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CONTENTS
SECTION SHEET NO.
10 Loads on foundations 12
11 Foam system 13
17 ATTACHMENT-2 STRESS CHECKING ON TOP WIND GIRDE (WHEN PAINTING TROLLEY USED) 26
PROJECT TITLE :VOPAK HORIZON FUJAIRAH LTD-EPC OF CRUDE STORAGE HANDLING FACILITIES(BLACK PEARL PROJECT) PHASE 1
DOC. NO. :40-F191005-SC-001
1.5 Material
1.5.1 Shell Plate A537-2/A573-70
1.5.2 Annular Bottom Plate A537-2
1.5.3 Bottom Plate A283-C
1.5.4 Roof Plate / Roof Manhole Neck / Flange AL/AL/AL
1.5.5 Nozzle Neck (for DIA.>24") A537-2
1.5.6 Nozzle Neck Pipe A106 Gr.B
1.5.7 Nozzle Flange / Blind (EXT.) A105
1.5.8 Shell Manhole Neck /Flange A537-2/A537-2
1.5.9 Nozzle Fittings A234 Gr.WPB
1.5.10 Stiffening Ring / Wind Girder -
1.5.11 Structure for Roof -
1.5.12 Deck and Pontoon Plate A283-C / -
1.5.13 Internal Floating Roof /External Floating Roof A283-C / -
1.5.14 Boltings A193-B7 /A 307 Gr.B
Nuts A1943-2H /A 307 Gr.B
1.5.15 Insulation / Insulation Support (Ring) -/-
1.5.16 Anchor Chairs -
1.5.17 Lifting lug -
1.5.18 Jackup Bracket -
2.7 Stability of Shell Against Earth Quake Load (API 650 Appendix E)
Anchorage ratio J= 0.52 < 0.785, Tank is Self Anchored
Sliding Resistance
Since, Friction between tank bottom and foundation or subgrade Vs = 365,767,328.87
> V = Total design base shear 47,250,816.07V, Tank is stable
Proposed spray nozzle model for roof TYCO TYPE D-3, K factor 59,Orifice size NO.28
Proposed spray nozzle model for shell TYCO TYPE D-3, K factor 80.6, Orifice size NO.32
2.11 Automatic Bleeder Vent ( Vent design based on API standard 2000, 6th edition, Nov 2009)
Required inbreathing (Vacuum Relief) capacity based on API 2000. 32,796.94 m3/hr
Required out-breathing (Pressure Relief) capacity based on API 2000. 22,272.81 m3/hr
Assumed Free Vent Size and Quantity 12"- 16 sets
3.2 Least Permissible Shell Plate Thickness (Requirement Stated in API 650; para. 5.6.1.1. )
tp = 10.00 mm
4.2 Bottom Plate Thickness (Required Stated In API 650 Para. 5.4.1)
tb = Minimum nominal thickness; 6.00 mm
C= Corrosion allowance; 2.00 mm
tB = Bottom plate thickness; 8.00 mm
Used Bottom Plate Thickness : 8.00 mm
4.3 Annular Bottom Plate Thickness (Required Stated In API 650 Para. 5.5.1)
4.3.1 Since the allowable stress used in design for Bottom shell course is in Group VI, so, butt- welded annular bottom plates shall be used.
4.3.2 Calculate the max. stress in the 1st shell course as per table 5-1a Note b, Smax
4.3.4 Calculate the min thickness for annular plate, tAnnular < 220.00 MPa
Since the plate thickness of first shell course is 43.50 mm
So, tAnnular = (Requirement stated in API 650, Table 5-1a) 16.00 mm
CA = Corrosion allowance; 3.00 mm
Annular bottom thickness = tA + CA 19.00 mm
Used Annular Bottom Plate Thickness : 19.00 mm
4.3.5 Calculate the Min. radial width of annular plate, Wa (para 5.5.2)
Min Annular plate-sketch plate lap 60.00 mm
wa1 = the min radial width between the inside of the shell and any lap-welded joint in the remainder of the bottom(para5.5.2) 600.00 mm
wa2 = the min radial width to project outside the shell 100.00 mm
wa3 = calculated as the fomular 215tb/(HG)^0.5 771.99 mm
Where,
tb = thickness of the annular plate 19.00 mm
H = maximum design liquid level 28.00 m
G = design specific gravity of the liquid to be stored 1.00
So, the minimum radial width at any point around the circumference 803.50 mm
Where,
Z = Section modulus 5,536.68 cm3
D = Norminal diameter of tank 68.00 m
H2 = Height of tank shell 28.00 m
Ve = Height of tank
Wind
shell
velocity 162.00 km/h
L2
L4 Y1
Y0
t2
Y2
L1
Y3
Y2
Y3
Y0
Y1
L3 t1
G2 G1
Therefore, top wind girder shall be located 1100mm below the top of the top angle.
qC = qW + qV 0.01 kg/cm2
Where :
V= Design wind velocity 45.00 m/s
2
qW = Wind pressure, kg/cm
2
qV = Vacuum pressure, kg/cm
qC = Combined pressure, kg/cm2
6.3 Allowable Height of Given Unstiffened Shell (Ref. API 650 11th edition para 5.9.7.1)
The maximum height of unstiffened shell, in meters shall not exceed,
H1 = 9.47*t*(t/D)^1.5*(190/ Ve)^2 8.30 m
Where :
H1 = Maximum height of unstiffened shell; in m.
t= Thickness of the top shell course, 12.00 mm
D= Tank diameter; in m. 68.00 m
Ve = Equivalent Wind Velocity 162.0 km/h.
7.1 Mw = Overturning moment about the shell to bottom joint from horizontal and vertical wind pressure
( Ref. API 650 para.5.11.1 )
Fp
D/2
Hr
b
Rr
Fws
H
WDL
H/2
7.2 Mpi = Moment about the shell to bottom joint from design internal pressure
Mpi = P*A*D/2 0.0E+00 kg-m
Where:
P= Design internal pressure 0.00 kg/m²
7.3 MDL = Moment about the shell to bottom joint from the weight of the shell.
MDL = Ws * D/2 4.3E+07 kg-m
Where:
Ws = Total weight of the shell courses 1.3E+06 kg
7.4 MF = Moment about the shell-to-bottom plate joint from liquid weight
MF = WL*π*D*D/2 2.8E+07 kg-m
tb = Bottom plate thickness less corrosion allowance or the first course 6.00 mm
shell plate thickness less corrosion allowance, whichever is thinner.
Fby = Minimum specified yield strength of annular bottom plate 415.00 Mpa
H= Design liquid height 28.00 m
w L= Circumferential loading of contents along shell to bottom joint = 59*tb*(Fby*H)^0.5 38,159.82 N/m
3,889.89 kg/m
7.5 Overturning Stability for Unanchored Tank ( Per API 650 Para 5.11)
7.6 MDLR = Moment about the shell to bottom joint from the norminal weight of the roof plate plus any attached structural
Where:
Wr = Total weight of the roof plate 46,087.00 kg
Wstru = Total weight of the roof structural 5,429.38 kg
Xc = Height from the bottom of the tank shell to the center of action of lateral seismic Xc = 15.33
force related to convective liquid force
Xc =(1.0-(cosh(3.67H/D)-1)/(3.67H/D*sinh(3.67H/D)))*H
Xs = Height from the bottom of the tank shell to the shell's C.G. Xs = 14.00 m
Xr = Height from the Bottom of the tank shell to the roof and roof
appurtenances C.G. Xr = 31.67 m
Xis = Height from the bottom of the tank shell to the center of action of Xis = 26.83 m
lateral seismic force related to impulsive liquid force for slab
Xcs = Height from the bottom of the tank shell to the center of action of Xcs = 23.99 m
lateral seismic force related to convective liquid force for slab
Xcs =(1.0-(cosh(3.67H/D)-1.937)/(3.67H/D*sinh(3.67H/D)))*H
Where:
3.67*H/D = 1.45
cosh(3.67H/D)-1.937 = 0.305
2 2
Mrw = SQRT((Ai*(WiXi+WsXs+WrXr)) +(Ac*(WcXc)) ) Mrw = 482,067,991.21 N-m
Ms = Slab moment (used for pile cap and pie cap design)
2 2
Ms = SQRT((Ai*(WiXis+WsXs+WrXr)) +(Ac*(WcXcs)) ) Ms = 1,242,967,027.24 N-m
wt = Tank and roof weight acting at base of shell Wt = Ws/(PI()*D)+w rs 60,858.63 N/m
wrs = Roof load acting on the tank shell Wrs = Wr/PI()*D 2,363.27 N/m
wint = Calculated design uplift load due to product pressure per unit circumferential length 0.00 N/m
Av = Vertical earthquake acceleration coefficient 0.14
wa = Resisting force of tank contents per unit length of circumference 144,126.71 N/m
Since,
201.1 HDGe = 361,299.16
99ta(FyHGe)^0.5 = 144,126.71
ta = Thickness of the bottom plate under the shell extanding at least the distance L, less corrosion allowance 17.00 mm
L= 0.01723ta(Fy/(H*Ge))^0.5 = 0.97 m
Fy = min. specified yield strength of bottom annulus 290.00 Mpa
Ge = Effective specific gravity including vertical seismic effects 0.94
Ge = G(1-0.4Av)
10 Loads on Foundations
10.1 Peripheral loads:
Dead Loads
Shell (as built) 12,282,746.7 N
Roof plate 451,652.62 N
Top angle/Compression ring 57,070.37 N
Weight of roof structurals 0.00 N
Intermediate stiffeners 0.00 N
Accessories, Access 209,657.04 N
Wind Load,
Overturning Moment 143,009,184.05 N-m
Linear Peripheral Load 39,378.23 N/m
2 2 1/2
Design base shear due to Seismic (Refer to para 7.2 above) V=(Vi +Vc ) N
Tank empty: Vi=Ai(Ws+Wr+Wf)= 1,633,861.65 N
11 Foam System
Frictio
Flow Rate Pipe Size Equivalent pipe
Location Pipe Fittings (m) n loss Pressure sum (bar) Remarks
l/min (mm) length (m)
(bar/m
1,800.0 Q 6"Std L 24.0 2.346 Pe
154.1 1 x 4"ET F 8.50 0.065 Pf
1 x 4"/3"ER T 32.47 0.0020
4" Std 5 x 4" ET L 107.8 0.000 Pe
Tie-in point 900.0 q1 102.3 F 10.23 0.483 Pf
with piping T 117.98 0.0041
2" Std L 4.5 0.441 Pe
49.2 1x 4"/3" ER F 8.18 0.113 Pf
Req'd pressure at
200.0 q2 4x E45 T 12.68 0.0089 3.500 Pr
inlet
6.950 Pt
Therefore, min. required supply pressure at tie-in point is 7.0 barg
12.3 Required Flow Capacity (15% extra capacity need to be considered as per Client's requirement)
Qa1 = Actual flow capacity for shell spray ring = 14,752.12 l/min
Qa2 = Actual flow capacity for roof spray ring = 10,069.40 l/min
= 0.41 m3/sec
Ø20,000
RR2a
Ø7,000 4"
RR3a RR2b
RR3b
RR1b
4" RR1a 6"
9,110
1,300
6"
600
3
8" RS 6"
1,100
2
RS
8"
(1,100) 8" RS1
28,000
10" 6"
6"
6"
23,974
6"
6"
6"
10"
10"
LS3 10"
2,326
(350) LS2
LS1
ID 68,000
3
PIPELINE Q (m /sec) d (mm) PIPE SIZE di (mm) MATERIAL
LS1 0.082 186.5 10"SCH20 260.4 API 5L Gr.B
LS2 0.082 186.5 10"SCH20 260.4 API 5L Gr.B
LS3 0.082 186.5 10"SCH20 260.4 API 5L Gr.B
RS1 0.041 122.1 8"STD 202.7 API 5L Gr.B
RS2 0.041 122.1 8"STD 202.7 API 5L Gr.B
RS3 0.041 122.1 8"STD 202.7 API 5L Gr.B
LR1 0.056 154.1 6"STD 154.1 API 5L Gr.B
LR2 0.056 154.1 6"STD 154.1 API 5L Gr.B
LR3 0.056 154.1 6"STD 154.1 API 5L Gr.B
RR1 0.028 100.9 4"STD 102.3 API 5L Gr.B
RR2 0.028 100.9 4"STD 102.3 API 5L Gr.B
RR3 0.028 100.9 4"STD 102.3 API 5L Gr.B
Pipe friction losses Hf: (based on Hazen and Willians formular and assume C = 120 )
1.85 4.87
Hf = 1.2*Q *L/(100*d )
Q = Flow capacity in pipe, l/min
L = Pipe length incl. equivalent length of fittings, m
d = Pipe inside diameter, cm
PIPELINE PIPE LENGTH FITTING EQUIV.lgth TOTAL LENGTH (L) Q (l/min) d (cm) Hf (m)
LS1 61.72 17.00 78.72 4,917.37 26.04 0.82 10" 90%%D E
Head loss for shell spray piping 25.20 m = 2.467 barg + 3.0 barg
= 5.467 barg
Head loss for roof spray piping 47.41 m = 4.640 barg + 3.0 barg
= 7.640 barg
Q1 = PI()/4*(D12-D22)*h1-PI()/12*(D12+D1*D2+D22)*(h2+h5)+PI()/4*D22*(h2+h5) = 632.935 m3
Where,
D1 = Rim diameter = 67.600 m
D2 = Center ring diameter = 56.400 m
h1 = Rim height = 0.750 m
h2 = Height above center ring, refer to sketch = 0.195 m
h3 = Center height above deck = 0.250 m
h4 = Center height below deck = 0.150 m
h5 = Height below center ring, refer to sketch = 0.155 m
n = Quantity of compartment = 40
Compare roof dead load (W1) with pontoon buoyancy (W2) on 0.65 specific gravety liquid:
W1 = = 299,385 kg
W2 = 0.65*Q3*1000 = 390,837 kg
The pontoon buoyancy on 0.65 S.G. liquid meets requirement, as W2 > W1
Compare twice the dead load (W 3) with pontoon buoyancy (W4) on 0.65specific gravety liquid:
W3 = 2*W1 = 598,770 kg
W4 = 0.65*Q4*1000 = 1,201,092 kg
The pontoon buoyancy on 0.65S.G. liquid meets requirement, as W4 > W3
Thus the pontoon is sufficient in size
Calculate liquid level when all compartments and single deck are undamaged:
for SG = 0.65 liquid, the liquid level x above deck is:
x= = -0.018 m
h4
TOTAL 299,384.91 kg
Cc =(2*pi()^2*E/Fy)^0.5 = 126.1
Where,
Slenderness ratio, Kl/r = 119.3 < 200
Modification factor, K = 1
Steel yield stress, Fy = 36 ksi
Yong modular E= 29000 ksi
The leg supports are satisfactory, as compression stress in legs Fcs < Fa
14 Automatic Bleeder Vent ( Vent design based on API standard 2000, 6th edition, Nov 2009)
14.1 Design Conditions
Tank Diameter D= 68.00 m
Tank Height H= 28.00 m
Tank Capacity C= 101,687.07 m3
Max. filling rate Vpf= 12,000.00 m3/hr
Max. emptying rate Vpe = 12,000.00 m3/hr
Flash point of Fuel Oil <37.5 °C
The latitude of the country which tank located in 25.27 °
Vapor pressure @20-25degC 75.0 kpa
14.2 Required inbreathing (Vacuum Relief) capacity based on API 2000. Vi =Vip + VIT 32,796.94 m3/hr
14.3 Calculation for required venting capacity for oil movement(Liquid discharging capacities), Vip, in m3/hr of free air.
Vip = Vpe 12,000.00 m3/hr
14.4 Calculation for required venting capacity for thermal effect V IT, in m3/hr of free air.
VIT = C*Vtk0.7*Ri 20,796.94 m3/hr
Where,
C= A factor that depends on vapour pressure, average storage temperature and latitude (table 2) 6.50
Vtk= Tank volume 101,687.07 m3
Ri= The reduction factor for insulation
1) No insulation Ri = 1
2) Partially insulated tanks Ri = R inp =Ainp/ATTS *Rin+(1-Ainp/Atts) 1.83
Where,
A TTS = Total tank surface area (shell and roof) 3,892.42 m2
A inp = The insulated surface area of the tank (Assumed2m height from bottom of the 1st shell course) 427.26 m2
R in = Reduction factor for a fully insulated tank [1/(1+h*lin)/λin)] 8.55
Where,
h, the inside heat-transfer coefficient, in watts/metre-kelvin 4.00 w/(m2.k)
l in, the wall thickness of the insulation, in metres 0.05 m
λin, the thermal conductivity of the insulation, in watts/metre-kelvin (Assumed rockwool insulation material) 0.098 w/(m.k)
14.5 Required out-breathing (Pressure Relief) capacity based on API 2000. Vo =Vop + VOT 22,272.81 m3/hr
14.6 Calculation for required venting capacity for oil movement(Liquid filling capacities), Vop, in m3/hr of free air.
(For products stored below 40°C or vapour pressure less than 5.0KPa) Vop =Vpf 12,000.00 m3/hr
14.7 Calculation for required venting capacity for thermal effect V OT, in m3/hr of free air.
VoT = Y*Vtk0.9*Ri 10,272.81 m3/hr
Where,
Y= A factor for the latitude (table 1) 0.32
15.2 Nozzle N1, 34" Product Inlet; N6A/B/C/D/E, 34" Mixer nozzles
Design Data
Tank Radius R= 34,000 mm
Tank Shell Thickness t= 87.0 mm
Outside radius of opening a= 431.80 mm
Vert distance from opening centerline to tank bottom L= 1,231 mm
Max. allowable filling height H= 26,800.00 mm
Design specified gravity of liquid G= 1.00
o
Design temp minus installation temp ∆T = 85.0 C
3
for the longitudinal moment (Figure P-2B/2E) KL/(E*(2*a) ) = 4.70E-03
KL = 6.02.E+11 N-mm/rad
MC = M Y
FL = F Y
R
Z
M
=
L
M
X
2a
MT = M X
FR = FX
Z
XC
XA
XB
Calculate the unrestrained shall deflection and rotation at the nozzle centerline
resulting from the hydrotest head of the full tank
β = 1.285/SQRT(R*t) = 0.00075 mm
β*L = 0.920 rad
-6 2 -β
W = 9.8*10 *G*H*R /(E*t)*(1-e L*COS(βL)-L/H)+α*R*∆T = 359.295 mm
-6 2 -β
θ = 9.8*10 *G*H*R /(E*t)*{1/H-βe L*[COS(βL)+SIN(βL)]} = -0.045 rad
λ/(2*YF)(FR/FP) = 6.58E-07 FR
λ/(a*YL)(ML/FP) = 9.66E-10 ML
λ/(a*YC)(MC/FP) = 5.08E-10 MC
For ML = 0 and MC = 0
For FR, it shall be Tension at A controls 6.58E-07 * FR < 0.27
FRmax = 417,838 N
For ML = 0 and FR = 0
For MC, it shall be Tension at C' controls 5.08E-10 * Mc < 0.46
MCmax = 912,028,173 N-mm
For FR = 0 and MC = 0
For ML, it shall be Tension at B controls 9.66E-10 * ML < 0.65
MLmax = 674,286,359 N-mm
( ? / aYL ) ( ML / FP )
1.0
0.65
- FR' + M L
(compression at A controls)
0.5
+ FR' + ML
1
1 (tension at B controls)
1 1
( ? / 2YF ) ( FR / FP )
1
1
1
1 + FR' - M L
(tension at A controls)
- FR' - M L - 0.5
(compression at B controls)
0.27
MC
- 1.0
A
ML
C' C FR
( ? / aYC ) ( MC / FP )
B
1.0
0.46
- FR' + M C + FR' + MC
(compression at C controls) (tension at C' controls)
- FR' + M C 1 + FR' - M C
(compression at C' controls) 1 (tension at C controls)
1
1
( ? / 2YF ) ( FR / FP )
1.0 STRESS CHECKING ON TOP WIND GIRDER BEAM AND SUPPORTS AS WALKWAY
Load condition
Live load 1.2 kPa 1.2 kN/m2
Concentrate Load 600 kg 5.89 kN
Safety factor 1.25
Distance between beam supports 2,350 mm
Beam support span 1,300 mm
12000.00
Chart Title
10000.00
Mw
8000.00 Mp
Axis Title
6000.00 Md
ML
4000.00
SUM
2000.00
Linear (Mp)
0.00 Poly. (SUM)
1 2 3 4 5 6 7 8 9
-2000.00
x Mx Zx S I Y
0.00 0.06 61,479 0.001 1,787,804 29.08
200 1,234.75 63,077 19.58 1,788,242 28.35
400 2,586.16 64,666 39.99 1,788,650 27.66
600 4,056.59 66,212 61.27 1,789,056 27.02
800 5,648.40 67,706 83.43 1,789,461 26.43
1,000 7,363.93 69,160 106.48 1,789,867 25.88
1,100 8,268.83 69,897 118.30 1,790,070 25.61
1,200 9,205.55 70,594 130.40 1,790,272 25.36
1,300 10,174.37 71,314 142.67 1,790,475 25.11
2
Bending stress Sb = 7.65 N/mm
< [S]bw
2
Allowable stress for combined load: [S]w = 127.50 N/mm
Combined stress S = Sqrt(Sb2+Ss2) S= 8.36 N/mm
2
< [S]w
Therefore, selected welding seam leg size is satisfactory
Beam Sketch
2 Input:
Design Parameters: