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BS8666 bends and Shapes

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htm

British Standard BS 8666 the 'Specification for scheduling, dimensioning, bending and cutting of steel reinforcement for concrete'.

Bar Size 6 8 10 12 16 20 25 32 40

Radius (m) 2.5 2.75 3.5 4.25 7.5 14.0 30.0 43.0 58.0

Note. Bars to be formed to a radius exceeding the above dimensions will be supplied straight.

size of radius for diameter General (min 5d Links where

bar, scheduling, of straight), bend < 150°

d r bending including links (min 10d

former, M where bend ≥ straight)

150°

mm mm mm mm mm

6 12 24 110* 110*

8 16 32 115* 115*

10 20 40 120* 130

12 24 48 125* 160

16 32 64 130 210

20 70 140 190 290

25 87 175 240 365

32 112 224 305 465

40 140 280 380 580

50 175 350 475 725

* The minimum end projections for smaller bars is governed by the practicalities of bending bars.

Note 1 Due to 'spring back' the actual radius of bend will be slightly greater than half the diameter of former.

Note 2 BS 4449:2005 grade B500A in sizes below 8mm does not conform to BS EN 1992-1.1:2004.

Method of measurement of bending Method of measurement of bending

measured along measured along

dimensions dimensions

centre line centre line

Shape A

Code

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BS8666 Bends and Shapes: Collins Reinforcements Limited http://www.steelmillsoftheworld.com/activities/cuttingrebars/bs8666_bends_and_shapes.htm

Code

Shape A

Code 35

Stock lengths.

01

be less than P in Table

Shape A+(B)- 0.5r-d

Code 2. See Note 1.

Shape A +B +C +(D)-r -2d

Code

11

36

Neither A nor B shall

be less than P in Table

2

Neither A nor (D) shall

Shape A+(B)- 0.43R - 1.2d

Code be less than P in Table

2. See Note 1.

12 Shape A +B +C +D +(E) -2r

Code

Neither A nor B shall -4d

be less than P in Table 41

2 nor less than (R +

6d)

Shape A + 0.57B+(C)- 1.6d

Code

13 be less than P in Table

B shall not be less

2.

than 2(r + d). Neither A

nor C shall be less

than P in Table 2 nor

less than (B/2 + 5d).

See Note 3.

May also be used for a

Key

flag link viz:

1 Semi-circular

Shape A + (C)- 4d Shape A +B +C +D +(E) -2r

Code Code

-4d

14 44

be less than P in Table

2.

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BS8666 Bends and Shapes: Collins Reinforcements Limited http://www.steelmillsoftheworld.com/activities/cuttingrebars/bs8666_bends_and_shapes.htm

Code

2. See Note 1.

Shape A+(C)

Code 46 Neither A nor (E) shall

be less than P in Table

15 2.

Neither A nor (C) shall See Note 1.

be less than P in Table Shape 2A +B +2C +1.5r -3d

Code

2. See Note 1.

Shape A + B + (C)- r - 2d

Code 47

Neither A nor (C) shall equal and not more

be less than P in Table than A nor less than P

2. in Table 2.

Shape A +B +C +(D) -1.5r - Where (C) and (D) are to be minimized the following

Code

3d formula may be used: L = 2A + B + max(21d, 240)

Shape 2(A +B +(C)) -2.5r -5d

22 Code

51

than 2(r + d). Neither A

nor (D) shall be less (C) and (D) shall be

than P in Table 2. (D) equal and not more

shall not be less than than A or B nor less

C/2 + 5d. than P in Table 2.

Key Where (C) and (D) are to be minimized the following

1 Semi-circular formula may be used: L = 2A + 2B + max(16d, 160)

Shape A + B + (C) - r - 2d Shape A +B +C +(D) +2(E)

Code Code

-2.5r -5d

23 56

Neither A nor (C) shall equal and not more

be less than P in Table than B or C, nor less

2. than P in Table 2.

Shape A + B + (C) Shape 2A +3B +2(C) -3r -6d

Code Code

24 63

one another. (C) and (D) shall be

equal and not more

than A or B nor less

than P in Table 2.

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BS8666 Bends and Shapes: Collins Reinforcements Limited http://www.steelmillsoftheworld.com/activities/cuttingrebars/bs8666_bends_and_shapes.htm

Shape A + B + (E) Where (C) and (D) are to be minimized the following

Code

Neither A nor B shall formula may be used: L = 2A + 3B + max(14d, 150)

be less than P in Table Shape A +B +C +2D +E +(F)

25 2. If E is the critical Code

-3r -6d

dimension, schedule

as 99 and specify A or 64

B as the free

dimension. See Note

1.

Shape A + B + (C)

Code

26

be less than P in Table

2. See Note 2.

Neither A nor (C) shall Shape A

Code

be less than P in Table

2. See Note 1.

67

Shape A +B +(C) -0.5r -d

Code

See clause 10.

27

Shape π(A - d) + B

Code

Neither A nor (C) shall

be less than P in Table

2. See Note 1. 75

Shape A +B +(C) -0.5r -d

Code

28

Where B is the lap.

Shape Cπ(A-d)

Code

be less than P in Table 77

2. See Note 1. C = number of turns

Shape A + B + (C) -r -2d Where B is greater than A/5 this equation no longer

Code

applies, in which case the following formula may be

used: L = C((π(A -d))2 + B2)0.5

29

be less than P in Table

2. See Note 1.

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BS8666 Bends and Shapes: Collins Reinforcements Limited http://www.steelmillsoftheworld.com/activities/cuttingrebars/bs8666_bends_and_shapes.htm

Code Code

-3d -4d

31 98

be less than P in Table

2. Neither C or (D) shall e

Shape A +B +C +(D) -1.5r less than P in Table 2.

Code

-3d Shape All other shapes To be calculated

Code

32

99

See Note 2.

Neither A nor (D) shall No other shape code number, form of designation or

be less than P in Table abbreviation shall be used in scheduling.

2.

Shape 2A + 1.7B + 2(C) -4d A dimensioned sketch shall be drawn over the

Code dimension columns A to E. Every dimension shall be

specified and the dimension that is to allow for

33

A shall not be less permissible deviations shall be indicated in

than 12d + 30mm. B parenthesis, otherwise the fabricator is free to choose

shall not be less than which dimension shall allow for tolerance.

2(r+d). (C) shall not be

less than P in Table 2,

nor less than B/2 + 5d.

See Note 3.

Key

1 Semi-circular

Shape A +B +C +(E)-0.5r -d

Code

34

be less than P in Table

2. See Note 1.

The values for minimum radius and end projection, r and P respectively, as specified in Table 2, shall apply to all shape codes

(see 7.6).

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BS8666 Bends and Shapes: Collins Reinforcements Limited http://www.steelmillsoftheworld.com/activities/cuttingrebars/bs8666_bends_and_shapes.htm

The dimensions in parentheses are the free dimensions. If a shape given in this table is required but a different dimension is to

allow for the possile deviations, the shape shall be drawn out and given the shape code 99 and the free dimension shall be

indicated in parentheses.

The length of straight between two bends shall be at least 4d, see Figure 6.

Figure 4, Figure 5 and Figure 6 should be used in the interpretation of ending dimensions.

Note 1 The length equations for shape codes 14, 15, 25, 26, 27, 28, 29, 34, 35, 36 and 46 are approximate and where the

bend angle is greater than 45°, the length should be calculated more accurately allowing for the difference between the

specified overall dimensions and the true length measured along the central axis of the bar. When the bending angles approach

90°, it is preferable to specify shape code 99 with a fully dimensioned sketch.

Note 3 For shapes with straight and curved lengths (e.g. shape codes 12 13, 22, 33 and 47) the largest practical mandrel size

for the production of a continuous curve is 400 mm. See also Clause 10.

Note 4 Stock lengths are available in a limited numer of lengths (e.g. 6m, 12m). Dimension A for shape code 01 should be

regarded as indicative and used for the purpose of calculating total length. Actual delivery lengths should be by agreement with

supplier.

Table 4 -

50mm: 15.413kg/m 40mm: 9.864kg/m 32mm: 6.313kg/m 25mm: 3.854kg/m 20mm: 2.466kg/m

16mm: 1.579kg/m 12mm: 0.888kg/m 10mm: 0.616kg/m 8mm: 0.395kg/m 6mm: 0.222kg/m

8.6 If the angle between two portions of the shape meeting at a bend

is not a right angle, it shall be defined by co-ordinates and not by

degress of arcs or radians.

Figure 4 shall be used.

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BS8666 Bends and Shapes: Collins Reinforcements Limited http://www.steelmillsoftheworld.com/activities/cuttingrebars/bs8666_bends_and_shapes.htm

8.8 Apart from shape code 98, bars bent in planes shall be

sketched isometrically or shown in two elevations, using

first angle projection. The words "bent in two planes" or

"isometric sketch" shall appear on the schedule adjacent

to the sketch.

than twice the size of the bar. The angled length (see

Figure 5) shall be not less than :

8.10 For all shapes with two or more bends in the same or opposite

directions (whether in the same plane or not), the overall dimension

given on the schedule shall always include a minimum straight of 4d

between the curved portion of the bends, as shown in Figure 6.

a) 10d for bars not exceeding a nominal size of 16mm

NOTE The minimum values of x are expressed in terms of the nominal size of the reinforcement. In practice, rolling

and bending tolerances, and the fact that the circumscribing diameter of deformed reinforcement may be up to 10%

greater than the nominal size, should be considered.

7 of 7 3/7/2018, 9:56 AM

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