Co/O Gas Analyzer For Stack Gas: Instruction Manual

Instruction Manual
CO/O2 GAS ANALYZER

FOR STACK GAS
TYPE: ZSW
INZ-TN1ZSW-E
PREFACE
We are grateful for your purchase of Fuji Electric’s Infrared Gas Analyzer for incinerator (for dioxin
preventive measures), TYPE:ZSW.
• First read this instruction manual carefully until an adequate understanding is acquired, and
then proceed to installation, operation and maintenance of the analyzer. Wrong handling
may cause an accident or injury.
• The specifications of this analyzer will be changed without prior notice for further product
improvement. (Refer to the delivering specifications.)
• Modification of this analyzer is strictly prohibited unless a written approval is obtained
from the manufacturer. Fuji Electric will not bear any responsibility for a trouble caused
by such a modification.
• This instruction manual shall be stored by the person who actually uses the analyzer.
• After reading the manual, be sure to store it at a place easier to access.
• This instruction manual should be delivered to the end user without fail.
• The separately submitted delivering specifications take precedence of the present instruc-
tion manual.
Manufacturer: Fuji Electric Instrumentation Co., Ltd.

Type: Described in Fuji Electric’s company nameplate on main frame
Date of manufacture: Described in Fuji Electric’s company nameplate on main frame
Product nationality: Japan
© Fuji Electric Systems Co., Ltd. 2004

Request
Issued in May, 2004
• It is prohibited to transfer part or all of this manual without Fuji
Electric’s permission in written format.
• Description in this manual will be changed without prior notice
for further improvement.
INZ-TN1ZSW-E i
CAUTION ON SAFETY
First of all, read this “Caution on safety” carefully, and then use the analyzer in the correct way.
• The cautionary descriptions listed here contain important information about safety, so they should
always be observed. Those safety precautions are ranked in “DANGER”, “CAUTION” and “PROHIBI-
TION”.
Wrong handling may cause a dangerous situation, in which

DANGER there is a risk of death or heavy injury.
Wrong handling may invite a dangerous situation, in which

CAUTION there is a possibility of medium-level trouble or slight injury or
only physical damage is predictable.
PROHIBITION Items which must not be done are noted.
Caution on installation, re-installation and storage of gas analyzer
• This unit is not explosion-proof type. Do not use it in a place

DANGER with explosive gases to prevent explosion, fire or other
serious accidents.
• Entrust the installation, movement or re-installation to a special-

CAUTION ist or the supplier. A poor installation may cause accidental
tipover, shock hazard, fire, injury, etc.
• The gas analyzer is heavy. It should be installed with utmost
care. Otherwise, it may tip over or drop, for example, causing
accident or injury.
• For lifting the gas analyzer, be sure to wear protective gloves.
Bare hands may invite an injury.
• This unit should be installed in a place which conforms to the
conditions noted in the instruction manual. Otherwise, it may
cause electric shocks, fire or malfunction of the unit.
• During installation work, care should be taken to keep the unit
free from entry of cable chips or other foreign objects. Other-
wise, it may cause fire, trouble or malfunction of the unit.
• For discharging the exhaust gas, carry out piping up to a position
which is not easily accessible by persons so as not to adversely
affect the human body.
ii INZ-TN1ZSW-E
Caution on wiring
• Entrust the wiring to a specialist or the supplier. Poor wiring

CAUTION may cause shock hazard or injury.
• Enforce construction of class-3 grounding wire by all means.
If the specified grounding construction is neglected, a shock
hazard or fault may be caused.
Caution to wiring electrician
For avoiding shock hazard, fire and injury, be sure to
observe the following.
• Before wiring, be sure to turn off the main power supplies. This
is required for preventing a shock hazard.
• As a ground wire, use 600V-IV wire of 2 mm2 or thicker having
a sufficient dielectric strength. Use of a wrong ground wire may
cause shock hazard or malfunction.
• Input/output wires should have proper diameters meeting the
rated current of the gas analyzer. If a wire which cannot endure
the rating is used, a fire may occur.
• For connection to input and output terminal blocks, be sure to
use crimp terminals.
• For branching the output wires, use a terminal block.
• Be sure to fasten the input/output wires on the floor, wall, etc.
and put guards on the wires.
• Do not install the instrument near high frequency heating fur-
nace, electric welding machine or others which considerably
disturb the power waveforms. Do not share their power supplies
either.
Caution on use
DANGER • If unusual smell or sound has been produced, immediately stop

the instrument. Any discharge produced may cause a fire.
• Before leaving unused for a long time or restarting after left at

CAUTION such a status for an extended length of time, follow the directions
of each instruction manual because they are different from
normal starting or shutdown. Otherwise, the performance may
be poor and accidents or injuries may be caused.
• Do not operate the analyzer for a long time with its door left
open. Otherwise, dust, foreign matter, etc. may stick on internal
walls, thereby causing faults.
INZ-TN1ZSW-E iii
Caution on use
• Do not put stick or finger into the fan (top, electronic chiller).
PROHIBITION You may get hurt by a turning fan.
• Do not allow metal, finger or others to touch the input/output
terminals in the instrument. Otherwise, shock hazard or injury
may occur.
• Do not smoke nor use a flame near the gas analyzer. Otherwise,
a fire may be caused.
• Do not allow water to go into the gas analyzer. Otherwise,
hazard shock or fire in the instrument may be caused.
Caution on maintenance and check
• For correct handling of calibration gas or other reference gases,

DANGER carefully read their instruction manuals beforehand. Otherwise,
carbon monoxide or other hazardous gases may cause an intoxi-
cation particularly.
• Before maintenance or checkup, be sure to turn on the ventilator
in the gas analyzer. If it is leaky, there is a risk of intoxication.
• Before replacing the gas filter of the gas analyzer or maintaining
the washer, close the calibration gas valve and, if provided, the
valve on the sample gas suction port. Otherwise, intoxication or
accident may occur.
• If the fuse is blown, eliminate the cause, and then replace it
with the one of the same capacity and type as before. Other-
CAUTION wise, shock hazard or fault may be caused.
• The door should be locked without fail and the key should be
kept so that a third party cannot take them away. Touching the
door carelessly may cause shock hazard or fault.
• Do not use a replacement part other than specified by the
instrument maker. Otherwise, adequate performance will not be
provided. Besides, an accident or fault may be caused.
• Replacement parts such as a maintenance part should be dis-
posed of as incombustibles.
Be sure to observe the following for safe operation avoiding
the shock hazard and injury.
• Remove the watch and other metallic objects before work.
• Do not touch the instrument wet-handed.
Others
• If the cause of any fault cannot be determined despite reference

CAUTION to the instruction manual, be sure to contact your dealer or Fuji
Electric’s technician in charge of adjustment. If the instrument is
disassembled carelessly, you may have a shock hazard or injury.
iv INZ-TN1ZSW-E
CONTENTS
PREFACE .................................................................................................................... I
CAUTION ON SAFETY ............................................................................................ II
CONTENTS ................................................................................................................ V
1. OVERVIEW ..................................................................................................... 1-1
2. CONFIGURATION AND ROLES OF EACH UNIT ..................................... 2-1

2.1 Devices outside the housing panel ......................................................................... 2-1
2.2 Dimensions of housing panel and tags ................................................................... 2-2
2.3 Arrangement, piping system and roles of housing panel inside devices ............... 2-3
3. INSTALLATION ............................................................................................. 3-1

3.1 Selecting location of analyzer ............................................................................. 3-1
3.2 Selecting location of gas extractor ...................................................................... 3-1
3.3 Installation of analyzer ....................................................................................... 3-2
3.3.1 Anchor bolt mounting dimensions ............................................................. 3-2
3.3.2 Maintenance space ..................................................................................... 3-2
3.3.3 Vibration proof measures ........................................................................... 3-2
3.4 Installation of gas extractor ................................................................................ 3-3
3.4.1 Installing sampling tubes ............................................................................ 3-3
3.4.2 Installing extractor ...................................................................................... 3-3
4. PIPING ............................................................................................................. 4-1

4.1 Piping diagram .................................................................................................... 4-1
4.2 Piping of analyzer locker .................................................................................... 4-4
5. WIRING ........................................................................................................... 5-1
6. PREPARATION FOR OPERATION AND OPERATION ............................. 6-1

6.1 Supply of tap water ............................................................................................. 6-1
6.2 Wiring check ....................................................................................................... 6-1
6.3 Check of gas sampling tube and exhaust tube .................................................... 6-1
6.4 Warm-up operation and regular operation .......................................................... 6-1
7. DESCRIPTION OF DISPLAY AND OPERATION PANEL ......................... 7-1

7.1 Name and description of operation panel ........................................................... 7-1
7.2 Overview of display and operation panel ........................................................... 7-2
7.3 Overview of display screen ................................................................................ 7-3
7.4 General operation................................................................................................ 7-5
INZ-TN1ZSW-E v
8. SETTING AND CALIBRATION .................................................................... 8-1
8.1 Changeover of range ........................................................................................... 8-1
8.2 Calibration setting ............................................................................................... 8-2
8.2.1 Setting of calibration concentration............................................................ 8-2
8.2.2 Setting of manual zero calibration .............................................................. 8-4
8.2.3 Setting of calibration range ........................................................................ 8-5
8.2.4 Setting of auto-calibration component ....................................................... 8-7
8.3 Alarm setting and auto calibration setting .......................................................... 8-9
8.4 Setting of auto zero calibration ......................................................................... 8-10
8.4.1 Auto zero calibration ................................................................................ 8-10
8.4.2 Forced stop of auto zero calibration ......................................................... 8-12
8.5 Parameter setting .............................................................................................. 8-14
8.6 Maintenance mode ............................................................................................ 8-18
8.7 Manual calibration ............................................................................................ 8-20
8.7.1 Zero calibration ........................................................................................ 8-20
8.7.2 Span calibration ........................................................................................ 8-21
9. MAINTENANCE ............................................................................................. 9-1

9.1 Daily check ......................................................................................................... 9-2
9.2 Periodical check .................................................................................................. 9-3
9.3 Maintenance procedures for extractor ................................................................ 9-4
9.3.1 How to replace gas extractor metal mesh filter .......................................... 9-4
9.3.2 How to clean for gas extractor metal mesh filter ........................................ 9-4
9.3.3 How to replace gas filter ............................................................................. 9-4
9.3.4 How to replace mist filter ........................................................................... 9-5
9.3.5 How to replace membrane filter for sampling module ............................... 9-5
9.3.6 How to replace valve and diaphragm of diaphragm type aspirator ............ 9-6
9.3.7 How to replace electronic gas cooler .......................................................... 9-7
9.4 Maintenance for analyzer ................................................................................... 9-8
9.4.1 How to replace fuse .................................................................................... 9-8
9.4.2 Cleaning measured cells ............................................................................. 9-9
9.4.3 How to replace O2 sensor ......................................................................... 9-10
9.5 Air-tightness test ............................................................................................... 9-11
10. STANDARD ACCESSORIES AND SPARE/CONSUMABLE PARTS ..... 10-1
11. TROUBLESHOOTING ................................................................................. 11-1

11.1 Troubleshooting ................................................................................................ 11-1
11.2 Trouble shooting for analyzer ........................................................................... 11-2
12. TERMINATION OF HEATING TUBE ........................................................ 12-1

12.1 Overview........................................................................................................... 12-1
12.2 How to terminate .............................................................................................. 12-2
12.3 Check after piping............................................................................................. 12-4
vi INZ-TN1ZSW-E
12.4 Clamp support ................................................................................................... 12-4
12.5 Specifications of tube trace ............................................................................... 12-5
13. SPECIFICATIONS ........................................................................................ 13-1

13.1 General specifications ....................................................................................... 13-1
13.2 Code symbols.................................................................................................... 13-3
13.3 External view .................................................................................................... 13-4
INZ-TN1ZSW-E vii
1. OVERVIEW
Incorporating CO sensor and galvanic oxygen sensor, the analyzer measures CO and O2 contained in
gases exhausted from garbage incinerators, etc.
INZ-TN1ZSW-E 1-1
2. CONFIGURATION AND ROLES OF EACH UNIT
2.1 Devices outside the housing panel
(1) (2)
(6)
(3)
(Directly introduce)
(4)
(5)
Drain
No. Name Type Role Remarks
(1) Gas extractor Ordinary Samples gas Used when dust in exhaust gas
type is below 150 mg/Nm3
Gas extractor Heating Extracts gas and, through inc- Used when dust in exhaust gas
type orporated filter, eliminates dust is below 300 mg/Nm3
(2) Sampling point Eliminates dust Used for ordinary type extractor
filter when dust is 50-150 mg/Nm3
(3) Gas tube φ10 / φ8 Sample piping Used normally
Teflon tube
Gas tube Heating Sample piping Used if vapor in exhaust gas may
tube freeze
(4) Moisture Separates gas from moisture Used if moisture accumulates midway
separator because gas tube cannot be installed
aslant toward housing panel
(5) Drain pot Seals sample gas (water seal) Used together with moisture separator
(6) Housing panel Houses pretreatment section,
analyzer
Note: Moisture separator is furnished with pot presser φ10 / φ8 Teflon tube of 2 m and set bolts of M8 × 20.
INZ-TN1ZSW-E 2-1
2.2 Dimensions of housing panel and tags
Dimensions (in mm)
765 (for outdoor use) 615
（30）
100 300 100
Sample gas inlet
(with through
connector for
3
φ10 Teflon tube) 5 4 Air inlet 1
Rc3/8 Rc1/4
Exhaust
Rc1/4 8
1640 (for outdoor use)

1550
1295
3-φ34
(with grommet)
(for outdoor version,
must be protected 9
from water by wire Drain
70 70 70 150 Rc1/4
bushing, etc.)
7 2
6
170
100
610
650 420
(675) 600 4-φ15
Left side view Front view
Tag list
No. Letters
１ CO, O2 analyzer
2 (Brand)
3 Sample gas inlet
4 Air inlet
5 Exhaust
6 Drain
7 Wiring
8 (PL clauses)
9 (Manufacturer name)
2-2 INZ-TN1ZSW-E
2.3 Arrangement, piping system and roles of housing panel inside
devices
Ｕ
Ａ
Ｄ
E' Ｔ
Ｂ 2 3 Ｘ
1
ＰＨ
Ｎ 45 7
ＥＣ
15
Ｍ 8 Ｆ
6
12 11 10 9
Ｒ
ＱＶ
SG1∼3
Ｇ
Ｓ
ＪＫ
Ｌ
Left cross-sectional view Front view Right cross-sectional view
Fig. 2-3 (1) Internal arrangement
Sampling module
Flow checker
4-φ6 hose clip (0.4L/min)
Infrared CO meter, Exhaust
A Needle galvanic O2 meter
Mist filter Rc1/4
valve Membrane D
Sample gas inlet filter B made of PP
φ10/φ8 tube Gas aspirator N C

E
through inlet SV1 Q
(With filter)
CO ZERO
Air inlet O2 SPAN 2-way
Electronic solenoid
Rc1/4 cooler valve E'
made of PP SV2
T
CO SPAN
O2 ZERO
P
Safety drain trap M
X=600, Y=250
Pressure regulator
CO/ L
N2 Calibration gas
Drain
Rc1/4
made of PP
Vent
Fig. 2-3 (2) Piping system
INZ-TN1ZSW-E 2-3
Table 2-3 (1) Housing inside devices and roles
No. Name Type Role Remarks
A Mist filter ZBBK2 Eliminates dust, separates moisture

B Flow checker ZBD71 Indicates sample flow rate
C Membrane filter ZBBM6 Eliminates fine dust
D Analyzer ZRJ Measures the concentration of CO, O2
E Solenoid valve 2-way Allows and stops calibration gas
F Circuit breaker EA32/15 Turns on/off mains
G Cover switch CKS Turns on/off some devices, loops
H Outlet AC100V For maintenance 2 A max.
J Isolation signal converter LDC16H01 Isolates analog signal If designated
K External terminal TB1 Power, signal terminal
L Standard gas CO/N2 For CO meter span, O2 meter zero If designated
M Pressure regulator ZBD61 Regulates standard gas pressure If designated
N Needle valve ZBD23 Adjusts sample flow rate
P Safety drain trap ZBH519 Prevents from sucking and accumulates moisture
Q Gas aspirator ZBG80 Sucks sample gas
R 3-way solenoid valve SVC-302 Sucks atmospheric air for calibration
S Space heater 200W Keeps warm If designated
T Electronic cooler TK4E4979C1 Dehumidifies sample gas
U Fluorescent lamp 10W If designated
V External terminal TB2 Receives signal for temperature recording Also for junction
W Ventilator Ventilates panel inside
X Recorder PHC/PHE Records concentration, temperature If designated
Table 2-3 (2) Tag list
No. Letters Remarks No. Letters Remarks
１ Flow checker With Sun Bright 9 Aspirator With Sun Bright

２ (Needle valve caution tag) With Sun Bright 10 Ventilator outlet With Sun Bright
３ Membrane filter With Sun Bright 11 Dehumidifier With Sun Bright
４Ｉ
ＮＬＥＴ With Sun Bright (12) Fluorescent lamp With Sun Bright
５ＯＵＴＬＥＴ With Sun Bright (13) Space heater With Sun Bright
6 ＣＯＺＥＲＯ・Ｏ2ＳＰＡＮ With Sun Bright (14) Heating tube With Sun Bright
7 ＣＯＳＰＡＮ・Ｏ2ＺＥＲＯ With Sun Bright 15 ＡＣ１００Ｖ・ＭＡＸ．
２Ａ With Sun Bright
8 Mains With Sun Bright
( ) designated
2-4 INZ-TN1ZSW-E
3. INSTALLATION
DANGER
This unit is not explosion-proof type. Do not use it in a place with explosive gases to prevent
explosion, fire or other serious accidents.
CAUTION
• Entrust the installation, movement or re-installation to a specialist or the supplier. A poor
installation may cause accidental tipover, shock hazard, fire, injury, etc.
• The gas analyzer is heavy. It should be installed with utmost care. Otherwise, it may tip
over or drop, for example, causing accident or injury.
• For lifting the gas analyzer, be sure to wear protective gloves. Bare hands may invite an
injury.
• This unit should be installed in a place which conforms to the conditions noted in the
instruction manual. Otherwise, it may cause electric shocks, fire or malfunction of the unit.
• During installation work, care should be taken to keep the unit free from entry of cable chips
or other foreign objects. Otherwise, it may cause fire, trouble or malfunction of the unit.
3.1 Selecting location of analyzer

To install the analyzer for optimum performance, select a location that meets the following condi-
tions;
(1) A place close to a gas sampling point (30 meter, max).
(2) A place which is not exposed to direct sunlight or radiation heat from high temperature
object.
A place free from rain or water drops for indoor use.
(3) A place which is free from dust or corrosive gas.
(4) A vibration-free place.
(5) A place where change in ambient temperature is minimum.
3.2 Selecting location of gas extractor

To sample measuring gases, select a location that meets the following conditions. Avoid a sharp
bending in a duct, a portion where a sectional shape is abruptly changed, a place where dust is
deposited or a straight drop.
(1) Standard measuring gas conditions
Temperature : 60 to 800 °C
Dust : 50mg/Nm3 max. (ordinary extractor), 150 mg/Nm3 max. (ordinary extractor
+sampling point filter), 300 mg/Nm3 max. electric heating extractor)
Pressure : -2.0 to +2.0kPa
{(3 types:-4.90 to +0.98 kPa, -2.94 to +2.94 kPa, -0.98 to +4.90kPa)}
Components : SO2: 500 ppm or less, NOx: 1000 ppm or less, CO2: 0 to 15%,
CO: 0 to 2000 ppm, O2: 0 to 21%, HCl: 1000ppm or less,
the residual components: N2, H2O
(2) A place where gas is ceaselessly supplied, and having a stack that is always filled with gases.
(3) A place accessible for maintenance and check.
(4) A place where pressure or temperature fluctuation is minimum.
(5) A place where the samplers can be installed vertically to the stack ceiling, or inserted hori-
zontally from the sidewall.
INZ-TN1ZSW-E 3-1
3.3 Installation of analyzer
3.3.1 Anchor bolt mounting dimensions
The mounting dimensions of anchor bolts that fix the analyzer locker are as follows:
420
Rear
610
35
32
unit: mm
Front
Anchor bolt
(4-M12 × 160 × 50)
Door
Fig. 3-1 unit: mm
3.3.2 Maintenance space

A space with the following dimensions is provided for easy mainte-
nance of the analyzer. 300
600
Door
Fig. 3-2
3.3.3 Vibration proof measures
To install it at a location which is subject to frequent vibration, place vibration proof rubber
below the locker.
3-2 INZ-TN1ZSW-E
3.4 Installation of gas extractor
3.4.1 Installing sampling tubes
Install auxiliary sampling tubes in the extractor.
Wind Teflon seal tape around the threads of sampling tubes to screw in the device flange.
3.4.2 Installing extractor
To install the extractor, observe the following conditions:
(1) Sampling gas temperature is within the specified range ( 60 to 800°C).
(2) Perform processing or installation of mating flanges or protective tubes in advance to conform
with the insertion angle limitations of each sampler.
• Standard extractor flange: JIS 5K65A FF (ordinary type, JIS 5K65A FF (electric heating
type)
• Insertion angle limitation: 90° to 0° (to be mounted so that gas outlet joint will be down-
ward). See Fig. 3-3.
• General use: 90° to 0°
Good No good
90°
Wall
Sampler
0°
Stack
Sampler
Wall Piping Piping
(downward) (must not be raised)
Ground Ground
Fig. 3-3
(3) Mount the extractor so that the sampling tube end will be at the center of flue (at least 300 mm
away from incinerator wall) (for preventing leakage air from being sucked) (See Fig. 3-4).
Furnace wall Sampler
300 mm or more
Stack
Fig. 3-4 Position of sampling tube
INZ-TN1ZSW-E 3-3
(4) Mounting of heating tube termination kit (for heating type extractor only)
A termination kit support for the heating tube can be mounted on the support board.
• How to mount support board for heating tube
Insert the extractor between supplied U-bolt and reinforced plate and fasten using flat
washer, spring washers and nuts.
• How to mount termination kit
Align the termination kit screw holes with support plate holes, and fasten them with supplied
flat washers, spring washers and nuts.
U-bolt
Extractor
Reinforced plate
Nut
Support board
Termination kit Flat washer, spring washer, nut
Screw
Fig. 3-5 Mounting termination kit
Note) The ordinary type extractor is not provided with a heating tube termination kit support board.
If required, mount a termination kit for the heating tube near the extractor or sampling point
filter where the piping can be installed at a gradient of about 15˚ downward.
3-4 INZ-TN1ZSW-E
4. PIPING
4.1 Piping diagram
Piping procedure 1
Flue (Note 2)
(Note 1) Sampling tube
300 min. Panel inside piping diagram
See that joint faces downward
φ10/φ8 Teflon
tube
Piping through Mist filter
(directly introduce)
φ10/φ8 Teflon tube 1 m. connector
Carry out piping downward at gradient of 15˚
or more so that moisture will not accumulate.
Gas filter, if provided (gas outlet must face

downward.
Because made of PVC, avoid hot place.)
Tighten connector cap to
fasten tube
Min. curvature radius 300 mm
Guy (not furnished) (Note 5)
1m max.
φ10/φ8 Teflon tube (directly introduce)
15˚ or steeper (Note 4)
φ10/φ8 Teflon tube,
2m min. directly int-
roduced in panel
Support (not furnished)

Moisture separator,
if provided (Note 4) Exhaust Gas analyzer
ZBH81333 outdoors
(Note 8)
Fasten on wall, simplified frame or
700mm max.
others using rear mounting holes Do not remove
(for hole dimensions and shape, hose from vent
see separately submitted in panel
Wiring port (otherwise,
dimension diagram) moisture may
(Note 9)
spill)
Water seal
Moisture (Notes 6,7) Moisture
Drain pot (Notes 6,7)
ZBH13103
Fig. 4-1
Note 1) For preventing leakage air from being sucked.
Note 2) Mount so that the end will be near the flue center and perpendicular to gas flow.
Note 4) Install gas tube at gradient of 15( or more so that moisture will not accumulate.
Note 5) Supports must be spaced within 1 m and installed so that moisture will not accumulate
Note 6) Carry out drain piping using PVC tube or the like so that there will be no stagnation.
Note 7) Arrange to keep the drain pot and drain piping warm if they may have otherwise a risk of freezing in winter.
Note 8) Install piping outlet where exhaust gas will not affect human body.
Note 9) For wiring to each device, see separately submitted delivering specifications and device dimension diagrams.
INZ-TN1ZSW-E 4-1
Piping procedure 2
(Note 2)
Flue Sampling Gas extractor
400 mm space for filter checkup or replacement
(Note 1) tube ZBAK
φ10/φ8 Teflon
0∼90° tube
connector
φ10/φ8 Teflon tube in heating tube
Termination kit
Fasten on heating TFC-7HPT-10JM
tube support
provided on
extractor
Min. curvature radius Wiring cable fasten tube
300 mm (not furnished)
Guy (not furnished) (Note 5) (Note 9)
1m max.
φ10/φ8 Teflon tube in heating tube
(Note 3) 2m min. directly int-
Tube trace (heating tube) roduced in panel
Peel about 2m
Input power kit
SE-10C1-56-1-PVC-M Support TFC-3HPT-10JM
(not furnished)
Moisture separator,
ZBH81333 outdoors
(Note 8)
700mm max.
(Note 9)
spill)
Water seal
ZBH13103
Fig. 4-2

Note 3) Peel the heating tube about 2 m for air cooling of sample gas.
Note 4) Install gas tube at gradient of 15( or more so that moisture will not accumulate at power failure or others.
4-2 INZ-TN1ZSW-E
Piping procedure 3
(Note 2)
Flue Sampling Gas extractor
400 mm space for filter checkup or replacement
(Note 1) tube ZBAK
φ10/φ8 Teflon
0∼90° tube
connector

Wiring cable fasten tube
Min. curvature radius
300 mm (not furnished)
Guy (not furnished) (Note 5) (Note 9)
1m max.
φ10/φ8 Teflon tube (directly introduce)
2m min. directly int-
roduced in panel
Support
(not furnished)
Moisture separator,
ZBH81333 outdoors
(Note 8)
700mm max.
(Note 9)
spill)
Water seal
ZBH13103
Fig. 4-3

Note 4) Install gas tube at gradient of 15( or more so that moisture will not accumulate.
INZ-TN1ZSW-E 4-3
4.2 Piping of analyzer locker
(1) Piping of sampling gas
Pass the gas tube from the gas extractor through the gas tube inlet on the top of locker, and
connect it to the mist filter.
Sample gas inlet
(with through connector)
φ10/φ8 Teflon tube
Mist filter
Note: Carry out piping with ample curvature radius and so that moisture will not accumulate.
Fig. 4-4
(2) Exhaust and drain pipes
The locker is provided with drain piping ports for exhaust on the side top and for drain on the
side bottom. Carry out exhaust piping where there is no risk. Do not raise the drain piping but
connect it to pit, etc. (tube inner diameter φ8mm min.)
Note 1) Arrange to keep both exhaust and drain pipings warm if they may have
otherwise a risk of freezing in winter.
(3) Standard gas cylinder mounting and piping

q Install the standard gas cylinder under the analyzer locker.
w Upon cutting the furnished polyethylene tube (φ6 mm / φ4 mm) to such a length as not to
touch the space heater (option), connect it to the inlet of standard gas for calibration of
sampling module (See Fig. 4-5).
e Install a pressure regulator at the gas cylinder.
High pressure gauge

Low pressure gauge Regulator
Handle at outlet IN Gas cylinder
Rc1/4 Cylinder mounting nut

R1/4 coupling Cylinder mounting coupling
Pressure control handle
Hose band Safety valve (clockwise turn raises secondary
pressure)
Toaron tube
Hose band
Hose band
Capillary 30kPa/0.6L (green)
Toaron tube
Hose band
Polyethylene tube（φ6mm/φ4mm）
To calibration standard gas inlet of sampling module
Fig. 4-5
4-4 INZ-TN1ZSW-E
r Before mounting a pressure regulator to the gas cylinder, clean the gas cylinder adapter.
Entry of dust into the pressure regulator may result in gas leaks.
t If packing is not inserted in the mounting nut for the cylinder or it is damaged, replace it with
supplied spare one.
y Using a spanner of matching size, tighten the cylinder lock nut securely on the cylinder. On
the outlet side, carry out piping as shown in Fig. 4-5.
u Loosen the pressure controls and then tighten the outlet controls.
i Open a valve of the gas cylinder, and the pressure gauge on the high pressure side indicates a
pressure of the gas cylinder by flowing gas into the pressure regulator.
o Turn the pressure controls clockwise to increase the secondary pressure; adjust the pressure
controls so that a pressure gauge on the low pressure side reads 30 kPa.
!0 Open the outlet controls to release gas.
Adapter
Pressure gauge on
Pressure gauge on high pressure side
low pressure side Pressure controls
Packing
Cylinder mounting nut
Pressure regulator
Cylinder
R1/4 joint
Output handle
Fig. 4-6 Pressure regulation for standard gas cylinder
INZ-TN1ZSW-E 4-5
5. WIRING
CAUTION
• Entrust the wiring to a specialist or the supplier. Poor wiring may cause shock hazard or injury.
• Enforce construction of class-3 grounding wire by all means. If the specified grounding con-
struction is neglected, a shock hazard or fault may be caused.
• Before wiring, be sure to turn off the main power supplies. Otherwise, a shock hazard may
occur.
• Use of a wrong ground wire may cause shock hazard or malfunction.
• Use power source that matches the rating of the unit.
Use of power source out of rating may cause fire.
• Input/output wires should have proper diameters meeting the rated current of the gas analyzer.
If a wire which cannot endure the rating is used, a fire may occur.
• For connection to input and output terminal blocks, be sure to use crimp terminals.
• Be sure to fasten the input/output wires on the floor, wall, etc. and put guards on the wires.
• Do not install the instrument near high frequency heating furnace, electric welding machine or
others which considerably disturb the power waveforms. Do not share their power supplies
(1) Material of cable
Power cable 600-IV line, line dia. 2 mm2 to 5.5mm2

Signal cable 600-IV line, line dia. 0.5 mm2 to 0.9mm2
Earth cable 600-IV line, line dia. 2 mm2 to 5.5mm2
(2) Wiring at outdoor installation

In case of outdoor installation, use waterproof glands, etc. at the wiring ports of the analyzer to
prevent entry of water.
(3) Wiring
Carry out wiring according to the arrangements on terminal blocks TB1 and TB2.
Terminal screws are M4 for any of TB1 and TB2. Energize the heating type extractor and
heating tube, if used, from the analyzer locker.
INZ-TN1ZSW-E 5-1
TB1 Terminal block <TB1>
1
100 V AC, 50 or 60 Hz Mains 1-2: Mains input
2
Ground terminal
3 3 : Ground terminal
4 Ground for internal devices (do not wire)
5
Power source for 5-6: Heating extractor power supply (as designated)
(Option) gas extractor 6
Power source for 7

(Option)
heating tube
7-8: Heating tube power supply (as designated)
8
＋ 9
CO rate
9-10: CO rate
10
−
＋ 11
O2 rate
12
11-12: O2 rate
−
CO moving average based on ＋ 13
O2 (average time variable) 13-14: CO moving average based on O2 (average time
14
− variable)
15
Sample pump ON/OFF 15-16: Sample pump ON/OFF
16
TB2 Terminal block <TB2> (if provided with recorder)

1
4
Used inside 1-8: Internal wiring (unusable)
5
8
＋ 9
Temperature input 1 9-10: Temperature input 1
10
−
＋ 11
Temperature input 2
12
11-12: Temperature input 2
−
5-2 INZ-TN1ZSW-E
6. PREPARATION FOR OPERATION AND OPERATION
6.1 Supply of tap water
As illustrated on the right, insert the injection Sample gas
inlet
tube of the furnished container deeply enough
through the air suction inlet on the panel rear,
and pour city water until it overflows from the Exhaust
drain port. port
Air suction port
City water
Fig. 6-1
6.2 Wiring check
Double-check for proper wiring (Refer to Chapter 5. WIRING).
6.3 Check of gas sampling tube and exhaust tube

Carefully check whether the joints are securely tightened at the gas extractor outlet, analyzer inlet
and exhaust/drain piping connections.
6.4 Warm-up operation and regular operation

Turning on each device starts an operation. For the arrangement of power switches, refer to
2. CONFIGURATION.
(1) Running procedure

q Turn ON the auto circuit breaker (MCB hereafter) "Mains".
w Turn ON the power switch located on the left of the infrared gas analyzer.
e Turn ON the "Extractor" of the knife switch (K. SW hereafter) with cover (for optional
heating type only).
r Turn ON the MCB "Heating tube" (not mounted unless heating tube is present) (option).
Turn ON "Dehumidifier" K. SW.
t Leave OFF the "Aspirator" switch. Turn ON the "Ventilator" (at all times). Turn ON the
"Space heater" (option) according to the ambient temperature.
y Warm-up of each device starts.
The warm-up time for each device is as follows.
Infrared gas analyzer About 4 h (almost normal reading in 1 h)

Heating extractor 1 h min.
Electronic gas cooler 10 min min.
Heating tube 1 h min.
INZ-TN1ZSW-E 6-1
u Turn ON the "Aspirator" switch after the end of warm-up of a heating type extractor if used
or, if an ordinary extractor is used, after the end of warm-up of the electronic cooler.
The operation will start.
i Turn the needle valve until the ball of the flow checker is in the yellow zone (about 0.4L/min
at middle).
0.4 L/min (about middle)
Needle valve
Fig. 6-2
(2) Zero and span calibration

Be sure to perform zero calibration and span calibration of the CO and O2 meters before starting
operation. (For the calibration method, refer to “8. SETTING AND CALIBRATION).
6-2 INZ-TN1ZSW-E
7. DESCRIPTION OF DISPLAY AND OPERATION PANEL
This section describes the display and operation panel of the gas analyzer. It also explains the name and
description of function on the operation panel. See Fig. 7-1.
7.1 Name and description of operation panel

Display
INFRARED GAS ANALYZER
POWER
Power switch
Switch for
back light DISPLAY
MODE ESC ZERO
ENT SPAN
Controls
• Display : The measurement screen and the setting items are displayed.
• Controls : The configuration is as shown below.
eUP key tESCAPE key

qMODE key uZERO key
MODE ESC ZERO
ENT SPAN
wSIDE key iSPAN key

rDOWN key yENTRY key
Name Description Name Description

q MODE key Used to switch the mode. t ESC key Used to return to a previous screen
or cancel the setting midway.
w SIDE key Used to change the selected item y ENT key Used for confirmation of selected
(by moving the cursor) and items or values, and for execution
numeral digit. of calibration.
e UP key Used to change the selected item u ZERO key Used for manual zero calibration.
(by moving the cursor) and to
increase numeral value.
r DOWN key Used to change the selected item i SPAN key Used for manual span calibration.
(by moving the cursor) and to
decrease numeral value.
Fig. 5-1 Name and description of operation display and panel

Note) The DISPLAY switch is used for turning ON/OFF the back light of liquid crystal display panel.
CFL (cold cathode tube) is used for back light. The life time of cold cathode tube is 50000
hours.
In order that it can be used for a long time, it is advised to turn it off when the display is not
used.
INZ-TN1ZSW-E 7-1
7.2 Overview of display and operation panel
• Measurement mode
ZERO
MODE ESC
ZERO Calibration
SPAN Calibration
• User mode
SPAN
• Selection of items
Calibration concentration
Zero calibration
Calibration range
ESC Auto calibration component
• Changeover of
Range
ESC
• Setting about • Selection of items
Calibration Start time
Cycle Turn OFF for
• User mode ESC Flow time auto calibration
1. Changeover of Range • Alarm Setting Auto calibration ON/OFF
2. Setting about Calibration During auto calibration
3. Alarm Setting ESC
4. Setting of Auto Calibration • Setting of Auto

5. Auto zero calibration Calibration
6. Parameter Setting ESC • Selection of items
• Auto zero Start time
calibration Cycle
ESC
Flow time
• Parameter ON/OFF
Setting Auto zero calibration stop
Use ENT to select item

• Selection of items
Time : Current time setting
Key lock : Key lock ON/OFF
Remote range : Remote range ON/OFF
Hold : ON/OFF
Average value reset : Average value resetting
Response speed : Response time (filter)
Average time : Average time setting
Maintenance mode : Maintenance mode
(entry of password)
Fig. 7-2
7-2 INZ-TN1ZSW-E
7.3 Overview of display screen
(1) Measurement mode screen
Turning on power always develops the following screen (Concentration reading differs).
① ②
CH
CO
1 0-25 vol%
No. Name Description
CH
O2 Displays component of
2 0-25 vol% ① Component display
CH
instantaneous value,
CV CO
3 0-500 vol% converted instantaneous
CH CV value, converted average
AV. CO
4 0-500 ppm value and other components.
CH
AV. O2
5 0-25 ppm ② Concentration display Displays measured value of
concentration.
③ ④
③ Range display Displays range values.
④ Unit display Displays ppm, vol% or others
Fig. 7-3 Name and function of measurement mode screen
• Instantaneous concentration: CH1; CO instantaneous value. CH2; O2 instantaneous value.

CH1, CH2
• Converted average value of O2: Value calculated by the following expression from instanta-
CH3 neous concentration of O2 and O2 converted reference value
(See [8.6]).
21 − On
Converted output= × Cs
21 − Os
K
On : Oxygen conversion reference value (12 on this equipment)
(as set according to application)
Os : Oxygen concentration (%)
Cs : CO concentration
provided,
K = 4 when K ≥ 4
K = 4 when K < 0
K = 0 when Cs < 0
• O2 converted CO average : O2 converted CO concentration that is subjected to moving

CH4 average for certain time (updated every 30 sec). The average
time is variable between 1 and 59 minutes, or between 1 and 4
hours by average time setting (See "8.5 Parameter settings").
(Time setting is shown as "1 h" for example on range display
section.)
* The measurement range of O2 converted concentration and O2 converted concentration average
is the same as CO measurement range.
• O2 average : Moving average of O2 concentration. The average time is

CH5 between 1 and 59 minutes, and between 1 and 4 hours. The
average is updated every 30 seconds.
INZ-TN1ZSW-E 7-3
(2) Setting selection screen
The configuration of setting selection screen is as follows.
• The status display area displays a current status.
• The message display area displays a guide related to operation.
• Setting item and selection item display area displays selectable items and values as neces-
sary. Operate , and keys to move the cursor to a desired item.
Message display area
Status display area
Item setting, selected

item display area
Cursor
Fig. 7-4 Analyzer display screen
7-4 INZ-TN1ZSW-E
7.4 General operation
• User mode displays the follow-
ing settings.
Changeover of range
Calibration setting
Alarm setting
Setting of auto calibration
Setting of auto zero calibration
Parameter setting
For setting settings, refer to “8,

Setting and calibration”.
ESC MODE
Measurement Mode
INZ-TN1ZSW-E 7-5
8. SETTING AND CALIBRATION
8.1 Changeover of range
Used to change the CO range. MODE
q During measurement, press the MODE key to

display the User mode.
w Point the cursor to “Changeover of Range”.

Press the ENT key.
ENT
e The “Channel Selection” screen appears.

Press the “ “ or “ ” key until the “ ”
cursor moved selects a desired CH (CO).
r After selection, press the ENT key.

Note) The range of O2 correction instanta-
neous values and O2 correction aver-
age values is automatically switched by
changing the range of instantaneous
value of each CH (component).
t In the Range Setting screen that appears, ( ) ENT
move the cursor by pressing the or

key to select the range. (The range with a
mark of is currently selected.)
▲
y After selection, press the ENT key.
u Measurement is conducted within the selected

range. The range identification signal (CO) is
shorted with the low range (Range 1), and
open with the high range (Range 2).
Note) If the Remote Range is set to ON, the

changeover of range cannot be per- ( ) ENT
formed on the screen.

End of Range Selection
To close Changeover of range
To close Changeover of range, or cancel the

commad midway, press the ESC key.
A previous screen will return.
INZ-TN1ZSW-E 8-1
8.2 Calibration setting
This mode is used to set calibration concentration and actions. The calibration setting involves
calibration concentration, zero calibration, calibration range and auto-calibration component.
8.2.1 Setting of calibration concentration
It allows you to set concentrations of the standard gas (span) of each channel used for calibration.
MODE
q During measurement, press the MODE key

to display the User mode.
w Point the cursor to “Setting about Cali-
bration” by pressing the or key.
Press the ENT key.
ENT
e In the “Setting about Calibration” screen

that appears, point the cursor to “Calibra-
tion Value” by pressing the or
key. Press the key.
ENT
( ) ENT
r In the “Calibration Concentration CH

Selection” screen that appears, point the
cursor to CH you want to set by using the
or key. Press the key.
ENT
( ) ENT
8-2 INZ-TN1ZSW-E
t In the “Calibration Concentration Selection”
screen that appears, select any concentration
item you want to set by pressing the ,
key.
Cursor for
setting value ( ) ENT
y In the “Calibration Concentration Value

Setting” screen that appears, enter calibration
gas concentration values (span). For value
entry, press the or key, and a 1-digit
value increases or decreases. By pressing the
, the digit moves.
After setting, save the entry by pressing the
ENT key. The saved value becomes valid
from the next calibration process.
Note) Select "21.00" because the concentra-
tion in the calibration gas cylinder to
use is calibrated for CO meter span,
or the atmospheric air for O2 meter ENT
span. (0.00 fixed for zero.)
End of Calibration
Concentration Setting
To close the setting
To close the calibration concentration value
setting process or cancel this mode midway,
press the ESC key.
Setting range of values
Zero gas : Fixed at 0

Span gas : Minimum digit, 1 to 100% of full scale
(Full scale (FS) is the same as each range value.)
The setting cannot be performed beyond the range.
INZ-TN1ZSW-E 8-3
8.2.2 Setting of manual zero calibration
If zero calibration is to be made manually, use the "Select". Do not change the setting.
MODE

Press the key.
ENT
( ) ENT

that appears, point the cursor to “About
ZERO Calibration” by pressing the or
key. Press the ENTkey.
( ) ENT
r When the manual calibration CH selec-

tion screen has appeared, operate or
key so as to align the cursor with
CH1, select the "Select", and press the
key.
ENT
( ) ENT
8-4 INZ-TN1ZSW-E
8.2.3 Setting of calibration range
It is selected whether to calibrate the range indicated for a current CH (component) singly or 2
ranges jointly (available for CO meter only).
MODE

Press the key.
ENT
( ) ENT

that appears, point the cursor to “About
Calibration Range” by pressing the or
key. Press the ENTkey.
( ) ENT
r When the calibration range operation CH

selection screen has appeared, operate
or key so as to align the cursor
with CH1 CO, and press the ENTkey.
( ) ENT
INZ-TN1ZSW-E 8-5
t In the “Calibration Selection” screen that
appears, select “Both” or “Current” by
pressing the or key. (except CH2:
O2)
• When selecting “both”, Range 1 and
Range 2 of the set CH are calibrated
together.
• When selecting “Current”, the range
alone displayed at the set CH is cali-
brated.
To close “Setting of Calibration Range”
To close the calibration range operation setting ( ) ENT
or to quit the operation, press the ESC key.

End of Manual Calibtation Setting
Last screen will be resumed.
Example
CH1 Range 1: 0 to 500 ppm

CO both
Range 2: 0 to 2000 ppm
CH2 Range 1: 0 to 25 vol%

current
O2
CH1: Range 1 and Range 2 are calibrated together, with zero or span calibration.
CH2: Only currently displayed range is calibrated, with zero or span calibration.
Note) When calibration is performed by the “Both” setting under the normal operating
condition, prepare a span gas cylinder on the normal operating range side. It is
recommend to perform span gas calibration in the normal operating range.
The other range that is calibrated by “Both” may result in some error (max. of ±5% of
FS).
8-6 INZ-TN1ZSW-E
8.2.4 Setting of auto-calibration component
The equipment automatically carries out a calibration with atmospheric air only.
Make sure "enabled" is selected for both CO and O2.
MODE

Press the key.
ENT
( ) ENT

that appears, point the cursor to “Auto
Calibration Components” by pressing the
or key. Press the ENTkey.
( ) ENT
r In the “Auto Calibration Components”

selection screen that appears, point the
cursor to the CH you want to set by
pressing the or key. Press the
key.
ENT
( ) ENT
INZ-TN1ZSW-E 8-7
t When the auto calibration setting screen
has appeared, operate or key for
selecting "Enable". Then, press the ENT
key.
To close Auto Calibration

Component setting
To close “Setting of Auto Calibration
Component” or to cancel this mode midway,
press the ESC
ESC key.
( ) ENT

End of Manual Calibtation Setting
8-8 INZ-TN1ZSW-E
8.3 Alarm setting and auto calibration setting
This equipment does not use alarm function and zero and span auto calibration function.
Make sure the alarm setting and auto calibration setting are turned OFF.
INZ-TN1ZSW-E 8-9
8.4 Setting of auto zero calibration
8.4.1 Auto zero calibration
Auto zero calibration is automatically carried out
when zero calibration are set.
Note) Before changing the setting of auto zero
calibration, set the ON/OFF to OFF.
MODE

w Point the cursor to “Setting of Auto Zero
Calibration” by pressing the or
key. Press the key.
ENT
e In the “Setting of Auto Zero Calibration”

screen that appears, point the cursor to
any item you want by pressing the or
key. Press the key.
ENT
r In the “Auto Zero Calibration Parameter

Setting” screen that appears, perform the ( ) ENT
value entry or the setting. For the value

entry or setting change, use the or
key. To change the setting, use the
key to move the cursor to the right.
After setting, press the key, and auto

ENT
zero calibration is carried out by the

entered setting value.
If OFF is selected, the auto zero calibra-
tion will not be performed.
( ) ENT
ENT
End of Auto Zero Calibration Setting
8 - 10 INZ-TN1ZSW-E
Description of setting items
• Start Time : Setting at the first calibration (day of the week, hour, minute) (Initial value : Monday 9:00)
• Cycle : A period between the start time of one calibration and another
(unit : hour/day) (Initial value : 7 d)
• Flow Time : The time required for the calibration gas to be replaced in the cell (Initial value : 360 sec)
• ON/OFF : Auto zero calibration ON or OFF (Initial value : OFF)
To close "Auto Zero Calibration"

To close the auto zero calibration or to quit the operation, press the ESC key.
Last screen will be resumed.
Auto calibration status contact output is closed during auto zero calibration, and is open in other cases.
Example
Start time SUN 12:00
Cycle 12 hour
Flow time 360 sec
ON/OFF ON
In case where auto zero calibration is carried out at the above setting.
Sunday Monday Tuesday
12:00 12:00 12:00
Cycle
: Auto zero calibration

Zero
calibration
360sec.
Flow time
(Components for which CH1 and CH2 are "enabled" out of auto calibration components in
"8.2.4" are subjected to zero calibration in batch.)
Setting range
Cycle : 1 to 99 hours or 1 to 40 days

Flow time : 60 to 599 sec
Caution
• When an auto zero calibration starts, the measurement screen automatically appears.
• Any operation other than forced stop of auto zero calibration (see Item 8.4.2) is not
permitted during auto zero calibration. “Auto Zero Calibration Cancel” cannot be
performed with the key lock to ON. To cancel auto zero calibration forcedly, set the
key lock to OFF and then execute “Auto Zero Calibration Cancel”.
INZ-TN1ZSW-E 8 - 11
8.4.2 Forced stop of auto zero calibration
This mode is used to cancel the auto zero calibration forcedly.
q In the Menu mode that is displayed, point

the cursor to “Setting of Auto Zero
key. Press the key.
ENT
( ) ENT
w In the “Setting of Auto Zero Calibration”

item selection screen that appears, point
the cursor to “Setting of Auto Zero
key. Press the key.
( ) ENT
e “Stop Auto Zero Calibration” is inverted.

A message appears, prompting you to
verify that you want to cancel or continue
auto zero calibration. To cancel the auto
zero calibration, press the ENTkey. If
you press the key, auto zero calibra-
ESC
tion is not stopped.
8 - 12 INZ-TN1ZSW-E
“Auto Zero Calibration” screen
Example
In case where setting the auto calibration components (see Item 6.2.4) to
“CH1: enable” and “CH2: enable”.
• Zero calibration CH
O2 cal.
Zero
1
A message, “Zero calibration” blinks CH
0-25 vol%
O2
at CH1. 2 0-25 vol%
CH
CV CO
3 0-500 vol%
CH CV
AV. CO
4 0-500 ppm
CH
AV. O2
5 0-25 ppm
INZ-TN1ZSW-E 8 - 13
8.5 Parameter setting
It allows you to carry out the parameter setting such as time, key lock, etc., as required. Items to be
set are as follows:
Description of setting items
• Current Time : Sets the current day of the week, hour and time.
• Key Lock : Sets with ON/OFF so that any key operation except the key lock OFF cannot
be performed.
• Remote Range : Sets with ON/OFF whether the Range Selection is made valid or invalid by
external input.(OFF is selected on this equipment)
• Output Hold : Sets whether Calibration Output is held or not.
• Average Value Reset : Resets the average value.
• Response Speed : Sets the response time of electrical system.
• Average Time : Sets the moving average time.
• Maintenance mode : Enters passwords to switch to the Maintenance mode.
* For the maintenace mode, see Item 8.6. MODE
q To display the User mode, press the MODE
key in the measurement mode.

w Point the cursor to “Parameter Setting”
by pressing the or key. Press the
key.
ENT
( ) ENT
e In the “Parameter Setting” screen that

appears, point the cursor to any item you
want by pressing the or key.
Press the key.
ENT
( ) ENT
8 - 14 INZ-TN1ZSW-E
r In the Parameter Setting screen that
appears, enter the numeric values and set
the items. Entering the numeric values or
setting the items should be carried out by
using the or key. To move the
cursor to the right, press the key.
After setting, press the key, that the
ENT
parameter setting is carried out with the

value you set.
To close Parameter Setting screen
To close parameter setting or to quit the
ENT
operation, press the ESC key. Last screen

will be resumed. End of Parameter Setting
Setting range
• Response time : 1 to 60sec. (Initial value: 3 sec)
• Average time : 1 to 59 min or 1 to 4 hours (Initial value: 1 hour)
When setting the unit of 1 to 59 minutes in terms of
minute or 1 to 4 hours with hour
• Maintenance mode : 0000 to 9999 (Initial value: 0000)
Output Hold
If the hold was set at ON, output signals of each channel are held during a calibration (manual
calibration, auto zero calibration) plus a gas flow time.
(1) Manual calibration
Pressing the ZERO or SPAN , ENT allows gas to flow, and then, pressing the ENT performs calibration
Calibration
Hold extending
Output hold time
Time set to gas flow time

(See 8.4 Setting of auto zero calibration)
INZ-TN1ZSW-E 8 - 15
(2) Operation at auto zero calibration
Auto calibration start Auto calibration end
Calibration
Hold extending time

Output hold
Time hold set to the gas flow time
(3) Screen display during holding

The message "Holding" blinks on the measuring screen.
(4) If calibration is cancelled after the calibration gas is supplied regardless of during manual cali-
bration or auto calibration, an output hold of the holding extending time will be performed.
Average value reset

This mode is used to clear O2 correction average value and O2 average value, and restarts averag-
ing. All average values are reset at a time. The indication value and output value is 0 ppm, vol%
or so at the time of the reset input.
Short-circuit (hold at least 1.5 sec.)
Reset input Open
So long as short-circuited, resetting lasts.

At the edge of changing from short circuit to opening, the average action restarts.
Response time
The response time of the electrical system can
be changed.
Setting is available by components.
Note) It does not provide exact seconds for
the setting time, but it gives a guide of
the setting time.
The setting value can be modified as
requested by the customer.
8 - 16 INZ-TN1ZSW-E
Average period
It allows you to set an average period of the
average value of O2 correction.
It enables you to set an average time of 1 to 59
minutes (1-minute step) or 1 to 4 hours (1-hour
step).
Changing the setting resets the average value of
O2 correction and O2 average value. (Pressing
the ENT validates the resetting only for compo-
nents whose setting was changed.)
Example of average action
Suppose the average period is 1 hour.

Reset
Average value
Time
Time
• Sampling occurs every 30 seconds.

• Every 30 seconds, the average for last 1 hour (time setting) is output.
• At the instant of resetting, zero is assumed for all past values. It means that the average value
will not be correct for 1 hour after resetting.
Maintenance mode
To open the maintenance mode, enter a password. After entering the password, press the ENT key.
The password can be used for the Password Setting in the Maintenance mode. A password is set
to “0000” before factory-shipment. This value is available for the Maintenance mode.
INZ-TN1ZSW-E 8 - 17
8.6 Maintenance mode
This mode is used for check of sensor input values, display of error log files or setting of pass-
words. First, enter a password and then use it from the next operation. This mode is displayed by
selecting the Maintenance Mode from “8.5 Parameter Setting”
q Select the Maintenance mode from the
Parameter Setting screen to display the
Password Setting screen.
w Enter the password, and the Maintenance
Mode item selection screen will be
displayed. Point the cursor to the item
you want by pressing the or key
and press the ENTkey.
e Next, each Maintenance screen is dis-
played.
Note) “To Factory Mode” is used for our
service engineers only. Refrain ( ) ENT
from using this mode.

Each “Maintenance” screen
• Sensor Input Value screen
Description of Sensor Input Value screen
• CO :COsensor input value

• O2 :O 2 sensor input value
• Temperature:temperature sensor input value
(incorporated in analyzer)
• Error Log screen
Description of Error Log screen

Error history
For error number, date and time (days, period) of
occurrence, channel and other details of error,
refer to “11.2 Troble shooting for analyzer”.
8 - 18 INZ-TN1ZSW-E
• O2 correction reference value setting screen
Description of O 2 correction
reference value setting screen
O 2 correction value is calculated from the

following equation by values set herein:
O 2 correction concentration value

21 – set value (unused)
component
= × concentration
21-O 2 concentration
measured value measured value
The value of the fractional part in this calculation

is limited to 4.
If it is 4 or more, it is fixed at 4.
Setting range
• O 2 correction reference value : 00 to 19% in 1% step (Initial value: 12%)
• Password Setting screen
Description of Password Setting screen

It enables you to set a password to be used when
switching the parameter setting mode to the
maintenance mode.
Note) The password set herein must be

managed for safety. Failure to enter
the correct password will not open the
Maintenance mode.
INZ-TN1ZSW-E 8 - 19
8.7 Manual calibration
ZERO
8.7.1 Zero calibration
It is used for zero point adjustment. As zero
calibration gas for CO meter, atmospheric air
is automatically sucked. As zero calibration
gas for O2 meter, CO/N2 is used.
q Press the ZERO key on the Measurement

screen to display the Manual Zero Cali-
bration screen.
( )
w Press the or key for selecting a

CH (component) to calibrate for.
Then,press the key to allow the zero
ENT
calibration gas to flow.
ENT
e Wait until the indication remains stable

for 5 minutes with zero gas kept flowing.
Pressing the key starts calibrating a
ENT
component selected by the cursor and the

range.
To close Zero Calibration
To close the "Zero Calibration " or

cancel this mode midway, press the ESC
ESC
ENT
key. A previous screen will return.
To Measurement screen after

executing Manual Zero Calibration
8 - 20 INZ-TN1ZSW-E
8.7.2 Span calibration
It is used to perform a span adjustment. The span of CO meter is calibrated with the calibration
gas of a concentration selected as a span or standard gas of 90% of the range or higher. As the
span calibration gas for O2 meter, atmospheric air is automatically sucked.
SPAN
q Press the SPAN key on the Measurement

screen to display the Manual Span Calibra-
tion screen.
( ) ENT
w Press the or key for selecting a CH

(component) to calibrate for. Then, press-
ing the ENT key supplies the span calibration
gas corresponding to the CH.
Caution
When Range Interlock from “Calibration
Range” of the Calibration Setting mode is
set, span calibration is performed together
with 2 Ranges.
ENT
e Wait until the indication remains stable for 5

minutes keeping the calibration gas to flow.
Then, press the ENT key to start a span
calibration for a range selected by the
cursor.
To close Span Calibration
To close the " Span Calibration " or cancel

this mode midway, press the ESC key.
ENT
To Measurement screen after

executing Manual Span Calibration
INZ-TN1ZSW-E 8 - 21
9. MAINTENANCE
Sample gas Mist filter

Flow checker
Analyzer
Air inlet Filter provided Gas Needle

(calibration aspirator valve Membrane filter
Water supply
atmospheric
air suction)
Electronic
Out side Portion A gas cooler
Sample gas
H1 (negative
Sampling module
pressure)
Detail of flow checker
H2 Float
Yellow zone
Portion B
Safety drain trap
Drain
1. Good if H2 is 50 mm or more.
2. If H2 is below 50 mm, check the heating type extractor filter (option) or prefilter (if any).
Fig. 9-1 Maintenance diagram
INZ-TN1ZSW-E 9-1
9.1 Daily check
Check should be performed daily about the following items:
Maintenance & check items Maintenance & check procedures

Sample flow rate 1. Normal if flow checker indicates specified value. (near center, 0.4 L/min)
(flow checker) 2. Unless flow checker indication is near center.
Adjust the needle valve to get near the center.
3. If adjustment is impossible by needle valve.
(1) If bubbling from below safety trap is absent
• Check the diaphragm type aspirator. (See Item 11.1)
• Check whether mist filter is clogged. (See Item 11.1)
• Check the electronic gas cooler .(whether frozen)(See Item 11.1)
• Check whether piping up to flow checker is disengaged anywhere.
(2) If bubbling is present
• Check whether circuit downstream the electronic cooler or membrane
filter is clogged, for example.
Water level of air 1. Good when H2 is 50 mm or more.

suction tube of safety 2. If H2 is below 50 mm or if air is sucked through atmospheric air suction
drain trap port of safety drain trap.
(1) When the metal filter for the gas sampler is clogged;
• Check whether gas tube is clogged between gas sampling point and
mist filter. (See Item 11.1)
• Check whether gas sampling tube, gas extractor connection part,
incorporated filter (heating type) or sampling point filter is clogged.
(Detach the connection, and remedy the clogging.)
Membrane filter 1. Visually check the membrane filter on body for contamination.
(1) If the membrane filter is much clogged (see Item 11.1)
• If contamination is progressive, check the gas extractor metal mesh
filter, mist filter and other upstream filters. (see Item 11.1)
指示の点検 (1) Where dust is mixed in the sample cell. (rise of CO reading)
（アナログ出力） • Clean sampling cells and check for sampling devices, especially
gas filter.
(2) When air sucked in anywhere in the sampling tube. (rise of O2 reading)
• Locate leaks of the sampling line and repair.
9-2 INZ-TN1ZSW-E
9.2 Periodical check
Check should be performed periodically about the following items:
Recomme-
Maintenance & check items nded cycle Maintenance & check procedures
Manual calibration of 1. Perform zero and span calibrations (See Item 8.7) in this order
analyzer for CO and O2.
Once/
Pressure of week to 1. If the primary pressure gauge (right) for the pressure regulator
standard gas cylinder once/ is below 0 Pa, replace the standard gas cylinder (see Item 4.2).
(3.4L cylinder) month Note 1) Place an order when residual pressure is 2.94 MPa.
Note 2) Replace when the end of guarantee period (1 year) by
gas manufacturer has arrived.
Water level of safety Once/ 1. If water level is below portions A and B of safety drain trap,
drain trap month pour water using furnished pouring bottle (See Item 6.1).
O-ring of sampling Once/ 1. Replace the O-ring of sampling point filter when if has cracked
point filter 2 months or hardened, for example, or every year. If filter is excessively
contaminated, replace.
O-ring of membrane Once/ Replace the filter paper with new one (See Item 9.3.5). Replace
filter paper 2 months the O-ring every year.
Mist filter element, 1. Replace when mist filter element has blackened or every
O-ring 6 months (See Item 9.3.4).
2. Replace when O-ring of mist filter has cracked or hardened or
every 6 months (See 9.3.4).
Once/
6 months
Diaphragm type 1. Wash the diaphragm clean by water if foreign matter is
aspirator attached, or replace (See Item 9.3.6).
2. If the valve is contaminated, turn it by 90˚for reuse or replace
if it is too much dirty (See Item 9.3.6).
Metal mesh filters and 1. Replace when O-ring of gas extractor has cracked or hardened
O ring for gas extractor or every year (See 9.3.1).
(heating extractor) Once/ 2. If the metal filter is dirty, wash it clean (See Item 9.3.2) or
6 months replace the filter.
Gas extractor flanges, 1. Retighten flanges or replace the packings if flanges leak.
sampling tube Clean if dust is accumulated in sampling tube.
Contamination of 1. Wash it clean or replace.

piping or leaks
Water in safety drain Once/ 1. Change water in safety drain trap if dirty.
trap year
Analyzer 1. Regardless of any phenomena that occurred, overhaul.
2. Over haul and then carry out instrumental error test.
INZ-TN1ZSW-E 9-3
9.3 Maintenance procedures for extractor
9.3.1 How to replace gas extractor metal mesh filter
DANGER
• Use heat-resistant gloves when working on the gas extractor, or it will result in burn on hands.
• If the pressure in a flue is positive, use care of flue gas injection. Or it may cause burn.
q Turn OFF the extractor.

w Turn OFF the gas analyzer pump.
e Upon confirming the extractor temperature has sufficiently cooled down, remove the thermal
insulation cover (by removing wing bolts from flanges).
r Remove fixtures from both sides of body, hold the filter replacement handle, and pull out the
inside assembly gradually while turning the handle because it is slightly stiff.
t Remove handle side metal mesh filter setscrews, and detach the filter from seal fixtures.
y For reassembly, reverse the procedures above.
Metal mesh filter Packing Metal mesh Filter case Fixture

(for metal mesh filter) filter setscrew
Thermal
insulation cover
Filter replacement
handle
Wing bolt Seal fixture O-ring Packing

(JIS G50 Viton) (for seal fixture)
Fig. 9-2
9.3.2 How to clean for gas extractor metal mesh filter

q Dip the metal mesh filter at a heated status into water to separate dust.
w Blow compressed air and pour pressurized water to the filter front and inner side to wash it.
e Mount it after sufficiently dry.
9.3.3 How to replace gas filter

q Stop the gas aspirator (pump).
w If the sample gas is under positive pressure, sufficiently beware of sample gas jetting-out
when replacing the filter.
e Loosen the wing bolts, and remove the lid.
r Take out the pull rod and draw-out filter.
9-4 INZ-TN1ZSW-E
t Replace the filter element with a new Wing bolt O-ring Lid
one, and proceed to a reassembly in the
reverse order. Fixture
y Insert the pull rod into the central hole on

the filter disk, and mount it on the case Gas inlet
(Mount 2 disk-like glass wool filters).
u Replace the glass wool filter when the
Glass wool filter
entire filter has been contaminated, and
the O-ring every 6 months.
Pull rod
Gas outlet
Fig. 9-3
9.3.4 How to replace mist filter
q Loosen the wing bolt to remove the head from the container.
w Loosen the tightening nut and remove the contaminated filter.
e Replace the filter and O-ring with new ones. For reassembly, reverse the above procedures.
Wing bolt
O-ring
Tightening nut
Conditioner filter
Fig. 9-4
9.3.5 How to replace membrane filter for sampling module
q Turn OFF the gas aspirator (pump).
w Remove the membrane filter lid by turning it counterclockwise.
e Remove the inside rubber ring, and replace the filter element.
r Wipe the dust off the inside using clean cloth, taking utmost care so that dust will not enter
the gas outlet.
t For reassembly after filter replacement, reverse the above procedures.
y Replace the rubber ring and O-ring every 6 months.
Filter element Inside rubber ring

Lid
Outside O-ring
Case
Fig. 9-5 Membrane filter
INZ-TN1ZSW-E 9-5
9.3.6 How to replace valve and diaphragm of diaphragm type aspirator
q Turn OFF the aspirator, and detach the tubes from the inlet and outlet connected to the
aspirator.
w Remove 4 screws to separate cap A and cap B from the valve.
e Turn the diaphragm counterclockwise with hands and remove it.
r Install new diaphragm by allowing it to turn clockwise until it stops.
Note) Confirm that new diaphragm is fully engaged with the thread of arm lot.
Otherwise it will lead to the cause of trouble.
t Fit the valve to cap B while turning it by 90°. Confirm that cap A is aligned with cap B with
matching mark. Then, tighten 4 screws.
Note) Use of multiple valve sheets allows changing from the hole in which the pin
under the valve is first inserted to another one.
y Turn ON the aspirator to start it. Make sure no abnormal noise is heard and that the valve
operates properly (air sucked through IN side and discharged through OUT side) by touching
with hand.
u After making sure the aspirator is properly running, turn OFF the aspirator, and return the
tube to the original place. Now, the work is completed.
Note) When returning the pipe in position, use care to avoid applying excessive
force to Rc1/8 screws.
Screw
Cap A
RC1/8
Valve
Cap B
Diaphragm
Arm lot
Fig. 9-5
9-6 INZ-TN1ZSW-E
9.3.7 How to replace electronic gas cooler
q Turn off the "Aspirator" K. SW.
w Turn off the "Dehumidifier" K. SW.
e Remove 4 setscrews from the front of sampling module, and take out the main body.
r Disengage 3 connectors and crimp terminals from the electronic gas cooler.
t Detach the piping, gas inlet and outlet (φ6 / φ3 Toaron tubes) of electronic gas cooler, and
drain piping under the sampling module.
y Remove 4 setscrews. Then, the electronic gas cooler can be removed.
u For mounting the cooler, reverse the above steps.
Note that the tubes from gas inlet/outlet, the connectors between the fan and cooling ele-
ments are correctly connected.
i Replace the electronic gas cooler and temperature controller as a set.
CN12
To temperature controller
Connector for
CN11 cooling element
Mounting Connector for fan
screws (×4) CN10
Inlet piping
Outlet piping
To CN12
Electronic gas cooler
To power Temperature
terminals controller
Solderless
terminal
Fig. 9-7
※ When the operation is normal, the temperature controller indicates 1 to 5˚C.
INZ-TN1ZSW-E 9-7
9.4 Maintenance for analyzer
9.4.1 How to replace fuse Upper cover
mounting screws (x 2)
Note) Before replacing fuses, be sure
to locate the cause of blown
fuses.
q Turn OFF the power switch
w Unscrew mounting screws (×2) INFR
ARED
GAS
ANALYZE
R
POWER
tightening the top cover.

MOD
E
ESC
ZER
O
ENT
SPAN
Power switch
e Slide the top cover backward and

Upper cover
lift it upward.
INFR
ARED
GAS
ANALYZE
R

POWER
MOD
E
ESC
ZER
O
ENT
SPAN
r A fuse is arranged at the left end as Cap Lead Connector

viewed from the front. Measuring unit
O2 sensor
Turn the fuse holder cap counter- Fuse
clockwise and pull it out, and the
cap and fuse can easily be removed.
t Remove a fuse out of the holder INFR
ARED
GAS
ANALYZ
ER
POWER
and replace it with a new one (T-

delay type: 250V AC/0.5A IEC). MODE
ESC
ZER
O
y Attach the fuse holder cap and the

ENT
SPAN
cover in the reverse procedure of Fuse holder

removal.
9-8 INZ-TN1ZSW-E
9.4.2 Cleaning measured cells
Entry of dust or water drops into the measuring cell will get the cell dirty, resulting in a drift.
Clean the measuring cell if dirty. In addition, check the sampling devices, especially clear out
dust or mist from a filter.
(1) How to disassemble/assemble measuring cell (See Fig. 9-8)
q Stop the measuring gas. Purge the measured cell fully with zero gas to assure that harmful
gas is not contained the measured gas.
w Turn OFF the analyzer power switch.
e Detach the upper cover from the analyzer unit.
r Detach the tube connected to the measuring cell.
t Loosen screws (No. 1 in Fig. 9-8) secured to the base plate and slide fluorescent ray light
source unit (No. 5 in Fig. 9-8) to provide a clearance for an access to the pipe cell (No. 12 in
Fig. 9-8).
y Remove screws (No. 7 in Fig. 9-8) from cell bracket (No. 11 in Fig. 9-8) that is fixed to the
pipe cell.
u Remove the cell from the measurement unit. Remove panes (No. 14 in Fig. 9-8) from both
ends by turning clockwise.
i Note that calcium fluoride pane plate is integrated with the pane holder and the reflection
plate in the cell is integrated with the cell.
o For assembly, reverse the disassembly procedures. For assembly, provide a clearance of
about 0.5 mm between the infrared ray light source unit and cell, and the cell and detector.
16
7
11
（18）
7 15
11 （17）
（9）
14
13
1
12 10
3
5
10
2
6
8
Fig. 9-8 Composition of measurement unit
INZ-TN1ZSW-E 9-9
NO. Name NO. Name
1 Screw (for fixing light source unit) 10 Support
2 Screw (for fixing detector) 11 Cell bracket
3 Screw (for fixing base plate) 12 Pipe cell
4 Base plate 13 O-ring
5 Light source unit 14 Pane
6 Screw (for fixing support) 15 Detector
7 Screw (for fixing cell bracket) 16 PC board for bridge
8 Chopper motor connector (17) Gas filter (range in (9) excluded)
(9) Filter 0 to 500/1000 ppm CO (18) Screw
( 0 to 500/2000 ppm CO (
9.4.3 How to replace O2 sensor
Entry of dust or water drops into the measuring cell will get the cell dirty, resulting in a drift.
Clean the measuring cell if dirty. In addition, check the sampling devices, especially clear out
dust or mist from a filter.
q Turn OFF the power switch of the analyzer, and remove the upper cover from the analyzer.
w Unlock the lead connector for the O2 sensor, and disengage the connector.
e Gently hold the O2 sensor, and turn it counterclockwise. It can be removed after 5 to 7 turns.
r Wind seal tape on a new O2 sensor, and screw it in clockwise.
t Insert the controller until locked, and mount the upper cover in place.
9 - 10 INZ-TN1ZSW-E
9.5 Air-tightness test
When restarting the analyzer that has been shut down for a long period, perform air-tightness test accord-
ing to the following procedures:
(1) Tubing inside panel

q Seal the exhaust port on the panel
side. Exhaust
port Mist filter
w Connect the standard gas to the
sampling gas inlet of the mist
Air suction
filter. inlet
e Check the vinyl tube water level Connect
About 200mm standard gas
(Fig. 9-9) of the air suction tube of
the safety drain trap. (2kPa)
Safety drain trap
r Supply the standard gas slowly.
After pressurizing it by about 200
mm, close the needle valve of the
pressure regulator. Drain
t Make sure the water level of the
vinyl tube has risen about 2 kPa.
Fig. 9-9
y Keep this status for 1 minute.
Make sure the water level remains
unchanged.
u For leak check, use soapy water at
connections.
(2) Tubing outside panel

Make sure the tubing joints are securely tightened. As required, apply pressure from the gas
extractor outlet and, the same as "(1) Tubing inside panel" above, check the water level of the
air suction tube of the safety drain trap.
Note) If the air tightness is poor, test each of sections until the inconvenience is located
and remedy it properly. If the faulty point is upstream the aspirator, air may be
sucked in the gas capillary tube, thereby lowering the indication.
INZ-TN1ZSW-E 9 - 11
10. STANDARD ACCESSORIES AND SPARE/CONSUMABLE
PARTS
CAUTION
• Do not use replacement parts other than recommended ones. Otherwise, it could result in acci-
dent or damage to the instrument.
• Useless replacement parts for maintenance should be disposed of as non-combustible matter.
(1) Standard accessories

Type of extractor General extractor or General extractor with
Name Heating extractor
without extractor extraction point filter
Filter paper for membrane filter (Spare) 2 sheets 2 sheets 2 sheets
Fuse with nail (3A) 2 2 2
Standard gas joint 1 1 1
Hose band for fixing standard gas cylinder 6 6 6
Toalon tube for standard gas connection, 0.3m and φ9/φ6mm 1 1 1
Polyethylene tube for standard gas connection, 1m and φ6/φ4mm 1 1 1
Fixed restrictor for standard gas connection 1 1 1
Water bottle for injection 1 1 1
Gas extractor flange packing 1 pc. or none 1 pc. 1 pc.
Gas extractor fastening bolt and nut 1 set or none 1 set 1 set
Extraction point filter fastening bolt and nut – 1 set –
O-ring (G50) for gas extractor (spare) – – 1
Heating tube support (only when heating tube is provided) – – 1 set
Instruction manual 1 copy 1 copy 1 copy
(2) Spare parts for 1-year measurement

Type of extractor General extractor or General extractor with Heating extractor
Name without extractor extraction point filter
Type ZBN1SW12 ZBN1SW22 ZBN1SW32
Filter paper for membrane filter (25 sheets) 1 bag 1 bag 1 bag
Rubber ring for membrane filter 2 2 2
O-ring (G65) for membrane filter 2 2 2
Fuse (3A) 4 4 4
Element for mist filter 2 2 2
O-ring (G65) for mist filter 2 2 2
Diaphragm for gas aspirator 1 1 1
Gas aspirator valve 1 1 1
Filter for extraction point filter – 12 –
O-ring (G65) for extraction point filter – 2 –
Mesh filter for heating extractor – – 1
Packing for heating extractor – – 1 pc.
Seal metal packing for heating extractor – – 1 pc.
O-ring (G50) for heating extractor – – 1
Recorder (Option)
• Standard accessory: • Spares for 1 year:
Ink cartridge × 1 PHE type recorder
Recording paper × 1 roll Ink cartridge (Type: PHZH2002) × 2
Recording paper (Type: PEX00DL1-5000B) × 12 rolls
PHC type recorder
Ink cartridge (Type: PHZH1002) × 2
Recording paper (Type: PEX00DL1-5000B) × 12 rolls
INZ-TN1ZSW-E 10 - 1
11. TROUBLESHOOTING
CAUTION
• In case you find it difficult to judge what happened to the instrument, avoid disassembling the
instrument without consulting our sales agent or service engineers. Otherwise, it may result in
electrical shock or personal injury.
11.1 Troubleshooting
Phenomena Items Check Remedy
Sample gas Filter (primary, secondary Check if filter is clogged. Clean or replace.
flow rate and tertiary filters)
is low
Mist filter Check if filter is clogged. Clean or replace.
Diaphragm aspirator Check if aspirator is operating Clean aspirator or replace

normally. diaphragm or valve.
Check for abnormal sound or Retighten screws or replace
vibration. aspirator.
Electronic gas cooler Check if cooler is operating normally. Replace.
Check the cooler temperature, and
check if gas flow path is clogged.
Safety drain trap Check if water level at lower part of Check the water supply and fixed
safety drain trap is lowered. restrictor.
Gas leaks Check if there are gas leaks Retighten or replace parts.
somewhere in tube connecting
to aspirator or joints.
Tube Check the tube for breakage, Replace.
or clogging.
O2 indication Gas leak Check the secondary coarse filter, Retighten or replace parts.
value is exce- tube, joints connecting to aspirator for
gas leaks.
ssively high.
Diaphragm aspirator Check if the aspirator is operated • Clean the aspirator or replace
normally. Check if sample gas flow diaphragm or valve.
is supplied as set. • Adjust the sample gas flow.
Safety drain trap Check that water level is as specified. Supply water.
Check that air is sucked in. Check whether extractor or sampling

(if bubbling is present) point filter or gas tube is clogged.
Dissolution of gas Check if drain remains in tube. Clean or tilt tube.
Indication Gas leak Check if there is gas leak anywhere Retighten or replace parts.
before the aspirator.
differs from
the anticipated Measuring range Check if correct range is selected. Switch to correct range.
one.
Zero, span Check zero and span using the Adjust zero and span correctly.
standard gas.
Cell window Check if it is cloudy. Clean.
Indication is Power supply and fuse Check power supply voltage and Replace fuse.
not changed fuse.
INZ-TN1ZSW-E 11 - 1
11.2 Trouble shooting for analyzer
(1) Error message
If errors occur, the following contents are displayed.
Error display Error contents Probable causes
Error No.1 Gas concentration detect signal • Infrared light source is improper.
does not appear. • Sector motor is not properly run or is stopped.
• Amplifier circuit is faulty.
• Power supply to detector is improper.
• Detector is faulty.
Error No.2 Temperature sensor is faulty. • Temperature sensor is faulty.
• Power supply to circuit is improper.
Error No.3 A/D conversion signal is improper. • A/D conversion and digital circuit are faulty.
Error No.4 Zero calibration is not within • Zero gas is not supplied.
Error No.5 Amount of zero calibration • Zero is deflected much due to dirty cell.
(indication value) is over 50% • Detector sensitivity has deteriorated.
of full scale.
Error No.6 Span calibration is not within the • Span gas is not supplied.
allowable range. • Calibrated concentration setting does not
match cylinder concentration.
Error No.7 Amount of span calibration
• Zero calibration is not performed normally.
(difference between indication value
• Span is deflected much due to dirty cell.
and calibrated concentration) is over
• Detector sensitivity has deteriorated.
50% of full scale.
Error No.8 Measured values fluctuate too much • Calibration gas is not supplied.
during zero and span calibration. • Time for flowing calibration gas is short.
Error No.9 Calibration is abnormal during auto • Error corresponding to No. 4 to No. 8
calibration. occurred during auto calibration.
Error No.10 Output cable connection is • Wiring is detached between analyzer and
improper. interface module.
• Wiring is disconnected between analyzer and
interface module
Screen display and operation at the occurrence of error

In case of Error No. 1 to No. 4, No. 6, No. 8 to No. 10
Measurement screen Display of error contents
Error No.2
Error No.2 Abnormal detector
CH
1 CO
0-200 0.3 ppm
ENT ESC : Back to MEAS.
CH ESC
Cause
2 O2
0-25 21.00 vol%
• Failure of detector power supply
• Defective detector
• To clear the error display, press the ESC key. • Failure of Amp. circuit
In case of more than 2 errors, the display
will be cleared one by one.
• If the ESC key is pressed without removing • When more than one error occurs, pressing
the cause of an error, the error will be the key moves to another error display.
displayed again.
11 - 2 INZ-TN1ZSW-E
In case of Error No. 5 and No. 7
ZERO Cal. Select CH No. Error No.5 Zero calibration value 50%FS min.
with UP/DOWN and ENT To continue calibration: ENT
Back with ESC To quit calibration
ENT
To return to measuring screen: ESC
C H 1
Error No.5
C O CO Calibration error
C H 2
O 2 Error occurrence cause
Zero gas does not flow
Off zero by contaminated cell
Poor sensitivity of sensor
• Pressing ESC delete the error display.
ENT
ESC
Calibration is continued. Unless another calibration CH

error occurs, calibration is carried out to the end, the 1 CO
0-500 0.0 ppm
Measurement screen returns.
CH
2 O2
0-25 0.00 vol%
(2) Error log file

If error occurs, the history is saved in an error log file. The error log file exists in the mainte-
nance mode.
Error log screen

Day of the week and time
when an error occurred.
Maintenance ENT : Clear Error Log
Error Log ESC : Back
Component with which
the error occurred.
Error No.5 THR 16 : 36 CO
New
Error No.3 THR 11 : 21
Errors that occurred
Old
Clear Error Log
* Up to 8 errors can be saved in the error history; the oldest error will be deleted one by one every
time a new occurs.
* If the power display supply is turned OFF, the contents in the error log file will not be lost.
Deletion of error history

Press the ENT key on the above screen, and the “Error Log Clear” will be inverted. Further
pressing the key will clear the error history.
INZ-TN1ZSW-E 11 - 3
12. TERMINATION OF HEATING TUBE
12.1 Overview
(1) Composition
Supply power 100VAC, 50/60Hz
Power connection kit Heating tube Termination kit

(extractor side)
About 2000 About 500
Fig. 12-1
(2) Cautions on jointing

q An interval between clamp supports should be provided; about 1.2 meters should be left with
respect to the horizontal and about 3 meters to the vertical.
w For bending pipe, provide an allowance of 300 mm or more for minimum bending radius.
Clamp support
No good
0
30
R
Good
Fig. 12-2
(3) Connection diagram

Wind heating wires around 2 insulated bus bars, or bring them into contact with bus bars at an
interval of 300 mm.
Supply units
Heating wire
300mm 300mm 300mm 300mm 300mm 300mm
Fig. 12-3
INZ-TN1ZSW-E 12 - 1
12.2 How to terminate
(1) Power supply side (Power connection kit)
q Cut off a section of the heating tube with care to prevent damage to the heater wire.
w By peeling off the grid from the inner side, a non-heating section of no more than 300 mm is
exposed.
Grid
Non-heating section of 300mm
Fig. 12-4
e As shown below, peel off the armoured sheath heater to cut off the heating wire. (Since HTP
type heater uses fiberglass, heating wire and thin Teflon tube below the armoured sheath,
remove them cleanly).
115
Cut off armoured sheath completely
Fig. 12-5
r Insert a boot with RTV (silicone sealant) into the heater and attach to it with seal tape.
RTV
RTV
Terminal boot
10
Fig. 12-6
t To connect to the power supply line, use compression sleeve. Loose compression section
will increase the contact resistance, thus resulting in excessive heat.
Fig. 12-7
12 - 2 INZ-TN1ZSWå-E
(2) Termination side (Termination kit)
q Cut the heater according to the dimension given
in illustration, push back the metallic braid and Grid Grid
fix it with a Teflon tape.

40mm
300mm
Grid section φ150

w Peel off the armoured sheath of the heater so as
to cut the heating wire from the root. For the
heating wire, cut bus bars about 40 mm from
the grid end. (Since an HTP type heater uses Armoured
sheath
fiberglass, heating wire and thin Teflon sheath Metallic braid Teflon tape
under the armoured sheath, remove them
cleanly.)
Internal sheath 12mm
External sheath
e Cut the bus bars in different lengths.
Bus
bar
Cut from the root
Heating wire
6mm
External sheath
r Wind Teflon tape with care for insulation of the

heating wire and bus bar.
Internal sheath
Teflon tape
t Apply RTV silicone sealant to the end cap and

section which are wound by Teflon tape.
Releasing air, insert the end cap. RTV silicone sealant
Note) Insert the cap then pull it back a little.
Insert while turning

End cap
Seal tape
y Fix the end cap with lap-winding seal tape to

prevent it from coming off.
Note) Never short the heater terminal (bus
bar).
INZ-TN1ZSW-E 12 - 3
12.3 Check after piping
q Check if the heating tube is not excessively deformed by the clamp.
w Check that the bending section has an allowance in bending.
e Check that electrical connection is securely performed.
r Check that the heater terminal (bus bar) is not short-circuited.
(Short circuit is never allowed).
t Check if all parts of the connection kit (sealing connector) are used in proper position.
y Check that screws of the connection kit (sealing connector) are securely tightened.
12.4 Clamp support

For the clamp, use a clamp for electrical conduit. For the external view of the tube trace heating
tube, see the next section.
Clamp the heating tube properly to prevent deforming by excessive stress.
No good Good
Fig. 12-8
12 - 4 INZ-TN1ZSWå-E
12.5 Specifications of tube trace
(1) Structure of tube trace
Heater cable
Finish diameter
Tube diameter PFA teflon
q Heater cable (power limiting cable)

w Process tube
e Aluminum tape
r Fiberglass heat insulating material
t PVC jacket
Fig. 12-9
(2) Specifications of tube trace
① Heater cable HPT 20-1 BN 35.4w/m at 100°C (100VAC)

② Process tube ø10mm/ø8mm PFA Teflon tube
③ Aluminum tape 50% overlapping
④ Fiberglass Heat conductivity 0.23W/m ⋅ °C
⑤ PVC jacket UL 105°C Black PVC
INZ-TN1ZSW-E 12 - 5
13. SPECIFICATIONS
13.1 General specifications
• Measuring system: • Sample inlet tube:
Non-dispersive infrared absorption φ10/φ8 Teflon tube or heating tube
(NDIR) method for CO (max. 30 m)
Galvanic method for O2 • Functions:
• Measurable component and range: 1) O2 conversion and averaging calculation
CO ; 0~500/1000ppm • Conversion of measured CO gas concentration into a
0~500/2000ppm value at standard O2 concentration
O2 ; 0~25vol%
CS(21−ON)
• Repeatability: ± 0.5% of full scale/CO Calculating equation: C =
21−OS
± 1% of full scale/O2
• Zero drift: Max. ± 2.0% of full scale/month for CO C; CO concentration after O2 correction
Max. ± 2.0% of full scale/week for O2 CS; Measured CO concentration
• Span drift: Max. ± 2.0% of full scale/week for CO OS; Measured O2 concentration (%)
Max. ± 2.0% of full scale/month for O2 ON; Standard O2 concentration (12% for
• Linearity: Max. ± 2.0% of full scale garbage incinerator)
• Sample gas extracting rate: • Moving average calculation time
Approx. 0.4R/min Calculation is made for 1 to 59 minutes or 1 to 4 hours.
• Response time: Within 150 seconds for 90% indication 2) Auto calibration (of CO zero and O2 span)
(after extracting sample gas through the • Auto calibration cycle settable range:
inlet) 1 to 99 hours (1-hour step) or 1 to 40 days (1-day step)
• Warm-up time: Within 4 hours after power-on need 7 days set to keep drift spec.
• Output signals: Each signal within range from 4 to 20 3) Output hold function
mA DC Holds output signal during auto calibration.
Non-isolated (isolated output available 4) Other functions
at option)
• Temperature input signal: K thermocouple input x 2 (in-
CO instantaneous value
put for recorder)
O2 instantaneous value
• Standard requirements for sample gas:
Moving average CO value after O2 cor-
• Temperature; 60 to 800˚C
rection (averaging time variable)
• Dust; 0 to 300mg/Nm 3 or
Time setting in 1 to 59 minutes (1-
less
minute increment) or 1 to 4 hours (1-
• 0 to 50mg/Nm3:
hour increment)
Use general type ex-
Allowable load resistance 550 Ω or less
tractor.
• Pump ON/OFF contact input:
• 0 to 150mg/Nm3:
No voltage contact (Closed: Pump ON)
Use general type ex-
• Indication: LCD with back light for indicating CO
tractor with separate
instantaneous value, O2 instantaneous
extraction point filter.
value, CO instantaneous value after O2
• 0 to 300mg/Nm3:
correction and CO average values af-
Use heating extractor.
ter O2 correction, O2 average value (1-
• Pressure; –2 to +2kPa
hour and time-variable averaging) and
• Components; SO2 500 ppm or less
parameter assignment
NOx 1000 ppm or
• Recorder (option):
less
100 mm-width recorder (Fuji Electric’s
CO2 0 to 15%
type PHC or PHE) built in, max. 6 points
CO 0 to 2000 ppm
recordable
O2 0 to 21%
• Gas extractor: General type (without filter)
HCR 1000 ppm or
• Titanium probe (300, 400, 600 or 800
less
mm long)
N2, H 2O R e m a i n i n g
• Flange JIS 5K25AFF
percent
• Weight: Approx. 1 kg (800 mm)
Electrical heating type (filter built in)
• Filter mesh; 40µm mesh of SUS 316
stainless steel
• Probe; SUS 316 stainless steel of 300,
400, 600 or 800 mm length
• Flange; JIS 5K65AFF
• Weight; Approx. 8.5 kg
• Separate extraction point filter:
Glass wool filter (for general type)
Container material: PVC
INZ-TN1ZSW-E 13 - 1
• Rated operating conditions:
• Ambient temperature;
0 to +40°C or -5 to
40°C,
-10 to 40°C
• Ambient humidity; 90% RH or less
• Power supply voltage;
100 V AC ± 10 V, 50 or
60 Hz, 115 V AC ± 10%
60 Hz, 230 V AC ± 10%
50 Hz
• Power supply frequency;
Rating ± 0.5 Hz
• Power consumption; Max. 400 VA
(without gas extrac-
tor)
• Installation requirements:
1) Selection of a place which does not
receive direct sunlight or radiation
from hot substances
2) Avoidance of a place under heavy
vibration
3) Clean atmospheric air
• External dimensions (H x W x D):
Indoor type 1550 x 600 x 650
mm
Outdoor type 1640 x 615 x 765
mm
• Weight: Approx. 180 kg (excluding standard gas)
• Cubicle finish color:
Munsell 5Y7/1 semi-gloss
• Other: One standard gas (3.4R) cylinders
accommodable
(2 cylinders accommodable)
13 - 2 INZ-TN1ZSW-E
13.2 Code symbols
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Z SW 1 - - Description
Indication (4th code)
1 Japanese
3 English
Measurement range (5th code)
C 0~500 / 1000 ppmCO 0~25% O2
D 0~500 / 2000 ppmCO 0~25% O2
Power supply (6th code)
3 AC 100V 50Hz
4 AC 100V 60Hz
6 AC 115V 60Hz
7 AC 230V 50Hz
Cubicle structure (7th code)
1 Indoor type
Temperature of installation site : 0°C or higher
2 Outdoor type
A Indoor type
Temperature of installation site : – 5°C or higher
B Outdoor type
C Indoor type
Temperature of installation site : – 10°C or higher
D Outdoor type
Gas pressure at extraction point (9th code)
4 – 2~+2kPa
External drain separator (10th code)
Y Not provided
A Provided (Note 1)
Recorder (11th code)
Y Not provided
C With 6-point recorder PHC (Note 2) (Recorder hardware needs to be ordered
E With 2-point recorder PHE simultaneously.)
Isolated output (12th code)
0 Non-isolated output
3 Isolated output (3 outputs)
Fluorescent lamp (13th code)
Y Not provided
1 Provided
Standard gas (14th code)
1 Not provided
4 CO/N2 (3.4L, cylinders 1)
Gas extractor, Flange dimension (15th code)
Y Without gas extractor
1 General type, Flange JIS 5K 25A FF
2 General type (With separate extraction point filter), Flange JIS 5K 25A FF
3 Heating extractor, Flange JIS 5K 65A FF
Gas extractor insertion length (16th code)
Y Without gas extractor
A 300mm
B 400mm
C 600mm
D 800mm
Sample inlet tube type Length (17th code)
Y Not provided Not provided
A φ10/ φ8 Teflon tube 5m
B φ10/ φ8 Teflon tube 10m
C φ10/ φ8 Teflon tube 15m
D φ10/ φ8 Teflon tube 20m
E φ10/ φ8 Teflon tube 25m
F φ10/ φ8 Teflon tube 30m
G Heating tube 10m
H Heating tube 15m
Specify when the ambient temperature
J Heating tube (Note) 20m
may fall to –5˚C or lower
K Heating tube 25m
L Heating tube 30m
(Note) Specify heating extractor.
(Note 1) Specify when the inclination of the gas inlet tube from the gas extraction point to the gas inlet of the main unit is
less than 15° downward. If there is a possibility of freezing, separately take measures against freezing.
(Note 2) Recorder assignment is as follows.
In 6-point recording: CH1; CO instantaneous value In 2-point recording: CH1; Average CO value after O2
CH2; O2 instantaneous value correction
CH3; vacant CH2; O2 instantaneous value
CH4; 1-hour average CO value after O2 correction
CH5; K thermocouple 1 PHE of 2-point continuous recording type only can be
CH6; K thermocouple 2 specified.
INZ-TN1ZSW-E 13 - 3
13.3 External view
Insertion length depends on

4-φ12 (Even) code symbols. Approx.67
φ75 Gas inlet
Sampling pipe 15A
Flange 10 Gas outlet

95 JIS5K 25A FF (with joint for Rc1/2)
33
(φ10/φ8 Teflon tube)
MAINTENANCE SPACE
200
φ100
16
18
GAS INLET
55
INLET
30
25˚
10
80 55
150
2-MTG. HOLES 7 DIA.
CLEAR
φ10/φ8 Teflon tube for joint
2-Rc1/4
φ60 GAS OUTLET
100
OUTLET
105
13 - 4 INZ-TN1ZSW-E
φ155
UP Handle exchange filter

Gas outlet Rc1/2
Cover
Heating tube support

(Mounted for heating
tube specifications.)
(750)
357
297
(309.5)
Cable hole G1/2

100V AC, 100W
210
(76)
(Insertion length depends on code symbol.)

Terminal box
Rc3/4
Flange
300, 400, 600, 800

JIS 5K 65A FF
Sampling pipe 20A

4-f15
φ130
φ155
Gas inlet
φ27
INZ-TN1ZSW-E 13 - 5
Head Office
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome,
Shinagawa-ku, Tokyo 141-0032, Japan
http://www.fesys.co.jp/eng
Instrumentation Div.
International Sales Dept.
No.1, Fuji-machi, Hino-city, Tokyo 191-8502, Japan
Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187
http://www.fic-net.jp/eng

Co/O Gas Analyzer For Stack Gas: Instruction Manual

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Co/O Gas Analyzer For Stack Gas: Instruction Manual

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Instruction Manual

CO/O2 GAS ANALYZER

Manufacturer: Fuji Electric Instrumentation Co., Ltd.

© Fuji Electric Systems Co., Ltd. 2004

Wrong handling may cause a dangerous situation, in which

Wrong handling may invite a dangerous situation, in which

PROHIBITION Items which must not be done are noted.

Caution on installation, re-installation and storage of gas analyzer

• This unit is not explosion-proof type. Do not use it in a place

• Entrust the installation, movement or re-installation to a special-

• Entrust the wiring to a specialist or the supplier. Poor wiring

DANGER • If unusual smell or sound has been produced, immediately stop

• Before leaving unused for a long time or restarting after left at

Caution on maintenance and check

• For correct handling of calibration gas or other reference gases,

• If the cause of any fault cannot be determined despite reference

CAUTION ON SAFETY ............................................................................................ II

1. OVERVIEW ..................................................................................................... 1-1

2. CONFIGURATION AND ROLES OF EACH UNIT ..................................... 2-1

3. INSTALLATION ............................................................................................. 3-1

4. PIPING ............................................................................................................. 4-1

5. WIRING ........................................................................................................... 5-1

6. PREPARATION FOR OPERATION AND OPERATION ............................. 6-1

7. DESCRIPTION OF DISPLAY AND OPERATION PANEL ......................... 7-1

9. MAINTENANCE ............................................................................................. 9-1

10. STANDARD ACCESSORIES AND SPARE/CONSUMABLE PARTS ..... 10-1

11. TROUBLESHOOTING ................................................................................. 11-1

12. TERMINATION OF HEATING TUBE ........................................................ 12-1

13. SPECIFICATIONS ........................................................................................ 13-1

No. Name Type Role Remarks

765 (for outdoor use) 615

1640 (for outdoor use)

Left cross-sectional view Front view Right cross-sectional view

Fig. 2-3 (1) Internal arrangement

φ10/φ8 tube Gas aspirator N C

Fig. 2-3 (2) Piping system

No. Name Type Role Remarks

A Mist filter ZBBK2 Eliminates dust, separates moisture

Table 2-3 (2) Tag list

No. Letters Remarks No. Letters Remarks

１ Flow checker With Sun Bright 9 Aspirator With Sun Bright

3.1 Selecting location of analyzer

3.2 Selecting location of gas extractor

Fig. 3-1 unit: mm

3.3.2 Maintenance space

Furnace wall Sampler

Fig. 3-4 Position of sampling tube

Fig. 3-5 Mounting termination kit

Gas filter, if provided (gas outlet must face

Support (not furnished)

Note 1) For preventing leakage air from being sucked.

Tighten connector cap to

Note 1) For preventing leakage air from being sucked.

φ10/φ8 Teflon tube

(3) Standard gas cylinder mounting and piping

High pressure gauge

Handle at outlet IN Gas cylinder

Rc1/4 Cylinder mounting nut

To calibration standard gas inlet of sampling module

Fig. 4-6 Pressure regulation for standard gas cylinder

(1) Material of cable

Power cable 600-IV line, line dia. 2 mm2 to 5.5mm2

(2) Wiring at outdoor installation