REPLACEMENT PARTS MANUAL COIL AND ROLLER CHAIN HOOK AND LUG SUSPENSIONS PUSH BUTTON OR PULL CORD CONTROL ‘CAPACITIES: 1/8 THRU 3 TONS BUDGIT. ELECTRIC HOISTS COVERS MODELS WITH CATALOG NUMBERS HAVING 4 DIGITS DRESSER CRANE, HOIST & TOWER DIVISION DRESSER INDUSTRIES,ING. MUSKEGON, MICHIGAN 49449 Wns, 1071 PRINTED INU.SA- PARTS List NO, 17010370-71FOREWORD This book contains complete replacement parts information for your new BUDGIT Electric Hoist. The parts are grouped and illustrated in exploded view photos to permit easy iden- tification. Each part in an illustration is keyed by reference ‘number to a corresponding parts table, In the table will be found the BH part number, description and quantity required. This manual also contains parts information pertaining to “Extra Heavy Duty’ hoists (suitable and equipped for plating hoist service). Figures and parts lists indicate parts applicable to ‘Extra Heavy Duty’ Models, These models are identified by @ number suffix (-4, -5) after the hoist catalog number, stamped on the nameplate located on motor. Dash 4 indicates hook suspension, Dash 5 indicates lug suspension. When ordering replacement parts it will be necessary that you include, with your order, the BH part number of parts re uired, plus, hoist catalog number and model number, which will be found on the hoist nameplate attached to motor. It will likely be @ long time before this parts information is Fequired, therefore, we suggest thet this parts book be care: fully filed, for future reference, along with the separate “Operation and Servies" manual which is also furnished with the hoist, ‘Complete inspection, maintenance and overhaul service fs available for BUDGIT Electric Hoists at any of the Author- ized Repair Stations listed on the back cover. All are staffed by qualified factory-trained service men; have authorized testing equipment; and stock # complete inventory of gen: ine BUDGIT replacement parts. NOTICE: Information contained in this book is subject to change without notice, EQUIPMENT COVERED HEREIN IS NOT DESIGNED. ‘OR SUITABLE AS A POWER SOURCE FOR LIFTING OR LOWERING PERSONS, INDEX OF EXPLODED VIEW PARTS ILLUSTRATIONS. Figure No. Title Pogo 1 Frame and External Parts : ae 3 2 Upper Suspension, Load Chain end Lower Block Parts (2 Ton Capacity Hoists). 6 3. ‘Upper Suspension, Load Chain and Lower Block Parts (3 Ton Capacity Hoists) 6 4a Gearing and Load Brake Parts (1/8, 1/4 & 1/2Ton Capacity Hoists)... 2. 7 5 Gearing and Load Brake Parts (1, 2 & 3 Ton Capacity Hoists) piste} 6 Manual Motor Brake and Electricsl Control Perts (Pull Cord Model Hoists)... + 10 7 Magnetic Motor Brake Parts (3 Phase, Push Button Model and Extra Heavy Duty Hoists) 1" 8. Magnetic Motor Brake Parts (1 Phase, Push Button Model Hoists—Prior Model No. 325918-1) 12 °. Magnetic Motor Brake Parts (1 Phase, Push Button Model Hoists Model No, 326919-1 and up) 13 10. Electrical Control Units (Push Button Model! Hoists). - : Sata) 1" Limit Lever and Switch Paris (Push Button Model Hoists) 7 : a sts eceeEC 2, Push Button Station and Conductor Ceble Assembly (Standard Models)... seg 18. Push Button Station and Conductor Cable Assembly (Extra Heavy Duty Models)... . 16 14, Controller Assembly (Pull Cord Model Hoists). ee OT 16. Contactor Assembly (Push Button Model Hoists) : 18 16. 2and 3 Ton Lower Block Assembly (Coil Chain ModelsHotsts) 6...) 20 W. 2 Ton Lower Block Assembly (Roller Chain Models Hoists). : a 18, Single Phase Motor Assemblies 7 7 aay aut aa: 19, ‘Three Phase Motor Assemblies (Standard Push Button and Pull Cord Model Hoists} 24 20. Three Phase Motor Assemblies (Extra Heavy Duty Model Hoists) pertinacisttatie 21. Replacement Motor Chart (Extra Heavy Duty Model Hoists)... 2 ee 8 22. Replacement Motor Chart (Standard Model Hoists) . : 26 COPYRIGHT, 1971, DRESSER INDUSTRIES, INC. Page 2® Used on Modes prior to 325079-1; For Replacement see Ref. No, 47 Figure 1. FRAME AND EXTERNAL PARTS — EXPLODED VIEW Standard & Extra Heavy Duty Hoists (See Po. 2, Para, 2) (Except 2 & 3 Ton Mode! Upper Suspension, Load Chain & Lower Block) Re Part ary, No. Number Deseri Req'd. 1 BH-1001 [Hook Assembly — Upper with Latch (Includes Items 21, 22, 23 & 51) T 2 8H-1002 | Pin ~ Stop, upper hook 1 3 BH-1003 | Frame Assembly (For Hoists with Cat. No. prefix lettars ‘A,C,E,F,G,H 8 J. Includes 2 bushings, 1 needle bearing, Toil'seal, 1 oil filler, 2 pipe plugs, and 2 dowel pins.) 1 BH-1004 | Frame Assembly (For Hoists with Cat. No. prefix leters , K, L, P,M, 8, & T. Includes 2 bushings, 2 needle bearings, 1 oil'seal, 4 oil fille, 2 pipe plugs, and 2 dowel pins.) 1 BH-1081 | Frame Assembly (For Extra Heavy Duty with suffix -4, 6). Includes sealed frome, 2 bushings, 1 needle bearing, 2 oil seals, 1 2 pipe pluge, and 2 dowel pins. 1 4 BH-1005 | Pin — Support, chain guide 3 5 BH-1006 | Gasket ~"O" Ring 3 6 BH-1007 | Gasket — Goarcase 1 (Continued on following page.) Page 3Figure 1. FRAME AND EXTERNAL PARTS ~ Continued Ref, Part ary. No. Number Deseription Req'd, 7 BH-1008 | Cover Assembly ~ Gearcase (For Hoists with Cat. No. prefix letters 4, C,E,F,G, H & J, Includes 1 needle bearing, | cup and 2 groove pins). i BH-1009 | Cover Assembly’— Gearcase (For Hoists with Cat. No. prefix letters D, KL, P, M, $ & T. Includes 2 neadle bearings and 2 groove pins). 1 BH-1082 | Cover Assembly — Gearcase (For Extra Heavy Duty Hoists with suffix (-4, 6}, Sealed and includes 1 needle bearing assembly and 2 croove pins. 1 8 Cable Assembly — Flexible, 5 (Incl, Items 9 & 10) BH-1010 (115 volt, 1'phase, 60 hertz hoists) 1 BH-A0T1 (230 volt, 1 phase, 60 hertz hoists) 1 BH-1012 (208/230/460/578 volt, 3 phase, 60 hertz hoists) 1 9 8H1013 | Grommet — Flexible Cable 1 10 BH1014 | Clamp ~ Flexible Cable 1 " Cover — Electrical Compartment BH-1015 {1/8 ton) 1 BH-1016 (1/4 ton) 1 BH-1017 (1/2 100) 1 BH-1018 {1 ton) 1 BH1019 (2 ton) 1 BH-1085 ton} 1 12 BH-1020 | Screw — Fillister Head Machine 3 13 BH-1021 | Lockwasher — Spring Type 3 4 BH-1022 | Ring — Retaining 3 18 BH-1023 | Lockwasher — Spring Type a 16 BH-1024 | Screw ~ Hex Socket Head 8 7 BH-1025 | Pin— Growe 2 18 8H-1026 | Grommet (Pull Cord end Motor Driven Trolley Models) i 19 BH-1027 | Pin — Dowel, gearcase cover 2 20 8H-1028 | Plug —Pipe, hex socket, 1/8" 2 2 BH-1029 | Washer — Thrust, upper hook 1 22 8H-1030 | Pin — Drive 1 23 ibe ‘Nut — Upper Hook 1 24 Guide Assembly ~ Coil Load Chain BH-1031 (1/8, 1/4 & 1/2 ton Capacity Hoists) 1 BH-1032 (1, 2&3 ton Capacity Hoists) 1 25 ed Chain Assombly — Coil, load BH-1033 (1/4" Dia. = 1/8, 1/4 & 1/2 ton Capacity Hoists) 1 BH-1034 (5/16 Dia, ~ 1 ton Capacity Hoists) v BH-1080 (1/4 Dia, ~ 1/4 & 1/2 ton Extra Heavy Duty Hoists ~ Cad, Plate) 1 BH-1086 (5/16” Dia, — 1 ton Extra Heavy Duty Hoist — Cad. Plate) 1 26 Block Assembly — Lower, coil chain (Incl, tems 27, 31 & 52) BH-1035 [1/8, 1/4 & 1/2 ton Capacity Hoists) 1 BH-1036 {1 ton Capacity Hoists) r a Pin — Lower Block, coil chain BH-1037 (1/8, 1/4 & 1/2 ton Capacity Hoists) 1 BH-1038 {1 ton Capacity Hoists) r 28 ath Chain Assembly — Roller, load BH-1039 (5/8 Pitch — 1/8, 1/4 & 1/2 ton Capacity Hoists) 1 BH-1080 (3/4" Pitch — 1 ton Capacity Hosts) ie 5H-1075 | Repair Link — 5/8 Pitch Roller Crain !Not Shown) As Reqs. BH-1076 | Repair Link — 3/4” Pitch Roller Chain iNot Shown) As Req'd. 29 Block Assembly ~ Lower, roller chain (incl. Items 30, 31 & 62) BH-1041 (1/8, 1/4 & 1/2 ton Capacity Hoists) 1 BH-1042 {1 ton Capacity Hoists) r 30 Pin ~ Lower Block, roller chain BH-1033 (1/8, 1/4 & 1/2 ton Capacity Hoists) 1 BH-1084 {ton Capacity Hoists) i 31 BH-1085 | Pin — Roll 1 32 Stripper — Roller Chain BH-1045, (1/8, 1/4 & 1/2 ton Capacity Hoists) 1 BH-1047 (1.8'2 ton Capacity Hoists) 1 33 Guide Assembly — Roller Chain BH-1048 (1/8, 1/4 & 1/2 ton Capacity Hoists) 1 BH-1049 (1 82 ton Capacity Hoists) 1 Page 4 (Continued on following page.)Figure 1. FRAME AND EXTERNAL PARTS ~ Continued Ref, Part ary, No. Number Description Req'd. 34 Link Assembly — Roller Chain (For connecting tal end of chain ‘only — Must not be used to join chain.) BH-1050 (118, 1/4 & 1/2 ton Capacity Hoists) i BH-1051 {1 82 ton Capacity Hoists) 1 36 BH-1052 | Screw — Fillister Head (Nylack) 1 36 Anchor ~ Link, role load chain BH-1053 (1/8, 1/4 & 4/2 ton Capacity Hoists) 1 BH-1054 (1.82 ton Capacity Hoists) 1 37 BH-1055 | Screw & Integral Lockwasher — Round Heed 2 38 BH-1056 | Cover — Brake Opening (Push Button Models Only) 1 30 BH-1057 | Bushing — Oilite, control shaft 2 40 BH.1058 | Filler Assembly — Oit 1 a * Nut — Suspension Bolt 1 . 2 BH-1059 | Screw — Hex Socket Head Cap 1 B BH-1060 | Lockwasher — Spring Type 1 44 BH-1061 | Plate ~ Lock, lug suspension 1 45 + Bracket Assembly (1/8, 1/4, 1/2 & 1 ton Capacity Hoists) fi | 6 BH-1063 | Bumper — Lower Block (for all hoists having a 64 F.p.m, lifting speed and Push Button Models with single phase ‘motors and 32 f.p.m. lifting speeds) 1 a7 905421 Kit ~ Suspension Lug (Includes Items 48, 49 & 50) 1 48 BH-1087 | Bracket — Suspension 1 49 BH-1088 | Stud —Suspancion, nut and pin 1 50 BH-1089 | Pin — roll 2 51 BH-1080 | Latch Kit — Hook (upper) 1/8 thru 1 ton 1 82 BH-1091 | Latch Kit — Hook (lower) 1/8 thru 1/2 ton 1 BH-1090 | Latch Kit — Hook (lower) 1 ton 1 53 BH-1002 | Washer 1 1 For suspension bracket assembly replacement use Coil (1/4 Refer to Figure 2 for 2 Ton Model Upper Suspension, Load Chain and Lower Block Parts. Refer to Figure 3 for 3 Ton Model Upper Suspension, Load Chain and Lower Block Parts, Hook and suspension bolt nuts are not serviced soparatety. They are available only with hook or bolt as assemblies. Load Chain Assomblies standard 10 ft. lifts. Bu! lifts, Bulk chain is aval 50 ft, lengths as follows: Ref. No. 47, listod are for hoists with Type Chain, 50’ Lengths BH-1064 BH-1067 ik chain is available in 1 ft, g) Roller (6/8 ble In 1 ft ineramentsand Rolle (3/4"" Coil (1/4" Dia.) Not Available Coil (5/16 Dis.) Not Available NOTES - Not Available Coil (5/16” Dia. cad.plate) Not Available Bulk BH-1065 BH-1068 BH-1068 BH-1069 BH-1083 BH-1093 Page 5 |LOAD CHAIN AND LOWER BLOCK PARTS ~ EXPLODED VIEW {2Ten psy Hee w.rn02 NOTICE Always insist on genuine BUDGIT Hoist rep! parts when servicing this equipment. Parts are from your local Authorized Repair Station or the factory ‘at Muskegon, Page 6Figure 4. GEARING AND LOAD BRAKE PARTS — EXPLODED VIEW 1/8, 1/4 & 1/2 Ton Capacity Standard Hoists and 1/4 & 1/2 Ton Capacity Extre Heavy Duty Hoists (See Pg, 2, Para, 2) Ret. Part ary, No, Number Description Rec’ 1 BH-1201 | Seal — O11, motor shaft 1 2 BH-1202 | Bearing Assembly ~ Ball, motor shaft 1 3 BH-1203 | Ring ~ Retaining, Internal 1 4 BH-1204 | Bearing Assembly — Needle, 11/16" ID. 1 5 8H-1205 | Bearing ~ Thrust, bronze 1 6 BH-1206 Washer ~ Thrust, 11/16" LD. (Used with 14 tooth Pinfon Load Brake ‘Shaft ~ BH-1207 below) 1 7 Shaft & Integral Pinion — load brake, 8H-1207 14 teeth 1 BH-1208 2B tooth i BH-1209 36 teeth i 8 BH-1210 | Key — Woodruff 2 9 BHA1211 Retainer — Spring, load brake 1 10 BH-1212 | Spring — load brake (Plain — no color code) 1 BH-1213 | Spring — toad brake (Yellow color code} 1 " BH214 | Pin - Groove 2 12 BH-I218 | Key — Woodruff 1 13 BH.1216 | Cam — load brake i 14 Q Gear Center — load brake 1 18 BH-41217 | Gear & Center Assembly — load brake 1 16 BH-1218 | Disc — Friction, load brake 2 7 BH-1219 | Flange — load brake 1 18 BH-1220 | Bearing Assembly — Needle, 6/8" 1.0. 1 19 BH-1221 Washer — Thrust, 5/8" 1.0. 1 20 BH-1222 | Ring — Snap, brake flange 1 BH.1223 | Paw! & Ratchet Assombly — load brake 1 2 af Plate — Side 2 22 - Ratchet 1 a Bushing ~ Ratchet (Not Shown) 2 23 ee Rivet ~ Spacer 1 24 i Spring — Paw! 1 28 co Paw! 1 26 BH-1224 Ring — Snap, sprocket gear 1 27 Gear ~ Sprocket BH-1225 74 teeth 1 BH-1226 65 teeth 1 BH1297 52 tooth, 1 [Continued on following page.) Page 7Figure 4. GEARING AND LOAD BRAKE PARTS — Continued Ret, Part ‘ary. No. Number Description Red's. 28 BH-1228 | Screw — Fillister Head Machine 4 29 BH-1229 Lockwasher ~ Spring Type 4 30 BH-1230 | Plate — Retainer, sprocket bearing 1 31 BH-1231 Gasket — Ring, sprocket bearing i 32 BH-1232 Bearing Assembly — Ball, sprocket 1 33 BH-1233 | Sprocket ~ Coil chain (1/4 Dia. Wire) 1 34 BH-1234 | Sprocket — Roller chain (5/8” Pitch) 1 5 BH-1235 | Bearing Assembly ~ Ball, sprocket 1 36 BH-1236 Key — Woodruff 1 ble as an individual port, Order Gear and Center Assembly. ** Not available as individual parts. Order Paw and Ratchet Assembly, Figure 6. GEARING AND LOAD BRAKE PARTS ~ EXPLODED VIEW (1,2 & 3 Ton Capacity Hoists) (1 & 2 Ton Capacity Extra Heavy Duty Hoists) (See Pg. 2, Para. 2) Ret, Part ary. No. Number Deseription Reg. 1 BH-1201 | Seal — Oil, motor shaft 1 2 BH-1202 | Bearing Assembly — Ball, motor shaft 1 3 BH-1203 | Ring ~ Retaining, Internal 1 4 BH-1220 | Bearing Assembly — Needle, 6/8” 1.D. 2 5 84-1221 | Washer — Thrust, 5/8” 1.D. 2 6 BH-1222 | Ring — Snap, brake flange 1 7 BH-1219 | Flange ~ Load Brake 1 8 BH-1218 | Disc — Friction, load brake 2 8H.1223 | Paw! & Ratchet Assombly — Load Brake 1 9 G Plate — Side 2 10 a Spring ~ Paw 1 0 o Paw 1 2 Ratchet 1 ce Bushing — Ratchet (Not Shown) i 13, : Rivet — Spacer 2 Page 8 (Continued on following page.)Figure 5. GEARING AND LOAD BRAKE PARTS — Continued Ref, Part No. Number Description 14 BH-1217 | Gear & Center Assembly — Load Brake 1 15 * Gear Center — Load Brake 1 16 gH-1216 | Cam —Load Brake 1 a BH-1212 | Spring — Load Brake (Plain — no color code} 1 BH-1213 | Spring ~ Load Brake (Yollow color code) 1 18 BH-1211 | Retainar ~ Spring, Load Breke 1 19 BH-1210 | Key ~ Woodruff 2 20 Shaft & Integral Pinion — Load Brake BH-1207 14 tooth 1 BH-1208 23 teeth 1 2 BH-1206 | Washer — Thrust, 11/16 1.0. 2 22 BH-1205 | Bearing— Thrust, bronze i 23 BH-1204 | Bearing Assembly — Needle, 11/16" I.D. 2 24 BH1214 | Pin Groove 2 25 BH4215 | Key — Woodruff 1 26 BH-1224 | Ring — Snap, intermediate gear 1 27 Gear — Intermediate BH-1225 74 veeth 1 BH-1226 65 teeth 1 28 BH-1236 | Key — Woodruff 1 20 BH-1304 | Shaft & Intooral Pinion — Intermediate 1 30 BH.1305 | Ring — Snap, sprocket gear 1 31 BH-1306 | Gear — Sprocket 1 32 BH-1307 | Spacer — Sprocket Gear 1 33 BH-1228 | Screw ~ Fillister Hoad Machine 4 34 BH-1229 | Lockwasher — Spring Type 4 35. BH-1230, | Plate — Retainer, sprocket bearing 1 38 BH-1231 | Gasket — Ring, sprocket bearing 1 37 BH-1232 | Bearing Assembly — Ball, sprocket 1 38 BH-1308 | Key ~ Woodruff, sorocket 1 39 BH-1309 | Sprocket — Coil Chain 1 40 BH-1310 | Sprocket — Roller Chain i al BH-1235 | Bearing Assembly — Ball, sprocket 1 + Not available 2s individual parts. Order Pawi and Ratchet Assembly. ** Not available as an individual part, Order Gear and Center Assembly. NOTES Page 9Figure, MANUAL MOTOR 8RAKE AND ELECTRICAL CONTROL PARTS — EXPLODED VIEW (Pull Cord Mode! Hoists) Ret. [Part ary. No. Number Description Read. i BHi1a01 | Pin— Pivot, brake lever 2 2 BH1402 | Lockwesher 2 3 BH-1403 | Lever ~ Compression, brake 1 4 BH-1408 | Plate — Friction, brake 2 5 BH-1405 | Disc Assembiy — Friction, brake 1 8 8H-1406 | Pin — Support, brake pate 2 7 BH.1407 | Ring — Retaining 2 8 | (seeFig. 14) | Controller Assembly (Includes Items 12 and 13) 1 9 BH-1408 | Shim — Controller ( 0208" thik) BH-1409 | Shim — Controller (0148 thk.) As Read. 10 BH-1410 | Lockwasher ~ Spring Type 3 " BH141t | Screw — Round Head Mach 3 12 BH-1412 | Pinion —Controler 1 13* | GH14I3 | Nut—Hex, sf locking 2 vat | eHiaia | Washer ~ Spacer 2 18¢ | BH-1415 | GearSogment — Controller 1 ter | aH-1416 | Lever ~ Centering, controller 1 | a7 | BHt417 | Soring — Centering, controler 1 | vw | BH14ia | Tube Spacer i j 19 BH-1419 | Screw — Hex Socket Head 2 ( 20, 8H-1420 | Lockwasher — Spring Type 2 | 21° | BH-1421, | Retainer — Centering Spring 1 | 2 8H-1422 | Bearing — Flanged Sieove 1 23 | Bri1423 | Shatt~contol 1 | 24 BH-1424 | Key — Woodruff 1 25 BH-1425 | Gord Assembly ~ Control 1 BH1426 Handle ~ Control UP" 1 BH1227 Handle — Control “DOWN” 1 26 BH1428 | Lever — 1 27 BH-1429 | Spring ~ Breke Cam 1 2 BH-1430 | Spring — Brake 1 29 BH-1431 | Cover — Brake Lever 1 30 BH-1432 | Screw & Integral Lockwasher — Round Head 2 31 BH-1433 | Nut —Hex, self locking 1 32 BH1434 | Cam Brake i 33 BH-1435 | Spring — Friction Disc t i * Above parts available as an assembly. Order No. BH-1436. | Page 10 | iFigure 7, MAGNETIC MOTOR BRAKE PARTS — EXPLODED VIEW (3 Phase, Push Button Model Hoists & Extra Heavy Duty Hoists) (See Pa, 2, Para 2), Ref, Part Qty. No, Number Deseription Req’. 1 BH-1405 | Disc Assembly — Friction 2 2 BH-1404 | Plate — Friction 2 3 BH-1501 | Pin — Support, plate 2 4 BH-1407 | Ring — Retaining 2 5 BH-1502 | Screw — Flat Socket Head 6 6 BH-1503 | Plate — Compression 1 7 BH-1504 |] Spring — Compression (1/4 & 1/2 H.P. Motors) 1 BH-1505 | Spring — Compression (1 & 2 H.P. Motors) 1 8 BH.1506 | Cage ~ Spring i 9 BH.1507 | Nut—Hex, self locking 2 10 BH-1508 | Plunger i BH-1510 | Plunger (2H.P.) 1 u BH-1509 | Nut—Hex, self locking 6 12 BH-1435 | Spring — Friction Dise (Not used on Exira Heavy Duty Hoists) 1 13 2247041 | Tool ~ Brake Disc Alignment 1 NOTES Page 11REF, Us for models prior 10 325910-1 Figure & MAGNETIC MOTOR BRAKE PARTS — EXPLODED VIEW (Single Phase, Push Button Model Hoists) Ref. Part ary. No. Number Description Req'd. 1 BH.1601 | Spring — Friction 1 2 BH-1602 | Dise Assembly — Brake 1 3 BH-1404 | Plate— Friction 3 4 BH.1405 | Disc Assembly — Friction 2 5 BH-1603 | Washer — Retainer 1 6 BH-1604 ing ~ Retaining 1 7 BH-1407 | Ring — Retaining 2 8 BH-1605 | Pin ~ Support, plate 2 NOTICE ‘Always insist_on genuine BUDGIT Hoist replacement perts when servicing this equipment. Parts are available from your local Authorized Repair Station or the factory at Muskegon, NOTES Page 12