Sultanate of Oman

Ministry of Transport & Doc. Number: SA-980-P-11430 Sht 1 of 3

Piping Class: AC03 & AC04
Communications
CARBON STEEL
FLANGED BALL VALVE DATA
Development of Muscat & Salalah International
SHEET
REQ./P.O. NO.
Issued for Tender,
T02 Ref Addendum 3 17.06.2009 LLJE RSRP TNA NIER CONTRACT NO.
T01 Not issued for Tender 17.06.2009 LLJE RSRP TNA NIER MANUFACT. & MODEL NO. *)
REV DESCRIPTION DATE PREP'D CHK'D COUNTRY OF ORIGIN
APPR'D APPR'D *)
PLANT SPECIFIC DATA REV
DESCRIPTION SPECIFIED VENDOR DATA
1 AMBIENT TEMPERATURE °C 10 / +55
2 HUMIDITY % 95
3 ENVIRONMENT SALIFEROUS
4 AREA CLASSIFICATION ZONE 1
VALVE NOTE 25
5 SERVICE GENERAL OUTDOOR
6 TYPE CS BALL VALVE, FULL BORE
7 DESIGN API 6D
8 FLUID (Type and phase) Jet fuel A-1 / liquid
9 BODY SIZE RANGE / RATING AS PER PURCHASE ORDER / CLASS 150
10 PRESSURE barg 19.6
11 TEMPERATURE °C 0 / 80
12 STANDARDS / CODES ASME B16.34 / API 6D
13 OPERATION See page 3, note 14
14 DIMENSIONAL STANDARD ASME B16.10
15 ENDS ASME B16.5 / ASME B16.47 - RF
16 BODY BOLTED
17 STEM ANTI-BLOW-OUT PROOF
18 BALL MOUNTING TRUNNION / FLOATING DOUBLE TRUNNION
19 DRAIN CON. (NONE/PLUGGED/VALVED) PLUGGED
20 PRESSURE RELEIF (NONE/PLUGGED/VALVED) VALVED
21 MATERIAL
22 BODY Note 1 (yes/no) ASTM A350 LF2 Yes
23 BALL ASTM A182 Gr. F316L + ENP
24 STEM ASTM A182 Gr. F316L + ENP
25 SEAT RING ASTM A182 Gr. F316L + ENP
26 STEM SEALS GRAPHITE AND VITON "F"
27 SEATS PTFE
28 SOUR SERVICE (NACE-MR-01-75) (yes/no) No
SUPPLEMENTARY REQUIREMENTS:
29 PROTECTION
30 FIRE SAFEAPI 607 or equivalent (yes/no) Yes, test certificate
31 ANTI STATIC DEVICE (BS 5146) (yes/no) Yes
32 NON DESTRUCTIVE TESTING (NDE) (yes/no) Yes
33 PRESSURE RETAINING PARTS (yes/no) Yes, API 598
34 NDE PROCEDURE *)
35 ACCEPTANCE CODE SEE TABLE 2
36 CHARPY IMPACT TEST acc. to BS EN 10045 (yes/no) No
37 HYDROSTATIC TEST (as per API 598) (yes/no) YES
38 TEST AS DOUBLE BLOCK AND BLEED (yes/no) N/A
39 FUNCTIONAL TEST WITH ACTUATOR (yes/no) Yes
40 PAINTING (yes/no) Yes See page 3.
41 INSPECTION LEVEL 2, (Note 2, 4)
CERTIFICATION:
41 PRESSURE CONTAINING PARTS EN 10204 3.1, Note 1
42 OTHER WETTED PARTS / NON-PRESSURE PARTS EN 10204 3.1, Note 1
43 PRESSURE TEST Test certificate
44 FIRE TEST to API 607 N/A
45 DOUBLE BLOCK AND BLEED TEST N/A
46 FUNCTIONAL TEST WITH ACTUATOR Yes, Test certificate
47 ELECTRICAL AND NON-ELECTRICAL CERTIFICATION Yes (ATEX Compliant)
48 TOTAL VALVE SUPPLY Statement of Compliance, Note 2, 4
Notes: 1. For valves of welded construction, the following additional requirements applies:
- Carbon equivalent shall be determined according to: CE=C+Mn/6+0,04 or CE=C+Mn/6+(Cr+Mo+V)/5+(Cu+Ni)/15
- NDE on welds and welding acc. to API Code.
- Welding procedure qualification records and NDE records for welds to be incl. in documentation.
2. Inspection Level 1 for rating >PN20 and Inspection Level 2 for rating ≤PN20
3. Material certificate EN 10204 3.1
4. For Inspection Level 1 valves, Inspection during fabrication, Release Note shall be issued by Certifying Agency.
*) ALL INCLUDING SHADED FIELDS TO BE COMPLETED BY SUPPLIER, REQUIREMENTS SPECIFIED NEXT TO SHADED FIELDS ARE COMPULSORY
P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\02 Valves\[SA_980_P_11430_CS_Fgd_Ball_valve Rev T02.xls]CS BALL VALVE
 Sultanate of Oman
Ministry of Transport & Doc. Number: SA-980-P-11430 Sht 2 of 3

Communications Piping Class: AC03 & AC04

CARBON STEEL
FLANGED BALL VALVE DATA
Development of Muscat & Salalah International
SHEET
49 Table 1: INSPECTION LEVELS
Radiographic and/or Magnetic Particle Visual/Dimensional
Inspection Valve
Ultrasonic Inspection Dye Pen. Inspection Inspection
level Type
50 Per Table 2 Per Table 2 Per Table 2
51 Percent Coverage Percent Coverage Percent Coverage
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
52 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
Cast Nil Nil Nil Nil 100% 100%
2 Forged Nil Nil Nil Nil 100% 100%
53 Fabricated 100% RT/UT All welds All welds All welds 100% 100%
54 Notes: (cont'd)
5. When gas testing is called for, valves shall be subject to shell / body and seat gas pressure tests at
maximum design pressure for 15 minutes in accordance with API 598
Testing shall be performed on one valve to qualify other sizes and ratings as per fire test standard BS 6755 Pt. 2
Testing shall be performed with nitrogen/1% helium mix with external leakage measured with a mass spectrometer.
55 Acceptance criteria shall be: Body / shell: No leakage, Seats: 10 scc / cm. dia. / min
56 6. Where applicable, valves shall have butt weld ends non-destructively tested in accordance with BS 5998, Fig. 1.
57 Table 2: NDE Standards & Acceptance Levels
Testing Acceptance Severity
Standard
58 Activity Criteria Levels
Categories C, D, E
Visual MSS-SP-55 MSS-SP-55
59 not accepted
ASME Shrinkage category
Radiography Annex B
60 B16.34 'C' to be level 2
ASME
Ultrasonic Annex E
61 B16.34
ASME Linear indications
MPI Annex C
62 B16.34 12 mm long max.
ASME Linear indications
Dye Penetr. Annex D
63 B16.34 12 mm long max.
64 Notes: (cont'd)
7. Weld repairs of castings shall be in accordance with welding procedures and qualification test records complying with ASME IX
65 and reviewed by the Purchaser prior to use, NDE and acceptance levels as per Table 2.
66 8. Cracks, hot tears, planar defects and all defects exceeding the severity levels in Table 2 shall be unacceptable.
67 IDENTIFICATION
9. Valves shall be marked as per MSS SP-25 using bar (gauge) and °C units for pressure and temperature and inches
68 for nominal diameter.
10. All valves shall be provided with a stainless steel tag plate securely attached to the valve showing the Tag No. referenced
69 in the purchase order with lettering 12 mm high.
11. In addition each valve shall be provided with non-corrodible metal tag 50mm x 20mm with the Purchase Order Number,
Item Number, Inspection Release Certificate Number and Heat Number stamped in the metal tag
70 attached securely with corrosion resistent wire.
12. In addition, each valve shall be permanently marked with the Inspection Release Certificate Number and Heat Number by:
i) Light stamping (low stress or dot stamps) on non-impact tested carbon steel
ii) Vibroetching on alloy or stainless steel or titanium
71 iii) Etching on impact tested carbon steel or (i) above prior to final heat treatment
72 DOCUMENTATION
73 At Bid stage:
74 Data sheet identified by valve ID and drawings of valve and actuator with material listing, dimensions, weight etc.
75 Maximum velocity for the valve.
76 Details of how the liner is locked into the body, and how it is sealed around the stem.
77 Proof of cavitation check - fully open.
78 Upon Contract:
79 Qualified Welding Procedure Specifications
80 Non Destructive Examination Procedures
81 With Supply:
82 Material Certification Dossier incl. Material Test Records
83 Welding Records
84 Non-Destructive Examination Records
85 As-built Drawings
86

P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\02 Valves\[SA_980_P_11430_CS_Fgd_Ball_valve Rev T02.xls]CS BALL VALVE

 Sultanate of Oman
Ministry of Transport & Doc. Number: SA-980-P-11430 Sht 3 of 3
Piping Class: AC03 & AC04
Communications
CARBON STEEL
FLANGED BALL VALVE DATA
Development of Muscat & Salalah International
SHEET
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96 Notes: (cont'd)
97 13. Supplier shall submit with bid details of lever, hand wheel, and gearbox operators for all valve sizes.
98 14. Valves DN200 and larger shall be gear operated.
15. Gear operator shall be totally enclosed waterproof type, packed with suitable lubricant.
99
Thay shall be fitted with one or more easily accessible grease nipples.
16. Valve rotational stops shall be independent of the lever on lever operated valves, i.e. if lever is removed from the valve,
100
the valve shall not be allowed to rotate.
17. To prevent incorrect operation, the mounting of gear operators shall be such that a correct flow passage is assured,
101
and the valve can be fully opened or closed.
102 18. There shall be no possibilty of turning the ball past 90 deg. fully closed or fully open.
103 19. Maximum force to operate valves shall be 350 N.
20. In addition to the above the valves shall be fitted with the gear boxes when the following brake torques are exceeded at maximum
differential pressure across the valve seat:
104
Lever maximum torque 150 Nm with Maximum lever length 450 mm.
Hand wheel maximum torque 150 Nm with Wheel maximum diameter 750 mm.
105 21. Maximum breake out and close torque necessary to operate any valve at max. differential pressure shall not exceed 205 Nm.
106 22. With tha valve in open position levers, if fitted, shall be parallel with the pipe.
107 23. Position indicators shall be provided on non-wrench operated valves. The details of idicator shall be included with the bid.
108 24. Break torque for each valve size shall be verified during test.
109 25. All the valves shall be tight shut off, double trunnion design with double piston effect, equipped with position indicators,
and designed for 100% vacuum.
Dry Film Thickness
110 PAINTING Class Material Color
min. (micron)
Two pack epoxy
111 First coat 100 Contrast
barrier coat
Acrylic polyurethane
112 Second coat 50 As per requisition
topcoat
113 Total 150
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P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\02 Valves\[SA_980_P_11430_CS_Fgd_Ball_valve Rev T02.xls]CS BALL VALVE