Beruflich Dokumente
Kultur Dokumente
ALGERIA
START-UP PROCEDURE
SLUG CATCHER AND TRAIN 1
Distribution JK
Document System Sequential French
Matrix Project Discipline Zone Rev.
Type No. No. Trans.
Codes No.
TABLE OF CONTENTS
1.0 SCOPE
5.0 PROCEDURE
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Start-Up Procedure System No: 00
CAUTION: The procedures contained in this document are provided for guidance to help ensure
a safe and orderly start-up. They are not intended as a substitute for thought, experience or hard
work. Detailed review of all procedures must be carried out prior to use to ensure their
applicability given the circumstances and conditions pertaining at the time.
1.0 SCOPE
This procedure provides a logical and safe sequence for the commissioning of the
instruments, pressure safety valves and blind list. The scope of the procedure is limited to
the activities for commissioning of the components of Train 1 system and associated piping
connected to the same.
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Start-Up Procedure System No: 00
No task is too urgent to be done safely. If at any moment during the execution of this procedure
an unsafe situation develops then the procedure must be halted and the plant made safe, and the
start-up not resumed until the problem has been resolved.
- Protective Headgear.
- Eye Protection Face Shield.
- Protective Gloves.
- Safety Footwear.
- Ear Protection.
- Protective clothing (suitable for chemicals).
- Pre-Start-Checks.
- Reset the Shut Down System.
- Align the CO2 treatment unit main inlet and outlet block valves.
- Preparation to introduce gas from export pipeline.
- Introduce Export Gas to Train 1.
- Start Regeneration of Dehydrators.
- Set flow control to CO2 Absorber in AUTO mode.
- Start-up of Residue Gas Compressor.
- Forward flow from the discharge of the Residue Gas Compressor to metering station
and to plant recycle.
- Pressurize the slug catcher from the trunk lines.
- Reduce Plant Recycle flow to Train 1.
- Place the Inlet Gas Cooler 01-E-101 in service.
- Place the Inlet Gas Coolers 01-E-102/01-E-103A/B temperature controllers in AUTO
mode.
- Start-up of Expander / Compressor.
- Place the Expander / Compressor After cooler 01-E-142 in service.
- Monitor and adjust Deethaniser pressure.
- Open trunk line Emergency Shut Down Valves and start flow to Train 1 at 50% feed
rates.
- Divert Residue Gas to Export Pipeline.
- Start-up and Stabilise Deethaniser.
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5.0 PROCEDURE
A. Pre-Start Checks
1. Ensure that all instruments and Pressure Safety Valves Procedure No:
are placed in service before the introduction of 99-00-28210
hydrocarbons into the system.
2. Ensure that the blind list has been completed and checked Procedure No:
99-00-28210
3. Ensure that all the control valves are closed as mentioned Procedure No:
in the check list 99-00-28210
6. Ensure that the Utility air, instrument air and nitrogen to Procedure No:
Train 1 are commissioned. 01-50-28202
7. Ensure that the Closed and Open Drain Headers to Train Procedure No:
1 are commissioned. 01-56-28203
8. Ensure that the HP Flare header, Cold HP header and the Procedure No:
MP Vent header are in service for Train 1. 01-34-28204
9. Verify that the Hot Oil Inlet and outlet headers to Train 1 Procedure No:
are commissioned. 01-32-282050
B Start-Up Procedure
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Start-Up Procedure System No: 00
2. Align the CO2 treatment unit main inlet and outlet block
valves as follows:
Outside operator :
• Verify that the block valves on the inlet 108-V-53 and
108-V-51 of the CO2 Removal unit are closed.
• Verify that the bypass valves 108-V-75 and 108-V-76
across 108-V-53 are closed.
• Open the outlet block valves 108-V-54 and 108-V-55
from the CO2 Absorber unit.
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13. Start Expander / Compressor 01-C-141 and its auxiliaries Procedure No:
as per start-up procedure. 01-14-28213
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Start-Up Procedure System No: 00
16. Open trunk line Emergency Shut Down Valves and start
flow to Train 1 at 50% feed rates:
• Open trunk line ESDV’s and increase feed to 50% of
3
design (approximately 4704.0 10 Sm3/d):
Board Operator:
• Ensures differential pressure 00-PDI-0538, 00-PDI-
0539, 00-PDI-0540 or 00-PDI-0541 is less than 1.0
barg across 00-ESDV-0502, 00-ESDV-0505, 00-
ESDV-0508 or 00-ESDV-0517 (depending on which
trunk line is in service).
Note: 00-ESDV-0502, 00-ESDV-0505, 00-ESDV-0508 or
00-ESDV-0517 can be opened only when the
differential pressure across the valve is ≤ 5.0 barg.
• Reset and open Emergency Shut Down Valve 00-
ESDV-0502 on trunk line M3.
Field Operator resets Emergency Shut Down
valve 00-ESDV-0502 using local hand switch 00-
HS-0502A.
Board Operator opens 00-ESDV-0502 using 00-
HS-0502 from the CMS.
Field Operator ensures that 00-ESDV-0502 is
opened.
Board Operator to confirm by indication of opened
limit switch 00-ZLO-0502 in CMS.
• Reset and open Emergency Shut Down Valve 00-
ESDV-0505 on trunk line M2.
Field Operator resets Emergency Shut Down
valve 00-ESDV-0505 using local hand switch 00-
HS-0505A.
Board Operator opens 00-ESDV-0505 using 00-
HS-0505 from the CMS.
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26. Start VRU Compressor 01-C-261 and its auxiliaries as per Procedure No:
start-up procedure. 01-26-28214
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