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Batch
FeedExtraction – Completely Immiscible Solvents
F
eed
Fe Extract
Raffinate
Mixer-Settler
Fe
Assumptions
Extract and raffinate are in equilibrium
Negligible entrainment of the other phase
K is independent of concentration
ECE0 + (2) [CE0 = 0, for most of the cases]
(3)
(4)
(5)
(6)
LLE Problem 1: Determine the fraction extracted if a 10 L of fermentation broth
of a hormone (conc. 0.1 g/L) is contacted with 1 L of an organic solvent and the
concentration of the hormone in the extract at equilibrium is 0.7 g/L.
(7)
(from Equation 2)
Continuous Single Stage Extraction – Completely Immiscible Solvents
QECE0 + (8)
(9)
[for linear equilibrium relationship]
Assumptions
Extract and raffinate are
in equilibrium (10)
Negligible entrainment of
the other phase
K is independent of
(11)
concentration
For non-linear equilibrium relationship,
Assumptions
Extract and raffinate
streams from each stage
are in equilibrium
Negligible entrainment
CRn+1 of the other phase
K is independent of
solute concentration
to (13)
(14)
(16)
(17)
(Power Series)
(overall extraction)
(18)
For non-linear equilibrium relationship, graphical method is used
to determine the number of stages required for a given
extraction
to
(19)
LLE Problem 4: An antibiotic is to be extracted from an aqueous solution using
pure amyl acetate. The equilibrium relationship is given by CE=32CR, where CE
and CR are expressed in g/L. The antibiotic concentration in the fed is 0.4 g/L,
the feed flow rate is 500 L/h and the solvent flow rate is 30 L/h.
(a) How many ideal counter-current stages are required for 97 % extraction of
the antibiotic?
(b) If 3 counter-current stages are used, what will be the fraction extracted?
Two phase
region
A → Solute
B → Initial solvent
C → Extracting solvent
Pressure-Temperature Phase Diagram Pressure vs. solubility curve for supercritical fluid
Applications
Separation and purification of pharmaceutical ingredients
Food and beverage processing – e.g. production of decaf-
coffee and alcohol-free beer
Extraction of flavoring compounds
Extraction of essential oils
Concentration of biofuel (ethanol)
Pretreatment of lignocellulosic biomass for enhanced
production of biofuels
Cleaning of oil/grease from devices
(Adiabatic
Compression)
Ref.: http://separationprocesses.com
Types of chromatography based on application
◦ Analytical: Analysis of complex mixtures
◦ Preparative: Separation of molecules for manufacturing purpose
Industrial applications
◦ Pharmaceuticals and other biomolecules production
◦ Foods and nutraceuticals production
◦ Biomedical detection and analysis
◦ Environmental analysis
Well developed technology
Higher resolution even for a complex mixture of biomolecules
Sensitive and lower response time
Wide choices of chromatographic systems, and stationary and carrier
phases
Ease of use
Expensive columns
Dilution
Diffusion dominated operation – slow for industrial scale operations
Difficult to scale up
High pressure drop (energy intensive)
Normal Load Inject
Binary chromatography
with four solutes Loading Elution
A → Non-interacting
B → Weakly-interacting
C → Strongly-interacting
D → Very strongly-interacting
If, ε=void fraction of the column=void volume or mobile phase volume/column volume
It has also been demonstrated that kʹ= tRʹ/tM, hence, tRʹ = kʹtM (5)
Using equation (8), retention time, tR, for a solute can be calculated by
knowing the column properties, flow rate of the mobile phase and the
partition coefficient
Selectivity
tR
σ =standard deviation
σ2=variance
Peak Width and Peak Resolution
Peak width (w1 and w2) means
width at the base intercept
(segment of the peak base
intercepted by the tangents drawn
to the inflection points on either
side of the peak)
Peak width depends on
interaction between the solute and
the stationary phase and transport
properties
Spatial separation of the two peaks, i.e. whether they overlap or not, is
measured in terms of the Resolution Parameter, R
(10)
(13)
Theoretical Plate Height Based on van Deemter Equation
Theoretical plate height, H can also be determined from van Deemter
equation,
A=Eddy diffusion component (m), B=Axial diffusion
constant (m2/s), L=Transfer constant (s), u=mobile
(14) phase velocity (m/s)
“A” depends on the variability of the path length taken by the mobile phase –
depends on particle diameter, size distribution and packing density
“B” depends on diffusion of the solute molecules on the direction of flow of the
mobile phase and is significant at lower mobile phase velocity
“L” depends on the solute mass transfer between the mobile and stationary phases
tR
(15)
(17)
(18)
Numerical problem
4. Chromatograms (given below) for two different proteins, A and B, were
obtained by injecting pure individual samples into a 30 cm long column
(void fraction 0.3) at the same mobile phase flow rate (residence time 2
min). If A and B have to be separated from a mixture under the same
conditions as stated above, calculate (a) the theoretical plate height of the
column, (b) selectivity, and (c) resolution parameter. If the column effluent is
collected from the start to 7 min onto the run, calculate (d) the purity of A in
the sample, (e) the percent yield of A in the sample. (f) Assuming 50 % of the
solutes are eluted at the respective retention times, recalculate the yield and
purity mentioned above.
Error Function Table
Numerical problem
5. We plan a large scale production of urease using packed column of
polyacrylamide beads. Following data are obtained. The bed volume is 20 L.
Find VR, σV and the yield at 174 and 200 L assuming 50 % of urease elute at VR.
174 0.0063