plant and control cable, such as cooling
tower and long distance operation box.
2. Because of bump and vibration during transportation, you should examine carefully whether the
internal wire connection of electricity box has been obviously loosened, especially the power line of
motor, prior to connecting the electricity box with the electrical source.
3. Please confirm the power line and the electrical source connected meets the requirement of our
ice making machine.
4. Close allelectrical source switches in the control cabinet. Correct sequence is: close the general
electrical source switch QF1 firstly, then close the motor electrical source switch QF3-9 and the
control electrical source switch QF2.When cut off the electrical source, the sequence is reversed.
5 . Before starting up the equipment, all people should be away from the rotating part and
hightemperature and high-pressure part, etc.
2 Start the system
By pressing the startup button (green), the system will enter running status:
'1. When the running indicating light is on, the system enters startup delay. Delayed for 3 seconds,
the reducer and water pump start.
2. Delay for another 5 seconds, the solenoid valve starts.
3. Delay for another 3 seconds, cooling tower fan or condqnsqr fan starts. During running, they will
automatica ly control the rotate speed accord in,g.lo,,thermocbntrol ler.

I
4. Delay for another 10 seconds, the compressors starts. Meanwhile, please cut off the crankcase
heater power supply.
The system.is normally started.
3 Shut down the system
During running, by pressing the shutdown button(red), the system willenter shutdown status:
1. The solenoid valve disconnects at once.
2. The HLP (dual pressure switch) disconnects and the compressors stop at the same time,
'10
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3. After compressor stopping, the water pump stops.
4. Delay for anther 30 seconds, the cooling tower fan and cooling water pump or condenser fan
stops.
5. Delay for anther 120 seconds, the speed reducer stops. Meanwhile, the operation indicating
light is off.
--- The system is normally stopped.
4 Emergency stop
Press the emergency stop button and all parts of the system stop instantly.
Attention: when the system is working normally, never use the emergency stop button,
othen¡¿ise the refrigeration system of the ice machine will be damaged. Remember that
the button can be used only for emergencies.
5 lndication lamp introduction
System operation ind icator:
When the system is started, indicator is on, which means the system is running normally.
Gompressor abnormity indicator:
When the compressor is thermal overload, compressor motor temperature protected, oil pressure
protect. lndicator is on.
Motor overload indicator:
When the motor such as cooling tower fan pump reducer is overload. lndicator is on.
Power supply abnormity indicator:

,. ,'
The power connected to the control cabinpt. has ovér-voltage, low-voltage and wrong phase
sequence.
lce maker abnormity indicator:
When the ice storage is full of ice, the water tank is level low, indicator'is on.
11
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V Maintenance
1 Evaporator cleaning
To keep the evaporator in peak performance, the ice flaker should be cleaned with an approved ice
machine cleaner at least twice a year (more often if water conditions cause mineral build up) using
an approved food grade ice machine cleaner. The water pump is used to circulate ice machine
cleaner through the system.
2 lce machine cleaning instruction
An important part of ice flaker maintenance is to clean it frequently so that the water passages are
not clogged and the freezing surface is clear and free of scale caused by calcium and iron deposits.
Frequency of cleaning depends upon the quality of water. ln extreme hard water areas, it may be
necessary to clean the flaker as often as every 2 months, whereas in normal or "soft" water areas
twice a year may be sufficient
When cleaning is necessary, proceed as follows:
'l . Turn off refrigeration compressor. lf flaker is connected to a compressor rack, close the liquid
line shutoff valve.
2. Turn off the ice flaker switch.
3. Close water supply shutoff valve.
4. Drain water from the drain connection in water tank. Some models are equipped with a drain
valve, while others have a drain plug located below the water float valve connection.
5. Prepare the cleaning solution following the instructions on the bottle.

'
':' "t
iaution
Use approved ice machine cleaners only. Mix solutions in accordance with the manufacturer's
instructions. lce machine cleaners contain acids, which may cause burns. Handle with care. ln case
of external contact, follow first aid instructions on the bottle. lf swallowed, seek immediate medical
attention.
, 6. Pour solution of ice machine cleaner into tank to normal operáting level. Do not overfill, as the
water may overflow into the ice storage bin.

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7. Startthe reducer powerand water pump by turning the switches on and then immediately off.
This will allow the gear motor & water pump to run for approximately 30 minutes without refrigeration,
to circulate cleaning solution over the freezing surface and all water passages. Operate until all
scales are removed. This may require from half an hour up to 2 hours if scale build-up is heavy.
8. When the system is clean, drain cleaning solution and rinse with 2 or more complete rinses to
ensure that cleaning solution is flushed away thoroughly. At each rinse, fill tank with fresh water and
run drive motor and water pump for a few minutes, then drain.
To sanitize:
9. Mix a solution of approved sanitizer, or mix 0.028k9 of household bleach with 8 liter of warm
water at 32-45'C.
10. Pour solution into tank to normal operating level (as in #7 above), then re-circulate sanitizing
solution for approximately 20 minutes, by turning on drive motor & water pump.
11 , Drain solution and rinse thoroughly with fresh water at least twice, following procedure
describedin#9above.
12. After ice flaker is thoroughly rinsed, restore machines to normal operation by opening water
supply valve, restoring refrigeration and turning the machine back to ON.
3 Water distribution tubes cleaning
Water distribution tubes should be kept clean and free of mineral buildup. When they do
accumulate mineral deposits, the flaker must be thoroughly cleaned. Remove each tube and clean
with cleaning solution and small tubing brush. Carefully inspect each distribution tube and fltting for
,:,
leaks or cracks. Replace defective tubes when neeessary.
4 Water tank cleaning
Water tank and pump should be kept clean and free of any mineral buildup. When mineral deposits
accumulate the machine must be thoroughly cleaned. The water tank will be cleaned when you
normally clean the equipment by circulating the ice machine through the water system. ln extreme
cases of mineral or slime buildup, shut off the main power and remove the top covers from the tank,
and using the ice machine cleaner and a scrub brush clean the aluminum tank body until the
deposits is removed.
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5 Water cool¡ng condenser Cleaning
During the condenser operating, cooling water scale will be form inside of the pipeline and lmpact
effect of heat transfer. lt should clean frequently to improve cooling effect. The frequency depends on
the water quality, ln the region consisting of extremely hard water, it is necessary to clean once every
three months, but in normal water or soft water, need only clean twice per year. Generally according
to the differential pressure of the R22 saturation pressure which the exhaust pressure and ambient
temperature corresponding to. When the differential pressure is over 2bar, can be determined to
cleaning condenser, the steps of cleaning condenser as follow:
lf the cooling tower is higher than condenser, Should emptying the water cooling tower or close the
valves of condenser and cooling tower outlet and inlet;
Open the drain valve which under the end cover of the condenser, drain water from the condenser.
Dismantle the ends of the condenser Cover
Reciprocating cleansing each copper pipe with water by special condenser cleaning bush
After cleaning, reinstall the ends of cover and connecting pipeline.
6 Air cooling condenser cleaning
The air cooling condenser should be cleaned regularly. Otherwise, the ice output would be
reduced and high pressure disturbance would be caused. Please clean up the heat radiating fins
basipetally (up-to-down) with soft brush or cleaner with hair brush. Do not clean left-right and
overexert. Cleaning with hard matter is forbidden, avoiding bending and being damaged, harmful for
condenser normal work. , t, ""

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lrradiate the condenser with lights and check whether there is dirt and impurity between fins. lf
yes, you can use compressed air to blow off from the fans side.
A Attention
I Condenser fins are sharp. Be careful during cleaning. lf the fins bend or deform, please
straighten and amend them.
7 Lubrication
f)Bearing&seals
14
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Main bearings on the ice flaker should be greased every three months using food grade edible
grease. The grease fittings are easily accessible from the front of the flaker; the top bearing is
lubricated through a greasing fitting accessible through the inspection (service) opening. The bottom
bearing is lubricated through a greasing fitting on the outer edge of the bottom casting.
Note: one pump of a grease gun is normally adequate to grease the bearing. Do not over-grease,
as this may damage the grease seals at the bearings.
2) Speed reducer
Some speed reducer is installed with fittings that are used for lubricating top bearing of low-speed
gear. This bearing should be lubricated with standard bearing oil (not food-grade) once every 6
months.
After 250 hours of operation, the oil of new speed reducer should be changed .Usually, after first oil
change, oil needs changing every 2500 hours or every 6 months (whichever comes first). Regularly
test oil sample collected from equipments to fix moderate time interval. When operated under low
temperature conditions ( below 50'F ) , the speed reducer needs synthetic oil.
I Preventative maintenance
The ice flaker should be visually checked daily by a designated employee. This inspection should
ensure that:
.Bin doors are working (closing) properly,
. lce quality (size of ice flakes) appears normal;
.No bubbles are visible in the sight glass, ,.i )
.The flaker is clean;
.No unusual noise is present.
When these items are chqcked on a daily basis, any change will be easiiy detected prior to any
service call for a malfunction of the machine.
Preventative Maintenance Schedule
ITEM 3 months 6 months '9 months 12 months
Check ice machine*

15
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Check ice harvesting
Check flaker for damaged parts**
lnspect water float valve
I nspect deflector scraper
Grease top & bottom bearings
Check and replace speed reducer oil
(standard oil).*.
Check and replace speed reducer oil
(synthetic oil)"**
Grease speed reducer bearing*
Sanitize ice machine"
Check bearing wear**

Check cutting blade clearance***
* Clean and sanitize at least yearly, more frequently if necessary.
** lnspection should include, at a minimum, the following parts: deflector scraper, water distribution
tubes and float valve.
"** Speed reducer oil should be changed every 2500 hours of operation (5000 hours with synthetic
oil), or every six months, whichever occurs first. The above chart assumes continuous operation of
the ice flakers.
* Only required on speed reducers equipped with greasing fittings at the bearings. Use
food-grade grease such as Chevron FM or equáh , "
/r* Use an industrial feeler gauge, if wear is greater than 0.007" , bearings may be wearing
excessively. Contact factory for guidance.
*** Use an industrial feeler gauge Check blade at top and bottom, in at least four locations
around the evaporator (quarter points). Clearance should be 0.004"-0.006'. lf clearance isn't within
these parameters, contact factory for guidance.
16
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VI Service & Adjustment
Fittings of ice machine have 1 year warranty. Under correct using and maintenance conditions,
term of using year will be longer. After warranty year, the fittings will be sold at actual leaving factory
price. Following is term of replacement year of main easily wearing parts under usual conditions.
Part name Term of years
Floating ball valve 2-4 years
Main shaft 3-7 years
Reducer motor 4-7 years
Water pump 2-4 years
lce blade 3-8 years
Brine pump 2-4 years
Full ice controller 2-4 years
Solenoid valve 2-4 years
Pressure controller 2-4 years
Expansion valve 2-4 years
Air suction filter 2-4 years
Dry filter 2-4 years
I Replacement of full ice control
l. Turn off the main power.

,. i,
2. The full ice control is located inside the foundation steel channel of the ice machine.
3. Loosen the plastic nuts fixed onto the full'ice control and remove the control.
4. Disconnect the lead of a new full ice control on the etectrical control cabinet from the
wire-connecting terminal.
5. lnstall the new control at the original location and connect the lead.
6. Turn on the main power.
7. Check alignment of the sensors. When proper alignment is achieved, the LED on the receiver
will light. Adjust the mounting brackets as necessary to ensure that ihe sensors are properly aligned.
17
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2 Replacement of water pump
1. Turn off the main power to the flaker.
2. Drain off the water tank.
3. Remove the cover from the electrical junction box of the pump, and disconnect the water pump
wires from the terminal strip.
4. Pull up with proper force the water pump on the water tank and water distribution PVC tube so
as to separate PVC tube from the water pump.
5. Remover the setscrews on the flange of the water pump and remover the pump.
6. To install the new pump, simply reverse the above procedure. Use caution when routing the new
cables to insure they are secured to avoid accidental damage.
3 Replacement and adjustment of water float valves
'1. Shut off the water supply to the ice flaker and drain the supply line.
2. Loosen and remove the compression fitting at the float valve.
3. While holding the float valve body with pliers or a crescent wrench, remove the water float valve
fitting from the valve body.
4. Using a socket, remove the locking nut from the valve body (you may need to hold the valve
body to keep it from turning)
5. Remove the old valve and fiber washer. lnstall new valve (with fiber washer on the inside of the
water tank) and tighten the locking nut with a socket. The valve bogy should be held in place with the
discharge port facing straight down.
6. Re-install the float valve fitting and reattach the watel'supply'line. Turn on water shutoff valve
.,..¿ :..
and check for leaks at the compression fitting'and at the float valve fitting. The water level should be
maintained to the point just below the lower edge of the water: return trough while the flaker is
operating. To adjust the operating level, hold the float in one hand, and push or pull on the brass
shaft (depending on whether the water level is too high or too low). Watch the operation for a while to
verify the water level. lf the water level is still not where it should be, readjust the float valve.
4 Replacement of speed reducer motor
' 1. Cut off the main power of ice flaker and take out the circuit cover of the speed reducer and the
1B
a

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power conductor that connects the termlnal.
2. Speed reducer is connected to the gear case by four bolts through the mounted panel.
Dismount the four bolts and take out the motor from the gear case. Without a setscrew or shaft
coupling, the shaft of motor is inserted into the hollow high-speed input shaft of the speed reducer
with a 114" bond. lf the old motor is hard to take out, please find the two screwed holes on the
mounted panel. They are on both sides of horizontal midline. Fasten an erection bolt into the holes to
push the motor (Rolling the enclosure of motor may help the bolt to suppress the mounting flange of
the motor so as to ensure the bolt not to be embedded to the thread of flange). Please fasten the two
bolts by hands and alternative rotate in a 112 circle until the motor is easy to take out by hand.
3. When installing a new motor, place the 1/4"bond on the shaft. Lubricate the surface of the shaft
of motor roughly and insert it into the hole of high-speed shaft to align the keyway with the bond. After
the motor is installed, rotate it until the mounting flange is aligned with the four holes of mounting
panel of the speed reducer. lnsert a bolt to each hole and align them.
4. Reconnect the elastic cable to the motor and connect the electrical conductor to the connection
terminal. Check to make sure that the circuit connection is properly energized and the motor rotates
correctly (CCW). For information on correct connection, please refer to line connection description on
the nameplate of motor.
5. After installing and connecting the motor, switch on power and check its operation by an
ammeter on the circuit so as to ensure that the motor works within the current range specified on the
label.
5ReplacementofairsuctionfiIter',i:,:':,
1. Close the stop ball valve of liquid pipe.
2. Start the compressor and press the refrigerant in the system i¡to the high-pressure end. As the
high pressure gSuge comes to 0bar, turn off the air-suction valve of the compressor to stop the
compressor
3. Dismount the end shield of air suction filter and replace the filter elements. lf the entire part shall
be replaced, replace the hull by acetylene welding.
, 4. After overhaul, connect the bypass hole on the air-suction valve of the compressor to the
air-extracting opening of the vacuum pump. Make vacuum of the section by pumping from the stop
19
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FUJIAN SNOWMAN CO.,LTD,

ffimm#M€ffi## ADD: Dongshan Road,Minjiangkou lndustriai District,
TEL: +86 591-28701111 FAX: +86 591-28709222
ball valve to the air-suction valve of the compressor.
S. After vacuum pumping, open the air-suction valve of the compressor and the stop ball valve of
the liquid pipe.
6. Check if the junctions are leaky by smearing soap solution.
6 Replacement of drying filter
1. Close the discharge valve of the reservoir.
2. Close the stop ball valve of liquid pipe.
3. Dismount the end cap of the filter and replace the filter elements. lf the entire part shall be
replaced, replace the hull by acetylene welding.
4. Place back the end cap of rear cover and fasten the screws. Open the discharge valve of
reservoir slightly to feel with hands the cold air coming out in the end shield. Close the end shield of
filter immediately. Screw down the screws on the end cap. Reopen the discharge valve of reservoir.
7 Replacement of pressure gauge and dual-pressure switch
1. Turn off the air-suction valve of the compressor.
2. Turn off the air-discharge valve of the compressor.
3. Replace the damaged pressure gauge or dual-pressure controller.
4. Turn on the air-suction valve and air-discharge valve of the compressor.
8 Replacement of solenoid valve

,,1
1. Ensure that the flaker has stopped and disoonnect main power.
2. Turn the front and rear shutoff valves of the solenoid valve to the stop position.
3. Cut out or de-solder the solenoid valve from the liquid line and remove the old valve.
4. lnstall and.solder the new valve into the refrigeration line (please détermine the direction of the
new valve).
5. lnstall solenoid valve coils and energize the solenoid valve separately.
6. Using a high-quality vacuum pump, evacuate the refrigeration line to remove any moisture that
may have entered the system while the line was opened to the atmosphere.
re svstem
20
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FUJ¡an,Ch¡na. P.C.: 350200
TEL: +86 591-28701111 FAX: +86 591-28709222
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7. Reconnect armored cable and solenoid valve wires.
B. Check for leaks at the soldering points at both ends of the solenoid valve.
L Turn on main power, turn on ice flaker switch and check operation of the solenoid valve.
9 Replacement and adjustment of expansion valve
1. Stop the ice flaker and disconnect main power.
2. Close the two valves nearest to the expansion valve on the liquid supply line and suction line
and drain off the refrigerant inside the valve.
3. Carefully cut back the insulation on the suction line, loosen the setscrews of the
temperature-sensing packet and remove the expansion valve with a spanner.
4. Remove the old expansion valve.
5. lnstall the new valve.
6. Reattach the temperature-sensing packet into the suction line at the original position and fasten
it with two copper straps.
7. Re-insulate the suction line.
8. Using a high-quality vacuum pump, evacuate the liquid line to remove any moisture that may
have entered the system while the line was open to the atmosphere.
9. Open all closed shutoff valves, energize the solenoid valve to give the expansion valve pressure
Then begin to check for leakage and start the machine after confirming that there is no leakage.
10. To adjust the TXV remove the adjustment stem cover and turn the adjustment stem 1/8 to 1/4
turn at a time (clockwise to close the valve if it was overfeeding, counterclockwise to open the valve).
,. i
Wait for 5-10 minutes to allow the system 'Repeatthis

'
step until ice is produced and
forsfaOitlzg
harvestedallthewaytothebottomoftheevaporator.
Note: balanced-port expansion valves are more sensitive than standard TXVs, so adjustment of
the stem should be limited to 1/B turn at a time.
10 Feeding of brine(0.751-20t)
Feed a certain amount of salt into the water supply system of the ice machine can greatly improve
ice flake quality and make it easier to shape and cut ice flakes. As a result ice-scraping noise
'becomes smaller and the equipment is protected and less electricity consumed. The brine pump of
21
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Fulian,China. P,C.: 350200
TEL: +86 591-287Ar11 FAXI +86 591-28709222
Http://www.snowkey,com E-mail:info@snowkey.com
the ice machine can supply brine to the ice machine in a fixed amount automatically. However, the
brine inside the brine pail must be prepared in a certain proportion, and it is necessary to timely
supplement or change. Usually the capacity of one brine pail is 30 liter containing 5009 of salt, which
may be used for 2-3 days after being evenly stirred.
Proportion of the salt water for ice maker
Model Capacity Adjustable range Volume of salt
F2OOS 20000k9 10% 1 0009
a{Éirgl«tó
uatertank
( Birepnp
Il*ro
*(itil'
U,'
0E\ 4/\d\e
22
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Fujian,China. P.C,: 350200
TEL; +86 591-28701111 FAX: +86 591-28709222
Prolect, Flake lce Machine Http://www.snowkey.com E-ma¡l:info@snowkey.com
VII Remedies for ordinary breakdowns
failure analysis treatment
Check whether the electrical source breaks

1 No power supply
off. Please connect it.
2 Power supply control Close the power supply switch QF2 ( gray
switch QF2 is not closed. key )
Check the fuse FU1-7 , and replace the

3 The fuse is burned out.
burned out one.
Rotate and loosen the Emergency stop

After pressing start button,
button clockwise( if there is remote
the ice maker running
4 Emergency stop button operation box, please check whether the
indicating light is not on
pressed remote Emergency stop button and the
and the ice maker is not
Emergency stop button on the ice maker
started up.
button box is loosened. )
5 The stop button is

Replace the stop button (CP1-10R-02)
damaged.
6 The emergency stop Replace the button
button is damaged ( XB2-B S 54 2C +ZB2-BE1 02C )
7 The startup button is

Replace the startup button(CP1 -1 0R-1 0)
damaged '' t¡ t"'
,,,]
Check the reasons of motor overload. Press
1 The Compressor motor
the thermal relay protector FR5-8 (blue) for
is thermal overload
The Compressor abnormity resetting.
indication lamp is on 2 fhe power supply to the Check the reasons of phase lack. Press the
compressor is lack of thermal relay protector FR5-8 ( blue ) for
phase. resetting.
23
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FUJIAN SNOWMAN CO,LTD.

ADD: njrngshan Road,Minjiangkou lndustrial D¡strict,
Fujian,China. P.C.: 3SO2OO
TEL: +86 591-28701,tii FAX: +86 Sgj-z,7O,Z2Z
Project, Flake lce Machine Http://www.snowkey.com E-mail : info@snowkey.com
3 The motor circuitry is

Check the motor circuitry or replace the
abnormal or the motor is
motor.
damaged.
The compressor Check whether the compressor is
temperature control overheating. lt will automatically reset when
module protect. the motor is cooled down.
Temperature control
Replace it
module damage
The compressor o¡l Check whether the compressor is lack of oil.

The compressor abnormal pressure protect Press the red key on the top of the swltch.
indication lamp is on The oil pressure difference

Replace it
switch is damaged.
The condensing water The check the water pipe, repair and
-oad blocked
or damaged dredge the water road
fhe dual pressure switch Check the setting value of high pressure
s fault and replace it if necessary
igh pressure fault Check the reason of high pressure fault
The compressor abnorma The dual pressure switch Check the setting value of low pressure anc
indication lamp is glittering is fault replace it if necessary
every 1.5s Low pressure fault Checkthe reason of low pressure fault
The back signal of the

'1#compressor Contactor
Check thg contactor
The compressor abnormal is abnormal.
indication tamI is §tittering 2.Oil separator without oll

A moderate amount of fuel
every 3s or a small amount
3.The oil level switch is lheck the oil level switch circuit or replace
broken he oil levelswitch
24
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Fuj¡an,China, P.C.:350200
TEL: +86 591-28701111 FAX: +86 591-28709222
Project, Flake lce Machine Http://m.snowkey.com E-ma¡l:info@snowkey.com

l Reducer motor is thermal
the thermal relay protector FR3 ( blue ) for
overload
resetting.

Motor abnormity indication 2 Water pump is thermal
the thermal relay protector FR4 ( blue ) fot
lamp is on. overload
resetting.
3 The motor circuitry is

Check the motor circuitry or replace the
motor.
damaged.
'1 The reducer rotor sensol

Motor abnormity indicatior Check the rotor sensor (SN)
is abnormal
lamp is glittering ever)
2 The reducer rotor sensor
1.5s. Replace the reducer rotor sensor.
is damaged.

I Cooling tower fan is
the thermal relay protector FR'1 ( blue ) for
thermal overload
resetting.

Motor abnormity indication 2 Cooling water pump i
the thermal relay protector FR2 ( blue ) fot

lamp is glittering every 3s. thermal overload
resetting.
3 The motor circuitry iq

Cll.eoK''the .motor circuitry or replace the
motor.
damaged.
'1 The ice storage is full of

Normal protecting fu nction.
ice.
ce maker abnorma
2 The full ice photoelectric
ndication lamp is on. Adjust the installation position of full ice
switches are not, on the
photoelectric switches.
same level.
25
FUJIAN SNOWMAN CO,,LTD
ffiffi,ffixx$n' w6. ADD: Dongshan Road,l\¡injiangkou lndustr¡al District,
TEL: +86 591-28701111 FAX: +86 591-28709222
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3 The wire connection for Please refer to the circuit diagram for
the full ice photoelectric correct wire connection of the full ice
switches is wrong. photoelectric switches.
4 Full-ice switch damaged Replace full-ice switch
After the full ice is reset, delay for 10 minutes, the system will restart ( during failure, the stop buttor
or emergency stop switch is not pressed )
Whether the water supply to the water tank
1 The water tank is lack of is sufficient and whether the water pressure
water. and the adjustment of the water-in ball float
valve is normal.
2 The water pump is Whether the water pump flow switch i
lce maker abnormal

abnormal. adjusted moderately.
indication lamp is
3 The water pump impeller
glittering every 1.5s. Replace the water pump impeller.
is worn.
4 The water pump can not Check the water pump circuitry or replace
rotate. the water pump.
5 The water level switch of

Replace the water level switch.
water pump is damaged.
1 The power supply voltage

Check the power supply voltage. The
is higher than the protecting
prqtécting upper limit value is AC420V.
upper limit value. '; ,
The abnormal power
2lhe power supply voltage
supply indication lamp is Check ,h: power supply voltage. The
is lower than the protecting
on. protecting lower limit value is AC360V.
lower limit value.
3 The power supplied is Cut off the power, and exchange any twc
anti-phase. phase of the power line.
26
FUJIAN SNOVryMAN CO., LTD.
WWffiW€ffiW- ADD: Dongshan Road,Minjiangkou lndustrial D¡strict,
Fuj¡an,China. P.C.: 350200
TEL: +86 591-28701111 p¡4; +86 591-28709222
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Check the adjust value of protector. The

4 The adjust value of power
action time of AC360V < U < AC420V is 5
protector is not moderate.
seconds.
5 The power protector fails

Replace the power protector. (RM4-TR32)
to work.
Attention: After eliminating the failures, press the red stop button. Reset before re-start the
mach¡ne.
27
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Refriqeratins system PID list
NO. NAME MODEL Q'TY UNIT
1.1.1 compressor(Bitzer) HSN7461-70-40P 2 set
1.1.2 pressure switch(Danfoss ) KP1 5(060-1 26466) 2 pc
t.z discharge valve (Bitzer ) 54mm (HSN7451€0-40P) 2 pc
2.1 high pressure gauge ( Snowkey ) Y-880 (-1-35bar) 1 pc
2.2 pressure switch(Danfoss ) KP5(060-1 17166) 4 pc
¿.¿ check valve(AMG) VCT65-D-cap 1 pc
3.1 Air cooled condenser(Greenhalgh) FJXR-C2-300 €x7 1 0F 1 -3 0x43-Z-2.0 -G20x1 6 1 set
ó.2 fan(Mirco) YSWFl 27165P4-840N-7 1 0 6 set
4.1 .1 ball valve(Lvzhou ) 8V013-1-5/8" 2 pc
4.1.2 dry filter(O&F) F D-1 441 3-T-1 -5l8"-3D48 1 PU
4.1.3 sight glass STF

( ) NSE.TT 3/8" 1 pc
4.1.4 solenoid valve(Danfoss) EVR 40 (042H1 1 10 ) -1-5/8"+018F6701 1 pc
4.2 expansion valve(ALCO) TCLE 4-1l2PZ SFT 5l8Fx7l8F SIT: X-22440-B6E 7 pc
4.3 service valve(Lvzhou) CAV12 1 pc
4.4 ball valve(Lvzhou ) 8V002-S-3/8" 1 pc
4.5 expansion valve(Hanbell) Y1037-FV-3-180 ( SPORLAN ) 2 pc
6.1 stop valve(AMG ) RVT100-D-cap 1 pc
6.2 suction filter(O&F) FD -962 5 -T- 3- 1 /8"-2 FR E-4 8W 2 pe
6.3 low pressure gauge ( Snowkey ) Y-880 ( -1-'16bar ) 1 pc
7 .1.1 liquid receive ( Snowkey ) WZFl50 DN300 V=0.15m3 1 set
7 .1.2 stop valve(AMG ) RVYIO NPTl/2''; 1 pc
7.1.3 safety valve(Beiting) sFA-22C300r NPT I t2",24bar 1 pc
7.1.4 stop valve(AMG ) RVTS0-D-cap I pc
7.2.1 suction accumulator ( Snowkey) SQ400-100 <pa26l9500 1 set
7.2.2 stop valve(AMG ) RVYlO NPT1I2"; 2 pc
7.2.3 safety valve(Beiting) SFA-22C300T NPTl /2",'1 6bar 1 pc

| :'l
7.2.4 safety valve(Beiting) s FA-22C300r NP{172',',, 2aba¡ I pc

8.1.1 oil separator(Snowkey) YFF35Ó( #i{, É) A377 V=0, 1 m3 1 set
8.1.2 Level swrtch ( SHTM ) ASC4-RV-( I - 3/4"UN)-W1 00- 1 pc
8.1.3 oilswitch(ALCO) XRO2CXsNOC1.50 C-99C 1 set
8.1.4 crankcase heater ( Bitzer ) 343213-04 ( 140W-230V lP65 ) 2 pc
8.2 stop valve(AMG ) RVYlO NPT,I/2"; 1 pc
8.3 safety valve(Beiting) SFA-22C300T NPr I 2",24bar 1 pc
8.4 ball valve(Lvzhou ) BVo1 1-1 -318" 1 pc
8.5 ball valve(Lvzhou ) 8V008-S-7/8" 2 pc
I refrigeration oil 1 B068 20 L

,IC
Refrigerant R5O7A 220 kg
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Catalogo Snowkey - Compressed

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Catalogo Snowkey - Compressed

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§nlritrír;EJÍ

Flake lce Machine

Please read{his manual carefully befor,é operating

As a professional manufacturer in the refrigeration industry, Fujian Snowman Co.,Ltd operates

customers all the time.

of the manual, unless required by the applied law.

Snowkey's prior authorization.

lmportant instruction in the manual

follow the safety indication.

r Points for avoiding dangerous and personnel minor injury.

refrigeration professional personnel.Professional refrigeration personnel's qualifications and

5 Water cooling condenser Cleaning..... ................... 14

6 Air cooling condenser cleaning..,... ......................... 14

\{ Service & Adjustment.................. .............. 17

2 Replacement of water pump .....,........ 18

3 Replacement and adjustment of water float valves. ................. '18

4 Replacement of speed reducer motor.......... ......... 18

5 Replacement of air suction fi1ter............. ................ 19

6 Replacement of drying fi1ter........,.... ..........."............20

7 Replacement of pressure gauge and dual-pressure switch.......... ...............20

8 Replacement of solenoidva1ve............ ...................20

9 Replacement and adjustment of expansion va1ve........ ............21

l0 Feeding of brine(0.751-200........... .........................21

Vil Remedies for ordinary breakdowns......,.......... ............23

under difficult operating conditions, a minimum of preventive maintenance is necessary in order to

operating the plant.

2. Operating stuff and powersupply'

edible water health standard.

2.3 Refrigeration oil

3. Maintenance of the flake ice plant

We recommend the following time schedule for maintenance work:

1) Keep the interior and surroundings of the ice plant clean.

cycle, the refrigeration oil should be replaced ,,,"

The ice machine body

It is in the evaporator that ice

. flakes are produced. The

refrigerant in the refrigeration

xater con¡ect dlsh

the evaporator. As a result, lots

of heat is absorbed, then the

FUJIAN SNOWMAN CO.,LTD.

into the water tank for recirculation.

2.3 Partof main shaft drive

2.4 lce-scraping part

II Safety points for attention

motor rotates in the correct direction before starting.

the shutoff valve, connecting the safety valve, is fully opened.

maintenance and service in the charge of adequate operators.

r This manual must be kept by the actual final user.

FUJIAN SNOWMAN CO ,tTD

that these persons understand and follow the instructions thoroughly.

1) Read this manual carefully before operating the machine.

the reducer rotates in the correct direction after starting.

system without our consent.

posted clearly visible in the machinery container.

components of the high-pressure discharge section of the compressor.

14) Never work on any equipment without another person present.

15) Do not smoke in the machine room.

The following rules must be followed.

(1) Switch off the component (main switch)

(2) Secure against reconnection

(4) ProtecUcover adjacent components

the ice machine.