Beruflich Dokumente
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October 2015
Piping
PIP PNC00005
Design of ASME B31.3 Metallic Piping Systems
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major industrial
users, contractors, or standards organizations. By harmonizing these technical requirements
into a single set of Practices, administrative, application, and engineering costs to both the
purchaser and the manufacturer should be reduced. While this Practice is expected to
incorporate the majority of requirements of most users, individual applications may involve
requirements that will be appended to and take precedence over this Practice.
Determinations concerning fitness for purpose and particular matters or application of the
Practice to particular project or engineering situations should not be made solely on
information contained in these materials. The use of trade names from time to time should
not be viewed as an expression of preference but rather recognized as normal usage in the
trade. Other brands having the same specifications are equally correct and may be
substituted for those named. All Practices or guidelines are intended to be consistent with
applicable laws and regulations including OSHA requirements. To the extent these
Practices or guidelines should conflict with OSHA or other applicable laws or regulations,
such laws or regulations must be followed. Consult an appropriate professional before
applying or acting on any material contained in or suggested by the Practice.
© Process Industry Practices (PIP), Construction Industry Institute, The University of Texas
at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP Member Companies
and Subscribers may copy this Practice for their internal use. Changes or modifications of any
kind are not permitted within any PIP Practice without the express written authorization of
PIP. Authorized Users may attach addenda or overlays to clearly indicate modifications or
exceptions to specific sections of PIP Practices. Authorized Users may provide their clients,
suppliers and contractors with copies of the Practice solely for Authorized Users’ purposes.
These purposes include but are not limited to the procurement process (e.g., as attachments to
requests for quotation/ purchase orders or requests for proposals/contracts) and preparation
and issue of design engineering deliverables for use on a specific project by Authorized
User’s client. PIP’s copyright notices must be clearly indicated and unequivocally
incorporated in documents where an Authorized User desires to provide any third party with
copies of the Practice.
PRINTING HISTORY
November 1996 Issued January 2009 Complete Revision & Renumbering
February 2002 Complete Revision October 2015 Complete Revision
Piping
PIP PNC00005
Design of ASME B31.3 Metallic Piping Systems
Table of Contents
1. Introduction ................................... 2
1.1 Purpose ............................................... 2
1.2 Scope .................................................. 2
2. References .................................... 2
2.1 Process Industry Practices .................. 2
2.2 Industry Codes and Standards ............ 2
2.3 Government Regulations ..................... 3
3. Requirements ................................ 3
3.1 General ................................................ 3
3.2 Design Conditions ............................... 4
3.3 Design Practices.................................. 5
3.4 Hot Tapping ....................................... 11
3.5 Piping Components ........................... 11
3.6 Piping Flexibility ................................. 17
3.7 Piping Support ................................... 17
3.8 Specific Piping Systems .................... 17
3.9 Fabrication, Assembly, and
Erection ............................................. 21
1. Introduction
1.1 Purpose
This Practice provides requirements for designing metallic piping systems to
ASME B31.3, Process Piping (hereinafter referred to as the Code).
1.2 Scope
This Practice provides requirements for piping systems arrangement, design conditions,
components, and joints. This Practice shall be used in conjunction with the Code.
The requirements of this Practice are more stringent than the Code for the purpose of
standardization and not because the Code is considered unsafe.
Piping systems designed in accordance with other piping codes are not included in this Practice.
2. References
Applicable parts of the following Practices, industry codes and standards, and references shall be
considered an integral part of this Practice. The edition in effect on the date of contract award
shall be used, except as otherwise noted. Short titles will be used herein where appropriate.
3. Requirements
3.1 General
3.1.1 Piping systems shall be in accordance with this Practice and with all applicable
federal, state, and local laws.
3.1.2 New piping systems within the scope of this Practice shall be in accordance with
the Code.
3.1.3 Alterations to existing piping systems shall be in accordance with API 570.
Changes in service or in design conditions shall be considered alterations.
3.1.4 Items that are normally fabricated from piping components (e.g., devices that
serve such purposes as straining, mixing, separating, snubbing, distributing,
metering, controlling flow), if identified by the owner as specialty piping (SP)
3.3.3.2 Block valves shall be provided for piping crossing the plant limits and
operating unit limits as required for the planned operation, isolation, and
maintenance of the plant as directed by the owner.
3.3.3.3 If positive isolation is required or cross-contamination cannot be
tolerated, one of the following shall be used:
a. Blanks
b. Two block valves with a bleeder valve between them
c. A double-seated valve (e.g., expanding gate or plug, trunnion-
mounted ball, through conduit slab gate) with body bleeder
d. Removable spool
3.3.3.4 Valving of operating vent, drain, and sample connections shall have one
block valve as a minimum. Additional block valves shall be provided as
specified by owner.
Comment: Operating vent, drain, or sample connections are used
regularly when the source equipment or piping is in service
and/or pressurized.
3.3.3.5 Equipment that may be removed from service during unit operation shall be
furnished with single block valves with provisions for blinding or blanking.
3.3.3.6 Small Piping Root Valves
1. For all process services, branches NPS 2 and smaller shall have a
root valve located as close as feasible to the run.
2. The root valve shall be no farther than three times the branch
diameter (except for insulated lines) measured from the far end of the
boss to the near end of the valve.
3. Unions shall not be installed in the pipe section between the main
pipe run and the root valve.
3.3.3.7 Flangeless valves shall not be used as the first block valve against
storage tanks or vessels containing hydrocarbons or hazardous materials.
3.3.3.8 See Crane Technical Publication 410 for information on sizing valves.
3.3.4 Control Valve Manifolds
3.3.4.1 If specified, control valves shall be installed with a valved bypass and a
block valve on each side of the control valve.
3.3.4.2 As a minimum, block and bypass valves shall be provided in the control
valve manifolds for the following cases:
a. If loss of control function for a service could adversely affect plant
operations as determined by the owner
b. If shutdown of a service cannot be tolerated (e.g., fuel lines to
furnaces or boilers, steam reducing stations [main headers])
c. If the absence of blocks and bypass valves would inhibit start-up
efforts for a service as determined by the owner
3.3.5.11 If practical, discharge from drains emptying into open hubs (e.g., drain
cups, sumps) shall be visible from the location of the drain valve.
3.3.5.12 If releasing controlled materials, operating vents and drain lines shall
discharge into a closed system as specified by owner.
3.3.6 Check Valves
3.3.6.1 Unless otherwise specified, check valves shall be provided in discharge
piping of centrifugal pumps.
3.3.6.2 Check valves shall be used where utility or chemical injection lines are
permanently tied into process lines or equipment.
3.3.6.3 A check valve shall not be used as a substitute for a block valve for flow
isolation purposes.
3.3.6.4 Check valves in vertical piping shall be installed for upward flow only
and shall be installed with a drain connection immediately above the
check valve.
3.3.6.5 If a lower pressure rated system flows into a higher pressure rated
system, a check valve shall be installed in the lower pressure connection
and the higher pressure rating shall extend to include the check valve.
3.3.6.6 If a sudden loss of pressure in a higher pressure system could lead to
undesirable contamination from a lower pressure system, a check valve
shall be considered for the higher pressure system.
3.3.6.7 Except for check valves in intermittent service or check valves in skid-
mounted systems, for piping NPS 3 and greater, a turbulence-free
minimum distance of five pipe diameters upstream and two pipe
diameters downstream of every check valve should be maintained.
Pipefittings (e.g., elbows, reducers, tees) or flow-restricting devices
(e.g., orifices, control valves) should not be installed in these zones.
3.3.6.8 See Crane Technical Publication 410 for information on sizing check valves.
3.3.7 Blanks (Blinds)
3.3.7.1 The piping layout shall provide for the insertion of line blanks for
flanged equipment isolation for maintenance, inspection, testing, and
alternative operation.
3.3.7.2 If piping flexibility and equipment arrangement do not permit the insertion
of temporary maintenance blanks at convenient flanges, permanent line
blanks shall be provided in accordance with the following:
a. At piping connections at equipment that can be physically entered
b. At plant limits in process, utility, and auxiliary (e.g., fuel oil, fuel
gas) piping connected to other piping outside plant limits that can be
in use during shutdown of the plant
3.3.7.3 Figure-8 type blinds shall not be greater than 45 kg (100 pounds) or
NPS 12. Figure-8 type blinds within these limits are shown in Table 1.
3.3.7.4 Circular blanks or spacers shall be provided for blind sizes greater than
the limits of Section 3.3.7.3.
3.3.7.5 Circular blanks or spacers shall be used in place of figure-8 type blinds
for cold-insulated piping less than 21°C (70°F).
3.3.7.6 Commercially available blinding systems in accordance with the Code
shall be permitted.
3.3.7.7 See ASME B16.48 for guidance for the use of blanks in piping systems.
3.3.8 Strainers and Filters
3.3.8.1 If strainers are not furnished as part of the equipment, strainers in the
piping shall be considered for the protection of the following equipment:
a. Mechanical equipment in accordance with PIP REIE686
b. Steam traps and steam jet ejectors in steam inlet lines
c. Burners in main fuel oil supply piping
d. Upstream of low noise design control valves
3.3.8.2 If filters are not furnished as part of the equipment, filters shall be
provided in the piping for the protection of the following equipment:
a. Air supply piping for pneumatically actuated equipment
b. Air piping upstream of air dryers
c. Open-air intakes for blowers, compressors, or engines
3.3.8.3 Providing permanent strainers with plugged connections for the
installation of differential pressure measurement across the strainer shall
be considered.
3.3.8.4 Installation of spacer rings may be required after temporary strainers are
removed.
3.3.9 Utility Piping Connections to Process Equipment
3.3.9.1 Firewater systems shall not be connected to process equipment except by
using a temporary connection when the equipment is not in operation and
not under pressure.
3.3.9.2 Except for air or steam, permanent connections shall not be made to
process equipment operating above 100ºC (212ºF).
3.3.9.3 Water or steam shall not be permanently connected to equipment that
operates below 0ºC (32ºF).
3.3.9.4 Permanent connections without a break tank shall not be made except if
the required service is continuous or frequent (at least twice per week) or
is needed for emergencies.
3.3.9.5 If air is injected as a reaction agent, all of the following shall be required:
a. The hydrocarbon/air mixtures shall not be permitted to enter the
flammable range unless otherwise required by the process
b. Instrumentation shall be provided to shut off the airflow if the
process flow fails
c. A restriction orifice shall be provided
3.3.9.6 For all components of permanent connections, the pressure/temperature
rating shall be suitable for either the process or the utility service,
whichever is more severe.
3.3.9.7 For temporary connections, the pressure/temperature rating of the
process side shall extend to the hose or breakaway spool.
3.3.9.8 If the process fluid requires internal lining or material other than that
used in the utility system, the lining or the material shall extend from and
include the check valve on the process side.
3.3.9.9 Valves with bodies of gray cast iron, ductile iron, or low melting point
alloys (e.g., brass, bronze) shall not be used in a permanent connection
including the utility side.
3.3.9.10 The material selection of the valve bodies and trim in a permanent
connection shall be suitable for both the process and the utility fluid.
3.3.9.11 Operator access shall be provided to the block valves on either side and
to the blind or breakaway spool of the connection.
3.3.9.12 Chain-operated valves shall not be permitted.
3.5.1.2 Minimum pipe size shall be NPS 3/4, except for the following
applications:
a. Category D fluid service
b. Individual instrument leads
c. Pump and compressor auxiliary piping
d. Steam tracing
e. Reduction at instruments or other equipment provided with smaller
than NPS 3/4 connections
3.5.1.3 Pipe sizes NPS 1-1/4, NPS 2-1/2, NPS 3-1/2, and NPS 5 shall not be
used, except for connections to equipment requiring these sizes and in
jacketed pipe systems. In such cases, the transition to standard sizes shall
be made as soon as practical.
3.5.1.4 Pipe size NPS 22 shall not be used.
3.5.1.5 For pipe sizes greater than NPS 24, the sizes shall be in increments of
6 inches (i.e., NPS 30, NPS 36, NPS 42, NPS 48).
3.5.1.6 Pipe sizes and schedules shown in the PIP Piping Material Specifications
are in accordance with ASME B36.10M and ASME B36.19M.
3.5.2 Pipe
3.5.2.1 Nominal wall thickness for carbon and low-alloy steel piping joined by
welding in new construction shall be, as a minimum, in accordance with
the following requirements:
a. Utility (Category D) fluid services
(1) For NPS 1/2 – 2: Not normally welded
(2) For NPS 3 – 6: Standard
(3) For NPS 8 – 30: 0.250 inch (6.4 mm)
(4) For NPS 36 and greater: Diameter/135
b. Normal and Category M fluid services
(1) For NPS 1/2 – 1-1/2: Extra strong
(2) For NPS 2 – 6: Standard
(3) For NPS 8 – 30: 0.250 inch (6.4 mm)
(4) For NPS 36 and greater: Diameter/135
3.5.2.2 Nominal wall thickness for nonferrous alloy and stainless steel
(> 13% Cr) piping joined by welding in new construction shall be, as a
minimum, in accordance with the following requirements:
a. For NPS 1/2 – 3/4: Schedule 40S
b. For NPS 1 and greater: Schedule 10S
2. If the branch is the same size as the header, a straight tee shall be used.
3. Branch connections for piping at reciprocating equipment shall be
welding tees or forged integrally reinforced weld fittings.
3.5.4.5 Weep Holes
1. Weep holes of 1/4-inch (6-mm) diameter shall be provided in
reinforcing pads for branch connections, in wear pads, and in support
reinforcing pads if the pads cover welds that are not pipe
manufacturing seam welds.
2. Weep holes shall also be provided to vent gases on piping that
requires heat treatment after fabrication, or in special cases where
hydrogen buildup could occur.
3. Weep holes shall be packed with heavy grease.
3.5.4.6 Branch tables in the PIP Piping Material Specifications provide
reinforcing pads designed for full area replacement.
3.5.4.7 Branch tables in the PIP Piping Material Specifications are minimum
requirements. Other equal or better configurations may be selected to suit
a particular project need.
3.5.5 Valves
3.5.5.1 General
1. Ball, butterfly, and plug valves shall have gear operators in
accordance with the PIP Piping Material Specifications.
2. Block valves and bypass valves at control valve manifolds,
equipment, and pressure-reducing stations shall be of the higher
pressure rating.
3. For soft-seated valves, pressure-temperature ratings for the same
class valve may vary between manufacturers and may be lower than
the ratings shown in PIP Piping Material Specifications.
4. Screwed bonnet and screwed body valves shall not be used in any
hydrocarbon or hazardous material services unless the
bonnets/bodies are seal-welded.
5. Union bonnet valves shall not be used in any hydrocarbon or
hazardous material services.
6. Manual valve operators (levers, handwheels, gear operators, chain
operators, etc.) shall be designed for a maximum breakaway torque
of 360N (80 ft-lb) of force. Reference API 6D or owners ergonomic
standards for additional requirements.
3.5.5.2 Gate Valves
Gear operators are recommended for wedge gate valves for the pressure
ratings and sizes shown in Table 2.
3.5.6 Flanges
3.5.6.1 Flanges NPS 24 and less shall be in accordance with ASME B16.5 for the
listed materials.
3.5.6.2 Unless otherwise specified, steel flanges larger than NPS 24 shall be in
accordance with ASME B16.47, Series B.
3.5.6.3 The use of flanges in piping shall be minimized. Flanges shall be
typically used in the following applications:
a. At flanged equipment
b. At valves
c. At blanks
d. In removable sections of pipe
e. Where frequent dismantling of piping is required
f. Where piping lined with nonmetals or nonmetallic piping cannot be
bonded or otherwise joined
g. To provide for erection requirements
h. To allow for modifications in areas where welding is not permitted
i. To provide clearance for dismantling of equipment
(e.g., compressors, reactor heads)
j. For maintenance cleaning, decoking, or slurry service
3.5.6.4 Slip-on flanges may be used in piping NPS 24 maximum for Classes 300
and less at design temperatures 430°C (800°F) or less.
3.5.6.5 Lap joint flanges may be used in piping for Classes 300 and less at
design temperatures 260°C (500ºF ) and less.
3.5.6.6 Except for proprietary flanges, flange facing shall normally be raised-
face for Classes 150 through 2500.
3.5.6.7 Flat-faced flanges with full-faced gaskets shall be used for connecting
piping to flat-faced flanged valves and equipment manufactured from
nonductile materials.
3.5.6.8 Flange facing finish for cast iron, ductile iron, and bronze shall be in
accordance with MSS SP-6.
3.5.6.9 Flange facing finish for steel, nickel alloy, and other alloys shall be in
accordance with ASME B16.5.
3.5.6.10 Orifice flanges shall be in accordance with ASME B16.36.
3.5.6.11 Blind flanges drilled for connections (e.g., drain, vent) shall be in
accordance with ASME B16.5, Table 6. Holes shall not exceed those
shown in the table unless a stress calculation in accordance with ASME
Boiler and Pressure Vessel Code, Section VIII, Appendix 2, shows that
the flanges will not be overstressed.
3.5.6.12 For pipe of minimum wall thickness, the bore of welding neck flanges
shall not be greater than the inside diameter of the attached pipe, and
shall be in accordance with ASME B16.25 tolerances.
3.5.6.13 The design of the bevel at the welding end of flanges with a Specified
Minimum Yield Strength (SMYS) less than that of the attached pipe
shall be in accordance with ASME B16.5, Figures 1, 2, and 3.
3.5.6.14 The bevel of welding neck flanges of lower SMYS than that of the
attached pipe may deviate from ASME B16.5, Figures 1, 2, and 3, if
calculations in accordance with ASME Boiler and Pressure Vessel Code,
Section VIII, Appendix 2, show that the flanged joint will not be
overstressed.
3.5.7 Gaskets
Gasket selection shall be in accordance with the individual PIP Piping Material
Specification.
3.5.8 Bolting
Bolting selection shall be in accordance with the individual PIP Piping Material
Specification.
b. Columns and vessels shall have steam, water, air, and nitrogen, as
required for anticipated needs.
c. Exchangers and furnaces shall be provided with steam, water, air,
and nitrogen connections as required for anticipated needs. The
locations of the connections shall be as specified by the owner.
3.8.7.2 Each utility take-off connection for steam, water, air, and nitrogen shall
be located at the top of the horizontal main header or auxiliary header.
3.8.7.3 Root valves shall be provided for each utility take-off connection from a
main header or auxiliary header that cannot be taken out of service
without shutting down a complete processing unit or operating facility.
3.8.7.4 Each utility line shall be provided with an isolation valve just upstream
of the specified hose connector at the termination.
3.8.7.5 Pressure bleed-off valves shall be provided for each utility line in
accordance with the owner’s requirements.
3.8.7.6 Each utility line shall have a service nameplate indicating the service.
3.8.7.7 The utility pipe and the ends of hoses provided with the station shall be
color-coded.
3.8.7.8 Color-coding and type of connectors shall be in accordance with the
owner’s location standard.
3.8.7.9 Hose connections, where applicable, shall be positioned approximately
1.2 m (4 feet) above finished plant grade or above platform of multilevel
equipment. The piping shall be securely bolted to a supporting structure.
3.8.7.10 If an overhead system for water or steam is used in a freezing climate, either
an additional block valve shall be provide at the header or other measures shall
be taken to ensure that the piping is protected against freezing.
3.8.7.11 Hose connections to nitrogen systems shall have special fittings to
provide positive segregation from the air system.
3.8.7.12 The nitrogen system shall have a check valve at each connection and at
each utility station to prevent the introduction of air or hydrocarbons into
the nitrogen system.
3.8.7.13 Other requirements for utility stations shall be provided in accordance
with the owner’s location standard.
3.8.8 Burner Fuel Piping
3.8.8.1 Burner fuel piping shall be in accordance with the following requirements:
a. Piping for fuel oil with viscosity greater than 20 centistokes shall be
arranged for continuous circulation of the oil through the headers.
b. Fuel gas supply piping shall be arranged to produce equal
distribution of flow and to permit condensate drainage, unless dry
gas is assured.
3.8.8.2 If a safety shutdown valve is required in fuel piping at furnaces or fired
heaters, the valve shall have remote and local shutoff capability and shall