System head calculation for the proposed pumping station at Ranichak, PS- Daspur, Paschim medinipur.

Water density (ρ) = 1000 kg/M³

Gravitational Constant (g) = 9.81 M/s²
Design flow rate each pump (Q) = 35 cusec
3570 M³/Hr ,
0.99167 M³/s
991.667 L/s
Total number of pumps = 12
Max. no of pumps in operation = 5
Design flow rate through common header pipe (Q) = 17850.000 M³/Hr ,
4.95833 M³/s

Suction pipe Delivery pipe

Assuming Velocity, V = 3.6 2.3
Pipe ID, D = 0.592 0.741
Selecting pipe dia. = 600 750
Final velocity, V = 3.509 2.246
Pipe length as per site plan (L) = 4.5 11

Loss co-efficients:
Entrance, K1 = 0.25 Expansion, K5 =
Bend, K2 = 0.51 Bend, K6 = 0.51
Sluice valve, K3 = 0.20 Bend, K7 = 0.51
Contraction, K4 = 0.17 NRV, K8 = 2.3
Sluice valve, K9 = 0.2
Bend, K10 = 0.51
ΣK = 1.13 ΣK = 4.03

Velocity head, Hv = V²/2g = 0.627607 0.257068

Head losses at bend, valves etc. = k V²/2g, H1= 0.709196 1.035984
ΣH1 = 2.889468
f L V²
Frictional head loss for pipe length (L), H2 = D 2g
Viscosity, ν = 1 cSt for water
ν = 0.000001 M²/S
Renolds no (Re) = VD/ν = 2132550.2809 1704558.64371

Friction factor (f) as per IS 2951 (Part-I), article 3.2.2.2

Absolute roughness for steel pipe (Ks) = 0.1 MM 0.1
Relative roughness (ϵ ) = Ks/D , 1/2ϵ = 3000 3750

For rough pipe: 1/√f = 2 log₁₀(1/2ϵ) + 1.74 8.6942425 8.8880625

(Re>10⁵) f= 0.0132293 0.0126586
H2 = 0.0622710 M 0.0477271
ΣH2 = 0.3120647
Static head, Hs = 3.5 M

Total system head (H) = Hs+ΣH1+ΣH2 = 6.702 M

Add margin = 0.5 M
Total head = 7.202 M

Submersible pump efficiency (η) = 0.65

Water power(ρgQH) = 70058.315 Wat

BHP = ρgQH/η = 107782.02375815 Wat
Motor = 166.15 hp

NPSHₐ (pt-pv)/γ ± Z - Hf
pt/γ = 10 m
pv/γ = 0.3 m
Z= 0.789 m (approx.)
Hf = 0.709196 m (assuming)

For Ref. speed of pump rotation = 3000 rpm

NPSHₐ = 9.779804 m
NPSHᵣ = 47.863 m
Ns = 679.572
(Hence this rpm is not possible)

For Ref. speed of pump rotation = 1450 rpm

NPSHₐ = 9.779804 m
NPSHᵣ = 18.155 m
Ns = 103.917
(Hence this rpm is not possible)

For Ref. speed of pump rotation = 960 rpm

NPSHₐ = 9.779804 m
NPSHᵣ = 10.476 m
Ns = 217.463
(Hence this rpm is not possible)

For Ref. speed of pump rotation = 725 rpm

NPSHₐ = 9.779804 m
NPSHᵣ = 7.205 m
Ns = 164.230
(Hence this rpm is possible)

For Ref. speed of pump rotation = 580 rpm

NPSHₐ = 9.779804 m
NPSHᵣ = 5.351 m
Ns = 131.384
(Hence this rpm is possible)
 Common header Unit
pipe
2.2 M/s
1.694 M
1700 MM
2.186 M/s
130 M

Tee bend, K11 = 1.5

Gate valve, K12 = 0.2
Flap valve, K13 = 2
Exit, K14 = 1

ΣK = 4.7

0.243466 M
1.144288 M

3727729.3396549

MM 0.1 MM
8500

9.5988379
0.0108533
M 0.2020666 M
System head calculation for the proposed pumping station at Ranichak, PS- Daspur, Paschim medinipur.

Water density (ρ) = 1000 kg/M³

Gravitational Constant (g) = 9.81 M/s²
Design flow rate each pump (Q) = 35 cusec
3570 M³/Hr ,
0.99167 M³/s
991.667 L/s
Total number of pumps = 12
Max. no of pumps in operation = 5
Design flow rate through common header pipe (Q) = 17850.000 M³/Hr ,
4.95833 M³/s

Suction pipe Delivery pipe

Assuming Velocity, V = 3.6 2.3
Pipe ID, D = 0.592 0.741
Selecting pipe dia. = 600 750
Final velocity, V = 3.509 2.246
Pipe length as per site plan (L) = 4.5 11

Loss co-efficients:
K1 = 0.25 K5 =
K2 = 0.51 K6 = 0.51
K3 = 0.20 K7 = 0.51
K4 = 0.17 K8 = 2.3
K9 = 0.2
K10 = 0.51
ΣK = 1.13 ΣK = 4.03

Velocity head, Hv = 0.627607 0.257068

Head losses at bend, valves etc. = k Hv, H1= 0.709196 1.035984
ΣH1 = 3.003812
f L V²
Frictional head loss for pipe length (L), H2 = D 2g
Viscosity, ν = 1 cSt for water
ν = 0.000001 M²/S
Renolds no (Re) = VD/ν = 2132550.2809 1704558.64371

Friction factor (f) as per IS 2951 (Part-I), article 3.2.2.2

Absolute roughness for steel pipe (Ks) = 0.1 MM 0.1
Relative roughness (ϵ ) = Ks/D , 1/2ϵ = 3000 3750

For rough pipe: 1/√f = 2 log₁₀(1/2ϵ) + 1.74 8.6942425 8.8880625

(Re>10⁵) f= 0.0132293 0.0126586
H2 = 0.0622710 M 0.0477271
ΣH2 = 0.3385960
Static head, Hs = 3.5 M

Total system head (H) = Hs+ΣH1+ΣH2 = 6.842 M

Add margin = 0.5 M
Total head = 7.342 M

Submersible pump efficiency (η) = 0.65

Water power(ρgQH) = 71428.783 Wat

BHP = ρgQH/η = 109890.4347556 Wat
Motor = 169.40 hp
 Common header Unit
pipe
2.3 M/s
1.657 M
1660 MM
2.292 M/s
130 M

K11 = 1.5
K12 = 0.2
K13 = 2
K14 = 1

ΣK = 4.7

0.267794 M
1.258632 M

3811508.9989736

MM 0.1 MM
8300

9.5781562
0.0109002
M 0.2285979 M
System head calculation for the proposed pumping station at Ranichak, PS- Daspur, Paschim medinipur.

Water density (ρ) = 1000 kg/M³

Gravitational Constant (g) = 9.81 M/s²
Design flow rate each pump (Q) = 35 cusec
3570 M³/Hr ,
0.99167 M³/s
991.667 L/s
Total number of pumps = 12
Max. no of pumps in operation = 5
Design flow rate through common header pipe (Q) = 17850.000 M³/Hr ,
4.95833 M³/s

Common header
Suction pipe Delivery pipe Unit
pipe
Selecting pipe dia. = 600 750 1600 MM
Velocity, V = 3.509 2.246 2.467 M/s
Pipe length as per site plan (L) = 4.5 11 130 M

Loss co-efficients:
K1 = 0.25 K5 = K11 = 1.5
K2 = 0.51 K6 = 0.51 K12 = 0.2
K3 = 0.20 K7 = 0.51 K13 = 2
K4 = 0.17 K8 = 2.3 K14 = 1
K9 = 0.2
K10 = 0.51
ΣK = 1.13 ΣK = 4.03 ΣK = 4.7

Velocity head, Hv = 0.627607 0.257068 0.310280 M

Head losses at bend, valves etc. = k Hv, H1= 0.709196 1.035984 1.458314 M
ΣH1 = 3.203495
f L V²
Frictional head loss for pipe length (L), H2 = D 2g
Viscosity, ν = 1 cSt for water
 ν = 0.000001 M²/S
Renolds no (Re) = VD/ν = 2105449.3984 1684359.51875 3947717.6220807

Friction factor (f) as per IS 2951 (Part-I), article 3.2.2.2

Absolute roughness for steel pipe (Ks) = 0.1 MM 0.1 MM 0.1 MM
Relative roughness (ϵ ) = Ks/D , 1/2ϵ = 3000 3750 8000

For rough pipe: 1/√f = 2 log₁₀(1/2ϵ) + 1.74 8.6942425 8.8880625 9.5461800

(Re>10⁵) f= 0.0132293 0.0126586 0.0109734
H2 = 0.0622710 M 0.0477271 M 0.2766415 M
ΣH2 = 0.3866396
Static head, Hs = 3.5 M

Total system head (H) = Hs+ΣH1+ΣH2 = 7.090 M

Add margin = 0.5 M

Total head = 7.590 M

Submersible pump efficiency (η) = 0.65

Water power(ρgQH) = 73838.723 Wat

BHP = ρgQH/η = 113598.0360263 Wat
Motor = 175.12 hp