Beruflich Dokumente
Kultur Dokumente
A PROJECT REPORT
Submitted by
P.VENGATESAN (612715114112)
R.VIGNESH (612715114116)
A.VIJAY (612715114120)
V.YOGAKRISHNAN (612715114130)
Of
BACHELOR OF ENGINEERING
IN
MECHANICAL ENGINEERING
APRIL 2018
ANNA UNIVERSITY : CHENNAI 600 025
BONAFIDE CERTIFICATE
under my supervision.
SIGNATURE SIGNATURE
We would like express our deep sense of gratitude and heartfelt thanks
to our Guide Mr.S.DURAISIVAM, Assistant Professor in Department of
Mechanical Engineering, right from deciding the topic, finalizing the thesis
work, method of presentation and making necessary corrections. We are very
thank full for valuable guidance, constant encouragement and keen involvement
during of this work.
ABSTRACT
An engineer’s vise is bolted onto the top surface of a workbench, with the
face of the fixed jaws just forward of its front edge. The vise may include other
features such as a small anvil on the back of its body. Most engineer’s vises
have a swivel base. Some engineer’s vises marketed as “Homeowner Grade” are
not made of steel or cast iron, but of pot metal.
1. INTRODUCTION………………………………………………1
v. SWIVEL VICE
2. LITERATURE REVIEW…………………………………….9
3. METHODOLOGY…………………………….……………..11
i. CONCEPT OF THE PROJECT
v. EQUIPMENT PROCEDURE
vii. BOLT
viii. WELDING
ix. ARC WELDING
x. DRILLING
xi. TYPES OF DRILLING MACHINE
xii. GRINDING
6. CONCLUSION…………………………………………….…25
7. REFERENCES………………………………………….……26
LIST OF FIGURES
2 PLAIN VICE 4
3 FLANGED VICE 5
4 SWIVEL VICE 6
7 SHEET METAL 14
8 BOLT 16
9 ARC WELDING 17
10 DRILLING MACHINE 18
11 GRINDING 21
The precision machine vise, with its friction reducing, needle bearing,
thrust collar, aligned and held parts more accurately and securely than any
previous screw type vise.
1
With knee mills, the full range of vise accessories can help with setup
reduction, such as quick change jaws, which, in some cases can reduce
changing jaw plates to just 5 percent of the previously required time. For
more complex machines—HMCs and VMCs—part loading time and setup
are an integral element of downtime and need significant attention to maintain
high efficiency. Work holding again becomes a central element in
maximizing machine uptime.
2
FIG:1 DOUBLE JAW VICE
Toward these and other ends, the vice of the present invention has a pair
of parallel, work-piece clamping jaw-members, which jaw-members are
spaced laterally apart. The first jaw-member is a semi-rigid one, and has a
lower, fixed, V-shaped jaw-element and an upper, slidable jaw-element. The
second jaw-member is completely slidable as an integral unit, and also allows
for the two jaw-elements thereof of which it is comprised to be movable
toward and away from each, whereby the second jaw-member may be used
separately to hold a workpiece, and may be used in conjunction with the first
jaw-member for assisting the first jaw-member in firmly and safely clamping
a workpiece in order to provide a more stable holding of the workpiece during
the working thereof. For example, the second, floating jaw-member may be
adjusted for holding the smaller-diameter portion of a long workpiece, while
the fixed jaw-member holds and clamps the larger diameter portion of the
same workpiece. The second workpiece may be used alone for holding and
clamping workpieces that are more difficult to grip, or the like, and also may
be used for holding a tool, or similar article, while the first, semi-rigid jaw-
member clamps a workpiece associated with the tool being clamped by the
floating jaw-member.
3
For example, the semi-rigid jaw-member may grip a screw, while the
floating one holds a matching screwdriver inserted into the slot of the screw,
whereby the tool can assist in manipulating, orienting, holding and/or
stabilizing the screw while it is being held by the first semi-rigid jaw-member.
The frame of the vice of the invention also provides a stepped, annular surface
that assists in the holding of the vice of the invention in a conventional, fixed
vice, if desired.
TYPE OF VICE:
PLAIN VICE
The plain vise is used for light milling cuts parallel to the length of the
work. The bed and the slide are of cast iron, while the jaws are of tool steel,
hardened and ground. The lever action permits quick clamping of the work,
which enables speedier production. The vise is fastened to the table with T-
4
bolts, which pass through slotted holes at the ends of the vise. The plain vise
is lower than other types of vises. Plain vice.
FLANGED VICE
5
SWIVEL VICE
6
CAMACTION VICE
There are occasions when many duplicate parts are to be milled, and
these parts are of size within the clamping range of a vise, and the operation
of tightening and releasing a screw operated vise would prove too time-
consuming. The cam-action vice, is suitable for such work because a one-
movement operation of the cam lever will move the sliding jaw sufficiently
for tightening or releasing the work. Loosening the nut on the cam pivot
allows the width of the opening between the jaws to be varied to suit the job.
The cam pivot acts as a fulcrum for the cam lever and is given greater holding
power by being fitted into machined serrations on the upper face of the vise
base
7
TOOLMAKER UNIVERSAL VICE
A vise which have two or three swivel settings so that the work piece be
able to be set at a compound angle moreover known as toolmaker's vise A
simple vise is a tool to uses two jaws to safe a workpiece in each a horizontal
or a vertical position. A universal vise is a multi-purpose clamping apparatus
to adjusts to grip an object that is irregularly shaped. Typically, this gripping
tool swivels and hold a piece in diagonal, horizontal, or vertical positions.
Manufacturers sell universal vises in several sizes and configurations and
frequently customize the vises to serve a definite function.
8
LITERATURE REVIEW
1. Pneumatically Operated
2. Hydraulically Operated
3. Rack and Pinion Operated
4. Spring Operated
Pneumatically Operated
9
Hydraulically Operated
Hear the lowering and rising of the header is carried over using the
hydraulic piston and cylinder arrangement. To actuate the piston and the
cylinder, the oil is allowed to enter the cylinder from front or the back
side of the piston. But the oil is compositely costlier and its leakage may
cause so many problems.
Hear the lowering and rising of the header is carried out manually
using the rack and pinion management. In this case the required pressure is
applied manually using direct hand pressure on the rack using pinion and
leaver arrangement. Since the machine is robust and requires large pressure,
hence it is not suitable.
Spring Operated
10
METHODOLOGY
PROJECT CAPACITY
11
MATERIAL REQUIREMENTS
OPERATION PLANNING
The proper method and proper person and the purposes of operation,
necessity operation, proper machine planning. The best method is the developed
and is applied to fabricate the project.
MACHINE LOADING
While planning proper care should be taken to find the machining time
for the operation as correct as possible. So that arrangement of full use of
machines can be made and the machine loading program can be decided.
PURCHASE CONSIDERATION
12
EQUIPMENT PROCEDURE
SHEET METAL:
Sheet metal is metal formed by an industrial process into thin, flat pieces.
Sheet metal is one of the fundamental forms used in metalworking and it can be
cut and bent into a variety of shapes. Countless everyday objects are fabricated
from sheet metal. Thicknesses can vary significantly; extremely thin sheets are
considered foil or leaf, and pieces thicker than 6 mm (0.25 in) are
considered plate.
Sheet metal is available in flat pieces or coiled strips. The coils are formed by
running a continuous sheet of metal through a roll slitter.
There are many different metals that can be made into sheet metal, such
as aluminium, brass, copper, steel, tin, nickel and titanium. For decorative uses,
some important sheet metals include silver, gold, and platinum (platinum sheet
metal is also utilized as a catalyst.)
13
Sheet metal is used in automobile and truck (lorry) bodies, airplane
fuselages and wings, medical tables, roofs for buildings (architecture) and many
other applications. Sheet metal of iron and other materials with high
magnetic permeability, also known as laminated steel cores, has applications
in transformers and electric machines. Historically, an important use of sheet
metal was in plate armor worn by cavalry, and sheet metal continues to have
many decorative uses, including in horse tack. Sheet metal workers are also
known as "tin bashers" (or "tin knockers"), a name derived from the hammering
of panel seams when installing tin roofs.
BOLT :
14
The defining distinction, per Machinery's Handbook, is in their intended
purpose: Bolts are for the assembly of two unthreaded components, with the aid
of a nut. Screws in contrast are used in components, and may cut their own
internal thread channels. There is a large overlap between bolts and screws in
function.
Bolts are often used to make a bolted joint. This is a combination of the
nut applying an axial clamping force and also the shank of the bolt acting as
a dowel, pinning the joint against sideways shear forces. For this reason, many
bolts have a plain unthreaded shank (called the grip length) as this makes for a
better, stronger dowel. The presence of the unthreaded shank has often been
given as characteristic of bolts vs. screws, but this is incidental to its use, rather
than defining. The grip length should be chosen carefully, to be around the same
length as the thickness of the materials, and any washers, bolted together. Too
short places the dowel shear load onto the threads, which may
cause fretting wear on the hole. Too long prevents the nut from being tightened
down correctly. No more than two turns of the thread should be within the hole.
Where a fastener forms its own thread in the component being fastened,
it is called a screw. This is most obviously so when the thread is tapered (i.e.
traditional wood screws), precluding the use of a nut, or when a sheet metal
screw or other thread-forming screw is used.
A screw must always be turned to assemble the joint. Many bolts are
held fixed in place during assembly, either by a tool or by a design of non-
rotating bolt, such as a carriage bolt, and only the corresponding nut is turned.
15
FIG:8 BOLT
WELDING:
ARC WELDING :
16
The welding region is usually protected by some type of shielding gas, vapor,
or slag. Arc welding processes may be manual, semi-automatic, or fully
automated. First developed in the late part of the 19th century, arc welding
became commercially important in shipbuilding during the Second World War.
Today it remains an important process for the fabrication of steel structures and
vehicles.
DRILLING:
17
In rock drilling, the hole is usually not made through a circular cutting
motion, though the bit is usually rotated. Instead, the hole is usually made by
hammering a drill bit into the hole with quickly repeated short movements. The
hammering action can be performed from outside the hole (top-hammer drill) or
within the hole (down-the-hole drill, DTH). Drills used for horizontal drilling
are called drifter drills.
18
TYPES OF DRILLING MACHINE:
GRINDING:
19
It is usually better suited to the machining of very hard materials than
is "regular" machining (that is, cutting larger chips with cutting tools such
as tool bits or milling cutters), and until recent decades it was the only practical
way to machine such materials as hardened steels. Compared to "regular"
machining, it is usually better suited to taking very shallow cuts, such as
reducing a shaft’s diameter by half a thousandth of an inch or 12.7 μm.
PROCESSES:
Surface grinding
Cylindrical grinding
Creep-feed grinding
20
FIG:11 GRINDING
WORKING:
Chassis frame is the main base of the vehicle on which body is mounted
with wheels and machinery. As per the design, marking has been done on each
angle. As per the marking, angles are cut by cutting machine and holes are
drilled on angles by using drilling machine for fixing saw chain assembly and
DC motor. L-angles have been weld as per marking and finally the chassis is
fabricated as per the required dimensions. Two wheels are attached to each
other through the pipe and connected to the frame for the movement of the
harvester in the field. Langle is weld to pipe to make handle and welded to the
chassis for pushing the vehicle in the field. At handle l-shape angle plate is weld
to place the solar panel.
L-angle is cut to the required dimension and DC motor is fitted to it; and
then it is welded to the front portion of the frame. A shaft from the DC motor is
connected to drive sprocket. Guide bar is mounted in front part of the chassis by
using nuts and bolts and weld as per the requirement. Proper alignment is made
between the drive sprocket and guide bar for the rotation of the saw chain
properly.
21
Distance between the guide bar and ground is done as per the requirement.
DC motor is connected to the battery through switch and solar panel is
connected to the battery for power generation. Sheet metal is cut by a cutting
machine as per the chassis dimensions and it is weld on chassis frame for
carrying load on the vehicle.
22
Main Components of tilting Vice:
applications.
2. Screw :The screw is the part that is in control of opening and closing the
3. Handle: machine vice commonly has a small crank handle which allows
the user to apply maximum clamping force when working, but without
having to turn the handle excessively. This is because the crank handle
provides extra leverage when rotating, meaning the screw can exert
greater pressure onto the jaws but without any extra effort from the user.
4. Base : Machine vices are often manufactured with a flat bottom base
design which fits firmly against the machine’s table. This allows the vice
jaws in desired angle .Fixed jaw has provided the swiveling attachment to
6. Locking Pins: Once desired angle is achieved movable jaw is fixed with
23
APPLICATION OF TILTING VICE:
including drilling and milling, the vice can therefore be used in both drill
The tilting feature means the vice is ideal for creating angled or diagonal
24
CONCLUSION
vice with the help of gear train mechanism. This improves not only the practical
skill but also various management function such as planning the project,
the project by reducing various costs. The project is designed and completed as
per the schedule with facilities available in the machine shop and by purchasing
mentioned for this project is completely fulfilled. So we are satisfied as for the
project is concerned.
25
REFERENCES
26