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Computerized
Subsonic Wind Tunnel
Aerodynamics
www.indlabequipments.com indlabequipment@yahoo.co.in
INDLAB Equipments Pvt Ltd 2
Aerodynamics
Contents
1. Aim .............................................................................................................................................3
2. Introduction .................................................................................................................................3
3. Theory .........................................................................................................................................3
4. Specifications ..............................................................................................................................4
5. Material of Construction .............................................................................................................5
6. Modules of Subsonic Wind Tunnel ............................................................................................5
7. Wind Tunnel Balance .................................................................................................................6
8. Multi Bank Manometer ...............................................................................................................6
9. General Instructions ....................................................................................................................7
10. Experimental Procedure (For Manual Operation) ....................................................................8
11. Smoke Generator for Flow Visualization ...............................................................................10
12. Computerized Subsonic Wind Tunnel Instrumentation ..........................................................11
13. HyperTerminal Connection ....................................................................................................12
14. Experimental Procedure (Computerization) ...........................................................................14
15. List of Formulae ......................................................................................................................20
16. List of Graph ...........................................................................................................................22
Observation Table.........................................................................................................................23
Tabulation .....................................................................................................................................26
Sample Readings (only for reference)...........................................................................................29
Graphs...........................................................................................................................................34
Installation ....................................................................................................................................36
Simple Trouble Shooting ...............................................................................................................36
Caution..........................................................................................................................................38
Appendix .......................................................................................................................................39
2. Introduction
Subsonic wind tunnels are used for operations at very low Mach number, with speeds in the test
section up to approximately 100 m/s (M ≈0.3). The air is moved with a propulsion system made
of a large axial fan that increases the dynamic pressure to overcome the viscous losses.
The information useful for solving aerodynamic problems of Aeronautical, Space,
Automobile and Civil Engineering structures, are best obtained rapidly and accurately by
testing the scaled models, and sometimes actual structure in Wind tunnels .The size, speed
and other environmental conditions of tunnel are determined by the actual users. Leaving
the size and environmental conditions to the actual users, the speed determines the type of
tunnel namely, Subsonic (low speed ),Transonic, Super-sonic and Hyper-sonic. While the
speeds of these tunnels are obviously named with reference to the sonic (sound)velocity, the
low speed (subsonic) tunnel which is of our concern is below 200 mph. An alternative definition
to the low speed tunnel would be the tunnel where the compressibility of air is negligible. The
wind tunnel may be open or closed circuits.
3. Theory
The working principle is based on the continuity and Bernoulli’s equations, in which the latter is
derived from the momentum equation for an inviscid incompressible flow with no body forces.
The former states that the mass flow through the tunnel is constant:
ρ1 A1 V1 = ρ2 A2 V2 = ρ3 A3 V3 … … . . (1)
A1 V1 = A2 V2 = A3 V3 … … . . (2)
From figure 1, the airflow with pressure p1 enters the nozzle at a low velocity V1, where the area
is A1. The nozzle converges to a smaller area A2 at the test section, where the velocity has
increased to V2 and the pressure has decreased to p2. After flow over an aerodynamic model, the
air passes into a diffuser, where the area increases to A3, velocity decreases to V3, and the
pressure increases to p2. From equation 2, the test section air velocity is
A
V2 = A1 x V1 … … … . . (3)
2
The pressure at various locations in the wind tunnel is related to the velocity by Bernoulli’s
Equation,
1 1 1
P1 + ρV12 = P2 + ρV22 = P3 + ρV33 … … … . (4)
2 2 2
From equations 3 and 4, we obtain
2(P1 − P2 )
V2 = √ … … … … … . . (5)
A2 2
ρ (1 − (A ) )
1
The area ratio A2/A1 is a fixed quantity of a wind tunnel of given design. Moreover, the density
is a known constant for incompressible flow. Therefore equation 5 demonstrates that the test
section velocityV2 is governed by the pressure difference p1− p2
4. Specifications
Wind Tunnel Type : Low Speed Subsonic, Open Circuit, Suction type
Contraction Ratio : 9:1
Honey Comb Construction : Square Cross-Section
Test Section Size : 600 X 600 X 2000 mm
Test Section Velocity : 50 m/s
Velocity Measurement : Pitot tube connected to digital air velocity indicator
Speed Measurement : Proximity sensor connected to digital speed indicator
Force Measurement : using Load cell and Strain gauge connected to digital
Load/Force Indicator
Pressure Measurement : using pressure sensor and multibank manometer
Angle Changing :DC Motor connected to digital indicator
(Force & Pressure Airfoil Model)
Pitot Displacement : DC Motor connected to digital indicator
Fan Type : Axial Flow
Number of Blades : 18
Motor Capacity : 20HP AC Motor
Motor Control : AC Drive (50Hz Frequency)
Power Requirement : AC 3Ph, 440V,32A with Earth &Neutral Connection
Airfoil Data
Basic Airfoil : NACA 2415, NACA 0015
Chord length : 195mm
Span : 585mm
Aspect Ratio :3
5. Material of Construction
Effuser, Test section & Diffuser : Wood
Blower Frames & Supporting Frame : Mild Steel
Airfoil Pressure & Force Models : Wood
Smooth Cylinder Model : Mild Steel
Bluff Bodies : Mild Steel & Stainless Steel
Flow Visualization Models : Mild Steel
visibility into the module to conduct experiments. The pitot traversing mechanism is located
downstream of the test section having the tendency to move in only direction along the Y-axis.
A slot has been made at the center enabling to mount the models under force study. A provision
has been incorporated on the front facing wall of the module to change the orientation, say angle
of attack of the model under experimentation.
6.3 Diffuser
The diffuser module located downstream of the test section has a total length of 3800mm
comprising a diffuser angle of 70. The module starts with 600 X 600 mm square cross section at
the test section end and enlarges to 800mm diameter. The module skin is of fine plywood of
8mm thickness supported by a teak wood rib of rectangular cross section.
section between holes provided front and back side perplex windows. The pressure tapings (tube
outlets) are connected to the glass limbs of the respective serial number. The required degree of
angle of inclination can be given to the model and angle is measured with respect to the
horizontal.
9. General Instructions
Follow the general instruction detailed below whenever the wind tunnel experimentation is
carried out at your laboratory.
Connect the power card to 3Ph, 400V, 64A, AC power supply with proper neutral and
earth connection. The specified power supply should mandatorily be maintained
irrespective of tunnel velocity
Check all the switches and controllers (Heater ON & Heater controller, Lights ON,
Blower ON & Controller) are in OFF position before operating the wind tunnel
Keep the motor speed controller knob or potentiometer at minimum level before
switching ON the wind tunnel
Ensuring the above mentioned instructions, put ON the mains followed by console ON
switch and observe the respective indication lights are ON
Select any particular experiment (pressure or force) and fix the required model in the test
section.
Observe that no tools or loose parts are left in the test section and then close the
transparent acrylic window.
Now increase the speed control knob slowly in the clock-wise direction and observe the
AC Motor picking up the speed gradually with indication of test section velocity from
the pitot-static probe in the velocity indicator.
Observe the movement of manometer liquid in manometer, when liquid variation is low
set the required value of air velocity by adjusting the knob on the AC drive.
Note the readings or log data in the respective experiments detailed in later pages.
Once the experiment is completed gradually decrease the speed and then switch OFF the
AC motor controller.
While changing the angle of attack for airfoil models, ensure that the air velocity is
maintained minimum or even zero.
Instrumentation
Following different Individual micro controller based Instruments (RS485 compatible) are used:
Digital Air Velocity Indicator with Controller
Digital Multi Channel Pressure Indicator with Sensors
Digital Displacement Indicator with Motor
Digital Load/ Force Indicator
Digital Speed Indicator (RPM)
Digital Angle of Attack Indicator with Motor
d. Type any name or character in the name selection box and click OK
e. Another Connect to dialog box will appear asking for the Connect Using option as
shown in the figure.
f. Select the required COM port from the drop down box and click OK
g. Another COM Properties dialog box will appear asking for the Port Setting option as
shown in the figure and enter the following data mentioned below in the respective boxes
by using the drop down box as shown in the figure
h. After entering the relevant data in the appropriate field click APPLY and then click OK
i. Now press the assigned hyper terminal key on the keyboard and check for the
connectivity between the panel board and the computer hardware. If the connectivity is
proper, the values displayed in the indicator should display on the computer too, if not
check for the proper connectivity.
j. If the connection is proper close and save the hyper terminal connection.
Note:
If any USB adapter is provided, (usually white cable) initially run the setup file of that particular
adapter for proper connectivity.
Now click on the “Abort Execution” button on the top and then click “Run” button.
Now click on “Comm Sel” option “Serial Port Setting” dialog box open as shown
below showing “Com Port Setting”. Select the appropriate com port by clicking on the
drop down button and click “OK”
Now click on any experimental study tab as shown in step 3, say Pressure study. Pressure
study computer interface opens.
Now click on “Start Test” button as shown below. “Test Detail” dialog box displaying
“File name & Path “ opens as shown below asking for “File Name”. Click on the folder
like button and enter the file name and click “OK”
Now select the model say Symmetric aerofoil by clicking the drop down box button from
the “Select Model” option as shown below
Now set the required angle of attack for airfoil using up or down arrow button from “Set
Angle” option and click “Set”. The entered angle will be displayed on the indicator in
both software as well as in the indicator on the panel board.
After setting the required angle of inclination to the model tighten the knobs properly so
that the angle will not vary while conducting the experiment at high test section velocity.
Before switching ON the tunnel press “down arrow” button in the entire five pressure
indicator provided. Now you can observe all the indicator starts displaying as “tare” and
all the pressure points starts showing “Zero” (tolerance ±5mV)
Now set the required air velocity using up or down arrow button from “Set Air Velocity”
option and click “Set AV” The entered air velocity value will be displayed on the
indicator in both software as well as in the indicator on the panel board.
Now the values start displaying in the respective indicators. Now click on “Log Data”
button as shown in step 7 the values get entered in the respective tabular column
provided along with the graph being plotted on the next window.
To save the logged values click “Save to Excel” button as shown in step 7.
Repeat the above procedure for different models and log data and save the file.
Once the experiment is done click the “Stop Test” button and then proceed to next
experimental study.
While changing the angle of attack for airfoil model, ensure that the air velocity is
maintained minimum or even zero.
Now click on “Start Test” button as shown below. “Test Detail” dialog box displaying
“File name & Path “ opens as shown below asking for “File Name”. Click on the folder
like button and enter the file name and click “OK”
Now select the model placed in the test section by clicking the drop down box button
from the “Select Model ” option as shown below
Computerized Subsonic Wind Tunnel www.indlabequipments.com
INDLAB Equipments Pvt Ltd 17
Aerodynamics
Now set the required air velocity using up or down arrow button from “Set Air Velocity”
option and click “Set AV” The entered air velocity value will be displayed on the
indicator in both software as well as in the indicator on the panel board.
Now the values start displaying in the respective indicators. Now click on “Log Data”
button as shown in step 6 the values get entered in the respective tabular column
provided along with the graph being plotted on the next window.
To save the logged values click “Save to Excel ” button as shown in step 6
Repeat the above procedure for different models and log data and save the file
Once the experiment is done click the “Stop Test” button and then proceed to next
experimental study.
While changing the angle of attack for airfoil model, ensure that the air velocity is
maintained minimum or even zero.
Now set the required air velocity using up or down arrow button from “Set Air Velocity”
option and click “Set AV” The entered air velocity value will be displayed on the
indicator in both software as well as in the indicator on the panel board.
Now the values start displaying in the respective indicators. Now click on “Log Data”
button as shown below. The values get entered in the respective tabular column provided
along with the graph being plotted on the next window.
To save the logged values click “Save to Excel” button as shown in above Fig.
Once the experiment is done click the “Stop Test” button and then proceed to next
experimental study.
Now click on “Start Test” button as shown below. “Test Detail” dialog box displaying
“File name & Path “ opens as shown below asking for “File Name”. Click on the folder
like button and enter the file name and click “OK”
Now set the force and moment indicators to zero before starting the experiment
Now select the model placed in the test section by clicking on the drop down box button
from the “Select Model” option as shown below.
Now set the required angle of attack for airfoil using up or down arrow button from “Set
Angle” option and click “Set”. The entered angle will be displayed on the indicator in
both software as well as in the indicator on the panel board.
Now set the required air velocity using up or down arrow button from “Set Air Velocity”
option and click “Set AV” The entered air velocity value will be displayed on the
indicator in both software as well as in the indicator on the panel board.
Now the values start displaying in the respective indicators. Now click on “Log Data”
button as shown in step 5. The values get entered in the respective tabular column
provided along with the graph being plotted on the next window.
To save the logged values click “Save to Excel” button as shown in above Fig. in step 5
Repeat the above procedure for different airfoil models at different angle of attack and
also for other force model provided.
Once the experiment is done click the “Stop Test” button and then proceed to next
experimental study.
While changing the angle of attack for airfoil model, ensure that the air velocity is
maintained minimum or even zero.
Area, S = 4πr 2
Diameter, d = 150mm
Coefficient of drag on Hemi-Sphere
Actual Drag Measured
CD = 1 2
2
ρV∞ S
Area, S = 2πr 2
Diameter, d = 150mm
2-D Wake Rake
Total Drag Coefficient (Profile Drag)
32
qi q i ∆y
Cd(Total) = ∑ 2 (√( )− )
q∞ q∞ c
i=1
Rake Span
∆y =
32 − 1
Where,
q i = Dynamic Pressure at each port
q ∞ = Freestream Dynamic Pressure
C = Circumference in case of cylinder and Chord in case of airfoil
Rakespan = Distance from centerline of top probe to centerline of bottom probe
Displacement Thickness
∆hr Pi − P∞
δ∗ = (1 − √ ) dy = (1 − √( )) dy
∆hf P0 − P∞
Momentum Thickness
∆hr ∆hr
θ = ((√ ) x (1 − √ )) dy
∆hf ∆hf
Reynolds Number
ρVL
Re =
μ
Where,
ρ = Density of Air in Kg⁄m3
V = Freestream air velocity m⁄s
L = Overall length of the test section in m
μ = Dynamics Viscosity in m⁄s 2
Tunnel Calibration
ρw
Velocity = √2 x g x ∆h x ( − 1) = 129.7√∆h m⁄s
ρa
Where,
g = acceleration due to gravity (9.81) in m⁄s 2
∆h = Manometer column reading in m of water
ρw = Density of water (1000 Kg⁄cm2 )in Kg⁄cm2
ρa = Density of air (1.165 Kg⁄cm2 ) in Kg⁄cm2
(Va − Vc )
% Error in Velocity = x 100
Va
Where,
Va = Actual Velocity in m⁄s
Vc = Calculated Velocity in m⁄s
Actual Frequency
Factor, F =
Indicated Fan Speed
16. List of Graph
X/C location Vs Coefficient of Pressure
Angle of Attack Vs Coefficient of Lift
Angle of Attack Vs Coefficient of Drag
Angle of Attack Vs Coefficient of Pitch Moment
Theta Vs Coefficient of Pressure
Pressure Vs Pressure Port Location (Wake Rake)
Pressure Vs Pressure Port Location (Boundary Layer Rake)
Observation Table
Pressure Distribution over Symmetric& Unsymmetric Airfoil
-15
-10
-5
0
5
10
15
Angle of Attack 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
in Degrees (9.38) (8.75) (8.13) (7.50) (6.88) 6.25) (5.63) (5.00) (4.38) (3.75) (3.13) (2.50) (1.88) (1.25) (0.63) (0.00) (Static)
-15
-10
-5
0
5
10
15
Note
1 to 16 = Pressure Points on the Suction Surface of Airfoil (Upper)
17 to 32 = Pressure Points on the Pressure Surface of Airfoil (Lower)
33 = Pressure measurement at the leading edge of the airfoil
34 = Tunnel Static Pressure
Tabulation
Pressure Distribution over an Airfoil (Symmetric & Cambered)
Pressure Model Angle of Velocity Manometer Coefficient X/C
Tapping No Attack, in m/s Column Reading of Pressure Location
in mm of Water (CP)
1 0.63
2 1.25
3 1.88
4 2.50
5 3.13
6 3.75
7 4.38
8 5.00
9 5.63
10 6.25
11 6.88
12 7.50
13 8.13
14 8.75
15 9.38
16 10.00
17 -10.00
18 -9.38
19 -8.75
20 -8.13
21 -7.50
22 -6.88
23 -6.25
24 -5.63
25 -5.00
26 -4.38
27 -3.75
28 -3.13
29 -2.50
30 -1.88
31 -1.25
32 -0.63
33 At Leading Edge
34(Static) -
Airfoil Data
Chord length : 195mm
Span : 585mm
Aspect Ratio :3
Basic Airfoil : NACA 2415, NACA 0015
Graphs
Unsymmetric Airfoil
α = 100 α = -100
Symmetric Airfoil
α = 100 α = -100
Installation
The tunnel does not require any civil work whatsoever, and is completely self-reacting
stand-alone type.
Normally, the first time installation of the tunnel is done by our experienced
engineers unless it is required to be re-installed in another place .
While installing the tunnel, the following things are to be borne in mind. It is
recommended to install the tunnel facing the inlet (effuser) and the exhaust (diffuser
& blower end) of the tunnel towards the windows . This is to facilitate clear
movement of air in the test section and also pushing out the smoke during the
flow visualization experiment using smoke generator .
There should not be any obstruction in front of the effuser
The electric power supply to the control panel should be according to the
specification.
Digital Lift, Drag and pitch moment indicators not getting balanced and does not show proper
reading
Multi-pin connector not properly connected to strain gauge balance.
The model or model fixing tube is touching the tunnel wall.
Calibration is to be done.
Caution
Do not stand near the blower end when the wind tunnel is under operation
Do not clean transparent test section windows with petrol, kerosene or any other chemical
detergents just use soap water.
Do not operate the wind tunnel or even switch ON the panel board when there is power
fluctuation (continuous blinking of mains ON indicators)
Do not pull the flexible pipes connected to the pressure sensors which may likely result in
damage of pressure sensor ports.
Do not rotate the model (pressure models) by hand to change its orientation (angle of
attack) as it may affect the motors internal gear box setup
Always use the indicators to change the orientation of the model kept for experimentation
Always keep the pressure ports of the pressure models (Airfoils & Cylinder) closed with
soft clean paper wrapped round with rubber band. This is very mandate because making
pressure ports on the model is done by special process and not easily be cleaned or made.
Lubricate the movable or rotating parts on regular interval for smooth operation of the
wind tunnel
Don’t bring any fire near the smoke generator during flow visualization experiment.
Always keep the pressure ports of the rakes in closed condition in order to avoid
blockage by any external means.
Handle the switches and indicators gently
While changing the orientation of the pressure or force model, say angle of attack do it at
very low air velocity speed as it may cause malfunction of the system due to impact
loading.
Handle the glass articles provided for smoke generator very carefully
Switch to the respective mode of operation, say manual or computerized by using the
change over switch
In case of faults beyond routine repair / understanding, please write to the manufacturer
at indlabequipment@yahoo.co.in or to service@indlabequipments.com and do not
attempt to repair.
Manufacturer will be not responsible for any damage incurred due to mishandling of the
equipment.
Appendix
Location of Pressure Points on Symmetric and Unsymmetric Airfoil
Location of Pressure Points on Boundary Layer Rake and 2-D Wake Rake
HyperTerminal Connection
The below mentioned are the assigned keys to check the connectivity between the panel board
indicators with that of computer interface.