Beruflich Dokumente
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H&V
HSU-09/12HVA104/R2(DB)
HSU-09/12HVA104/R2(DB)
HSU-09/12HVA104/R2(DB)
HSU-09(12)HVA104/R2(DB)
1. Introduction …………………………………………...................... …1
3. Spectflcations………………………………………….....................….8
7. Service Diagnosis … … … … … … … … … … … … … .… … … 69
1. Introduction
1.1 Safety Cautions
Be sure to read the following safety cautions before conducting repair work.
The caution items are classified into “Warning” and “Caution”. The “Warning” items are especially important
since they can lead to death or serious injury if they are not followed closely. The “Caution” items can also lead
to serious accidents under some conditions if they are not followed. Therefore, be sure to observe all the safety
caution items described below.
About the pictograms
This symbol indicates an item for which caution must be exercised.
The pictogram shows the item to which attention must be paid.
This symbol indicates a prohibited action.
The prohibited item or action is shown inside or near the symbol.
This symbol indicates an action that must be taken, or an instruction.
The instruction is shown inside or near the symbol.
After the repair work is complete, be sure to conduct a test operation to ensure that the equipment operates
normally, and explain the cautions for operating the product to the customer.
Warning
Be sure to disconnect the power cable plug from the plug socket before disassembling the equipment for
a repair.
Working on the equipment that is connected to a power supply can cause an electrical shook.
If it is necessary to supply power to the equipment to conduct the repair or inspecting the circuits, do not
touch any electrically charged sections of the equipment.
If the refrigerant gas discharges during the repair work, do not touch the discharging refrigerant gas.The
refrigerant gas can cause frostbite.
When disconnecting the suction or discharge pipe of the compressor at the welded section, release the
refrigerant gas completely at a well-ventilated place first.
If there is a gas remaining inside the compressor, the refrigerant gas or refrigerating machine oil
discharges when the pipe is disconnected, and it can cause injury.
If the refrigerant gas leaks during the repair work, ventilate the area. The refrigerant gas can generate
toxic gases when it contacts flames.
The step-up capacitor supplies high-voltage electricity to the electrical components of the outdoor unit.
Be sure to discharge the capacitor completely before conducting repair work.A charged capacitor can
cause an electrical shock.
Do not start or stop the air conditioner operation by plugging or unplugging the power cable plug.
Plugging or unplugging the power cable plug to operate the equipment can cause an electrical shock or
fire.
1
Domestic Air Conditioner
HSU-09(12)HVA104/R2(DB) Introduction
Warning
Do not repair the electrical components with wet hands. Working on the equipment with wet hands can
cause an electrical shock.
Do not clean the air conditioner by splashing water. Washing the unit with water can cause an electrical
shock.
Be sure to provide the grounding when repairing the equipment in a humid or wet place, to avoid electrical
shocks.
Be sure to turn off the power switch and unplug the power cable when cleaning the equipment. The
internal fan rotates at a high speed, and cause injury.
Do not tilt the unit when removing it. The water inside the unit can spill and wet the furniture and floor.
Be sure to check that the refrigerating cycle section has cooled down sufficiently before conducting repair
work. Working on the unit when the refrigerating cycle section is hot can cause burns.
Use the welder in a well-ventilated place. Using the welder in an enclosed room can cause oxygen
deficiency.
2
Domestic Air Conditioner
HSU-09(12)HVA104/R2(DB) Introduction
Warning
Be sure to use an exclusive power circuit for the equipment, and follow the technical standards related to
the electrical equipment, the internal wiring regulations and the instruction manual for installation when
conducting electrical work.
Insufficient power circuit capacity and improper electrical work can cause an electrical shock or fire.
Be sure to use the specified cable to connect between the indoor and outdoor units. Make the
connections securely and route the cable properly so that there is no force pulling the cable at the
connection terminals.
Improper connections can cause excessive heat generation or fire.
When connecting the cable between the indoor and outdoor units, make sure that the terminal cover does
not lift off or dismount because of the cable.
If the cover is not mounted properly, the terminal connection section can cause an electrical shock,
excessive heat generation or fire.
Do not damage or modify the power cable.
Damaged or modified power cable can cause an electrical shock or fire. Placing heavy items on the
power cable, and heating or pulling the power cable can damage the cable.
Do not mix air or gas other than the specified refrigerant (R-410A / R22) in the refrigerant system.
If air enters the refrigerating system, an excessively high pressure results, causing equipment damage
and injury.
If the refrigerant gas leaks, be sure to locate the leak and repair it before charging the refrigerant. After
charging refrigerant, make sure that there is no refrigerant leak.
If the leak cannot be located and the repair work must be stopped, be sure to perform pump-down and
close the service valve, to prevent the refrigerant gas from leaking into the room. The refrigerant gas itself
is harmless, but it can generate toxic gases when it contacts flames, such as fan and other heaters,
stoves and ranges.
When replacing the coin battery in the remote controller, be sure to disposed of the old battery to prevent
children from swallowing it.
If a child swallows the coin battery, see a doctor immediately.
Caution
Installation of a leakage breaker is necessary in some cases depending on the conditions of the
installation site, to prevent electrical shocks.
Do not install the equipment in a place where there is a possibility of combustible gas leaks.
If a combustible gas leaks and remains around the unit, it can cause a fire.
For
Be sure to install the packing and seal on the installation frame properly. If the packing and seal are not
integral
installed properly, water can enter the room and wet the furniture and floor.
units only
3
Domestic Air Conditioner
HSU-09(12)HVA104/R2(DB) Introduction
Warning
Check to make sure that the power cable plug is not dirty or loose, then insert the plug into a power outlet
all the way.
If the plug has dust or loose connection, it can cause an electrical shock or fire.
If the power cable and lead wires have scratches or deteriorated, be sure to replace them.
Damaged cable and wires can cause an electrical shock, excessive heat generation or fire.
Warning
Do not use a joined power cable or extension cable, or share the same power outlet with other electrical
appliances, since it can cause an electrical shock, excessive heat generation or fire.
Caution
Check to see if the parts and wires are mounted and connected properly, and if the connections at the
soldered or crimped terminals are secure. Improper installation and connections can cause excessive
heat generation, fire or an electrical shock.
If the installation platform or frame has corroded, replace it. Corroded installation platform or frame can
cause the unit to fall, resulting in injury.
Check the grounding, and repair it if the equipment is not properly grounded. Improper grounding can
cause an electrical shock.
Be sure to measure the insulation resistance after the repair, and make sure that the resistance is 1 M
ohm or higher.
Faulty insulation can cause an electrical shock.
Be sure to check the drainage of the indoor unit after the repair.
Faulty drainage can cause the water to enter the room and wet the furniture and floor.
4
Domestic Air Conditioner
HSU-09(12)HVA104/R2(DB) Introduction
5
Domestic Air Conditioner
HSU-09(12)HVA104R2/(DB)
Healthy negative ion make your room full of an abundance natural negative ions. Y Y
Left&right flow With specialized motor and flaps, the airflow can be adjusted . Y Y
Child lock Avoid the child's wrong operation on the remote controller Y Y
3D air flow The 3D airflow is able to deliver the airflow horizontally and vertically. Y Y
24Hour timer Use the timer function to set on,or off,or from on to off,or from off to on Y Y
Auto restart automatic return to previous operation conditions after asundden power blackout Y Y
Easy clean design The panel is easy to wash and the airflow vents can be detached easily Y Y
Intelligent air With twin-blade technology ,the airflow can be adjusted not to blow directly Y Y
Anti-mold filter Catches most small particles and remove unpleasant odors effectively. Y Y
The setting temprature and the indoor noise can be adjusted to a more comfortable
Sleep mode Y Y
level when you set the "sleep mode"during night sleep
You can set a tempreture value,with which the unit can be adjusted the operation
Entire auto mode Y Y
mode automatically
ESF filter Trap harmful dust and remove unpleasant odors effectively Y Y
Constant temperature
Make dehumidifying in the room while keeping the constant temperature inside Y Y
dehumidification
List of Functions
Category Functions HSU-09HVA103/R2(DB) HSU-12HVA103/R2(DB)
Healthy negative ion make your room full of an abundance natural negative ions. Y Y
Left&right flow With specialized motor and flaps, the airflow can be adjusted . Y Y
Child lock Avoid the child's wrong operation on the remote controller Y Y
3D air flow The 3D airflow is able to deliver the airflow horizontally and vertically. Y Y
24Hour timer Use the timer function to set on,or off,or from on to off,or from off to on Y Y
Auto restart automatic return to previous operation conditions after asundden power blackout Y Y
Easy clean design The panel is easy to wash and the airflow vents can be detached easily Y Y
Intelligent air With twin-blade technology ,the airflow can be adjusted not to blow directly Y Y
Anti-mold filter Catches most small particles and remove unpleasant odors effectively. Y Y
The setting temprature and the indoor noise can be adjusted to a more comfortable
Sleep mode Y Y
level when you set the "sleep mode"during night sleep
You can set a tempreture value,with which the unit can be adjusted the operation
Entire auto mode Y Y
mode automatically
ESF filter Trap harmful dust and remove unpleasant odors effectively Y Y
Constant
temperature Make dehumidifying in the room while keeping the constant temperature inside Y Y
dehumidification
7
HSU-09(12)HVA104/R2(DB)
20 20
10 10
10 10
4 4
0.15 0.15
33 33
199X780X250 199X780X250
209X790X260 209X790X260
8.9 8.9
10.7 10.7
39.5/36.6/34.2 38.1/36.3/33.5 41.3/38.4/34.5 42.4/38.5/33.6
50 48 51 52
8
HSU-09(12)HVA104/R2(DB)
DA89X1C-20FZ DA108X1C-20FZ3
650 855
ESTER OIL VG74 ESTER OIL VG74
0.37 0.48
R410a R410a
0.65 0.94
540X780X245 540X780X245
550X800X255 550X800X255
30 37.5
34 40.5
64 65 64 65
9
HSU-09(12)HVA104/R2(DB)
10
HSU-09(12)HVA104/R2 DB˅ Connector Wring Diagram
CON13
CN5
CN13
CN4
CON14 CN5-2 CN3 CN2
CON15 SW1
CN8
CN7
CON12
PCB(1)
11
Domestic Air Conditioner
HSU-09(12)HVA104/R2(DB)
12
HSU-09(12)HVA104/R2 DB˅ Connector Wring Diagram
CN8
CN7
CN3
CN4
CN1
CN2
CN20
CN24 PCB(1)
CN9 CN23
13
Domestic Air Conditioner
HSU-09(12)HVA104/R2 DB˅ Connector Wring Diagram
14
Domestic Air Conditioner
HSU-09(12)HVA104/R2 DB Fuctions and control
When the operation enters into the work mode, in order to insure the full oil-returning, some frequency
should be kept for some time.
Indication time Indication
frequency
Cooling & moisture Heating Frequency kept
removing
60 seconds 60 seconds 58 Hz/88Hz
5 1 1 2 DASH operation
When the operation starts or the operation mode changes (except when the compressor is switched
on after being off), the compressor is on and the indicated maximum frequency should be as follows:
Cooling deviation to zero
Moisture removing deviation to level G
Heating deviation to level F
There will be no DASH operation under trial operation, emergency operation and silent operation
modes.
5 1 1 3 Temperature adjusting of different levels.
(DASH operation conditions under different modes)
Heating Strong Strong Strong Strong Strong Medium Weak Weak SLO
Moisture
Strong Medium Medium Medium Weak Weak SLO SLO
removing
THHOT3喈38ć˅
THHOT2喈35.2ć喉
THHOT1喈28ć喉
THHOTR喈20ć˅
4 minutes
slightly slightly
Stop weak setting weak stop
weak weak
5ˊ1ˊ2ˊ2 When the compressor stops and remains idle for 3 minutes
20 seconds after the compressor stops, the up wind volume is weak (switching to SSLO in silent
running mode) and then slightly weak. While the down wind volume is stoped
If the compressor stops when the heat running starts, the wind volume is weak
High Work-intense protection alarm will start if there are two times of high work-intense protection
within 30 minutes.
If the heat-exchange temperature does not reach THHEAT 2, it will resume to the normal temperature
level control
The smaller one of the high work-intense frequency and level frequency will be the operation data.
Timed When this function is set, operation modes on the panel display will not
OFF change. The timing icon will show and the operation stops when the set time comes.
Timed When this function is on, the panel display will only display a question mark.
ON The unit will operate as the set mode when the time comes.
Timed The unit will start operating or stop according to the order of your setting.
ON/OFF
T(ć)
Ts+2
Ts+1
b.After setting the sleeping function, the heating mode will run as per the following rules:
Ts
Ts-2
Ts-3
Ts-4
As shown in the above diagram, after running for 1 hour under refrigerating mode and
dehumidification mode, the setting temperature will increase 1 ; after another 1 hour, it will
increase 1 again, and after 6 hours, it will cease; after running for 1 hour under heating mode,
the setting temperature will decrease 2 , after another 1 hour, it will decrease the 2 again, and
after 3 hours, it will increase 1 , and after other 3 hours, it will cease.
5 1 3 6 Trial running
The indicated frequency for trial running is 58Hz, wind volume is strong.
The trial running will last for 30 minutes and then the unit will be powered off. The unit will exit the trial
running if it receives any remote-control signal during the trial running period.
There is no low-intense running protection.
5 1 3 8 Rated Operation
Rated Cooling:
When receiving the instruction of indoor unit rated operation, the unit will start rated cooling operation.
Rated Heating:
When receiving the instruction of indoor unit rated operation, the unit will start rated heating operation.
Compressor Startup
Regardless of target frequency of indoor unit, each time when compressor is from off to on, it
must maintain 60Hz,90Hz for one minute (Frequency will be immediately decreased under the
condition that outdoor unit air discharge temperature overheating protection is activated or over
current of compressor) then the compressor will operate towards target frequency. This process
does not exist in normal operation of unit.
Heating
When completing compressor startup operation, it will operate as per frequency of indoor unit.
After 2 minutes, compressor operation frequency will be compensated as per relevant conditions.
TE C×TA
Among which: C:TA 0 C=0.8
TA 0 C=0.6
For area prone to frost, the value is set at 6 when unit leaves the factory.
Defrosting entry temperature control -15 C×TA -5
When defrosting exit conditions are met, the unit will operate as follows
Compressor stops and external fan starts, 50s later, four-way valve will be on, 60s later, compressor
will operate as per startup process.
When TD>117 for 20s continuously air discharge overheat protection will be activated and fault will
be reported to indoor unit.
It will not continue in other conditions.
11
9
6
5
Pipe Sensor
R25 =10K 3%
B25 /50 =3700K 3%
Temp.(( )) Max.(K ) Normal(K ) Min.(K ) Tolerance( )
Discharging Sensor
R80 =50K 3%
B25/80 =4450K 3%
Temp.(( )) Max.(K ) Normal(K ) Min.(K ) Tolerance( )
6. System Configuration
6.1 System Configuration
After the installation and test operation of the room air conditioner have been completed, it should be operated and
handled as described below. Every user would like to know the correct method of operation of the room air
conditioner, to check if it is capable of cooling (or heating) well, and to know a clever method of using it.In order to
meet this expectation of the users, giving sufficient explanations taking enough time can be said to reduce about
80% of the requests for servicing. However good the installation work is and however good the functions are, the
customer may blame either the room air conditioner or its installation work because of improper handling. The
installation work and handing over of the unit can only be considered to have been completed when its handling has
been explained to the user without using technical terms but giving full knowledge of the equipment.
6.2 Instruction
Cautions
Disposal of the old air conditioner Safety Instructions and Warnings
Cautions
Do not obstruct or cover the ventilation 8. Young children should be supervised
grille of the air conditoner.Do not put fingers to ensure that they do not play with
or any other things into the inlet/outlet and the applience.
swing louver.
9.Please employ the proper power plug,
which fit into the power supply cord.
Do not allow children to play with the air
conditioner.In no case should children be 10 .The power plug and connecting cable
allowed to sit on the outdoor unit. must have acquired the local attestation.
11.In order to protect the units,please turn
Specifications off the A/C first, and at least 30 seconds
later, cutting off the power.
The refrigerating circuit is leak-proof.
The machine is adaptive in following
situation
1.Applicable ambient temperature range:
o o
Maximum:D.B/W.B 32 C/23 C
Indoor Minimum:D.B/W.B 18 C/14oC
o
Cooling o o
Maximum:D.B/W.B 43 C/26 C
Outdoor Minimum:D.B o
18 C
Maximum:D.B 27oC
Indoor Minimum:D.B 15oC
Heating o o
Maximum:D.B/W.B 24 C/18 C
Outdoor o o
Minimum:D.B/W.B -7 C/-8 C
Cautions
Safety Instruction
The instructions are classified into two levels, WARNING and CAUTION according to
the seriousness of possible risks and damages as follows. Compliance to the
instructions are strictly required for safety use.
Installation
WARNING
Please call Sales/Service Shop for the Installation.
Do not attempt to install the air conditioner by yourself because improper works
may cause electric shock, fire, water leakage.
lnstallation in a inadequate place may cause accidents. Do not install in the following place.
CAUTION
Connect the earth Do not install in the Do not get the unit Check proper
cable. place where there is exposed to vapor installation of the
any possibility of or oil steam. drainage securely
inflammable gas
leakage around the
unit.
earthing
STRICT
PROHIBITION PROHIBITION ENFORCEMENT
Cautions
WARNING
When abnormality such as burnt-small found, Use an exclusive power source with a
immediately stop the operation button and circuit breaker
contact sales shop.
OFF STRICT
ENFORCEMENT
Connect power supply cord Use the proper voltage Do not use power supply cord
to the outlet completely extended or connected in halfway
STRICT STRICT
ENFORCEMENT PROHIBITION
ENFORCEMENT
Do not use power supply cord Take care not to damage Do not insert objects into the air
in a bundle. the power supply cord. inlet or outlet.
Do not start or stop the Do not channel the air flow directly Do not try to repair or reconstruct
operation by disconnecting at people, especially at infants or by yourself.
the power supply cord and so on. the aged.
PROHIBITION PROHIBITION
Inlet grille
Anion generator
Vertical flap (inside)
(adjust up and down air flow.
Don't adjust it manually) Power plug
Horizontal louver
(adjust left and right air flow)
Outdoor unit
HSU-09HVA104/R2(DB)
HSU-12HVA104/R2(DB)
16 31 10 14 21 15
Display board
48
HSU-09(12)HVA104/R2(DB) System Configuration
Clock Set
When unit is started for the first time and after replacing batteries in
remote controller, clock should be adjusted as follows: FRESH
Confirmation indicator:
After pressing power ON/OFF, if no display, reload the batteries.
Note:
Full display or unclear display during operation indicates the batteries have been used up.
Please change batteries.
Used two new same-typed batteries when loading.
If the remote controller can't run normally during operation, please remove the batteries and
reload several minutes later.
Hint:
Remove the batteries in case unit won't be in usage for a long period. If there are any display
after taking-out, just need to press reset key.
HEALTH operation
Remote controller
1.Unit start
Press ON/OFF on the remote controller, unit starts.
50
HSU-09(12)HVA104/R2(DB)
Auto Operation
Remote controller
1. Unit start
Press ON/OFF on the remote controller, unit starts.
2.Select operation mode
Press MODE button. For each press, operation mode
changes as follows:
Remote controller:
51
HSU-09(12)HVA104/R2(DB)
Cool Operation
1. Unit start
Remote controller Press ON/OFF on the remote controller, unit starts.
2.Select operation mode
Press MODE button. For each press, operation mode
changes as follows:
Remote controller:
3.Select temp.setting
Press TEMP. button
Every time the button is pressed, temp.setting
increase 1oC,if kept depressed, it will increase
rapidly
POWER/SOFT
Every time the button is pressed, temp.setting
decrease 1oC,if kept depressed, it will decrease
rapidly
Select a desired temperature.
4.Fan speed selection
Press FAN button. For each press, fan speed changes as
follows:
Remote controller:
LOW MED HI AUTO
52
HSU-09(12)HVA104/R2(DB)
Dry Operation
1. Unit start
Remote controller Press ON/OFF on the remote controller, unit starts.
2.Select operation mode
Press MODE button. For each press, operation mode
changes as follows:
Remote controller:
53
HSU-09(12)HVA104/R2(DB)
Fan Operation
1. Unit start
Remote controller Press ON/OFF on the remote controller, unit starts.
2.Select operation mode
Press MODE button. For each press, operation mode
changes as follows:
Remote controller:
LOW MED HI
4.Unit stop
Press ON/OFF button, the unit stops.
54
HSU-09(12)HVA104/R2(DB) System Configuration
Operation
Heat Operation
1. Unit start
Remote controller Press ON/OFF on the remote controller, unit starts.
Operation
Air Flow Direction Adjustment
Pos.3
Pos.3
Pos.4 Pos.4
Pos.7
Pos.8
HEAT:
remote controller: Pos.5 Pos.4 Pos.3 Pos.2 Pos.1 Pos.6
AUTO:
remote controller: Pos.1 Pos.2 Pos.3 Pos.4 Pos.5 Pos.6
Note:When restart after remote turning off, the remote controller will automatically
memorize the previous set swing position.
Operation
Sleep Operation SLEEP operation starts SLEEP operation stops
Approx.6hrs
Before going to bed, you can simply press the
SLEEP button and unit will operate in SLEEP 1 hr Rises 1OC
mode and bring you a sound sleep.
Rises 1OC
Use of SLEEP function 1 hr
The unit will run for further 6 hours then stops. further. The unit will run for further 3
Temp. is higher than temp. setting so that room hours then stops. Temp. is lower than
temperature won't be too Iow for your sleep. temp. setting so that room temperature
won't be too high for your sleep.
1 hr Decreases 2OC
1 hr
Decreases 2OC
3 hrs
3 hrs Rises 1OC
SLEEP SLEEP
operation starts operation stops
In HEAT mode
3. In AUTO mode
The unit operates in corresponding sleep
mode adapted to the automatically selected
operation mode.
4. In FAN mode
It has no SLEEP function.
5.Set the wind speed change when sleeping
If the wind speed is high or middle before
setting for the sleep, set for lowing the wind
POWER/SOFT
speed after sleeping.
If it is low wind, no change.
6.Note to the power failure resume:
press the sleep button ten times in five seconds
and enter this function after hearing four sounds.
And press the sleep button ten times within five
seconds and leave this function after hearing
two sounds.
Operation
Timer On/Off Operation
Operation
Timer On-Off Operation
Operation
POWER/SOFT Operation
POWER Operation
When you need rapid heating or cooling, you can use this funciton.
Selecting of POWER operation
Press POWER/SOFT button. Every time the button is pressed,display
changes as follows:
BLANK
POWER SOFT
SOFT Operation
You can use this function when silence is needed for rest or reading.
Selecting of SOFT operation
Press POWER/SOFT button. Every time the button is pressed,display
changes as follows:
BLANK
POWER SOFT
Emergency operation:
Use this operation only when the remote controller
is defective or lost.
When the emergency operation switch is
pressed,the" Pi "sound is heard once, which means
the start of this operation.
In this operation, the system automatically selects
the operation modes, cooling or heating, according
to the room temperature.
Timer
Temperature Operation Designated Air flow
mode temperature mode
BELOW 23 C HEATING
O
23OC NO AUTOMATIC
Test operation:
Test operation switch is the same as emergency switch.
Use this switch in the test operation when the room
O
temperature is below 16 C, do not use it in the normal
operation.
Continue to press the test operation switch for more
than 5 seconds. After you hear the "Pi" sound twice,
release your finger from the switch: the cooling operation
starts with the air flow speed "Hi".
After 30 minutes, test operation ends automatically.
Maintenance
For Smart Use of The Air Conditioner
Proper
temperature
OFF
63
Domestic Air Conditioner
HSU-09(12)HVA104/R2(DB) System Configuration
Maintenance
For Smart Use of The Air Conditioner
WARNING
Before maintenance,be sure to turn off the system and the circuit breaker.
O O
Gasoline,benzine, thinner or cleanser may Hot water over 40 C(104 F) may cause
damage the coating of the unit. discoloring or deformation.
Operation
Replancement of Air Purifying Filter
4.Attach the standard air filter Note: the bacteria-killing mediums placed on the
(Necessary installation) left side. the multi-lights touching intermediary is
placed on the right side.
5.Close the Inlet Grille
Close the Grille surely
NOTE:
The photocatalyst air purifying filter and the bacteria-killing medium air purifying filter
will be used based on real situation.
The photocatalyst air purifying filter will be solarized in fixed time. In normal family,
it will be solarized every 6 months. The solarization time will last no less than 8 hours
under the state of abundant sun.
The bacteria-killing medium air purifying filter is available for a long time and needn’t
to be changed. But it must be noticed to use the vacuum cleaner frequently to adsorb
the dusts covering the purifying filter lest the covering dusts effect the function of the
bacteria-killing medium air purifying filter. (It is strictly prohibited for the bacteria-killing
medium air purifying filter to be washed)
Operation
To Keep Your Air conditioner in Good Condition
after Season.
Maintenance
Before Setting in High season
EARTHING
Plug-in
Caution
After brush away dust at the plug, insert the
plug of the power supply cord into the outlet
completely.In case of suing exclusive circuit
breaker,switch on the circuit breaker.
NO WET HAND
Trouble shooting
Before asking for service, check the following first.
7 Service Diagnosis
Caution for Diagnosis
The operation lamp flashes when any of the following errors is detected.
1.When a protection device of the indoor or outdoor unit is activated or when the thermistor
malfunctions, disabling equipment operation.
2.When a signal transmission error occurs between the indoor and outdoor units.In either
case, conduct the diagnostic procedure described in the following pages.
Large operating Check the installation Check to make sure that the required spaces for
noise and condition. installation (specified in the Technical Guide, etc.) are
vibrations provided.
Method of the temperatures detected by the thermistors are used to determine thermistor errors
Malfunction
Detection
Malfunction when the thermistor input is more than 4.92V or less than 0.08V during compressor
Decision operation.
Conditions
* Note: The values vary slightly in some models
Supposed Ƶ Faulty connector connection
Causes Ƶ Faulty thermistor
Ƶ Faulty PCB
Troubleshooting * Caution Be sure to turn off power switch before connect or disconnect connector,
or else parts damage may be occurred.
NO
Correct the connection
Is it normal?
Yes
NO
Is it normal? Replace the thermistor
Yes
Replace the indoor unit PCB
Method of The rotation speed detected by the Hall IC during fan motor operation is used to
determine
Malfunction abnormal fan motor operation
Detection
Malfunction when the detected rotation feedback singal don’t receiced in 2 minutes
YES
Yes
replace NO
Method of IPM protection is detected by checking the compressor running condition and so on.
Malfunction
Detection
Troubleshooting * Caution Be sure to turn off power switch before connect or disconnect connector,
or
elseparts damage may beoccurred.
Yes
Yes
Testthe resistance values among
Phases U, V and W of compressor
Yes
C heck the installation
condition.
Method of Communication is detected by checking the IPM module and the outdoor PCB
Malfunction
Detection
Troubleshooting * Caution Be sure to turn off power switch before connect or disconnect
connector, or else parts damage may be occurred.
NO
YES
NO
Method of This type of error is detected by checking the thermistor input voltage to the
microcomputer.
Malfunction (A thermistor error is detected by checking the temperature)
Detection
Malfunction The thermistor input is above 4.9V or below 0.1V with the power on.
Decision
Conditions * Note: The values may vary slightly in some models
Troubleshooting * Caution Be sure to turn off power switch before connect or disconnect
connector, or else parts damage may be occurred.
YES
YES
Indoor display F4
outdoor display LED1 flash 8 times
Method of the exhaust temperature control is checked with the temperature being detected
Malfunction by the exhaust pipe thermistor
Detection
Troubleshooting * Caution Be sure to turn off power switch before connect or disconnect
connector, or else parts damage may be occurred.
the temperature exceeds YES installation, or there may be leakage in the piping
machine starts up? 2) There may be other causes to make the exhaust
temperature too high.
NO
NO
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HSU-09(12)H VA104/R2 DB Service diagnosis
Method of The date received from the another unit in indoor unit-outdoor unit signal
transmission is
Malfunction checked whether is normal
Detection
Malfunction When the date sent from the another unit cannot be received normally,or when the
content
Decision of the data is abnormal
Conditions
Supposed Ŷ indoor unit- outdoor unit signal transmission error due to wiring error
Causes Ŷ Faulty PCB
Troubleshooting * Caution Be sure to turn off power switch before connect or disconnect
connector, or else parts damage may be occurred.
NO
No
Yes
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79
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HSU-09(12)HVA104/R2 (DB) Service diagnosis
Indoor display F1
outdoor display: LED1 flash 6 times
Method of An abnormal voltage rise or fall is detected by checking the specified voltage detection
circuit.
Malfunction
Detection
Malfunction An voltage signal is fed from the voltage detection circuit to the microcomputer
Decision
Conditions
Supposed Ŷ Supply voltage not as specified
Causes Ŷ the IPM module is broken
Ƶ the outdoor PCB is broken
Troubleshooting * Caution Be sure to turn off power switch before connect or disconnect
connector, or else parts damage may be occurred.
No
Is it rated power? This question may be caused by the power
Yes
No
Is it normal? Change the new one
Yes
About how to check the IPM module,please refer to IPM protection fault
Method of the position of the compressor rotor can not detected normally
Malfunction
Detection
Malfunction when the The wiring of compressor is wrong or the connection is poor;
Decision or the compressor is damaged
Conditions
Troubleshooting * Caution Be sure to turn off power switch before connect or disconnect
connector, or parts damage may be occurred.
NO
YES
At frist, the compressor start up ,soon
the compressor stopped with the LED1 IPM Module is damaged and needs
times
Malfunction unsolved
Troubleshooting * Caution Be sure to turn off power switch before connect or disconnect
connector, or parts damage may be occurred.
No
Accessory parts
Number
No. Accessory parts of
1 Remote controller 1
mo
re th
an
2 2
10c
m
R-03 dry battery
C
mo
Arrangement of piping directions re
tha m
n1 10c
0c an
Rear left m re th
mo
Left Rear
right
Right
Below
60cm
than
more more
than
15c
m
84
HSU-09(12)HVA104/R2(DB)
HSU-22HV03/R2(DB)
HSU-09HVA104/R2(DB) HSU-22HVA103/R2(DB)
HSU-12HVA104/R2(DB)
319.5
256
Fixing of outdoor unit Fix the unit to concrete or block with bolts( 10mm) and nuts firmly and horizontally.
When fitting the unit to wall surface, roof or rooftop, fix a supporter surely with nails
or wires in consideration of earthquake and strong wind.
If vibration may affect the house, fix the unit by attaching a vibration-proof mat.
Place, robust not causing vibration, where the body can be supported Place, which is less affected by rain or direct sunlight and is
sufficiently. sufficiently ventilated.
Place, not affected by heat or steam generated in the vicinity, where Place, possible to bear the unit, where vibration and noise are
inlet and outlet of the unit are not disturbed. not increased.
Place, possible to drain easily, where piping can be connected with the Place, where discharged wind and noise do not cause a
outdoor unit. nuisance to the neighbors.
Place, where cold air can be spread in a room entirely. Place, where a distance marked is available as illustrated
Place, nearby a power receptacle, with enough space around. (Refer in the above figure.
to drawings).
Place where the distance of more than lm from televisions, radios,
wireless apparatuses and fluorescent lamps can be left.
In the case of fixing the remote controller on a wall, place where the
indoor unit can receive signals when the fluorescent lamps in the room
are lightened.
Power Source
Before inserting power plug into receptacle, check the voltage without fail. The power source is the same as the corresponding name plate.
Install an exclusive branch circuit of the power.
A receptacle shall be set up in a distance where the power cable can be reached. Do not extend the cable by cutting it.
Selection of pipe
HSU-07HV03/R2(DB) HSU-12HV03/R2(DB)
To this unit, both liquid and gas pipes shall be insulated HSU-09HV03/R2(DB) HSU-18HV03/R2(DB)
HSU-12HVB03/R2(DB)
HSU-22HV03/R2(DB)
as they become Iow temperature in operation. HSU-07HVA103/R2(DB)
HSU-18HVA103/R2(DB)
HSU-09HVA104/R2(DB)
Use optional parts for piping set or pipes covered with HSU-12HVA104/R2(DB) HSU-22HVA103/R2(DB)
85
HSU-09(12)HVA104/R2(DB)
Indoor unit
1.Fitting of the Mounting Plate and Positioning of the wall Hole
When the mounting plate is first fixed
1.Carry out, based on the neighboring pillars or lintels, a proper leveling for the plate to be
fixed against the wall, then temporarily fasten the plate with one steel nail.
2. Make sure once more the proper level of the plate, by hanging a thread with a weight from
the central top of the plate, then fasten securely the plate with the attachment steel nail.
3. Find the wall hole location A using a measuring tape
35
A=80mm
2.Making a Hole on the Wall and Fitting the Piping Hole Cover
Make a hole of 70 mm in diameter, Indoor side Outdoor side
slightly descending to outside the wall.
Wall hole Thickness
Install piping hole cover and seal it
of wall
off with putty after installation 70mm
86
HSU-09(12)HVA104/R2(DB)
Indoor unit
1. Insert the drain hose into the dent of heat insulation materials of indoor unit.
2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it out on the front side, then
connect them.
3. Coat the flaring seal face with refrigerant oil and connect pipes.
Cover the connection part with heat insulation materials closely, and make sure fixing with adhesive tape
Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping by protecting tape.
87
HSU-09(12)HVA104/R2(DB)
Indoor unit
When connecting the cable before installing the indoor unit
Insert the cable from the back side of the unit, then pull it out on the front side.
Loosen the screws and insert the cable ends fully into terminal block, then tighten the screws.
Pull the cable slightly to make sure the cables have been properly inserted and tightened.
After the cable connection, never fail to fasten the connected cable with the wiring cover.
Note: When connecting the cable, confirm the terminal number of indoor and outdoor units carefully.
If wiring is not correct, proper operation can not be carried out and will cause defect.
L
{
POWER PLUG
N
Indoor unit Outdoor unit Indoor unit
HSU-07HV03/R2(DB) HSU-22HV03/R2(DB)
HSU-09HV03/R2(DB) Outdoor unit
HSU-22HVA103/R2(DB)
HSU-12HV03/R2(DB)
HSU-18HV03/R2(DB)
HSU-12HVB03/R2(DB) Power cable:
HSU-07HVA103/R2(DB) -mod 07-09-12: 3G1.5mm2
HSU-09HVA104/R2(DB) -mod 18-22: 3G2.5mm2
HSU-12HVA104/R2(DB)
HSU-18HVA103/R2(DB)
claw of the clip
Figure 3
88
HSU-09(12)HVA104/R2(DB)
Outdoor unit
1.Installation of Outdoor Unit
Install according to Drawing for the installation of indoor and outdoor units
2.Connection of pipes
To bend a pipe, give the roundness as large as possible not to crush the pipe ,and the bending radius
should be 30 to 40 mm or longer.
Connecting the pipe of gas side first makes working easier.
The connection pipe is specialized for R410A.
Be careful that matters, such as wastes of sands, etc. shall not enter the pipe.
The standard pipe length is 5m. If it is over 5m, the function of the unit will be affected. If the pipe has
to be lengthened, the refrigerant should be charged, according to 20 g/m. But the charge of refrigerant
must be conducted by professional air conditioner engineer. Before adding additional refrigerant,
perform air purging from the refrigerant pipes and indoor unit using a vacuum pump,then charge
additional refrigerant.
3.Connection
Use the same method on indoor unit. Loosen the screws on terminal block and insert the plugs fully into
terminal block, then tighten the screws.
Insert the cable according to terminal number in the same manner as the indoor unit.
If wiring is not correct, proper operation can not be carried out and controller may be damaged.
Fix the cable with a clamp.
4.Attaching Drain-Elbow
If the drain-elbow is used, please attach it as
figure. (Note: Only for heat pump unit.)
89
HSU-09(12)HVA104/R2(DB)
Outdoor unit
2-way valve
Liquid Side
6.Purging Method:To use vacuum pump 3-way valve
Gas Side
1
Detach the service port's cap of 3-way valve, the
Gaugemanifold(for R410A)
valve rod's cap for 2-way valve and 3-way's, connect
Anti countercurrent joint
the service port into the projection of charge hose
(Iow) for gaugemanifold. Then connect the projection
of charge hose (center) for gaugemanifold into
Vacuum pump(for R410A)
vacuum pump. Tube(for R410A)
2
Open the handle at Iow in gaugemanifold, operate
vacuum pump. If the scale-moves of gause (Iow) Open
reach vacuum condition in a moment, check 1 again.
3
Vacuumize for over 15min. And check the level gauge
which should read -0.1 MPa (-76 cm Hg) at Iow
pressure side. After the completion of vacuumizing,
close the handle 'Lo' in gaugemanifold and stop the
operation of the vacuum pump. Close
Check the condition of the scale and hold it for 1-2min.
If the scale-moves back in spite of tightening, make
flaring work again, the return to the beginning of 3 .
2-way valve
4
Open the valve rod for the 2-way valve to an angle of 2-way valve
anticlockwise 90 degrees. Open 3-way valve
O
7 HSU-07HV03/R2(DB)
2-way valve HSU-09HV03/R2(DB)
To prevent the gas leakage, turn the service port's
HSU-12HV03/R2(DB)
cap, the valve rod's cap for 2-way valve and 3-way's HSU-18HV03/R2(DB)
a little more than the point where the torque increases 3-way valve HSU-12HVB03/R2(DB)
HSU-07HVA103/R2(DB)
suddenly.
HSU-09HVA104/R2(DB)
HSU-12HVA104/R2(DB)
8 7 Valve rod cap HSU-18HVA103/R2(DB)
After attaching the each caps, check the gas leakage 7 Valve rod cap
around the caps. 7 Service port cap
CAUTION:
1.If the refrigerant of the air conditioner leaks, it is necessary to 2.Please do not let other cooling medium, except specified one (R410A),
discharge all the refrigerant. Vacuumize first, then charge the liquid or air enter into the cooling circulation system. Otherwise, there will be
refrigerant into air conditioner according to the amount marked on abnormal high pressure in the system to make it crack and lead to
the name plate. personal injuries.
90
HSU-09(12)HVA104/R2(DB)
4.Flare pipe
Lean Damage of flare Crack Partial Too outside
3.On Drainage
Please install the drain hose so as to be downward slope without fail.
Please don't do the drainage as shown below.
It becomes high midway. The end is immersed It waves. The gap with the ground There is the bad smell
in water. is too small from a ditch
Please pour water in the drain pan of the indoor unit, and confirm that drainage is
carried out surely to outdoor.
In case that the attached drain hose is in a room, please apply heat insulation
to it without fail.
Check for Installation and Test Run
Please kindly explain to our customers how to operate through the instruction manual.
Check Items for Test Run Put check mark in boxes
Gas leak from pipe connecting? Is drainage securely carried out? Is the lamp normally lighting?
Heat insulation of pipe connecting? Is the earth line securely Are cooling and heating (when
Are the connecting wirings of connected? in heat pump) performed normally?
indoor and outdoor firmly inserted Is the indoor unit securely fixed? Is the operation of room temperature
to the terminal block? Is power source voltage abided regulator normal?
Is the connecting wiring of indoor by the code?
and outdoor firmly fixed? Is there any noise?
91
HSU-09(12)HVA104/R2(DB)
92
HSU-09(12)HVA104/R2(DB)
9.1.2
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HSU-09(12)HVA104/R2(DB)
102
HSU-09(12)HVA104/R2(DB)
9.3.2
103
HSU-09(12)HVA104/R2(DB)
9.3.3
104
HSU-09(12)HVA104/R2(DB)
9.3.4
105
HSU-09(12)HVA104/R2(DB)
106
HSU-09(12)HVA104/R2(DB)
9.3.5
107
HSU-09(12)HVA104/R2(DB)
108
HSU-09(12)HVA104/R2(DB) Appendix
10. Appendix
10.1 Piping Diagram
109
HSU-09(12)HVA104/R2(DB)
Indoor unit
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2
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C JZC-33F 1
9012 R29
R105 10K 1 8 CN9
PC
module commun icate
CN19 1K
IN4007
H R30 47K/1%
C C102 2 IC101 7 1 2 R28 5.1K C
103/50V VCC Q4 C42 C41 C40 C39 R31 20K/1%
D7
2 L 1
3 6 3 R32 20K/1%
NCP1200P100 RL2 9013 104/50V 104/50V R33 20K/1%
4 TEST R12 104/50V 104/50V
4 5 5 COM CN17 1K 5V IC9 38588
AC fan
R57 1 VCC 42 R37 1K
IN4007
CN26 JZC-43F 5.1K 2 R13 R38 2 P30/AN0 41
R36 1K
R110 COM 1 1K 1K 3 VREF P31/AN1 40
R35 1K
R106 3 C 4 AVSS P32/AN2 39
1K 2 HEAT R10 R34 1K
15 5 P44/INT3/PWM P33/AN3 38
1 CN18 1K P43/INT2/SCMP2 P34/AN4
C104
Q5 C36 6 37
R107 Q101 fan 2 7 P42/INT1 P00/SIN2 36
LED1 ERROR
R63
D8
CN20 1 102/50V 8 P41/INT0 P01/SOUT235
2
20K/1% IRFUC20 100/1W P40/CNTR1 P02/SCLK2 R56 2.2K
47U/25V
3 RL3 COOL 9 34 5VC37
5V 10P27/CNTR0/SRDY1 P03/SRDY233 R58
IN4007
2 JZC-43F R64 11P26/SCLK P04 32 10K 5 104/50V
4
R111 2/1W 1 9013
5.1K 12P25/TXD P05 31 6 IC11 3
4-way valve R54 24C02
C47 103/275VAC C33 13P24/RXD P06 30 7 2
R53 102/50V 5.1K 14P23 P07 29 R65 8 1
R201 47 L1 5uH/1A D6 15P22 P10/(LED0) 28 10K
C20112V1000MA IC6 L7805CV 5V 4148 10K CNVSS P11/(LED1)
L2 5uH/1A R11 27
102/100V 1 Vin Vout 3 IC8 T600D
1K 16P21/XCIN
17 P12/(LED2) 26
Outdoor Unit
D201 1 3
10 ER302 Vin Vout 18P20/XCOUT P13/(LED3) 25 5V
19 RESET P14/(LED4) 24
B C210 R202 C46 C45 C35 C32 B
GND
GND
2
C202 Y1 20XIN P15/(LED5) 23
470U/25V/35V 1K/0.5W 104/50V
HSU-09,12HVA104/R2(DB)
2
9 104/50V C26 VSS P17/(LED7) 102/50V
IC201 5V400MA 104/100V C44
PC817 CN8 102/50V
L202
104/50V
104/50V
D202 1 CN16 12V 14 3 R61 10K/1%
C24 104/50V
20UH/1A 2 15 IC10 2
6 MBR1100 3 CN12 CN11 5V 6 12V 16 1
5 R62 10K/1%
C204 C205 C208 3 C29 A 10 7
power 3 4
470U/25V/35V 100U/16V/50V
104 2 4.7U/16V C28 B 11 6
7 3
100U/16V/50V
1 2 4.7U/16V
CY1 R203 47 C 12 5
C20615V300MA 1 2
CN13 1 D 13 4 R47
222/2KV 102/100V 9 8
AIR (Y)
C209
C207 104 50V 5.1K/1% SW1 UP
TL431A R209 220 470U/25V/35V
SUCK(R)exhaust(W)
104/50V
IC102 5 R49 20K/1% SW2 DOWN
5.1K/1% 330/1W
defrost(W)
220 R210
R206
5V R55
R21 PC817A
10K(NO suck sensor use)
5.1K R42
CN21 IC5
A 330 R25 R24 4 A
6 feed back 1K 330/1W
1 A C
5 timing
15V R22 1K 2 K E 3
4 N C22 Q2
electronic expansion valve
C23
ZD2 ZD3 4 1
DC fan C A 5V
10V/0.5W5.1V/0.5W IC4 PC817A
/
1 1
1 2 3 4
47U 25V
1 2 3 4
L
5.2MH/15A
CN7 CN6 CN1 24 P
2
LI LO P CN2
D207 U 23 U
FFA30U60DN
PM1
D CN8 PS21965-AT CN3 D
1 3 C405 IC8 C404 C406 V 22
AC-L SGH40N60UF 474/275V V
104/275V 680U/400V*2 104/275V
R215
BG1 CN4
4
D25BX60B 10K W 21 W
RS1 RS2
VUFB
VWFB
20 N
VVFB
VNC
N
VNO
VNC
WP
VP1
UP
VN
UN
VP
WN
VN1
CIN
CN9
FO
0.015/5W CN5 0.015/5W
AC-N
R214
100 5V 15V
5V 15V R225 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
2 8 5V
IC7 6 D206
1K
1K
R222 C023
R223 TLP251 C413 24V/1W
3 5 3 2 100U/25V 224
R219
R217
330
HSU-09,12HVA104/R2(DB)
223
C012 C502 IC5
C205
104 100U/25V 7 HA17393AF
R221 140 R220 82 5 R213 100
1
TR1 4 HA17393AF 15V
R230 D203
MMBT9013 C207 C208 C203
104 104 104 10 US1M C022
module board Circuit Diagrams
4.7K R231 30
D202 4.7K C003 C002
5V US1M 104 104
C034 C411 C006
3
R208 104 47U/25V
6.8K 5V C004 474
D201
40
39
38
37
36
35
34
33
32
31
29
28
27
26
25
24
23
22
21
R224 R011 R212 104
4.7K 4.7K 9.1K 8 R207 1K US1M
2 IC6 6 IC6 C036 C410 41 20
1 7 R009 4.7K 42 19
R209 1K 104 47U/25V
C201 3 5 43 18
44 17
104 R211 4 HA1630D06 R210 6.8K
HA1630D06
5V 45 16
1K 1 8 R006 100 46 15
2 IC3 7 R005 4.7K 47 14
3 6 48 13
4 24C04 5 C020 102 49 12
R017 4.7K C019 50 IC1 11C001
5V 5V 103 51
SH7046
10 104
R202 R010 52 9
6.2K 53 8
R205 4.7K C028 54 7 C015
1K 8 R201 1K 15V
2 6 R007 4.7K 55 6 102
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
5V 4 RXD
3 MD1
C030
C029
471
D205
LL4148
471
5V
5V 2
C008
474
PC2 R012 1 GND
C007
474
4.7K R003
4.7K R001
4.7K R002
4.7K R004
R019
4.7K
471
4.7K X1 10M
C009
R015
330 PC817A R018 4.7K
CN11 MMBT9013 D204 4.7U/16V
PC1 TR2 C014 LL4148
3 TR3 MMBT9012 C005 C013
2 102 104 104
1 IC2 D208
R016
R014 R013 5V T600D
C503 LL4148 5V
C018 1K
communicate 103 C017 330 C016 PC817A 330
223 472
Outdoor
A A
1 2 3 4
HSU-09(12)HVA104/R2(DB)
Zhao Zhongguo
Zhang Lizhi