Lim Presentation en

Liquid Injection Molding
LIM
Liquid Injection Molding - LIM
Content
1. Definition LSR / LIM

Definition
2. System Technology
System 3. Material
Technology
4. Application Technology
Material
5. Machine Technology / Special Machine Technology
Application
Technology 6. Applications
Machine 7. Facts
Technology
Applications
Facts
Content

Definition
System 3. Material
Technology
Material
Application
Machine 7. Facts
Technology
Applications
Facts
Definition
LSR Liquid Silicon Rubber

Definition
System
Technology
LIM Liquid Injection Molding
Processing of liquid silicone rubber
Material
Application
Technology
Machine
Technology
Applications
Facts
Content

Definition
System 3. Material
Technology
Material
Application
Machine 7. Facts
Technology
Applications
Facts
System technology
Definition demand and

LIM
influence to the
System
Technology
process
IMM with LIM kit
Material LSR – Mold
(160 – 200°C)
Application no waste, no flash
Technology
repeatable
Machine
Technology high output
Applications 2 component mixing- fully automatic
and metering unit material
Facts
user,
environment
removing device (brush, handling)

System technology
1 cavity area: ~ 160 – 200 °C
2 insulating board
Definition 3 1 1 3
3 cold runner system, cooled
System
area: ~ 20 – 25 °C
Technology
heating capacity: ~ 8 – 12 kW
Material 2 material throughput:
Application
~ 5 – 15 kg/h
Technology
Machine
Technology LIM
Applications
Facts
cooling of moving and fixed injection unit:~ 20–25°C

platen: ~ 20 – 25°C
Content

Definition
System 3. Material
Technology
Material
Application
Machine 7. Facts
Technology
Applications
Facts
General
LSR = Liquid Silicone Rubber

Definition
Viscosities from thin, flowable
System liquids to soft pastes
Technology
2-part pumpable silicone material
Material
mixing ratio 1:1
Application
Technology
20l or 200l barrel
Machine
Technology
Applications
Facts
Properties
high heat resistance up to 200 °C

Definition
flexibility to a temperature of – 40°C
System resistance to weathering and aging
Technology
excellent electrical properties
Material
temperature consistency of the mechanical and electrical properties
Application
Technology excellent physiological properties
Machine sterilize
Technology
Applications
Facts
Product range
basic type with a hardness from 20 up to 70 Shore A

Definition
oil resistance
System conductive
Technology
products for the medical Industry
Material
self-lubricating
Application
Technology fast curing
Machine self-bonding
Technology
....
Applications
Facts
Content

Definition
System 3. Material
Technology
Material
Application
Machine 7. Facts
Technology
Applications
Facts
2 component mixing- and metering unit
unit for 20 l barrels unit for 200 l barrels

Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Scheme of a 2 component mixing- and metering unit
Hydraulic
Definition drive
System
Technology
Fundamental mode of operation for
Material static mixer
Application
transparent
transparent
Technology Barrel
presses
Machine
Technology Colour Additive dosing
dosing valve
valve Additive
Applications
feed
Mixing block pump
Facts Material regulator
Color
feed pump Release valve
Static mixer
Heated mold Screw

Content

Definition
System 3. Material
Technology
Material
Application
Machine 7. Facts
Technology
Applications
Facts
LSR-kit
Injection unit for processing of 2 component LSR;

Definition incl. pneumatic shut-off nozzle; screw tip with positive shut-off
assembly
System
Technology
Cooling of moving and fixed platen
Material
2 additional cooling circuits
Application
Technology Mold heating control zones - 16 amp, solid state
Machine
Technology Interface for 2 component metering pump - metering and alarm
Applications
Defined nozzle carriage pressure incl. pressure limiting valve
Facts
Program to purge through open mold
Water cooled injection unit
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Screw tip assembly
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Diving nozzle
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Sealing on screw
axial and radial sealing

Definition
suitable for dry cycling
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Interface for metering pump
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Pressure sensor - for the supervision of the vacuum
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Water pressure supervision, filtering unit
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
cooled static mixer
with flow indication
water water pressure
filtering unit supervision
Connectors
manifold for
Definition water and air
System
Technology
interface for
Material handling / brush
Application
Technology
interface for mold
Machine heating
Technology
Applications
Facts
vacuum valve air valve

Centralized water / air connection, ammeter
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Content

Definition
System 3. Material
Technology
Material
Application
Machine 7. Facts
Technology
Applications
Facts
Applications
article: single wire seal

Definition
cavities: 128 (256)
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Quelle/Source:Battenfeld, Elmet
Applications
article: seal of oil filter

Definition cavities: 16
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Multi material
the connection of silicone rubber and other substrate without additives is

Definition impossible
System
Technology
mechanical connection of both components
Material
chemical connection using external adhesives
Application
Technology chemical connection using internal adhesives
Machine
Technology
Applications
Facts
Multi material
article: insert of shower head

Definition cavities: 1+1
material: PBT / LSR
System
Technology
Material
step 1:
Application
Technology
insert from PBT,
Machine mold temperature 80°C
Technology
Applications
step 2:
overmolding of the
Facts PBT with LSR,
mold temperature ~ 180°C
Multi material
machine technology
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Multi material
mold
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Multi material
transfer steps
Definition
Video
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Multi material
automation
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Medical technology
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Quelle/Source:Battenfeld, Wacker Chemie

Airmould® (gas injection)
article: teether
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Quelle/Source:Battenfeld, Rico
Seals
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts
Household / Electrical
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts

Automotive
Definition
System
Technology
Material
Application
Technology
Machine
Technology
Applications
Facts

Content

Definition
System 3. Material
Technology
Material
Application
Machine 7. Facts
Technology
Applications
Facts
LSR - material consumption
volume by market volume by market

Definition Global (2003) Europe (2003)
(total ~ 28.000 tons) (total ~ 12.000 tons)
System
Technology
Asia Europe Austria Swiss
Material 3%
33% 35% UK 4% other
Application 7% 8%
Technology
Machine
Technology
Applications
France
Facts
7%
Italy Germany
North / South 11% 60%
America
32%
Scope of business
volume by market
Definition industry (2001)
[Mio EUR]
System
Technology
other
Material 57
electrical
Application 83
Technology
Machine
Technology
Applications medical
28
Facts
automotive
58
Many thanks for your attention
more information under http://www.battenfeld.ru

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Liquid Injection Molding

1. Definition LSR / LIM

1. Definition LSR / LIM

LSR Liquid Silicon Rubber

1. Definition LSR / LIM

Definition demand and

removing device (brush, handling)

 cooling of moving and fixed  injection unit:~ 20–25°C

1. Definition LSR / LIM

 LSR = Liquid Silicone Rubber

 high heat resistance up to 200 °C

 basic type with a hardness from 20 up to 70 Shore A

1. Definition LSR / LIM

2 component mixing- and metering unit

unit for 20 l barrels unit for 200 l barrels

Scheme of a 2 component mixing- and metering unit

Heated mold Screw

1. Definition LSR / LIM

 Injection unit for processing of 2 component LSR;

Water cooled injection unit

Screw tip assembly

 axial and radial sealing

Interface for metering pump

Pressure sensor - for the supervision of the vacuum

Water pressure supervision, filtering unit

vacuum valve air valve

Centralized water / air connection, ammeter

1. Definition LSR / LIM

article: single wire seal

article: seal of oil filter

the connection of silicone rubber and other substrate without additives is

article: insert of shower head

Quelle/Source:Battenfeld, Wacker Chemie

Airmould® (gas injection)

Quelle/Source:Battenfeld, Wacker Chemie

Quelle/Source:Battenfeld, Wacker Chemie

1. Definition LSR / LIM

LSR - material consumption

volume by market volume by market

more information under http://www.battenfeld.ru

Das könnte Ihnen auch gefallen

cooling of moving and fixed injection unit:~ 20–25°C

LSR = Liquid Silicone Rubber

high heat resistance up to 200 °C

basic type with a hardness from 20 up to 70 Shore A

Injection unit for processing of 2 component LSR;

axial and radial sealing