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® SKF Reliability Systems

Speed Tagging
by Jim Frider • SKF Condition Monitoring

General paper speed to normalize to order format.

The purpose of speed tagging is to Setting Up Speed Tagging


normalize a group of spectra to rotational Points
orders rather than frequency. When
measuring vibration levels there is often the To implement speed tagging one must have
requirement to compare spectrum plots of PRISM4 for Windows™ software, and the
different operating speeds. Order CMVA 60 or CMXA 50 Microlog. Speed
normalization allows for such comparisons tagging involves modifying each POINT’s
of synchronous or non-synchronous setup include a speed point. Additionally,
components of spectrums related to a speed points is created for the machine.
different rotating speeds. This method is The speed point can be either a process
particularly useful in the vibration analysis point where the user manually inputs the
of variable speed machinery and speed in feet per minute or meters per
particularly on paper machines where the minute, uses a tachometer point or takes a
paper speeds are varied from production high resolution spectrum (be sure to place
run to production run. Another problem the cursor on the running speed peak and
associated with these machines is that the press the 1x RPM button on the Microlog
paper speed is not constant as the paper is to store the speed). Next, the user would
processed from the wet through to the dry multi-select the POINTs that will included
sections. Order normalization based on in the speed tagged route. Use the Ctrl
sectioned speed ratios compensates for this Click operation to do this in the Plant
variation and allows for the entry of one hierarchy window. Next click on the Edit

Application Note
CM3036 The SKF’s CMXA 50 Microlog (left) and the CMVA 60 Microlog (right).
“Speed Tagging” 2 www.skfreliability.com

Menu (Figure 1) and select >Assign> Link Speed How To Calculate the Point Speed Ratio
Reference.
The paper machine is sectioned in nested rolls of a drive roll
The cursor will change to a cross. Move this cursor to the and associated auxiliary rolls. Once the speed ratio of the
POINT you want as the speed point and double click. The drive roll is calculated, the auxiliary roll ratio is obtained by
program will then save this POINT as the speed point to the ratio of diameter to the drive roll. There are three
each of the selected POINTs in the hierarchy and will ask methods for determining the drive roll speed ratio.
you to confirm this operation (see Figure 2).
Case 1
To complete the speed tagging operation modify the Speed
Ratio for each POINT that has had a speed point assigned to The speed (in CPM or Hz) of the drive roll is unknown but
it. This can be accomplished via the POINT Setup or via the diameter is specified. In this case the circumferential
the Modify by Attribute feature. Below the POINT Setup velocity is equal to the paper speed.
for a POINT that has been assigned a speed point. Note that
the speed point has been shaded by gray to inform the user The speed ratio relationship is:
that this field can not be changed in the POINT Setup screen 3.82
(Figure 3). Use the Edit menu’s Clear Speed Reference KDR = (for English units)
DR (inches)
command to delete an existing speed point from a POINT or
POINTs.
The speed ratio is crucial in the accurate implementation of 31.8
KDR = (for Metric units)
this feature. The discussion below describes methods for DR (centimeters)
calculating the speed ratio for a number of different
scenarios. Where: DR = The Drive Roll Diameter.

Figure 1.
“Speed Tagging” 3 www.skfreliability.com

Figure 2.

Figure 3.
Case 2 Generic Variable Machinery
®
The CPM of the drive roll is known: Speed tagging can be used for machinery
other than paper machines. In these cases
Drive Roll Speed (CPM) the calculations of the speed ratio are
KDR =
Paper Speed usually less complex. Typically, the speed
"Speed Tagging" point will be a tachometer reading in RPM
Where Paper Speed can be either in ft./min. or Hz. Most variable speed machinery are
by Jim Frider, or meters/min. either directly coupled (Speed Ratio = 1) or
SKF Condition Monitoring are coupled via a speed changing device
Case 3 such as a gearbox, belt or hydraulic
The speed (in CPM or Hz) of the variable coupling/transmission. In these cases the
speed motor driving the roll through a gear speed ratio is simply the ratio of the output
reduction: machine speed and the input machine
speed.
KDR =
[ Motor Speed (CPM)
Paper Speed ] X
K =
Output Machine Speed (RPM)
Input Machine Speed (RPM)
[ Number Pinion Teeth
Number Bull Gear Teeth ] Where: K = The Speed Ratio

The Route Measurements


Where Paper Speed can be either in ft./min.
or meters/min. Typically, the speed point would be taken
first within a Route. Once this speed
SKF Reliability Systems Once the drive roll ratio has been computed measurement has been made, the speed
4141 Ruffin Road it is entered as a fixed constant for all times tagged points would be taken. The
San Diego, California 92123 as related to the specific machine. There Microlog multiplies the stored speed point
USA are instances where the drive roll diameters value by the speed ratio, stored for each
Telephone (+1) 858-496-3400 are changed. In such cases the drive roll
FAX (+1) 858-496-3531
downloaded point. This new speed value is
speed ratios are modified by: stored with the measurement point. There
is no post processing of the speed data in
Web: www.skfreliability.com KDR (NEW) = KDR (OLD) X
( DR (OLD)
DR (NEW) ) PRISM4, it is done entirely in the Microlog.
One major benefit of this type of
Only the drive roll speed ratio is modified implementation is when the machine
with drive roll diameter change. The changes speed during the route collection
auxiliary roll speed ratio remains process.
unchanged. If the machine’s speed changes during
Although care has been taken to route collection, the speed point can be
assure the accuracy of the data The Auxiliary Roll Speed Ratio retaken and all remaining tagged points
compiled in this publication, SKF
does not assume any liability for Once the nested drive roll ratio has been within the Microlog will use this new speed
errors or omissions. SKF data. This ensures that the speed data is
reserves the right to alter any part
determined then the auxiliary roll ratio is:
of this publication without prior
accurate even if the machine’s speed
notice.

• SKF is a registered trademark


of SKF USA Inc.
KDA = KDR X
( )DR
DA
changes during the route.
Later, when analyzing this spectral data the
Order Normalization option (Spectrum
Where: DR = The Drive Roll Diameter
• All other trademarks are the Preferences) should be chosen so that the
property of their respective Where: DA = The Auxiliary Roll spectra are displayed in orders and not
owners. Diameter frequency units. This aids in the analysis
of spectral data by making the data
independent of machine speed variations.

CM3036 (Revised 11-99)


Copyright © 1999 by
SKF Reliability Systems
ALL RIGHTS RESERVED

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