Beruflich Dokumente
Kultur Dokumente
Baumuster : C384.211-51
Type : MBCO 1119/41,5
Assembly Plant : MBMex
Issue : 03/08
INDEX
PAGE Assembly Description
01.XX Index
02.XX Range of Delivery (COMF)
03.01 Valid Drawings
04.01 Oil Quantity and Cooling Fluid
04.02 Anti Rust and Consumables
05.01 Torque Table For Standarized Bolts IN (ISO)
05.02 Torque Table For Bolts ( MBN 10105 / MBN 10143 )
06.01 Wrench Table ( Hexagonal Bolts/Nuts/Allen Srews )
06.02 Wrench Table ( Hollow Screws / Nut )
07.XX Index Part Number
08.01 General Assembly Instructions
10.01 Identification Code
10.02 Construction Groups
10.03 Vehicle Identification Number
10.04 Engine
24.01 Engine Suspension
24.02 Gear Box Brackets
25.01 Assembly Clutch + Gear Box G60
26.01 Shifting Lever
26.02 Fastening of Shift Cables
26.03 Oil Cooling - Gear Box
26.04 Oil Cooling Gear Box - Fastening
29.01 Clutch and Brake Pedal and Clutch System
30.01 Accelerator Pedal
INDEX
PAGE Assembly Description
31.00 Lay Out - Frame
31.01 Longmember RH and LH , 1° Crossmember
31.02 Engine Crossmember and Front Spring Bracket
31.03 Shock Absorber Crossmeber and Rear Spring Bracket
31.04 4th Crossmember
31.05 5th Crossmmember
31.06 6th Crossmember
31.07 7th Crossmember
31.08 Driver Plataform Crossmember
31.09 Driver Platform
32.01 Front Suspension
32.02 Front Shock Absorber and Support for Torsion Bar
32.03 Rear Suspension
32.04 Rear Torsion Bar
32.05 Rear Shock Absorber
32.06 Slack Adjuster
35.01 Front and Rear Axles
40.01 Wheels
41.01 Propeller Shaft
41.02 Lay Out - Propeller Shaft
42.01 Air Compressor Pipes 1.01
42.02 Central Valve and Eletromagnetic Valve 33.01
42.03 Distributor Valve 008.6/Quick Release Valve 28.02
42.04 Hand Brake Valve 14.01
INDEX
PAGE Assembly Description
42.05 Air Tanks (V1 , V2 , V3 and V4)
42.06 Air Tanks Lay-Out
42.07 Valves 16.01(Hand Brake) and 16.01(Service Brake)
42.08 Engine Brake
42.09 Connections Rear Axle / Distributor Valve (020.7)
42.10 Brake Hose Front Axle
42.11 Air Compressor Pipes
42.12 Lay Out Air Compressor Pipes
42.13 Air Pipes Brackets
42.14 Lines
42.15 Lines - Lay Out
42.16 Lines
42.17 Lines - Lay Out
42.18 Fastening of Brake Pipes
42.19 Fastening of Brake Pipes
46.01 Steering Column
46.02 Steering Box
46.03 Steering System - Pipes
46.04 Steering System - Oil Reservoir
47.01 Fuel Tank
47.02 Fuel Filter and Fastening Line
49.01 Exhaust System - ( 1st Exhaust Pipe )
49.02 Exhaust System - ( Pipes Lay-Out )
49.03 Exhaust System - Lay Out
INDEX
PAGE Assembly Description
50.01 Radiator System
50.02 Radiator Hoses
50.03 Radiator Hoses
50.04 NEW LAY-OUT OF RADIATOR HOSES-Resevoir
52.01 Air Filter
52.02 Air Intake Pipes
52.03 Air Intake Pipes
52.04 Breath of Rear Axle / Engine Oil Filling
54.01 Battery Box
54.02 Master Swicth and Fuse Box
54.03 Battery Cables
54.04 Horn
54.05 Electric Central Parts
54.06 Alternator Harness Fastening
54.07 Instrument Panel
54.08 Tacograph
54.09 Electrical Components
54.10 Electrical Modules and Central Electric Harness
54.11 Power supply Cable
54.12 Electrical Harness
54.13 Fastening of Harness
54.14 Fastening of Harness - Lay Out
58.01 Wooden Box
58.02 Label
INDEX
PAGE Assembly Description
58.03 Label and Star
58.04 Protection Coverings
58.05 Further Information
91.01 Seat and Extinguisher
C384.211-- C384.211--
Z504.672/26 CLUTCH AND DISC 1 Z519.029/54 HYDRAULIC PIPE 25
Z504.677/03 CLUTCH BOOSTER D104 P/G60/G85 2 Z519.035/02 BRAKE FLUID FOR CLUTCH SYSTEM 26
C384.211-- C384.211--
Z519.073/23 FASTENING OF BATTERY CABLES 49 Z519.119/03 AIR DISTRIBUTOR 73
Z519.073/49 FASTENING OF BATTERY CABLES 50 Z519.122/09 BRAKE HOSE FRONT AXLE 74
Z519.074/08 BATTERY BOX 51 Z519.126/91 FASTENING BRAKE COMPONENTS 75
Z519.076/04 BATTERY COVERING 52 Z519.127/16 FASTENING BRAKE COMPONENTS ON CHASSIS 76
Z519.082/06 TEMPERATURE SENSOR 53 Z519.128/61 BRAKE COMPONENTS ON FRAME 77
Z519.095/39 DIODES / RELAYS / FUSES 54 Z519.128/78 BRAKE SYSTEM 78
Z519.095/41 DIODES / RELAYS / FUSES 55 Z519.134/94 COMPRESSOR AIR PIPES 79
Z519.095/60 DIODES, RELAYS AND FUSES 56 Z519.136/26 REAR ENGINE MOUNTING 80
Z519.099/47 ELECTRIC HARNESS 57 Z519.137/40 FRONT ENGINE RUBBER MONTING 81
Z519.099/92 ELECTRIC HARNESS 58 Z519.138/17 FASTENING PARTS REAR ENGINE 82
Z519.103/51 FRAME HARNESS FASTENING 59 Z519.138/44 ENGINE FASTENING PARTS 83
Z519.106/84 ** SEM DENOMINACAO ESTRANGEIRA ** 60 Z519.138/84 ENGINE SUSPENSION PARTS 84
Z519.107/90 ** SEM DENOMINACAO ESTRANGEIRA ** 61 Z519.144/04 PIPES CONNECTIONS 85
Z519.108/20 DRIVE SHAFT SAFETY STRAP 62 Z519.147/76 AIR CLEANER 86
Z519.109/26 DRIVE SHAFT SAFETY STRAP 63 Z519.148/19 FASTENING PARTS FOR AIR CLEANER 87
Z519.109/27 ** SEM DENOMINACAO ESTRANGEIRA ** 64 Z519.151/39 FASTENING PARTS 88
Z519.110/04 DRIVE SHAFT BEARING FASTENING 65 Z519.151/40 FASTENING PARTS 89
Z519.110/09 DRIVE SHAFT BEARING FASTENING 66 Z519.152/66 RADIATOR 90
Z519.111/03 DRIVE SHAFT BEARING FASTENING 67 Z519.153/32 COMPRESSOR PIPING 91
Z519.112/03 FASTENING DRIVE SHAFT ON GEAR BOX 68 Z519.156/14 COOLING EXPANSION TANK SUPPORT 92
Z519.113/03 FRONT PROPELLER SHAFT ON REAR PROPELLER 69 Z519.157/11 HOSE 93
Z519.114/03 FASTENING DRIVE SHAFT ON REAR AXLE 70 Z519.157/69 PRE FORMED HOSE 94
Z519.118/03 FRAME COMPONENTS 71 Z519.160/06 ANTIFREEZE / ANTICORROSIVE 95
Z519.118/17 FRAME COMPONENTS 72 Z519.164/24 96
C384.211-- C384.211--
Z519.167/21 FRONT SPRING BRACKET 97 Z519.211/39 PRE ASSY. OF VALVES AND FITTINGS 125
Z519.167/29 FRONT SPRING BRACKET 98 Z519.211/40 PRE ASSY. OF VALVES AND FITTINGS 126
Z519.168/25 CROSSMEMBER 99 Z519.211/42 PRE ASSY. OF VALVES AND FITTINGS 127
Z519.170/20 REAR SPRING BRACKET 100 Z519.211/44 PRE ASSY. OF VALVES AND FITTINGS 128
Z519.170/30 REAR SPRING BRACKET 101 Z519.220/21 STABILIZER CONSOLE 129
Z519.171/18 BRACKET 102 Z519.220/22 STABILIZER CONSOLE 130
Z519.174/11 STOPPER 103 Z519.225/02 WATER SEPARATOR FILTER 131
Z519.179/08 PLATE 104 Z519.226/03 STEERING ANGLE DRIVE BOX 132
Z519.179/10 105 Z519.231/04 TYPE LABEL 133
Z519.179/11 PLATE 109 Z519.232/09 STICKER 134
Z519.179/12 PLATE 111 Z519.232/17 STICKERS AND LABELS 135
Z519.187/51 FUEL PIPES FASTENING 112 Z519.232/28 SPANISH LABELS 136
Z519.188/17 FUEL TANK CONSOLE 113 Z519.233/07 TOOL AND ACCESSORIES 137
Z519.189/02 FUEL TANK CONSOLE 114 Z519.233/66 TOOLS AND ACCESSORIES 138
Z519.190/15 FUEL TANK 115 Z519.236/01 FUEL 139
Z519.191/02 FUEL PIPE FASTENING 116 Z519.237/05 LAY-OUT CHASSIS NUMBER 140
Z519.192/05 FUEL TANK COVER W/KEY 117 Z519.239/15 CONSOLE 141
Z519.194/58 EXHAUST MUFLER 118 Z519.240/07 DRIVE PODEST FASTENING PARTS 142
Z519.197/63 FASTENING OF EXHAUST PIPES 119 Z519.252/17 SHIFTING SCHEME 143
Z519.197/67 FASTENING OF EXHAUST PIPES 120 Z519.258/03 TOOL BOX FASTENING 144
Z519.197/71 FASTENING OF EXHAUST PIPES 121 Z519.259/01 PLASTIC PROTECTION 145
Z519.198/01 PAINT PRODUCT 122 Z519.259/05 PLASTIC PROTECTION 146
Z519.211/36 PRE ASSY. OF VALVES AND FITTINGS 123 Z519.259/07 PLASTIC PROTECTION WRAP 147
Z519.211/38 PRE ASSY. OF VALVES AND FITTINGS 124 Z519.273/03 BATTERY FASTENING 148
C384.211-- C384.211--
Z519.276/01 WAX AND PRESERVATION PRODUCTS 149 Z519.424/39 EXHAUST PIPES 173
Z519.295/09 EXTINGUISHER 150 Z519.432/31 MAIN HARNESS W / RELAIS AND FUSES 174
Z519.298/05 ASSEMBLY GEAR BOX ON ENGINE 151 Z519.433/12 MAIN HARNESS 175
Z519.328/01 ELECTRIC SYSTEM DRIVE PODEST AND INSTRUM 152 Z519.433/16 MAIN HARNESS 176
Z519.344/01 HEATING SYSTEM 153 Z519.433/32 ELECTRIC HARNESS 177
Z519.370/11 FASTENING OF SHIFTING CABLES 154 Z519.434/45 178
Z519.373/32 SEAL PLUG 155 Z519.434/68 FASTENING PIPES 179
Z519.373/34 SEAL PLUG 156 Z519.434/70 FASTENING PIPES 180
Z519.373/37 SEAL PLUG 157 Z519.434/71 FASTENING PIPES 181
Z519.383/99 HYDRAULIC PIPES 158 Z519.439/18 AIR TANK ASSEMBLY 182
Z519.391/01 CROSS MEMBER 159 Z519.439/19 AIR TANK ASSEMBLY 183
Z519.391/06 CROSS MEMBER 160 Z519.439/25 AIR TANK ASSEMBLY 184
Z519.391/17 CROSS MEMBER 161 Z519.439/26 AIR TANK ASSEMBLY 185
Z519.391/19 CROSS MEMBER 162 Z519.439/27 AIR TANK ASSEMBLY 186
Z519.391/20 CROSS MEMBER 163 Z519.439/28 AIR TANK ASSEMBLY 187
Z519.391/34 CROSS MEMBER 164 Z519.439/38 AIR TANK ASSEMBLY 188
Z519.391/46 CROSS MEMBER 165 Z519.442/71 AIR PIPES 189
Z519.391/55 CROSS MEMBER 166 Z519.442/73 AIR PIPES 190
Z519.395/42 PRE-ASSEMBLING 167 Z519.443/15 ** SEM DENOMINACAO ESTRANGEIRA ** 191
Z519.395/47 PRE-ASSEMBLING 168 Z519.446/20 FUEL PIPES 192
Z519.401/06 SHIFTING CABLE 169 Z519.447/08 ENGINE 193
Z519.424/31 170 Z519.449/01 HYDRAULIC PIPE 194
Z519.424/37 EXHAUST PIPES 171 Z519.449/02 HYDRAULIC PIPE 195
Z519.424/38 EXHAUST PIPES 172 Z519.451/01 COMPRESSOR PIPES 196
D384.830- ** SEM DENOMINACAO ESTRANGEIRA ** Z519.080/19 SWITCH PAINEL AND WARNING LIGHTS 225
Z504.141/10 GEAR BOX INTERMEDIATE SHAFT 330 Z504.953/07 RELEASE BEARING 352
Z504.142/18 GEAR BOX MAIN SHAFT 331 Z504.955/02 CLUTCH FLANGE 353
VALID DRAWINGS
Group / SA Drawing Date Table Drawing Assembly Description
VALID DRAWINGS
Group / SA Drawing Date Table Drawing Assembly Description
Remark: * = For these brackets please see page 31.01pos. 14 and 15.
Remark : * = This bolt must be assembled together whith bracket page 49.01 pos.11 .
Remark :
Very Important = The balanced Wheels, must be assembled on the Front Axle and Spare Wheel .
*= Local Content
*** CONTINUE ON NEXT PAGE 11 1 A 000 994 02 03 THRUST RING 182 420/333
11 1 A 000 994 02 03 THRUST RING 183 420/333
11 1 A 000 994 02 03 THRUST RING 188 420/333
12 2 A 384 420 02 86 BRACKET 184 420/333
Mercedes-Benz do Brasil Ltda. - CKD
CKD - ASSEMBLY CATALOGUE Page: 42.05
*** CONTINUE ON NEXT PAGE 23 4 N 910105 008016 BOLT M8X30 207 460/333
24 4 N 913023 008003 NUT M 8.8 207 460/333
Remark: * = This parts must be pre assembled on the steering shaft pos.11.
# = This parts must be pre assembled on the steering column pos.3. 25 2 A 381 990 01 14 BOLT - 10.9 206 460/333
26 2 N 913004 008005 NUT M 8 206 460/333
Mercedes-Benz do Brasil Ltda. - CKD
CKD - ASSEMBLY CATALOGUE Page: 46.01
Remark: * = This parts must be pre assembled on the steering shaft pos.11.
# = This parts must be pre assembled on the steering column pos.3.
Remark : In order to adjust the steering alignment please see the Drawing A 384 463 71 00
# = Fastening of Bracket on Steering Box
Remark: # - One part must fix the bracket pos. 13 on Engine Block and the other one should fix directly on Engine
Block
Remark: * = Belongs to the Tacograph Kit ( must be used afther body building ).
Remark : All the parts must be packed inside of the Wooden Box.