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SYLLABUS FOR TRADE PRACTICAL AND TRADE THEORY

Sl Trade practical Trade theory


No
Trade and Orientation
1 Visit to the institute and workshops. Introduction to NCVT and certification
Introduction with the principal and other staffs. mechanism.
Care and safe working habits, safety precautions Semester system and its flexibility for
to be demonstrated to the trainees. the trainee and to the institute.
Elementary first aid practice. EM trade and its applicability in
Identify different types of fire extinguishers. industries.
Do’s and Don’ts and standard practices to be Expectations of the industry from
followed in the institute trainees after the completion of the
trade.
The skills to be acquired to become
part of industry.
Introduction to safety, safety signs, and
measures to be taken to maintain the
standards of safety of personal working
and the equipments.
Different first aid mechanisms to
rescue the affected by electric shocks
or any physical injuries.
2 Hand Tools and their uses
 Demonstration and uses of hand tools- Identification, specifications, uses and
screw drivers, pliers, tweezers, tester, maintenance of commonly used hand
wire stripper, electrician knife, steel rule, tools.
scriber, punches, hack saw, hammer, Riveting of tags and lugs, cutting and
files, bench vice and drilling machine. bending of sheet metals, chassis and
 Simple mechanical fixtures cabinets.
 Identification of types of screws, bolts,
nuts, washers, rivets, clamps, connectors
 Fix screws of different sizes on wooden
boards
 Cutting of wooden blocks using
hand/hack saw
 Simple fitting practice and drilling
practice
 Simple sheet metal works
3 Basics of AC and Electrical Cables Basic terms such as electric charges,
 Identify the Phase, Neutral and Earth on Potential difference, Voltage, Current,
power Socket. Resistance. Basics of AC & DC. Terms
 Construct a test lamp and use it to check such as +ve cycle, -ve cycle,
Frequency, Time period, RMS, Peak,
mains healthiness. P-P, Instantaneous value. Single phase
 Use a Tester to monitor AC power. and Three phase supply. Terms like
 Measure the voltage between phase and Line and Phase voltage/ currents.
Insulators, conductors and

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ground and rectify earthing. semiconductor properties. Different
 Identify and test different AC mains type of electrical cables and their
cables. Specifications.
Types of wires & cables, standard wire
 Skin the electrical wires /cables using the
gauge(SWG).
wire stripper and cutter. Classification of cables according to
 Measure the gauge of the wire using gauge(core size), number of
SWG. conductors, material, insulation
 Prepare the mains cable for termination. strength, flexibility etc.
 Crimp the lugs to wire end and Solder the
lugs to wire end
 Solder/crimp/terminate different types of
electrical connectors
 Measure AC and DC voltages using
multi meter.
4 Cells & Batteries
 Identify the primary and secondary cells Battery /Cells: construction, types of
 Measure and test the voltages of the primary and secondary cells, materials
given cells/battery using analog / digital used, Specification of cells and
multimeter.
batteries. Charging process, efficiency,
 Charging and discharging the battery.
 Maintain the secondary battery. life of cell/battery. Selection of cells /
 Use a hydro meter to measure the Batteries etc. Use of Hydrometer.
specific gravity of the secondary battery. Types of electrolytes used in cells and
batteries. Series / parallel connection of
batteries and purpose of such
connections.
5 Passive Components
 Identify the different types of resistors Ohm’s law and its variables. Resistor-
 Measure the resistor values using colour definition, types of resistors, their
code and verify the reading by measuring construction & specific use, color-
in multi meter
coding, power rating. Equivalent
 Identify the power rating using size
 Verify ohms law Resistance of series parallel circuits.
 Measure the resistance, Voltage, Current Distribution of V & I in series parallel
through series and parallel connected circuits. KVL& KCL with applications.
networks using multi meter Principles of induction, inductive
 Identify different inductors and measure reactance, Types of inductors,
the values using LCR meter construction, specifications and
 Identify the different capacitors and applications (energy storage concept).
measure capacitance of various Self and Mutual induction. Behavior of
capacitors using LCR meter inductor at low and high frequencies.
 Make an electro magnet. series and parallel combination, Q
 Install a solenoid valve in a flow line. factor.
 Identify and test the circuit breaker and Capacitance and Capacitive Reactance,
other protecting devices. Impedance. Types of capacitors,
 Dismantle and identify the different parts construction, specifications and
of a relay. applications. Dielectric constant.
 Connect a relay in a circuit and test for Significance of Series parallel
its working connection of capacitors. Capacitor
 Dismantle and identify the different parts behavior with AC and DC. Concept of
of the electrical contactor Time constant of a RC circuit. Concept
of Resonance and its application in RC,
 Connect a contactor in a circuit and test
RL& RLC series and parallel Types

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for its working and circuit Properties of magnets and
 Construct and test RC time constant their materials, preparation of artificial
circuit magnets, significance of electro
 Construct a RC differentiator circuit and magnetism, types of cores.
convert triangular wave into square wave Electromagnetic Relays, types,
 Construct and test series and parallel construction, specifications- coil
resonance circuit voltage and contact current capacity.
6 Transformers
 Identify different types of mains Working principle of a Transformer,
transformers and test. Transformer construction, Types of
 Identify the primary and secondary cores used. Specifications of a
transformer windings and test the transformer, Step-up, Step down and
polarity. isolation transformers with
 Identify different sizes, shapes of cores applications. Different type of losses in
Transformers, Phase angle, phase
used in low capacity transformers.
relations, active and reactive power,
 Measure the primary and secondary
power factor and its importance in the
voltage of different transformers
industry.
 Construct a low voltage night lamp
 Identify and test the variac
7 AC & DC measurements
 Identify the meter for measuring AC & Introduction to electrical measuring
DC parameters instruments, Importance of meter,
 Use the multi meter to measure the classification of meters, forces
various functions ( AC V, DC V, DC I,
AC I, R) necessary to work a meter. MC and MI
 Replace the fuse, battery for the given meter, range extension, need of
multimeter calibration, characteristics of meters
 Identify the different controls on the and errors in meters. Multi meter, use
CRO front panel and observe the of meters in different circuits. Care and
function of each controls maintenance of meters. Use of CRO,
 Measure DC voltage, AC voltage ,time Function generator, LCR meter
period using CRO
 Identify the different controls on the
function generator front panel and
observe the function of each controls
 Connect the function generator to CRO
and observe the different wave forms
8 Soldering & De-soldering and switches
Different types of soldering guns,
 Identify different types of soldering guns related to Temperature and wattages,
and practice soldering of different types of tips.
electronic active and passive components
and IC bases on lug boards and PCBs Solder materials and their grading. Use
 Join the broken PCB track and test of flux and other materials. Selection of
 Practice de-soldering using pump and a soldering gun for specific
wick requirement.
 Prepare component for soldering. Soldering and De-soldering stations
 Demonstrate soldering and de-soldering and their specifications.
using soldering and de-soldering stations Different switches and their
 Identify and use SPST, SPDT, DPST, specification, uses.
DPDT, tumbler, push button, toggle,
piano switches used in electronic
industries
 Make a panel board using different types
of switches for a given application

3
9 Rectifiers
 Identify diodes, diode bridges Semiconductor component number
 Record the specifications of different coding for different electronic
diodes using data book/ web site components such as Diodes, Zeners.
 Identify different packaging styles of PN Junction, Forward and Reverse
biasing of diodes, Interpretation of
diodes and heat sinks types
diode specifications Forward current
 Test the given diode using multi meter
and Reverse voltage, packing styles of
 Construct and test Diode as a half wave,
diodes. Diode Bridge Modules.
full wave and Bridge rectifier. Rectifier configurations, their
 Construct a rectifier with capacitor filter efficiencies, Filter components and
circuit and measure the output voltage their role in reducing ripple. Working
 Use CRO to observe the ripple from principles of Zener diode /
rectifiers for different load and filter specifications / applications, Varactor
capacitors diode /Tunnel diode/ specifications
 Identify and Test Zener diode. with applications.
 Construct and test Zener based voltage
regulator circuit.
10 IC Regulators
 Identify the different types of fixed +ve
and –ve regulator ICs and the different Regulated Power supply using 78XX
current ratings (78/79 series) series,
 Identify the pins
 Construct a fixed voltage regulator as a 79XX series, Op-amp regulator, 723
variable one by floating the reference regulator , (Transistorized & IC based)
 Identify the different heat sinks for IC voltage regulation, error correction and
based regulators amplification etc.
 Observe the output voltage of different
IC regulators by varying the input
voltage
 Construct a dual power supply by using
the fixed IC regulators with current
limiting and short circuit protection
features
11 Computer Hardware, OS, MS office
Networking Basic blocks of a computer, Hardware
• Identification of various indicators, and software, I/O devices, keyboard,
Connectors, ports on the computer types of mouse and their working,
cabinet Different types of printers, their
• Identify drives and their capacity. function and inter-connection and their
• Identify various connectors and cables advantages HDD, CDD, DVD.
inside the cabinet & Identify connections Various ports in the computer.
to rear side and front panel of the cabinet POST Booting concept.
• Identify various parts of the system unit Windows O.S.
and motherboard MS widows: Starting windows and its
• Disable certain functionality by operation, file management using
disconnecting the concerned cables ( like explorer, Display & sound properties,
USB, SERIAL, Flat) screen savers, font management,
• Replace the CMOS battery installation of program, setting and
• Replace/Extend a memory module using of control panel., application of
• Test and Replace the SMPS accessories, various IT tools and
• Replace the given HDD on the system applications, Components of desk top
• Replace the given DVD on the system Concept of word processing,: MS word
• Configuring and troubleshooting display – Menu bar, standard tool bar, saving,

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problems copying, deleting & retrieving files,
• Boot the system from different options page setting, editing, formatting,
• Practice various features of OS advance features i.e. highlighting, cut
• Perform maintenance of the computer & paste, subscript & superscript
using standard tools provided in the OS drawing features, mail merging,
• Install a Printer driver software and test Hyperlink, tables and borders, printing
for print outs of document etc.
• Install antivirus software and scan the Excel – Worksheet basics, data entry
system and Explore the configuration and formulae. Moving data in
options in the antivirus software worksheet using tool bars and menu
• Install MS office software bars, Formatting and calculations,
• Use start menu, check available programs printing worksheet, creating multiple
in computer, use search, settings, run and work sheets, creating charts, changing
options. Creation of short cuts chart types, Adding titles, legends and
• Changing screen savers gridlines, colouring charts, printing
• Create folder and files, Drawing pictures charts, placing charts in a word file.
using paint, using menus of paint Introduction to power point Basics of
• Explore different Menu/Tool/ preparing slides, different design
Format/status bars of MS word and aspects of slides, animation with slides
practice the options: Editing the text, etc
saving the text, changing the font and Concept of Internet, Browsers,
size of text. Websites, search engines, email,
• Creation of broachers and taking the chatting and messenger service.
printouts Downloading the Data and program
• Practice the Mail merge and Hyperlink files etc.
options Computer Networking:-
• Prepare a power point presentation on
any three known topics with various Network features-Network topologies,
design features protocols- TCP/IP, UDP, FTP, models,
• Prepare a power point presentation with types, network components, network
different animation and visual effects. medias,
• Invoke excel sheet from MS WORD and Specification and standards, types of
vice versa cables, UTP, STP, Coaxial cables.
• Convert the given PDF File into WORD Network components like hub, Ethernet
File using suitable software. (use free switch, router, NIC Cards, connectors,
downloadable software ) media and firewall. Difference between
• Use of search engines, Creation of email PC & Server.
accounts, sending and receiving the mails Operating system -OS, NOS-features,
configuration of email clients. types etc.
 Identify the cables and network Identify physical topology of a network
components. and members of the network, Internet
 Making UTP cross cables and testing, search engines and applications.
Making straight cables and testing,
Making cable layout drawing

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SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION

Workshop calculation & Sc.

FPS,CGS,SI Units dimensions and conversions

Fundamentals and derived units, Supplementary units

Basic algebra - algebraic formula. Simultaneous equation– quadratic


equations.
Simultaneous linear equation in two variables.
Factorization.
Ohms law: Current, voltage, resistance and related problems, multiple and
submultiples units, electric power, power dissipation in resistance, power formulas.
Calculation of Equivalent resistance of series and parallel circuits
Calculation of voltage and current in series and parallel resistive circuits

Calculations related to transformers, turns ratio, voltage ratio, current


ration & efficiency,
Calculations related extension of
Direct-current meters: Moving coil meter Loading effect of voltmeters related problems

Heat a n d t e m p e r a t u r e , i t s u n i t s and specific heat of solids, liquids


and gases
Half wave, full wave and bridge rectifier dc output, ripple factor, efficiency
calculations

Calculation on Zener regulator circuits.


Time constant calculation of RC circuit.
Voltage, current, phase angle and Impedance calculation of RC, RL Circuits
Voltage, current, phase angle and Impedance calculation of RLC Circuits
Calculation of resonant frequency of series and parallel circuits

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SYLLABUS FOR ENGINEERING DRAWING

Engineering Drawing
Engineering drawing and its importance

Free hand sketches of straight line, square, rectangle, circle, polygon etc.

Free hand sketches of hand tools

Types of lines

Dimensions and its types.


Use of drawing instruments, T square, set square etc. Lettering practice

Types and Scaling of drawings. Electrical symbols

Symbols of electronic components

Schematic diagram of Moving coil meter, Moving Iron meters,

Schematic diagram voltmeter, Ammeter, Ohm meter.

Draw Half wave, full wave and bridge rectifier circuits with and without
filters
Regulated power supplies with capacitors

Orthographic 1st angle projection

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SYLLABUS FOR TRADE PRACTICAL AND TRADE THEORY

Sl No Trade practical Trade theory


1 Transistor Construction, Working of a PNP and
NPN Transistors. Purpose of E, B &
 Identify PNP and NPN Transistors C Terminals. Flow of currents into
and out of terminals of PNP/ NPN
 Record the different specification of
Transistors and their relations.
transistors using data book/web site Significance of β of a Transistor
 Identify different transistors with respect
Need for Biasing of Transistor
to different packaging styles, power, junctions, Interpretation of main
switching transistor, heat sinks
parameters of a Transistor.VBE,
 Measure E-B, C-B & C-E terminal VCB,VCE, IC, IB, Junction
resistances and infer. Temperature, junction capacitance,
 Construct and test a transistor based Frequency of operation, Discuss a
switching circuit to control a relay (use Transistor application as a switch.
Relays of different coil voltages and Discuss a Transistor application as an
Transistors of different β ) amplifier. Define input impedance
 Construct a Transistorized amplifier vary and output impedances
the gain by changing the circuit Transistor power ratings & packaging
components styles, use of different heat sinks.

2 Amplifier
 Construct and test voltage divider bias Transistor (CB, CE & CC)
 Construct and Test a common emitter configurations and their
amplifier with and without bypass characteristics and applications
capacitors Transistor biasing circuits and
 Construct and Test common base stabilization Techniques.
amplifier Classification of amplifiers according
 Construct and Test common to frequency, mode of operation,
collector/emitter follower amplifier methods of coupling, Voltage
 Construct and Test Darlington amplifier amplifiers- voltage gain, loading
 Construct and test a two stage RC effect. Configuration of common
Coupled amplifier emitter, common base, common
 Construct and test a Class B collector transistor, their definition
complementary push pull amplifier
 Construct and test class C Tuned characteristics and applications.
amplifier Single stage CE amplifier, (CC
amplifier) emitter follower circuit and
its advantages RC coupled amplifier,
Distinguish between voltage and
power amplifier, Push pull amplifier
and class C tuned amplifier Alpha,
beta, voltage gain, Concept of dB
dBm. Feedback and its types.

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3 Introduction to positive feedback and
 Demonstrate Colpitts oscillator, Hartley requisites of an oscillator, Study of
oscillator circuits Colpitts, Hartley, Crystal and RC
 Construct and test a RC phase shift oscillators.
oscillator circuits
 Construct and test a crystal oscillator Types of multi vibrators and study of
circuits circuit diagrams
 Demonstrate Astable, monostable,
bistable circuits using transistors.
4 Wave shaping circuits
 Construct and test shunt clipper Diode shunt clipper circuits and
 Construct and test series and dual clipper Clamping /limiting circuits and their
circuit using diodes applications.
 Construct and test clamper circuit using Schmitt trigger circuits
diodes
 Construct and test Schmitt trigger circuit
using transistors
5 Power Electronic Components
 Identify FET transistors and record main Construction of FET, differentiate it
parameters from the Data book with BJT. Purpose of Gate, Drain and
 Test the given FET using multi meter source terminals and voltage / current
 Construct and test a FET Amplifier relations between them,
 Identify SCRs of different ratings and the Impedances between various
packages terminals. Interpret the main
 Test different SCRs using a Multi meter parameters of the FET. Suitability of
and component tester FET amplifiers in measuring device
applications. Working of power
 Construct a test circuit to test SCRs
electronic components such as SCR,
 Construct a test circuit of SCR using UJT
TRIAC, DIAC and UJT.
triggering
 Identify different heat sinks used with
SCRs.
 Construct a snubber circuit for protecting
SCR use freewheeling diode to reduce
back emf.
 Construct and test solid state relay.
 Construct a jig circuit to test DIAC
 Identify and test a TRIAC using multi
meter
 Construct a simple dimmer circuit using
TRIAC
 Identify and Test a UJT using multi meter
 Construct UJT based free running
oscillator and change its frequency.
6 MOSFET & IGBT:
 Identify MOSFET by its number Working of MOSFET, Power
 Identify different heat sinks used with MOSFET and IGBT - their types,
various power MOSFET devices. characteristics, switching speed,
 Construct MOSFET test circuit with a power ratings and protection.
small load Differentiate FET with MOSFET,
differentiate a Transistor with IGBT.
 Identify IGBT by its number

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 Construct IGBT test circuit with a small
load
7 Opto Electronics:
 Identify different types of LEDs Working and application of LED, IR
 Test LEDs using DC supply and measure LEDs, Photo diode ,photo transistor,
voltage drop and current using multimeter its characteristics and application,
 Identify and test LDR, Identify photo optical sensor, opto-couplers, circuits
with opto isolators, characteristics of
voltaic cell
LASER diodes
 Construct a circuit to test a photo voltaic
cell
 Construct a circuit to switch a lamp load
using photo diode
 Construct a circuit to switch a lamp load
using photo transistor.
 Identify Opto coupler input and output
terminals and measure the quantum of
isolation between i/o terminals (Opto
Transistor, TRIAC and SCR) and operate
a Relay by connecting a switch
8 Basic SMD (2,3,4 terminal
components): Introduction to SMD technology
 Identification of 2,3,4 terminal SMD Identification of 2,3,4 terminal SMD
components components, advantages of SMD
components over conventional lead
 De-solder the SMD components from the
components
given PCB
Introduction to solder paste and
 Solder the SMD components in the same
machine.
PCB
Soldering of SM assemblies - Reflow
 Check for cold continuity of PCB
soldering
 Identification of loose /dry solder, broken Tips for selection of hardware,
tracks on printed wired assemblies Inspection of SM.
9 Basic Gates:
 Identify different Logic Gates (AND, OR, Introduction to Digital Electronics.
NAND, NOR, X-OR, X-NOR, NOT ICs) Difference between analog and
by the number printed on them and draw digital signals, Logic families and
I/O pin-out numbers. their comparison, Logic levels of
 Verify the truth tables of all Logic Gate TTL and CMOS. Number systems
ICs by connecting switches and LEDs. (Decimal, binary, octal,
 Construct and verify the truth table of all Hexadecimal) BCD code, ASCII
code and code conversions.
the gates using NAND and NOR gates
Logic Gates and their truth tables,
 Use digital IC tester to test the various
propagation delay, power dissipation
digital ICs (TTL and CMOS)
and noise immunity
10 Combinational Circuits:
 Construct Half Adder circuit and verify Combinational logic circuits such as
the truth table. Half Adder, Full adder, Parallel
 Construct Full adder and verify the truth Binary adders, 2-bit and four bit full
table. adders. Magnitude comparators. Half
adder, full adder ICs and their
 Construct the Adder cum Subtractor and
verify the result applications for implementing
arithmetic operations

10
 Construct and Test a 2 to 4 Decoder Basic Binary Decoder and four bit
 Construct and Test a 4 to 2 Encoder binary decoders.. Concept of encoder
 Construct and Test a 4 to 1 Multiplexer and decoder, Need for multiplexing
 Construct and Test a 1 to 4 De of data. 1:4 line Multiplexer /De-
Multiplexer multiplexer.

11 Flip Flops:
 Identify different Flip-Flop (ICs) by the Introduction to Flip-Flop. S-R Latch,
number printed on them Gated S-R Latch, D- Latch. Flip-
 Construct and test four bit latch using Flop: Basic RS Flip Flop, edge
7475 . triggered D Flip Flop, JK Flip Flop, T
 Verify the truth tables of Flip-Flop ICs Flip Flop, Master-Slave flip flops and
(RS, D, T, JK, MSJK) by connecting Timing diagrams, Basic flip flop
switches and LEDs applications like data storage , data
transfer and frequency division.
12 Electronic circuit simulation software
 Prepare simple digital and electronic Study the library components
circuits using the software available in the circuit simulation
 Simulate and test the prepared digital and software. Various resources of the
analog circuits software.
 Convert the prepared circuit into a layout
diagram.
 Explore various troubleshooting and fault
finding resources provided in the
simulation software.
13 Counter & shift Registers:
 Construct and test a four bit asynchronous Basics of Counters, types of counters,
binary counter using 7493. two bit and three bit Asynchronous
 Construct and test 7493 as a modulus-12 binary counters and decade counters
counter. with the timing diagrams.
 Construct and test a four bit Synchronous 3-bit Synchronous counters and
synchronous decade counters.
binary counter using 74163.
Types of seven segment display,
 Construct and test synchronous Decade
BCD display, BCD to decimal
counter.
decoder. BCD to 7 segment display
 Construct and test an up/down
circuits,
synchronous decade counter using 74190
Basics of Register, types and
and monitor the output on LEDs.
application of Registers.
 Identify and test common anode and
common cathode seven segment LED
display using multi meter
 Display the two digit count value on seven
segment display using decoder/driver ICs.
 Construct a shift register using RS/D/JK
flip flop and verify the result
 Construct and test four bit SIPO register
 Construct and test four bit PIPO register
 Construct and test bidirectional shift
registers

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14 Op – Amp & Timer 555 Applications:
 Use analog IC tester to test the various Block diagram and Working of Op-
analog ICs Amp, importance, Ideal
 Construction and testing of various Op- characteristics, advantages and
Amp circuits Inverting, Non-inverting and applications.
Summing Amplifiers Schematic diagram of 741, symbol,
 Construct and test Differentiator and Non inverting voltage amplifier,
inverting voltage amplifier, summing
Integrator
 Construct and test a zero crossing detector amplifier, Comparator, zero cross
detector, differentiator, integrator and
 Construct and test Instrumentation
instrumentation amplifier, other
amplifier
popular Op-Amps.
 Construct and test a Binary weighted and
R-2R Ladder type Digital-to-Analog
Converters.
Block diagram of 555, functional
 Construct and test Astable timer circuit description w.r.t. different
using IC 555 configurations of 555 such as mono
 Construct and test mono stable timer stable, Astable and VCO operations
circuit using IC 555 for various application
 Construct and test VCO (V to F
Converter) using IC 555
 Construct and test 555 timers as pulse
width modulator.

12
SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION

Workshop calculation & Sc.


Calculation of transistor currents and amplification factor(gain)

Gain dB calculation of voltage, current and power

Arithmetic and geometric progression, sum of n-terms, simple


calculations
Mensuration – Find the area of regular objects like triangle, rectangle, square and circle.

Mensuration: volumes of cube, cuboid, sphere cylinder.

Calculation of frequency of LC and RC oscillator and multivibrator


circuits
Calculation of LED, IRLED and photo diode currents

Trigonometry ratios, identities

Problems on conversion of Decimal numbers to binary, octal, and


Hexadecimal

Bit, byte, nibble, KB, MB ,GB

Addition and subtraction of Binary, Octal and Hexadecimal Numbers

Calculation of frequency division in flip-flops/counters

Inverting and non inverting amplifier gain calculations


Time period and frequency calculation of Astable, monostable multivibrators using
IC555

13
SYLLABUS FOR ENGINEERING DRAWING

Engineering Drawing
Single stage amplifiers, Multistage amplifiers

Class ‘A’, Class ‘B’, Push pull, Complimentary symmetry circuits

Crystal and RC Oscillators circuits, Multivibrators

Symbols for different wave shapes, Square, saw tooth, sine, triangular, Pulse.
clipper and clamper circuits

UJT, FET, MOSFET, DIAC, TRIC, SCR, IGBT symbols and circuits of FET
Amplifier, SCR using UJT triggering, snubber circuit, light dimmer circuit using
TRIAC, UJT based free running oscillator
Orthographic 3rd angle projection of very simple objects

LED, IRLED, photo diode, photo transistor, opto coupler symbols


symbols of Logic gates

Half adder, full adder, multiplexer and de-multiplexer

Logic diagram and symbols of Flip flops

Logic diagram of 3- bit asynchronous, synchronous and decade counters

Op-Amp block diagram


Inverting and non-inverting configuration, pin diagram of 555,741
Functional block diagram of Ic555 and Astable, Monostable circuits using IC555

14
SYLLABUS FOR TRADE PRACTICAL AND TRADE THEORY

Sl
Trade practical Trade theory
No
1 Digital Storage Oscilloscope:
 Identify the different front panel Block diagram of DSO/CRO
control of a DSO. and applications of DSO/CRO
 Measure the Amplitude, Frequency application of digital CRO,
and time period of typical electronic block diagram of function
signals using DSO generator. Differentiate a CRO
 Store a portion of signal waveform with DSO. Advantages of
DSO. Major features of DSO.
using DSO.
 Take a print of a signal from DSO by
connecting it to a printer
 Construct and test function generator
using IC 8038
2 SMD Soldering and De-soldering:
 Identify various connections and the Soldering / de-soldering of
setup required for SMD Soldering above components
station Identification of
 Identification of crimping tools for Programmable Gate Array
various IC packages. (PGA) packages
 Make the necessary settings on SMD Soldering / De-soldering of
soldering station to de-solder various above PGA components
ICs of different packages (at least Cold/Continuity check of
four) by choosing proper clamping PCBs
tools. Identification of lose /dry
 Make the necessary settings on SMD solders, broken tracks on
soldering station to solder various ICs printed wiring assemblies
of different packages (at least four)
by choosing proper clamping tools.
PCB Rework: ESD Control in Electronics
3  Prevention of Static charges, Introduction to Static charges,
Handling of static sensitive devices Prevention of Static charges,
 Familiarizations of various crimping Handling of static sensitive
tools, wire wrapping, Conductive devices, Various standards for
adhesives, Chip on Board, Tape ESD
Automated bonding. Introduction to non soldering
 Construction of Printed Circuit interconnections
Introduction to crimping, wire
Boards (single, Double, multi- layer),
wrapping, Conductive
Important tests for PCBs adhesives, Chip on Board,
 Identify different types of soldering Tape Automated bonding.
guns and practice soldering of Introduction to components,
different electronic active and passive Printed Circuit Boards
components and IC bases on lug Introduction to components,
Construction of Printed Circuit
boards and PCBs

15
 Join the broken PCB track and test Boards(single, Double, multi-
 Practice the de-soldering using pump layer), Important tests for
PCBs
and wick
Soldering guns
 Prepare component for soldering
Different types of soldering
 Demonstrate soldering and de guns, related to Temperature
soldering using soldering and de- and wattages, types of tips.
soldering stations Solder materials and their
 Familiarizations of soldering grading. Selection of a
soldering gun for specific
technology, use of materials like
requirement.
solder, flux and cleaning solvents, Soldering and De-soldering
Usage of correct tools, Component stations and their
mounting, Solderability testing, specifications.
 Practical’s on soldering Inspection Reliable Soldering Practices
of solder joints, Defects of soldered (Manual)
Fundamentals of soldering
joints
technology, Materials selection
 Familiarizations to rework and repair like solder, flux and cleaning
concepts solvents, Usage of correct
 Practical on Types of conformal tools, Component mounting,
coating and its removal methods Solderability testing, Process
for soldering Inspection of
 Practical on Rework of through hole
solder joints, Defects of
and surface mount soldered joints soldered joints
 Practical on Repair of damaged track Introduction toSurface
 Practical on Repair of damaged pad Mount Technology (SMT)
 Practical on Repair of Plated through Introduction to surface mount
hole technology – advantages
Surface Mount components
 Practical on Repair of solder mask and packages, Introduction to
solder paste (flux), Soldering
of SM assemblies - Reflow
soldering
Tips for selection of hardware,
Inspection of SM.
Rework and Repair of
Printed Circuit board
assemblies
Introduction to rework and
repair concepts
Types of conformal coating
and its removal methods
Rework of through hole and
surface mount soldered joints
Repair of damaged track
Repair of damaged pad
Repair of Plated through hole
Repair of solder mask

16
4 Protection devices:
 Identify different types of fuses along Fuse ratings, types of Fuses,
with fuse holders. Fuse bases, single/three phase
 Wire an MCB to a motor and run it MCBs, single phase ELCBs.
 Test and rectify defects associated Types of Contactors, contactor
coils and working voltages,
with MCBs.
 Connect an ELCB and test the contactor contact currents,
protection to contactors and
leakage of an electrical motor control
circuit. high current applications.
5 Electrical control circuits:
 Measure the coil winding resistance Fundamentals of single phase
of the given motor Induction motors, synchronous
 Prepare the setup and Control an speed, slip, rotor frequency,
induction motor using a DOL Starter torque – speed characteristics,
 Construct a direction control circuit Starters used for Induction
to change direction of an induction motors.
motor
 Connect an overload relay and test
for its proper functioning.

6 Electronic Cables & Connectors


• Identify various types of cables used Cable signal diagram
for various applications viz. conventions
insulation, gauge, current capacity, Classification of electronic
flexibility etc. used in various cables as per the application
electronics products. w.r.t. insulation, gauge, current
• Identify suitable connectors, capacity, flexibility etc.
solder/crimp /terminate & test the different types of connector &
cable sets. their terminations to the cables.
• Read & follow markings on the Male / Female type DB
connectors for testing the continuity connectors, Ethernet 10 Base
of the prepared cable sets cross over cables and pin out
The set of cables prepared should assignments, UTP and STP,
cover applications like computer, SCTP Cables
audio, video products, RF, DATA Cable trays.
Transmission, IDE etc Different types of connectors
Servo 0.1” connectors, FTP,
RCA,BNC,HDMI
Audio/video connectors like
XLR,RCA(phono),6.3mm
PHONO,3.5/2.5mm PHONO,
BANTAM,SPEAKON, DIN,
mini DIN, RF connectors,
USB, Firewire, SATA
Connectors, VGA,DVI
connectors, MIDI etc
7 Communication electronics:
• Modulate and Demodulate various Radio Wave Propagation –
signals using AM and FM on the Principle, Fading,
trainer kit and observe waveforms Need for Modulation, types of
• Construct and test IC based AM modulation. Demodulation

17
Receiver techniques.
• Construct and test IC based FM Fundamentals of Antenna,
transmitter various parameters, types of
• Construct and test IC based FM Antennas & application.
Receiver Introduction to AM, FM &
• Dismantle the given FM receiver set PM, SSB-SC
and identify different stages & DSB-SC, block diagram of
( AM section, audio amplifier section AM and FM transmitter.
etc) FM Generation & Detection
• Modulate and Demodulate a signal Radio Receivers: Types, Super
using PAM,PPM,PWM Techniques heterodyne receiver Blocks,
Principle, characteristics,
advantages and disadvantages,
Block diagram of FM
Receives, RF, IF & AF
Amplifier Sections, AM/FM
RF Alignment.
Digital modulation and
demodulation techniques,
sampling, quantization &
encoding.
Concept of multiplexing and
de multiplexing
of AM/FM/PAM/ PPM /PWM
signals.
A simple block diagram
approach to be adopted for
explaining the above
mod/demo. techniques.
8 Microcontroller (8051) Introduction to 8051
• Identify various ICs & their functions Microcontroller, architecture,
on the given Microcontroller Kit pin details & the bus system.
• Identify the address range of RAM & Function of different ICs used
ROM. in the Microcontroller Kit.
• Write data into RAM & observe its Differentiate microcontroller
volatility with microprocessor.
• Measure the crystal frequency, Interfacing of memory to the
connect it to the controller. microcontroller. Internal
• Identify the port pins of the controller hardware resources of
& configure the ports for Input & microcontroller. I/O port pin
Output operation configuration. Different
• Connect an input switch & control a variants of 8051 & their
lamp using necessary program resources. Register banks &
• Demonstrate the initialization, load & their functioning. SFRs & their
turn on a LED with delay using configuration for different
Timer. applications. Utilization of on
• Demonstrate the use of a Timer as an chip resources such as ADC.
Event counter to count external Availability of assembly
events. software & complier for 8051.
• Demonstrate entering of simple Application of microcontroller
programs, execute & monitor the in domestic, consumer &
results industries.
18
Comparative study of 8051
with 8052. Introduction to PIC
Architecture.
9 Sensors ,Transducers and Applications
 Identify sensors used in process Basics of passive and active
industries such as RTDs, transducers.
Temperature ICs, Thermocouples, Role, selection and
characteristics.
proximity switches (inductive,
Working principles of RTD,
capacitive and photo electric), PT-100 Thermocouple, Sensor
load cells, strain gauge. LVDT voltage and current formats.
by their appearance Thermistors – salient features
 Measure temperature of a lit fire –operating range, composition,
using a Thermocouple and record advantages and disadvantages.
Thermocouples – basic
the readings referring to data
principle – commonly used
chart. combinations, operating range,
 Measure temperature of a lit fire advantages and disadvantages.
using RTD and record the Strain gauges – principle,
readings referring to data chart. gauge factor, types of strain
 Measure the strain of a given gauges.
Load cell –definition, uses,
material using strain gauge
working of strain gauge load
 Measure the DC voltage of a cell
LVDT Principle of operation of
 Detect different objectives using capacitive transducers,-
capacitive, inductive and advantages and disadvantages
photoelectric proximity sensors Principle of operation of
inductive transducers,-
advantages and disadvantages
Principle of operation of
LVDT-its advantages and
disadvantages
Proximity sensors –
applications, working
principles of eddy current ,
capacitive and inductive
proximity sensors
10 Analog IC Applications
Discussion on the identified
Make simple projects/Applications using projects with respect to data of
ICs 741, 723, 555, 7106, 7107 the concerned ICs, components
Sample projects: used in the project
 Laptop protector
 Mobile cell phone charger
 Battery monitor
 Metal detector
 Mains detector
 Lead acid battery charger
 Smoke detector
 Solar charger

19
 Emergency light
 Water level controller
 Door watcher
(Instructor will pick up any five of the
projects for implementation)
11 Digital IC Applications
Make simple projects/Applications using Discussion on the identified
various digital ICs ( digital display, event projects with respect to data of
counter, stepper motor driver etc) the concerned ICs, components
 Duty cycle selector used in the project
 Frequency Multiplier
 Digital Mains Resumption Alarm
 Digital Lucky Random number
generator
 Dancing LEDs
 Count down timer
 Clap switch
 Stepper motor control
 Digital clock
 Event counter
 Remote jammer
(Instructor will pick up any five of the
projects for implementation)

20
SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION

Workshop calculation & Sc.


Magnitude and frequency calculations on waveforms of CRO
Work, power and energy- definition, units, and simple problems
Problems on Boolean algebra.
Ac motor speed, frequency calculations

Electrical HP, KVA, wattage conversions

Frequency , wavelength relations


Modulation index, carrier and sideband power, bandwidth relations in AM circuits

Memory address calculation

Stress and strain, modulus of elasticity.

Force. Speed, Velocity and Acceleration.

Calculation of the cost of the project.

21
SYLLABUS FOR ENGINEERING DRAWING

Engineering Drawing
Block diagram of CRO, Lissajous figures

SMD IC Packages.

741 & 555 pin diagrams.


Summing amplifier, zero cross detector.
Differentiator, integrator and instrumentation amplifier.
Symbols of MCB, ELCB, MOV, Relays, contactors.

Free hand sketches various audio, video and RF Connectors as mentioned in the
theory.

Block diagram of AM & FM transmitter and receiver. AM and FM modulated


waveforms

Block diagram and Pin diagram of 8051

Symbols of Thermistor, thermo couple, strain gauges, LVDT, proximity sensors.


Cross sectional view of LVDT
Practice on project related drawing (not for examination purpose)

Practice on project related drawing (not for examination purpose)

22
SYLLABUS FOR TRADE PRACTICAL AND TRADE THEORY

Sl
Trade practical Trade theory
No
1 Fiber optic communication:
• Identify the resources and their need on Introduction to optical fiber as a
the given fiber optic trainer kit transmission media, its advantages
• Make optical fiber setup to transmit over other media, properties of optic
and receive analog and digital data fiber, testing, losses , types of fiber
• Demonstrate FM modulation and optic cables and specifications.
demodulation using OFC trainer kit Encoding of light.
using audio signal and voice link Fiber optic joints, splicing, testing and
• Demonstrate PWM modulation and the related equipments/measuring
demodulation using OFC trainer kit tools, precautions to be taken laying
using audio signal and voice link of cables, safety aspects while
• Demonstrate PPM modulation and handling optical cables.
demodulation using OFC trainer kit
using audio signal and voice link
2 Digital panel Meter:
• Identify LED Display module and its Different types of seven segment
decoder/driver ICs displays, decoders and driver IC s for
• Display a word on a two line LED them. Concept of multiplexing and its
• Measure/current flowing through a advantages.
resistor and display it on LED Module Block diagrams of 7106 and 7107 and
• Measure/current flowing through a their configuration for different
sensor and display it on a LED measurements.
module(DPM) Use of DPM (Digital Panel Meter)
• Identify LCD Display module and its with seven segment displays to
decoder/driver ICs display different voltage & current
• Display a word on a two line LCD signals.
• Measure/current flowing through a Principles of working of LCD.
resistor and display it. Measure/current Different sizes of LCDs.
flowing through a sensor and display it Decoder/Driver ICs used with LCDs
on a LCD module(DPM) and their pin-out diagrams.
Scrolling displays and its design.
Use of DPM ( Digital Panel Meter)
with LCD to display different voltage
& current signals

23
3 SMPS: Concept and block diagram of
• Dismantle the given stabilizer and find manual, automatic and servo voltage
major sections/ ICs components. stabilizer, o/p voltage adjustment,
• Measure voltages at vital test points. voltage cutoff systems, study of
• Identify various input and output different types of relays used in
sockets / connectors of the given stabilizer. Block Diagram of Switch
SMPS. mode power supplies and their
• Apply input and measure outputs using working principles
a multi meter. Various types of chopper circuits
• Test capacity of the given SMPS. step-up, step down, inverting types.
• Identify major sections/ Introduction to DC-DC Converters
ICs/components of SMPS. ICs used for converting DC- DC,
• Measure / Monitor major test points of block diagrams and their pin outs.
computer SMPS. Applications of DC-DC converters
• Identify and replace the faulty
components.
• Use SMPS used in TVs and PCs for
Practice
• Construct and test IC Based DC-DC
converter for different voltages
• Construct and test a switching step
down regulator using LM2576
• Construct and test a switching step up
regulator using MC 34063

4 UPS
• Make individual connections between Concept of UPS,
batteries of battery stack and test for Difference between Inverters and
healthiness of batteries on stack. UPS. Basic block diagram of UPS &
• Connect battery stack to the UPS. operating principle,-explanation of
 Identify front panel control & rectifier, battery, inverter, static
indicators of UPS transfer switch.
Types of UPS : Off line UPS, On line
 Identify & practice on the use of back
UPS, Line interactive UPS & their
panel sockets & connections.
comparison
 Connect Battery & load to UPS & test UPS specifications. Load power
on battery mode factor & types of indications &
 Measure battery current UPS is protections
working on Battery Mode & measure UPS circuit description and working -
load current controlling circuits, Micro controller
circuits, power circuits, charging
 Open Top cover of UPS & identify circuits, alarm circuits, Indicator
isolator transformer & UPS transformer circuits.
& additional circuit other than inverter Three phase UPS Circuits.
 Identify various circuit boards in UPS Installation of single phase & three
and monitor voltages at various test phase UPS
Electrical wiring for Single phase and
points
Three phase systems, Earthing and

24
 Perform load test to measure backup earth resistance measurement,
time. calculation of load power and power
factor of a power source.
 Test UPS under Fault condition &
Protection circuits used in inverters–
rectify fault battery level, over load, over charging
 Perform all above experiment for three etc. Various faults and its rectification
phase UPS

5 Solar Power (Renewable Energy System)


 Install a solar panel to a roof. Need for renewable energy sources,
Solar energy as a renewable resource.
 Wire a solar panel to a solar controller.
Materials used for solar cells.
 Wire a solar controller to a battery Principles of conversion of solar light
storage station. into electricity. Basics of
 Connect storage batteries to a power photovoltaic’s cell. Types of solar
inverter cells. Mono crystalline and poly
 Wire a power inverter to an electrical crystalline PV cells.
Define Components like Solar cell,
service panel.
Module, panel and Arrays. Factors
 Connect and test solar panel to the that influence the output of a PV
Inverter and run the load. module. SPV systems and the key
 Test circuits for voltages. benefits. Difference between SPV and
 Installation of Solar Inverter. conventional power. Define solar
charge controller or regulator and its
 Take the trainees to the nearest solar
role.
power installation and demonstrate Safety precautions while working
various aspects to cover skills as with solar systems.
specified above.

6 Cell phones
• Dismantle, identify the parts and
assemble different types of smart Introduction to mobile
phones communication, concept cell site,
• Dismantle the cell phone/smart phone hand off, frequency reuse, block
replace the display diagram and working of cell phones,
• Dismantle the cell phone/smart phone cell phone features, GSM and CDMA
remove the key pad and clean it, test technology. Use IEMI number to
for the continuity of the matrix/tracks trace lost/misplaced mobile phone.
• Interface the cell phone/smart phone to
the PC and transfer the data
• Enhance the memory capacity of the
cell phone/smart phone
• Connect internet on cell phone and
browse popular web sites
• Flash the various brands of cell
phone/smart phone ( at least 3)
• Upgrade the OS
• Format the cell phone/smart phone for

25
virus( approach the mobile repair
shop/service centre)
• Unlock the handsets through codes and
software
• Identify the defective parts and rectify
• Clean the water damage sets using
CTC with vibrator tubs
• Replace various faulty parts like mic,
speaker, data/charging/audio jack etc.

7 LED Lights
• Dismantle the LED light, identify the Types of LED panels used in various
connections of LEDs stacks, protection lighting applications.
circuits, regulator Stacking of LEDs. Driving of LED
• Measure the voltage across LED stacks stacks.
• Identify the rectifier, controller part of
LED lights
• Test various subassemblies of the given
LED light system
8 LCD and LED TV
• Identification and operate different Difference between a conventional
Controls on LCD, LED TV CTV with LCD & LED TVs,
• Identify various connectors provided Principle of LCD and LED TV and
on a LCD TV and test the healthiness. function of its different section. Basic
• Identification of components and principle and working of 3D TV.
different sector of LCD and LED TV. IPS panels and their features
• Dismantle, Identify the parts of the Different types of interfaces like
remote control HDMI, USB, RGB etc with latest
• Trace and rectify the faults of a various TVs.
remote controls TV Remote Control –Types, parts and
• Identify various connectors and functions, IR Code transmitter and IR
connect the cable operator’s external Code Receiver, Working principle,
decoder (set top box) to the TV. operation of remote control. Different
adjustments, general faults in Remote
Control.

26
SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION

Workshop calculation & Sc.


Bandwidth and modulation index, percentage modulation calculations in FM

Temperature-mV-resistance relations range for various sensors

Density and relative density. Archimedes principle. Laws of flotation.

Series and parallel battery connections and their voltage current relations

Power transmission by shaft, belts & ropes

Antenna Parameter i.e. Antenna impedance, Gain BW, Power Gain, Efficiency.

Current voltage calculation in LED light stacks.

Property of material such as ductility, malleability, Hardness, brittleness, elasticity,


plasticity, toughness

27
SYLLABUS FOR ENGINEERING DRAWING

Engineering Drawing
Block diagram of optical fibre communication system

Pin diagrams of IC 7106 and 7107

Block diagram of SMPS


Circuit diagram step up and step down chopper circuits

Block diagram of UPS

Solar power generation block diagram

Free hand sketches of various equipments like power supply, LCD/LED TV,
CRO function generator, IC tester

Block diagram of base transmitter station. Block diagram of cell phone


receiver system.

Block diagram LED lighting system

Block diagram of LCD and LED TV


Block diagram of Remote

28

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