200951210421519685

Service Manual
Formaldehyde-
Sterilizer
FA 95/ 130LF
O:\ET\WINWORD\PROJECT\FA95\GAFA95\SERVICE ANLEITUNG\SERVICEMANUAL_ENGLISCH_09.DOC
Contents Page
1. Device Operation and Menu Overview for the Customer Service 1

1.1 General ...................................................................................................................... 1
1.2 Input of Variables ..................................................................................................... 3
1.3 Input of Password .................................................................................................... 3
1.4 Service Menu ............................................................................................................ 4
1.5 Adjustment of Device Configuration ...................................................................... 5
1.6 Releasing of Programs ............................................................................................ 6
1.7 Set Maintenance Counter and Delete Maintenance Warning ............................... 7
1.7.1 Start-Up and Exchange of Control (PLC)........................................................ 8
1.7.2 Delete the Alarm-History List ............................................................................ 9
1.8 Service Function for Test-and Check Purposes.................................................... 9
1.9 Change Program Parameters ................................................................................ 11
1.10 Status Indication of Inputs and Outputs of the PLC ........................................... 13
1.11 Display Overview / Service Menu.......................................................................... 14
1.12 Service Function Unloading Side.......................................................................... 15
1.13 Switching of Program Steps (Skipping Program Steps)..................................... 17
1.14 Device Initialization/Reset ..................................................................................... 18
2. Tests and Adjustments 19

2.1 Tightness Test of the Chamber ............................................................................. 19
2.2 Checking the pressure transducer B070/1 resp. B070/2..................................... 19
2.3 Check Chamber Pre-Heating (Temperature Measuring Circuits PT100) ........... 20
2.4 Adjustment of Temperature Measuring Circuits ................................................. 20
2.5 Set Values and Program Parameters.................................................................... 20
3.0 Messages 21
3.1 Message 1: System ready to start......................................................................... 21
3.2 Message 2: Cycle running ..................................................................................... 21
3.3 Message 3: Cycle complete without error............................................................ 21
3.4 Message 4: Cycle complete with fault .................................................................. 21
3.5 Message 5: Cool down to jacket temperature preset .......................................... 21
3.6 Message 6: Preheat to jacket temperature preset ............................................... 22
3.7 Message 7: Preheat to evaporator temp. preset.................................................. 22
3.8 Message 9: Temperature check: low .................................................................... 23
3.9 Message 9: Formaldehyde solution low............................................................... 23
3.10 Message 10: Reserve ............................................................................................. 23
3.11 Message 11: De-ionized water low........................................................................ 24
3.12 Message 12: De-ionized water bad ....................................................................... 24
3.13 Message 13: Change de-ionized water cartridge................................................. 25
3.14 Message 14: Buffer battery flat ............................................................................. 25
3.15 Message 15: Sensor DI water monitoring damaged............................................ 26
3.16 Message 16: Service due ....................................................................................... 26
3.17 Message 17: Sensor Formaldehyde monitoring damaged ................................. 26
3.18 Message 18: Vacuum pump water low ................................................................. 27
3.19 Message 19: Error pump water temperature sensor........................................... 27
3.20 Message 20: Power failure..................................................................................... 28
3.21 Message 21: Door loading side is open ............................................................... 28
3.22 Message 22: Door unloading side is open ........................................................... 29
3.23 Message 23: Battery operating panel LS flat ...................................................... 29
ServiceManual_Englisch_09.doc WEBECO Hygiene in Medizin und Labor I

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Page
4 Failures 30
4.1 Failure 1: Temperature Sensor Chamber 1 .......................................................... 31
4.2 Failure 2: Temperature Sensor Chamber 2 .......................................................... 31
4.3 Failure 3: Temperature Sensor Jacket above ...................................................... 32
4.4 Failure 4: Temperature Sensor Jacket Front........................................................ 32
4.5 Failure 5: Temperature Sensor Jacket Rear......................................................... 33
4.6 Failure 6: Temperature Sensor Jacket Door ........................................................ 33
4.7 Failure 7: Temperature Sensor Jacket Rear Wall ................................................ 34
4.8 Failure 8: Temperature Sensor Vaporizer............................................................. 34
4.9 Failure 9: Pressure Sensor Chamber 1................................................................. 35
4.10 Failure 10: Pressure Sensor Chamber 2.............................................................. 35
4.11 Failure 11: Motor Protection Switch Vacuum Pump............................................ 36
4.12 Failure 12: Temperature Control: Temperature too low...................................... 37
4.13 Failure 13: Temperature Control: Temperature too high .................................... 37
4.14 Failure 14: Time Monitoring: Vacuum Switch Point ............................................ 38
4.15 Failure 15: Time Monitoring: Pressure increase.................................................. 39
4.16 Failure 16: Pressure Control: Chamber Leakage................................................. 40
4.17 Failure 17: Pressure Control: Deviation of the sensors...................................... 40
4.18 Failure 18: Pressure Control: Vacuum Test negative.......................................... 41
4.19 Failure 19: DI-Water Feeding System blocked ..................................................... 41
4.20 Failure 20: Temperature Jacket Heating too high................................................ 42
4.21 Failure 21: Temperature Jacket Heating too low ................................................. 42
4.22 Failure 22: Temperature Vaporizer too high......................................................... 43
4.23 Failure 23: Temperature Vaporizer too low .......................................................... 43
4.24 Failure 24: Door Lock Loading Side...................................................................... 44
4.25 Failure 25: Door Lock Unloading Side .................................................................. 44
4.26 Failure 26: Door Locking Unloading Side............................................................. 45
4.27 Failure 27: Door Locking Loading Side ................................................................ 45
4.28 Failure 28: Dosage of Sterilization Solution ............................................................. 46
4.29 Failure 29: Manual Program Abortion ...................................................................... 47
4.30 Failure 30: Skipping Button activated ...................................................................... 47
4.31 Failure 31: Monitoring FA-Valve ............................................................................... 48
4.32 Failure 32: Monitoring DI-Water Valve...................................................................... 49
4.33 Failures without Messages .................................................................................... 49
5 Maintenance Work Hardware 50

5.1 Exchange of the Buffer Battery PCD2................................................................... 50
5.2 Exchange of the Buffer Battery eTOP11, Touch Display .................................... 52
5.3 Exchanging of the Buffer Battery at the Line Recorder ...................................... 53
5.3.1 Exchanging of the Battery.............................................................................. 53
5.3.2 Exchanging the Fuse in the Line Recorder .................................................. 53
5.4 PCD2 Jumper Adjustments and Memory Dimensions ........................................ 54
6 Operating the Display EXOR eTOP11EB (Loading Side) 55

6.1 Designer-Software (Projection Software) ................................................................ 55
6.2 Transferring the Software using the Memory Card ................................................ 57
6.3 Transferring the Software via serial Download....................................................... 58
6.4 Firmware-Update........................................................................................................ 58
6.5 Changing the Boot Memory ...................................................................................... 58
II WEBECO Hygiene in Medizin und Labor ServiceManual_Englisch_09.doc

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Attachment 1 Safety Indications for work at the LTSF-Sterilizer FA95 / 130LF
Attachment 2 Special Release 52°C-Program
Attachment 3 Short Operating Instruction Line Recorder 1002 (configuration, adjustment)
Attachment 4 Software History
Attachment 5 Exemplary Procedure Recordings from CSSDoc
Wire Diagram 040609

Piping Plan 040608
Component list 042303
ServiceManual_Englisch_09.doc WEBECO Hygiene in Medizin und Labor III

Vers. 09 / 09/06
1. Device Operation and Menu Overview for the Customer Service
1.1 General
The general device operation is to be taken from the appropriate descriptions in the
FA95/LTSF 130 operating instruction.
On the display foils both on the loading side and on the unloading side (two-door sterilizer)
are three different LEDS. Their meaning is described below.
This LED glows green with each key operation, red in case of failures at the
display and it blinks red if the buffer-battery (only loading side) of the display is
discharged.
If this LED glows, the communication between control and display works
correctly (normal condition). If there is a failure of communication, this
LED is blinking.
This LED glows if the display is in normal operation mode. If the LED is off when
operating voltage is present, there is a hardware-error at the display.
By touching a free space (no touch key) on any of the display sides for 5 seconds you get to
the internal system side where the different adjustments can be performed (fig. 1.1).
alarm list
selection of password
display pages editing
configuration of
setting of display
time/date escape
system
settings
fig. 1.1
By using the arrow keys the respective function can be chosen. By
confirmation with you get to the respective page to perform adjustments or retrieve
information. To leave this page, select EXIT and confirm by pressing .
ServiceManual_Englisch_09.doc WEBECO Hygiene in Medizin und Labor 1

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Some of the possible functions are blocked by password. The functions, which are selectable
on this page, are explained below.
PAGES: Here, a display page can be called directly. Using the numeral keys or
the arrow-keys any display page can be chosen. The internal
description of the page is shown in the line below the page-no. By
pressing the ENTER-key you get access to the selected page. A
password is required.
ALARMS: Display of an alarm-list, not used by FA95/130LF
EVENTS: A list with all failures registered so far by the FA95/130LF is indicated.
This page is the alarm list of the FA95/130LF and it too is selectable
from the KKH menu level.
PASSWORD: Password (5804) to get access to the blocked functions
CONFIG: Configuration mode, firmware version is displayed and this page must
be dialed for direct download and for a firmware-update. (password
required).
TIME: Here, date and time can be adjusted
ACCESS: Here, internal variables can be changed, not used by FA95/130LF
SYSTEM: Selecting this option you get to the following page (fig. 1.2)
line 1
line 2
line 3
line 4
line 5
line 6
line 7
line 8
line 9
line 10
line 11
fig. 1.2
Below the meanings of each line are explained.
line 1: leave this page / back to current display page

line 2: adjustment of contrasts
line 3: test of LED-function: ON glowing of all LED’s, OFF normal condition
line 4: connection to PLC-control
line 5: connection of printer to display
line 6: indication of battery capacity
line 7: version no. of internal software
line 8-11: storage address
2 WEBECO Hygiene in Medizin und Labor ServiceManual_Englisch_09.doc

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1.2 Input of Variables
On several display pages it is possible to put in variables in order to change e. g. the nominal
values for a temperature. All adjustable variables are highlighted in blue on the respective
display pages. If you press the touch-key that on the blue value the following window is
displayed (fig. 1.2).
fig. 1.2
In the left upper corner the current value of the variables is displayed, directly below the input
of the new value takes place via the numbers field. The variable may not exceed the
boundary values defined by „MIN“ and „MAX“. By using the clear-key the input can be
aborted, the display goes back to the initial display page. By pressing enter the value is
confirmed and transferred to the PLC, the display goes back to the initial display page.
1.3 Input of Password
To perform a maintenance or service function, the password for the customer service must
be inserted priorily via the login-menu. The password for the customer service is: 0258.
By putting in the password and pressing the key „login“ you are logged in as customer
service „TAS Service“. You have access to all menu levels.

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1.4 Service Menu
By pressing you get from the main menu at first to the different maintenance areas.
By pressing you get access to the maintenance and service menu for the customer
service (fig. 1.4). If the password has not been entered yet, it will be enquired now.
device configuration
releasing of
programs service function for
test- and check
status display of in-
purposes
set maintenance change program
and outputs of PLC
counter and delete parameters
maintenance
warning
fig. 1.4

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1.5 Adjustment of Device Configuration
By pressing this key you get access to the configuration menu (fig. 1.5).
fig. 1.5
Description Factory Function

Setting
Sterilizer No. 94000 Input of manufacturing no. / device no.
Batch No. 0 Input of batch no. (increased by each cycle,
test ..........necessary)
Service-Programs N Release of special functions for service works (chapter 1.8)
Two-Door Device N N = 1-door sterilizer, Y = 2-door sterilizer
Conditional Door Control Y Y = standard door control for 2-door sterilizers, N = both doors
can be opened in standby and at end of program (only one
mutual locking at a time stays active).
Recorder Y Evaluation temperature 2 and pressure 2, Y = ON / N = OFF
Recorder SR1000 Yokogawa Type SR1000 or SR10000
Recorder Text Y Text output on recorder, Y = ON / N = OFF
Charge Printer N *1 Text output on charge printer, Y = ON / N = OFF
Di/FA Monitoring Y Activation (if installed) of the expanded feed monitoring and/or
if N=NO switching off of the expanded monitoring function.
Pump water 32,0 °C Standard temperature of pump operating water for the general
program course
Pump water Drying 25,0 °C Standard temperature of pump operating water for drying
60Hz N Selection of frequency of supply voltage N=50Hz, Y=60Hz
N *1 Option PC-documentation, Y = ON / N = OFF
N *1 Option Barcode reader ON/OFF
N Y = a user code must be put for access to program selection
Y Acoustic signal upon end of program, Y = ON / N = OFF
Y Acoustic signal upon failure, Y = ON / N = OFF
N Energy Saving Mode J = ON / N = OFF, if the mode is switched
on, all heatings are switched off 1h after program end. After 1
door has been opened the heatings will be switched on again.
N Repeat function Y = ON / N = OFF, if the function is active, the
amount of program repetitions can be put in via a set pointer.
This function serves mainly for material testing.
*1
if the respective function is not installed, otherwise on „Y“

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1.6 Releasing of Programs
By pressing this key you get to the page for releasing of programs (fig.
1.6).
fig. 1.6
By pressing the program keys programs can be released or blocked. If a program is released
the respective signal lamp glows green, if a program is blocked it glows red. The user cannot
select programs that are switched off any more; the respective field in the program selection
menu stays empty. As standard the programs 60°C and VT are released.
The 52°C-program may only be released if this has been agreed with the manufacturer. For
releasing the 52°C-program additional program steps are necessary. They are described in
the attachment „Special Release of the 52°C-program“. A validation of this program is then
mandatorily required.
The vario-program is provided for test runs by the customer service (abbreviated program
run). It may not be released for constant use!

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1.7 Set Maintenance Counter and Delete Maintenance Warning
Pressing this key you get access to the maintenance menu (fig. 1.7).
fig. 1.7
The warning „Maintenance due“ is automatically displayed if the amount of „total operating
hours“ is equal to or higher than the amount of hours for „Maintenance Due Date“.
After the maintenance has been performed, the warning „Maintenance due“ must be
acknowledged. The Acknowledgement Code consisting of the last four digits of the device
no., e. g. 94000 (see name plate or info-page) must be put in. For this press the blue code-
no. and put in the code in the input menu. If the input is correct, the text „Acknowledgement
code correct“ is displayed.
To acknowledge/delete the maintenance warning the button must be pressed.

Internally a new „Maintenance Due Date“ is calculated by adding the „Maintenance
Interval“ to the „Total Operating Hours“.
The counter for the announcement of the message "maintenance due" can be reset
at any time; it is not necessary, that the message has been displayed priorily.
The maintenance interval, i. e. the operating hours after which the message appears can be
changed by pressing the blue figure behind „Maintenance Interval“. Thus adequate
maintenance dates can be adjusted for sterilizers in connection with the fact whether they
are much or less used.

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1.7.1 Start-Up and Exchange of Control (PLC)
After exchanging the PLC as well as upon start-up of the sterilizer the counters for operating
hours must be initialized, because only undefined values are provided. The counters for
operating hours are not reset to zero via the initialization procedure (chapter 1.14).
To get access to the respective page, the acknowledgement code must be put in on the page
„Delete Maintenance Counter / - Warning“. If the correct code has been entered, the
following key appears on the display.
By pressing this key you get access to a display page (fig. 1.7.1). Here the
operation hours counters “Hours Processes” and “Total Hours” can be
adjusted.
fig. 1.7.1
The black values show the current actual values of the PLC, the blue values indicate the
nominal values. Factory Setting of the nominal values is zero. By pressing the button „Write
Data in PLC“ both blue values are stored in the PLC. The black actual values are changing
accordingly.
These values can be transferred as nominal values into the new PLC. This can be done if the
possibility to read out the available operating hours via the display existed before exchanging
the PLC.
To transfer the values the touch-fields on the blue nominal values must be pressed. Then the
values can be adjusted in the input page. After pressing the button the
„old“ values are stored in the „new“ PLC.
After changing the operation hours the maintenance due date must eventually be
recalculated, therefore see chapter 1.7.
The line „MATACHANA / WEBECO“ must always be adjusted to the respective

manufacturer/supplier. Factory setting is „MATACHANA“. By pressing the blue text it
changes from „MATACHANA“ to „WEBECO“ and vice versa. The adjustment affects the
display, the line recorder and the batch printer.
The key is available on the display eTOP11EB. Using this key you get access to the
internal system menu of the display. See also chapter 6.

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1.7.2 Delete the Alarm-History List
On the Alarm History Page of the display (see Operation Manual FA95, fig. 12.5) the last
256 messages and alarms are indicated.
To delete the list, i. e., delete all messages and alarms from the history the button
on the display page 1.7 must be operated.
1.8 Service Function for Test-and Check Purposes
By pressing this key you get access to the menu for service function (fig.
1.8).
fig. 1.8
T = Temperature Chamber 1 B050 = Temperature Vaporizer

P = Pressure Chamber 1 B045 = Temperature Pump Water
Using this menu it is possible to activate certain system functions directly by pressing .
Activation of the functions is only possible if the switch „Service Programs“ in device
configuration (chapter 1.5) has been adjusted to „J“ priorily.
Description of the functions:
S1 Program SF1: service program 1 for final device testing,
vacuum test with holding times at 44 and 21kPa
S2 Program SF2: service program 2 for final device testing,
short program 60°C
S3 Door Loading Side: unlock door loading side,
Y175 is activated
S4 Door Unloading Side: unlock door unloading side,
Y176 is activated
S5 Vacuum: activate vacuum system,
K740/2 (M100), K320/4 (Y113) are activated
S6 FA Feeding: activate feeding of sterilization solution,
K320/2 (Y131, M173), Y117 are activated
S7 DS Feeding: activate feeding of DS-water,
K320/1, K320/3 (Y130, M174), Y117 are activated
S8 Venting: vent chamber,
Y126 is activated

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Programs S1 and S2 are used during final device testing. Program start and program
process of SF1 and SF2 is operated and monitored via the standard process page. After
opening the chamber door upon program end, the display goes back to the display page,
which is pictured above.
The specified function routines can be activated via S3 to S8. By pressing S5 e. g. the
vacuum routine is performed (vacuum pump starts, vacuum valve opens, pump water is fed
into the pump water container according to the temperature regulation). The vacuum pump is
not switched off upon reaching a vacuum switch point. It can only be switched off again by
using the key S5. The same applies to the other functions. Using the additional functions a
program process can be emulated manually. The functions of output boards, relays and
valves can be checked without having to start a complete program.
For safety reasons the function of S6 “FA feeding“ and S7 „DS feeding“ is blocked if there is
a higher pressure than 80kPa. That means before using this functions both chamber doors
must be closed and using S5 „vacuum“ must generate an accordingly deep vacuum.
ATTENTION! Safety routines are switched off during manual use of the system
functions! It is possible e. g. to open the chamber without performing a
desorption priorily.
ACHTUNG! After ending the test functions the service programs must be
deactivated/set to „N“ on the page „Adjust Device
Configuration“ (chapter 1.5). The deactivation takes place automatically
if the device is switched off once with the main switch.

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1.9 Change Program Parameters
By pressing this key you get access to the menu for changing program
parameters.
fig. 1.9.1
On this page all available programs are indicated. By pressing the respective program key
you get access to the display page where the parameter adjustments of the respective
program can be performed.
The adjustable variables are highlighted by blue values. By touching the blue numbers the
page „Input of Variables“ is called (chapter 1.2). For the programs 60°C, 78°C, 52°C and
75°C disinfection the sterilization time, sterilization pressure, sterilization temperature,
number of air flushings and drying time can be adjusted. For the vacuum test the test
pressure, equilibration time, test time and permissible difference can be adjusted.
In software version FA100000-FA100004 following values are stored as factory setting:
52°C 60°C 78°C 75°C

Sterilization Pressure 15,0 kPa 21,8 par 47,3k Pa 41,0 kPa
Sterilization Temperature 52,0 °C 60,0 °C 78,0 °C 75,0 °C
Sterilization Time 120 min. 30 min. 10 min. 20 min.
Number Air Flushings 5 5 5 1
Drying Time 10 min. 10 min. 10 min. 10 min.
The factory settings can always be reconstructed via the initialization procedure (chapter
1.14).

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For the vario-program considerably more adjustments may be performed (see fig. 1.9.2,
1.9.3 and 1.9.4).
fig. 1.9.2
fig. 1.9.3
fig. 1.9.4
Using the vario program an abbreviated test-run may be performed. The vario-program may
not be released as standard-program.

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1.10 Status Indication of Inputs and Outputs of the PLC
Pressing this key you get access to the page „Status Indication“ (fig. 1.10).
fig. 1.10
The status of each in- and output is indicated on this page (1 = active, 0 = not active). Upon
touching one of the status fields (0 or 1) the respective bin occupancy number and the
function of the in-/output is displayed in the text line input and/or output.
It is not possible to activate the outputs manually via the display.

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1.11 Display Overview / Service Menu
Device Configuration Service Functions
Release of Programs Changing of Program Parameters
Status Indication In-/Outputs

Setting of Maintenance Counter

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1.12 Service Function Unloading Side
Main Paige (fig. 1.12.1)
unlocking / opening of chamber door on the unloading side
forward to page „Changing of Language“ (fig. 1.12.2)
acknowledgement of a failure warning, buzzer is switched off
Switching of Language (fig. 1.12.2)
back to previous page (fig. 1.12.1)
changing of language
forward to next page (fig. 1.12.3) indication of software version

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Indication of Software Version (fig. 1.12.3)
back to previous page (fig. 1.12.2)
to system page (press continuously for 5 seconds)
Internal System Menu (fig. 1.12.4)
Key 4 select menu point

Key 5 select menu point
system configuration, indication of firmware version, this page must be

called for download and firmware-update
on this side different information is composed, here contrasts can also

be adjusted
All other menu points and functions are without meaning for application in the FA95/130F.

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1.13 Switching of Program Steps (Skipping Program Steps)
Using the function „Manual Skipping“ it is possible to switch the individual program steps
without having to reach the otherwise necessary switch points and/or times.
Proceeding:
At first the key-operated switch S302/2, located in the electro cabinet, must be switched on
and left in this position, the LED of PLC-input „E0“ must glow. On the display the key
appears in the upper area.
If the key is operated and the service-technician is not yet logged in as „TAS-Service“, the
input page for the access code appears priorily. After 0258 has been put in and confirmed by
pressing ENTER, the synchronizing function is released.
By pressing the synchronize-key the next following program step is initiated during a running
program. The message „Synchronize Key activated“ appears in the alarm-/failure line.
Respective texts are emitted on the line-recorder and the batch printer.
If the key is permanently pressed, switching to the next following program step takes
automatically place every 2 seconds.
ATTENTION: After ending this function the „Manual Skipping“ function must be
deactivated again by switching off the key-operated switch (LED of PLC
input „E0“ must be off and key may not be blended in any longer.
By releasing the skipping key and/or by logging in as TAS-Service the button is

released on the page „Program Process“. The service technician then has the possibility to
change to other menu levels during the running process e. g. to the page „Indication of
Nominal Values“ (fig. 2.0). The manually selected page stays until program end, then the
PLC changes automatically to the page program end.

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1.14 Device Initialization/Reset
When performing a device initialization the factory settings are uploaded from the user
EPROM into the random access memory of the PLC-control. An initialization must be
performed upon initial setup, after exchanging the control (PLC), after a software-update and,
if necessary, after malfunctions of the sterilizer. Alterations of the device configuration or
releasing of programs are always possible by the service technician „TAS Service“. For this a
„Reset“ is not necessary.
After initial setup and after exchange of the PLC the operation hours counters must be
initialized as described in 1.7.1. If the PLC has not been exchanged, only the initializing
procedure described below must be performed.
During initialization all functions and memory contents are reset to their basic values. Data as
e. g. device-no., batch-no., adjustments in the configuration menu (1.5), program release
(1.6) and maintenance (1.7) must be read out/written down before initializing. After
initialization they must be re-entered.
ATTENTION: If a software update is performed by exchanging the user EPROM, the

control is automatically initialized. That means batch-no.; device-no. etc.
must be written down priorily.
Performing the Initialization:
Switch off the device using the device main switch. Turn the key-operated switch in the
electro cabinet into position „ON“ (if the device is switched on, the LED of the PLC for input
„E0“ is glowing). Switch on the device again after approximately 30 seconds. Wait until the
system has booted (normal display indication).
After a RESET all adjustments in the configuration menu (chapter 1.5) must be checked.
Device-no. and charge-no. must be re-adjusted.
If necessary the needed programs must be re-released, see chapter 1.6.
The maintenance due date (chapter 1.7) too must be checked and – if necessary – adjusted.
Additionally „WEBECO“ must be implemented as manufacturer (chapter 1.7.1) if applicable.
If another language as the factory setting (German) is implemented, the language must be
switched back to German on the page KKH-settings at first. Then the desired
language e. g. English can be adjusted. This is necessary in order to have the
printouts of the line recorder and the batch printer in the correct language.
ATTENTION: Before switching off the device again, the key-operated switch must be
switched off (LED of PLC for input „E0“ must be off).
If the key-operated switch is switched ON - e. g. because of performing the synchronize

function during - when switching OFF the sterilizer, this position is stored. When switching on
the sterilizer again, there will no initialization be performed.

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2. Tests and Adjustments
To perform the following tests and adjustments display of the actual values must be selected
in the menu KKH(fig. 2.0) via the keys , and .
fig. 2.0
2.1 Tightness Test of the Chamber
The chamber must be empty and dry at the inside.

• Connect a suitable measuring device, range 0 – 100 kPa (0 - 1000 mbar) abs. (calibrated)
to the chamber.
• Start the vacuum test program.
• If the pressure difference is >0,05 kPa/Min (measuring interval 10 minutes, thus maximum
0,5 kPa pressure increase), the chamber is mechanically untight, i. e. there is a leakage.
The limiting value in the vacuum test is 1,0 kPa/min. To obtain security stocks this value is
halved at customer service tests.
2.2 Checking the pressure transducer B070/1 resp. B070/2
The chamber must be empty and dry on the inside.

• Connect a pressure measuring device, range 0 – 100 kPa (0 - 1000 mbar) abs., calibrated
to a maximum deviation of ± 0,1 kPa (1 mbar) and with a resolution of ≤0,1 kPa (1 mbar)
directly to a free nozzle to the useable space.
• Check B070/1: Interrupt the current loop (0- 20 mA = 0 – 100 kPa) of the pressure
transformer B070/1 at clamp X5/3 and bring an amperemeter (measuring range at least 0
–20 mA, accuracy 0,15%, resolution 0,01 mA) into serial connection with the measuring
circuit.
• Check B070/2: Interrupt the current loop (0- 20 mA = 0 – 100 kPa) of the pressure
transformer B070/1 at clamp X5/23 and bring an amperemeter (measuring range at least
0 –20 mA, accuracy 0,25%, resolution 0,01 mA) into serial connection with the measuring
circuit.
• Start program 1 (vacuum test program with different vacuum levels) in the menu „Service
Functions“ (chapter 1.8).

Vers. 09 / 09/06
• Read during the holding of the different vacuum levels the values of the connected
pressure measuring device, the amperemeter and the device display.
• The chamber pressure detected by the pressure transducer (B070/1 or /2) can be
calculated from the measured current: P = X mA ÷ 0,2 mA / kPa = kPa (X = measured
value of current in mA).
• The calculated pressure value must comply with the indication in the device display (if not,
the PLC input card, resp. the input channel of the line recorder are not properly adjusted).
The calculated pressure may deviate maximally 0,5 kPa from the pressure value of the
connected external pressure measuring device. If the deviation is >0,5 kPa, the pressure
transducer is defective and must be exchanged against a new one.
2.3 Check Chamber Pre-Heating (Temperature Measuring Circuits PT100)
• Fix an electronic surface temperature measuring device below the upper heating element
of the pre-heating jacket so that it is directly connected to the metal of the jacket.
• Compare the temperature B176 on the device display (indication of current value fig. 2.0)
with the display of the surface temperature measuring device.
• If the sterilizer is pre-heated, the jacket temperature should be between 60,3°C – 62,9°C.
2.4 Adjustment of Temperature Measuring Circuits
• Connect a PT100-simulator instead of the PT100 to the respective clamps (see circuit
diagram).
• The characteristics, wire lengths and cross-sections have to be considered.
• Adjust the Pt100-simulator to 60°C and balance the indicated temperature in the display
with the respective spindle-potentiometer on the printed circuit boards D810/1 and
D810/2.
• Check two other temperatures in the range between 40 and 80°C.
2.5 Set Values and Program Parameters
Measuring Place resp. Sensor Nominal Values

Temperature sensor water vacuum pump 32 °C
B045 25 °C at drying
Temperature limiter at vaporizer JN065/1, 150 °C
N065/2
Pressure regulator vaporizer 0,35 bar overpressure
N055
Temperature sensor vaporizer 115 °C conditioning and holding time
B050 125 °C desorption
For the parameters resp. process data of the individual programs please see Operating
Instruction Attachment A II, „Switch points and Tolerances“.

Vers. 09 / 09/06
3.0 Messages
Messages are operating indications for e. g. deficiency of media that may lead to a failure
during a running program if they are not eliminated immediately. If the message occurs in
standby, it is not possible to start a program until the deficiency is eliminated.
The messages are indicated in blue in the display in the fourth text line. A deficiency is
indicated by a blinking message. if there are several messages pending simultaneously the
current message can be crossfaded.
Messages are not documented via the line-recorder or the batch-printer.
3.1 Message 1: System ready to start

There is no message preventing the start of a program.
3.2 Message 2: Cycle running

The program is progressing normally, there is no message.
3.3 Message 3: Cycle complete without error

Is only used internally and not indicated on the display.
3.4 Message 4: Cycle complete with fault

Is only used internally and not indicated on the display.
3.5 Message 5: Cool down to jacket temperature preset

meaning: The pre-heating temperature for the selected program is exceeded.
sensor: PT100 B176, B177, B178, B179, B180, wire diagram page 9 and 10
emitted: in standby
in process: -
in standby: program start not possible
Cause:
Recooling does not reach nominal temperature.
• Check the current supply of F746/1-3 up to the heating elements R176-R180 (see wire
diagram 040609, page 2).
• Check the heating elements with a multimeter. The resistance is approx. R176= 53Ω (X0,
15 – 18), R177 and R178= 106Ω (X0, 19 – 20 resp. 21 - 22), R179= 173Ω (X0, 23 – 24),
R180= 142Ω back board/ one-door resp. 173Ω door heating unloading side (X0, 25 – 26),.
• Check the overheating protection contactor K740/1 in connection with the PLC-output
(A80) for functioning.
• Check the temperature measuring circuit B176 to B180.
•
Function test:
• Select the 60°C-program directly after the 78°C-program has ended. The message
appears.
• After reaching the operational temperature the message is removed.

Vers. 09 / 09/06
3.6 Message 6: Preheat to jacket temperature preset
meaning: The pre-heating temperature for the selected program has not yet been reached.
sensor: B176, B177, B178, B179, B180, wire diagram page 9 and 10
emitted: in standby
in process: -
in standby: program start is not possible
Cause:
a) The pre-heating does not reach the nominal temperature.
• Check the current supply of F746/1-3 to the heating elements R176-R180 (see wire
• Check the heating elements with a multimeter. For the resistances see message 5.
• Check the overheating protection contactor K740/1 in connection with the PLC-output
(A80) for functioning.
• Check the temperature measuring circuit B176 to B180.
b) The pre-heating exceeds the standard temperature.
• Check the function of the solid state relay V850/1-V850/5.
• Check the PT100 B176 to B180.
Function test:
• Switch on the cold (not pre-heated) device. The message „Pre-heating to nominal Jacket
Temperature“ appears.
• If the sterilizer is pre-heated switch of automat F746/1.
• The device cools down to undertemperature. The message appears.
3.7 Message 7: Preheat to evaporator temp. preset

meaning: The nominal temperature of the vaporizer has not yet been reached.
sensor: B050, page 10
emitted: in standby
in process: -
Cause:
a) Pre-heating does not reach nominal temperature.
• Check the current supply from F746/1-3 up to heating element R181 (see wire
• Check the heating element with a multimeter. The resistance is approx. 26 ohm.
• Check the overheating protection contactor K740/1 in connection with the PLC-
output (A80) for functioning.
b) The pre-heating exceeds the nominal temperature.
• Check the function of the solid state relay V850/6.
• Check the PT100 B050.
Function test:
• Switch on the cold (not pre-heated) device. The message „Pre-heating to nominal
vaporizer temperature appears“.
• If the device is pre-heated switch off the automat F746/3.
• The vaporizer cools down below undertemperature. The message is displayed.

Vers. 09 / 09/06
3.8 Message 9: Temperature check: low
meaning: The nominal temperature in the chamber has not been reached.
sensor: B039/1 or B039/2, page 10 or 11
emitted: only during holding time
in process: timer holding time is stopped
in standby: -
Cause:
During the holding phase the chamber temperature falls below the nominal value
• Check chamber for tightness, see chapter 2.1
• Check the pre-heating, see point 2.3
• Check the sterilization solution container, air could be fed in.
• Check the adjustments of the temperature measuring circuit B039/1 and D810/2
Functiontest:
• Start the vario-program with 2 to 3 gassing-steps and a temperature of 60°C.
• Connect a PT100-simulator to the respective temperature measuring point and adjust
to a value of 60,5°C.
• Reduce the temperature at the PT100-simulator during the holding time to a value
below 60°C. The message is displayed after 5 seconds.
3.9 Message 9: Formaldehyde solution low

meaning: The amount of sterilization solution in the sterilization solution container has
reached the minimum level.
sensor: S061, page 5
emitted: anytime
in process: no effects, residual amount sufficient to process end
Cause:
The supply of sterilization solution has dropped to a minimum level and the floating
switch S061 switches the input E5 = 0-signal. The message disappears as soon as the
floating switch S061 is covered with sterilization solution, i. e. input E5 has =1-signal. If
the message remains even if the container is filled, check the floating switch S061.
Functiontest:
• If the storage container is empty (E5 = 0) the message appears immediately. If the
container is filled press the floating switch into the lower position.
• If the storage container is filled (E5 = 1), the message text disappears. If the container
is empty the floating switch must be brought into the upper position manually.
3.10 Message 10: Reserve

Vers. 09 / 09/06
3.11 Message 11: De-ionized water low
meaning: DI-water in DI-water container has reached the minimum level
emitted: anytime
in process: no effects, residual amount sufficient until process end
Cause:
a) Automatic filling does not function.
• Check valve Y130 (A98 = 1-signal). It should be activated.
• Check the on-site stop valve in the water inlet. It should be opened.
• Check the floating switch. The input E7 should have 1-signal.
b) The container is filled, the message remains.
• Check the floating switch S062. In the upper position the 0-signal should lie at input E7.
c) The flow is not interrupted, the container overflows.
• Check the floating switch S062, input E7 should have 0-signal.
• Check the valve Y130, it should not be activated (A98 = 0-signal).
• Check if the valve has gotten dirty or is blocked.
Functiontest:
• If the storage container is empty the input E7 =1 should have signal. The message
appears on the display.
• If the container is filled, press the floating switch into the lower position.
• Now the valve Y130 (A98 = 1-signal) should open and the container will be filled with
DI-water.
• If the storage container is filled, (E7 = 0-Signal) the valve Y130 (A98 = 0-signal)
should close and the message disappears.
• If the container is empty, bring the floating switch into the upper position.
3.12 Message 12: De-ionized water bad

meaning: The adjusted conductivity of the DI-cartridge has been exceeded.
sensor: E150, page 3
emitted: anytime
in process: no effects
in standby: program start only possible for five more times, then blocked
Cause:
The message appears even if there is no failure or change of the cartridge.
• Check the signal of E150 to input E14 = 1-Signal at functioning DI-water cartridge.
• Check the adjustment (5 µS/cm) of the evaluation plate E150 and the function of the
measuring probe. e
Functiontest:
• Disconnect input (E14 = 0-signal).
• The message appears in the display.

Vers. 09 / 09/06
3.13 Message 13: Change de-ionized water cartridge
meaning: The adjusted conductivity of the DI-cartridge is exceeded and the internal
counter (for 5 program starts) has expired.
sensor: E150 and internal counter =0, page 3
emitted: if message 12 and 5 further program runs
in standby: program starts not possible
Cause:
a) The message remains after the cartridge has been exchanged.
• Check the evaluation device E150 for function.
• If the conductivity measuring device is functional E14 = 1-signal must have a signal.
a) The message appears even if there is no failure.
• Check input E150 (E14 = 1-signal) when the DI-cartridge is functional.
Functiontest:
• Disconnect input (E14 = 0 signal) and perform 5 programs subsequently. During this
program runs the message „DI-water bad“ is displayed.
• After the end of the fifth program run the message „Change DI-cartridge“ appears in
the display and it is not possible to start another program.
3.14 Message 14: Buffer battery flat
Attention The sterilizer may not be switched off now, because data will get lost
(configuration adjustments etc.). The battery can be replaced carefully if
the device is switched on (see chapter 5.1). However, if the sterilizer has
been switched off, it must be re-initialized by the customer service (see
chapter 1.14).
meaning: The voltage in the buffer battery of the PLC is not sufficient any longer.
The battery must be replaced, see chapter 5.1.
sensor: internal in PLC, LED „Battery“
emitted: anytime
in standby: program start is possible
Cause:
The message remains after the battery has been exchanged.
• Measure the voltage of the battery it must be ≥3V DC.
• Switch off the sterilizer after exchanging the battery.
• Switch on the device after 3 seconds. The message does not appear any longer.
Functiontest:
• Remove the batteries while the sterilizer is switched on.
• The message buffer battery discharged appears in the display.
• LED “Battery“ glows red in the front of the PCD-housing.

Vers. 09 / 09/06
3.15 Message 15: Sensor DI water monitoring damaged
meaning: The pressure sensor in DI-feeding line (piping system) is defective.
sensor: B080
emitted: anytime
Cause:
The output signal of the pressure sensor B080 is out of the permissible range. The
permissible range is 0bar (4mA) up to 5,95bar (rel. pressure sensor resp. overflow).
3.16 Message 16: Service due

meaning: The pre-set time to the next maintenance due date has expired.
sensor: internal operating hours counter
emitted: anytime
in standby: program start is possible
Cause:
The amount of hours given by the „Maintenance Due Date“ has been reached resp.
exceeded by the current „total operating hours“.
• After the maintenance has been performed, the maintenance date must be re-
calculated, see chapter 1.7. Then the message is deleted.
Functiontest:
• Set time until next maintenance to 2 hours at the display by changing the
maintenance interval.
• Perform 60°C program. The message „Maintenance Due“ appears.
• Confirm performed maintenance. Message may not be displayed any longer.
3.17 Message 17: Sensor Formaldehyde monitoring damaged

meaning: The pressure sensor in the FA-feeding line (piping system) is defective.
sensor: B081
emitted: anytime
Cause:
The output signal of the pressure sensor B081 is out of the permissible range. The
permissible range is 0bar (4mA) up to 5,95bar (rel. pressure sensor).

Vers. 09 / 09/06
3.18 Message 18: Vacuum pump water low
meaning: The water level in the pump water container has dropped below minimum
level.
emitted: anytime
in process sterilizer stops in vacuum phase, follow-up failures are possible.
in standby: Program start is not possible.
Cause:
a) Automatic addition of the water does not take place.
• Check the on-site stop-valve in the water inlet.
• Check the valve Y144 (A101 = 1-signal), it should be activated.
• Check if the valve and the following components are not blocked.
b) The message appears even if the water level has been reached.
• Check the floating switch S040 (E8 = 1-signal). It should be in the upper position.
Functiontest:
• Press the floating switch S040 manually in the lower position (E8 = 0-signal), after a
delay-time of approx. 4 minutes has expired the message „Water Deficiency Vacuum
Pump“ appears in the display. The vacuum pump will be switched off while it is running
and the vacuum valve will be closed.
3.19 Message 19: Error pump water temperature sensor

meaning: The temperature sensor pump water has failed.
sensor: B045, page 10
emitted: anytime
in process: no effects, follow-up failures could occur
Cause:
The measuring signal of the temperature measuring line B045 is out of the measuring
range i. e. the temperature is <1°C or >149°C.
• Check the functions of the temperature regulating circuit, see chapter 2.4/2.5.
Functiontest:
• Device is in standby, no program is started.
• The current temperature is shown in the display.
• DisconnectPT100 B045, X5/19.
• The message appears after 5 seconds.

Vers. 09 / 09/06
3.20 Message 20: Power failure
meaning: The operating voltage was interrupted during the process run.
sensor: software function
emitted: during the entire process run
in process : a buffer battery stores the program condition
a) short interruption, program continues, the message is to be regarded as
indication only.
b) longer interruptions, follow-up failures e. g. „Jacket Temperature too
low“ are possible, Failure recovery program is performed, and material is not
sterile.
in standby: -
Cause:
Failure of power supply, triggering of the on-site pre-fuse (FI-switch), switching off the
main switch during process run.
• Check all fuses and measure the voltage of the three phases among each other and
against the neutral wire.
Functiontest:
• Check if the batteries are plugged into the basic module.
• Start one of the program runs.
• Switch off the power supply via the main switch.
• Switch on the main switch again after some seconds.
• Program run will automatically be continued.
• The message „Power Failure“ is displayed.
• Test this function in different program steps.
3.21 Message 21: Door loading side is open

meaning: Chamber door on the loading side is open.
emitted: in standby
in process: -
Cause:
The door is closed but the message does not disappear.
• Check the adjustment and function of the door contact switch S001. 1-signal must be
on input E1 upon closed door.
Functiontest:
Open the chamber door on the loading side, the message is displayed.

Vers. 09 / 09/06
3.22 Message 22: Door unloading side is open
meaning: Chamber door on the unloading side is open.
emitted: in standby
in process: -
Cause:
a) The door is closed but the message does not disappear.
• Check the adjustment and function of the door contact switch S001. 1-signal must be
at input E1 upon closed door.
b) It is a one-door sterilizer.
• Check the wiring in the electro cabinet, from clamp X2/1 to X2/5 there must be a
cable bridge and simulate the closed door.
Functiontest:
Open the chamber door on the unloading side, the message is displayed.
3.23 Message 23: Battery operating panel LS flat

meaning: The voltage of the buffer battery in the PLC-control is no more sufficient. The
battery must be replaced, see chapter 5.2.
sensor: internal in display loading side
emitted: anytime
in standby: if the sterilizer is switched off, date, time and alarmlist are lost.
Cause:
After renewing the battery the message remains. The displays of date and time are
wrong.
• Measure the voltage of the battery. It must be ≥3V DC .
Functiontest:
• Switch off the device and remove the battery.
• The message appears in the display.

Vers. 09 / 09/06
4 Failures
A malfunction detected by the PLC leads inevitably to a failure. If this occurs during a running
program a recovery program will be initiated if technically possible. If a failure occurs in
standby it is not possible to start a program until the failure is eliminated.
The current failure is displayed as a red blinking text in the third text line. If there are several
failures simultaneously the current failure can be crossfaded. All failures are listed in the
alarm list. The alarm list can be called via the symbol if there is a failure. Additionally
the alarmlist can always be called from the page by using the key .
The failure messages are printed out on the line recorder in the following format:
12:01 # Error message......
If the optional batch printer is integrated, the failures are printed in the following format:
**FAULT**
Value: xx,x °C
09:43 Error message
**FAULT**
If there is a batch printer the respective current values of the sensors are also printed out if
possible. If there is no batch printer available the customer service technician can connect a
suitable printer at any time (wiring diagram page 110 and 113). Customer service technicians
with PC-knowledge can store the date on their notebooks using the WINDOWS-software
„Hyperterminal“.
If the cause for the failure has been eliminated, opening the chamber door on the loading
side must reset the failure indication in the display.

Vers. 09 / 09/06
4.1 Failure 1: Temperature Sensor Chamber 1
line recorder # TS CHAMBER 1 .
printer TS chamber 1
meaning: Temperature sensor chamber has failed
sensor: B039/1, page 10
emitted: anytime
in process: recovery program with steam flushing.
Cause: The indicated temperature is for 5 seconds <1°C or >149°C

• PT100 defective, check according to chapter 2.4 / 2.6
• cable connection detached
• short-circuit in connection cable
Functiontest:
• sterilizer is in standby, no program is started
• the current temperature is indicated in the display, see picture 2.0.
• disconnect PT100 B039/1 at clamp X5/18
• the failure message is displayed after 5 seconds
4.2 Failure 2: Temperature Sensor Chamber 2

line recorder # TS CHAMBER 2 .
printer TS chamber 2
meaning: Temperature sensor chamber 2 has failed
sensor: B039/2, wiring diagram page 11
emitted: anytime
in Prozess: recovery program with steam flushing
in Standby: program start not possible

• PT100 defective, check acc. to chapter 2.4 / 2.5
• short circuit in connection cable
Functiontest:
• disconnect PT100 B039/2 at clamp X5/24

Vers. 09 / 09/06
4.3 Failure 3: Temperature Sensor Jacket above
line recorder # TS JACKET TOP.
printer TS jacket top
meaning: The temperature sensor jacket upper area has failed.
sensor: B176, wiring diagram page 9
emitted: anytime
in process: recovery program with steam flushing
in Standby: program start not possible
Cause: the indicated temperature is for 5 seconds <1°C or >149°C

• short circuit in connection cable
Functiontest:
• disconnect the PT100 B176 at clamp X5/6
4.4 Failure 4: Temperature Sensor Jacket Front

line recorder # TS JACKET B. F
printer TS jacket b. fr.
meaning: Temperature sensor jacket in the lower area of the loading side has failed
emitted: anytime

Functiontest:
• disconnect PT100 B177 at clamp X5/8

Vers. 09 / 09/06
4.5 Failure 5: Temperature Sensor Jacket Rear
line recorder # TS JACKET B. R
printer TS jacket b. rear
meaning: Temperature sensor jacket lower area of unloading side has failed
emitted: anytime

Functiontest:
4.6 Failure 6: Temperature Sensor Jacket Door

line recorder # TS JACKET DOOR
printer TS jacket door
meaning: Temperature sensor jacket in door area loading side has failed.
emitted: anytime

Functiontest:

Vers. 09 / 09/06
4.7 Failure 7: Temperature Sensor Jacket Rear Wall
line recorder # TS JACKET REAR
printer TS jacket rear p.
meaning: The temperature sensor jacket area rear wall / door unloading side has failed.
sensor: B180, wire diagram page 10
emitted: anytime

Functiontest:
4.8 Failure 8: Temperature Sensor Vaporizer

line recorder # TS EVAPORATOR.
printer TS evaporator
meaning: Temperature Sensor Vaporizer has failed
sensor: B050, wire diagram page 10
emitted: anytime
in process: recovery program with air flushing

Functiontest:

Vers. 09 / 09/06
4.9 Failure 9: Pressure Sensor Chamber 1
line recorder # PS CHAMBER 1 .
printer PS chamber 1
meaning: Pressure sensor chamber 1 has failed
emitted: <0,3 kPa not in drying, > 99,7 kPa only in process
Cause: The output signal is for 5 seconds <0,3 kPa or > 99,7 kPa
• Check the function, see chapter 2.2
Functiontest:
• the current pressure is indicated in the display, see picture 2.0.
• disconnect the connector plug of pressure transducer B070/1
4.10 Failure 10: Pressure Sensor Chamber 2

line recorder # PS CHAMBER 2 .
printer PS chamber 2
meaning: Pressure sensor chamber 2 has failed
sensor: B070/2, wire diagram page 11
emitted: <0,3 kPa not in drying, > 99,7 kPa only in process
Cause: The output signal is for 5 seconds <0,3 kPa or > 99,7 kPa
• Check the function, see chapter 2.2
Functiontest:
• the current pressure is indicated in the display, see picture 2.0.
• disconnect the connector plug of pressure transducer B070/2

Vers. 09 / 09/06
4.11 Failure 11: Motor Protection Switch Vacuum Pump
line recorder # MS VACUUM PUMP
printer Motor protection vacuum pump
meaning: Motor protection for the vacuum pump has triggered.
sensor: F712/1, wire diagram page 5
emitted: normally only if the vacuum pump is running
in process: recovery program with steam flushing, program stops in vacuum phase
(vacuum valve and vacuum pump are switched off), subsequent failures in
case of longer periods of standstill
Cause: The motor protection switch has triggered and input E10 has 0-signal.
a) Pump did not start upon switching on the protection switch.
• Compare the current value on the adjustment scale of the motor protection switch to
the motor’s rated current on the power rating plate at the vacuum pump.
• Check the test-key at the motor protection switch for proper function and the input
(switched on E10=1-signal).
• Check the on-site fuse protection of F712/1 up to the vacuum pump M100 (see wire
diagram page 3).
• Check the on-site fuse protection of the current supply.
• Check the contactor contacts K740/2 for proper function, e. g. by ohmic resistance
measuring.
• Check the current consumption of the pump by using a multimeter, current is e. g.
approx. 3,4A – 4,1A at 346V – 420V < resp. 5,9A – 7,1A at 200V – 240V ∆ (see
name plate).
• Check the pump corpus for rotation direction and smooth running.
b) The message is displayed even if there is no failure.
• Check the auxiliary contact F712/1 (E10 = 1 signal) at switched on motor switch.
Functiontest:
• Switch off the motor protection switch F712/1 while the pump is running using the test-
key (E0 = 0-Signal).
• The pump and the vacuum valve are switched off.
• The failure message is displayed.
• The failure recovery program is initiated.
• Switch the motor protection switch F712/1 on again, the recovery program is continued.

Vers. 09 / 09/06
4.12 Failure 12: Temperature Control: Temperature too low
line recorder # LOW TEMP. HOLD
printer Low temp. holding
meaning: The nominal temperature in the chamber is undershot.
sensor: B039/1 or B039/2, wire diagram page 10 or 11
emitted only during holding time
in standby: -
Cause: The chamber temperature drops during holding time by more than 1°C below
nominal value.
• Check the chamber for tightness, see chapter 2.1.
• Check the pre-heating, see chapter 2.3.
• Check the sterilization solution tank, air could be fed in.
• If the chamber is tight a jacket temperature that is too low due to a de-adjustment of the
temperature regulating circuits B176 to B180 can be the reason for the temperature
drop.
Functiontest:
• Start the vario-program with 2 to 3 gassing steps.
to a value of 1,1°C below nominal temperature during holding time
• The program is interrupted if the temperature is more than 1°C below the nominal
value. The failure message is displayed.
• The recovery program is performed.
4.13 Failure 13: Temperature Control: Temperature too high

line recorder # HIGH TEMP. HOLD
printer High temp. holding
meaning: The nominal temperature in the chamber is exceeded.
sensor: B039/1 or B039/2, wire diagram page 10 or 11
emitted: only during holding time
in standby: -
Cause: The chamber temperature increases during holding time by more than 4°C
above the nominal value.
• Check the chamber for tightness, see chapter 2.1.
• If the chamber is tight a jacket temperature that is too high due to a de-adjustment of
the temperature regulating circuits B176 to B180 can be the reason for the temperature
increase.
Functiontest:
• Start the vario-program with 2 to 3 gassing steps.
to a value of 4°C above nominal temperature during holding time.
• The program is interrupted, if the temperature is more than 4°C above the nominal
value. The failure message is displayed.

Vers. 09 / 09/06
4.14 Failure 14: Time Monitoring: Vacuum Switch Point
line recorder # TIME VACUUM .
printer Vacuum time exceed
meaning: The vacuum switch point is not reached during the pre-set time.
emitted: fractionizing steps 1 to 4 after 12 minutes
fractionizing steps > 4 after 8 minutes
fractionizing steps > 4 and 75/78°C-program after 10 minutes
in standby: -
Cause:
a) The vacuum pump does not start in gassing and de-gassing.
• Check the vacuum pump acc. to chapter 4.3.
b) The vacuum pump is running continuously, the following program step is not initiated.
• Check the water inlet to the pump water tank via the valve Y144.
• Check the water temperature, adjustment and function of the temperature regulating
circuit B045, see also chapter 2.4 and 2.5.
• Check the piping in the vacuum line behind the vacuum valve.
• Check the function / output current of the pressure transducer B070/1.
• End the program using the manual skipping function (see chapter 1.13) and perform
a tightness test of the chamber, see chapter 2.1.
Functiontest:
• Disconnect the connecting plug of the vacuum valve Y113.
• The program is interrupted after the respective time and the failure message is
displayed.
• The recovery program is initiated and performed time-controlled or via the pressure
transducer B070/2.

Vers. 09 / 09/06
4.15 Failure 15: Time Monitoring: Pressure increase
line recorder # TIME PRESSURE .
printer Pressure time exceed
meaning: The pressure switch point is not reached within the pre-set time.
sensor: B070/1, wire plan page 8
emitted: in pressure increase after 8 minutes
in pressure increase 75/78°C-program after 10 minutes
in standby: -
Cause: There was no pressure increase during conditioning or desorption phase.

• Check the valves Y117, Y130, Y131 for electrical and mechanical function. You can
use the service function, see chapter 1.8.
• Check the pipework and hoses for this function area.
• Check the filter in the feeding container FA.
• Check the function of the dosage pump and the suction hoses (Attention: Deaeration
of the hoses and the dosage pump).
• Check the function of the pressure switch N055 at the vaporizer (pressure <0,35 bar,
input E11 = 1-signal)
• Check the function / output current of the pressure transducer B070/1
Functiontest:
• Disconnect the connecting plug of valve Y113.
• The program is interrupted after 8 minutes (10 minutes). The failure message is
displayed.
• The recovery program is initiated and performed time controlled or via B070/2.

Vers. 09 / 09/06
4.16 Failure 16: Pressure Control: Chamber Leakage
line recorder # CHAMBER LEAK .
printer Chamber leakage
meaning: The permissible pressure difference of 0,05 kPa/min has been exceeded.
(0,5 Kpa / 10 minutes)
emitted: during holding time, measuring interval during „stand time“ without
intermediate vacuum.
in standby: -
Cause:
a) The chamber of the sterilizer is not tight.
• Perform a vacuum test.
• If the chamber is untight, check all parts that are connected to the chamber, such as
valves and all pipe connections.
b) If the chamber is tight, a the quantity of condensate that is produced can be too high
due to a disadjustment of the regulating parameters (pressure / temperature relation).
• Check the function and the alignment of the pressure transducer B070/1, see chapter
2.2.
• Check the pre-heating temperature and the function and the alignment of the regulating
device D810/1 and D810/2 in connection with the standard heating elements B176 to
B180, see chapter 2.3 and 2.4.
Functiontest:
• Start the sterilization program until the holding time has been reached.
• Then loosen a screw connection so that air can get into the chamber.
• Upon a pressure increase of more than >0,5 kPa within 10 minutes a failure message
is displayed.
4.17 Failure 17: Pressure Control: Deviation of the sensors

line recorder # DEV. PRESS. SENS
printer Dev. pr. sensors
meaning: The values of the pressure sensors have a difference of >1,0 kPa
sensor: B070/1 and B070/2, wire diagram page 8 and 11
emitted: anytime, except during drying
in process: failure program with steam flushing
Cause: The sensors have a deviation of more than 1,0 kPa for 15 seconds
• Check the sensors B070/1 and B070/2 for proper function. Measure the output
currents, see chapter 2.2.
Functiontest:
• Open the chamber door and connect a current supply instead of B070/2.
• Reduce the current slowly, beginning at 20mA. The failure message is displayed.

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4.18 Failure 18: Pressure Control: Vacuum Test negative
line recorder # VT NOT OK .
printer Vtest NOT OK
meaning: The permissible pressure difference of 0,1 kPa/Min has been exceeded
(1,0 Kpa / 10 minutes)
emitted: during test time in program vacuum test
in process: program will be ended, test failed
in standby: -
Cause:
a) Chamber of the sterilizer is untight
• Check all parts that are connected to the chamber, such as valves and all pipe
connections, see chapter 2.1.
b) The chamber is tight
• Check the function of the pressure transducer B070/1, see chapter 2.2.
• Eventually there was still condensate in the chamber, repeat the vacuum test.
Functiontest:
• Start the vacuum test program.
• Loosen a screw connection so that air can get into the chamber.
• Upon a pressure increase of >1,0 kPa/min the failure message is displayed.
• The program stops and is ended.
4.19 Failure 19: DI-Water Feeding System blocked

line recorder # DI FEEDING BAR
printer DI water feeding system barred
meaning: The pressure in the DI-water feeding branch has exceeded 5bar.
sensor: B080
emitted: during vaporizer flushing, in process during desorption
in standby: only at vaporizer flushing, vaporizer flushing is aborted, program start is not
possible
Cause: The pressure sensor B080 detects a pressure above 5bar for more than 30
seconds. Check the components in the DI-water feeding branch (sterile filter
ST 25, non-return valve VR8, solenoid valve Y130). Eventually there is a
blockade due to a malfunction/soiling.
Functiontest: Connect current supply instead of B080, adjust to 12mA (3bar). Start a
program and increase current during the desorption phase for more than 30
seconds to 17,8mA (5,2bar). Failure is displayed.

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4.20 Failure 20: Temperature Jacket Heating too high
line recorder # HIGH TEMP. JACK
printer High temp. jacket
meaning: The nominal temperature in the pre-heating jacket has been exceeded by 4°C.
sensor: B176, B177, B178, B179, B180, wiring diagram page 9 and 10
emitted: anytime current value > 90°C for 5 seconds
in process, current value > nominal value + 4°C for 4 minutes (until software
version FA100005 for 2minutes)
in process, current value > nominal value + 12°C (until software version
FA100005 for 10°C) for 5 seconds
in process recovery program with air flushing, all heatings are switched off via K740/1.
in standby: program start not possible, all heatings are switched off via K740/1.
Cause: Failure of jacket regulation

• Check the function as described in chapter 2.3.
• Check the function of the solid state relay V850/1-V850/5
• Check PT100 B176 to B180.
• Check the temperature regulation of the pre-heating jacket
• Check if the output (A80=0) and the contactor K740/1 have dropped out
Functiontest:
• Start a program run.
• Measure the temperature in the pre-heating jacket (thermometer) and compare it to the
indication in the display.
• Disconnect the trigger (A1) of V850/2 to output 083 and put the cable to +24V DC at
clamp X1/1. Now the heating R177 is continuously activated.
• In case of a temperature >4°C than the nominal value the failure message is displayed
and the failure recovery program is initiated. Additionally the contactor K740/1 is
switched off via the output (A80).
4.21 Failure 21: Temperature Jacket Heating too low

line recorder # LOW TEMP. JACK
printer Low temp. jacket
meaning: The nominal temperature in the pre-heating jacket was undershot by 4°C.
sensor: B176, B177, B178, B179, B180, wiring diagram page 9 and 10
emitted: in process, current value < nominal value - 4°C for 4 minutes
(until software version FA100005 for 3minutes)
in process recovery program with air flushing

in standby: -
Cause: Failure of jacket regulation or heating circuits.

• Check if the function of K740/1 at output A80 = 1-signal.
• Check the temperature regulation of the pre-heating jacket, see chapter 2.4.
Functiontest:
• Start program run.
• Measure the temperature in the pre-heating jacket (thermometer) and compare it to the
indication in the display, see fig. 2.0.
• Switch off the circuit breaker F746/1, pre-heating is interrupted.
• If the temperature is <4°C below the nominal value the failure message is displayed
and the failure recovery program is initiated.
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4.22 Failure 22: Temperature Vaporizer too high
line recorder # HIGH TEMP. EVAP
printer High t. evaporator
meaning: The temperature of the vaporizer > 145°C for more than 30 seconds.
emitted: anytime
in process: failure recovery program with air flushing
Cause: Failure of the heating regulation.

• Check the function of the measuring system B050 and D810/2, see chapter
2.4 and 2.5
• Check the function of the solid state relay V850/6 and it’s activation from output A87.
Functiontest:
• Connect in standby a Pt100-Simulator instead of a Pt100 B050 to the clamps X5/16
and X5/17 and increase the temperature to > 145°C.
• After 30 seconds have expired, the failure message is displayed.
• Checking by heating the vaporizer to 145°C should be avoided.
ATTENTION: A temperature >150°C the mechanical protection switches N065/1 and

N065/2 are triggered. They must be manually unlocked after the
vaporizer has cooled down.
4.23 Failure 23: Temperature Vaporizer too low

line recorder # LOW TEMP. EVAP
printer Low t. evaporator
meaning: The temperature has dropped below 100°C for more than 5 minutes.
sensor: B050 wiring diagram page 10
emitted: in process
in standby: -
Cause: Failure of heating regulation

• Check the electrical heating R181 and the upstream overheating protection N065/1 and
N065/2, see chapter 4.22
• Check if the PT100 B050 is plugged safely into the provided drill hole on the vaporizer
plate.
• Check the value of PT100 B050. The temperature shown in the display (fig. 2.0) should
roughly correspond with the maintenance temperature description behind the revision
door.
Functiontest:
• Switch off automat F746/3 while a program is started.
• Vaporizer cools down to <100°C, the failure message is displayed.
• The program stops and the failure recovery program starts.

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4.24 Failure 24: Door Lock Loading Side
line recorder # DOOR CLOSE LS
printer Door closure loading side
meaning: Chamber door on the loading side is not correctly closed.
sensor: S001, wiring diagram page 5
emitted: in process run
in standby: -
Cause: Door contact S001, input E1 has changed to 0-signal.

• Check the function of the switch S001, door closed E1 = 1-signal. If necessary the
contact switch must be re-adjusted.
• Check the locking via the door magnet.
Functiontest:
• -Start a program.
• Disconnect the door contact switch S001 electrically at clamp X2/3. The failure
message appears.
4.25 Failure 25: Door Lock Unloading Side

line recorder # DOOR CLOSE US .
printer Door closure unloading side
meaning: The chamber door on the unloading side is not correctly closed.
sensor: S002, wire diagram page 5
emitted: in process run
in standby: -
Cause: Door contact S002, input E3 has changed to 0-signal.

• Check the function of the switch S002, Door closed E3 = 1-Signal. If necessary the
• Check the locking via a door magnet.
Functiontest:
• Start a program.
• Disconnect the door contact switch S002 at clamp X2/5 electrically. The failure
message appears.
• The failure recovery program is performed.

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4.26 Failure 26: Door Locking Unloading Side
line recorder # DOOR LOCK US .
printer Door lock unloading side
meaning: the locking magnet does not interlock the chamber door on the unloading side
properly.
sensor: S004, wiring diagram page 5
emitted: anytime if the door is closed, except in step program end
Cause: Monitoring switch S004 of the door locking gives 0-signal to input E4 for more
than 15 seconds if the door is closed.
• Check the switch S004 for function, door interlocked E4 = 1-signal. If necessary the
• Check the locking via the door magnet.
Functiontest:
• Interlock the door on the unloading side.
• Disconnect the contact switch S004 at clamp X2/6 electrically. The failure message
appears.
4.27 Failure 27: Door Locking Loading Side

line recorder # DOOR LOCK LS .
printer Door lock loading side
meaning: the locking magnet does not interlock the chamber door on the loading side
properly.
sensor: S003, wiring diagram 5
emitted: anytime if the door is closed, except in step program end
in process: failure recovery program with steam flushing
Cause: Monitoring switch S003 of the door locking gives 0-signal to input E2 for more
than 15 seconds if the door is closed.
• Check the function of the switch S003, door interlocked E2 = 1-signal. If necessary
the contact switch must be re-adjusted.
• Check the interlocking via the door magnet.
Functiontest:
• Lock the door on the loading side.
• Disconnect the contact switch S003 at clamp X2/4 electrically. The failure message
appears.

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4.28 Failure 28: Dosage of Sterilization Solution
line recorder # FA DOSAGE .
printer FA dosage
meaning: a) not sufficient in holding time
b) the consumed amount was too low
c) the consumed amount was too high
sensor: amount is detected by software during feeding time
emitted: a) after holding time, resp. always at the beginning of an intermediate
vacuum phase
b) after the end of the holding time
c) total process run
in standby: -
Cause:
a) In a holding phase during holding time (10 minutes) there must be at least 3 post feeding
impulses of Y117, otherwise the condensation in the chamber is not sufficient.
• Check the adjustment and function of the pressure transducer B070/1, the current pressure
may be too low (see chapter 2.2)
• Check the adjustment and function of the jacket regulation, the current temperature may be
too high (see chapter 2.3)
• Check the chamber for tightness, there may be a little uptightness that annuls the pressure
decrease by condensation. Especially the valves (Y117) must be checked.
b) The sterilization solution consumption is < 8 gram after the holding time.
• Check the pipe system between sterilization solution tank and vaporizer for uptightness,
especially valve Y131 and the dosage pump M173.
• Check the adjustment and function of the pressure transducer B070/1. (see chapter 2.2)
• Check the adjustment and function of the jacket regulation (see chapter 2.3)
c) The sterilization solution consumption within a process run is > 70 gram
• Check the pipe system between sterilization solution tank and vaporizer for leaking
sterilization solution, especially the valve Y131 and the dosage pump M173.
• Check the adjustment and function of the pressure transducer B070/1, the current pressure
may be too high (see chapter 2.2)
• Check the adjustment and function of the jacket regulation, the current temperature may be
too low (see chapter 2.3)
Functiontest:
• Start a sterilization program.
• Vent the chamber regularly for short intervals during the holding time so that there is no post
feeding, but the failure „temperature too low“ does not occur yet. The failure „Dosage of
sterilization solution“ appears.

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4.29 Failure 29: Manual Program Abortion
line recorder # MAN PROG ABORT
printer Manual program abort
meaning: Abortion of the automatic program run by the operator.
sensor: Abortion button on the touch screen.
emitted: entire process run
in standby: -
Cause: The user has pressed the abortion button continuously for 15 seconds.
Functiontest:
• Start a sterilization program
• Press the abortion key. The failure message is displayed.
4.30 Failure 30: Skipping Button activated

line recorder # SEQUENCE BUTT .
printer Sequence button
meaning: The skip-function has been triggered accidentally at least one time.
sensor: Service switch S302/2 wiring diagram page 5 and touch button
emitted: Entire process run incl. post-flushing
in process: The following program step is initiated.
in standby: -
Cause: The service technician has released the skip-function and triggered via the touch
button, see also chapter 1.13.
Functiontest:
• Start a sterilization program.
• Activate the skip-button. The failure message appears.
• The program continues as usual.

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4.31 Failure 31: Monitoring FA-Valve
line recorder # MON. FA VALVE
printer Monitoring FA valve
meaning: The function „Sterilization solution feeding“ is working erroneously.
sensor: K320/1 and K320/2 affect input E12, wiring diagram page 5 and 7
and (option) B081
emitted: Conditioning and adjustment, if FA-valve Y131 should be activated, furthermore if
B081 detects improper pressure values (option)
in process: Recovery program with steam flushing
in standby: -
Cause:
a) The output A97 is set to 1-signal but the monitoring input FA-valve stays on 0-signal.
b) The output A97 is set to 1-signal and the monitoring input DI-valve E13 is set to 1-signal.
c) Option: The pressure detected during the conditioning by B081 in the pressure increase phase
is:
- over 5bar for more than 30 seconds
- below 0,6bar for more than 60 seconds
• Check the function of the relay K320/1 and K320/2, as well as the outputs A96 = 0 and A97 = 1
and input E12 = 1 always shortly for 1,0 seconds. The functional group can be tested very well
with the service function described in chapter 1.8.
Functiontest:
• Disconnect E12 electrically.
• Start a 60°C-program. After 0,3 seconds in the phase „Conditioning pressure“ the failure
message appears.

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4.32 Failure 32: Monitoring DI-Water Valve
line recorder # MON. DI VALVE.
printer Monitoring DI valve
meaning: The function „DI-water feeding“ is working erroneously.
sensor: K320/1 and K320/3 affect input E13, page 5 and 7 and (option) B080
emitted: desorption, if DI-valve Y130 should be activated or B080 detects insufficient
pressure for at least 60 seconds.
in process: Recovery program with air flushing
in standby: -
Cause:
a) The output A98 is set to 1-signal but the monitoring input DI-valve E13 stays at 0-signal.
b) The output A98 is set to 1-signal and the monitoring input FA-valve E12 is stays at 1-signal.
c) Option: The pressure during desorption, detected by B080 in the pressure increase phase is
below 1,4bar for more than 60 seconds.
• Check the function of the relay K320/1 and K320/3, as well as the outputs A96 = 1 and A98 = 1
and input E13 = 1 always shortly for 1,0 seconds. The functional group can be tested very well
with the service function described in chapter 1.8.
Functiontest:
• Disconnect E13 electrically.
• Start a 60°C-program. After 0,3 seconds in the phase „Desorptionphase Pressure“ the
failure message appears.
4.33 Failures without Messages

Failures without messages are not processed by the PLC. Failures that are not processed by
the PLC immediately can be the cause for a processed failure as a follow-up failure.

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5 Maintenance Work Hardware
5.1 Exchange of the Buffer Battery PCD2
The PCD2 is charged with a standard non-rechargeable 3.0V-lithium battery.
• Type: CR 2032 (IEC)
With each new PCD2 there is a battery enclosed, which must be inserted before starting up
according to fig. 5.1. SAIA recommends to use only professional types with a capacity of at
least 200 mAh, e. g.:
• WEBECO Art.-No. 032061
The battery must be inserted into the socket that the positive pole and thus the wide edge
are coming to the outer side.
This battery supports the following functions in case of power failures:
• RAM-memory for all program parameters

• RAM-memory for „history data“
• Date - Clock
The duration of a data-backup by the battery depends strongly on the need of current of the
RAM-memory and on the used additional modules (additional memory and F5 module).
When calculating with extreme values between 20. 100 µA, the total buffer duration (PCD2
separated from feeding) is between 1 to 3 years. Auto discharging of the batteries is about
5% per year. These values are related to ambient temperatures of 25°C. At 40°C ambient
temperature the a. m. values are reduced. The LED „Battery“ glows if
• the battery voltage is less than 2V or higher than 3.5V.

• the battery is discharged
• the battery has an interrupt
• the battery is missing
A battery exchange can be performed without the loss of data trouble-free in each mode of
operation (RUN, HALT, STOP) as long as there is voltage at PCD2.

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fig. 5.1 WEBECO-Artikelnummer: 032061
Lithium Type CR2032 3V
ATTENTION: Use only a battery of the same type.

In case of wrong polarity of the battery there is danger of explosion.
Do not dispose used batteries with domestic waste.
Fig. 5.1 shows the PCD2 in maximum equipment with lifted cover.

Vers. 09 / 09/06
5.2 Exchange of the Buffer Battery eTOP11, Touch Display
Following data are buffered by this battery:

• hardware real time (date and time)
• event-list (alarm list)
• recipes (not used by FA95)
The eTop11 touch screen-display indicates the battery status:
• by a blinking
• by a message-no. 23 „Battery operating panel LS flat“ in the message line
If the eTop11 indicates that the battery is empty, it must be replaced as soon as possible.
Important: Exchanging of the battery leads in any case to a loss of the buffered
data (alarm list and date/time).
Proceeding changing of Battery
• switch off the voltage

• disconnect the data cable at the touch panel
• disconnect the touch panel from the FA95
• loosen the four screws of the rear metal cover and remove the cover
• exchange the battery
• reassemble the touch panel and rebuilt it into the FA95
• then readjust to the current date and time
WEBECO-Article-No: 042078
Lithium Type CR2430 3V
ATTENTION: Use only a battery of the same type.

In case of wrong polarity of the battery there is danger of explosion.
Do not dispose used batteries with domestic waste.

Vers. 09 / 09/06
5.3 Exchanging of the Buffer Battery at the Line Recorder
5.3.1 Exchanging of the Battery

The indication „ “ in the display of the line recorder indicates that the lithium battery
for the memory buffering must be exchanged. A battery has a life span of approx. 10
years under normal conditions. If „ “ is displayed the battery must be exchanged by
the YOKOGAWA customer service. (Disconnect the line recorder and send it in for
repair).
WARNING!
Exchanging the lithium battery is linked with dangers! Do not try in any case to
exchange the battery by yourself or disassemble the line recorder in order to exchange
the battery.
5.3.2 Exchanging the Fuse in the Line Recorder

The fuse should be exchanged every 2 years within the scope of preventive
maintenance. For exchanging the fuse, perform the following steps:
1. Switch off the power supply.

2. Remove the paper cassette, the fuse holder is located on the main unit. Screw
out the fuse cap together with the fuse anti-clockwise.
3. Insert a new screw and screw the fuse cape in again into the fuse holder in
clockwise direction.
Warning!
• Before exchanging the fuse the device must be switched off and disconnected from
the power supply in order to avoid personal damage.
• Use only fuses with the stated specific values. The use of other fuses may lead to
fires.
specified value: 250V AC T 0,5A 250V AC T 0,5A

Vers. 09 / 09/06
5.4 PCD2 Jumper Adjustments and Memory Dimensions
Jumper J2, J3 and J5 for the memory selection

The adjustments of the jumpers must be checked after the control has been exchanged.
Position of the jumpers J2, J3 and J5 delivery status ex factory.
The jumpers J2, J3 and J5 are only related to the additional memory (User Memory).
With J2 the type of additional memory for the slot "User Memory" is select.
• R = RAM
• E = EPROM (adjustment FA95)
• F = Flash EPROM
With J3 the additional RAM or Flash EPROM can be write-protected.

• Position WP = Write Protection = write protected
With J5 the dimension of the additional memory is determined:

• Position =1 MBit less or equal to 1 MBit
• Position > 1 MBit more than 1 MBit (adjustment FA95)
ATTENTION!
for the FA 95 only a PCD2 from hardware version “J” onward (see label on the main
board”) and from firmware version “V080” onward (see label on the firmware
EPROM’s) may be installed.

Vers. 09 / 09/06
6 Operating the Display EXOR eTOP11EB (Loading Side)
The display eTOP11EB possesses the following characteristics / advantages:
• It can display True type fonts and thus it is also possible to display Chinese
characters.
• Operation without memory card (Smart Media Card) is possible.
• It is only possible to call up the System Menu from defined pages. The user /
customer can no longer gain access to the system area by accidentally pressing a
free space (no touch field) for 5 seconds.
• The system page where date and time are adjusted can be called up by pressing
directly on the displayed time (adaption of user manual!).
To operate the display you need the Software FA100010Top11EB that means version
100.010, or higher is needed. The „new“ display does not work with the software from the
„old“ eTOP11. The SAIA-PLC (EPROM) has to be equipped at least with software version
FA100010.
The application software for the display can be transferred directly via a serial connection or
by inserting a smart media card (memory card) into the display.
The new display (eTOP11EB) can be operated with or without a memory card. In order to
use the display without the memory card, the content can be copied into the internal working
memory (PANEL MEMORY). Then no Smart Media Card is necessary for further operation.
6.1 Designer-Software (Projection Software)
To edit the multilingual FA95-project file and for the correct display of the used character sets
the area schemes for Japan and People’s Republic China must be installed on the PC-
system which is used for the software installation. The files for East Asiatic languages must
be installed under the Region- and Language options in the WINDOWS-System Control. The
proceeding depends on the used operating system. Please ask your system administrator.
The designer software (tool for display software) version 6.05 (02) – Build 45 or higher is
required.
The new, resp. current firmware (operating system of the display) files must be in the
directory. \Exor\Designer6\Firmware\. If new files are available, they must be copied into
the firmware-directory. Firmware version 5.60L or higher is required.

Vers. 09 / 09/06
It is essentially important to check in the menu
„Project / Panel Setup“ if the correct firmware
version is adjusted. If necessary, the number must
be changed. Version 5.60 or higher must be used.
Version additions (letter) like e. g. „L“ are not
displayed, the system selects automatically the
highest available variant from the firmware-directory.
In the menu „Transfer / Options“ the adjustments

must be performed according to the illustration.

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6.2 Transferring the Software using the Memory Card
The following text describes the loading of the smart media card and the copying of data
from the memory card into the internal working memory.
1. Start projecting software Designer at the PC.
2. Write the project on the memory card by using the menu function “Transfer /
Download to SSFDC”. If the version indications between „SSFDC“ and
„Designer“ column are different, the download must be performed with „Update“.
3. Plug the memory card into the eTOP11EB and switch on the display / the FA95.
4. There are two possibilities after the system has booted:
a) The projecting software does not start because, e. g. the firmware is not
compatible. Then you are immediately situated in the in the
CONFIGURATION MODE. Then please follow the explanations started at 7.
b) The projecting software starts and you can
change from the following page into the
system menu by using the invisible touch field
at the lower side of the screen.
or Touchzelle
Change on the page which is shown at the

right to the Service / TAS area. Then you have
access to the system via the button <Sys>
(left bottom).
5. First type in the PASSWORD 5804 in the system menu.

6. Then call up the system menu again and change into the CONFIGURATION MODE
by using CONFIG.
7. Then press the key <right arrow> for five seconds and you get access to the page
MEMORY SETUP.
8. Then highlight the FLASH CARD (Smart Media Card) by using SELECT and the
arrow keys and confirm by pressing ENTER.
9. Then select COPY and confirm by pressing ENTER. Confirm the following inquiry by
using the key „ARROW UP“. Wait until all files are copied from the memory card into
the internal memory.
10. Them leave the page by using EXIT. The CONFIGURATION MODE appears again.
11. If the firmware version of the loaded files is higher than the indication in the
CONFIGURATION MODE, a firmware update from the PANEL MEMORY must be
performed subsequently, see chapter 6.4!

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6.3 Transferring the Software via serial Download
The transferred files are loaded into the preset boot-medium PANEL MEMORY or FLASH
Card, see also chapter 6.5. We do not recommend the serial data transfer because the
procedure duration is approx. ca. 30 minutes.
1. Connect the PC via a serial data cable with the PC connection at the display.
2. Switch the display into CONFIGURATION MODE, see chapter 6.2.
3. Start Designer on the PC and load the respective project.
4. Start the data transfer with „Transfer / Download“.
5. If the version indications between „SSFDC“ and „Designer“ column are different, in
the following dialog the download must be performed with „Update“.
6. Then you can go and have a cup of coffee, because the duration of the transfer is
approx. at least 30 minutes.
7. If necessary the content of the FLASH CARD must be copied into the PANEL
MEMORY. This is continued in MEMORY SETUP, see chapter 6.2.
8. If the firmware version of the loaded files is higher than the indication in the
CONFIGURATION MODE, a firmware update from the PANEL MEMORY must be
performed subsequently, see chapter 6.4.
6.4 Firmware-Update
1. Call up the page CONFIGURATION MODE, see 6.2. On this page the current
firmware version is shown.
2. Press the key ARROW UP for five seconds. Then the page RELEASE VERSION
UPGRADE appears.
3. Start the update by using ENTER and confirm subsequently with the key ARROW
UP.
4. The sequence proceeds automatically. Then the display boots independently. After
booting the firmware update is finished.
6.5 Changing the Boot Memory
For operation without the memory card the internal FLASH MEMORY must be preset as boot
medium.
1. Change to the page MEMORY SETUP as described under 6.2 (point 4-7).
2. Highlight the required memory by using SELECT and the arrow keys, confirm by
using ENTER.
• PANEL MEMORY – the display boots from the internal memory, the Smart
Media Card is not needed and can be removed.
• FLASH CARD – the display boots from the external Smart Media Card, the
card may not be removed.
3. Then leave the page by using EXIT. To boot the display switch the display/the FA95
off and on again.

Vers. 09 / 09/06
Attachment 1 to the Service Manual
FA95 / 130LF
Safety Indications for Work at the

LTSF-Sterilizer FA95 / 130LF

Vers. 09 / 09/06
Dangers due to electrical Voltage
the device works with perilous electrical voltages. If maintenance- or repair work is to be
performed at electrical components the device must be switched to zero potential priorily.
The following 5 safety regulations must be complied before beginning the work:
− switch the device to zero potential condition

− protect against switching on again (secure main switch with a padlock, remove the main
fuses and take them with you)
− determine zero potential (with suitable measuring devices, e. g. digital multimeter, not
permitted is an electrical screw driver with internal test lamp)
− ground and pass by
− cover or separate adjoining parts that are under voltage.
−
Dangers by Sterilization Solution containing Formaldehyde
Formaldehyde belongs to the „dangerous working materials“ and the used 2% sterilization
solution is classified and marked as „injurious to health!
For the contact with the LTSF-sterilization solution for appliance in the WEBECO-LTSF-
sterilizers an EEC safety data sheet has been created according to Guideline 91/155/EEC.
Following points have to be taken into consideration regarding the dangers in contact with
the sterilization solution.
1. Possible Dangers
irritates eyes, respiratory organs and skin
health damage when breathing in, swallowing and when it comes in contact with skin
formaldehyde is classified as tumorigenic, category 3 acc. to Att. I of Ordinance on

hazardous Substances, i. e. it is considered
• as a substance that causes anxiety because of it’s possible tumorigenic effect on human
beings
• as a substance on which there is not yet well enough information for a satisfying
evaluation
• from suitable animal testing there are some clues, but they are not sufficient to classify
the material
• in category ( ...clues that the material may cause cancer)

Vers. 09 / 09/06
2. First Aid Measures
2.1 inhaling: Bring the relevant person from the area of exposition to the fresh
air
In case of continuous irritation, visit a doctor.
2.2 skin contact: If necessary remove clothing immediately, rinse skin with much
water.
2.3 eye contact: Upon contact with the eyes rinse them with much water, if
available use eye wash, visit eye specialist.
2.4 swallowing: Drink a copious amount of water afterwards and put yourself into
medical treatment.
3. Measures in Case of accidental Release
3.1 Person-related Precautions:
Do not inhale the vapors, ventilate the room properly.

Avoid eye- and skin-contact.
3.2 Environmental Protection Measures:
Dilute with plenty of water.
3.3 Measures for Cleaning/Absorption
3.3.1 Spillage, Leaking of Solution:
Care for proper ventilation. Dilute with plenty of water. If necessary wear
protective gloves. Absorb spilled solution with sponging paper/cloth or
with liquid absorbing material and dispose it in the sewage system resp.
the domestic waste. Rinse with clear water.
3.3.2 Vapor-/Steam Exhaust at the Sterilizer:
Switch off sterilizer via the main switch. Ventilate the room. Inform the
Technical Service.

Vers. 09 / 09/06
4. Exposition Limitation and personal Protection Equipment
4.1 Additional indications for configuration of technical devices:
The use of WEBECO-LTSF-sterilization solution is only permitted in WEBECO

LTSF-sterilizers (Formaldehyde-Gas-Sterilizers). These sterilizers work fully
automatic according to the DIN 58 948 and the TRGS 513.
A work place analysis of TÜV Nord according to TRGS 402 shows that – in case of
proper use of these sterilizers – the MAK value of 0,6 mg/m³ (0,5 ppm) according to
TRGS 900 for Formaldehyde is not reached.
4.2 Constituents with work place related limit values:
CAS-No. Description of the Material Type Limit Value

50-00-0 Formaldehyde MAK 0,6 mg/m³
64-17-5 Ethanol MAK 1.900 mg/m³
4.3 Personal protection equipment:
When transfilling the containers: standard waterproof protective gloves.
If there are possible operation failures during the batch it is automatically switched to a
desorption program. Then, depending on the failure the normal „steam flushing“ as in the
standard program or a „prolonged“ air flushing is performed.
Also during a prolonged air flushing the MAK value is kept as a short-time value. But
because you have to anticipate higher residues in the wrapping the sterile goods must be re-
wrapped before sterilizing again.
Make sure that the pipelines carrying sterilization solution or formaldehyde-containing steam
are depressurized upon opening. In case of assumed emission of sterilization solution were
protective gloves if necessary.
Generally the sterilizer has to be switched off via the main switch in case of steam/gas
emission. Them the room has to be ventilated carefully.
The perceptibility of this error is very good because formaldehyde is perceptible in the
slightest amounts far beyond the permissible limit values.

Vers. 09 / 09/06
Attachment 2 to the Service Manual
FA95 / 130LF
Special Release 52°C-Program

Vers. 09 / 09/06
The 52°C-program may only be released if there is a specific customer order and the sales
department and the process engineering department confirm the permissibility of the release.
The released 52°C-program must be validated with the user material and the user installation
before routine operation.
Release Procedure
On the program release page (Customer Service Menu and )
, ,
there is a button for the 52°C-program. When pressed it indicates „ no authorization“.
The release page (fig. 1.0) can only be called via the system pages of the eTOP11. For this
any free surface on the touch area must be pressed for 5 seconds. It may not be a defined
touch field, see LED Using the arrow-keys the point “PASSWORD” must be selected
and confirmed by pressing “Enter”. Put in the password “5804” on the following page and
confirm with ”Enter”. The page changes form system level to user level again.
Then another free surface on the touch area must be pressed for 5 seconds. Using
the arrow keys the point “PAGES” must be selected and confirmed with “Enter”. On the
following page the internal page number “35” must be put in and confirmed by pressing
“Enter”. The page changes from system level back to user level and shows the release page
(fig. 1.0).
fig. 1.0
On the depicted page the 52°C-program can than be released by pressing the program-
button. The indicator light change from red to green and the action is stored in the PLC. The
page can be left by pressing the button on the right lower side.

Vers. 09 / 09/06

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Service Manual

1. Device Operation and Menu Overview for the Customer Service 1

2. Tests and Adjustments 19

ServiceManual_Englisch_09.doc WEBECO Hygiene in Medizin und Labor I

5 Maintenance Work Hardware 50

6 Operating the Display EXOR eTOP11EB (Loading Side) 55

II WEBECO Hygiene in Medizin und Labor ServiceManual_Englisch_09.doc

Wire Diagram 040609

ServiceManual_Englisch_09.doc WEBECO Hygiene in Medizin und Labor III

By using the arrow keys the respective function can be chosen. By

information. To leave this page, select EXIT and confirm by pressing .

ServiceManual_Englisch_09.doc WEBECO Hygiene in Medizin und Labor 1

ALARMS: Display of an alarm-list, not used by FA95/130LF

PASSWORD: Password (5804) to get access to the blocked functions

TIME: Here, date and time can be adjusted

ACCESS: Here, internal variables can be changed, not used by FA95/130LF

Below the meanings of each line are explained.

line 1: leave this page / back to current display page

2 WEBECO Hygiene in Medizin und Labor ServiceManual_Englisch_09.doc

1.3 Input of Password

ServiceManual_Englisch_09.doc WEBECO Hygiene in Medizin und Labor 3

4 WEBECO Hygiene in Medizin und Labor ServiceManual_Englisch_09.doc

Description Factory Function

ServiceManual_Englisch_09.doc WEBECO Hygiene in Medizin und Labor 5

6 WEBECO Hygiene in Medizin und Labor ServiceManual_Englisch_09.doc

To acknowledge/delete the maintenance warning the button must be pressed.

ServiceManual_Englisch_09.doc WEBECO Hygiene in Medizin und Labor 7

The line „MATACHANA / WEBECO“ must always be adjusted to the respective

8 WEBECO Hygiene in Medizin und Labor ServiceManual_Englisch_09.doc

1.8 Service Function for Test-and Check Purposes

T = Temperature Chamber 1 B050 = Temperature Vaporizer

ServiceManual_Englisch_09.doc WEBECO Hygiene in Medizin und Labor 9

10 WEBECO Hygiene in Medizin und Labor ServiceManual_Englisch_09.doc

In software version FA100000-FA100004 following values are stored as factory setting:

52°C 60°C 78°C 75°C

ServiceManual_Englisch_09.doc WEBECO Hygiene in Medizin und Labor 11

12 WEBECO Hygiene in Medizin und Labor ServiceManual_Englisch_09.doc

It is not possible to activate the outputs manually via the display.

ServiceManual_Englisch_09.doc WEBECO Hygiene in Medizin und Labor 13

Device Configuration Service Functions

Release of Programs Changing of Program Parameters

Status Indication In-/Outputs

14 WEBECO Hygiene in Medizin und Labor ServiceManual_Englisch_09.doc

Main Paige (fig. 1.12.1)

unlocking / opening of chamber door on the unloading side

forward to page „Changing of Language“ (fig. 1.12.2)

acknowledgement of a failure warning, buzzer is switched off

Switching of Language (fig. 1.12.2)

back to previous page (fig. 1.12.1)

forward to next page (fig. 1.12.3) indication of software version

ServiceManual_Englisch_09.doc WEBECO Hygiene in Medizin und Labor 15

back to previous page (fig. 1.12.2)

to system page (press continuously for 5 seconds)

Internal System Menu (fig. 1.12.4)

Key 4 select menu point

system configuration, indication of firmware version, this page must be

on this side different information is composed, here contrasts can also

16 WEBECO Hygiene in Medizin und Labor ServiceManual_Englisch_09.doc

By releasing the skipping key and/or by logging in as TAS-Service the button is

ServiceManual_Englisch_09.doc WEBECO Hygiene in Medizin und Labor 17

ATTENTION: If a software update is performed by exchanging the user EPROM, the

Performing the Initialization:

If necessary the needed programs must be re-released, see chapter 1.6.

If the key-operated switch is switched ON - e. g. because of performing the synchronize