Sultanate of Oman

Doc. Number: SA-980-P-11409 Sht 1 of 3

Ministry of Transport &
Piping Class: ANSI 150
Communications
ULTRASONIC FLOWMETER
Development of Muscat & Salalah International Airports
REQ./P.O. NO.
Issued for Tender. Ref.
T02 17.06.2009 NGUT CVST LVHA NIER
Addendum 3 CONTRACT NO.
T01 Not issued for Tender 17.06.2009 NGUT CVST LVHA NIER MANUFACT. & MODEL NO. *)
REV DESCRIPTION DATE PREP'D CHK'D APPR'D APPR'DCOUNTRY OF ORIGIN *)
PLANT SPECIFIC DATA REV
DESCRIPTION SPECIFIED VENDOR DATA
1 AMBIENT TEMPERATURE °C 10 / +55
2 HUMIDITY % 95
3 ENVIRONMENT SALIFEROUS, DUSTY
4 AREA CLASSIFICATION EEx Zone 1
5 METROLOGICAL SEAL (yes/no) Yes, sun shade
FLOWMETER
5 SERVICE Fuel farm
6 TYPE Ultrasonic
7 FLUID Jet fuel A1 (Water during wash-out)
8 MINIMUM CONDUCTIVITY SENSITIVITY µS 20
9 FLOWRATE m/s 0.1 - 8
10 ACCURACY % ±0.5 from 5- to 100% Qs
11 % ±1 from 1 to 5% Qs
12 ADJUSTABLE RANGE litre/pulse 2 to 1000
13 EMPTY PIPE ALARM Yes/No Yes
14 DESIGN - BODY
15 BODY SIZE RANGE / RATING DN300 to DN500
16 PRESSURE design/test barg 19.7 / 28.5
17 TEMPERATURE °C -10 / 85
18 STANDARDS / CODES ASME B16.34, BS EN 12266
19 DIMENSIONAL STANDARD (face to face) BS EN 558-1 S. 10 / ASME B16.10 T1, C16
20 ENDS ASME B16.5, RF
21
22 MATERIALS
23 BODY Note 1 (yes/no) ASTM A216 Gr WCB / BS 1504-161 Gr. 480 Yes
24 LINING PTFE
25 ELECTRODE 316 SS
26 SENSOR LINING PTFE
27 ELECTRICAL
28 POWER SUPPLY 240 VAC, 50 Hz
29 PROTECTION TRANSMITTER IP55
30 SENSOR IP55
31 ELECTRICAL EEx d II C T3
32 COMMUNICATION Fieldbus, (Profibus or Foundation)
33 DISPLAY Local and remote
34
35 TESTING
36 NON DESTRUCTIVE TESTING (NDE) (yes/no) Yes
37 PRESSURE RETAINING PARTS (yes/no) Yes
38 NDE PROCEDURE *)
39 ACCEPTANCE CODE SEE TABLE 2
40 HYDROSTATIC TEST (as per BS EN 12266) (yes/no) Yes, Body: 18,8 barg,
41 FUNCTIONAL TEST (yes/no) Yes
42 OTHER
PAINTING (yes/no) Yes See page 3.
40 INSPECTION LEVEL 2, (Note 2, 4)
41 CERTIFICATION:
42 PRESSURE TEST Test certificate
43 PRESSURE CONTAINING PARTS EN 10204 3.1, Note 1 Traceability Level 1
44 PRESSURE TEST Test certificate
45 FUNCTIONAL TEST Test certificate
46 ELECTRICAL AND NON-ELECTRICAL CERTIFICATION Atex
47 TOTAL VALVE SUPPLY Statement of Compliance, Note 2, 4
Note
1. For equipment of welded construction, the following additional requirements applies: 2
s:
- Carbon equivalent shall be determined according to: CE=C+Mn/6+0,04 or CE=C+Mn/6+(Cr+Mo+V)/5+(Cu+Ni)/15
- NDE on welds and welding acc. to Code.
- Welding procedure qualification records and NDE records for welds to be incl. in documentation.
2. Inspection Level 1 for rating >PN20 and Inspection Level 2 for rating ≤PN20
3. Material certificate EN 10204 3.1
4. For Inspection Level 1 equipment, Inspection during fabrication, Release Note shall be issued by Certifying Agency. 2
*) ALL INCLUDING SHADED FIELDS TO BE COMPLETED BY SUPPLIER, REQUIREMENTS SPECIFIED NEXT TO SHADED FIELDS ARE COMPULSORY
P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\07 Instrumentation\[SA_980_P_11409_Ultrasonic_FLOWMETER Rev T02.xls]MAG FLOWMETER
 Sultanate of Oman
Ministry of Transport & Doc. Number: SA-980-P-11409 Sht 2 of 3

Communications Piping Class: ANSI 150

ULTRASONIC FLOWMETER
Development of Muscat & Salalah International Airports

49 Table 1: INSPECTION LEVELS

Radiographic and/or Magnetic Particle Visual/Dimensional
Inspection Valve
Ultrasonic Inspection Dye Pen. Inspection Inspection
level Type
50 Per Table 2 Per Table 2 Per Table 2
51 Percent Coverage Percent Coverage Percent Coverage
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
52 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
Cast Nil Nil Nil Nil 100% 100%
2 Forged Nil Nil Nil Nil 100% 100%
53 Fabricated 100% RT/UT All welds All welds All welds 100% 100%
54 Notes: (cont'd)
5. When gas testing is called for, meter shall be subject to shell / body and seat gas pressure tests at
maximum design pressure for 15 minutes.
Testing shall be performed on one specimen to qualify other sizes and ratings as per fire test standard BS 6755 Pt. 2
Testing shall be performed with nitrogen/1% helium mix with external leakage measured with a mass spectrometer.
55 Acceptance criteria shall be: Body / shell: No leakage, Seats: 10 scc / cm. dia. / min
56 6. Where applicable, meters shall have butt weld ends non-destructively tested in accordance with BS 5998, Fig. 1.
57 Table 2: NDE Standards & Acceptance Levels
Testing Acceptance Severity
Standard
58 Activity Criteria Levels
Categories C, D, E
Visual MSS-SP-55 MSS-SP-55
59 not accepted
ASME Shrinkage category
Radiography Annex B
60 B16.34 'C' to be level 2
ASME
Ultrasonic Annex E
61 B16.34
ASME Linear indications
MPI Annex C
62 B16.34 12 mm long max.
ASME Linear indications
Dye Penetr. Annex D
63 B16.34 12 mm long max.
64 Notes: (cont'd)
7. Weld repairs of castings shall be in accordance with welding procedures and qualification test records complying with ASME IX
65 and reviewed by the Purchaser prior to use, NDE and acceptance levels as per Table 2.
66 8. Cracks, hot tears, planar defects and all defects exceeding the severity levels in Table 2 shall be unacceptable.
67 IDENTIFICATION
9. Equipment shall be marked as per MSS SP-25 using bar (gauge) and °C units for pressure and temperature and inches
68 for nominal diameter.
10. All equipment shall be provided with a stainless steel tag plate securely attached to the equipment showing the Tag No. referenced
69 in the purchase order with lettering 12 mm high.
11. In addition each item shall be provided with non-corrodible metal tag 50mm x 20mm with the Purchase Order Number,
Item Number, Inspection Release Certificate Number and Heat Number stamped in the metal tag
70 attached securely with corrosion resistent wire.
12. In addition, each item shall be permanently marked with the Inspection Release Certificate Number and Heat Number by:
i) Light stamping (low stress or dot stamps) on non-impact tested carbon steel
ii) Vibroetching on alloy or stainless steel or titanium
71 iii) Etching on impact tested carbon steel or (i) above prior to final heat treatment
72 DOCUMENTATION
73 At Bid stage:
74 Data sheet identified by ID and drawings of METER with material listing, dimensions, weight etc.
75 Maximum velocity for the valve.
76
77
78 Upon Contract:
79 Qualified Welding Procedure Specifications
80 Non Destructive Examination Procedures
81 With Supply:
82 Material Certification Dossier incl. Material Test Records
83 Welding Records
84 Non-Destructive Examination Records
85 As-built Drawings
86

P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\07 Instrumentation\[SA_980_P_11409_Ultrasonic_FLOWMETER Rev T02.xls]MAG FLOWMETER

 Sultanate of Oman
Ministry of Transport & Doc. Number: SA-980-P-11409 Sht 3 of 3
Piping Class: ANSI 150
Communications
ULTRASONIC FLOWMETER
Development of Muscat & Salalah International Airports
87
Dry Film Thickness
88 PAINTING Class Material Color
min. (micron)
Two pack epoxy
89 First coat 100 Contrast
barrier coat

Acrylic polyurethane RAL 9002,

90 Second coat 50
topcoat Gray White
91 Total 150
92
93
94 Traceability Levels:
Full Traceability: Material shall be uniquely identified and its history tracked from manufacture through stockist to Supplier.
95 I The prcise location shall be defined on Material Placement Record. MPR shall be available for verification by Certifying Authority,
and/or Authorized Inspection Agency, and/or Owner.
Type Traceability: Supplier shall maintain a system to identify material throughout manufacture and ensure
96 II
traceability to a material certificate.
97 III Compliance Traceability: Supplier shall maintain a system of traceability that shall enable issue of Certificate of Compliance.
98
99
100
101

P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\07 Instrumentation\[SA_980_P_11409_Ultrasonic_FLOWMETER Rev T02.xls]MAG FLOWMETER